Lennox T150C User Manual

EPA CERTIFIED
CATALYTIC
FREESTANDING
WOODSTOVE
INSTALLATION AND OPERATION
MANUAL
INSTRUCTIONS
FOR FUTURE
REFERENCE
Ce manuel d'installation est disponible en francais, simplement en faire la demande.
MODEL T150C
THIS APPLIANCE MUST BE INSTALLED BY A QUALIFIED TECHNICIAN.
READ MANUAL THOROUGHLY BEFORE INSTALLATION.
P/N 775008M, Rev. Q, 05/02
IMPORTANT WARNINGS
CAUTION: PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW ROOM HEATER. FOR YOUR SAFETY, FOLLOW THE INSTALLATION, OPERATION AND MAINTENANCE INSTRUC­TIONS EXACTLY, WITHOUT DEVIATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. IF THIS APPLIANCE IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. CONTACT YOUR LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.
1. If utilizing an older chimney, it must be in­spected for adequate serviceability. Refer to the heading Chimney Inspection on page 8 of this manual.
2. The minimum clearances must be maintained for all combustible surfaces and materials in­cluding; furniture, carpet, drapes, clothing, wood, papers, etc. Do not store firewood within this clearance space. Failure to maintain clearances to all combustibles may result in a house fire.
3. This appliance requires non-combustible floor protection as outlined in this manual (see Floor Protection on page 5 for additional informa­tion).
4. Minimum ceiling height must be 7 feet (213 cm) (measured from base of appliance to ceiling).
5. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE CONNECTED TO ANOTHER APPLIANCE.
6. Do not connect this appliance to air ducts or any air distribution system.
7. PREVENT CREOSOTE FIRE: Inspect and clean chimney frequently. Under certain conditions of use, creosote buildup may occur rapidly. In­spect chimney connector and chimney twice monthly and clean if necessary. Using green or inadequately seasoned wood can greatly in­crease creosote buildup. Use dry wood to minimize creosote buildup.
8. USE SOLID WOOD FUEL ONLY: This appliance is approved for burning dry seasoned natural wood only. CAUTION: BURN UNTREATED WOOD ONLY. OTHER MATERIALS SUCH AS WOOD PRESERVATIVES, METAL FOILS, COAL, PLASTIC, GARBAGE, SULFUR OR OIL MAY DAMAGE THE CATALYST. DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS SUCH AS GASOLINE, NAPHTHA OR ENGINE OIL.
9. Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liq­uids to start or "freshen up" a fire in this heater. Keep all such liquids well away from the heater while it is in use.
10. DO NOT OVERFIRE: If heater or chimney con­nector glows, you are overfiring. Overfiring this appliance could cause a house fire. Overfiring is a condition where the appliance is operated at temperatures above its design capabilities. Overfiring can be caused by improper installa­tion, improper operation, lack of maintenance or improper fuel usage. Damage caused from overfiring is NOT covered under the manufac­turers limited warranty.
11. NEVER LEAVE AN UNATTENDED STOVE BURNING ON HIGH. Operation of the stove with the primary air control at its highest burn rate setting for extended periods can cause dangerous overfiring conditions. The primary air control should only be positioned at the highest setting during start-up procedures and for short durations. When leaving the stove unattended ensure that the primary air control is set to the low or medium low range.
12. Use a metal container with a tight fitting lid to dispose of ashes.
13. IN THE EVENT OF A COMPONENT FAILURE, USE ONLY COMPONENTS PROVIDED BY THE MANUFACTURER AS REPLACEMENT PARTS.
14. Burning any kind of fuel uses oxygen from the dwelling. Be sure that you allow an adequate source of fresh air into the room where the stove is operating (see Ventilation on page 6).
15. CAUTION: HOT WHILE IN OPERATION. An ap­pliance hot enough to warm your home can se­verely burn anyone touching it. Keep children, clothing and furniture away. Contact may cause skin burns. Do not let children touch the appliance. Train them to stay a safe distance from the unit.
