Lennox SL280UHNV User's Information Manual

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USER’S INFORMATION
©2017 Lennox Industries Inc.
Dallas, Texas, USA
507650-01 10/2017
MANUAL
SL280UHNV SERIES
Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Installation and service must be performed by a licensed professional HVAC installer or equivalent, service agency, or the gas supplier.
FIRE OR EXPLOSION HAZARD.
Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any other appliance.
Installation and service must be performed
by a qualied installer, service agency or the
gas supplier.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
• use any phone in your building.
• Immediately call your gas supplier from a
• neighbor’s phone. Follow the gas supplier’s
• instructions.
• If you cannot reach your gas supplier, call
the re department.
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SL280UHNV Parts Identication
Combustion Air Inducer
Gas Valve
Combustion Air Inducer Pressure Switch
Heat Exchanger Assembly
Blower Motor
FIGURE 1
NOTE - This manual is the property of the homeowner
and must be left with the equipment user.
Notice to Homeowner
This furnace is equipped with safety devices that protect you and your property. If one or more of these devices is activated, furnace operation will stop. If your home is left unattended for an extended period of time, equipment op­eration must be checked periodically.
Ignition Control
If this is not possible, the water supply to the house should be shut off and the pipes should be drained. This will pre­vent problems associated with a NO HEAT condition (fro­zen pipes, etc.)
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CAUTION
Before attempting to perform any service or maintenance, turn the electrical power to unit OFF at the disconnect switch.
Your furnace is a gas appliance. It is critical that the gas supplied to the unit be completely burned to avoid the pro­duction of carbon monoxide gas. Complete combustion of the gas requires, but is not limited to, correct gas pressure
and gas ow rate, adequate combustion air and proper
venting.
NOTICE
Any additions, changes, or conversions required in order for the appliance to satisfactorily meet the application needs must be made by a licensed professional installer
(or equivalent) using factory-specied and approved
parts.
Safety Instructions
1 - Keep the furnace area clear and free of combustible
material, gasoline, and other ammable vapors
and liquids. If it is installed in an insulated area, the furnace must be kept free of insulating material. Insulating material may be combustible.
2 - DO NOT obstruct air ow to unit. Unit must receive
an unobstructed ow of combustion and ventilating
air. DO NOT block or obstruct air openings on the furnace or air openings to the area in which the furnace is installed. Take care to maintain established clearances surrounding the furnace.
3 - DO NOT store chlorine or uorine products near
unit or introduce these products into the combustion air. These products can cause furnace corrosion.
4 - DO NOT draw return air from a room where this
furnace, or any other gas appliance (ie., a water heater), is installed. When return air is drawn from
a room, a negative pressure is created in the room. If a gas appliance is operating in a room with negative
pressure, the ue products can be pulled back down the vent pipe and into the room. This reverse ow of the ue gas may result in incomplete combustion
and the formation of carbon monoxide gas. This toxic gas might then be distributed throughout the house by the furnace duct system.
The blower door must be securely in place when the blower and burners are operating. Gas fumes, which could contain carbon monoxide, can be drawn into the living space resulting in personal injury or death.
Asphyxiation Hazard The exhaust vent for this furnace must be leak-free and
must be securely connected to the furnace ue collar at
all times.
For your safety and to fulll the terms of the limited
warranty, a licensed professional service technician (or equivalent) must annually inspect this furnace and its vent system.
Exposure to carbon monoxide gas can cause personal injury and even death to all occupants, including pets. Any item that is powered by, or gives off heat from, a combustion process (including lawn mowers, automo-
biles, and replaces) has the potential to produce carbon
monoxide gas. Because of this, Lennox recommends the use of a carbon monoxide detector in your home, even if you do not own gas appliances. Reliable de-
tectors are available at reasonable retail prices. Contact your Lennox dealer for more details about this invest­ment in your safety.
Your furnace is designed to meet standards set by nation­al agencies, and to operate safely when properly installed and maintained. However, the unit’s performance can be greatly impacted by the individual installation and the op­erating environment. It is your responsibility to ensure that this appliance is maintained.
