Lennox V8MSBB01, V8MSBB02, V8MSBB03, V8MSBB04 Installation Instructions Manual

©2018 Lennox Industries Inc.
Dallas, Texas, USA
V8MSBB04 Shown
These instructions are intended as a general guide and do not supersede local codes in any way. Consult authorities having jurisdiction before installation.
WARNING
Improper installation, adjustment, alteration, ser­vice or maintenance can cause property damage, personal injury or loss of life.
Installation and service must be performed by a li­censed professional HVAC installer, service agency or the gas supplier.
Failure to follow safety warnings and these instruc­tions exactly could result in property damage, dan­gerous operation, serious injury, or death.
Any additions, changes, or conversions required in order for the appliance to satisfactorily meet the ap­plication needs must be made by a licensed profes­sional HVAC installer (or equivalent) using factory­specifi ed parts.
Do not use this system if any part has been under water. A fl ood-damaged appliance is extremely dan- gerous. Immediately call a licensed professional HVAC service technician (or equivalent) to inspect the system and to replace all controls and electrical parts that have been wet, or to replace the system, if deemed necessary.
WARNING
The Mode Selection Box is factory fi tted with Black plastic caps over the fl are connection points. These must be replaced with the supplied brass fl are nuts. Under no circumstances can the plastic caps be used as a permanent seal even when not all ports are used. A suitable blanking device must be fi tted on all unused ports.
INSTALLATION INSTRUCTIONS
Mode Selection Box
VRF SYSTEMS 507453-05 05/2018
Shipping and Packing List
Check the components for shipping damage. If you fi nd any damage, immediately contact the last carrier.
Package 1 of 1 contains the following:
1 - Assembled mode selection box 3 - Insulation sleeves for piping from outdoor unit 1 - 1” X ¾” condensate drain adaptor 1 to 6* - ” to ¼” adaptors 1 to 6* - ” to ½” adaptors 1 to 6* - ¼” brass fl are nuts 1 to 6* - ½” brass fl are nuts 1 to 6* - Gas pipe insulation sleeve(s) 1 to 6* - Liquid pipe insulation sleeves *Quantity of these items depends on number of refrigerant
piping connection pairs.
Installation
Mode selection boxes V8MSBB01, V8MSBB02, V8MS­BB03 and V8MSBB04 are used with VRA heat recovery outdoor units to allow simultaneous heating and cooling in multiple zones. Mode selection boxes are designed for in­door installation only. Mode selection boxes include solenoid valves which control refrigerant fl ow through the individual indoor units so that unit operation (heating or cooling) matches the comfort re­quirements being sent by the occupant. Mode selection boxes are sized to accommodate up to 24 indoor units. See Table 1. Mode selection boxes are equipped with fl ared fi ttings for indoor unit refrigerant piping connections and braze fi ttings for outdoor unit connections. Refer to the Product Specifi cation bulletin (EHB) for the proper use of mode selection boxes with matching VRA heat recovery units, indoor units, branch pipes, line sets and controls.
CAUTION
As with any mechanical equipment, contact with sharp sheet metal edges can result in personal injury. Take care while handling this equipment and wear gloves and protective clothing.
1
CAUTION
To ensure proper system performance and reliability, Len­nox does not recommend operation of VRF systems dur­ing any phase of construction. Construction debris, low temperatures, harmful vapors, and operation of the unit with misplaced fi lters can damage the units. Failure to follow these guidelines will result in the warranty being voided.
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of refrigerant (CFC’s and HCFC’s) as of July 1, 1992. Approved methods of recovery, recycling or reclaiming must be followed. Fines and/or incarceration may be levied for non-compliance.
System Piping
CAUTION
VRF system piping is customized for each installation. The LVSS (Lennox VRF Selection Software) piping report is an engineered design that must be followed. The piping diagram or diagrams included within the LVSS report have been prepared based on the information provided to the Lennox VRF applications department.
When the indicated lengths change from the fi gures stated within the report, it is imperative that prior to the commencement of the refrigerant pipe work installation, Lennox VRF applications department are informed of these proposed changes.
Upon receipt of this new information the Lennox VRF applications department will confi rm any changes that may be applicable to this installation. If changes are required, a new piping diagram will be produced and will supersede all other previously provided documents.
Failure to provide this information regarding changes to the original design may lead to insuffi cient capacity, equipment failure, warranty being made void and the refusal to commission the system.
2
Unit Dimensions - inches (mm)
V8MSBB01, V8MSBB02, V8MSBB03, V8MSBB04
9
(229)
MOUNTING
LUGS (4)
11- 3/4
(298)
23-5/8
(600)
CONNECTIONS TO INDOOR UNITS
OUTDOOR UNIT
CONNECTIONS TO
CONDENSATE
DRAIN 1 (25) dia.
