Lennox SPB036H4, SPB048H4, SPB060H4 User Manual

E N G I N E E R I N G D A T A
H E A T P U M P O U T D O O R U N I T S
SPB
S−CLASSt SPLIT SYSTEM
R−410A − Two−Stage Compressor − 60 HZ
Bulletin No. 210464
June 2007
Supersedes January 2007

MODEL NUMBER IDENTIFICATION

sPB Y1036 H 44 S
S = T−Classt Product Line
Brand/Family
P = Heat Pump Outdoor Unit
Major Design Sequence
Nominal Cooling Capacity − Tons
Unit Type
A = 1st Generation
B = 2nd Generation
036 = 3 Tons 048 = 4 Tons 060 = 5 Tons
Cooling Efficiency
H = High Efficiency
3 to 5 Tons
Cooling Capacity − 34,600 to 58,500 Btuh
Heating Capacity − 32,000 to 54,000 Btuh
Vol ta ge
Y = 208/230V-3 phase-60hz
Minor Design Sequence
1 = 1st Revision 2 = 2nd Revision 3 = 3rd Revision
Coil type
4 = Four−sided
Part Load Capability
S = Part load capabilities with multi−stage operation
Refrigerant Type
4 = R−410A

FEATURES

CONTENTS
ARI Ratings Pages 10−12. . . . . . . . . . . . . . . . . . . . . . . . . . .
Commercial Control Systems Pages NO TAG−5. . . . . . . .
Dimensions Page 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Data Page 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Features Pages 2−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Guide Specifications Pages . . . . . . . . . . . . . . . . . . . . . . . . .
Indoor Coil/Air Handler Substitution Page 9. . . . . . . . . . . .
Installation Clearances Page 7. . . . . . . . . . . . . . . . . . . . . . .
Model Number Identification Page 1. . . . . . . . . . . . . . . . . .
Optional Accessories Page 6. . . . . . . . . . . . . . . . . . . . . . . .
Sound Data Page 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications Page 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Equipment Warranty
Compressor − limited warranty for five years in non-residential installations. All other covered componentsone year in non-residential installations. Refer to Lennox Equipment Limited Warranty certificate included with unit for specific details.
Approvals
Certified in accordance with USE certification program which is based on ARI Standard 210/240−2005. Sound rated in Lennox reverberant sound test room in accordance with test conditions included in ARI Standard 270−95. Tested in the Lennox Research Laboratory environmental test room. Rated according to U.S. Department of Energy (DOE) test procedures. Heat pumps and components within bonded for grounding to meet safety standards for servicing required by UL and CEC. Units are UL and ULC listed. ISO 9001 Registered Manufacturing Quality System. E
NERGY STAR® certified units are designed to use less
energy, help save money on utility bills, and help protect the environment.
ApplicationS
SEER up to 16.0. Heating COP up to 3.52. HSPF (region IV) up to 8.70. 3 through 5 ton. Three−phase power supply. Sound levels as low as 76 dB. Vertical air discharge allows concealment behind shrubs at grade level or out of sight on a roof. Designed for applications with remotely located indoor air handlers or add−on indoor coils with FM21 furnace control. See FM21 Also see Indoor Coils and Air Handlers sections for indoor unit data. Units shipped completely factory assembled, piped, and wired. Each unit is test operated at the factory insuring proper operation. Installer must set heat pump, connect refrigerant lines, and make electrical connections to complete job.
For expanded ratings, see www.lennoxcommercial.com.
SPB − 3 to 5 Ton R−410A Heat Pump Outdoor Units / Page 2
®
bulletin, Controls section.
®
dual fuel
B
J
C
I
D
H
G
F
E
L
M
REFRIGERATION SYSTEM
Refrigerant
Non−chlorine, ozone friendly, R−410A. Unit pre−charged with refrigerant. See Specification table.
Outdoor Coil Fan
B
Direct drive fan moves large air volumes uniformly through entire condenser coil for high refrigerant cooling capacity. Vertical air discharge minimizes operating sounds and eliminates damage to lawn and shrubs. Fan motor has sleeve bearings and is inherently protected. Motor totally enclosed for maximum protection from weather, dust and corrosion Fan guard constructed of corrosion−resistant PVC (polyvinyl chloride) coated steel. Fan service access accomplished by removal of fan guard.
