Lennox SunSource Installlation Instructions

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SOLAR - KIT / ACCESSORIES
LITHO U.S.A.
E2013 Lennox Industries Inc.
Dallas, Texas, USA
507154-01 3/2013 Supersedes 506555-01
APPLICATION PACKAGE
SUNSOURCE® HOME ENERGY SYSTEM SAMPLE PERMIT APPLICATION
PACKAGE
TABLE OF CONTENTS
Application 1
A1 — System Summary 2
A2 — Site Plan 2
A3 — Module Layout 3
B1 — Wiring Diagram 4
B2 — Wiring Calculations 6
SAMPLE PERMIT
Application
This document is provided as guidance. Installation of a utility-interactive solar photovoltaic system generally requires a permit from the local authority having jurisdiction (AHJ). This document provides a typical format for a residential permit application to install a SunSource Home Energy System.
C1 — PVWatts Calculations 7
D1 — Labels 9
E1 — PVC AC Module Datasheet 10
E2 — Microinverter Datasheet 12
®
E3 — Module Attachment Hardware Datasheet 14
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A1 — System Summary
Project Report
For Construction: March 15, 2013 Project #: 412
Client: Mr. Jeff Bailey Address: Corsicana, TX System Size: 3.180 kW Module: Solar World SW-265 Microinventer: Enphase
Utility: United Cooperative Service
The following design describes a Solar PV system with a peak STC DC size of 3.180 kW and an estimated electrical generation of 4828 kWh per year.
The modules are mounted on the south facing roof with an 185º azimuth at a 32º tilt. The solar PV AC array consists of (12) SW-265 solar modules with each solar module in the array connected to an Enphase M215 microinverter. They have 96% CEC efficiency rating
From each module, DC power is connected directly to an Enphase microinventer mounted below each module. 240VAC power from the microinventer passes through a renewable energy credit meter; next, through a disconnect switch and then ties into solar source breaker located in the Lennox SunSource
®
XC21-060 (5-Ton) air conditioner.
A2 — Site Plan
N
A
B
2
1
/
A
1
SCHEDULE OF COMPONENTS
A Photovoltaic array B Microinverters C Renewable energy credit meter (if requested by electric utility) D AC utility disconnect E HVAC unit (existing) F HVAC disconnect (existing G Main service panel (existing) H Utility meter (existing
Site Plan
NTS
FROM PV ARRAY
UTILITY METER
C
H
G
2
Elevation @ Utility Meter
SCALE 1/2” = 1' - 0”
AC SOLAR DISCONNECT
D
F
E
EXISTING 60A HVAC DISCONNECT; FED FROM HVAC BREAKER LOCATED IN MAIN SERVICE PANEL
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A3 — Module Layout
Module Layout
1
SCALE: 1/8” = 1’- 0”
SOUTH FACING ROOF: 3.18 KW PV ARRAY DETAILS
S (12) SW-265 solar PV AC modules in one AC circuit. S (12) Enphase M215602LLS22 (240) S 90MPH designed wind speed and exposure category B. S Composition shingle roof on 1/2” OSB decking with 2” x 6” at 24” O. C.
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B1 — Wiring Diagram
Figure 1. SunSource® Home Energy System Electrical Layout
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B1 — Alternate Wiring Diagram
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B2 — Wire Calculations
AC Wire Sizing
Description
1. Design Current
S Microinverter Maximum Current
2. Wire Size
AC run from inverter through ACV disconnect to solar source breaker.
15 A AC Maximum Current 15 A AC
S Maximum average ambient
temperature
S Number of current wires
S Maximum wire temperature allowed
S Selected wire size
S Insulation type
3. Conduit size
S Conduit specified
S Conduit type
4. Breaker size
S AC over-current protection device
(OCPD) size specified
S Voltage rating of OCPD
5. Voltage drop
S Vnom
S Inom
115°F (46°C)
2 per conduit
167°F (75°C)
10 AWG
THHN/THWNN-2
¾”
EMT
20 A AC
240 VAC
240 VAC Voltage drop .96 VAC
12.0 A AC
Temperature De-rate Factor
Conduit de-rate factor
Specified wire ampacity
Minimum breaker size
Maximum breaker size
Voltage loss percent age
0.87
1
30.45 amps
20 A AC
30
0.4%
S Wire distance
45 feet (13.7 meters) Power loss 11 watts
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C1 — PVWatts Calculations
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C1 — PVWatts Calculations (continued)
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D1 — Labels
USED NEXT TO
CIRCUIT
BREAKER IN
MAIN PANEL.
