Lenoxx Electronics L30, BF-2 User Manual

FREESTANDING
VENTED GAS
FIREPLACE
HEATER
INSTALLATION AND OPERATION
MANUAL
RETAIN THESE
INSTRUCTIONS
FOR FUTURE
REFERENCE
Shown with optional gold door and brickaded interior
MODELS L30 BF-2 (B-Vent)
P/N 775030M, IR, 06/01
WARNING
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, person injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance. Do not touch any electrical switch.
Do not use any phone in your building
Immediately call your gas supplier from a neigh­bor's phone. Follow the gas supplier's instructions. If you cannot reach your gas supplier, call the
.
fire department.
Report No.
189122-1050009
Installation and service must be performed by a qualified installer, service agency or gas supplier. This appliance is only for use with the type(s) of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
IMPORTANT WARNINGS / CAUTIONS
CAUTION: Read this manual thoroughly before starting installation. For your safety, follow the installation, op­eration and maintenance instructions exactly without deviation. Failure to follow these instructions may result in a possible fire hazard and may void the warranty. If this appliance is not properly installed, a house fire may result. Contact local building or fire officials about restrictions and installation inspection in your area.
1. WARNING: Improper assembly, installation, ad­justment, alteration, service or maintenance can cause injury and / or property damage. Installa­tion and service must be performed by a quali­fied installer, service agenc y or the gas supplier. Except when complying with local codes, any deviation from the installation and / or operating instructions contained in this manual will void the appliance warranty and may be hazardous.
2. Due to high temperatures, this appliance should be located out of traffic and away from furniture, draperies and not in windy or drafty areas.
3. The appliance must NOT be connected to a chimney flue serving a separate solid-fuel burn­ing appliance.
4. C AUTION: HOT WHILE IN OPER ATION. An appli­ance hot enough to warm your home can se­verely burn anyone touching it. Keep children, clothing and furniture away. Contact may cause skin burns. Do not let children touch the appli­ance. Train them to stay a saf e distance f rom the unit.
5. Do not place clothing or other flammable material on or near the gas appliance. The minimum clearances must be mainta ined for all combusti­ble surfaces and materials including; furniture, carpet, drapes, clothing, wood, papers, etc.
6. Do no t connect 110-12 VAC ( residential line v olt­age) to the gas control valve or control wiring system of the unit.
7. Any safety screen or guard removed for servic­ing must be replaced prior to operating the appli­ance.
8. WARNING: Use only the glass door certified with this appliance. Exercise caution to protect glass from impact. Do not operate the appliance with broken glass or use substitute materials.
9. DO NOT USE t his appliance if any part h as been under water. Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and gas control which has been under water.
10. Do not burn wood or other material in this heater.
11. WARNING: The appliance area must be kept clear and free from combustible materials, gasoline and other flammable vapors and liquids.
12. Do no t use a blo wer in sert, h eat ex chang er ins ert or other accessory not approved for use with this appliance.
13. This appliance is not for use with air filters.
14. The appliance should be inspected and main­tained at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding ma­terial, etc. It is imperative that contro l compart­ments, burners and circulating air passageways of the appliance be kept clean.
15. This appliance is only for use with the type of gas indicated on the rating label (located inside control panel). This appliance is not convertible for use with other fuel unless a certified kit is used.
16. C AUTION: Under no circumstances should these appliances be vented to other rooms or build­ings. These appliances must only be vented to the outside. Vent terminations shall not be re­cessed into a wall or siding (V ent must terminate vertical).
17. This appliance i s equipped with a safety co ntrol system (spill switch) designed to protect again st improper venting of combustion products or vent blockage.
18. Never seal the opening at the rear of the stove.
19. Prov isions must be made to ensu re an adequate supply of combustion and draft hood dilution air to the room where the appliance is installed.
20. It is impe rativ e that t he flow passage s of the ven t termination cap remain unrestricted.
21. WARNING: These appliances must be properly connected to a venting system. Operation of these gas appliances when not connected to a properly installed and maintained venting system can result in carbon monoxide (CO) poisoning and possible death.
22. WARNING: Do not modify the venting system, appliance, or controls in any way. Be advised, any modification can be dangerous.
23. IM PORTANT: Do not exceed the maximum hori­zontal runs allowed. In stall at ion in a rea s e xp osed to strong winds may cause sooting.
24. SAVE THESE INSTRUCTIONS.
PAGE 2
TABLE OF CONTENTS
Important Warnings ................................................ 2
Testing / Listing, Using this Manual ........................ 3
Planning Your Installation .....................................4-6
Installation .......................................................... 7-11
Care and Operation...........................................12-13
Propane Conversion..........................................14-15
Maintenance......................................................16-17
Wiring Diagrams..................................................... 18
Troubleshooting...................................................... 19
CONGRATULATIONS ON THE PURCHASE OF YOUR NEW GAS APPLI ANCE MANUFACTURED BY LENNOX HEARTH PRODUCTS.
