Lennox V8MSBB01, V8MSBB02, V8MSBB03, V8MSBB04 Installation Instructions Manual

©2018 Lennox Industries Inc.
Dallas, Texas, USA
V8MSBB04 Shown
These instructions are intended as a general guide and do not supersede local codes in any way. Consult authorities having jurisdiction before installation.
WARNING
Improper installation, adjustment, alteration, ser­vice or maintenance can cause property damage, personal injury or loss of life.
Installation and service must be performed by a li­censed professional HVAC installer, service agency or the gas supplier.
Failure to follow safety warnings and these instruc­tions exactly could result in property damage, dan­gerous operation, serious injury, or death.
Any additions, changes, or conversions required in order for the appliance to satisfactorily meet the ap­plication needs must be made by a licensed profes­sional HVAC installer (or equivalent) using factory­specifi ed parts.
Do not use this system if any part has been under water. A fl ood-damaged appliance is extremely dan- gerous. Immediately call a licensed professional HVAC service technician (or equivalent) to inspect the system and to replace all controls and electrical parts that have been wet, or to replace the system, if deemed necessary.
WARNING
The Mode Selection Box is factory fi tted with Black plastic caps over the fl are connection points. These must be replaced with the supplied brass fl are nuts. Under no circumstances can the plastic caps be used as a permanent seal even when not all ports are used. A suitable blanking device must be fi tted on all unused ports.
INSTALLATION INSTRUCTIONS
Mode Selection Box
VRF SYSTEMS 507453-05 05/2018
Shipping and Packing List
Check the components for shipping damage. If you fi nd any damage, immediately contact the last carrier.
Package 1 of 1 contains the following:
1 - Assembled mode selection box 3 - Insulation sleeves for piping from outdoor unit 1 - 1” X ¾” condensate drain adaptor 1 to 6* - ” to ¼” adaptors 1 to 6* - ” to ½” adaptors 1 to 6* - ¼” brass fl are nuts 1 to 6* - ½” brass fl are nuts 1 to 6* - Gas pipe insulation sleeve(s) 1 to 6* - Liquid pipe insulation sleeves *Quantity of these items depends on number of refrigerant
piping connection pairs.
Installation
Mode selection boxes V8MSBB01, V8MSBB02, V8MS­BB03 and V8MSBB04 are used with VRA heat recovery outdoor units to allow simultaneous heating and cooling in multiple zones. Mode selection boxes are designed for in­door installation only. Mode selection boxes include solenoid valves which control refrigerant fl ow through the individual indoor units so that unit operation (heating or cooling) matches the comfort re­quirements being sent by the occupant. Mode selection boxes are sized to accommodate up to 24 indoor units. See Table 1. Mode selection boxes are equipped with fl ared fi ttings for indoor unit refrigerant piping connections and braze fi ttings for outdoor unit connections. Refer to the Product Specifi cation bulletin (EHB) for the proper use of mode selection boxes with matching VRA heat recovery units, indoor units, branch pipes, line sets and controls.
CAUTION
As with any mechanical equipment, contact with sharp sheet metal edges can result in personal injury. Take care while handling this equipment and wear gloves and protective clothing.
1
CAUTION
To ensure proper system performance and reliability, Len­nox does not recommend operation of VRF systems dur­ing any phase of construction. Construction debris, low temperatures, harmful vapors, and operation of the unit with misplaced fi lters can damage the units. Failure to follow these guidelines will result in the warranty being voided.
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of refrigerant (CFC’s and HCFC’s) as of July 1, 1992. Approved methods of recovery, recycling or reclaiming must be followed. Fines and/or incarceration may be levied for non-compliance.
System Piping
CAUTION
VRF system piping is customized for each installation. The LVSS (Lennox VRF Selection Software) piping report is an engineered design that must be followed. The piping diagram or diagrams included within the LVSS report have been prepared based on the information provided to the Lennox VRF applications department.
When the indicated lengths change from the fi gures stated within the report, it is imperative that prior to the commencement of the refrigerant pipe work installation, Lennox VRF applications department are informed of these proposed changes.
Upon receipt of this new information the Lennox VRF applications department will confi rm any changes that may be applicable to this installation. If changes are required, a new piping diagram will be produced and will supersede all other previously provided documents.
Failure to provide this information regarding changes to the original design may lead to insuffi cient capacity, equipment failure, warranty being made void and the refusal to commission the system.
2
Unit Dimensions - inches (mm)
V8MSBB01, V8MSBB02, V8MSBB03, V8MSBB04
9
(229)
MOUNTING
LUGS (4)
11- 3/4
(298)
23-5/8
(600)
CONNECTIONS TO INDOOR UNITS
OUTDOOR UNIT
CONNECTIONS TO
CONDENSATE
DRAIN 1 (25) dia.
