Lenze EVS9332xK User Manual
EDSVS9332K
.M)+
Ä.M)+ä
Global Drive
System Manual
9300 0.37 ... 75 kW
EVS9321xK ... EVS9332xK
Servo cam profiler
Contents i
1 Preface 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 How to use this System Manual 1.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.1 Information provided by the System Manual 1.1−1. . . . . . . . . . . . .
1.1.2 Products to which the System Manual applies 1.1−3. . . . . . . . . . . .
1.1.3 Document history 1.1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Legal regulations 1.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Conventions used 1.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Notes used 1.4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety instructions 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 General safety information 2.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Thermal motor monitoring 2.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1 Forced ventilated or naturally ventilated motors 2.2−2. . . . . . . . . .
2.2.2 Self−ventilated motors 2.2−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Residual hazards 2.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 Safety instructions for the installation according to UL 2.4−3. . . . . . . . . . . .
3 Technical data 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 General data and operating conditions 3.1−1. . . . . . . . . . . . . . . . . . . . . . . .
3.2 Open and closed loop control 3.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Rated data 3.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Operation at 400 V 3.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.2 Operation at 480 V 3.3−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.3 Overcurrent operation 3.3−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Current characteristics 3.4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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4 Installation of the standard device 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Standard devices in the power range 0.37 ... 11 kW 4.1−1. . . . . . . . . . . . . . .
4.1.1 Important notes 4.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.2 Mounting with fixing rails (standard) 4.1−2. . . . . . . . . . . . . . . . . . .
4.1.3 Thermally separated mounting (push−through technique) 4.1−3.
4.1.4 Mounting in "cold plate" technique 4.1−4. . . . . . . . . . . . . . . . . . . .
4.2 Standard devices in the power range 15 ... 30 kW 4.2−1. . . . . . . . . . . . . . . . .
4.2.1 Important notes 4.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.2 Mounting with fixing brackets (standard) 4.2−2. . . . . . . . . . . . . . .
4.2.3 Thermally separated mounting (push−through technique) 4.2−3.
4.2.4 Mounting in "cold plate" technique 4.2−4. . . . . . . . . . . . . . . . . . . .
4.3 Standard devices with a power of 45 kW 4.3−1. . . . . . . . . . . . . . . . . . . . . . . .
4.3.1 Important notes 4.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3.2 Mounting with fixing brackets (standard) 4.3−2. . . . . . . . . . . . . . .
4.3.3 Thermally separated mounting (push−through technique) 4.3−3.
4.3.4 Modification of the fan module for push−through technique 4.3−4
4.4 Standard devices in the power range 55 ... 75 kW 4.4−1. . . . . . . . . . . . . . . . .
4.4.1 Important notes 4.4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.2 Mounting with fixing brackets (standard) 4.4−2. . . . . . . . . . . . . . .
4.4.3 Thermally separated mounting (push−through technique) 4.4−3.
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Contents i
5 Wiring of the standard device 5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Important notes 5.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.1 Protection of persons 5.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.2 Device protection 5.1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.3 Motor protection 5.1−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Notes on project planning 5.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.1 Supply forms / electrical supply conditions 5.2−1. . . . . . . . . . . . . .
5.2.2 Operation on public supply systems (EN 61000−3−2) 5.2−1. . . . . . .
5.2.3 Controllers in the IT system 5.2−2. . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.4 Operation at earth−leakage circuit breaker (e.l.c.b.) 5.2−3. . . . . . . .
5.2.5 Interaction with compensation equipment 5.2−3. . . . . . . . . . . . . .
5.2.6 Discharge current for mobile systems 5.2−4. . . . . . . . . . . . . . . . . . .
5.2.7 Optimisation of the controller and mains load 5.2−5. . . . . . . . . . .
5.2.8 Reduction of noise emissions 5.2−6. . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.9 Mains choke/mains filter assignment 5.2−7. . . . . . . . . . . . . . . . . . .
5.2.10 Motor cable 5.2−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Basics for wiring according to EMC 5.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 Shielding 5.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.2 Mains connection, DC supply 5.3−1. . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.3 Motor cable 5.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.4 Control cables 5.3−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.5 Installation in the control cabinet 5.3−4. . . . . . . . . . . . . . . . . . . . . .