Copper Tube/Enhanced Fin Coil
C
Lennox designed and fabricated coil. Ripple−edged aluminum fins. Copper tube construction. Lanced fins provide maximum exposure of fin surface to air stream resulting in excellent heat transfer. Fin collars grip tubing for maximum contact area. Inverted coil circuiting prevents ice buildup at coil base in low ambients. Discharge gas enters bottom of coil during defrost and heat of refrigerant flows counter to water drainage resulting in extremely clean and unobstructed fins and tubes. Fin spacing allows rapid and complete water drainage. Flared shoulder tubing connections/silver soldering construction. Coil is factory tested under high pressure to insure leakproof construction. Entire coil is accessible for cleaning.
K
FEATURES
REFRIGERATION SYSTEM (CONTINUED)
Expansion Valve − Outdoor Unit
D
Designed and sized specifically for use in heat pump system. Sensing bulb is located on the line between reversing valve and the coil thus sensing suction temperature in any cycle. Factory installed and piped.
Discharge Temperature Switch
Shuts off unit if operating conditions cause the compressor discharge line temperature to rise above setpoint. Protects compressor from excessive pressure / temperature. Automatic reset when temperature drops below setpoint.
High Pressure Switch
E
Shuts off unit if abnormal operating conditions cause the discharge pressure to rise above setting. Protects compressor from excessive condensing pressure. Automatic reset.
Low Pressure Switch
F
Shuts off unit if suction pressure falls below setting. Provides loss of charge and freeze-up protection. Automatic reset.
Hi-Capacity Liquid Line Drier
G
Factory installed in the liquid line, the drier traps moisture or dirt that could contaminate the refrigerant system. 100% molecular−sieve bead type drier.
Reversing Valve
H
4-way interchange reversing valve effects a rapid change in direction of refrigerant flow resulting in quick changeover from cooling to heating and vice versa. Valve operates on pressure differential between outdoor unit and indoor unit of the system. Factory installed.
OPTIONS
Expansion Valve Kits
Must be ordered extra and field installed on certain indoor units. See ARI Ratings tables. Chatleff style fitting.
Freezestat
Installs on or near the discharge line of the evaporator or on the suction line. Senses suction line temperature and cycles the compressor off when suction line temperature falls below it’s setpoint. Opens at 29°F and closes at 58°F.
Refrigerant Line Sets
Refrigerant lines (suction & liquid) are shipped refrigeration clean. Lines are cleaned, dried, pressurized, and sealed at factory. Suction line fully insulated. L15 lines are stubbed at both ends. See Specifications table for selection. Not available for −060 model and must be field fabricated.
COMPRESSOR
Copeland Scroll Ultra Techt Two−Stage Compressor
I
Compressor features high efficiency with uniform suction flow, constant discharge flow and high volumetric efficiency and quiet operation. Compressor consists of two involute spiral scrolls matched together to generate a series of crescent shaped gas pockets between them. During compression, one scroll remains stationary while the other scroll orbits around it. Gas is drawn into the outer pocket, the pocket is sealed as the scroll rotates. As the spiral movement continues, gas pockets are pushed to the center of the scrolls. Volume between the pockets is simultaneously reduced. When pocket reaches the center, gas is now at high pressure and is forced out of a port located in the center
Slider Ring
Fixed scroll
efficiency. Scroll compressor is tolerant to the effects of slugging and contaminants. If this occurs, scrolls separate, allowing liquid or contaminants to to be worked toward the center and discharged. On the fixed scroll there are two bypass ports in the first suction pocket. On the outside of the fixed scroll there is a slider ring" that is controlled by an internal solenoid that will rotate and cover the bypass ports. When the thermostat calls for first−stage cooling, the bypass ports are open and the compressor operates at 67% capacity, creating more cost−effective and efficient compressor operation. The bypassed refrigerant is returned to the compressor housing through the bypass ports. When the thermostat calls for second−stage cooling, the internal solenoid is energized, the slider ring rotates and covers the bypass ports, and the compressor operates at full capacity. Low gas pulses during compression reduces operational sound levels. Compressor motor is internally protected from excessive current and temperature. Compressor is installed in the unit on specially formulated, resilient rubber mounts for better sound dampening and vibration free operation.
