Lennox VWMA007S4, VWMA009S4, VWMA012S4, VWMA015S4, VWMA018S4 Installation Instructions Manual

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©2015 Lennox Industries Inc.
These instructions are intended as a general guide and do not supersede local codes in any way. Consult authorities having jurisdiction before installation.
Improper installation, adjustment, alteration, ser vice or maintenance can cause property damage, personal injury or loss of life. Installation and service must be performed by a li­censed professional HVAC installer, service agency or the gas supplier. Failure to follow safety warnings and these instruc­tions exactly could result in property damage, dan­gerous operation, serious injury, or death. Any additions, changes, or conversions required in order for the appliance to satisfactorily meet the ap­plication needs must be made by a licensed profes­sional HVAC installer (or equivalent) using factory­specifi ed parts. Do not use this system if any part has been under water. A fl ood-damaged appliance is extremely dan- gerous. Immediately call a licensed professional HVAC service technician (or equivalent) to inspect the system and to replace all controls and electrical parts that have been wet, or to replace the system, if deemed necessary. The State of California has determined that this product may contain or produce a chemical or chemicals, in very low doses, which may cause serious illness or death. It may also cause cancer, birth defects, or reproductive harm.
As with any mechanical equipment, personal injury can result from contact with sharp sheet metal edges. Be careful when you handle this equipment.
Dallas, T exas, USA
!
WARNING
!
CAUTION
INSTALLATION INSTRUCTION
VWMA Wall-Mounted Units
VRF SYSTEMS -- Indoor Units 507462-02 10/2015
IMPORTANT!
The Clean Air Act of 1990 bans the intentional venting of refrigerant (CFCs, HCFCs and HFCs) as of July 1, 1992. Approved methods of recovery, recycling or reclaiming must be followed. Fines and/ or incarceration may be levied for noncompliance. These units must be installed as a part of a matched system as specifi ed in the Product Specifi cations (EHB) bulletin.
General
The VWMA wall-mounted indoor units are matched with an outdoor heat recovery or heat pump unit to create a VRF (variable refrigerant fl ow) system that uses HFC-410A refrigerant.
Refer to the Product Specifi cation bulletin (EHB) for the proper use of these indoor units with specifi c heat pumps, heat recovery units, mode switching devices, branch
pipes, line sets and controls. These instructions are intended as a general guide and do
not supersede local or national codes in any way. Authorities having jurisdiction should be consulted before
installation.
Shipping and Packing List
Check the components for shipping damage. If you fi nd any damage, immediately contact the last carrier.
Package 1 of 2 contains the following: 1 - Assembled indoor unit with mounting bracket 8 - Mounting bracket securing screws 8 - Plastic screw anchors 1 - Roll tape 1 - Flexible condensate drain pipe 1 - Wall sleeve 1 - Plastic cover for wall sleeve 1 - Resistor 1 - Brass fl are nut 1 - Installation manual
Not for use with V0CTRL90 Auxiliary Heat Relay. See Service and Application Note VRF-15-01.
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Safety Requirements
!
WARNING
ELECTRICAL SHOCK, FIRE, OR EXPLOSION HAZARD. Do not touch the unit or the controller if your hands are wet. DO NOT spray water on the indoor unit for any reason. Do not replace a fuse with a fuse of a different rating. Do not use a jumper wire to replace a fuse. Do not insert your hands, tools or any other item into the air intake or air outlet at either the indoor or outdoor unit. Do not allow children to operate the system.
