Lennox T300HT User Manual

EPA CERTIFIED NONCATALYTIC FREESTANDING
WOODSTOVE
INSTALLATION AND OPERATION
MANUAL
RETAIN THESE
FOR FUTURE
REFERENCE
MODEL T300HT
THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED TECHNICIAN.
READ MANUAL THOROUGHLY BEFORE INSTALLATION.
P/N 775007M, REV. J, 04/02
IMPORTANT WARNINGS
CAUTION: PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW ROOM HEATER. FOR YOUR SAFETY, FOLLOW THE INSTALLATION, OPERATION AND MAINTENANCE INSTRUC­TIONS EXACTLY, WITHOUT DEVIATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. CONTACT YOUR LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.
1. If utilizing an older chimney, it must be in­spected for adequate serviceability. Refer to the heading Chimney Inspection on page 8 of this manual.
2. The minimum clearances must be maintained for all combustible surfaces and materials in­cluding; furniture, carpet, drapes, clothing, wood, papers, etc. Do not store firewood within this clearance space. Failure to maintain clear­ances to all combustibles may result in a house fire.
3. This appliance requires non-combustible floor protection as outlined in th is manual (see Floor Protection on page 5 for additional informa tion).
4. Minimum ceiling height must be 7 feet (213 cm) (measured from base of appliance to ceiling).
5. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE CONNECTED TO ANOTHER APPLIANCE.
6. Do not connect this appliance to air ducts or any air distribution system.
7. PREVENT CREOSOTE FIRE: Inspect and clean chimney frequently. Under certain conditions of use, creosote buildup may occur rapidly. In­spect chimney connector and chimney twice monthly and clean if necessary. Using green o r inadequately seasoned wood can greatly in­crease creosote buildup. Use dry wood to mini­mize creosote buildup.
8. USE SOLID WOOD FUEL ONLY: This appliance is approved for burning dry seasoned natural wood only. CAUTION: BURN UNTREATED WOOD ONLY. DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE, NAPHTHA OR ENGINE OIL.
9. Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liq­uids to start or "freshen up" a fire in t his heater. Keep all such liquids well aw ay from the heater while it is in use.
10. DO NOT OVERFIRE: If heater or chimney con­nector glows, you are overfiring. Overfiring this appliance could cause a house fire. O v erfirin g is a condition where the appliance is operated at temperatures above its design capabilities. Overfiring can be caused by improper installa­tion, improper operation, lack of main tenance or improper fuel usage. Damage caused from over­firing is NOT covered under the manufacturers limited warranty.
11. NEVER LEAVE AN UNATTENDED STOVE BURNING ON HIGH. Operation of the stove with the primary air control at its highest burn rate setting for extended periods can cause danger­ous overfiring conditions. The primary air con­trol should only be positioned at the highest setting during start-up procedures and for short durations. When leaving the stove unattended ensure that the primary air control is set to the low or medium low range.
12. Use a metal container with a tight fitting lid to dispose of ashes.
13. IN THE EVENT OF A COMPONENT FAILURE, USE ONLY COMPONENTS PROVIDED BY THE MANUFACTURER AS REPLACEMENT PARTS.
14. Burning any kind of fuel uses o xygen from the dwelling. Be sure that you allow an adequate source of fresh air into the room where the stove is operating (see Ventilation on page 6).
15. CAUTION: HOT WHILE IN OPERATION. An ap­pliance hot enough to warm your home can se­verely burn anyone touching it. Keep children, clothing and furniture aw ay. Contact may cause skin burns. Do not let children touch the appli­ance. Train them to stay a safe distance from the unit.
16. Do not operate this appliance without the fire­box baffle bricks properly installed.
17. Build fires directly upon the brick hearth inside the stove. Do not use grates, irons or any other method to elevate the fire.
18. SAVE THESE INSTRUCTIONS.
See the listing label located on the back o f stov e (or see Safety/Listing Label on page 23).