Proper maintenance is critical for your safety and the sat­isfactory operation m./of the product. Lennox strongly recommends annual inspection and maintenance of this appliance. Contact your Lennox dealer for an inspection by a licensed professional service technician.
Start-Up & Operation
NOTE - When the furnace begins heating mode, the di­agnostic LED on the furnace control will display “H1” for heating operation in 1st stage, or “H2” for heating opera­tion in 2nd stage. The LED can be seen through the view-
port on the lower access panel. See gure 2.
If you do not follow these instructions exactly, a re or
explosion may result causing property damage, personal injury or death.
BEFORE LIGHTING smell all around the appliance area
for gas. Be sure to smell next to the oor because some gas is heavier than air and will settle on the oor.
The gas valve on the SL280UHV is equipped with a gas control switch. Use only your hand to move the gas con­trol switch. Never use tools. If the switch will not move by hand, do not try to repair it. Call a licensed professional service technician (or equivalent). Force or attempted re-
pair may result in a re or explosion.
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HUM
GAS VALV E
GAS VALVE SHOWN IN THE ON POSITION
ACC
L1
HSI/CAI
15
J3
N
N
IGN
CAI1
CAI2
NEGATIVE AIR
PRESSURE PORT
POSITIVE AIR
PRESSURE PORT
NEUTRALS
FLAME
SENSE
123456
ON
S4S3
911
13
10
12
ON
OUTDOOR
SENSOR
DISCHARGE
AIR SENSOR
I+ I−
RI+ I− CRI+ I− C
OUTDOOR EQUIPMENT
S1
7 8
15
14
INDOOR EQUIPMENT
DIAGNOSTIC
LED
SureLight
W1W2 G Y2 Y1 CC DH LODSR
G
C
W1
W2
C
Y2
Y1
R
110
3
L
DH
14
3
4 7
CUT FOR
OPTION
SELECTION
W915
2 STAGE
COMPR
W951 HEAT
PUMP
W914
DEHUM
HARMONY
P79
6
J2
12
FIGURE 2
Placing the SL280UHNV furnace into operation:
SL280UHNV units are equipped with a SureLight® igni­tion system. Do not attempt to manually light the burner on these furnaces. Each time the thermostat calls for heat, the burner will automatically light.
Operating the Gas Valve (Figure 3)
1 - STOP! Read the safety information at the beginning
of this section.
2 - Set the thermostat to the lowest setting.
3 - Turn off all electrical power to the unit.
4 - This furnace is equipped with an ignition device
which automatically lights the burners. Do not try to light the burners by hand.
5 - Remove the access panel.
6 - Move switch on gas valve to OFF. Do not force. See
gure 3.
7 - Wait ve minutes to clear out any gas. If you then
smell gas, STOP! Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
8 - If you do not smell gas go to next step.
INLET
SUPPLY
PRESSURE
TAP
OUTLET
MANIFOLD
PRESSURE TAP
FIGURE 3
9 - Replace the upper access panel.
10 - Turn on all electrical power to to the unit.
11 - Set the thermostat to desired setting.
NOTE - When unit is initially started, steps 1 through 11 may need to be repeated to purge air from gas line.
12 - If the appliance will not operate, follow the
instructions
Turning Off Gas to the Unit
If overheating occurs or if gas supply fails to shut off, shut off the manual gas valve to the appliance before shutting off electrical supply.
1 - Set the thermostat to the lowest setting.
2 - Turn off all electrical power to the unit if service is to
be performed.
3 - Remove the upper access panel.
4 - Move switch on gas valve to OFF. Do not force. See
gure 3.
5 - Replace the access panel.
Do not set thermostat below 60°F (16°C) in heating mode. Setting thermostat below 60°F (16°C) reduces the number of heating cycles. Damage to the unit may occur that is not covered by the warranty.
Filters
All SL280UHNV lters are installed external to the unit.
