Lennox VPA048H4, VPA036H4, VPA060H4 Operation Manual

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INSTALLATION/OPERATION INSTRUCTIONS
©2018 Lennox Industries Inc.
Dallas, Texas, USA
THIS MANUAL MUST BE LEFT WITH THE
OWNER FOR FUTURE REFERENCE
These instructions are intended as a general guide and do not supersede local codes in any way. Consult authorities having jurisdiction before installation.
WARNING
Improper installation, adjustment, alteration, ser­vice or maintenance can cause property damage, personal injury or loss of life.
Installation and service must be performed by a li­censed professional HVAC installer, service agency or the gas supplier.
Failure to follow safety warnings and these instruc­tions exactly could result in property damage, dan­gerous operation, serious injury, or death.
Any additions, changes, or conversions required in order for the appliance to satisfactorily meet the ap­plication needs must be made by a licensed profes­sional HVAC installer (or equivalent) using factory­specifi ed parts.
Do not use this system if any part has been under water. A fl ood-damaged appliance is extremely dan- gerous. Immediately call a licensed professional HVAC service technician (or equivalent) to inspect the system and to replace all controls and electrical parts that have been wet, or to replace the system, if deemed necessary.
Mini-VRF Heat Pump
VPA***H4-2P
VRF SYSTEMS OUTDOOR UNITS 507641-07 04/2018
CAUTION
As with any mechanical equipment, contact with sharp sheet metal edges can result in personal injury. Take care while handling this equipment and wear gloves and protective clothing.
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of refrigerant (CFC’s and HCFC’s) as of July 1, 1992. Approved methods of recovery, recycling or reclaiming must be followed. Fines and/or incarceration may be levied for non-compliance.
General
The Mini-VRF heat pump outdoor units are matched with up to nine indoor units to create a VRF (variable refrigerant fl ow) system that uses R-410A refrigerant. Refer to the Product Specifi cation bulletin (EHB) for the proper use of these heat pumps with matching indoor units, branch boxes, branch pipes, line sets and controls. These instructions are intended as a general guide and do not supersede local or national codes in any way. Authorities having jurisdiction should be con­sulted before installation.
Shipping and Packing List
Check the components for shipping damage. If you nd any damage, immediately contact the last car­rier. Package 1 of 1 contains the following: 1 - Assembled Mini-VRF heat pump outdoor unit 1 - Outdoor unit installation instruction
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Safety Requirements
!
WARNING
ELECTRICAL SHOCK, FIRE, OR EXPLOSION HAZARD. Do not touch the unit or the controller if your hands are wet. Do not operate appliances with an open fl ame near the unit. Do not replace a fuse with a fuse of a different rating. Do not use a jumper wire to replace a fuse. Do not insert your hands, tools or any other item into the air intake or air outlet at either the indoor or outdoor unit. Do not allow children to operate the system.
Model Number Identifi cation
V P A 036 H 4 M - 2 P
Brand/Family
V = Variable Refrigerant Flow (VRF)
Voltage
P = 208/230V-1 phase-60hz
Unit Type
P = Heat Pump Outdoor Unit
Minor Design Sequence
1 = 1st Revision
Major Design Sequence
A = 1st Generation
2 = 2nd Revision
3 = 3rd Revision
Refrigerant Circuits
Nominal Cooling Capacity - Tons
M = Multiple Circuits
036 = 3 Tons
048 = 4 Tons
060 = 5 Tons
Refrigerant Type
4 = R-410A
Cooling Effi ciency
H = High Effi ciency
NOTE - Lennox VRF and Lennox Mini-Split products are similar in appearance to each other. Refer to the unit’s model number to determine if the unit is a VRF (V) or Mini-Split (M) unit. It is not possible to mix the two types of equipment on any system.
System Piping
CAUTION
VRF system piping is customized for each installation. The Lennox VRF Selection Software (LVSS) piping report is an engineered design that must be followed. The piping diagram or diagrams included within the LVSS report have been prepared based on the information provided to the Lennox VRF applications department.
When the indicated lengths change from the fi gures stated within the report, it is imperative that prior to the commencement of the refrigerant pipe work installation, Lennox VRF applications department are informed of these proposed changes.
CAUTION
Upon receipt of this new information the Lennox VRF applications department will confi rm any changes that may be applicable to this installation. If changes are required, a new piping diagram will be produced and will supersede all other previously provided documents.
Failure to provide this information regarding changes to the original design may lead to insuffi cient capacity, equipment failure, warranty being made void and the refusal to commission the system.
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Dimensions - Inches (mm)
CORNER WEIGHTS CENTER OF GRAVITY
Model No. AA BB CC DD EE FF
lbs. kg lbs. kg lbs. kg lbs. kg in. mm in. mm
All Models 40 18 63 29 72 33 45 21 21-5/8 549 7-3/8 187
13-3/4
(349)
AA
12-5/8
(321)
DD
3/4
(19)
23-5/8 (600)
CENTER OF
GRAVITY
EE
TOP VIEW
FF
6
(152)
BB
14-1/4
(362)
CC
15-3/4
(400)
52-1/4
(1327)
35-3/8 (899)
FRONT VIEW
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Installation Clearances - inches (mm)
Single Unit Installation
(Wall or Partition)
12
(305)
Minimum
Air inlet
NOTE - 24 in. (610 mm) clearance required on top of unit.
Parallel Units Side by Side
Air Inlet
Front of Unit
79 (2007)
Minimum
(Wall or Partition)
12 (305) Minimum
Air Outlet
24
(610)
Minimum
(Service
Clearance)
NOTE - If unit is surrounded on three or four sides by walls or partitions that are taller than 10 ft. (3 m), call Lennox VRF Applications group to discuss additional requirements.
12 (305) Minimum
24
(610)
Minimum
79 (2007)
Minimum
(Service Clearance)
Front of Units
Parallel Units Back to Back, Facing and Front to Back
Back to Back Facing Units Front to Back
79
(2007)
Min.
20
(508)
Min.
118
(2997)
Min.
118
(2997)
Min.
(Wall or Partition)
12
(305)
Min.