5.3.6 Wiring outside of the control cabinet 5.3−5. . . . . . . . . . . . . . . . . . .
5.3.7 Detecting and eliminating EMC interferences 5.3−6. . . . . . . . . . . .
5.4 Standard devices in the power range 0.37 ... 11 kW 5.4−1. . . . . . . . . . . . . . .
5.4.1 Wiring according to EMC (CE−typical drive system) 5.4−1. . . . . . . .
5.4.2 Important notes 5.4−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.3 Mains connection, DC supply 5.4−4. . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.4 Mains connection: Fuses and cable cross−sections 5.4−6. . . . . . . .
5.4.5 Mains choke/mains filter assignment 5.4−7. . . . . . . . . . . . . . . . . . .
5.4.6 Motor connection 5.4−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5 Standard devices in the power range 15 ... 30 kW 5.5−1. . . . . . . . . . . . . . . . .
5.5.1 Wiring according to EMC (CE−typical drive system) 5.5−1. . . . . . . .
5.5.2 Important notes 5.5−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.3 Mains connection, DC supply 5.5−4. . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.4 Mains connection: Fuses and cable cross−sections 5.5−5. . . . . . . .
5.5.5 Mains choke/mains filter assignment 5.5−6. . . . . . . . . . . . . . . . . . .
5.5.6 Motor connection 5.5−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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5.6 Standard devices with a power of 45 kW 5.6−1. . . . . . . . . . . . . . . . . . . . . . . .
5.6.1 Wiring according to EMC (CE−typical drive system) 5.6−1. . . . . . . .
5.6.2 Important notes 5.6−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.3 Mains connection, DC supply 5.6−4. . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.4 Mains connection: Fuses and cable cross−sections 5.6−5. . . . . . . .
5.6.5 Mains choke/mains filter assignment 5.6−6. . . . . . . . . . . . . . . . . . .
5.6.6 Motor connection 5.6−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7 Standard devices in the power range 55 ... 75 kW 5.7−1. . . . . . . . . . . . . . . . .
5.7.1 Wiring according to EMC (CE−typical drive system) 5.7−1. . . . . . . .
5.7.2 Important notes 5.7−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7.3 Mains connection, DC supply 5.7−4. . . . . . . . . . . . . . . . . . . . . . . . . .
5.7.4 Mains connection: Fuses and cable cross−sections 5.7−5. . . . . . . .
5.7.5 Mains choke/mains filter assignment 5.7−6. . . . . . . . . . . . . . . . . . .
5.7.6 Motor connection 5.7−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8 Control terminals 5.8−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8.1 Important notes 5.8−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8.2 Connection terminal of the control card 5.8−3. . . . . . . . . . . . . . . . .
5.8.3 Device variant without "Safe torque off" function 5.8−4. . . . . . . .
5.8.4 Device variant with "Safe torque off" function 5.8−5. . . . . . . . . . .
5.8.5 State bus 5.8−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8.6 Terminal assignment 5.8−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8.7 Technical data 5.8−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.9 Wiring of the system bus (CAN) 5.9−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.10 Wiring of the feedback system 5.10−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.10.1 Important notes 5.10−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.10.2 Resolver at X7 5.10−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.10.3 Incremental encoder with TTL level at X8 5.10−3. . . . . . . . . . . . . . . .
5.10.4 SinCos encoder at X8 5.10−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.11 Wiring of digital frequency input / digital frequency output 5.11−1. . . . . . .
5.12 Communication modules 5.12−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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6 Commissioning 6−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Important notes 6.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Before switching on 6.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Switch−on sequence 6.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4 Controller inhibit 6.4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 Basic settings 6.5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.1 Changing the basic configuration 6.5−1. . . . . . . . . . . . . . . . . . . . . .
6.5.2 Adapting the controller to the mains 6.5−2. . . . . . . . . . . . . . . . . . .
6.5.3 Entry of gearbox factors and feed constants 6.5−3. . . . . . . . . . . . .
6.5.4 Entry of motor data 6.5−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.5 Motor selection list 6.5−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.6 Motor temperature monitoring with PTC or thermal contact 6.5−17
6.5.7 Motor temperature monitoring with KTY 6.5−18. . . . . . . . . . . . . . . .
6.6 Setting the speed feedback 6.6−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.1 Resolver at X7 6.6−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.2 Incremental encoder with TTL level at X8 6.6−1. . . . . . . . . . . . . . . .