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TABLE OF CONTENTS
Important Warnings ................................................ 2
Testing/Listing, EPA, Using this Manual .................. 3
Planning Your Installation ..................................... 4-6
Installation .......................................................... 7-10
Product Features and Controls ..............................11
Care and Operation........................................... 11-14
Recommended Fuel................................................14
Maintenance...................................................... 15-16
CONGRATULATIONS ON THE PURCHASE OF YOUR NEW WOODSTOVE MANUFACTURED BY LENNOX HEARTH PRODUCTS.
When you purchased your new woodstove, you joined the ranks of thousands of concerned indi­viduals whose answ er to their home heating needs reflects their concern for aesthetics, efficien cy and our environment. We extend our continued support to help you achieve the maximum benefit and en­joyment available from your new wood stove.
It is our goal at Lennox Hearth Products to provide you, our valued customer, with an appliance that will ensure you years of trouble free warmth and pleasure.
Troubleshooting ......................................................17
Specifications..........................................................18
Replacement Parts List..................................... 19-20
Optional Accessories ..............................................21
Safety/Listing Label.................................................22
EPA Label...............................................................23
Ownership Records ................................................24
TESTING/LISTING
Model T300HT has been Safety tested to U. L. Standard #1482 and ULC-S627 by OMNI Environmental Services, Inc.; Beaverton, OR; Report number #094-S-10-1.
EPA CERTIFICATION
This heater meets EPA par ticulate matter (smok e) con­trol requirements fo r noncatalytic wood heaters built on or after July 1, 1990.
PACKAGING LIST
This appliance is packaged with an accessory package, which contains the following:
One - Installation and operation instructions manual One - Warranty One - Trivet, black cast (fits in recess on stove top) Four - Leg levelers
Thank you for selecting a Lennox Hearth Products stove as the answer to your home heating needs.
Sincerely, All of us at Lennox Hearth Products
USING THIS MANUAL
Please read and carefully follow all of the instructions found in this manual. Please pay special attention to the safety instructions provided in this manual. The Hom e­owner’s Care and Operation Instructions inc luded here will assure you have many years of dependable and enjoyable service from your appliance.
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PLANNING YOUR INSTALLATION
QUESTIONS TO ASK LOCAL BUILDING OFFICIAL
A correct installation is c ritical and im perative f or reduc­ing fire hazards and perilous conditions that can arise when wood burning appliances are improperly installed. The installer must follow all of the manufacturers’ in­structions.
The installation of a wood burning appliance m ust con­form to local codes and applicable state and federal re­quirements. Familiarity with these requirements before installation is essential. Impor tant considerations to dis­cuss with local building officials include:
1. Applicable codes (i.e. Uniform Mechanical Code, State or Regional Codes)
Electrical codes: Optional Blower Assem blies have a flexible electrical cord that must be electrically grounded per local codes or per electrical codes:
In USA, NEC, ANSI/NFPA 70-1987 In Canada, CSA C22.1
WARNING: ELECTRICAL GROUNDING IN­STRUCTIONS: THIS APPLIANCE IS EQUIPPED WITH A THREE-PRONG (GROUNDING) PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE. DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG.
2. Local amendments?
3. Is a permit required – cost? (You m ay wish to con­tact your insurance company to ask if they require this).
4. Rooms where the installation is not allowed?
SMOKE DETECTORS
Since there are always several potential sources of fire in any home, we recommend installing smoke detectors. If possible, install the sm oke detector in a hallway adja­cent to the room (to reduce the pos sibility of occasional false activation from the heat produced by the stove). If your local code requires a smok e detector be installed within the same room, you must f ollow the requirem ents of your local code. Check with your local building de­partment for requirements in your area.
NOTE – This appliance is NOT approved for installa­tion into a Manufactured (Mobile) Home in Canada or the US.
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PLANNING YOUR INSTALLATION
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FLOOR PROTECTION
This appliance requires a non-combustible floor protection for ember protection. If the f loor protection is to be stone, tile, brick, etc., it must be mor tared or grouted to f orm a continu­ous non-combustible surface. If a chimney connector extends horizontally over the floor, protection must cover the floor under the connector and at least 2" (51 mm) to either side.