(Wall or Partition)
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Unit Placement
WARNING
Use the provided and specifi ed components when installing equipment. Failure to do so may result in unit falling, water leaking or electrical shocks, caus­ing personal injury or equipment or property dam­age. Check stability of unit support. If sup port is not capable of carrying weight of the unit, unit may fall causing personal injury or equipment damage. Safely dispose of packing materials, which include nails, wood and other sharp objects, as well as plastic wrapping. Children playing with plastic wrap or bags risk the danger of suffocation.
Outdoor Unit Positioning Considerations
In addition to clearances, the following items should be considered when setting the outdoor unit:
• Some local governments have adopted sound ordinances based on the unit’s sound level reg­istered from the adjacent property, not from the property where the unit is installed. Install the unit as far as possible from the property line.
• Glass has a very high level of sound transmis­sion. When possible, do not install the unit direct­ly outside a window.
• Avoid installing the unit in areas exposed to ex­treme voltage variations (such as factories).
Install unit level.
Install the unit high enough above the ground or roof to allow adequate drainage of defrost wa­ter and prevent ice or snow build-up (required for heat pumps).
• The unit base should be elevated above the depth of average snows. In heavy snow areas, do not locate the unit where drifting will occur.
When installed in areas where low ambient tem­peratures exist, locate unit so winter prevailing winds do not blow directly into outdoor unit.
• Locate unit away from overhanging roof lines which would allow water or ice to drop on, or in front of, coil or into unit.
• Allow suffi cient space around unit for proper op- eration and maintenance.
Install the outdoor unit a minimum of 3 feet away from any antenna, power cord (line), radio, tele­phone, security system, or intercom. Electrical interference and radio frequencies from any of these sources may affect operation.
IMPORTANT
Exhaust vents from dryers, water heaters and furnaces should be directed away from the outdoor unit. Prolonged exposure to exhaust gases and the chemicals contained within them may cause condensation to form on the steel cabinet and other metal components of the out­door unit. This will diminish unit performance and longevity.
Lifting the Unit
Do not hold the air inlet grille while lifting the unit. This could result in damage to the cabinet.
• Do not touch the fan blades with your hands or other objects while lifting the unit.
Installation
IMPORTANT
Roof Damage! This system contains both refrigerant and oil. Some rubber roofi ng material may absorb oil. This will cause the rubber to swell when it comes into contact with oil. The rubber will then bubble and could cause leaks. Protect the roof surface to avoid exposure to refrigerant and oil during service and installation. Failure to follow this notice could result in dam­age to roof surface.
SLAB OR ROOF MOUNTING
Install the unit a minimum of 4 inches (102 mm) above the roof or ground surface to avoid ice build-up around the unit. Locate the unit above a load bearing wall or area of the roof that can adequately support the unit. Consult local codes for rooftop applications.
• Use a fi eld-provided slab or frame as specifi ed in the Product Specifi cations (EHB) bulletin.
Install the unit in an upright and level position.
• If the unit coil cannot be installed away from prevailing winter winds, a wind barrier should be constructed. Size barrier at least the same height and width as outdoor unit. Install barrier 12 inches (305 mm) minimum from the sides of the unit in the direction of prevailing winds.
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Securing Outdoor Unit to Slab or Frame
Brackets are provided at the base of the outdoor unit so that it can be secured to a fi eld-provided slab or frame.
Use lag bolts or equivalent to secure the outdoor unit to the slab or frame. Figure 1.
FIELD-PROVIDED
ANCHOR BOLTS (4)
(Two on each side)
Condensate Drains
• The bottom of the outdoor unit is equipped with multiple drain holes to route water away from the unit during a defrost cycle. See fi gure 3.
If water produced during the defrost cycle is not drained away from the unit before it re-freezes, the drain may be blocked by ice.
Protect drain holes to avoid access to the inside of the unit by bugs and other pests.
• Use a fi eld-provided base pan if required for the application.
DRAIN HOLE
Figure 1. Securing Outdoor Unit to Slab
Securing Outdoor Unit to Wall-Mounted Brackets
• Units can be secured to fi eld-provided wall- mounted brackets as long as the following conditions are met.
Use lag bolts or equivalent to secure the outdoor unit to the wall-mounted brackets. Figure 2.
• Maintain proper air fl ow clearances.
NOTE - Minimum rear clearance can be 6 inches (152 mm) when mounted on brackets and with no obstructions on the other three sides.
12 in
305 mm
Air Inlet
Air Outlet
DRAIN HOLE
BOTTOM VIEW
Figure 3. Factory-Provided Drains
NOTE - Minimum rear clearance can be 6 inches (152 mm) when mounted on brackets and with no obstructions on the other three sides.
Figure 2. Unit on Wall-Mounted Brackets
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Cold Climate Considerations
CAUTION
When operating the heat pump in a low outdoor ambient temperature, be sure to follow the instructions described below.
- To prevent exposure to wind, install the outdoor unit with its suction side facing the wall.
- Never install the outdoor unit at a site where the suction side may be exposed directly to wind.
- To prevent exposure to wind, install a wind barrier on the air discharge side of the outdoor unit.
- In heavy snowfall areas, select an installation site where the snow will not affect the unit.
Snow and Ice Protection
Install the unit high enough above the ground or roof to allow adequate drainage of defrost water and prevent ice or snow build-up.
Carefully consider how to manage defrost water disposal to prevent ice from blocking walkways or creating a safety hazard near the outdoor unit.
In heavy snow areas, do not locate the unit where drifting will occur. The unit base should be elevated above the depth of average snows. Locate unit away from overhanging roof lines which would allow water or ice to drop on, or in front of, coil or into unit.
There must be unobstructed air fl ow around the air inlet and the air outlet.
• The unit must not be installed in areas where a ammable gas leak may occur.
NOTE - VPA***H4-2P units have a factory-installed base pan heater.
Protective canopy
Pedestal
(stand)
Air Outlet
12 in
305 mm
Air Inlet
610 mm
Front ViewSide View
Protective canopy
24 in
Pedestal
(stand)
Figure 4. Unit on Pedestal (Stand) Above Snow
Line
12 in
305 mm
Air Inlet
79 in
2007 mm
Air Outlet
Figure 5. Air Flow Obstructed by Snow
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12 in
305 mm
Air Inlet
Air Outlet
NOTE - Minimum rear clearance can be 6 inches (152 mm) when mounted on brackets and with no obstructions on the other three sides.