When you purchased your new gas fired heater, you joined the ranks of thousands of concerned indi­viduals whose answ er to their home heating need s reflects their conce rn for aesthetics, effici ency and our environment. We extend our continued support to help you achieve the maximum benefit and en­joyment available from your new gas fired heater.
It is our goal at Lennox Hearth Products to provide you, our valued customer, with an appliance that will ensure you years of trouble free warmth and pleasure.
Replacement Parts / Optional Accessories............ 20
Specifications .........................................................21
Safety / Listing Label.............................................. 22
Ownership Record and Service Log ......................23
TESTING / LISTING
This appliance is tested and certified as safe for resi­dential use by an internation ally recognized testing and certification ag ency. The safety t ests are conduc ted in accordance with Americ an National Standards Institute (ANSI) requirements . The L30 BF-2 appliance is test ed, certified, and listed by the CSA, AGA, CGA to ANSI Z21.88 - 1998 Vented G as Fireplace Heat ers and CS A
2.33 - 1998 Vented Gas Fireplace Heaters. Approved Venting: This appliance may be vented with
any listed class B c himney components installed in ac­cordance with manufacturer s instr ucti ons . See pag e 7.
PACKAGING LIST
This appliance is packaged with an accessory package, which contains the following:
One - Installation and operation instructions manual. One - Warranty. One - Log set and embers. One - LP conversion kit. One - 9’ electrical power cord.
Thank you for selecting a Lennox Hearth Products gas fired heater as the answer to your home heating needs.
Sincerely, All of us at Lennox Hearth Products
USING THIS MANUAL
Please read and carefully follow all of the instructions found in this m anual. Pleas e pay special attention t o the safety instructions provided in this manual. Following the Homeowner’s Care and Operation Instructions in­cluded here will assure that you have many years of dependable and enjoyable service from your appliance.
PAGE 3
PLANNING YOUR INSTALLATION
LOCAL AND NATIONAL CODE REQUIREMENTS
The installation of these appliances must conf orm with local codes or, in the absence of local codes, with the National Fuel Gas Code, (for USA) NFPA 54 / ANSI Z223.1-latest edition.
Air Circulation Blower: The blower electrical power cord must be electrically grounded per local codes or per electrical codes:
In USA, NEC, ANSI / NFPA 70-1987. In Canada, CSA C22.1
WARNING Electrical Grounding Instructions. This ap­pliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged di­rectly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.
WARNING: To avoid electrical shock, always ensure
that the power cord is u nplugged (i.e., there is no elec­trical power to the circulation blower) before handling the circulation blower or performing any work on the appliance.
GAS PRESSURE (WC = Water Column) Minimum inlet gas supply pressure for the purpose of input adjustment:
Natural Gas - 4.5” WC min. – 7.0” WC max. Propane (LP) - 11” WC min - 13.0” WC max.
Manifold gas supply pressure:
LOW HIGH
Natural Gas - 1.8” + / -.3” WC (to) 3.5” + / -.3” WC 25,000 BTU / hr 37,000 BTU / hr
Propane (LP) 6.6” + / -.3” WC (to) 10” + / -.3” WC 28,000 BTU / hr 35,000 BTU / hr Note: ” WC = Inches Water Column
PRESSURE TAPS
Gas Inlet Pressure T ap - Located on bottom left of gas valve.
Gas Outlet (m anifold) press ure tap - Located on b ottom right of gas valve.
Gas Control Valve
High Altitude: Gas inputs shown are for elevat ions up
to 4500 feet. For ele vations above 4500 feet, co ntact your gas supplier or qualified service technician re­garding the necessary deration of appliance (deration: replacing burner orifice with a smaller one to reduce input). Ratings must be reduc ed at the rat e of 4 per cent for each 1,000 feet abo ve sea level. Ref er to (for USA) NFPA 54 / ANSI Z223.1-latest edition for orifice resiz­ing.
TOOL / EQUIPMENT LIST
The following tools and equipment are recommended for completing the partial assembly required when the appliance is installed:
7/16”, 3/4” open end wrenchs.
1/4”, 3/8” nut drivers.
Pipe wrench.
Phillips head screw driver.
Flat head screwdriver.
Pipe sealant compound.
Leak test fluid“U” tube manometer or pressure gauge (0 -
16” (inches water column) H2O scale.
Pressure Testing: See Pressure Testing on page 8.