Filters should be inspected monthly. Clean or replace the lter( s) when necessary to ensure proper furnace opera­tion. A lter must be in place when the unit is operat-
ing. See table 1 for recommended lter sizes.
NOTE - Use replacement lters that are similar in size and efciency ratings to those originally provided by the installing contractor. Use of replacement lters with higher ltration ratings may restrict air ow to the furnace. This may result in reduced unit efciency, as well as premature
blower motor failure.
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TABLE 1
Furnace Cabinet
Width”
14-1/2 16 X 25 X 1 (1) 14 X 25 X 1 (1)
17-1/2 16 X 25 X 1 (1) 16 X 25 X 1 (1)
21 16 X 25 X 1 (1) 20 X 25 X 1 (1)
Maintenance
Side Return Bottom Return
Filter Size
CAUTION
As with any mechanical equipment, contact with sharp sheet metal edges can result in personal injury. Take care while handling this equipment and wear gloves and protective clothing.
A licensed professional service technician (or equivalent) should inspect the complete system each season (heat­ing and cooling). The following maintenance procedures should only be conducted by a licensed professional ser­vice technician (or equivalent). Do not attempt to service
the unit in any way.
ELECTRICAL SHOCK, FIRE,
OR EXPLOSION HAZARD. Failure to follow safety warnings exactly could result in dangerous operation, serious injury, death or property damage.
Improper servicing could result in dangerous operation, serious injury, death, or property damage.
Before servicing, disconnect all electrical power to furnace.
When servicing controls, label all wires prior to disconnecting.
Take care to reconnect wires correctly. Verify proper operation after servicing.
CAUTION
To ensure proper operation, a licensed professional service technician (or equivalent) should check the
burner ame and conduct a combustion analysis
annually.
Annually (before heating season) inspect furnace venting system, vent cap, heat exchanger and burners for corro­sion, deterioration, or deposits of debris. Remove any ob­structions.
Inspect the furnace venting system to make sure it is in place, physically sound and without holes, corrosion, or blockage. The vent connector must be correctly posi­tioned and sloped upward. The vent connector must be physically sound, without holes or excessive corrosion.
Inspect the furnace return air duct connection. The duct must be sealed to the furnace and it must terminate out­side the space containing the furnace.
Inspect the physical support of the furnace to guarantee that it is sound. The support must not sag and must not have cracks or gaps around the base of the furnace. There must be a seal between the furnace base and the support.
During a seasonal check, the service technician will in-
spect the indoor blower and the burner ames along with
the venting system.
Blower
Check blower wheel for any debris and clean it, if nec­essary. The blower motor is pre-lubricated for extended bearing life. No further lubrication is needed.
The blower door must be securely in place when the blower and burners are operating. Gas fumes, which could contain carbon monoxide, can be drawn into the living space resulting in personal injury or death.
Service Reminder
Call your Lennox service technician if the unit will not op­erate. Before calling, always check the following to be sure service is required.
1 - Check that electrical disconnect switches are ON.
2 - Check room thermostat for proper setting.
3 - Replace any blown fuses or reset circuit breakers.
4 - Gas valve should be ON.
5 - Air lter should not be plugged, which will limit air
ow.
6 - Is gas turned on at meter?
7 - Is manual main shut-off valve open?
Record the model and serial number of the furnace. These numbers are on the unit nameplate, which is located below the burners.
Serial Number ________________________________ Model Number ________________________________
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Safety Precautions
If you discover any of the following, shut down your unit, and contact a Lennox dealer for an inspection by a licensed professional service technician (or equivalent).
• If you repeatedly hear any new or unfamiliar sounds while your unit is operating, there may be a prob­lem. For example, poorly performing burners can produce unfamiliar noises.
• If you smell any unusual odors, your unit may be
operating improperly. For example, units can give off unfamiliar odors if components are required to operate in abnormal conditions.
• Look for visible signs of a malfunctioning unit. Ex­amples include unusual amounts of condensate on windows inside your house, visibly burnt compo­nents or unusual dirt or rust accumulations on the vent pipe or in the unit.