Prevailing Winds Protection
If unit coil cannot be installed away from prevailing winter winds, some method of protecting the coil is required. Minimum clearances from wind barrier must be observed at all times. Common application examples are:
Construct a wind barrier. Size barrier at least the same height and width as outdoor unit. Install a barrier 12 inches (305 mm) minimum from the sides of the unit in the direction of prevailing winds.
Install outdoor unit in dog house-style shelter.
Install outdoor unit in alcove, under roof overhang.
Prevailing Winter Winds from Air Inlet Side
Wind Barrier
Inlet Air
12” (305mm) Min. Distance
Figure 6. Unit on Brackets Above Snow Line
12 in
305 mm
79” (2007mm)
Discharge Air
Wind Barrier
Prevailing Winter Winds From Air Discharge Side
Min. Distance
Figure 8. Unit with Wind Barrier
24 in
610 mm
24 in
610 mm
12 in
305 mm
Figure 7. Avoid Defrost Water Ice Hazard
NOTE - Minimum clearances apply.
Figure 9. Unit Inside of Mechanical Enclosure
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Buried Refrigerant Pipe Protection
• All refrigerant lines must be insulated
regardless of if it is buried.
In addition to insulating each line of piping,
buried lines must rest inside a sealed, watertight conduit.
The conduit must be designed so it cannot collect and retain water.
Structure
NOTE - Minimum clearances apply.
Figure 10. Unit installed in Alcove
Insulated Refrigerant Pipes
Watertight seal
Conduit
Watertight seal
Watertight seal
Figure 11. Buried Refrigerant Pipe Protection
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Installing the Unit Inside of Building
Mini-VRF outdoor units may be installed indoors if the following guidelines are followed.
Refer to Figure 12 for critical clearances.
• If fi eld-fabricating ductwork to directly discharge air outdoors, use the dimensions shown in Fig­ure 15 as a guide.
Include inspection doors in discharge ductwork within 12 inches (305 mm) of the unit.
Do not restrict access to the unit’s electrical service panel.
Allow enough space between the unit and exte­rior wall to allow for coil service.
Provide a drain pan underneath the unit to pre­vent condensation leaks.
Contact VRF Applications support for guidance for your application. email: vrftechsupport@lennoxind.com phone: 844-GET-VRF1 (844-438-8731)
Supply air inlet requirements
1721.06 sq.in.
Air inlet
or CFM = 4100
NOTES- Louver angle should not exceed 15°.
24 in. (610 mm) clearance required on top of unit. Makeup air requirements are equal to or greater than discharge air volume. Size makeup air openings appropriately to supply adequate air for the outdoor unit. Unit clearances apply. Check fan load amps (FLA), during Forced Cooling operation, after installation. Install a field-supplied drain pan under the unit.
Coil
Minimum
12
(305)
Air Inlet
Front of Unit
Air Outlet
(Wall or Partition)
12 (305) Minimum
36
(914)
Minimum
(Service
Clearance)
Obstructions
(610)
Minimum
(Service
Clearance)
55
(1397)
Before
Adjacent
24
Figure 12. Inside Installation Clearances
Top View
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Unit Rear
Supply air inlet requirements
1721.06 sq.in. or CFM = 4100
Exterior Wall
Discharge Air Opening
NOTES- Louver angle should not exceed 15°.
24 in. (610 mm) clearance required on top of unit. Makeup air requirements are equal to or greater than discharge air volume. Size makeup air openings appropriately to supply adequate air for the outdoor unit. Unit clearances apply. Check fan load amps (FLA), during Forced Cooling operation, after installation. Install a field-supplied drain pan under the unit.
Figure 13. Louvered Discharge Opening Considerations
36
(914)
Minimum
(Service
Clearance)
55
(1397)
Before
Adjacent
Obstructions
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Page 12
Unit Rear
Exterior Wall
Field-Supplied Duct
Field-supplied foam insulating tape
NOTES- Louver angle should not exceed 15°.
24 in. (610 mm) clearance required on top of unit. Makeup air requirements are equal to or greater than discharge air volume. Size makeup air openings appropriately to supply adequate air for the outdoor unit. Unit clearances apply. Check fan load amps (FLA), during Forced Cooling operation, after installation. Install a field-supplied drain pan under the unit.
Figure 14. Ducted Discharge Considerations
2”
1-5/8”
Inspection Door within 12 inches (305 mm) of unit
Supply air inlet requirements
1721.06 sq.in. or CFM = 4100
Inspection Door within 12 inches (305 mm) of unit
3/4”
20-3/8”
44”
2-5/8”
Figure 15. Unit Front Dimensions
12
NOTE - Do not block access to service panel
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Refrigerant Piping Connections
WARNING
Refrigerant leaks are unlikely; however, if a refrigerant leak occurs, open a door or windows to dilute the refrigerant in the room. Turn off the unit and all other appliances that may cause a spark. Call a licensed professional HVAC technician (or equivalent) to repair the leak.
Use only R410A refrigerant to charge this system. Use of other refrigerant or gas will damage the equipment.
Do not allow air or other contaminants to enter system during installation of refrigerant piping. Contaminants will result in lower system capacity and abnormally high operating pressures and may result in system failure or explosion.
Insulate all refrigerant piping. Refrigerant pipes may be very hot during unit
operation. Do not allow contact between wiring and bare copper pipes.
After refrigerant piping connections have been completed, check the system for leaks per commissioning instructions.
REMOVE COVER PLATE
TO FACILITATE PIPING.
UNIT FRONT UNIT SIDE
Figure 16. Refrigerant Piping / Wiring Inlets
Table 1 lists the connection sizes at the outdoor unit. The connections are made using the provided brass fl are nuts at the end of the refrigerant piping connections. Both liquid and gas (vapor) lines must be individually insulated.
Table 1. Refrigerant Piping Connections
Model Liquid Line Gas (Vapor) Line
VPA036H4
VPA048H4
VPA060H4
3/8 in. 3/4 in.
Both liquid and gas (vapor) lines must be individually insulated. Field piping consists of two fi eld-provided copper re- frigerant lines connected to the outdoor unit. These lines carry the liquid and vapor refrigerant to and from the indoor unit(s).
The three-ton VPA036H4 can provide cooling to as many as fi ve indoor units.