16. Do not operate this appliance without the fire­box baffle brick properly installed.
17. Build fires directly upon the brick hearth inside the stove. Do not use grates, irons or any other method to elevate the fire.
18. SAVE THESE INSTRUCTIONS.
19. See the listing label located on the back of stove (or see Safety/Listing Label on page 26).
PAGE 2
TABLE OF CONTENTS
Important Warnings ................................................ 2
Testing/Listing, EPA, Using this Manual ................. 3
Planning Your Installation...................................... 4-7
Installation .......................................................... 7-11
Product Features and Controls ............................. 11
Care and Operation................................................ 12
Recommended Fuel ............................................... 16
Maintenance...................................................... 17-19

CONGRATULATIONS ON THE PURCHASE OF YOUR NEW WOODSTOVE MANUFACTURED BY LENNOX HEARTH PRODUCTS.

When you purchased your new woodstove, you joined the ranks of thousands of concerned indi­viduals whose answer to their home heating needs reflects their concern for aesthetics, efficiency and our environment. We extend our continued support to help you achieve the maximum benefit and en­joyment available from your new woodstove.
It is our goal at Lennox Hearth Products to provide you, our valued customer, with an appliance that will ensure you years of trouble free warmth and pleasure.
Troubleshooting................................................. 20-21
Specifications ......................................................... 22
Replacement Parts List .....................................23-24
Optional Accessories.............................................. 25
Safety/Listing Label ................................................ 26
EPA Label............................................................... 27
Ownership Records ............................................... 28
TESTING/LISTING
Model T150C has been tested to UL Standards 1482, ULC-S627 for installation into residential applications. The listing laboratory is OMNI Environmental Services, Beaverton, Oregon, Report #030-S-01-2.
EPA CERTIFICATION
This stove has been tested to rigorous emissions stan­dard, and has been certified by the Environmental Pro­tection Agency.
PACKAGING LIST
This appliance is packaged with an accessory package, which contains the following:
One - Installation and operation instructions manual. One - Warranty. One - Insulation pad and strips (If optional marble is
used: Place pad under top marble and strips under ash lip marble).
Thank you for selecting a Lennox Hearth Products stove as the answer to your home heating needs.
Sincerely, All of us at Lennox Hearth Products
USING THIS MANUAL
Please read and carefully follow all of the instructions found in this manual. Please pay special attention to the safety instructions provided in this manual. The Home­owner’s Care and Operation Instructions included here will assure you have many years of dependable and enjoyable service from your appliance.
PAGE 3
PLANNING YOUR INSTALLATION
QUESTIONS TO ASK LOCAL BUILDING OFFICIAL
A correct installation is critical and imperative for reduc­ing fire hazards and perilous conditions that can arise when wood burning appliances are improperly installed. The installer must follow all of the manufacturers’ in­structions.
The installation of a wood burning appliance must con­form to local codes and applicable state and federal re­quirements. Familiarity with these requirements before installation is essential. Important considerations to dis­cuss with local building officials include:
1. Applicable codes (i.e. Uniform Mechanical Code, State or Regional Codes) Electrical codes: Optional Blower Assemblies have a flexible electrical cord that must be electrically grounded per local codes or per electrical codes:
In USA, NEC, ANSI/NFPA 70-1987 In Canada, CSA C22.1
WARNING: ELECTRICAL GROUNDING IN­STRUCTIONS: THIS APPLIANCE IS EQUIPPED WITH A THREE-PRONG (GROUNDING) PLUG FOR YOUR PROTEC­TION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE-PRONG RE­CEPTACLE. DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG. DO NOT ROUTE POWER CORD UNDER OR IN FRONT OF APPLIANCE.
2. Local amendments?
3. Is a permit required - cost? (You may wish to
contact your insurance company to ask if they re-
quire this.)
4. Rooms where the installation is not allowed?
SMOKE DETECTORS
Since there are always several potential sources of fire
in any home, we recommend installing smoke detectors.