The floor protection must extend completely beneath the stove and to the front, sides, and rear as indicated:
USA REQUIREMENTS
16” min. to the front of the fuel door glass 4-1/2" beyond the sides of the stove body (measured to side
of stove below the projection of outer top)
0” min. to the back of the stove body
CANA DA REQUIREMENTS
18” (457 mm) min. to the front of the fuel door glass 8” (203 mm) min. beyond the sides of the stove body 8” (203 mm) min. to the back of the stove body
STANDARD P A RA LLEL HEA RTH PA D SHOWN
0" USA 8"
203 mm) Can.
4½" USA 8" (203 mm) Canada
16" USA 18"
457 mm) Canada
4½" US A 8" (203 mm) Canada
SELECTING A LOCATION
The design of your home and where you place your stove will determine its value as a source of heat. A wood stove depends primarily on air circulation (con­vection) to disperse its heat, and therefore, a central location is often best. There ar e other practical consid­erations, which must be considered before a f inal selec­tion of locations is made.
Existing Chimneys Wood Storage Aesthetic Considerations Roof Design (Rafter Locations & Roof Pitch) Room Traffic Proximity to Combustibles Electrical Wiring
The installation of this stove will requir e some r esearch. Once your options are determined, consult with your local building department who will be able to give you the necessary installation requirements for your area (Is a building permit required, room s where installation m ay not be allowed, etc.).
WARNING: CHECK ALL LOCAL BUILDING AND SAFETY CODES BEFORE INSTALLATION. THE IN­STALLATION INSTRUCTIONS AND APPROPRIATE CODE REQUIREMENTS MUST BE FOLLOWED EX­ACTLY AND WITHOUT COMPROMISE. ALTERA­TIONS TO THE STOVE ARE NOT ALLOWED. DO NOT CONNECT THE STOVE TO A CHIMNEY SYS­TEM SERVING ANOTHER STOVE, APPLIANCE, OR ANY AIR DISTRIBUTION DUCT. FAILURE TO FOL­LOW THESE INSTRUCTIONS WILL VOID THE MANUFACTURERS WARRANTY.
If you plan to vent your stove into an existing masonry chimney, have it inspected by a local fire marshal or qualified installer. Remember that a stove's perform­ance is heavily influenced by the chimney and its loca­tion on the roof. An oversized flue m ay not provide ef ­fective draw, and a flue liner may be required (see Draft Requirements on page 8). Consult your dealer or quali- fied installer before final selection is made.
This stove requires pre-installation work to be com­pleted before installation can take place. This may in­clude modification for flue and chimney.
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PLANNING YOUR INSTALLATION
COMBUSTIBLE WALL CLEARANCE WARNING: IT IS VERY IMPORTANT THAT YOU
OBSERVE THE MINIMUM CLEARANCES.
There are listed clearances for your stove which were determined in a Laboratory test using various "classes" of stove pipe or chimney. Minimums are first established for the stove itself and increased based on how much heat is transferred by each class of pipe.
Do not install the T300HT in an alcove or a conf ined space, which would be a room or space with under a 7' (foot) ceiling, and less than 77" (inches) wide.
UNITED STATES REQUIREMENTS Residential Reduced Clearance
Use listed double wall chimney connector or Type L vent pipe to the top of the stove.
CLEARANCES (inches) A. 10" D. 6" B. 24 1/4" * E. 15" C. 16" F.6 1/2"
RESIDENTIAL STANDARD
Using single wall connector pipe from the stove top up to the chimney support box.
CLEARANCES (inches) A. 18” D. 13 3/4" B. 24 1/2” * E. 15" C. 19” F. 9 1/4"
CANADA REQUIREMENTS Residential Reduced Clearance
Use listed double wall chimney connector or Type L vent pipe to the top of the stove.