• The four-ton VPA048H4 can serve up to seven indoor units.
• The fi ve-ton VPA060H4 can serve up to nine in- door units.
Refrigerant piping and wiring connections can be brought into the outdoor unit through openings pro­vided in the front and side of the unit. See Figure 16.
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When multiple indoor units are served by a single outdoor unit, the refrigerant piping must be connect­ed using either branch box(es) or individual branch pipes. Optional branch box V8MIDB01 and branch pipes V8IDBP01 and V8IDBP02 are ordered sepa­rately. Each branch box can be used to connect a maximum of four indoor units to the outdoor unit. When the sys­tem includes fi ve, six, seven, or eight indoor units, two branch boxes must be used. When the system includes nine indoor units, three branch boxes must be used.
From
Outdoor
Unit
A minimum of 39 inches (991 mm) of straight pipe into the branch box. A minimum of 20 inches (508 mm) of straight pipe out of the branch box. See Figure 17. When using branch pipes to connect multiple indoor units with a single outdoor unit, each indoor unit re­quires a separate branch pipe to connect both the liquid and gas (vapor) line to the system. Install these optional devices per the installation instructions pro­vided with them. See the piping schematics on the following pages.
To
Indoor
Unit
First Elbow or Branch
Pipe Connection
>39” (991 mm)
Branch
Box
Figure 17. Straight Pipe In and Out
>20”
(508 mm)
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NOTE - Always slide a fl are nut onto the fi eld-provided refrigerant piping before fl aring the lines.
1. The seal on the unit refrigerant piping connections
should remain in place until the last possible moment. This will prevent dust or water from getting into the refrigerant piping before it is connected.
2. Remove the fl are nuts from the connections on the
unit and discard the seal from each of the piping connections.
3. Slide the fl are nuts onto the ends of the fi eld-provided
refrigerant piping before using a suitable fl aring tool to are the end of the copper pipe.
4. Apply recommended R-410A refrigerant lubricant to
the outside of the fl ared refrigerant lines (Figure 18- A).
5. Align the threaded connections with the fl ared
refrigerant lines. Tighten the fl are nuts lightly at fi rst to obtain a smooth match (Figure 18-B).
IMPORTANT
The compressor in this unit contains PVE oil (Polyvinylether). PVE oil is formulated for hydrofl uorocarbon (HFC) refrigerants, such as R- 410a, which this system contains. While it may have some miscibility properties with mineral-based oil and POE oil (Polyolester), it is not recommended to mix PVE oil with any other type of refrigerant oil.
6. Once snug, continue another half-turn on each nut which should create a leak-free joint. A torque wrench may be used to tighten fl are nuts using table
2 recommendations. See Figure 19. Do not over-
tighten a fl ared joint. Flared connections should always be accessible and must be insulated to prevent condensation.
7. Branch pipe connections may be brazed. It is necessary to purge the pipes with nitrogen during brazing to avoid oxidation which may block the refrigerant piping.
IMPORTANT
Always use two wrenches when tightening fl are nuts to avoid twisting refrigerant piping. DO NOT over-tighten fl are nuts.
Torque Wrench
Backup
To Indoor Unit
To Outdoor unit
Figure 19. Tighten Flare Nut
Table 2. Flare Nut Torque Recommendations
No torque wrench
Outside
Diameter
Inches
3/8” 26 ft.-lb. (35 N-m) 1/2 turn
3/4” 60 ft.-lb. (81 N-m) 1 turn
8. After refrigerant piping has been installed and checked for leaks, apply insulation over all fl ared connections. See Figure 20.
UNIT BASE
Figure 20. Insulate Flared Connections
Recommended
Torque
Finger tighten and
use an appropriately
sized wrench to turn
INSULATE ALL FLARED CONNECTIONS
TO PREVENT CONDENSATION
Wrench
available
an additional:
A
CANT ON THE OUTSIDE OF
B
Figure 18. Making Connections
(Male to Female Connection)
THE FLARE
MALE FLARE
CONNECTION
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Maximum Permitted Refrigerant Pipe Length and Maximum Height Difference - With Branch Pipe
NOTE - See Refrigerant Pipe Selection Table to size Main Outdoor Pipe.
L1
First Branch Pipe
Maximum Height Difference
Outdoor Unit to Indoor Unit
Mini-VRF
Heat Pump
Outdoor unit
L3
Description Designation
Main Outdoor Pipe - from outdoor unit to fi rst branch pipe L1
Main Indoor Pipe - from branch pipe to branch pipe L3, L4, L5, L6
Indoor Unit Pipe - from branch pipe to indoor unit L2, A, B, C, D, E
L2
Maximum Piping Equivalent Length
Maximum Piping Equivalent Length
from First Branch Pipe to farthest Indoor Unit
L4
A
B
L5
6
L
C
D
E
Indoor Units
Maximum Height Difference
Indoor Unit to Indoor Unit
Length and Maximum Height Difference Maximum Permitted Length Piping
L1+L2+L3+L4+L5+L6
+A+B+C+D+E
L1+L3+L4+L5+L6+E
Pipe Length
Maximum
Height
Difference
Total Piping Length (Actual) 328 ft. (100 m)
Actual Length
Maximum Piping Length
Equivalent Length
Pipe length (from the fi rst line branch pipe to farthest indoor unit)
Pipe length (from the indoor unit to the nearest branch pipe)
Indoor Unit to Outdoor Unit Maximum Height Difference
Outdoor Unit Up 98.4 ft. (30 m) - - -
Outdoor Unit Down
148 ft. (45 m) (VPA036-048)
196 ft. (60 m) (VPA060)
164 ft. (50 m) (VPA036-048)
230 ft. (70 m) (VPA060)
65.6 ft. (20 m) L3+L4+L5+L6+E
49.2 ft. (15 m) L2,A,B,C,D,E
65.6 ft. (20 m) - - -
Indoor Unit to Indoor Unit Maximum Height Difference 26.2 ft. (8 m) - - -
NOTE - Each branch pipe equals 20 in. (508 mm) equivalent straight pipe length.
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Maximum Permitted Refrigerant Pipe Length and Maximum Height Difference - With Branch Box
NOTE - See Refrigerant Pipe Selection Table to size Main Outdoor Pipe.