6.6.3 SinCos encoder at X8 6.6−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7 Current controller adjustment 6.7−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8 Adjusting the rotor position 6.8−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.9 Changing the assignment of the control terminals X5 and X6 6.9−1. . . . . .
6.9.1 Free configuration of digital input signals 6.9−1. . . . . . . . . . . . . . .
6.9.2 Free configuration of digital outputs 6.9−2. . . . . . . . . . . . . . . . . . .
6.9.3 Free configuration of analog input signals 6.9−3. . . . . . . . . . . . . . .
6.9.4 Free configuration of analog outputs 6.9−4. . . . . . . . . . . . . . . . . . .
6.10 Generation of motion profiles 6.10−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10.1 Important notes 6.10−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10.2 Definition of data model 6.10−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10.3 Entry of basic motion profile data 6.10−3. . . . . . . . . . . . . . . . . . . . . .
6.10.4 Profile data import 6.10−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10.5 Mathematical specification of profiles 6.10−5. . . . . . . . . . . . . . . . . .
6.10.6 Saving of motion profiles 6.10−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10.7 Application example − generation of feed profiles 6.10−7. . . . . . . . .
6.11 Transfer of motion profiles 6.11−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.11.1 Transfer methods 6.11−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.11.2 Background data field and active data field 6.11−2. . . . . . . . . . . . . .
6.11.3 Transfer of profile data from GDC to the controller 6.11−3. . . . . . . .
6.11.4 Transfer of profile data from the PLC/IPC to the controller 6.11−4. .
6.11.5 Transfer of profile data from the controller to the PLC/IPC 6.11−9. .
6.12 Acceptance of reloaded profile data 6.12−1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
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6.13 Activation/deactivation of password protection 6.13−1. . . . . . . . . . . . . . . . . .
6.13.1 Master PIN 6.13−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.13.2 User PIN 6.13−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.14 Commissioning examples 6.14−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.14.1 Replacement of a mechanical cam 6.14−1. . . . . . . . . . . . . . . . . . . . .
6.14.2 Multi−axis application 6.14−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.15 Handwheel function 6.15−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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7 Parameter setting 7−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Important notes 7.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Parameter setting with the XT EMZ9371BC keypad 7.2−1. . . . . . . . . . . . . . .
7.2.1 General data and operating conditions 7.2−1. . . . . . . . . . . . . . . . .
7.2.2 Installation and commissioning 7.2−2. . . . . . . . . . . . . . . . . . . . . . .
7.2.3 Display elements and function keys 7.2−2. . . . . . . . . . . . . . . . . . . .
7.2.4 Changing and saving parameters 7.2−4. . . . . . . . . . . . . . . . . . . . . .
7.2.5 Loading a parameter set 7.2−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.6 Transferring parameters to other standard devices 7.2−7. . . . . . .
7.2.7 Activating password protection 7.2−9. . . . . . . . . . . . . . . . . . . . . . . .
7.2.8 Diagnostics 7.2−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.9 Menu structure 7.2−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Configuration 8−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Important notes 8.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Monitoring 8.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.1 Fault responses 8.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.2 Setting of responses 8.2−2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.3 Monitoring times for process data input objects 8.2−3. . . . . . . . . .
8.2.4 Maximum speed 8.2−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.5 Motor 8.2−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.6 Controller current load (I x t monitoring) 8.2−5. . . . . . . . . . . . . . . .
8.2.7 Motor temperature 8.2−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.8 Current load of motor (I2 x t monitoring: OC6, OC8) 8.2−7. . . . . . .
8.2.9 Heatsink temperature 8.2−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.10 DC−bus voltage 8.2−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.11 External error (EEr) 8.2−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Monitoring functions 8.31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4 Code table 8.4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5 Selection lists 8.5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.1 Selection list 1: Analog output signals 8.5−1. . . . . . . . . . . . . . . . . .
8.5.2 Selection list 2: Digital output signals 8.5−3. . . . . . . . . . . . . . . . . . .
8.5.3 Selection list 3: Angle signals 8.5−8. . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.4 Selection list 4: Speed signals 8.5−10. . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.5 Selection list 5: Function blocks 8.5−11. . . . . . . . . . . . . . . . . . . . . . . .
8.5.6 Selection list 10: Error messages 8.5−13. . . . . . . . . . . . . . . . . . . . . . .
8.6 Table of attributes 8.6−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EDSVS9332K EN 8.0−07/2013
vii
Contentsi
9 Troubleshooting and fault elimination 9−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 Display of operating data, diagnostics 9.1−1. . . . . . . . . . . . . . . . . . . . . . . . .