If possible, install the smoke detector in a hallway adja-
cent to the room (to reduce the possibility of occasional
false activation from the heat produced by the stove). If
your local code requires a smoke detector be installed
within the same room, you must follow the requirements
of your local code. Check with your local building de-
partment for requirements in your area.
NOTE – This appliance is NOT approved for installa-
tion into a Manufactured (Mobile) Home in Canada
or the US.
PAGE 4
PLANNING YOUR INSTALLATION
FLOOR PROTECTION
This appliance requires ½" (13 mm) minimum non­combustible floor protection designed for solid fuel burn­ing appliances having a thermal conductivity of k = .84 BTU in/ft or equivalent. If the floor protection is to be stone, tile, brick, etc., it must be mortared or grouted to form a continuous non-combustible surface (See Using Alternate Material As Floor Protector below). If a chimney connector extends horizontally over the floor, protection must cover the floor under the connector and at least 2" (51 mm) to either side.
The floor protection must extend completely beneath the stove and to the front, sides, and rear as indicated:
USA REQUIREMENTS
16” min. to the front of the fuel door glass 8” min. beyond the sides of the fuel door opening 6” min. to the back of the stove body
CANADA REQUIREMENTS
18” (457 mm) min. to the front of the fuel door glass 8” (203 mm) min. beyond the sides of the stove body 8” (203 mm) min. to the back of the stove body
STANDARD PARALLEL HEARTH PAD SHOWN
6” - USA 8” – Can.
8” (203 mm)
Canada
8” (203 mm)
USA
18” (457 mm) – Canada 16” (406 mm) - USA
8” (203 mm)
Canada
8” (203 mm)
USA
USING ALTERNATE MATERIAL AS FLOOR PROTECTOR
The alternate material used as a floor protector must be constructed of a durable noncombustible material having an equal or better insulating value (lower k value) of k = .84 BTU / IN FT exceeds r = 1.19 HR °F FT
2
HR °F or a thermal resistance that equals or
2
IN/BTU. With these values, de­termine the minimum thickness/material required using the formula and the table shown here (see chart - Alternative Floor Protection Materials).
Note: Any noncombustible material having a thickness of 1/2” (12.7 mm) whose k value is less than .84 or whose r value is more than 1.19 is acceptable. If the alternate material used has a higher k value or lower r value will require a greater thickness of the material used. In some cases, if the k value is less or the r value higher, a thinner material may be used.
Methods of determining floor protection equivalents:
To determine the thickness required for any material when either the k or r values are known: T
= Thickness of material in inches
M
KM = K value of desired material
= Minimum listed thickness
T
L
rM = r value of desired material
Example: Micore CV230 is to be used for the floor pro­tection. How thick must this material be?
The following formulas give the means of determining minimum thickness required of alternate materials.
Using the k formula:
Desired Thickness k value of desire Minimum thickness of the alternate = material (per inch) x of Listed material k value of listed Material
TM (inches) = KM x T
T
(inches) = 0.43* x 1/2”
M
material (per inch)
.84
.84
L
Answer using k: 0.50 x 0.50” = 0.25 = 1/4” 1/4” thickness Micore will be required.
Using the r formula:
TM (inches) = 1.19 x T
r
M
L
TM (inches) = 1.19 x .5”
2.33*
Answer using r: 0.50 x 0.50” = .25 = 1/4” 3/8” thickness Micore will be required.
At times it is important to know what combination of ma­terials are acceptable for use as floor protection. The “R values” are used to determine acceptable combinations of materials because “R values” are additive where r and k values are not.
“R value” = 1 = r x thickness of material used
k
ALTERNATIVE FLOOR PROTECTION MATERIALS
Values Min. Thick
k (per inch) r (per inch) T
Listed Material .84 1.19 1/2”
Alternative Values Min. Thick
Mat erials k (per inch) r (per inch) T
Wonderboard 1.92 0.56 1 1/8"
Common brick 5.00 0.20 3”
Cement mortar 5.00 0.20 3”
Ceramic tile 12.5 0.08 7 1/2”
Marble 11.0 0.09 6 1/2”
Micore CV230 0.43 2.33 1/4”
Ceraform 126 0.27 3.70 3/16”
L
L
Example: Given that the required “R value” for a suitable floor protector used must be equal to or greater than:“R” = r x T
= 1.19 x .5” = .60.
