LEO ACm60, ACm75, ACm150, ACm150B2, APm37 Instruction Manual

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Acquaer Ltd. H-4900, Fehérgyarmat, Szatmári út 11.
CENTRIFUGAL PUMP
Instruction Manual
ACm60 / ACm75 / ACm150 / ACm150B2
Acquaer Ltd. H-4900, Fehérgyarmat, Szatmári út 11.
It is important that you read, fully understand and observe the following safety precautions and warnings. Careless or improper use of the machine may cause serious or fatal injury. The user is responsible for any accidents involving other people or other people’s property.
This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.
Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
Attention!
If the appliance or the supply cord is damaged, it must be repaired by manufacturer, its service agent or qualified person-
Do not dispose of electrical appliances as unsorted municipal waste, use separate collection facilities. Contact your local government for information regarding the collection
systems available.
Applications
It is applicable to household water supply, equipment support, pipeline pressurization, garden watering, vegetable greenhouse watering, fish farming and poultry raising, industrial and mining, water supply and drainage of enterprises and high-rise buildings, central air conditioner and centralized heating circulation system, etc.
Transfer clean water and other non-corrosive liquids with low viscosity; do not transport inflammable, explosive, gasified liquids and liquids containing solid particles or fibers. The PH of water must between 6.5 and 8.5.
Model description
Acquaer Ltd. H-4900, Fehérgyarmat, Szatmári út 11.
Technical Data
Max. flow: 1600L/min Max. head: 110m
Output power: 0.25~7.5kW Max. suction:8m Insulation class: IPX4 Protection class: F Max. ambient temperature: +40 Max. liquid temperature: +60
Type
ACm60
ACm75
ACm150
ACm150B2
Power
600 W / 0,8 HP
750 W / 1,0 HP
1500 W / 2,0 HP
1500 W / 2,0 HP
Inlet/outlet diameter
1” / 1”
1” / 1”
1,25” / 1”
2” / 2”
Qmax
5,4 m3/h
6,0 m3/h
8,4 m3/h
30 m3/h
Hmax
25 m
33 m
45,5 m
22 m
Max. Suction
8 m
8 m
8 m
8 m
Gross weight
11,5 kg
13,4 kg
22,8 kg
20,7 kg
Package
333x215x260mm
333x215x260mm
425x265x310mm
415x225x285mm
Implementation Standards
IEC/EN 60335-1 Household and similar electrical appliances--safety Part1:
General requirements.
IEC/EN 60335-2-41 Household and similar electrical appliances-­safety Part2-41: Particular requirements for pump.
2006/95/EC Low voltage directive
Acquaer Ltd. H-4900, Fehérgyarmat, Szatmári út 11.
Safety Precautions
To ensure normal and safety operation of the electric pump, read the manual carefully before use.
The electric pump should have reliable grounding to prevent short circuit; for safety, leakage protection switch should be equipped and be careful not to wet the power plug; socket should be connected in damp - proof area.
Do not touch the electric pump while working; do not wash, swim near working area or let livestock into the water to avoid accidents.
Avoid splashing pressured water to the electric pump as well as prevent the pump immersed by water.
Acquaer Ltd. H-4900, Fehérgyarmat, Szatmári út 11.
Keep the pump in ventilation.
In case ambient temperature is lower than 4 or the pump is not
used for a long time, empty liquid the pipeline system to avoid ice cracking of the pump chamber. Do not operate the pump for a long time without water in it.
The pumped liquid maybe hot and under high pressure, before moving and demounting the bump, valves in both sides of the bump should be turned off first and then empty liquids in the pump and pipelines so as not to be scalded.
Do not transfer any inflammable, explosive or gasified liquids that beyond the stipulation.
Ensure the pump will not be accidently turned on while installing and maintaining; if not used for a long time, cut off the power first and then turn off valves in inlet and outlet of the pump.
Power supply should be in accordance with the voltage stated in the nameplate. If not used for a long time, put the pump in dry, ventilated and cool place under room temperature.
Acquaer Ltd. H-4900, Fehérgyarmat, Szatmári út 11.
Product Structure
POS.
Part
POS.
Part
1
Pump body
10
Fan
2
Impeller
11
End plate
3
Mechanical seal
12
Capacitor
4
Seal holder
13
Capacitor box
5
Pump support
14
Terminal board
6
Bearing
15
Stator
7
Rotor
16
Bracket
8
Spring washer
17
Cable holder
9
Fan cover
18
O-sealing ring
Acquaer Ltd. H-4900, Fehérgyarmat, Szatmári út 11.