CLEARANCES (centimeters)
A. 35.5 D. 25.5 B. 73.0 *E. 51.0 C. 43.0 *F. 18.5
Residential Standard
Using single wall connector pipe from the stove top up to the chimney support box.
CLEARANCES (centimeters)
A. 53.5 D. 42.5 B. 73.5 *E. 51.0 C. 55.0 *F. 31.5
Corner Installation
PROTECTED WALL CLEA RA NCE
Some local codes will allow reduced clearances when the stove is installed adjacent to a protected wall system. The variance must be approved by your local building official. Normally, the protected wall system is defined as a non­combustible m aterial with a m inimum of 1" air s pace behind. Check your local building codes or with a qualified installer (Ref. NFPA 211).
VENTILATION REQUIREMENTS THE FRESH AIR REQUIREMENTS OF THIS APPLI-
ANCE MUST BE MET WITHIN THE SPACE WHERE IT WILL BE INSTALLED.
Ventilation is essential when using a solid fuel burning heater. The combustion process of this heater uses oxygen from inside the dwelling and it may be neces­sary to open a window or install a vent to provide mak e­up air into a dwelling that is well insulated (modern con­struction standards have resulted in homes that are highly energy-efficient and that allow little heat loss and air transfer). Other appliances in the dwelling also con­tribute to removing air from the dwelling (i.e. clothes dryers, exhaust fans, fireplaces, and other f uel burning appliances). If the available fresh air delivery in the dwelling is insufficient to support the dem ands of these appliances, problems can r esult (i.e. exces sive negative pressure can develop in the dwelling which will affect the rate at which this appliance can draft [See Draft Re- quirements, page 8], and icing can develop in some en­vironments).
Parallel Installation
* Note: E and F dimensions are measured to side of
stove below the projection of outer top.
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INSTALLATION
BAFFLE PLATES
This appliance has two heavy steel baffle plates that ar e installed in the upper firebox (over the steel secondary air supply tubes). During shipment and installation, the baffle plates might slide around, and may need to be repositioned (lined up to each other) and pus hed to the back wall in order for the stove to operate properly. When in the proper pos ition, the rear edges of the baff le plates should be flush to the back wall of the firebox. See Removing Baffle Plates for Cleaning on page 17 for additional information on installing baffle plates.
INSTALLING LEG LEVELERS
The four leg levelers (included in accessory package), screw into the tapped (threaded) holes on the bottom of the four legs. Level the stove by adjusting the screws in or out.
TYPES OF CHIMNEYS
The chimney is a vital part of your stove installation. A properly built masonry chimney or a properly installed factory built chimney will assure a consistent draf t under a variety of weather conditions (a smoking stove is usu­ally caused by a chimney problem). The stove flue size is 6 inches diameter, which is approxim ately 28 square inches minimum . The maxim um flue size should be no more than (3)-three times the cross sectional area of the size of the stove flue collar. In this case, that would be no larger than a 10-inch diameter stack , or approxi­mately 85 square inches maximum.
All chimneys must be installed as specified by local building codes and according to the chim ney manufac­turer instructions (in the case of a fac tory built chimney). See the chimney manufacturer instructions for exact specifications. Fact ory built chimneys must com ply with UL 103HT or ULC S629.
ACCEPTABLE CONNECTOR PIPE FOR INSTALLA­TIONS For Standard Residential Clearances: Six (6) inch
minimum, single wall, 25 gage minimum thickness, stove pipe is acceptable. Three ( 3) pre- drilled holes are provided in the flue collar for fas tening the pipe s ecurely to the stove. Use sheet metal screws to do this. Addi­tional sections of single wall pipe should be fastened together with at least three (3) sheet metal screws each section. When connecting to the factory built ceiling support package, use the manufacturer's transition piece, usually called a dripless connector, to join single wall pipe to their factory built chimney section.