9.2 Troubleshooting 9.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2.1 Status display via controller LEDs 9.2−1. . . . . . . . . . . . . . . . . . . . . .
9.2.2 Fault analysis with the history buffer 9.2−2. . . . . . . . . . . . . . . . . . .
9.2.3 Fault analysis via LECOM status words (C0150/C0155) 9.2−3. . . .
9.3 System error messages 9.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.1 General error messages 9.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.2 Resetting system error messages 9.3−6. . . . . . . . . . . . . . . . . . . . . . .
9.4 Error messages during profile download 9.4−1. . . . . . . . . . . . . . . . . . . . . . . .
10 DC−bus operation 10−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1 Function 10.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.2 Conditions for trouble−free DC−bus operation 10.2−1. . . . . . . . . . . . . . . . . . .
10.3 Fuses and cable cross−sections 10.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.4 Distributed supply (several supply points) 10.4−1. . . . . . . . . . . . . . . . . . . . . . .
10.5 Central supply (one supply point) 10.5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 Safety engineering 11−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.1 Important notes 11.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2 Operating mode 11.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 Accessories (overview) 12−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 Appendix 13−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.3 Safety relay KSR 11.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.4 Wiring 11.4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5 Functional test 11.5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.1 Important notes 11.5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.5.2 Manual safety function check 11.5−2. . . . . . . . . . . . . . . . . . . . . . . . .
11.5.3 Monitoring the safety function with a PLC 11.5−3. . . . . . . . . . . . . . .
12.1 General accessories 12.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2 Type−specific accessories 12.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.1 Code−oriented transfer mode 13.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2 Glossary 13.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13.2.1 Terminology and abbreviations used 13.2−1. . . . . . . . . . . . . . . . . . .
13.3 Index 13.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
viii
EDSVS9332K EN 8.0−07/2013
1 Preface
Contents
1.1 How to use this System Manual 1.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.1 Information provided by the System Manual 1.1−1. . . . . . . . . . . .
1.1.2 Products to which the System Manual applies 1.1−3. . . . . . . . . . .
1.1.3 Document history 1.1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Legal regulations 1.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Conventions used 1.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Notes used 1.4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preface and general information
Contents
1
EDSVS9332K EN 8.0−07/2013
1−1
Preface and general information
Information provided by the System Manual
1.1 How to use this System Manual
1.1.1 Information provided by the System Manual
How to use this System Manual
1
1.1
1.1.1
Target group
Contents
This System Manual is directed at all persons who design, install,
commission and adjust the 9300 servo cam profilers.
Together with the System Manual (Extension), document number
EDSVS9332K−EXT, and the catalogue it forms the project planning basis for
the manufacturer of plants and machinery.
The System Manual is the basis of the 9300 servo cam profiler’s description.
Together with the System Manual (Extension), document number
EDSVS9332K−EXT, it provides a complete System Manual:
ƒ The features and functions are described in detail.
ƒ The parameter setting for typical applications is explained with the
help of examples.
ƒ In case of doubt, the Mounting Instructions supplied with the 9300
servo cam profiler are valid.
Contents of System Manual Contents of System Manual (Extension)
1 Preface 1 Preface
Safety instructions −
2
3 Technical data −
4 Installation of the standard device −
5 Wiring of the standard device −
6 Commissioning −
7 Parameter setting −
8
Configuration
8.1 Monitoring
8.2 Monitoring functions 2.2 Basic configurations
8.3 Code table 2.3 Operating modes
8.4 Selection lists
8.5 Table of attributes
− 3 Function library
− 4 Application examples
9 Troubleshooting and fault
elimination
10 DC−bus operation −
11 Safe standstill −
12 Accessories −
13 Appendix 5 Appendix
2
Configuration
2.1 Configuring with Global Drive Control
−
EDSVS9332K EN 8.0−07/2013
1.1−1
1
1.1
1.1.1
Preface and general information
How to use this System Manual
Information provided by the System Manual
How to find information
Use the System Manual as the basis. It contains references to the
corresponding chapters in the System Manual Supplement:
ƒ Each chapter is a complete unit and comprehensively informs about a
subject.
ƒ The Table of Contents and Index help you to find all information about
a certain topic.