LOW
PRESSURE
GAS PIPE
TO OUTDOOR
UNIT
HIGH
PRESSURE
GAS PIPE
TO OUTDOOR
UNIT
LIQUID PIPE
TO OUTDOOR
UNIT
GAS PIPE
LIQUID
PIPE
B
A
AB
Model No.
in. mm in. mm V8MSBB01 24-3/4 629 19-1/4 489 V8MSBB02 24-3/4 629 19-1/4 489 V8MSBB03 37-3/4 959 32-1/4 819 V8MSBB04 37-3/4 959 32-1/4 819
Pipe Diameter - in.
Model No.
Low Pressure
Gas Pipe
Connections to Outdoor Unit Connections to Indoor Unit
High Pressure
Gas Pipe
Liquid
Pipe
1
Liquid Pipe
2
Gas Pipe
V8MSBB01 7/8 3/4 1/2 3/8 5/8 V8MSBB02 7/8 3/4 1/2 3/8 5/8 V8MSBB03 1-1/8 7/8 5/8 3/8 5/8 V8MSBB04 1-1/8 7/8 5/8 3/8 5/8
1
3/8 x 1/4 in. adaptor furnished for liquid pipe connection to outdoor unit (if required).
2
5/8 x 1/2 in. adaptor furnished for gas pipe connection to outdoor unit (if required).
3
Installation Clearances - inches (mm)
CONCRETE CEILING
Minimum
11-7/8 (300) Minimum
2 (51)
SUSPENDED CEILING
Required! Suitably sized access panel required to provide full access to electrical panel
24
(610)
REFRIGERANT
PIPE
59 (1500) Maximum
PIPE
HANGER
59 (1500) Maximum
15-3/4
(400)
CONNECTIONS TO INDOOR UNITS
36
(914)
Minumum
Suitably sized access panel for gaining access to flare nuts or isolating ball valves if mounted above a solid ceiling
OUTDOOR UNIT
CONNECTIONS TO
36
(914)
Minimum
Access panels are a requirement for system commissioning and future preventative maintenance.
4
Table 1. Mode Selection Boxes
Model No. Application
V8MSBB01* 1 group, 1 indoor unit maximum
V8MSBB02
V8MSBB03
V8MSBB04
*Use with VHIA072 and VHIA096 only.
2 groups, 4 indoor units maximum per group,
8 indoor units maximum
4 groups, 4 indoor units maximum per group,
16 indoor units maximum
6 groups, 4 indoor units maximum per group
24 indoor units maximum
1. Make sure that the structural ceiling is able to support the weight of the mode selection box(es). It may be necessary to add extra support. If the structural ceiling is constructed of concrete, install anchors to accept four inch threaded rods to suspend the mode selection box. If the structural ceiling includes wooden joists, use angle iron or a Unistrut channel fi xed securely in place to accept the inch threaded rods. See Figure 1.
Ǫ´7+5($'(D
CONCRETE CEILING
USING ANCHORS
$1&+25
ROD
Mode Selection Box Location
Consider the following items when positioning the mode
selection box for installation:
Sounds are made by refrigerant as solenoid valves open and close inside the mode selection box. Do not install the mode selection box where these sounds may disturb building occupants.
The mode selection box must be sloped 1/8” toward condensate drain outlet.
• Provide suffi cient clearance around mode selection box to allow 3 feet of straight pipe before the fi rst elbow or branch pipe is installed. See Figure 3.
If the unit is being installed in an application that includes a sheet rock (plasterboard) ceiling, it is required that an access panel be installed in a suitable location. This will also allow access for future maintenance (requirement of Lennox warranty program). Access is required during the commissioning process to check the internal components, solenoid valves and associated fl are nuts (See page 3), and to check the local disconnect.
ANGLE IRON
BOLTED IN PLACE
ACROSS WOODEN JOISTS
Ǫ´7+5($'(D
ROD
ANGLE IRON
ACROSS
WOODEN JOISTS
WOODEN JOIST
Figure 1. Suspending Methods
NOTE - Threaded rod (requirement of Lennox warranty program) is the ONLY acceptable method of suspending the unit; do not use chains or straps.
2. Slide one nut and one washer onto each threaded rod. Use electrical tape to keep the washer from failing off. Position the nuts slightly above the fi nal resting place of the four suspension brackets.