Model Number Identifi cation
V WM A 012 S 4 - 1 P
Brand/Family
V = Variable Refrigerant Flow (VRF)
WM = Wall Mounted Non-Ducted Indoor Models
Major Design Sequence
Nominal Cooling Capacity - Btuh
Unit Type
A = 1st Generation
007 = 7000 Btuh
009 = 9000 Btuh 012 = 12,000 Btuh 015 = 15,000 Btuh 018 = 18,000 Btuh 024 = 24,000 Btuh 030 = 30,000 Btuh
Voltage
P = 208/230V-1 phase-60hz
Minor Design Sequence
1 = 1st Revision 2 = 2nd Revision 3 = 3rd Revision
Refrigerant Type
4 = R-410A
Cooling Effi ciency
S = Standard Effi ciency
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Unit Dimensions - inches (mm)
VWMA007S4, VWMA009S4, VWMA012S4, VWMA015S4, VWMA018S4
4-1/2 (114)
D
TOP VIEW
B
SIDE VIEW
Size
C A
FRONT VIEW
ABCD
in. mm in. mm in. mm in. mm
3-1/4
(83)
9 (229)
SIDE VIEW
007, 009, 012 36 914 11-3/8 289 28-7/8 733 27-1/4 692
015, 018 42-1/4 1073 12-3/8 314 35-1/8 892 33-1/8 841
VWMA024S4, VWMA030S4
SIDE VIEW
TOP VIEW
44-5/8 (1133) 49-1/4 (1251)
FRONT VIEW
12-3/4
(324)
9-3/4 (248)
SIDE VIEW
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Clearances
WALL
Vertical Clearance - Clearance to Ceiling - 6 inches (152 mm) Minimum
5
(127)
Minimum
FRONT VIEW
Vertical Clearance - Clearance to Floor - 72 inches (1829 mm) Minimum NOTE - Provide 96 inches (2438) clearance to floor for best performance
WALL
5
(127)
Minimum
Indoor Unit Placement
!
WARNING
Do not install the unit in an area where fl ammable materials are present due to risk of explosion resulting in serious injury or death.
If the basis underneath the unit is not strong enough to support the weight of the unit, the unit could be fall out of place and cause serious injury.
Use the provided and specifi ed components when installing equipment. Failure to do so may result in unit falling, water leaking or electrical shocks, causing personal injury or equipment or property damage. Check stability of wall-mounted unit support. If support is not capable of carrying weight of the unit, unit may fall causing personal injury or equipment damage.
Consider the possibility of earthquakes in your area when installing the equipment. If the unit is not correctly secured, it may fall, causing personal injury or equipment damage.
Safely dispose of packing materials, which include nails, wood and other sharp objects, as well as plastic wrapping. Children playing with plastic wrap or bags risk the danger of suffocation.
!
CAUTION
Do not place items which may be damaged by water under or around the indoor unit.
The unit should be installed at least 8 feet above the oor (if possible) to ensure maximum performance and comfort.
AVOID
Do not install the unit in the following locations:
Areas exposed to salt or other corrosive materials or caustic gases
Areas exposed to extreme voltage variations (such as factories)
Tightly enclosed areas that may impede service of the
• unit.
Areas exposed to strong electromagnetic forces
Areas exposed to acids or alkaline detergents (laundry
• rooms)
DO:
Locate the unit so that it is not exposed to direct sunlight.
Locate the indoor unit so that the room can be uniformly cooled. Install unit as high as possible on the wall (8 feet above fl oor, if possible) for best performance.
Select a wall location that can support the weight of the unit.
Select a location where condensate line will have the shortest run to a suitable drain per local codes.
• Allow suffi cient space around unit for proper operation and maintenance (fi lter must able to be removed from the top-front of the unit).
Install the indoor unit a minimum of 3 feet away from any antenna, power cord (line), radio, telephone, security system, or intercom. Electrical interference and radio frequencies from any of these sources may affect operation.
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DETERMINING WALL MOUNTING PLATE LOCATION
1. Remove the wall mounting plate from the back of the indoor unit.
Left piping
Left back piping
Right back piping
Right piping
Figure 1. Determining Exit Locations
2. Determine the best exit location for utility bundle (line set, condensate line and wiring).
3. Position the wall mounting plate on the wall so that, when installed, the unit will be at least 6 inches (152 mm) from the ceiling and 5 inches (127 mm) from the wall on either side. The wall mounting plate must be level side-to-side.
4. Use the wall mounting plate as a template to determine the exit point for utility bundle. Mark the wall to facilitate drilling hole for utility bundle.
Installation
WALL MOUNTING PLATE INSTALLATION Install the wall mounting plate so that it is correctly positioned
horizontally and vertically. The indoor unit must be installed level on the wall to allow proper condensate drainage.