Description Designation
Main Outdoor Pipe - from outdoor unit to branch box L1
Indoor Unit Pipe - from Branch Box(es) to indoor units A, B, C, D
Mini-VRF
Heat Pump
Outdoor unit
L1
NOTE - Branch Box(es) should be placed between the Outdoor Unit and Indoor Units. Branch Boxes cannot be connected in series.
NOTE - In applications requiring more than one Branch Box, call Lennox VRF Applications Department for assistance.
Branch Box
D
20m
Maximum Height Difference
Outdoor Unit to Indoor Unit
AB
C
8m
Maximum Height Difference
Indoor Unit to Indoor Unit
Indoor unit
Length and Maximum Height Difference Maximum Permitted Length Piping
Total Piping Length (Actual) 328 ft. (100 m) L1+A+B+C+D
148 ft. (45 m) (VPA036-048)
196 ft. (60 m) (VPA060)
164 ft. (50 m) (VPA036-048)
230 ft. (70 m) (VPA060)
L1+A, L1+B, L1+C, L1+D
A, B, C, D
65.6 ft. (20 m) each
Pipe Length
Maximum
Height
Difference
Actual Length
Maximum Piping Length
Equivalent Length
Pipe length (from the Branch Box to each indoor unit) 65.6 ft. (20 m)
Indoor Unit to Outdoor Unit Maximum Height Difference
Indoor Unit to Indoor Unit Maximum Height Difference 26.2 ft. (8 m) - - -
Outdoor Unit Up 65.6 ft. (20 m) - - -
Outdoor Unit Down 65.6 ft. (20 m) - - -
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Page 18
Maximum Permitted Refrigerant Pipe Length and Maximum Height Difference - With Branch Box
NOTE - See Refrigerant Pipe Selection Table to size Main Outdoor Pipe.
Description Designation
Main Outdoor Pipe - from outdoor unit to fi rst Branch Pipe L1
Mini-VRF
Heat Pump
Outdoor unit
Main Indoor Pipe - from Branch Pipe to each Branch Box(es)
Indoor Unit Pipe - from Branch Box(es) to indoor units A, B, C, D, E, F
NOTE - Branch Box(es) should be placed between the Outdoor Unit and Indoor Units. Branch Boxes cannot be connected in series. NOTE - Refer to tables to ensure compliance with maximum piping distances.
L3, L4
Branch Box
F
E
L1
L3
Branch Box
L4
D
20m
Maximum Height Difference
Outdoor Unit to Indoor Unit
AB
C
8m
Maximum Height Difference
Indoor Unit to Indoor Unit
Indoor unit
Length and Maximum Height Difference Maximum Permitted Length Piping
Total Piping Length (Actual) 328 ft. (100 m) L1+A+B+C+D+E+F+L3+L4
Pipe Length
Maximum
Height
Difference
Maximum Piping Length
Pipe length from the fi rst Branch Pipe to each indoor unit.
Indoor Unit to Outdoor Unit Maximum Height Difference
Indoor Unit to Indoor Unit Maximum Height Difference
Actual Length
Equivalent Length
Outdoor Unit Up
Outdoor Unit Down
18
148 ft. (45 m) (VPA036-048)
196 ft. (60 m) (VPA060)
164 ft. (50 m) (VPA036-048)
230 ft. (70 m) (VPA060)
65.6 ft. (20 m)
65.6 ft. (20 m) - - -
65.6 ft. (20 m) - - -
26.2 ft. (8 m) - - -
L1+L4+A, L1+L4+B,
L1+L4+C, L1+L4+D,
L1+L3+E, L1+L3+F
L4+A, L4+B, L4+C, L4+D,
L3+E, L3+F
65.6 ft. (20 m) each
Page 19
Maximum Permitted Refrigerant Pipe Length and Maximum Height Difference - With Branch Box
NOTE - See Refrigerant Pipe Selection Table to size Main Outdoor Pipe.
Description Designation
Main Outdoor Pipe - from outdoor unit to fi rst Branch Pipe L1
Main Indoor Pipe - from Branch Pipe to each Branch
L3, L4, L5, L6
Box(es) or Branch Pipe
Indoor Unit Pipe - from Branch Box(es) to indoor units A, B, C, D, E, F. G. H
NOTE - Branch Box(es) should be placed between the Outdoor Unit and Indoor Units.
Mini-VRF
Heat Pump
Outdoor unit
Branch Boxes cannot be connected in series. NOTE - Refer to tables to ensure compliance with maximum piping distances.
L3
Branch Box
H
E
Indoor Unit to Indoor Unit
L1
Maximum Height Difference
Outdoor Unit to Indoor Unit
L4
AB
L6
L5
Branch Box
Branch Box
F
D
C
Maximum Height Difference
Indoor unit
Length and Maximum Height Difference Maximum Permitted Length Piping
L1+A+B+C+D+E+F+G+
H+L3+L4+L5+L6
L1+L4+L6+A, L1+L4+L6+B, L1+L4+L6+C, L1+L4+L6+D,
L1+L4+L5+E, L1+L4+L5+F,
L1+L3+H, L1+L3+G
Pipe Length
Total Piping Length (Actual) 328 ft. (100 m)
Actual Length
Maximum Piping Length
Equivalent Length
148 ft. (45 m) (VPA036-048)
196 ft. (60 m) (VPA060)
164 ft. (50 m) (VPA036-048)
230 ft. (70 m) (VPA060)
L4+L6+A, L4+L6+B, L4+L6+C,
Pipe length from the fi rst Branch Pipe to each indoor unit.
65.6 ft. (20 m)
L4+L6+D, L4+L5+E, L4+L5+F,
L3+H, L3+G
65.6 ft. (20 m) each
Maximum
Height
Difference
Outdoor
Indoor Unit to Outdoor Unit Maximum Height Difference
Unit Up
Outdoor Unit Down
Indoor Unit to Indoor Unit Maximum Height Difference
65.6 ft. (20 m) - - -
65.6 ft. (20 m) - - -
26.2 ft. (8 m) - - -
G
19
Page 20
Refrigerant Pipe Selection
MAIN OUTDOOR UNIT PIPE (L1) DIAMETER AND PIPE LENGTH BASED ON TOTAL CAPACITY
Model No. Capacity Liquid Pipe Length
Main Gas Pipe Diameter Required
Main
Liquid Pipe
Diameter Required
Maximum
Number of
Indoor Units
Total Capacity
of Indoor Units
Combination
Ratio Range
Less than 148 ft. (45 m) 5/8 in.