Pipeline Installation
This product should be installed and maintained by personnel who is proficient in this manual and has special qualifications. Installation and operation should be in accordance with local regulations and recognized
operation standards. Install pipelines properly as stipulated in the manual and meanwhile conduct frost protection measures for the pipeline.
For the installation, the inlet
pipe should be as short as possible with the least turnings. The pump should be installed in ventilated and dry environment. It could be installed outside, provided having proper covering to prevent rain and wind.
For pipeline use, valves should
be installed on inlet and outlet pipelines and the inlet pipeline should be installed with check valve.
Acquaer Ltd. H-4900, Fehérgyarmat, Szatmári út 11.
Correct Installation Diagram A
A:
1. Foot valve
2. Inlet pipe
3. Tie-in
4. Filling plug
5. Drain plug
6. Electric pump
7. Valve
B: Installation precautions for inlet pipelines
1. While installing the electric pump, do not use too soft rubber tube for the inlet pipeline, avoiding to be sucked flat.
2.
The foot valve should be vertically placed and installed 30cm from water bottom to avoid sucking in sands and stones (B2)
3.
Joints of the inlet pipelines should be
sealed with the least elbows; no
water can be sucked.
4. Diameter of the inlet pipe should be at least in accordance with that of the water inlet, to avoid too much water loss which will influence outlet performance.
5.
Pay attention to drop of water level while using, the foot valve should not be above the water surface (B1).
6.
In case the inlet pipe is longer than 10m or its lifting height exceeds 4m, the pipe diameter should exceed diameter of water inlet of the pump.
7.
Ensure the pumped will not be affected by pipeline pressures while installing the pipelines.
8.
Filter should be installed in inlet pipelines so as to avoid solid particles to pump.
C: Installation Precautions of the outlet pipeline
Pipe diameter of the outlet pipeline should be at least in accordance with that of the water outlet, so as to reduce its voltage drop, high flow rate and noise to the minimum.
Correct Installation Diagram B
Acquaer Ltd. H-4900, Fehérgyarmat, Szatmári út 11.
Electrical Connection
Unless the power is off, do not wiring the junction box. The electric pump should have reliable grounding to prevent current leakage with leakage protection switch being equipped.
Electrical connection and protection should be conducted according to stipulations. Specification of working voltage is marked on the nameplate; please ensure the motor is in accordance with power supply.
In case the working area of the electric pump is too far from the power supply, power transmission lines should be of a heavier gauge, otherwise the electric pump cannot work normally because the voltage drop is too dramatic.
A rubber extension cable shall be applied for the electric pump in case of outdoor use.
Check rotation of the motor (three-phase motor).
Check whether operation of the electric pump is normal, rotation is correct, which could be observed from the fan blade terminal, e.g. clockwise rotation means correct direction. In case the rotation is incorrect, cut off power and exchange the two power cables.
Acquaer Ltd. H-4900, Fehérgyarmat, Szatmári út 11.
Start-up and Maintenance
Do not start up the pump before the pump chamber is filled with water. Do not touch the electric pump unless its power has been cut off for at least 5 minutes.
Do not dismount the pump body unless water in the pump chamber is emptied.
Rotate the fan blade before start- up, check whether the pump rotation is flexible and then unscrew the water-filling plug, fill the pump chamber with clean water from the water injection hole, then tighten the plug screw after the air has been completely discharged. The valve should be shut tightly while starting up the pump. After the pump discharges water and operates normally, adjust the valve to the required flow (working range is displayed on the nameplate).
Attention:
In case no water is discharged after being started for more than 5 minutes with water filled, turn off the electric pump, re-fill water or check whether the inlet pipeline has leakages
In case of any frost and ice damages, please open the drain plug to empty water in the pump chamber. When start up the pump again, open the drain plug, fill water and tighten it and then the pump is usable.
In case not use for a long time, water in the pump should be emptied. The pump body, impeller and support should be cleaned and coated with anticorrosive oil before they are put in a ventilated and dry place for use.
In case the pump is halted for a long time, start it up again according to above diagram.
In summer or when the ambient temperature is high, pay attention to ventilation, avoid dew on electrical parts which will result in electrical faults.