1. Use a carpenter's level or measuring tape to verify the wall mounting plate is horizontally level.
2. Secure the wall mounting plate to the wall using the provided screws and screw anchors. NOTE - It is important to use all screws provided to secure the wall mounting plate to the wall. Additional holes may be drilled through the metal wall mounting plate to better secure wall plate. Field-provided anchors/fi xings may be required depending on wall construction. Use the appropriate type of anchors for the application.
3. The wall mounting plate must be installed fl ush against the wall so that the indoor unit will be fl ush after installation. Any space between the wall and unit will cause noise and vibration.
4. The wall mounting plate must be installed horizontally level on the wall.
VWMA007S4, VWMA009S4 and VMWA012S4 Units
Wall Mounting Bracket
Outline of Indoor Unit
VWMA015S4 and VWMA018S4 Units
Wall Mounting Bracket
Outline of Indoor Unit
VWMA024S4 and VWMA030S4 Units
Wall Mounting Bracket
Outline of Indoor Unit
Figure 2. Wall Mounting Brackets
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WALL SLEEVE INSTALLATION
The utility bundle may be routed out of the back of the unit or out either side. If the bundle is to be routed out the back through an external wall, use a fi eld-provided wall sleeve to protect the utility bundle. NOTE - If the utility bundle will be
routed out the side of the indoor unit and up the wall above a false ceiling, continue to the next section.
1. Prior to making the hole and installing the wall sleeve for the utility bundle, check to ensure that there are no other utilities located in the wall behind the hole location.
!
WARNING
Electric Shock Hazard. Can cause injury or death. Avoid location where electric wiring or conduits may be present inside the wall.
2. Cut a hole in the wall using a suitable hole saw. Hole should be at a slight downward slant - 3/16” to 3/8” toward the outdoor side.
INSIDE
OUTSIDE
Typical
installation
procedure
shown.
Figure 3. Boring Hole for Wall Sleeve
INSTALL UNIT ON WALL MOUNTING PLATE
1. A length of fi eld-provided fl exible condensate piping should be connected to the drain prior to securing the unit to the wall mounting plate.
2. If the factory-provided refrigerant piping connections and fi eld-provided fl exible condensate piping are long enough to enable fi nal fi eld connections after unit is installed on wall mounting plate, use fi eld-provided tape to bundle them together.
3. The utility bundle may be routed out of the back of the unit or out either side. If the bundle is to be routed out the back through an external wall, feed the utility bundle through the wall sleeve. If the utility bundle is to be routed out of the side of the indoor unit and up an inside wall, carefully form the utility bundle so that it makes a gentle 90° turn.
4. Align the back of the indoor unit with the hooks at the top of the wall mounting plate. Move the unit from side to side to make sure that it settles securely.
5. The bottom of the unit can be lifted to facilitate refrigerant piping and condensate drain connections, if necessary. See fi gure 6.
HOOKS AT TOP
OF MOUNTING
BRACKET
TEMPORARY
SPACER
(To facilitate
connections)
3. Measure the thickness of the wall from the inside edge to the outside edge and cut the fi eld-provided wall sleeve at a slight angle 1/4” (6 mm) shorter than the thickness of the wall.
USE SUITABLE TOOL TO CUT PVC FOR WALL
SLEEVE AT SLIGHT ANGLE AS SHOWN.
Figure 4. Cutting PVC for Wall Sleeve
4. Place the provided plastic cover over the end of the pipe that will be visible from the inside wall and insert the pipe in the wall.
NOTE - When passing bundled services through an exterior brick or concrete wall, protect the copper pipes and wiring from the effects of these construction materials by using a sleeve made of a suitable material. The integrity of copper pipe and wiring can deteriorate when exposed to these construction materials
Figure 6. Secure Unit to Wall Mounting Plate
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Refrigerant Piping Connections
!