VPA036H4 3 Ton
3/8 in. 5 45 to 130%
More than 148 ft. (45 m) 3/4 in.
Less than 148 ft. (45 m) 5/8 in.
VPA048H4 4 Ton
3/8 in. 7 45 to 130%
More than 148 ft. (45 m) 3/4 in.
Less than 148 ft. (45 m) 3/4 in.
VPA060H4 5 Ton
3/8 in. 9 45 to 130%
More than 148 ft. (45 m) 7/8 in. V8IDBP02
NOTES:
Use appropriate reducer/adapter (not provided) at the outdoor unit pipe connections to meet the piping size requirements.
INDOOR MAIN PIPE SELECTION (L3, L4, L5, L6)
Downstream Indoor Unit
Gas Pipe Diameter Liquid Pipe Diameter Indoor Unit Branch Pipe
Capacity (Buth)
A < 56,700 5/8 in. 3/8 in. V8IDBP01
56,700 < A < 78,500 3/4 in. 3/8 in. V8IDBP01
Indoor Unit
Branch Pipe
V8IDBP01
V8IDBP01
INDOOR PIPE SELECTION (L2, A, B, C, D, E, F, G, H) Indoor Unit Type Indoor Unit Size Gas Pipe Diameter Liquid Pipe Diameter V22A Compact 360° Cassette 007, 009, 012, 015 1/2 in. 1/4 in.
009, 012, 015 1/2 in. 1/4 in.
V33A Standard/High Effi ciency 360° Cassette
018, 024, 030,
5/8 in. 3/8 in.
036, 048
012, 015 1/2 in. 1/4 in.
VCFA Ceiling/Floor Mount Non-Ducted
018, 024, 030,
5/8 in. 3/8 in.
036, 048, 054
VHIA Concealed High Static Ducted 024, 030, 036, 048 5/8 in. 3/8 in.
007, 009, 012, 015 1/2 in. 1/4 in.
VMDA Concealed Medium Static Ducted
018, 024, 030,
5/8 in. 3/8 in.
036, 048
VVCA Vertical Air Handler
018, 024, 030,
036, 048, 054
5/8 in. 3/8 in.
007, 009, 012, 015 1/2 in. 1/4 in.
VWMA Wall-Mounted Non-Ducted
018, 024, 030 5/8 in. 3/8 in.
NOTES:
If the total capacity of the indoor units is greater than 100% of the capacity of the outdoor unit, individual indoor unit capacities will be reduced.
20
Page 21
• The seal on the unit refrigerant piping connec­tions should remain in place until the last pos­sible moment. This will prevent dust or water from getting into the refrigerant piping before it is connected.
• Flow the pipework with dry (oxygen-free) nitro­gen (2.9 psig or 3 CFH) during brazing to avoid oxidation which may block the refrigerant piping.
Do not use anti-oxidants when brazing.
• Do not use fl ux when brazing copper-to-copper piping. Use phosphor copper brazing fi ller alloy (BCuP) which does not require fl ux. Flux has a harmful effect on refrigerant pipe.
Use a wet cloth to insulate the shut-off v alve dur­ing brazing.
• Use dedicated gauges and hoses with R-410A equipment.
Pressure Test
Follow the pressure test specifi cations in table 1 for pressure test.
Use oxygen-free nitrogen to pressure test to 647 psig and hold for 1 hour.
Evacuate System
• Follow the Lennox pressure test specifi cations in table 1 and the triple evacuation process de­scribed on this page to pressure test and evacu­ate the system.
• Use a vacuum pump capable of evacuating to lower than 500 Microns (0.5 Torr).
• Do not open any of the outdoor unit shut-off valves (possible max 5 valves). The outdoor unit does not need to be evacuated.
Evacuate the system to 500 Microns (0.5 Torr), or below, for 4 hours.
12 3 4 5
66
1 - Refrigerant pipe 2 - Part to be brazed 3 - Reducer 4 - Isolation valve 5 - Pressure-regulating valve 6 - Oxygen-free nitrogen
IMPORTANT
Use only oxygen-free nitrogen (OFN).
Table 3. Pressure Test Specifi cations
1 3 bar 44 psig minimum of 10 minutes 2 15 bar 220 psig minimum of 10 minutes 3 32 bar 470 psig minimum of 10 minutes 4 44 bar 647 psig 1 hour. Stress test to
prove the integrity of the complete installation.
5 32 bar 470 psig 24 hours. Lower system
pressure test, after confi rmation No. 4 was successfully completed.
Triple Evacuation Procedure
A Micron or Torr gauge must be used for this procedure.
1. Discharge the oxygen-free nitrogen and evacuate the system to a reading of 8000 Microns (8 Torr) using all service valves.
2. Break the vacuum by allowing nitrogen into the three inter-connecting pipework port connections (low pressure gas pipe, high pressure gas pipe and liquid line pipe) until a positive pressure is achieved.
3. Evacuate the system to a reading of 5000 Microns (5 Torr).
4. Break the vacuum by allowing nitrogen into the three inter-connecting pipework port connections (low pressure gas pipe, high pressure gas pipe and liquid line pipe) until a positive pressure is achieved
5. Evacuate the system to a minimum reading of 500 Microns (0.5 Torr).
6. For a moisture free system, ensure the vacuum is held without movement for a minimum of 4 hours.
7. If pressure loss is detected, carry out steps 2 through 6 until no pressure loss is observed.
Figure 21. Brazing Best Practices
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Page 22
Additional Refrigerant Charge
When refrigerant piping connections have been completed, it will be necessary to adjust the system refrigerant charge based on the diameter and length of the liquid line pipe between the outdoor and indoor unit(s).
Table 4 lists the refrigerant piping sizes along with the refrigerant adjustment required per foot of liquid line pipe.
This system is suitable for use with R-410A refrigerant only.
1. Calculate the additional refrigerant charge using the diameter and length of the liquid pipe (only) using Table 4 below.