Internal solenoid
Slider
Ring
Internal
solenoid
of the fixed scrolls. During compression, several pockets are compressed simultaneously resulting in a smooth continuous compression cycle. Continuous flank contact, maintained by centrifugal force, minimizes gas leakage and maximizes
SPB − 3 to 5 Ton R−410A Heat Pump Outdoor Units / Page 3
FEATURES
COMPRESSOR (CONTINUED)
Crankcase Heater
Crankcase heater prevents migration of liquid refrigerant into compressor and ensures proper compressor lubrication.
Outdoor Thermostat Kit
An outdoor thermostat can be used to lock out some of the electric heating elements on indoor units where two−stage control is applicable. Outdoor thermostat maintains the heating load on the low power input as long as possible before allowing the full power load to come on the line. Thermostat kit and mounting box must be ordered extra.
Cabinet
J
Heavy−gauge steel construction Pre−painted cabinet finish. Pre−painted base section. Compressor and control box located in a separate compartment, insulated with thick fiberglass insulation. Compartment provides protection from the weather and keeps sound transmission at a minimum. Control box is conveniently located with all controls factory wired. Large removable panel provides service access. Drainage holes are provided in base section for moisture removal. High density polyethylene unit support feet raise the unit off of the mounting surface, away from damaging moisture.
SmartHinget Louvered Coil Protection
K
Steel louvered panels provides complete coil protection. Panels are hinged to allow easy cleaning and servicing of coils. Panels may be completely removed. Interlocking tabs and slots assure tight fit on cabinet.
Refrigerant Line Connections, Electrical Inlets and Service Valves
Vapor and liquid lines are located on corner of unit cabinet and are made with sweat connections. See dimension drawing. Fully serviceable brass service valves prevent corrosion
L
and provide access to refrigerant system. Vapor valve can be fully shut off, while liquid valve may be front seated to manage refrigerant charge while servicing system. Vapor and liquid line service valves and gauge ports are located inside the cabinet. Refrigerant line connections and field wiring inlets are located in one central area of the cabinet. See dimension drawing.
CONTROLS
Defrost Control
M
Solid-state control furnished as standard. Gives a demand defrost cycle whenever system heating performance falls below optimum levels. The sensing element on coil determines when defrost cycle is required and when to terminate cycle. Anti−short cycle (5 minutes) incorporated into the board. Diagnostic LED’s furnished as an aid in troubleshooting. Conveniently located in control box.
OPTIONS
Indoor Blower Speed Relay Kit
Relay kit provides optimum humidity control conditions by automatically reducing indoor blower speed during continuous fan or first−stage compressor operation.
®
L Connection
Complete building automation control system for single or multi−zone applications. Options include local interface, software for local or remote communication, and hardware for networking other control functions. See L Connection Network Engineering Handbook Bulletin for details.
Low Ambient Control Options
Air conditioners operate satisfactorily down to 45°F outdoor air temperature without any additional controls.
Two low ambient control options are available for field installation:
Low Ambient Control Kit (30°F)
Allows unit operation down to 30°F. See Optional Accessories, page 7, for ordering information.
Low Ambient Control Kit (0°F)
Allows unit operation down to 0°F. This option requires that the outdoor fan motor and capacitor be changed. See Low Ambient Control Option table, page 7, for ordering information.
A Freezestat should be installed on compressors equipped with a low ambient kit.
A Compressor Low Ambient Cut−off should be added to terminate compressor operation below recommended operation conditions (on/off operation, 30°F or modulating operation, 0°F).
Indoor Blower Off Delay Relay
Delays the indoor blower−off time during the cooling cycle. See ARI Rating Tables for usage.
Monitor Kit − Service Light
Contains ambient compensating thermistor and service light thermostat. For use with thermostats requiring input for indicator lights.