PAGE 4
PLANNING YOUR INSTALLATION
QUESTIONS TO ASK THE LOCAL BUILDING OFFI­CIAL
Correct installation is c r itical a nd imperative for reduc ing fire hazards and perilous con ditions that c an ar ise when gas appliances func tion im pr operly. T he app liance m ust be installed per manufacturers’ instructions.
Gas appliance equipment and installations must con­form to appropriate local codes and applicable state and federal requirements. Familiarity with these re­quirements before installation is essential. Important considerations to discuss with local building officials include:
1. Applicable codes (i.e. Uniform Mechanical Code, State or Regional Gas Codes, National Fuel Gas Code)?
2. Local amendments?
3. Recognized testing lab: CSA / AGA.
4. Is a permit required - cost?
5. In some states or municipalities, a lice nsed gas fit­ter or plumber m ay be required to install this appli­ance. Check with your local buildi ng official for re­quirements in your area (i.e. Is a license required for installation of gas supply line)?
6. Maximum amount of gas pipe without a pressure test - type of test required?
7. Are below grade penetrations of the gas line al­lowed?
8. Is concealed gas piping allowed?
9. Specific requirements of concealed fittings?
10. Is rigid pipe to appliance required?
11. Allowed piping materials?
12. Shut-off valve required within 4 feet of the firebox?
13. May the shut-off valve be concealed?
14. Rooms where the installation is not allowed?
In the absence of local codes, installation should conform to the National Fuel Gas Code, also known at ANSI Z223.1-NFPA 54.
PAGE 5
PLANNING YOUR INSTALLATION
CLEARANCES TO COMBUSTIBLE MATERIALS
These appliances can be installed in most residential room configurations , parallel to a rear or adjac ent wall, or in an alcove that allo ws for the m inim um c learanc es to com bus ­tible surfaces. Yo ur local buildi ng inspector s hould review your plans prior to installation.
When installing this appliance, provide adequate clear­ances around air openings and adequate clearances for purposes of servicing and proper operation.
As determ ined through t he safety cert ification of this un it, a minimum clearance to combustible materials must be maintained around specific areas of the gas appliance. (See Figures 1, 2 and 3)
The clearances listed here are minimum distances and only apply in the configuratio n shown. Do not use clear­ances from one installation configur ation with cleara nces from another to obtain closer clearances.
Top of appliance (min.) 36” (inches)
This includes any projections such as shel ves, w indow si lls, mantels, etc. above the appliance.
Back Wall 2" (inches) Side Wall 12" (inches) Corner (45° angle) 4" (inches) stove corners to wall Ceiling Minimum 65" (inches) from floor Alcove Min. Height 65" (inches) from floor Alcove Min. Width 54" (inches) Alcove Max. Depth 24" (inches) from unit face.
The stove can not be placed deeper into an alcove than 24” from the stove face to alcove opening.
Floor 0 inches
Rear Wall or Alcove
Fig. 1
Corner
FLOOR PROTECTION
When installed d irectly on carpeting, tile or other com­bustible material other than wood flooring, the appliance shall be installed on a m etal or wo od pan el ex tendin g the full width and depth of the appliance ( see note below).
Notes:
Ceram ic tile is non-combus tible and does not requir e a wood or metal panel under the appliance.
Models with a pedestal base where base dim ensions
exceed width and depth of stove body, qual ify as the floor protection
Fig. 2
Rear Wall or Alcove
Fig. 3
PAGE 6
INSTALLATION See Pipe Manufacturers clearances for Pipe Clearances Venting Requirements
EXAMPLES OF VENTING INSTALLATION APPLICATIONS
Model: L30 BF-2 (B-Vent) Venting Requirements
Approved for vertical termination only.
Venting Configuration Requirements:
A minimum of 5 feet vertical pipe is required to vent the appliance. Lengthy horizontal pipe runs require sufficient length of vertical pipe to deliver adequate draft. Use the table above as a guide in planning your installation. The use of multiple 45° or 90° elbows should be compen­sated by providing a ddi tio nal vertical pipe run .
This appliance has a 4” B-Vent flue collar and may be installed with listed B-Vent piping and components. Refer to the pipe manufacturer’s installation instructions for specific requirements for their product. Maintain proper cle arances to com bustible m aterials as spec ified by the pipe manufacturer. W henever vent pipe is run horizontally, maintain a minimum 1/4” ri se per foot. Exte­rior B-Vent exhaust systems should be enclosed in a chase to avoid rapid cooling of exhaust gases in the vent. Suc h cooling c ould produce c ondensati on of flue gases or ex haust gas spi llage. The use of a chase is highly recommended in colder climates.