L
Note: To convert inches to millimeters divide by .03937.
PAGE 5
PLANNING YOUR INSTALLATION
SELECTING A LOCATION
The design of your home and where you place your stove will determine its value as a source of heat. A woodstove depends primarily on air circulation (convec­tion) to disperse its heat, and therefore, a central loca­tion is often best. There are other practical considera­tions, which must be considered before a final selection of locations is made.
Existing Chimneys Wood Storage Aesthetic Considerations Roof Design (Rafter Locations & Roof Pitch) Room Traffic Proximity to Combustibles Electrical Wiring
The installation of this stove will require some research. Once your options are determined, consult with your local building department who will be able to give you the necessary installation requirements for your area (is a building permit required, rooms where installation may not be allowed, etc.).
COMBUSTIBLE WALL CLEARANCE
WARNING! IT IS VERY IMPORTANT THAT YOU OB­SERVE THE MINIMUM CLEARANCES.
These are the listed clearances for this appliance which were determined in laboratory tests. Minimums are first established for the stove itself and increased or de­creased based on how much heat is transferred by the pipe.
USA and CANADA RESIDENTIAL ONLY (not approved for manufactured (mobile) home) using single wall pipe connector to the top of the stove.
A 16" / 406 mm D 11" / 279 mm B 40" / 102 cm E 30" / 762 mm C 30" / 762 mm F 20" / 508 mm
CORNER INSTALLATION
WARNING: CHECK ALL LOCAL BUILDING AND SAFETY CODES BEFORE INSTALLATION. THE IN­STALLATION INSTRUCTIONS AND APPROPRIATE CODE REQUIREMENTS MUST BE FOLLOWED EX­ACTLY AND WITHOUT COMPROMISE. ALTERA­TIONS TO THE STOVE ARE NOT ALLOWED. DO NOT CONNECT THE STOVE TO A CHIMNEY SYS­TEM SERVING ANOTHER STOVE, APPLIANCE, OR ANY AIR DISTRIBUTION DUCT. FAILURE TO FOL­LOW THESE INSTRUCTIONS WILL VOID THE MANUFACTURERS WARRANTY.
If you plan to vent your stove into an existing masonry chimney, have it inspected by a local fire marshal or qualified installer. Remember that a stove's perform­ance is heavily influenced by the chimney and its loca­tion on the roof. An oversized flue may not provide ef­fective draw, and a flue liner may be required (see Draft Requirements, page 9). Consult your dealer or qualified installer before final selection is made.
This stove requires pre-installation work to be com­pleted before installation can take place. This may in­clude modification for flue and chimney.
PARALLEL INSTALLATION
PAGE 6
PLANNING YOUR INSTALLATION INSTALLATION
REDUCED MASONRY STRUCTURE CLEARANCE (ALCOVE)
Your stove can be installed in a masonry structure with reduced clearances if the structure was built to National Building Code for fireplaces and chimneys (UBC 37).
The firebox of the masonry structure must be of ade­quate size to allow a minimum of 6" (152 mm) clearance to the sides and top of the stove and 2" (51 mm) clear­ance to the rear. All stove models must be installed on their original listed legs or base unless otherwise speci­fied by OMNI Testing Laboratory.
The minimum venting requirement is a listed chimney liner that extends from the flue collar of the stove to the first tile liner of the chimney where it is sealed. All joints and connections must be made airtight to prevent leaking and
downdrafts.
PROTECTED WALL CLEARANCE
Some local codes will allow reduced clearances when the stove is installed adjacent to a protected wall system. Your local building official must approve the variance. Normally, the protected wall system is defined as a non­combustible material with a minimum of 1" (25.4 mm) air space behind. Check your local building codes or with a qualified installer (Ref. NFPA 211).