LOW
PRESSURE
GAS PIPE
TO OUTDOOR
UNIT
HIGH
PRESSURE
GAS PIPE
TO OUTDOOR
UNIT
LIQUID PIPE
TO OUTDOOR
UNIT
GAS PIPE
LIQUID
PIPE
B
A
AB
Model No.
in. mm in. mm V8MSBB01 24-3/4 629 19-1/4 489 V8MSBB02 24-3/4 629 19-1/4 489 V8MSBB03 37-3/4 959 32-1/4 819 V8MSBB04 37-3/4 959 32-1/4 819
Pipe Diameter - in.
Model No.
Low Pressure
Gas Pipe
Connections to Outdoor Unit Connections to Indoor Unit
High Pressure
Gas Pipe
Liquid
Pipe
1
Liquid Pipe
2
Gas Pipe
V8MSBB01 7/8 3/4 1/2 3/8 5/8 V8MSBB02 7/8 3/4 1/2 3/8 5/8 V8MSBB03 1-1/8 7/8 5/8 3/8 5/8 V8MSBB04 1-1/8 7/8 5/8 3/8 5/8
1
3/8 x 1/4 in. adaptor furnished for liquid pipe connection to outdoor unit (if required).
2
5/8 x 1/2 in. adaptor furnished for gas pipe connection to outdoor unit (if required).
3
Installation Clearances - inches (mm)
CONCRETE CEILING
Minimum
11-7/8 (300) Minimum
2 (51)
SUSPENDED CEILING
Required! Suitably sized access panel required to provide full access to electrical panel
24
(610)
REFRIGERANT
PIPE
59 (1500) Maximum
PIPE
HANGER
59 (1500) Maximum
15-3/4
(400)
CONNECTIONS TO INDOOR UNITS
36
(914)
Minumum
Suitably sized access panel for gaining access to flare nuts or isolating ball valves if mounted above a solid ceiling
OUTDOOR UNIT
CONNECTIONS TO
36
(914)
Minimum
Access panels are a requirement for system commissioning and future preventative maintenance.
4
Table 1. Mode Selection Boxes
Model No. Application
V8MSBB01* 1 group, 1 indoor unit maximum
V8MSBB02
V8MSBB03
V8MSBB04
*Use with VHIA072 and VHIA096 only.
2 groups, 4 indoor units maximum per group,
8 indoor units maximum
4 groups, 4 indoor units maximum per group,
16 indoor units maximum
6 groups, 4 indoor units maximum per group
24 indoor units maximum
1. Make sure that the structural ceiling is able to support the weight of the mode selection box(es). It may be necessary to add extra support. If the structural ceiling is constructed of concrete, install anchors to accept four inch threaded rods to suspend the mode selection box. If the structural ceiling includes wooden joists, use angle iron or a Unistrut channel fi xed securely in place to accept the inch threaded rods. See Figure 1.
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CONCRETE CEILING
USING ANCHORS
$1&+25
ROD
Mode Selection Box Location
Consider the following items when positioning the mode
selection box for installation:
Sounds are made by refrigerant as solenoid valves open and close inside the mode selection box. Do not install the mode selection box where these sounds may disturb building occupants.
The mode selection box must be sloped 1/8” toward condensate drain outlet.
• Provide suffi cient clearance around mode selection box to allow 3 feet of straight pipe before the fi rst elbow or branch pipe is installed. See Figure 3.
If the unit is being installed in an application that includes a sheet rock (plasterboard) ceiling, it is required that an access panel be installed in a suitable location. This will also allow access for future maintenance (requirement of Lennox warranty program). Access is required during the commissioning process to check the internal components, solenoid valves and associated fl are nuts (See page 3), and to check the local disconnect.
ANGLE IRON
BOLTED IN PLACE
ACROSS WOODEN JOISTS
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ROD
ANGLE IRON
ACROSS
WOODEN JOISTS
WOODEN JOIST
Figure 1. Suspending Methods
NOTE - Threaded rod (requirement of Lennox warranty program) is the ONLY acceptable method of suspending the unit; do not use chains or straps.
2. Slide one nut and one washer onto each threaded rod. Use electrical tape to keep the washer from failing off. Position the nuts slightly above the fi nal resting place of the four suspension brackets.
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STRUCTURAL CEILING
SUSPENSION
BRACKETS
52'
Mode Selection Box Installation
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of refrigerant (CFC’s and HCFC’s) as of July 1, 1992. Approved methods of recovery, recycling or reclaiming must be followed. Fines and/or incarceration may be levied for non-compliance.
Use the provided suspension brackets to suspend the mode selection box(es) between the outdoor and indoor units. The mode selection box location must be able to accommodate the size of the box, as well as the required 3 feet of straight pipe length between the box and the fi rst elbow or branch pipe. Refer to the dimension drawing on Page 3 and Figure 3.