VERTICAL VENT TERMINATION REQUIREMENTS
The vent termination clearances above the high side of an angled roof is follows:
Ref. NFPA 54 / ANSI Z223.1, 7.6
Roof Pitch Feet Meters Flat to 6/12 1.0 0.3 6/12 to 7/12 1.25 0.38 7/12 to 8/12 1.5 0.46 8/12 to 9/12 2.0 0.61 9/12 to 10/12 2.5 0.76 10/12 to 11/12 3.25 0.99 11/12 to 12/12 4.0 1.22 12/12 to 14/12 5.0 1.52 14/12 to 16/12 6.0 1.83 16/12 to 18/12 7.0 2.13 18/12 to 20/12 7.5 2.29 21/12 to 21/12 8.0 2.44
Maximum Horizontal Pipe Run s for Given Vertical Pipe Run (in feet)
Vertical run in feet
Maximum horizontal run in feet
5’ 6’ 8’ 10’ 15’ 20’
4’ 6’ 8’ 10’ 15’ 20’
Note: Maximum allowable horizontal pipe run is 20 feet.
PAGE 7
INSTALLATION
GAS SUPPLY HOOKUP
If using pipe other than black iron pipe see NFPA 54-National Fire Protection Association / ANSI Z223.1-American National Standards Institute; and local code for specific requirements for the type of pipe used. Alternative gas piping systems such as CSST may be used subject to local code and proper sizing.
This appliance is equipped with a flexible gas line and fitting for a gas supply line connection. Connection can be made using either the 3/8” NPT male fitting or, by re­moving the fitting, t o the flex line 3/8” female f lare. The flex line can be routed to the gas supply through either the pedestal bottom or through the rear pedestal cover depending upon the orientat ion of the supply line. Som e areas may have certain restrictions against the use of flexible gas lin es. Chec k local co des. T he gas a pplia nce control valve has a 3 /8” NPT fem ale type inlet for the gas supply line, if hard plumbing is requir ed.
If the gas supply will b e routed to the appl iance from the rear, the flexible g as line f or hook up is rea dil y acc ess ible. If the gas supply will b e routed to the appliance through the flooring, remove th e rear panel. Redirect the flex ible gas line through the large hole in the c enter of the ped­estal base for gas supply connection.
A gas supply line must be run to the appliance by a quali­fied professional. The plumbing of the gas line must comply with National Standards; NFPA 54-National Fire Protection Associatio n / ANSI Z223.1-American N ational Standards Institute; and loca l cod e.
Gas piping must not run in or throu gh air ducts, clothes chutes, chimneys or gas vents, dum b waiters or elevator shafts.
Piping should be sloped 1 / 4” per 15 feet (6mm per
4.6m) upward toward th e meter from the appliance. The piping must be supported at proper intervals every 8 to 10 ft. (2.4m to 3.1m) using suitable hangers or straps.
The gas supply line must be purged of air before it is connected to the appliance.
An accessible, approv ed shut-off valve m ust be installed upstream of any conn ector so that the app liance may be isolated to allow service, removal, and replacement (within six feet of the applianc e per NFPA 54, or twelve inches in some c odes). A shut-off valve is provided with this appliance.
IMPORTANT: In case emergency shut-off is required, shut off main manual gas valve and disconnect main power to appliance. These devices should be properly labeled by the installer.
PRESSURE TESTING:
The appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of *1/2 psi (3.5 kPa).
PAGE 8
The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than *1/2 psi (3.5 kPa).
Make the connection t o the gas supply line us ing the correct fitting required to the shut-off valve.
Install a drip leg where condensates might accumu­late. Sediment traps, lik e drips an d col lection t ees, ar e required to be installed. Traps collect moisture and intercept and hold foreign objects which might block orifices and valves. A drip leg should be installed in vertical pipe runs to the appliance.
Supply Line Size Requirements
The proper gas line diameter must be used to run from the supply regulator (at the gas company meter ) to the appliance. Never use galvanized or plastic pipe. Refer to the table below for suggested si zing of the gas supply line.
Suggested Sizing of
Schedule 40 Pipe Supply Line
Schedule 40 Pipe
Length (Feet)
0-10 1/2 3/8
10-40 1/2 1/2
40-100 1/2 1/2 100-150 3/4 1/2 150-200 3/4 1/2
Schedule 40 Pipe
Inside Diameter (Inches)
Natural Gas LP. Gas
Use an approved pipe s ealant compound for NPT fit­tings. After all pipe connections are made, apply normal gas line pressure: 7.0” W.C. for natural gas;
11.0” W.C. for LP gas (propa ne) and use an ap proved leak detection solut ion to test f or the tightn ess of each pipe connection joint.
IMPORTANT: All connections must be checked for leaks with a leak detector or soa py wat er solu tio n. Nev er chec k f or gas leakage with an open flame!
* Note: ½ psi = 14” WC (inches water column).
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