• If you experience headache, nausea, fatigue, or dizziness, the cause could be exposure to carbon monoxide gas. This is often misdiagnosed as the
u because symptoms are similar. If you suffer from u-like symptoms that are exaggerated at home,
but seem to subside while you are away from the house, exposure to carbon monoxide could be the cause.
Your vigilance may pay off in early detection of a problem before either personal injury or property damage occurs.
Do not hesitate to contact a qualied service technician as
an investment in your well being.
Do not use this furnace if any part has been underwater.
A ood-damaged furnace is extremely dangerous. Attempts to use the furnace can result in re or
explosion. Immediately call a licensed professional service technician (or equivalent) to inspect the furnace and to replace all gas controls, control system parts, and electrical parts that have been wet or to replace the furnace, if deemed necessary.
Planned Service
Annual Furnace Maintenance
At the beginning of each heating season, and to comply with the Lennox Limited Warranty, your system should be checked as follows by a licensed professional service technician (or equivalent).
1 - Check wiring for loose connections, voltage at
indoor unit and amperage of indoor motor.
2 - Check the condition of the belt and shaft bearings
if applicable.
3 - Inspect all gas pipe and connections for leaks.
4 - Check the cleanliness of lters and change if
necessary (monthly).
5 - Check the condition and cleanliness of burners and
heat exchanger and clean if necessary.
6 - Check the cleanliness of blower assembly and
clean the housing, blower wheel and blower motor if necessary
7 - Inspect the combustion air inducer and clean if
necessary.
8 - Evaluate the heat exchanger integrity by inspecting
the heat exchanger per the AHRI heat exchanger inspection procedure. This procedure can be viewed at www.ahrinet.org
9 - Ensure sufcient combustion air is available to the
furnace. Fresh air grilles and louvers (on the unit and in the room where the furnace is installed) must be properly sized, open and unobstructed to provide combustion air.
10 - Inspect the furnace venting system to make sure
it is in place, structurally sound, and without holes, corrosion or blockage. Vent system must be free and clear of obstructions and must slope upward away from the furnace . Vent system should be installed per the National Fuel Gas Code
11 - Inspect the furnace return air duct connection to
ensure the duct is sealed to the furnace. Check for air leaks on supply and return ducts and seal where necessary.
12 - Check the condition of the furnace cabinet insulation
and repair if necessary.
13 - Perform a complete combustion analysis during the
furnace inspection to ensure proper combustion and operation. Consult Service Literature for proper combustion values.
14 - Verify operation of CO detectors and replace
batteries as required.
Perform a general system test. Turn on the furnace to check operating functions such as the start-up and shut-
off operation.
1 - Check the operation of the ignition system, inspect
and clean ame sensor. Check microamps before
and after. Check controls and safety devices (gas
valve, ame sensor, temperature limits). Consult
Service Manual for proper operating range. Thermal
Limits should be checked by restricting airow and
not disconnecting the indoor blower. For additional details, please see Service and Application Note H049.
2 - Verify that system total static pressure and airow
settings are within specic operating parameters.
3 - See “RATE CHECK” section in the unit Installation
Instruction to ensure that the unit is operating at the
specied ring rate.
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Repair Parts
The following repair parts are available through Lennox dealers. When ordering parts, include the complete fur­nace model number listed on the CSA International name­plate -- Example: SL280UH060NV36A-0. All service
must be done by a licensed professional installer (or equivalent), a service agency, or the gas supplier.
Cabinet Parts
Upper access panel Blower access panel Top Cap
Control Panel Parts
Transformer SureLight® integrated control Door interlock switch Circuit Breaker
Blower Parts
Blower wheel Motor Blower housing cut-off plate
Heating Parts
Flame Sensor Heat Exchanger Assembly Gas Manifold Combustion Air Inducer Gas Valve Main Burner
Main Burner Orice
Pressure Switch Ignitor Primary Limit Control Thermal Switch
This prodcut contains a chemical known to the State of California to cause cancer, birth defects, or other reproductive harm.
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