2. Calculate the additional refrigerant charge for each liquid line branch pipe kit.
3. If the ratio of VMDB or V33B Indoor unit capacity
exceeds 80% of all indoor units, use Table 5 to determine the additional refrigerant charge to add.
4. Total all calculations.
5. Add the calculated additional refrigerant to the system.
Liquid Line Length Calculation
Calculate additional refrigerant charge using the diameter and length of the liquid pipe.
Table 4. Refrigerant Charge Adjustment
Liquid Line
Pipe Size
Additional Refrigerant Per Foot of
Pipe Length
1/4 in. 0.015 lb.
3/8 in. 0.040 lb.
1/2 in. 0.080 lb. 5/8 in. 0.120 lb. 3/4 in. 0.181 lb. 7/8 in. 0.255 lb.
Branch Pipe Kit Calculation
Add 1.60 ft. (488 mm) per EACH liquid line branch pipe (incoming pipe size only) for additional charge calculation.
Refrigerant Flow
Example: The branch pipe kit has an incoming pipe size of 7/8” and outgoing pipe sizes of 3/8” and 5/8”. Use only the incoming pipe size of 7/8” to calculate the additional refrigerant charge for this branch pipe kit.
Incoming Pipe
Only use this pipe size to determine the amount of additional refrigerant charge for EACH liquid line branch pipe.
Table 5. VMDB or V33B Indoor Unit Capacity Ratio over 80% of All Indoor Units
Additional Charge Amount
Outdoor Unit
Module
Pounds of additional refrigerant
if ratio of VMDB Indoor units
exceeds 80% of all indoor units.
VPA036H4M-2P 1.76 2.64 VPA048H4M-2P 2.31 3.30 VPA060H4M-2P 2.75 3.30
Pounds of additional refrigerant
if ratio of V33B indoor units
exceeds 80% of all indoor units.
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Page 23
Wiring Connections
WARNING
Isolate the power supply before accessing unit electrical terminals.
Install unit so that unit disconnect is accessible.
Follow all local and national codes, as well as this installation instruction, during installation. Do NOT overload electrical circuit, as this may lead to failure and possible fi re.
Use specifi ed wiring and cable to make electrical connections. Clamp cables securely and make sure that connections are tight to avoid strain on wiring. Insecure wiring connections may result in equipment failure and risk of fi re.
Wiring must be installed so that all cover plates can be securely closed. Do not attempt to repair a damaged power cord. Do not modify the power cord in any way. Do not attempt to extend the length of the power cord or use an extension cord with this appliance. Do not share the single power outlet with any other appliances.
In the U.S.A., wiring must conform with current local codes and the current National Electric Code (NEC). In Canada, wiring must conform with current local codes and the current Canadian Electrical Code (CEC).
Refer to unit nameplate for minimum circuit ampacity and maximum overcurrent protection size.
NOTE - Three-conductor, stranded, shielded cable must be used for the communication wiring. This is necessary to ensure proper system communication and operation.
NOTE - The outdoor unit requires a separate circuit breaker and power supply.
CAUTION
This unit must be properly grounded and protected by a circuit breaker. The ground wire for the unit must not be connected to a gas or water pipe, a lightning conductor or a telephone ground wire.
Do not connect power wires to the outdoor unit until all other wiring and piping connections have been completed.
Install all wiring at least 3 feet away from televisions, radios or other electronic devices in order to avoid the possibility of interference with the unit operation.
Do not install the unit near a lighting appliance that includes a ballast. The ballast may affect remote control operation. Separate power wiring supplies must be provided for the outdoor unit and indoor unit(s). Do not cross-connect refrigerant piping or signal wires between VRF systems. Each VRF system must be piped and wired separately. Each indoor unit must have its own electrical disconnect. Do not run signal wire and power wire in the same conduit; keep distance between the two conduits per local codes. (Make sure to set address of outdoor unit in case of parallel multi-outdoor units.
Take care when making fi nal power and control cable connections. Cross connection will result in damage to unit’s main board.
Only apply power to the system after performing all of the pre-commissioning steps.
Power Terminal Strip
L1 L2
1. Select the appropriate electrical inlet into the outdoor unit. Local and national codes apply.
2. Locate the terminal strip in the outdoor unit control box. Connect the power wiring (sized per NEC/CEC and local codes) and communications cable (3-conductor, shielded cable) per Figure
22. Refer to unit nameplate for rated voltage.
IMPORTANT
DO NOT adjust DIP switch settings. Settings may only be adjusted by a trained technician as part of the com­missioning procedures.
NOTE - Use 18 GA 3-Conductor, Stranded, Shielded Communication Cable
23
208/230V 60Hz 1Ph
Power Supply
Communication Terminal Strip
K1 K2 E O A X Y E P Q E H1 H2 E
Outdoor
Unit
Informa-
tion Circuit
To LVM,
BACnet, or
LON
system
To Pulse
Meter
Indoor
Unit
Informa-
tion
Circuit To LVM, BACnet,
or LON system
System
Commu-
nication
Circuit
To
Indoor
Units
Figure 22. Wiring Terminals
Not Used
Page 24
4
1
2
5
3
NO .
12 13 14
15 16 17 18
19
FAN-TOP
FAN-BOTTOM
SV5
HEATER1
STF1
SV6
HEATER3
BLACK
GRAY
BLUE
BLACK
RED
CT1
SW3 Function Definition:
Heating priority mode
Factory default
Cooling priority mode
First running priority mode
Only response to heating mode
Only response to cooling mode
3
3
MAIN BOARD
CT1
L1
L2
CODE
)TINUROODTUO(MARGAIDGNIRIW
POWER DRIVER
V
U
W
PARTNAME
BOARD
U
V
W
NO .
P N
A3
A2
A1
0
Typical wiring diagram. Refer to wiring diagram on the unit for actual wiring.
TR
ORP-H
L-PRO
T5
T3
T4
VEE
Communition
CN6
ToIndoor unit
centralcontroller
CN8
ToIndoor unit communication
(Reserved)
connection panel
Tooutdoor
Topulse meter
unitmonitor
Note: Use a 18 GA., stranded, 3-conductor, shielded
control wire and ensure the shielding layer is grounded.
