Lenoxx Electronics 41718L098 User Manual

INSTALLATION AND MAINTENANCE
INSTRUCTIONS
SCU Series
Split System Air Conditioner
WARNING
The equipment covered in this manual is to be installed by trained and experienced service and installation technicians. Improper installation, modification, service or use can cause electrical shock, fire, explosion or other conditions which may cause per­sonal injury, death or property damage. Use appropriate safety gear including safety glasses and gloves when installing this equipment.
WARNING
Risk of electrical shock. Disconnect all remote power supplies before installing or servicing any portion of the system. Failure to discon­nect power supplies can result in property damage, personal injury or death.
WARNING
Installation and servicing of air conditioning equipment can be hazardous due to internal refrigerant pressure and live electrical compo­nents. Only trained and qualified service personnel should install or service this equip­ment. Installation and ser vice performed by unqualified persons can result in property damage, personal injury or death.
WARNING
Before performing maintenance operations on system, turn off all main power switches to indoor and outdoor units. Turn off accessory heater power switch if applicable. Electrical shock could cause personal injury or death.
TABLE OF CONTENTS
INSTALLATION....................................... 2
START-UP .............................................. 5
MAINTENANCE ..................................... 5
WIRING DIAGRAMS.............................. 6
WARRANTY........................................... 8
Manufactured By
A.A.C.
421 Monroe Street
Bellevue, OH 44811
# 41718L098 Page 1
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INSTALLATION
General
Read this entire instruction manual, as well as the instructions supplied in separate equipment, bef ore starting the installation. Observe and follow all warnings, cautions, instructional labels and tags. Failure to comply with these instructions could result in an unsafe condition and/or premature component failure.
These instructions are intended as a general guide only for use by qualified personnel and do not supersede any national or local codes in any way. The installation m ust comply with all provincial, state and local codes as well as the National Electrical Code (U.S.) or Canadian Electrical Code (Canada). Compliance should be determined prior to installation.
This unit has been factory charged with a quantity of
refrigerant (R22) sufficient for a matched indoor coil and 20 feet of refrigerant tubing. If installed with other
indoor sections or with tubing sets other than 20 feet in length, adjustments to the total system charge must be made.
The unit has been designed to operate within the range of indoor and outdoor temperatures as outlined in Table 1. Following these recommendations will minimiz e compo­nent failures and maximize system perf ormance.
Optimum T emperature Range
roodtuO
roodnI
* If extended run times are anticipated below
outdoor temperatures of 65° F, a low ambient kit must be installed.
ot)muminim(*F°56
)mumixam(F°511
otbwF°75/bdF°26
bwF°27/bdF°09
Table 1
Location of Unit
Install the unit on a solid, level mounting pad. To minimize transmission of vibration, the pad should not be in direct contact with any building walls or f oundations.
This outdoor unit has been ARI rated with sev eral Arm­strong matching indoor sections for various types of installations. To obtain optimum performance, a matched indoor section must be installed. ARI ratings are based on properly charged systems running at rated indoor cfm levels . Ductwork should be specified to insure the correct indoor airflow is obtainable.
Inspection of Shipment
Upon receipt of equipment, carefully inspect it for possible shipping damage. If damage is f ound, it should be noted on the carrier’s freight bill. Take special care to examine the unit inside the carton if the carton is damaged. An y concealed damage discovered should be reported to the last carrier immediately , pref erab ly in writing, and should include a request for inspection by the carrier’ s agent.
If any damages are discovered and reported to the carrier DO NOT INSTALL THE UNIT, as c laim may be denied.
Check the unit rating plate to confirm specifications are as ordered.
Limitations
This unit is designed and approved for outdoor use only .
The outdoor unit must not be installed with any ductwork in the airstream. The outdoor fan is not designed to operate against any additional static pressure.
This unit has been designed to be located outdoors with sufficient clearance for free entrance to the inlet and discharge air openings. Adequate service clearance must also be provided. Refer to Figure 1 for a detailed descrip­tion of minimum clearances. Position the unit to avoid direct contact of water , sno w or ice from a roof line overhead.
Av oid placing the unit near quiet areas suc h as sleeping quarters or study rooms. Normal operating
sound levels may be objectionable if the unit is placed near certain rooms.
Electrical Wiring
All field wiring must be done in accordance with the National Electrical Code recommendations, Canadian Electrical Code and CSA Standards, or local codes, where applicable. Refer to the unit rating plate for information needed for wire sizing and branch circuit protection. An adequately sized branch circuit disconnect should be installed, per the NEC, within sight of and readily acces­sible to the unit. Route properly sized copper conductors from the disconnect to the unit high voltage connections at the contactor. A properly sized ground wire must be connected to the ground screw or wire located in the control panel. T wo low voltage thermostat wires must be connected to the yellow wires connected to the contactor coil. Use copper conductors only.
Page 2 # 41718L098
12" CLEARANCE
48" OVERHEAD
CLEARANCE
Minimum Clearances
WEATHERPROOF
DISCONNECT
SWITCH
NEC CLASS 1
WIRING
TO POWER SUPPLY
NEC CLASS 2
WIRING
THERMOSTAT
TO
INDOOR
UNIT
TO
EVAPORATOR
COIL
NAMEPLATE LOCATION
12" CLEARANCE
BOTH SIDES
NOTE: ALL OUTDOOR WIRING MUST BE WEATHERPROOF
24" SERVICE
ACCESS CLEARANCE
Figure 1
Refrigerant Piping Connections
Check the indoor piston orifice to see if it matches the required piston for the indoor and outdoor combina­tion being installed. Refer to the refrigerant char ge label located on the inside of the outdoor unit access panel for the correct piston orifice size requirements. Replace the piston orifice with the correct size if this size is not already installed in the indoor coil.
For optimum system performance, indoor coils should be washed with a suitable detergent to remove any residue from the coil manufacturing processes.
Refer to the follo wing instructions when making the refrigerant piping connections:
SEAL OPENING(S) WITH PERMAGUM
OR EQUIVALENT
3. Route tubing to fittings on the outdoor unit vapor and liquid service valves using properly sized refrigerant grade tubing. Run the refrigerant tubing in as direct a path as possible avoiding unnecessary turns and bends.
4. Ensure that the vapor line is insulated properly and that both vapor and liquid lines are not in direct contact with floors, walls, ductwork, floor joists or other piping.
5. After wrapping the service valves with a wet rag, braze the tubing to the valve connections .
6. After brazing the tubing connections at the indoor coil, leak test the refrigerant tubing and indoor coil.
1. The unit has been factory charged with refrigerant (R22) suitable for a matched indoor coil and 20 f eet of properly sized refrigerant tubing. Ref er to the unit
7. Following the leak test, e vacuate the indoor coil and line set to a minimum of 500 microns to remove contamination and moisture.
rating plate for the e xact amount of this f actory charge.
8. After evacuation, open both the vapor and liquid
2. Refer to the refrigerant charge label located on the
service valves fully.
inside surface of the outdoor unit access panel. Locate the outdoor and indoor models being installed and note any refrigerant adjustments that must be made to the system. Adjustments to the system charge must also be made if an interconnecting line set other than 20 feet is installed.
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