ƒ Descriptions and data of other Lenze products (Drive PLC, Lenze geared
motors, Lenze motors, ...) can be found in the corresponding catalogs,
Operating Instructions and manuals. The required documentation can
be ordered at your Lenze sales partner or downloaded as PDF file from
the Internet.
Tip!
Information and auxiliary devices related to the Lenze products
can be found in the download area at
http://www.Lenze.com
1.1−2
EDSVS9332K EN 8.0−07/2013
Preface and general information
How to use this System Manual
Products to which the System Manual applies
1
1.1
1.1.2
1.1.2 Products to which the System Manual applies
This documentation is valid for 9300 servo cam profilers as of nameplate
data:
Nameplate
EVS 93xx ˘ x x Vxx 1x 8x
Product series
EVS = Servo controller
Type no. / rated power
400 V 480 V
9321 = 0.37 kW 0.37 kW
9322 = 0.75 kW 0.75 kW
9323 = 1.5 kW 1.5 kW
9324 = 3.0 kW 3.0 kW
9325 = 5.5 kW 5.5 kW
9326 = 11 kW 11 kW
9327 = 15 kW 18.5 kW
3928 = 22 kW 30 kW
9329 = 30 kW 37 kW
9330 = 45 kW 45 kW
9331 = 55 kW 55 kW
9332 = 75 kW 90 kW
Type
E = Panel−mounted unit
C = Built−in unit in "cold plate" technique
Design
K = Servo cam profiler
Variant
˘ Standard
V003 = In "cold plate" technique
V004 = With "safe standstill" function
V100 = For IT systems
V104 = With "safe standstill" function and for IT systems
9300vec112
Hardware version
Software version
EDSVS9332K EN 8.0−07/2013
1.1−3
1
1.1
1.1.3
Preface and general information
How to use this System Manual
Document history
1.1.3 Document history
What is new / what has
changed?
Material number Version Description
.M)+ 8.0 07/2013 TD06 Error corrections
13375725 7.2 06/2011 TD23 Error corrections
13375725 7.1 06/2011 TD23 Chapter "DC−bus operation" updated due to
13344178 6.1 09/2010 TD23 Error correction
13344178 6.0 07/2010 TD23 Added description about the fan module
13167298 5.0 10/2006 TD23 Revision for software version 4.0
00481341 4.0 02/2004 TD23 Revision for software version 3.4
00453265 3.0 02/2003 TD23 Revision for software version 3.3
00412939 2.0 02/2000 − Revision for software version 2.0
00403216 1.0 09/1998 − First edition
changes of DC fuses
being modified for push−through technique
on the 45 kW device
Information about motor cable
cross−section was updated
Complete editorial revision and fault
correction
Division of the System Manual into 2 parts
(EDSVS9332K and EDSVS9332K−EXT)
Technical data supplemented by
circuit−breaker specifications for EVS9321
and EVS9322
Error correction
Editorial revision and fault correction
Editorial revision
1.1−4
EDSVS9332K EN 8.0−07/2013
1.2 Legal regulations
Preface and general information
Legal regulations
1
1.2
Identification
Manufacturer
CE conformity
Application as directed
Lenze controllers are unambiguously identified by the contents of the
nameplate.
Lenze Automation GmbH, Hans−Lenze−Str. 1, D−31855 Aerzen, Germany
In conformity with EC "Low Voltage" Directive
9300 servo controllers and accessories
ƒ may only be operated under the conditions specified in this System
Manual.
ƒ are components
– for open and closed loop control of variable speed drives with PM
synchronous motors, asynchronous standard motors or asynchronous
servo motors.
– for installation in a machine.
– for assembly with other components to form a machine.
ƒ comply with the protection requirements of the EC "Low Voltage"
Directive.
ƒ are not machines for the purpose of the EC "Machinery" Directive.
ƒ are not to be used as domestic appliances, but only for industrial
purposes.
Drive systems with 9300 servo controllers
ƒ comply with the EC "Electromagnetic Compatibility" Directive if they
are installed according to the guidelines of CE−typical drive systems.
ƒ can be used
– for operation on public and non−public mains supplies.
– for operation in industrial premises and residential and commercial
areas.
ƒ The user is responsible for the compliance of the machine application
with the EC Directives.
Any other use shall be deemed inappropriate!