WARNING
Refrigerant leaks are unlikely; however, if a refrigerant leak occurs, open a door or windows to dilute the refrigerant in the room. Turn of f the unit and all other appliances that may cause a spark. Call a licensed professional HVAC technician (or equivalent) to repair the leak. Use only R410A refrigerant to charge this system. Use of other refrigerant or gas will damage the equipment. Do not allow air or other contaminants to enter system during installation of refrigerant piping. Contaminants will result in lower system capacity and abnormally high operating pressures and may result in system failure or explosion. Insulate all refrigerant piping. Refrigerant pipes may be very hot during unit operation. Do not allow contact between wiring and bare copper pipes. After refrigerant piping connections have been completed, check the system for leaks per commissioning instructions.
Field piping consists of two copper lines connected to the indoor unit. Table 1 lists the connection sizes at the indoor unit. The connections are made using the provided brass are nuts at the end of the refrigerant piping connections.
Both lines must be individually insulated.
1. The seal on the unit refrigerant piping connections should remain in place until the last possible moment. This will prevent dust or water from getting into the refrigerant piping before it is connected.
2. CAREFULLY adjust refrigerant piping connections to suit the application (straight back, right or left).
3. Slowly loosen one of the fl are nuts to release the factory nitrogen charge.
4. Remove the fl are nuts from the connections on the unit and discard the seal from each of the piping connections.
5. Slide the fl are nuts onto the ends of the fi eld-provided refrigerant piping before using a suitable fl aring tool to are the end of the copper pipe.
6. Apply recommended HFC-410A refrigerant lubricant to the outside of the fl ared refrigerant lines (fi gure 7-A).
Table 1. Refrigerant Piping Connections
Size
(Btuh)
7000 12000 15000 18000 24000 30000 36000 48000
A
Liquid Line
in.
1/4 1/2
3/8 5/8
CANT ON THE OUTSIDE OF
Vapor Line
THE FLARE
MALE FLARE
CONNECTION
in.
B
Figure 7. Making Connections
(Male to Female Connection)
7. Align the threaded connections with the fl ared refrigerant lines. Tighten the fl are nuts lightly at fi rst to obtain a smooth match (fi gure 7-B).
8. Once snug, continue another half-turn on each nut which should create a leak-free joint. A torque wrench may be used to tighten fl are nuts using table 2 recommendations. See fi gure 4. Do not over-tighten
a fl ared joint. Flared connections should always be accessible and must be insulated to prevent condensation.
9. After refrigerant piping has been installed and checked for leaks, apply insulation over the connector pipe and all fl ared connections.
IMPORTANT!
The compressor in this unit contains PVE oil (Polyvinylether). PVE oil is formulated for hydrofl uorocarbon (HFC) refrigerants, such as R- 410a, which this system contains. While it may have some miscibility properties with mineral-based oil and POE oil (Polyolester), it is not recommended to mix PVE oil with any other type of refrigerant oil.
IMPORTANT!
Always use two wrenches when tightening fl are nuts to avoid twisting refrigerant piping. DO NOT over-tighten fl are nuts.
TORQUE WRENCH
TO INDOOR
UNIT
TO OUTDOOR UNIT
Figure 8. Tighten Flare Nut
7
BACKUP
WRENCH
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Table 2. Flare Nut Torque Recommendations
Outside
Diameter
Inches U.S.
1/4” 15 ft.-lb. 1/4 turn 3/8” 26 ft.-lb. 1/2 turn 1/2” 41 ft.-lb. 7/8 turn 5/8” 48 ft.-lb. 1 full turn
Recommended
Torque
No torque wrench
available
Finger tighten and
use an appropriately
sized wrench to turn an
additional:
IMPORTANT!
Flared connections should always be accessi­ble and must be insulated to prevent condensa­tion. See fi gure 9.
INSULATE ALL FLARED CONNECTIONS
TO PREVENT CONDENSATION
1. Make a water-tight connection between the fi eld- provided condensate drain line and the fl exible condensate connector.
2. See fi gure 10 for applications including a single unit and a single drain. In this case, ensure that the drain line is properly sloped (no less than 1/4 inch per foot) and condensate lines are routed to ensure moisture is drained away from the indoor unit.
3. Drain should be as short as possible and should not have any droops or kinks that would restrict condensate fl ow and shall be approved resistant pipe. There must be
a 2-inch space between the end of the condensate drain and the fi nal termination point (ground, open drain, etc.) to ensure that the line will drain freely.