LEVELING NUT
72:$5'&21'(16$7('5$,1&211(&7,21
%2;08676/23(´
SUSPENSION
BRACKET
Figure 2. Suspension Hardware
3. Raise the mode selection box and insert the threaded rods into the suspension brackets. Slide a washer and then a nut onto each rod below each suspension bracket. Use the leveling nut (beneath suspension bracket) to adjust the mode selection box. Remove the electrical tape holding the upper washers and nuts in place and tighten each of the four nuts above the brackets down onto the brackets. The mode selection box must be sloped 1/8” toward condensate drain outlet.
4. Continue with refrigerant piping connections.
5
Refrigerant Piping Connections
WARNING
Refrigerant leaks are unlikely; however, if a refrigerant leak occurs, open a door or windows to dilute the refrigerant in the room. Turn off the unit and all other appliances that may cause a spark. Call a licensed professional HVAC technician (or equivalent) to repair the leak.
Use only R410A refrigerant to charge this system. Use of other refrigerant or gas will damage the equipment.
Do not allow air or other contaminants to enter system during installation of refrigerant piping. Contaminants will result in lower system capacity and abnormally high operating pressures and may result in system failure or explosion.
Insulate all refrigerant piping.
Refrigerant pipes may be very hot during unit operation. Do not allow contact between wiring and bare copper pipes.
After refrigerant piping connections have been completed, check the system for leaks per commissioning instructions.
WARNING
The Mode Selection Box is factory fi tted with Black plastic caps over the fl are connection points. These must be replaced with the supplied brass fl are nuts. Under no circumstances can the plastic caps be used as a permanent seal even when not all ports are used. A suitable blanking device must be fi tted on all unused ports.
IMPORTANT
Do not remove seals from refrigerant piping stubs until connections are being made. This will prevent dust or water from getting into the refrigerant piping before it is connected.
From
Outdoor
Unit
To
Indoor
Unit
First Elbow or
Branch Pipe
Conection
>36”
>36”
MS
Box
Figure 3. Mode Selection Box Piping
6
Refrigerant piping connections from outdoor unit(s) are made with fi eld-brazed connections. Field piping connections for the outdoor unit gas pipes and liquid pipe are provided on the right side of the mode selection box.
The four available mode selection boxes can accommodate varying numbers of indoor units. See Table 1 and Figure 4. Outgoing gas and liquid connections for the indoor units are on the front of the box. Connections to the indoor units are made using the provided brass fl are nuts. Adaptors are provided with the mode selection box to accommodate the use of different pipe sizes. Refer to the LVSS (Lennox VRF Selection Software) piping report for pipe sizes.
Refer to the VRA heat recovery unit installation instructions and product specifi cations (EHB) bulletin for more detailed information on refrigerant piping connections.
Gas pipe O.D. (5/8” O.D.1)
Field refrigerant piping for the VRA heat recovery units includes a variety of branch pipe kits, mode selection boxes and fi eld-provided piping. Outdoor unit branch pipe kits are used to join multiple outdoor units to reach the required system capacity. Mode selection box branch pipe kits are available to evenly split system capacity among the varying numbers of mode selection boxes. Indoor unit branch pipe kits split the system capacity among up to four indoor units per connection from each mode selection box. See mode selection box branch pipe kits in Figure 8 and a typical VRA system piping schematic in Figure 9.
Allow a minimum of 3 feet between the mode selection box and the fi rst elbow or branch pipe in refrigerant piping. See Figure 3.
After refrigerant piping has been installed and checked for leaks, apply the provided insulation sleeves over all connections.
Low-pressure gas pipe (7/8” O.D.)
Liquid pipe O.D. (3/8” O.D.
2
)
High-pressure gas pipe (3/4” O.D.)
Liquid pipe O.D. (1/2” O.D.)
Drain connection (1” O.D.3)
V8MSBB01*
V8MSBB02
* Use with VHIA072 and 096 only. Connective branch pipe kit included with indoor unit.
Gas pipe O.D. (5/8” O.D.1)
Liquid pipe O.D. (3/8” O.D.
2
)
Low-pressure gas pipe (1-1/8” O.D.)
High-pressure gas pipe (7/8” O.D.)
Liquid pipe (5/8” O.D.)
Drain connection (1” O.D.
V8MSBB03
Gas pipe O.D. (5/8” O.D.1)
Liquid pipe O.D. (3/8” O.D.
2
)
Low-pressure gas pipe (1-1/8” O.D.)
High-pressure gas pipe (7/8” O.D.)
Liquid pipe (5/8” O.D.)
Drain connection (1” O.D.3)
V8MSBB04
3
)
1
3/8 x 1/4 in. adaptor furnished for liquid pipe connection to indoor unit (if required).
2
5/8 x 1/2 in. adaptor furnished for gas pipe connection to indoor unit (if required).
3
1 inch x 3/4 in. condensate drain adaptor furnished for fi eld installation (if required).
Figure 4. Mode Selection Box Piping Connection Details
7
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