Ǫ´7+5($'('
STRUCTURAL CEILING
SUSPENSION
BRACKETS
52'
Mode Selection Box Installation
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of refrigerant (CFC’s and HCFC’s) as of July 1, 1992. Approved methods of recovery, recycling or reclaiming must be followed. Fines and/or incarceration may be levied for non-compliance.
Use the provided suspension brackets to suspend the mode selection box(es) between the outdoor and indoor units. The mode selection box location must be able to accommodate the size of the box, as well as the required 3 feet of straight pipe length between the box and the fi rst elbow or branch pipe. Refer to the dimension drawing on Page 3 and Figure 3.
LEVELING NUT
72:$5'&21'(16$7('5$,1&211(&7,21
%2;08676/23(´
SUSPENSION
BRACKET
Figure 2. Suspension Hardware
3. Raise the mode selection box and insert the threaded rods into the suspension brackets. Slide a washer and then a nut onto each rod below each suspension bracket. Use the leveling nut (beneath suspension bracket) to adjust the mode selection box. Remove the electrical tape holding the upper washers and nuts in place and tighten each of the four nuts above the brackets down onto the brackets. The mode selection box must be sloped 1/8” toward condensate drain outlet.
4. Continue with refrigerant piping connections.
5
Refrigerant Piping Connections
WARNING
Refrigerant leaks are unlikely; however, if a refrigerant leak occurs, open a door or windows to dilute the refrigerant in the room. Turn off the unit and all other appliances that may cause a spark. Call a licensed professional HVAC technician (or equivalent) to repair the leak.
Use only R410A refrigerant to charge this system. Use of other refrigerant or gas will damage the equipment.
Do not allow air or other contaminants to enter system during installation of refrigerant piping. Contaminants will result in lower system capacity and abnormally high operating pressures and may result in system failure or explosion.
Insulate all refrigerant piping.
Refrigerant pipes may be very hot during unit operation. Do not allow contact between wiring and bare copper pipes.
After refrigerant piping connections have been completed, check the system for leaks per commissioning instructions.
WARNING
The Mode Selection Box is factory fi tted with Black plastic caps over the fl are connection points. These must be replaced with the supplied brass fl are nuts. Under no circumstances can the plastic caps be used as a permanent seal even when not all ports are used. A suitable blanking device must be fi tted on all unused ports.
IMPORTANT
Do not remove seals from refrigerant piping stubs until connections are being made. This will prevent dust or water from getting into the refrigerant piping before it is connected.
From
Outdoor
Unit
To
Indoor
Unit
First Elbow or
Branch Pipe
Conection
>36”
>36”
MS
Box
Figure 3. Mode Selection Box Piping
6
Refrigerant piping connections from outdoor unit(s) are made with fi eld-brazed connections. Field piping connections for the outdoor unit gas pipes and liquid pipe are provided on the right side of the mode selection box.
The four available mode selection boxes can accommodate varying numbers of indoor units. See Table 1 and Figure 4. Outgoing gas and liquid connections for the indoor units are on the front of the box. Connections to the indoor units are made using the provided brass fl are nuts. Adaptors are provided with the mode selection box to accommodate the use of different pipe sizes. Refer to the LVSS (Lennox VRF Selection Software) piping report for pipe sizes.
Refer to the VRA heat recovery unit installation instructions and product specifi cations (EHB) bulletin for more detailed information on refrigerant piping connections.
Gas pipe O.D. (5/8” O.D.1)
Field refrigerant piping for the VRA heat recovery units includes a variety of branch pipe kits, mode selection boxes and fi eld-provided piping. Outdoor unit branch pipe kits are used to join multiple outdoor units to reach the required system capacity. Mode selection box branch pipe kits are available to evenly split system capacity among the varying numbers of mode selection boxes. Indoor unit branch pipe kits split the system capacity among up to four indoor units per connection from each mode selection box. See mode selection box branch pipe kits in Figure 8 and a typical VRA system piping schematic in Figure 9.
Allow a minimum of 3 feet between the mode selection box and the fi rst elbow or branch pipe in refrigerant piping. See Figure 3.
After refrigerant piping has been installed and checked for leaks, apply the provided insulation sleeves over all connections.
Low-pressure gas pipe (7/8” O.D.)
Liquid pipe O.D. (3/8” O.D.
2
)
High-pressure gas pipe (3/4” O.D.)
Liquid pipe O.D. (1/2” O.D.)
Drain connection (1” O.D.3)
V8MSBB01*
V8MSBB02
* Use with VHIA072 and 096 only. Connective branch pipe kit included with indoor unit.
Gas pipe O.D. (5/8” O.D.1)
Liquid pipe O.D. (3/8” O.D.