EDSVS9332K EN 8.0−07/2013
1.2−1
1
1.2
Preface and general information
Legal regulations
Liability
Warranty
The information, data and notes given in this System Manual met the state
of the art at the time of printing. Claims on modifications referring to
controllers and components which have already been supplied cannot be
derived from the information, illustrations and descriptions contained in
this manual.
The procedural notes and circuit details given in this System Manual are
suggestions and their transferability to the respective application has to be
checked. Lenze does not take any responsibility for the suitability of the
given procedures and circuit suggestions.
The specifications given in this System Manual describe the product features
without guaranteeing them.
Lenze does not accept any liability for damage and malfunctioning caused
by:
ƒ Disregarding the System Manual
ƒ Unauthorised modifications to the controller
ƒ Operating faults
ƒ Improper working on and with the controller
See terms of sales and delivery of Lenze Automation GmbH.
Warranty claims must be made to Lenze immediately after detecting the
deficiency or fault.
The warranty is void in all cases where liability claims cannot be made.
1.2−2
EDSVS9332K EN 8.0−07/2013
1.3 Conventions used
This documentation uses the following conventions to distinguish between
different types of information:
Type of information Identification Examples/notes
Spelling of numbers
Decimal separator language−depen
Warnings
UL warnings
UR warnings
Text
Program name » « PC software
Icons
Page reference
Documentation reference
Preface and general information
Conventions used
dent
In each case, the signs typical for
the target language are used as
decimal separators.
For example: 1234.56 or 1234,56
Are only given in English.
For example: »Engineer«, »Global
Drive Control« (GDC)
Reference to another page with
additional information
For instance:
Reference to another
documentation with additional
information
For example:
documentation EDKxxx
16 = see page 16
EDKxxx = see
1
1.3
EDSVS9332K EN 8.0−07/2013
1.3−1
1.4 Notes used
Preface and general information
Notes used
The following pictographs and signal words are used in this documentation
to indicate dangers and important information:
1.4
1
Safety instructions
Structure of safety instructions:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to
prevent dangerous situations)
Pictograph and signal word Meaning
Danger of personal injury through dangerous
electrical voltage.
Danger!
Danger!
Stop!
Reference to an imminent danger that may result in
death or serious personal injury if the corresponding
measures are not taken.
Danger of personal injury through a general source of
danger.
Reference to an imminent danger that may result in
death or serious personal injury if the corresponding
measures are not taken.
Danger of property damage.
Reference to a possible danger that may result in
property damage if the corresponding measures are
not taken.
Application notes
Special safety instructions
and application notes for UL
and UR
Pictograph and signal word Meaning
Note!
Tip!
Pictograph and signal word Meaning
Warnings!
Warnings!
Important note to ensure troublefree operation
Useful tip for simple handling
Reference to another documentation
Safety or application note for the operation of a
UL−approved device in UL−approved systems.
Possibly the drive system is not operated in
compliance with UL if the corresponding measures are
not taken.
Safety or application note for the operation of a
UR−approved device in UL−approved systems.
Possibly the drive system is not operated in
compliance with UL if the corresponding measures are
not taken.
EDSVS9332K EN 8.0−07/2013
1.4−1
2 Safety instructions
Contents
2.1 General safety information 2.1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Thermal motor monitoring 2.2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1 Forced ventilated or naturally ventilated motors 2.2−2. . . . . . . . .
2.2.2 Self−ventilated motors 2.2−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Residual hazards 2.3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 Safety instructions for the installation according to UL 2.4−3. . . . . . . . . . . .
Safety instructions
Contents
2
EDSVS9332K EN 8.0−07/2013
2−1
2.1 General safety information
Safety instructions
General safety information
2
2.1
Scope
For your own safety
The following general safety instructions apply to all Lenze drive and
automation components.
The product−specific safety and application notes given in this
documentation must be observed!
Note for UL−approved systems: UL warnings are notes which only apply to
UL systems. The documentation contains specific notes with regard to UL.
Danger!
Disregarding the following basic safety measures may lead to
severe personal injury and damage to material assets!
ƒ Lenze drive and automation components ...
... must only be used for the intended purpose.
... must never be operated if damaged.
... must never be subjected to technical modifications.
... must never be operated unless completely assembled.
... must never be operated without the covers/guards.
... can − depending on their degree of protection − have live, movable or
rotating parts during or after operation. Surfaces can be hot.
Transport, storage
ƒ All specifications of the corresponding enclosed documentation must
be observed.