4. After system installation is complete, the condensate drain line must be checked for leaks. This check is part of the commissioning sequence. If a fi eld-provided condensate pump has been installed, it must be checked to ensure proper operation. This check is part of the commissioning sequence.
UNIT BASE
Figure 9. Insulate Flared Connections
Condensate Piping Connections
!
CAUTION
Make sure that drain piping is properly routed and insulated in order to prevent both leaks and condensation.
IMPORTANT!
Drain should have a slope of at least ¼ inch per foot and should be approved corrosion-resis­tant pipe. You must confi rm operation of every drain and pump in the system as part of the commission­ing procedure.
3 ft. (1 m)
SUPPORT
STRAPS
DRAIN LINE
Figure 10. Condensate Drain Piping
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Wiring Connections
!
WARNING
Isolate the power supply before accessing unit electrical terminals. Install unit so that unit disconnect is accessible. Follow all local and national codes, as well as this installation instruction, during installation. Do NOT overload electrical circuit, as this may lead to failure and possible fi re. Use specifi ed wiring and cable to make electrical connections. Clamp cables securely and make sure that connections are tight to avoid strain on wiring. Insecure wiring connections may result in equipment failure and risk of fi re. Wiring must be installed so that all cover plates can be securely closed.
!
CAUTION
This unit must be properly grounded and protected by a circuit breaker. The ground wire for the unit must not be connected to a gas or water pipe, a lightning conductor or a telephone ground wire. Do not connect power wires to the outdoor unit until all other wiring and piping connections have been completed. Install all wiring at least 3 feet away from televisions, radios or other electronic devices in order to avoid the possibility of interference with the unit operation. Do not install the unit near a lighting appliance that includes a ballast. The ballast may affect remote control operation.
1. Lift indoor unit front panel to access the control box over. Remove the screw(s) securing the cover. Remove the plate.
2. Locate the terminal strip in the control box. Connect the power wiring (sized per NEC/CEC and local codes) and communications cable (three-conductor, shielded cable). Refer to unit nameplate for rated voltage.
3. If the indoor unit is the fi nal unit in a group that is wired in series, install the provided resistor across terminals P and Q.
4. Remove spacer. Secure bottom of unit to wall mounting bracket. Continue with installation of outdoor unit and system commissioning.
POWER WIRING
COMMUNICATIONS
WIRING
CONTROL BOX
COVER
Figure 11. Accessing Control Box
Network Address and Commissioning
After the system has been installed, each indoor unit must be assigned an address as part of the commissioning procedure.
In the U.S.A., wiring must conform with current local codes and the current National Electric Code (NEC). In Canada, wiring must conform with current local codes and the current Canadian Electrical Code (CEC).
Refer to unit nameplate for minimum circuit ampacity and maximum overcurrent protection size.
NOTE - Three-conductor shielded cable must be used for the communication wiring. This is necessary to ensure
proper system communication and operation.
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TR
CN2
(RED)
ANION
CN21
Y/G
GROUND
WHITE(GRAY)
C
WHITE
CN20
(BLUE)
FM
CN4
(WHITE)
Y/G
GROUND
ON
EEV
CN15
GM GM
CN5
DISPLAY BOARD
CN1 CN2
WIRED
CONTROLLER
HEAT
DM
XP2
XS2
RED
BLUE
XT1
L1
L2
INDOOR UNIT POWER
208-230V
CN3
(WHITE)
CN7
(WHITE)
CN24
(WHITE)
CN1 (BLUE)
Z
SW6 ENC1
POWER_S
MAIN CONTROL BOARD
HEAT_LHEAT_N
SW1
SW2
CN10 WHITE
ONONON
SW5
J1J2
(WHITE)
CN19
CN14
YELLOW
CN13
YELLOW
CN17
(WHITE)
CN16
(RED)
CN9
CN8
XS1XP1
XY
REMOTE ON / OFF
WEEKLY TIMER
(E)
P
TROLLER
Q(E)
XT2
Y/G
Y/G
GROUND
T1
WHITE
T1
BLACK
CONNECT TO
WIRED CONTROLLER
T2B
T2
CONNECT TO
OUTDOOR
UNIT
KEY
FM
EEV
EXPANSION VALVE INLET AIR TEMP.