2
)
Low-pressure gas pipe (1-1/8” O.D.)
High-pressure gas pipe (7/8” O.D.)
Liquid pipe (5/8” O.D.)
Drain connection (1” O.D.
V8MSBB03
Gas pipe O.D. (5/8” O.D.1)
Liquid pipe O.D. (3/8” O.D.
2
)
Low-pressure gas pipe (1-1/8” O.D.)
High-pressure gas pipe (7/8” O.D.)
Liquid pipe (5/8” O.D.)
Drain connection (1” O.D.3)
V8MSBB04
3
)
1
3/8 x 1/4 in. adaptor furnished for liquid pipe connection to indoor unit (if required).
2
5/8 x 1/2 in. adaptor furnished for gas pipe connection to indoor unit (if required).
3
1 inch x 3/4 in. condensate drain adaptor furnished for fi eld installation (if required).
Figure 4. Mode Selection Box Piping Connection Details
7
All lines must be individually insulated.
1. The seal on the mode selection box refrigerant piping connections should remain in place until the last possible moment. This will prevent dust or water from getting into the refrigerant piping before it is connected.
2. Remove the black plastic caps from the mode selection box connections and discard.
3. Slide the fl are nuts onto the ends of the fi eld-provided
refrigerant piping before using a suitable fl aring tool to
are the end of the copper pipe.
4. Apply recommended R-410A refrigerant lubricant to the outside of the fl ared refrigerant lines (Figure 5-A).
5. Align the threaded connections with the fl ared refrigerant lines. Tighten the fl are nuts lightly at fi rst to obtain a smooth match (Figure 5-B).
Table 2. Refrigerant Piping Connections
(Up to a maximum of 32 ft. only)
Size
(Btuh)
7000
12000
15000
18000
24000
30000
36000
48000
Liquid Line
in.
1/4 1/2
3/8 5/8
Vapor Line
in.
Always refer to the provided piping diagram for correct pip­ing sizes. Contact Lennox VRF Application support for as­sistance with piping sizing or an updated piping diagram.
NOTE - 5/8” and 3/8” fl are nuts are part of the reducing adapters. Cut the reducing adapters to release the 5/8” and 3/8” fl are nuts.
A
CANT ON THE OUTSIDE OF
THE FLARE
MALE FLARE
CONNECTION
B
Figure 5. Making Connections
(Male to Female Connection)
6. Then, use two wrenches to continue to tighten the nuts without twisting the pipes. Once snug, continue another half-turn on each nut which should create a leak-free joint. A torque wrench may be used to tighten fl are
nuts using table 3 recommendations. See Figure 6. Do
not over-tighten a fl ared joint. Flared connections should always be accessible and must be insulated to prevent condensation.
7. After refrigerant piping has been installed and checked for leaks, apply insulation over the piping and all fl are connections.
IMPORTANT
Always use two wrenches when tightening fl are nuts to avoid twisting refrigerant piping. DO NOT over-tighten are nuts.
Torque
To Mode Selection Box
Wrench
Backup Wrench
To Indoor Unit
Figure 6. Tighten Flare Nut
8
Table 3. Flare Nut Torque Recommendations
Outside
Diameter
Inches U.S.
1/4” 15 ft.-lb. 1/4 turn
3/8” 26 ft.-lb. 1/2 turn
1/2” 41 ft.-lb. 7/8 turn
5/8” 48 ft.-lb. 1 full turn
Flare nuts may need further tightening. Check ALL system are nut connections during pressure testing process.
Recommended
Torque
No torque wrench
available
Finger tighten and
use an appropriately
sized wrench to turn an
additional:
Table 4. Piping Connection Information
IMPORTANT!
Flared connections should always be accessi­ble and must be insulated to prevent condensa­tion. See Figure 7.
Insulate ALL flared connections to prevent condensation.
MS Box
Figure 7. Insulate Flared Connections
Indoor Unit
Indoor Unit
Capacity BTUs
7,000 1/2 x 1/4 1/2 x 1/4
9,000 1/2 x 1/4 1/2 x 1/4
12,000 1/2 x 1/4 1/2 x 1/4
15,000 1/2 x 1/4 1/2 x 1/4
18,000 5/8 x 3/8 5/8 x 3/8 No 3/4 x 1/2
24,000 5/8 x 3/8 5/8 x 3/8 No 3/4 x 1/2
30,000 5/8 x 3/8 5/8 x 3/8 No 3/4 x 1/2
36,000 5/8 x 3/8 5/8 x 3/8 No 3/4 x 1/2
48,000 5/8 x 3/8 5/8 x 3/8 No 3/4 x 1/2
54,000 5/8 x 3/8 5/8 x 3/8 No 3/4 x 1/2
NOTE - For VHIA072/096 indoor units, refer to the VHIA installation manual and system piping diagram for correct pipe sizes.