In case the motor is hot or abnormal, cut off the power immediately and check faults according to the following table.
Acquaer Ltd. H-4900, Fehérgyarmat, Szatmári út 11.
Troubleshooting
Check the pump after power cut-off.
Symptom
Cause
Corrective Action
The motor cannot be
started
Single-phase power
supply
(three-phase
electric motor):
a.
poor connection of
the power switch;
b.
fuse is burned out;
c.
loose power lead;
phase failure of the cable.
a.
repair switch contact
or replace
the switch;
b.
replace the safety fuse;
c.
check and tighten
the power
connector;
d.
repair or replace cables.
Capacitor is burned out.
Replace with a same type
capacitor (send to the maintenance point for
repair).
The rotating shaft and
bearing are jammed.
Replace the bearing
(send to the
maintenance point for
repair).
Impeller is jammed.
Turn rotating shaft of the
fan blade terminal with
screw driver to let it
rotate flexibly or demount
the pump body to clear
sundries.
Stator winding is
damaged.
Replace winding coils
(send to the
maintenance point for
repair).
The motor is in
operation, but no water
is discharged
Incorrect direction of pump
rotation.
Invert two-phase
wirings of the
motor
(three-phase motor).
The pump is not fully filled
with water.
Re-fill the pump with
water.
The impeller is damaged.
Replace the impeller
(send to the
maintenance
point for repair).
Leakage of the suction
pipe.
Check sealing of various
joints of the inlet pipelines.
Water level is too low.
Adjust installation height of
the pump.
Freeze caused by
accumulated
water in the
pipeline or the chamber.
Start up the pump after ice
is melted.
Insufficient
pressure
Incorrect pump type.
Select suitable pump.
Acquaer Ltd. H-4900, Fehérgyarmat, Szatmári út 11.
Insufficient
pressure
The inlet pipeline is too
long or with too many bends, pipe diameter is not selected as required.
Apply the pipe with the
stipulated diameter,
and make the inlet pipe
short.
Inlet pipeline, filter screen
or pump chamber is
blocked by foreign
materials.
Clean pipeline, foot
valve or pump
chamber, clear
sundries.
Motor works
intermittently
or the stator winding is
burned out
The impeller is jammed
or under overload
operation for a long time.
Clear sundries in the
pump chamber; operate
the pump under the
rated flow as much as
possible.
Incorrect grounding,
broken cable
or the
electric pump is hit by
lightning.
Seek for the reason, and
replace
winding coils.
Leakage of
mechanical
seal
The mechanical seal is
worn and
torn by
impurities.
Clear or replace the
mechanical seal.
Abnormal
noise from the
pump
Noise from the bearing.
Replace with the same
type bearing.
Impeller is jammed
Remove foreign
materials.
Excessive flow.
Adjust to the range
displayed on the
nameplate before use.
Acquaer Ltd. H-4900, Fehérgyarmat, Szatmári út 11.
Guarantee terms
Please carefully retain the guarantee card completed by the seller, or the proof of purchase.
Pre-conditions for the 24-month guarantee entitlement:
- Deployment of the device solely for private use.
The guarantee is reduced to 12 months in the commercial sector or leasing business.
- Proper handling and observance of all information given in the operating manual, which forms part of our guarantee terms.
- Observance of the prescribed maintenance intervals
- No unauthorized alteration of the design.
- Presentation of the completed guarantee card and/or proof of purchase.
Any guarantee claim shall be immediately void in the event of unauthorized repairs. Faults and defects, which can be traced to material or manufacturing faults will be rectified exclusively by our contracted workshops (the seller has the right to remedy a defect) in your vicinity or by the manufacturer if the latter is closer. Any claims going beyond the provision of a guarantee are ruled out. Any transport damage should be reported not to us but to the shipper in question since, otherwise, any compensation claims the shipper would be voided.
Information concerning the packaging materials
The used packaging materials must be thrown into the relevant waste collector.
In case of the need of any parts, questions or service instructions please contact:
szerviz@gamagarden.eu
+36 30 508-6563
Acquaer Ltd., 4900 Fehérgyarmat, Szatmári u. 11 certifies CE conformity of the
above-mentioned product and that it complies with the technical data specified in the
data plate and the “Operating instructions”.
You can get detailed information about the CE declarations at: www.gamagarden.eu
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