T1
EVAP OUTLET TEMP.
T2B
(COOLING MODE)
T2 XP1-7 XS1-
7
TR
XT1-2
TERMINAL BLOCK
WATER LEVEL SWITCH
CS
C
GM
DM
AUXILIARY HEATER
HEAT
ANION
ANION GENERATOR
Typical wiring diagram. Refer to wiring diagram on the unit for actual wiring.
Figure 12. Typical VWMA007 to 018 Wiring Diagram
COMPONENT
INDOOR FAN ELECTRONIC
COIL TEMP.
PLUG JACK
TRANSFORMER
FAN CAPACITORFAN CAPACITOR
SWING MOTOR
PUMP MOTOR
NOTE - Dashed line indicates optional or field­wired components.
NOTE - If indoor unit is the final unit in a group wired in series, install provided resistor across terminals P and Q.
NOTE - Use 3-conductor, shielded cable for communication wiring.
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DM
WHITE(GRAY)
C
WHITE
FM
REMOTE ON / OFF
ON/OFF
DISPLAY BOARD
CN1 CN2
Y/G
EEV
XS5 XP5
GROUND
XS1 XP1
ON
SW6
ENC1
POWER_S
GM GM
CN5
CN14
COMON/OFF
XP8 XS8
BLACK
T2B
CN9
(YELLOW)
XP6
XP7 XS7
XS6
WHITE
T2
T1
CN8
XP3 XS3
WIRED
CONTROLLER
XP4 XS4
TR
RED
BLUE
Z
XT1
L2
L1
INDOOR UNIT POWER
208-230V
CN15
EEV
CN10 WHITE
(WHITE)
(RED)
XP1
XS1
WEEKLY TIMER
TROLLER
MAIN CONTROL BOARD
(RED)
(BLUE)
CN1
Y/G
Y/G
GROUND
CN24
(WHITE)
(YELLOW)
CN6
AL
(BLUE)
(WHITE)
ON
SW2 SW5
ONON
XT2
J1J2
CONNECT TO
WIRED CONTROLLER
(E)
PQXY
CONNECT TO
OUTDOOR
UNIT
HEAT_LHEAT_N
XS2
XP2
CN3
(WHITE)
ON
SW1
KEY
FM
EEV
EXPANSION VALVE
INLET AIR TEMP.
T1
EVAP OUTLET TEMP.
T2B
(COOLING MODE)
T2
XP1-7
7
XS1-
TRANSFORMER
TR
XT1-2
TERMINAL BLOCK
WATER LEVEL SWITCH
CS
C
FAN CAPACITORFAN CAPACITOR
GM DM
AUXILIARY HEATER
HEAT
AL
Typical wiring diagram. Refer to wiring diagram on the unit for actual wiring.
Figure 13. Typical VWMA024 to 030 Wiring Diagram
COMPONENT
INDOOR FAN ELECTRONIC
COIL TEMP.
PLUG JACK
SWING MOTOR
PUMP MOTOR
ALARM
NOTE - Dashed line indicates optional or field­wired components.
NOTE - If indoor unit is the final unit in a group wired in series, install provided resistor across terminals P and Q.
NOTE - Use 3-conductor, shielded cable for communication wiring.
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Outdoor unit
(main unit)
Outdoor unit
(sub1 unit)
Outdoor unit
(sub2 unit)
(H1 H2 E)
(PQE)
(H1 H2 E) (H1 H2 E)
(PQE)
Ground cable shield
DO NOT connect to E
(PQE)
MS
Box
(PQE)
MS
Box
(PQE)
P Q
Install a terminating resistor at the last indoor unit terminals P and Q of the daisy chain and for each individual unit when connected directly to an MS Box port.
All shields of shielded cable connect to GROUND terminal,
not to terminal E.
18 GA., stranded, 3-conductor, shielded control wire (polarity sensitive).
Typical Wiring Diagram, NEC/CEC and Local Codes apply.
NOTE - Each communication wire from the MS box should follow the refrigerant piping for that port.
Figure 14. Typical Communication Wiring Diagram (VRF Heat Recovery System)
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