NOTE - All VVCA units have brazed connections. Piping length rules still apply.
Factory Flare
Connection
Sizes Gas/Liquid
Piping Length
From MS Box
to Indoor Unit Is
equal to or less
than 32 ft.
Adaptor
Required for
Connection to
MS Box
Yes -Factory
Supplied
Yes -Factory
Supplied
Yes -Factory
Supplied
Yes -Factory
Supplied
It is imperative that the system piping is installed per the LVSS (Lennox VRF Selection Software) piping report! If the measurements on the Lennox VRF piping diagram do not match the anticipated fi eld measurements, contact Lennox VRF Application Support before beginning piping installation.
Piping Length
from MS Box to
Indoor Unit is
greater than 32
ft.
5/8 x 3/8 No
5/8 x 3/8 No
5/8 x 3/8 No
5/8 x 3/8 No
Required for
Connection to
IMPORTANT
Adaptor
MS Box
Yes -Field
Supplied
Yes -Field
Supplied
Yes -Field
Supplied
Yes -Field
Supplied
Yes -Field
Supplied
Yes -Field
Supplied
9
Material
Insulation
(furnished)
ID:1/4
OD:3/8
ID:3/8
ID:1/2
ID:5/8
Adapter Pipe - Inch
ID:1/2
OD:5/8
ID:3/8
OD:1/2
OD:3/4
(3 sets)
Liquid
side used
side used
High-pressure
side used
Low-pressure
ID:3/8
ID:1/2
OD:1/2
(3 sets)
ID:1/2
ID:5/8
ID:3/4
ID:5/8
OD:5/8
OD:3/4
(3 sets)
(Liquid side used)
ID:7/8
ID:3/4
OD:3/4
(3 sets)
ID:3/4
(3 sets)
OD:7/8
(Liquid side used)
ID:1
ID:7/8
OD:7/8
ID:3/8
OD:3/8
ID:1/4
ID:5/8
OD:5/8
(ID:1/2)
ID:3/8
ID:3/4
ID:5/8
OD:5/8
ID:5/8
ID:3/4
OD:3/4
OD:3/8
ID:3/8
ID:1/4
OD:5/8
(ID:1/2)
ID:3/8
ID:1/4
ID:3/4
OD:3/4
(ID:5/8)
ID:1/2
ID:1/2
OD:1/2
ID:3/8
ID:1/4
ID:5/8
ID:3/4
OD:3/4
ID:1
ID:7/8
OD:7/8
OD:1/2
ID:3/8
ID:1/4
OD:3/4
ID:1/2
(ID:5/8)
ID:5/8
OD:5/8
(ID:1/2)
ID:3/8
ID:7/8
OD:7/8
(ID:3/4)
ID:5/8
ID:1
ID:7/8
OD:7/8
ID:1-1/4
ID:1-1/8
OD:1-1/8
OD:5/8
ID:3/8
ID:1/4
OD:7/8
ID:5/8
ID:1/2
(ID:1/2)
(ID:3/4)
ID:3/4
OD:3/4
(ID:5/8)
ID:1/2
ID:1-1/8
OD:1-1/8
ID:7/8
ID:3/4
ID:1-1/4
ID:1-1/8
OD:1-1/8
ID:1-1/2
ID:1-3/8
OD:1-3/8
OD:3/4
(ID:5/8)
ID:1/2
ID:3/8
OD:1-1/8
ID:7/8
ID:3/4
ID:5/8
ID:7/8
OD:7/8
(ID:3/4)
ID:5/8
ID:1-3/8
OD:1-3/8
ID:1-1/8
ID:7/8
OD:7/8
(ID:3/4)
ID:5/8
ID:1/2
ID:1-1/2
ID:1-3/8
OD:1-3/8
OD:1-3/8
ID:1-1/8
ID:7/8
ID:3/4
ID:1-3/4
ID:1-5/8
OD:1-5/8
ID:3/4
OD:3/4
(ID:5/8)
ID:1/2
OD:3/4
(ID:5/8)
ID:1/2
Low-Pressure Gas Side Joints - Inch High-Pressure Gas Side Joints - Inch Liquid Side Joints - Inch
Name
V8MSBP01
Locate fi rst branch pipe kit of system centrally to ensure even distribution of refrigerant.