Network
SPB − 3 to 5 Ton R−410A Heat Pump Outdoor Units / Page 4
OPTIONAL CONVENTIONAL TEMPERATURE CONTROL SYSTEMS − FIElD INSTALLED
COMMERCIAL TOUCHSCREEN THERMOSTAT
Intuitive Touchscreen Interface − Two Stage Heating / Two Stage Cooling Conventional or Heat Pump − Seven Day Programmable − Four Time Periods/Day − Economizer Output − Title 24
Compliant − E
NERGY STAR
Sensors For Touchscreen Thermostat
1
Remote non−adjustable wall mount 20k temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C0SNZN01AE1−
1
Remote non−adjustable wall mount 10k averaging temperature sensor . . . . . . . . . . . . . . . . . . . . . C0SNZN73AE1−
1
Remote non−adjustable duct mount temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C0SNDC00AE1−
Outdoor temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C0SNSR03AE1−
Accessories For Touchscreen Thermostat
Locking cover (clear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C0MISC15AE1−
1
Remote sensors for C0STAT02AE1L can be applied in the following combinations: (1) C0SNZN01AE1−, (2) C0SNZN73AE1−, (2) C0SNZN01AE1− and (1) C0SNZN73AE1−, (4) C0SNZN01AE1−, (3) C0SNZN01AE1− and (2) C0SNZN73AE1.
DIGITAL NON−PROGRAMMABLE THERMOSTATS
Intuitive Interface − Automatic Changeover − Simple Up and Down Temperature Control
Two−stage heating / cooling conventional systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C0STAT10AE1L
Sensor For Digital Non−Programmable Thermostats Above
®
Qualified − Backlit Display − Automatic Changeover
C0STAT02AE1L
Remote wall mounted temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C0SNZN00AE1−
Intuitive Interface − Automatic Changeover − Backlit Display − Simple Up and Down Temperature Control
One−stage heating / cooling conventional systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C0STAT12AE1L
Sensor For Digital Non−Programmable Thermostats Above
Outdoor temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C0SNSR04AE1−
Accessories For Digital Non−Programmable Thermostats Above
Optional wall mounting plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C0MISC17AE1−
SPB − 3 to 5 Ton R−410A Heat Pump Outdoor Units / Page 5
SPECIFICATIONS
General Data
Connections (sweat)
Refrigerant
Outdoor
Net face area − sq. ft. Outer coil 18.67 24.5 24.93
Liquid line (o.d.) − in. 3/8 3/8 3/8
Vapor line (o.d.) − in. 7/8
1
R−410A charge furnished 10 lb. 4 oz. 15 lb. 7 oz. 11 lb. 7 oz.
Coil
Tube diameter − in. 5/16 5/16 5/16
Outdoor Fan
Shipping Data − lbs. 1 pkg. 252 294 331
ELECTRICAL DATA
Line voltage data − 60hz 208/230V−3ph
2
Maximum overcurrent protection (amps) 25 30 40
3
Minimum circuit ampacity 15.1 18.6 23.9
Compressor
Locked rotor amps 58 88 135
Outdoor Coil Fan Motor
Locked rotor amps 2.1
OPTIONAL ACCESSORIES − must be ordered extra
Compressor Low Ambient Cut−Off 45F08 S S S
Freezestat
Indoor Blower Speed Relay Kit 40K58 S S S
Indoor Blower Off Delay Relay 58M81 S S S
Low Ambient Kit (down to 30°F) 54M89 S S S
Low Ambient Control Option (down to 0°F) See table, page 7 See table, page 7 See table, page 7
Monitor Kit − Service Light 76F53 S S S
Outdoor Thermostat Kit
SignatureStatt Home Comfort Control 81M28 S S S
Refrigerant Line Sets
NOTE − Extremes of operating range are plus 10% and minus 5% of line voltage.
1
Refrigerant charge sufficient for 15 ft. length of refrigerant lines.
2
HACR type breaker or fuse.
3
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements.
3/8 in. tubing 93G35 S S S
5/8 in. tubing 50A93 S S S
Thermostat 56A87 S S S
Mounting Box 31461 S
L15−65−30 L15−65−40
Model No. SPB036H4 SPB048H4 SPB060H4
Nominal Tonnage 3
4 5
1−1/8 1−1/8
Inner coil 18.00
23.64 24.14
No. of rows 2 2 2
Fins per inch 22 22 22
Diameter − in. 22 22 26
No. of blades 4
4 3
Motor hp 1/6 1/4 1/3
Cfm 3150 3980 4380
Rpm 844 836 850
Watts 215 305 280
208/230V−3ph 208/230V−3ph
Rated load amps 11.15 13.46 17.62
Power factor 0.99 0.99 0.99
Full load amps 1.1 1.7 1.8
3.1 2.9
S S
S
L15−65−50
Field Fabricate S S
SPB − 3 to 5 Ton R−410A Heat Pump Outdoor Units / Page 6
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