USED ON HVAC
DISCONNECT
SWITCH
USED ON UNIT
CB10 PLASTIC
COVER
USED ON SOLAR
DISCONNECT
SWITCH
SOURCE CIRCUIT DISCONNECT FOR
SOLAR
−−−−−−−−−−−−−−−−−−−
(DISCONNECT BOTH POWER SOURCES
BEFORE PERFORMING REPAIRS OR
OPENING EQUIPMENT SERVICE PANEL)
USED ON UNIT
CB40 PLASTIC
COVER
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E1 — Module Data Sheet
PERFORMANCE
Performance
1
Standard Testing
Conditions
Maximum Power P Open Circuit
Voltage Maximum Power
Point Voltage Short Circuit
Current Maximum Power
Point Current
max
V
oc
V
mpp
I
sc
I
mpp
265 Wp 187.6 Wp
2
Performance At 800 W/M2,
Under
Normal Operating Cell
Temperature (NOCT),
AM 1.5
38.1V 34.3V
31.9V 28.7V
8.82A 7.12A
8.33A 6.66A
1
Standard Testing Conditions at 1000W/m2, 25C, AM 1.5
2
Minor reduction in ef’i
COMPONENT MATERIALS
265 Wp
Cells per module 60 Cell type Mono crystalline Cell dimensions 6.14 in. x 6.14 in. Front Tempered glass
(EN 12150)
Frame Clear anodized
aluminum
Weight 47 lbs.
ADDITIONAL DATA
THERMAL CHARACTERISTICS
265 Wp
NOCT 115F TCI TC TCP
SC
VOC
MPP
0.004%/K –0.30%/K –0.45%/K
Operating Temp. –40F to 185F
SYSTEM INTEGRATION PARAMETERS
Maximum system voltage SC II 1000V Maximum system voltage USA NEC 600V Maximum reverse currents 16A Number of bypass diodes 3 UL Design Loads Two rail system 113 psf downward,
64 psf upward
UL Design Loads Three rail system 170 psf downward,
64 psf upward
IEC Design Loads Two rail system 113 psf downward,
50 psf upward
265 Wp
Power Tolerance 0 Wp / +5 Wp JBox IP65 Connector MC4 Module ef’iciency 15.81% Fire rating UL (790) Class C
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E1 — Module Data Sheet (continued)
DIMENSIONS INCHES (MM)
66
(1676)
371/2
(952)
11−3/8
(289)
413/8
(1051)
21/2
13/8 (35)
11/4
11/4 (32)
41/4 (108)
393/8
(1000)
5/8 (16)
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E2 — Microinventer Data Sheet
ENPHASE MICROINVERTER
How the Enphase Microinverter Works
The Enphase Microinverter maximizes energy production from the solar module array. Each Enphase Microinverter is individually installed on one solar module in the array.
This unique con’iguration means that an individual Maximum Peak Power Point Tracker (MPPT) controls each solar module. This ensures that the maximum power available from each solar module is exported to the utility grid regardless of the performance of the other solar modules in the array.
Even if individual solar modules in the array are affected by shading, soiling or orientation, the Enphase Microinverter ensures optimum performance for each associated solar module. The result is maximum energy production from the SunSource Energy System.
Enphase Microinverters for 3Phase Applications
Each Enphase Microinverter automatically connects to one phase of a 3phase system. It senses the grid and synchronizes to that phase. When applied in groups of three it creates a balanced 3phase system. If systems are installed in something other than multiples of three a small imbalance will be created across the phases. The maximum output of each inverter is 0.92A. This would be the maximum imbalance possible.
Enphase Microinverter Status LED Indications and Error Reporting
Startup LED Operation:
Six short green blinks when DC power is ’irst applied to the Enphase Microinverter indicates a successful microinverter startup sequence.
Six short red blinks when DC power is ’irst applied to the Enphase Microinverter indicates a failure during microinverter startup.
PostStartup LED Operations:
Flashing Green Producing power and
communicating with Envoy
Flashing Orange Producing power and not communicating with Envoy
Flashing Red Not producing power
GFDI Fault:
A solid red status LED when DC power has been cycled, indicates the Enphase Microinverter has detected a ground fault (GFDI) error. The LED will remain red and the fault will continue to be reported by the Envoy until the error has been cleared. The error can only be cleared via the Envoy after the ground fault condition has been remedied.