Figure 8. Mode Selection Box Branch Pipe Kits
OD:7/8
(ID:3/4)
ID:5/8
ID:1/2
ID:1-1/8
OD:1-1/8
ID:7/8
ID:3/4
ID:7/8
OD:7/8
(ID:3/4)
ID:5/8
V8MSBP02
IMPORTANT
10
OD:1-1/8
ID:7/8
ID:3/4
ID:5/8
V8MSBP03
ID:1-3/8
OD:1-3/8
ID:1-1/8
ID:7/8
OD:1-3/8
ID:1-1/8
ID:7/8
ID:3/4
V8MSBP04
ID:1-3/4
ID:1-5/8
ID:1-3/8
ID:1-5/8
ID:1-3/8
V8MSBP05
(96) (120) (120)
g3 g2 g1
0
LEGEND
Branch Pipe
Mode Selection Box (MS)
Indoor Unit
G1
NOTE - Indoor and outdoor unit capacities are shown in parenthesis
L2
/
L1
A
b
a
Ė
c
MS1
L3
B
L4
C
L6
L5
MS3
MS2
d
N1
(024)
N2
(024)
e
L7
N4
(009)
N3
(048)
D
g
Ę
N8
(009)
N5
(048)
h
ė
i
mn
(018)
L9L8
f
MS4
L10
E
L11
MS7
r
N13 (018)
q
N12 (048)
p
N11 (048)
F
MS6
j
L12
L13
ę
MS5
k
l
N9
N6
(024)
N7
(024)
N10 (018)
PIPE AND COMPONENT NAMES Name Designation
Outdoor Unit Connection Pipe g1, g2, g3, G1
Outdoor Unit Branch Pipe Assembly L, M
Main Pipe L1
Indoor Unit Main Pipe L2, L3, L4, L5, L6, L7, L8, L9, L10, L11, L12, L13
Branch Pipe Assembly between Main Pipe and Mode Selection Box (MS) A, B, C, D, E, F
Mode Selection Box (MS) MS1, MS2, MS3, etc.
Branch Pipe Assembly between Mode Selection Box (MS) and Indoor Unit I, II, III, IV
Indoor Unit auxiliary pipe between Mode Selection Box (MS) and downstream Branch Pipe joint
Indoor Unit auxiliary pipe from Indoor Unit to the nearest Branch Pipe joint or direct connected Mode Selection Box (MS)
Indoor Unit N1, N2, N3, etc.
a, g, j, k
b, c, d, e, f, h, i, l, m, n, p, q, r
Figure 9. Typical Piping Diagram
11
Branch Pipe Kit Placement
Provide 24 inches to 36 inches of straight pipe before and after each branch pipe kit to avoid creating refrig­erant turbulence and fl ash points. Failure to follow 24 inch minimum guideline can lead to reduced capacity and equipment damage. See Figure 7.
To Indoor Unit
CAUTION
24 inches minimum straight pipe required before and after branch pipe kit to prevent capacity loss and equipment damage.
From MS Box or
Previous Indoor
Unit
24” REQUIRED
36” PREFERRED
FIRST ELBOW OR
BRANCH PIPE
24” REQUIRED
CONNECTION
36” PREFERRED
To Indoor Unit
Top View
Branch pipe kits MUST be installed horizontal +/- 10°
NOTE - A maximum of four indoor units can be connected to one port on the Mode Selection Box. The combined maxi­mum capacity of all indoor units connected to one port on a Mode Selection Box must not exceed 54,000 BTUs.
Insulation
Name Gas Side Joints (inch) Liquid Side Joints (inch)
,'
,'
2'
,'
2'
,'
,'
,'
2'
,'
V8IDBP01
,'
,'
2'
,'
2'
,'
2'
,'
Material
(furnished)
(2 sets)
OPERATION NOTE — All indoor units within a group (units connected to a single piping connector on the mode selection box) must operate in the same mode at all times.
Figure 10. Inches of Straight Pipe Before and After Branch Pipe Kit
IMPORTANT
12
Condensate Drain Connection
A 1 inch OD condensate drain connection is provided on the mode selection box. Route condensate piping to a suitable drain per best practices, taking care to slope the drain properly to ensure drainage. A 1 inch to ¾ inch adaptor is provided if ¾ inch condensate pipe is preferred.