Minimum Flue Size: The required minimu m diameter and area required for the flue size is (respectively) 6 inches / 152 mm diameter, which is approximately 28 square inches / 711 square mm. The maximum flue size should be no more than (3) three times the cross sec­tional area of the size of the 6 inches / 152 mm diameter flue collar. In this case, that would be no larger than a 10 inch (254 mm) diameter (area = approx. 85 sq. inches [216 sq. cm]).
Connection To A Factory Built Chimney: This spac e heater is to be connected to a factory-built chimney conforming to CAN / ULC – S629, Standard for 650°C Factory-Built Chimneys.
For Reduced Residential Clearances: Type L and listed double wall connector pipe is acceptable. Install any factory built brand of pipe according to the manu­facturer's instructions.
Vapor Barrier At Chimney Penetration
Install all venting components per the Vent Manuf actur­ers installation instructions. Ensure that there is an ef­fective vapor barrier at the location where the chimney penetrates to the exterior of the str ucture. This can be accomplished by applying a non-hardening waterproof sealant to the following components:
Around the chimney at the point where the storm collar will meet the chimney just above the Flashing.
Along the vertical seam of the c himney pipe, where it is exposed to the weather.
On each nail head on the flashing.
Around the chimney at the point where the storm
collar will meet the chimney just above the flashing.
PAGE 7
Notes:
On a flat or tarred and gr aveled roofs, nail and seal the flat roof flashing to the roof on all sides with roofing compound.
Do not put screws through the flashing into the chimney pipe.
INSTALLATION
CHIMNEY INSPECTION
Existing chimneys must be inspected before installing your stove. Consult your local building department for chimney code requirements. A m asonry chimney must have a code approved liner. This liner must not have broken or missing pieces. Some non-code masonry chimneys may be brought up to code by being relined. (Consult your dealer or qualified chimney sweep). Fac­tory built chimneys should also be inspected, first for creosote deposits (which should be removed), and then for integrity of the stainless steel liner. Look f or obvious bulges in the lining, which may indicate the need to re­place that section (use a bright flashlight). Also, inspec t the attic to see that the chimney has proper clearance to combustible framing members. For interior masonry chimneys and most f actory built chimneys, this must be a (2) two-inch air space clearance, which m ust not be filled with insulation or any other material. An exterior masonry chimney must have a (1) one-inch air space clearance.
CHIMNEY HEIGHT REQUIREMENTS
The chimney must extend 3 f eet above the level of roof penetration and a minimum of 2 feet higher than any roof surface within 10 feet (see below). Check with your local building officials for any additional requirements f or your area.
Due to prevailing winds, local terrain, adjacent tall trees, a hill, or ravine near the home, or adjacent structures, additional chimney height or a special chim ney cap may be required to ensure optimum performance.
DRAFT REQUIREMENTS
The appliance is merely one component of a larger system. The other equally important component is the venting system. This is neces sary for achieving the re­quired flow of combustion air to the f ire c hamber and for safely removing unwanted combustion byproducts from the appliance. If the venting system's design does not promote these ends, the system m ay not function prop­erly. Poorly functioning venting systems may create performance problems as well as be a safety hazard (i.e. an oversized chimney may result in less than opti­mum performance. Installations into a large, masonry chimney may require a liner to improve perform ance) . A draft test should read greater than .04' W.C. (inches water column) and less than .08" W.C.
American National Standards Institute ANSI/NFPA 211­92, draft 1-7: A chimney or vent shall be so designed and constructed to develop a flow sufficient to com­pletely remove all flue and vent gases to the outside atmosphere. The venting system shall satisfy the draft requirements of the connected appliance in accordance with the manufacturer instructions.
Top of the flue must be 3’ (915
Requires a listed termi­nation cap
Top of the flue must be 2’ (610 mm) higher than any part of roof within 10’ (305 cm) horizontal
mm) higher than highest point of roof penetration
These rules are minimums. In some instances, chimney height may need to be increased to achieve sufficient draft.
To achieve a stable draft, the total flue height requir ed (from the appliance to termination) is 12 to 15 feet minimum.
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