Other Faults:
All other faults are reported to the Envoy.
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ENPHASE MICROINVERTER OPERATING PARAMETERS
INPUT DATA (DC)
Recommended Input Power (STC) 190−270W
Maximum Input DC Voltage 45V
Peak Power Tracking Voltage 22V − 36V
Operating Range 16V − 36V
Min./Max Start Voltage 22V / 45V
Max. DC Short Circuit Current 15A
Max. Input Current 10.5A
OUTPUT DATA (AC)
208 VAC 240 VAC
Maximum Output Power 215W 215W
Nominal Output Current 1.0A (arms at nominal duration) 0.9A (arms at nominal duration)
Nominal Voltage / Range 208V / 183 − 229V 240V / 211 − 264V
Extended Voltage / Range 208V / 179 − 232V 240V / 206 − 269V
Nominal Frequency / Range 60.0 / 59.3 − 60.5 Hz 60.0 / 59.3 − 60.5 Hz
Extended Frequency / Range 60.0 / 59.2 − 60.6 Hz 60.0 / 59.2 − 60.6 Hz
Power Factor >0.95 >0.95
Maximum Units Per 20A Branch Circuit 25 (3−phase) 17 (1−phase)
Maximum Output Fault Current 1.05 Arms, over 3 cycles; 25.2 Apeak, 1.74ms duration
EFFICIENCY
CEC Weighted Ef’iciency 96%
Peak Inverter Ef’iciency 96.3%
Static MPPT Ef’iciency (weighted, reference EN50530) 99.3%
Night Time Power Consumption 46mW
MECHANICAL DATA
Ambient Temperature Range −40F to 149F
Operating Temperature Range (Internal) −40F to 185F
Dimensions (W x H x D) 6.8 in. x 6.45 in. x 1 in.
Weight 3.5 lbs.
Cooling Natural Convection No Fans
Enclosure Environmental Rating Outdoor − NEMA 6
FEATURES
Compatibility Pairs with most 60cell PV Solar Modules
Communication Power Line
Warranty 25year Limited Warranty
Monitoring Free Lifetime Monitoring via Enlighten Software
Compliance UL1741/IEEE1547, FCC Part 15 Class B
CAN/CSAC22.2 NO. 0M91, 0.404, and 107.101
VOLTAGE AND FREQUENCY LIMITS FOR UTILITY INTERACTION
Condition Simulated utility source Maximum time (sec) (cycles) at 60 Hz before
Voltage (V) Frequency (Hz)
A < 0.50 V
B
C 1.10 V
D
0.50 V
< V < 0.88 V
Typical
< V < 1.20 V
Typical
1.20 V
Typical
Typical
Typical
Typical
Rated 0.16
Rated 2
Rated 1
< V Rated 0.16
cessation of current to the simulated utility
E Rated f > 60.5 0.16
F Rated f < (59.8 – 57.0) 0.16 – 300
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E3 — Module Attachment Hardware
8
7
QUICK MOUNT PV
6
5
4
NOTE — Check with local building department to identify any unique wind or snow load requirements that pertain to your jurisdiction. A combination of shortening the maximum span between roof attachments and increasing the length of your lags will enhance the wind load rating of PV System. When the proper number of attachment points are included, PV System panels are rated for coastal conditions in Florida.
ITEM
NO.
DESCRIPTION QTY.
1 FLASHING, 12” X 12” X .050”, 5052, MILL 1 2 QBLOCK, CLASSIC, A360.1 CAST AL, MILL 1 3 HANGER BOLT, 5/16” x 6”, 18-8 SS 1
4
WASHER, SEALING, 5/16” ID X 3/4” OD, EPDM
BONDED SS
5 NUT, HEX, 5/16-18, UNC-2, 18-8 SS 2
6
WASHER, FLAT, 19/64” ID x 7/8” OD x 1/8”
7 WASHER, FENDER, 5/16” ID X 1” OD, 18-8 SS 1 8 WASHER, SPLIT-LOCK, 5/16” ID, 18-8 SS 1
EPDM
3
2
1
Install the flashing below the upper shingle to allow water to run around the raised penetration point. Seal the penetration and lag screws with appropriate roofing sealant.
1
1
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QUICK MOUNT PV (CONTINUED)
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