Mode Selection Box Wiring Connections
WARNING
Isolate the power supply before accessing unit electrical terminals. Install unit so that unit disconnect is accessible. Follow all local and national codes, as well as this installation instruction, during installation. Do NOT overload electrical circuit, as this may lead to failure and possible fi re. Use specifi ed wiring and cable to make electrical connections. Clamp cables securely and make sure that connections are tight to avoid strain on wiring. Insecure wiring connections may result in equipment failure and risk of fi re. Wiring must be installed so that all cover plates can be securely closed. This unit must be properly grounded and protected by a circuit breaker. The ground wire for the unit must not be connected to a gas or water pipe, a lightning conductor or a telephone ground wire. Do not connect power wires to the outdoor unit until all other wiring and piping connections have been completed.
The mode selection box must be sloped 1/8” toward drain outlet.
In the U.S.A., wiring must conform with current local codes and the current National Electric Code (NEC). In Canada, wiring must conform with current local codes and the current Canadian Electrical Code (CEC).
Refer to unit nameplate for minimum circuit ampacity and maximum overcurrent protection size.
NOTE - Three-conductor shielded cable must be used for the communication wiring. This is necessary to ensure
proper system communication and operation.
Remove the cover panel from the mode selection box and locate the terminal strip.
Connect properly sized power wiring and three-conductor shielded cable as shown.
Indoor units and mode selection boxes on the same refrigeration circuit should have a common power supply but must have an independent disconnect switch installed adjacent to the mode selection box for servicing and maintenance purposes. Indoor unit and mode selection box power supply MUST not be taken from the outdoor unit. Always follow NEC/CEC and Local Codes.
13
Power DistribuƟon Box
L1/L2
L1/L2
L1/L2
MS
Box
L1/L2/L3
PQE
PQE
PQE
PQE
PQE
PQE
L1/L2/L3
L1/L2/L3
L1/L2
L1/L2
PQE
L1/L2
L1/L2
L1/L2
L1/L2
PQE
MS
PQE
L1/L2
Box
L1/L2
PQE
L1/L2
PQE
Legend
PQE CommunicaƟon wiring
L1/L2 Single-Phase power wiring
L1/L2/L3 Three-Phase power wiring
Electrical disconnect switch
Figure 11. Typical Power Wiring Diagram (VRF Heat Recovery System Shown)
14
NOTE - Each communication wire from the mode selection box should follow the refrigerant piping for that port.
Figure 12. Typical Communication Wiring Diagram (VRF Heat Recovery System)
15
TRANS
EXVA
L1 L2
208-230V
M-O
CN10
Y/G
T2C1 T2C2
YEIIOW
TO OUTDOOR
To other MS boxes on same refrigeration circuit.
GRAY
M-I
CN13
RED
BLACK
PQEPQE
TO INDOOR
BROWN
BLACK
2# MS UNIT
1# MS UNIT
S1
O N
1 2
REFRIGERANT PIPING COMMUNICATIONS CABLE
Figure 13. V8MSBB01 Connections
VHIA072 and VHIA096 Only
OUTDOOR UNIT
(P Q E)
INDOOR UNIT
(P Q E)
NOTE - Use 3-conductor, shielded cable for communication wiring.
NOTE - Indoor c
ommunications cable
must match indoor piping connections.
1# MS UNIT
gnituoR elbaC snoitacinummoC dna gnipiPsnoitcennoC gniriW
TRANS
EXVA
L2
L1
208-230V
2# MS UNIT
2
1
1# MS UNIT
2
1
M-O
M-I
CN13
Y/G
T2C1 T2C2
BLUE
WHITE
PQE PQE PQE
BLACK
ORANGE
YELLOW
BLACK
YEIIOW
BLACK
GRAY
INDOOR UNIT
INDOOR UNIT
(P Q E)
(P Q E)
(P Q E)
OUTDOOR UNIT
1# MS UNIT
06í,1'22R
NO.2 NO.1
MSíOUTDOOR
NOTE - Use 3-conductor, shielded cable for communication wiring.
NOTE - Indoor c
ommunications cable
must match indoor piping connections.
gnituoR elbaC snoitacinummoC dna gnipiPsnoitcennoC gniriW
To other MS boxes on same
REFRIGERANT PIPING COMMUNICATIONS CABLE
refrigeration circuit.
Figure 14. V8MSBB02 Connections
16
TRANS1
Wiring Connections
TRANS2
L2
L1
POWER IN
208-230V
RED
Y/G
2# MS UNIT
123456
1# MS UNIT
1234 56
BLUE
BLUE
WHITE
M-I(5, 6)
BLACK
YEIIOW
BLACK
ORANGE
T4C T4C1
PURPLE
GRAY
BLACK
ORANGE
GREEN
M-I(1~4)
BLACK
PQEPQE PQEPQE
TO INDOOR 6
TO INDOOR 5
TO INDOOR 4
TO INDOOR 3
Piping and Communications Cable Routing
(P Q E)
OUTDOOR UNIT
NO.6
NO.5
M-O
BLUE
WHITE
BLACK
RED
BROWN
BLACK
PQE PQE
TO INDOOR 2
NO.4
TO INDOOR 1
1# MS UNIT
MS-INDOOR MS-OUTDOOR
NO.3 NO.2 NO.1
EXVA
YEIIOW
GRAY
BLACK
PQE
TO OUTDOOR
To other MS boxes on same refrigeration circuit.