ENC2 function definition
Outdoor unit network
address dial-up
Only 0-7 used
SW4 Function Definition:
Manually addressing
Factory default
Automatically addressing
Error Code For Outdoor Unit
Error description
Communication error between indoor unit and outdoor unit
T3 or T4 errortemperature sensor Power voltage out of range
DC Fan error
Compressor discharge temperature sensor error
EEPROM error EEPROM not match main chip
E.9.
DC fan error more than 5 minutes in Heat mode (T3>24
2 times of E6 in 10 minutes Hi-pressure switch trip Low-pressure switch trip
Input current overload
High compressor discharge temperature
High condenser temperature Fan output and feedback speed mismatch High indoor coil temperature
High radiator temperature (Reserved)
DC bus voltage less than 200V for 5S
Communication error between compressor module and main board
3 times of L0 or L1 in 60 minutes
Compressor module error DC bus low voltage
DC bus high voltage
Compressor MCE error Low compressor speed
Compressor power out of phase
Compressor speed difference >15Hz between adjacent 2 second
Compressor speed difference >15Hz between the actual and the setting speed
Outdoor unit (heat pump)
Signal wire of indoor/outdoor units
Figure 23. Typical Unit Wiring Diagram
PQE
Local
Controller
V0STAT54P-2
Indoor unit
Y
12V
QPE
X
18 GA., 3-conductor,
stranded, shielded control wire
(polarity sensitive)
Figure 24. Typical Low-Voltage Field Wiring
Local
Controller
V0STAT51P-2
Indoor unit
E
QPE
12V
E
Y
X
Indoor unit
QPE
Local
Controller
V0STAT54P-2
Y
12V
X
E
Cable Shield (to ground)
24
Page 25
Incoming Electrical Supply
Power(208/230V 1PH 60Hz)
Incoming Electrical Supply
Outdoor unit
L2L1
J- Box
Power wire between indoor units
Figure 25. Typical 208/230V Power Wiring
Outdoor unit
Indoor unit
QP E
L2L1
Indoor unit
DE
C
BA
L2L1
J- Box
QP E
BACDE
Indoor unit
L2L1
J- Box
QP E
PQE
BA C DE
Refrigerant piping
(PQE)
Ground cable shield
DO NOT connect to E
P Q
Install a terminating resistor at the last indoor unit (terminals P and Q) of the daisy chain.
All shields of shielded cable connect to GROUND terminal, not to E.
18 GA., stranded, 3-conductor, shielded control wire (polarity sensitive).
Typical Wiring Diagram, NEC/CEC and Local Codes apply.
Figure 26. Typical Communication Wiring
25
Page 26
Outdoor unit
Branch box
Note: Branch box does not require power or communication wiring
(PQE)
Refrigerant piping
Ground cable shield
DO NOT connect to E
P Q
Install a terminating resistor at the last indoor unit (terminals P and Q) of the daisy chain.
All shields of shielded cable connect to GROUND terminal, not to E.
18 GA., stranded, 3-conductor, shielded control w ire (polarity sensitive).
Typical Wiring Diagram, NEC/CEC and Local Codes apply.
Figure 27. Typical Communication Wiring
Outdoor unit
Refrigerant piping
NOTE - Branch box does not require power or communication wiring
(PQE)
Ground cable shield
DO NOT connect to E
P Q
Install a terminating resistor at the last indoor unit (terminals P and Q) of the daisy chain.
Branch box
Refrigerant
piping
Branch box
All shields of shielded cable connect to GROUND terminal, not to E.
18 GA., stranded, 3-conductor, shielded control w ire (polarity sensitive).
Typical Wiring Diagram, NEC/CEC and Local Codes apply.
Figure 28. Typical Communication Wiring
26
Page 27
Outdoor unit
Refrigerant piping
Branch box
(PQE)
Ground cable shield
DO NOT connect to E
P Q
Install a terminating resistor at the last indoor unit (terminals P and Q) of the daisy chain.
All shields of shielded cable connect to GROUND terminal, not to E.
18 GA., stranded, 3-conductor, shielded control wire (polarity sensitive).
Typical Wiring Diagram, NEC/CEC and Local Codes apply.
Figure 29. Typical Communication Wiring
Network Address and Commissioning
After the system has been installed, the outdoor unit will automatically assign addresses to all connected indoor units. These addresses may be modifi ed using an optional remote control as part of the commissioning procedure.
NOTE - Branch box does not require power or communication wiring
Branch box
Refrigerant
piping
Branch box
DIP switch 1 on SW-4 on the outdoor unit main control is factory-set to ON.
27
Page 28
SW2 Query Instructions
No**. Parameter description Parameter value*
0 Normal display
1 Operating mode (0 - off, 2 - cooling, 3 - heating, 4 - forced cooling)
2 Operating fan speed 1 through 7, 0 - stop
The total capacity requirements of the
3
indoor unit
The capacity requirement of the revised
4
external unit
5 T3 (Condenser temperature) Actual value in C
6 T4 (Outdoor ambient temperature) Actual value in C
T5 (Compressor discharge
7
temperature)
8 Reserved Reserved
9 Opening of EEV Actual value*8P
10 Unit current Amps
11 1/10 of DC bus voltage
T2/T2B average temperature
12
T2 - Heat/T2B Cooling
13 Total number of the indoor units
14 Number of the operating indoor unit Number of IDUs calling for certain mode
15 Model code 10 - 3 Ton; 14 - 4 Ton; 17 - 5 Ton
16 Priority mode
Version of the fi rmware
17
The last fault or protection code
18
19 --
If all indoor units off, it will show the quantity of all indoor units; if the outdoor unit is in time delay, it will show 0; if the outdoor unit is running, it will show compressor speed.
This number is related to indoor capacity (Horsepower) and indoor room temperature and setpoint.
This is a number revised by outdoor ambient temperature based on the previous number No. 3
If T5>99, it will only show the front two digits of the actual temperature. For example, it will show "10." when T5 is 105.
(When system operates cooling, it shows T2B; when system operates heating, it shows T2.)
T2 and T2B Average Operating IDU Coil Temp sensor In degrees C
0 - Heating priority; 1 - Cooling priority; 2 - First running priority ; 3 - Heating only; 4 - Cooling only
End
* Units of temperature are shown as °C, units of pressure are shown as MPa.
** No refers to number of presses of SW2 button.
Figure 30. SW2 Spot Check Query
28
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