This is vital for a safe and trouble−free operation and for achieving the
specified product features.
The procedural notes and circuit details provided in this document are
proposals which the user must check for suitability for his application.
The manufacturer does not accept any liability for the suitability of the
specified procedures and circuit proposals.
ƒ Only qualified skilled personnel are permitted to work with or on Lenze
drive and automation components.
According to IEC 60364 or CENELEC HD 384, these are persons ...
... who are familiar with the installation, assembly, commissioning and
operation of the product,
... possess the appropriate qualifications for their work,
... and are acquainted with and can apply all the accident prevent
regulations, directives and laws applicable at the place of use.
ƒ Transport and storage in a dry, low−vibration environment without
aggressive atmosphere; preferably in the packaging provided by the
manufacturer.
– Protect against dust and shocks.
– Comply with climatic conditions according to the technical data.
EDSVS9332K EN 8.0−07/2013
2.1−1
2
2.1
Safety instructions
General safety information
Mechanical installation
Electrical installation
ƒ Install the product according to the regulations of the corresponding
documentation. In particular observe the section "Operating
conditions" in the chapter "Technical data".
ƒ Provide for a careful handling and avoid mechanical overload. During
handling neither bend components, nor change the insulation
distances.
ƒ The product contains electrostatic sensitive devices which can easily be
damaged by short circuit or static discharge (ESD). Thus, electronic
components and contacts must not be touched unless ESD measures
are taken beforehand.
ƒ Carry out the electrical installation according to the relevant
regulations (e. g. cable cross−sections, fusing, connection to the PE
conductor). Additional notes are included in the documentation.
ƒ When working on live products, observe the applicable national
regulations for the prevention of accidents (e.g. BGV 3).
ƒ The documentation contains information about EMC−compliant
installation (shielding, earthing, arrangement of filters and laying
cables). The system or machine manufacturer is responsible for
compliance with the limit values required by EMC legislation.
Warning: The controllers are products which can be used in category C2
drive systems as per EN 61800−3. These products may cause radio
interference in residential areas. If this happens, the operator may need
to take appropriate action.
ƒ For compliance with the limit values for radio interference emission at
the site of installation, the components − if specified in the technical
data − have to be mounted in housings (e. g. control cabinets). The
housings have to enable an EMC−compliant installation. In particular
observe that for example control cabinet doors preferably have a
circumferential metallic connection to the housing. Reduce openings or
cutouts through the housing to a minimum.
ƒ Only plug in or remove pluggable terminals in the deenergised state!
Commissioning
Operation
Safety functions
2.1−2
ƒ If required, you have to equip the system with additional monitoring
and protective devices in accordance with the respective valid safety
regulations (e. g. law on technical equipment, regulations for the
prevention of accidents).
ƒ Before commissioning remove transport locking devices and keep them
for later transports.
ƒ Keep all protective covers and doors closed during operation.
ƒ Without a higher−level safety system, the described product must
neither be used for the protection of machines nor persons.
ƒ Certain controller versions support safety functions (e.g. "Safe torque
off", formerly "Safe standstill").
The notes on the safety functions provided in the documentation of the
versions must be observed.
EDSVS9332K EN 8.0−07/2013
Safety instructions
General safety information
2
2.1
Maintenance and servicing
Disposal
ƒ The components are maintenance−free if the required operating
conditions are observed.
ƒ If the cooling air is polluted, the cooling surfaces may be contaminated
or the air vents may be blocked. Under these operating conditions, the
cooling surfaces and air vents must be cleaned at regular intervals.
Never use sharp objects for this purpose!
ƒ Only replace defective fuses in the deenergised state to the type
specified.
ƒ After the system has been disconnected from the supply voltage, live
components and power connections must not be touched immediately
because capacitors may be charged. Please observe the corresponding
notes on the device.
ƒ Recycle metals and plastic materials. Ensure professional disposal of
assembled PCBs.
EDSVS9332K EN 8.0−07/2013
2.1−3
2.2 Thermal motor monitoring
From software version 8.0 onwards, the 9300 controllers are provided with
2
an I
xt function for sensorless thermal monitoring of the connected motor.
Note!
2
ƒ I
calculates a thermal motor load from the detected motor
currents.
ƒ The calculated motor load is saved when the mains is
switched.
ƒ The function is UL−certified, i.e. no additional protective
measures are required for the motor in UL−approved systems.