INDOOR UNIT
INDOOR UNIT
(P Q E)
REFRIGERANT PIPING COMMUNICATIONS CABLE
Figure 15. V8MSBB03 and V8MSBB04 Connections
Network Address and Commissioning
After the system has been installed, use the system remote control to assign a separate address for each of the indoor units as part of the commissioning procedure.
INDOOR UNIT
(P Q E)
(P Q E)
INDOOR UNIT
(P Q E)
INDOOR UNIT
(P Q E)
INDOOR UNIT
(P Q E)
NOTE - Use 3-conductor, shielded cable for communication wiring. NOTE - Indoor c
ommunications cable must match indoor piping connections.
Mode selection boxes do not require an address; however, each indoor unit connected to the mode selection box must be assigned an individual address.
17
V8MBB01 Piping and Wiring Connection to VHIA072 or 096
Refrigerant Piping
Use the provided branch pipe kit to connect both sets of refrigerant line connections.
Locate branch pipes no more than 32 feet from indoor unit.
See piping report
for pipe sizes
Piping between branch pipe and indoor unit: liquid line = 3/8” and gas line = 5/8“.
Consult LVSS piping report diagram for all other piping sizes.
VHIA072/096V8MBB01
Gas branch pipe
(Provided with Mode
Selection Box)
Gas branch pipe (Provided with VHIA unit)
5/8”
3/8”
Liquid branch pipe
(Provided with Mode
Selection Box)
Liquid branch pipe
(Provided with VHIA unit)
32’ maximum distance
between branch pipes and indoor unit
Top view of piping. Branch pipe kits MUST be installed level +/- 10°.
Figure 16. Piping for VHIA072 or 096 when V8MSBB01 is Greater Than 15 ft. (4.5 m) Away - VRA Heat Recovery
V8MBB01
VHIA072/096
Figure 17. Piping for VHIA072 or 096 when V8MSBB01 is Equal To or Less Than 15 ft. (4.5 m) Away - VRA Heat
5/8”
3/8”
Recovery
18
Connect these two pipes as shown in “A” below.
A
Incoming liquid line connection
Incoming suction line connection
Incoming suction line connection
Incoming liquid line connection
Connect these two pipes as shown in “A” left.
Figure 18. VHIA072 and 096 Refrigerant Connections
System Communication Wiring
Connect PQE wiring to Board A of the VHIA072 or 096 Indoor unit.
Terminal Block A
PQE
Figure 19. VHIA072 and 096 Communication Terminal Block
Terminal Block B
PQE
19
Troubleshooting
LED Lamp Defi nitions
LED Lamp Normally ON Slow Flash Flash
LED 1 Outdoor unit ON Outdoor unit standby Outdoor unit communication error
LED 2 Indoor unit ON of this MS Indoor unit OFF this MS Indoor unit communication error
Operation Mode References
0 OFF
2 COOLING MODE
3 HEATING MODE
4 FORCED COOLING MODE
5 MAIN COOLING MODE
6 MAIN HEATING MODE
20
Spot Check
No. Description
1 Indoor unit quantity under the port
2 Operation mode under the port
3 Subcool inlet temperature
4 Superheated outlet temperature
T2 average of the system if operation mode is heating under
5
the port. T2B average of the system if operation mode is cooling under the port
T2 average of indoor units under the port if operation mode is
6
heating under the port. T2B average of indoor units under the port if operation mode is cooling under the port
7
Indoor unit quantity in the system which operate the same mode as the port.
8 System operation mode
9 Sub cool EXV Pulse Position
10 Indoor unit quantity under the port which are ON.
11 Software version
12 End
Notes
When actual temp. -9°, show -9; When in­door unit is OFF or operating Fan mode, show
-9 (means invalid value)
Figure 16. Spot Check
LED display (all ports)
Port 1
Port 2Port 3Port 4Port 5Port 6
Spot check button
(one per port)
21
Technical Support
1-844-GET-VRF1
(1-844-438-8731)
vrftechsupport@lennoxind.com
www.LennoxVRF.com
Download the app
from the Apple App Store or the Google Play store.
22
Loading...