INSTALLING (OPTIONAL) MARBLE ACCENTS
See Optional Accessories, page 25 for ordering information.
Important Note; Optional marble cannot be used if tem-
perature probe is used.
Marble is a natural product and therefore each piece will
have its own unique character. Marble can be scratched
so care should be taken to avoid putting heavy or rough
objects (trivet/steamers) on the surface. If the marble
should become scratched, the scratch may be removed
or diminished by polishing it with jewelers rouge (which
can be purchased at many hardware stores). Do not in-
stall the marble before curing the paint.
The marble set consists of 2 pieces. A large piece that
fits onto the stove top and a smaller piece that fits onto
the ashlip (located below the fuel door).
VENTILATION REQUIREMENTS
THE FRESH AIR REQUIREMENTS OF THIS APPLI­ANCE MUST BE MET WITHIN THE SPACE WHERE IT WILL BE INSTALLED.
Ventilation is essential when using a solid fuel burning heater. The combustion process of this heater uses oxy­gen from inside the dwelling and it may be necessary to open a window or install a vent to provide make-up air into a dwelling that is well insulated (modern construction standards have resulted in homes that are highly energy­efficient and that allow little heat loss and air transfer). Other appliances in the dwelling also contribute to re­moving air from the dwelling (i.e. clothes dryers, exhaust fans, fireplaces, and other fuel burning appliances). If the available fresh air delivery in the dwelling is insufficient to support the demands of these appliances, problems can result (i.e. Excessive negative pressure can develop in the dwelling which will affect the rate at which this appli­ance can draft [See Draft Requirements, page 9], icing can develop in some environments).
Installation Steps:
Install the ceramic fiber blanket, gasket strips and marble
set as follows:
Note: The fiber blanket and gasket strips are provided with the
stove: The marble sets are optional accessories.
1. Using scissors cut the ceramic fiber blanket so that it
fits into the recess of the stovetop.
2. Place the top marble piece onto the ceramic fiber
blanket.
3. Place the gasket strips into the recess of the ashlip
so that they are evenly spaced. This will slightly ele-
vate the marble so that it is not making direct surface
contact. Note: Insulation is not required in this area.
4. Place the ashlip marble onto gasket strips in ashlip
recess.
PAGE 7
INSTALLATION
TYPES OF CHIMNEYS
The chimney is a vital part of your stove installation. A properly built masonry chimney or a properly installed factory built chimney will assure a consistent draft under a variety of weather conditions (a smoking stove is usu­ally caused by a chimney problem). The stove flue size is 6 inches (I52 mm) diameter, which is approximately 28 square inches (711 square mm) minimum. The maxi­mum flue size should be no more than (3)-three times the cross sectional area of the size of the stove flue collar. In this case, that would be no larger than a 10-inch (254 mm) diameter stack, or approximately 85 square inches 216 square cm) maximum.
All chimneys must be installed as specified by local building codes and according to the chimney manufac­turer instructions (in the case of a factory built chimney). See the chimney manufacturer instructions for exact specifications. Factory built chimneys must comply with UL 103HT or ULC S629.
Connection To A Factory Built Chimney: This space heater is to be connected to a factory-built chimney con­forming to CAN / ULC – S629, Standard for 650°C Fac­tory-Built Chimneys.
For Reduced Residential Clearances: Type L and listed double wall connector pipe is acceptable. Install any factory built brand of pipe according to the manufac­turer's instructions.
Vapor Barrier at Chimney Penetration: Install all venting components per the Vent Manufacturers installa­tion instructions. Ensure that there is an effective vapor barrier at the location where the chimney penetrates to the exterior of the structure. This can be accomplished by applying a non-hardening waterproof sealant to the fol­lowing components:
Around the chimney at the point where the storm collar will meet the chimney just above the Flashing.
Along the vertical seam of the chimney pipe, where it is exposed to the weather.
On each nail head on the flashing.