ƒ However, I
influences on the motor load could not be detected as for
instance changed cooling conditions (e.g. interrupted or too
warm cooling air flow).
Safety instructions
Thermal motor monitoring
x t monitoring is based on a mathematical model which
2
x t monitoring is no full motor protection as other
2
2.2
2
x t load of the motor is displayed in C0066.
Die I
The thermal loading capacity of the motor is expressed by the thermal motor
time constant (t, C0128). Find the value in the rated motor data or contact
the manufacturer of the motor.
2
The I
x t monitoring has been designed such that it will be activated after
179 s in the event of a motor with a thermal motor time constant of
5 minutes (Lenze setting C0128), a motor current of 1.5 x I
and a trigger
N
threshold of 100 %.
Two adjustable trigger thresholds provide for different responses.
ƒ Adjustable response OC8 (TRIP, warning, off).
– The trigger threshold is set in C0127.
– The response is set in C0606.
– The response OC8, for instance, can be used for an advance warning.
ƒ Fixed response OC6−TRIP.
– The trigger threshold is set in C0120.
Behaviour of the I2 x t monitoring Condition
The I2 x t monitoring is deactivated.
C0066 is set = 0 % and
MCTRL−LOAD−I2XT is set = 0.00 %.
I2 x t monitoring is stopped.
The current value in C0066 and at the
MCTRL−LOAD−I2XT output is frozen.
I2 x t monitoring is deactivated.
The motor load is displayed in C0066.
When C0120 = 0 % and C0127 = 0 %, set
controller inhibit.
When C0120 = 0 % and C0127 = 0 %, set
controller enable.
Set C0606 = 3 (off) and C0127 > 0 %.
EDSVS9332K EN 8.0−07/2013
Note!
An error message OC6 or OC8 can only be reset if the I2 x t load
falls below the set trigger threshold by 5 %.
2.2−1
2
2.2
2.2.1
Safety instructions
Thermal motor monitoring
Forced ventilated or naturally ventilated motors
2.2.1 Forced ventilated or naturally ventilated motors
Parameter setting
Calculate release time and
2
xt load
I
The following codes can be set for I
Code Meaning Value range Lenze setting
C0066 Display of the I2 x t load of the motor 0 ... 250 % −
C0120 Threshold: Triggering of error "OC6" 0 ... 120 % 0 %
C0127 Threshold: Triggering of error "OC8" 0 ... 120 % 0 %
C0128 Thermal motor time constant 0.1 ... 50.0 min 5.0 min
C0606 Response to error "OC8" TRIP, warning, off Warning
Formula for release time Information
ȡ
t +*(t) ln
ȧ
ȧ
1 *
Ȣ
Formulae for I2 x t load Information
2
I
Mot
ǒ
L(t) +
If the controller is inhibited, the I2 x t load is reduced:
Ǔ
100% ǒ1 * e
I
N
L(t) + L
Start
I
Mot
ǒ
I
N
Ǹ
e
z ) 1
2
Ǔ
100
*
*t
t
t
2
x t monitoring:
I
ȣ
ȧ
ȧ
Ȥ
Ǔ
t
Mot
I
r
t Thermal motor time constant (C0128)
z Threshold value in C0120 (OC6) or
L(t) Chronological sequence of the I2 x t
I
Mot
Ir Rated motor current (C0088)
t Thermal motor time constant (C0128)
L
Actual motor current (C0054)
Rated motor current (C0088)
C0127 (OC8)
load of the motor
(Display: C0066)
Actual motor current (C0054)
I2 x t load before controller inhibit
Start
If an error is triggered, the value
corresponds to the threshold value set
in C0120 (OC6) or
C0127 (OC8).
Read release time in the
diagram
Diagram for detecting the release times for a motor with a thermal motor
time constant of 5 minutes (Lenze setting C0128):
I = 3 × I
L [%]
Mot N
120
100
50
0
0 100 200 300 400 500 600 700 800 900
Fig. 2.2−1 I2 × t−monitoring: Release times for different motor currents and trigger
I = 2 × I
Mot N
thresholds
I
Actual motor current (C0054)
Mot
I
Rated motor current (C0088)
r
2
LI
T Time
x t load of the motor (display: C0066)
I = 1.5 × I
Mot N
I = 1 × I
Mot N
t [s]
1000
9300STD105
2.2−2
EDSVS9332K EN 8.0−07/2013
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