Around the chimney at the point where the storm
collar will meet the chimney just above the flashing.
ACCEPTABLE CONNECTOR PIPE FOR INSTALLA­TIONS For Standard Residential Clearances: Six 6 inch (152
mm) minimum, single wall, 25 gage minimum thickness, stove pipe is acceptable. Three (3) pre-drilled holes are provided in the flue collar for fastening the pipe securely to the stove. Use sheet metal screws to do this. Addi­tional sections of single wall pipe should be fastened to­gether with at least three (3) sheet metal screws each section. When connecting to the factory built ceiling sup­port package, use the manufacturer's transition piece, usually called a dripless connector, to join single wall pipe to their factory built chimney section.
Minimum Flue Size: The required minimum diameter and area required for the flue size is (respectively) 6 inches / 152 mm diameter, which is approximately 28 square inches / 711 square mm. The maximum flue size should be no more than (3) three times the cross sec­tional area of the size of the 6 inches / 152 mm diameter flue collar. In this case, that would be no larger than a 10 inch (254 mm) diameter (area = approx. 85 sq. inches [216 sq. cm]).
Notes:
On flat or tarred and graveled roofs, nail and seal the flat roof flashing to the roof on all sides with roofing compound.
Do not put screws through the flashing into the chim- ney pipe.
CHIMNEY INSPECTION
Existing chimneys must be inspected before installing your stove. Consult your local building department for chimney code requirements. A masonry chimney must have a code approved liner. This liner must not have bro­ken or missing pieces. Some non-code masonry chim­neys may be brought up to code by being relined. (Con­sult your dealer or qualified chimney sweep).
Factory built chimneys should also be inspected, first for creosote deposits (which should be removed), and then for integrity of the stainless steel liner. Look for obvious bulges in the lining, which may indicate the need to re­place that section (use a bright flashlight). Also, inspect the attic to see that the chimney has proper clearance to combustible framing members. For interior masonry chimneys and most factory-built chimneys, this must be a (2)-two inch (51 mm) air space clearance, which must not be filled with insulation or any other material. An exterior masonry chimney must have a (1) one-inch (25.4 mm) air space clearance.
PAGE 8
INSTALLATION
CHIMNEY HEIGHT REQUIREMENTS
The chimney must extend 3 feet (914 mm) above the level of roof penetration and a minimum of 2 feet (610 mm) higher than any roof surface within 10 feet (305 cm) (see below). Check with your local building officials for any additional requirements for your area.
Due to prevailing winds, local terrain, adjacent tall trees, a hill, or ravine near the home, or adjacent structures, additional chimney height or a special chimney cap may be required to ensure optimum performance.
Top of the flue must be 3’ (915 mm) higher than highest point of roof penetration
Top of the flue must be 2’ (610 mm) higher than any part of roof within 10’ (305 cm) horizontal
These rules are minimums. in some instances, chimney height may need to be increased to achieve sufficient draft.
To achieve a stable draft, the total flue height required (from the appliance to termination) is 12 to 15 feet (366 to 457 cm) minimum.
DRAFT REQUIREMENTS
The appliance is merely one component of a larger sys­tem. The other equally important component is the vent­ing system. This is necessary for achieving the required flow of combustion air to the fire chamber and for safely removing unwanted combustion byproducts from the ap­pliance. If the venting system's design does not promote these ends, the system may not function properly. Poorly functioning venting systems may create performance problems as well as be a safety hazard (i.e. an oversized chimney may result in less than optimum performance. Installations into a large, masonry chimney may require a liner to improve performance). A draft test should read greater than .04' W.C. (inches water column) and less than .08" W.C.
American National Standards Institute ANSI/NFPA 211­92: A chimney or vent shall be so designed and con­structed to develop a flow sufficient to completely remove all flue and vent gases to the outside atmosphere. The venting system shall satisfy the draft requirements of the connected appliance in accordance with the manufac­turer instructions.
PAGE 9
Loading...
+ 20 hidden pages