Lennox SL18XP1, XC17 Installation Instruction

Page 1
INSTALLATION
2018 Lennox Industries Inc.
Dallas, Texas, USA
THIS MANUAL MUST BE LEFT WITH THE
HOMEOWNER FOR FUTURE REFERENCE
General
This SL18XP1 outdoor heat pump with all-aluminum coil is designed for use with HFC-410A refrigerant only. This unit must be installed with an approved indoor air handler or coil. See the Lennox SL18XP1 Product Specifications bulletin (EHB) for matching indoor components.
These instructions are intended as a general guide and do not supersede local codes in any way. Consult authorities having jurisdiction before installation.
NOTICE !
For more in-depth information, consult the Installa tion and Service Procedures manual, available as Corp.1406-L10 on LennoxPROS.com or through the Technical Support department at 800-453-6669.
INSTRUCTIONS
Dave Lennox Signature Collection SL18XP1 System
HEAT PUMPS 507468-01 7/2018
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal inju ry or loss of life.
Installation and service must be performed by a licensed professional installer (or equivalent) or service agency.
CAUTION
Before attempting to perform any service or mainte nance, turn the electrical power to unit OFF at discon nect switch.
®
STEP 1 -- SETTING THE UNIT -- Clearances
NOTES:
See NOTES
See
NOTES
See NOTES
NOTICE: Specific applications may require adjustment of the listed installation clearances to provide protection for
the unit from physical damage or to avoid conditions which limit operating efficiency. (Example: Clearances may have to be increased to prevent snow or ice from falling on the top of the unit. Additional clearances may also be required to prevent air recirculation when the unit is installed under a deck or in another tight space.)
See
NOTES
Control
Box
Service clearance of 30 in. must be maintained on one of the sides adjacent to the control box.
Clearance to one of the other three sides must be 36 in.
Clearance to one of the remaining two sides may be 12 in. and the final side may be 6 in.
A clearance of 24 in. must be maintained between two units.
48 in. clearance required on top of unit.
FIGURE 1
Page 1
Page 2
STEP 1 -- SETTING THE UNIT (Continued) -- Unit Dimensions/Placement
UNIT DIMENSIONS - INCHES (MM)
39-1/2 (1003)
DISCHARGE AIR
ELECTRICAL INLETS
37 (940) [-024 AND -030] 41 (1041) [-036 AND -042] 47 (1194) [-048 AND -060]
VAPOR LINE INLET
LIQUID LINE INLET
4-7/16
18-1/2
(470)
(113)
8 (203)
1 (25)
SIDE VIEW ACCESS VIEW
UNIT SUPPORT FEET
35-1/2
(902)
16-7/8
(429)
8-3/4 (222)
3-1/8
(79)
30-3/4
(781)
BASE WITH ELONGATED LEGS
26-7/8
(683)
3-3/4 (95)
4-5/8 (117)
Page 2
Page 3
STEP 1 -- SETTING THE UNIT (Continued)
-- Unit Placement
CAUTION
As with any mechanical equipment, contact with sharp sheet metal edges can result in personal injury. Take care while handling this equipment and wear gloves and protective clothing.
WARNING
To prevent personal injury, as well as damage to panels, unit or structure, observe the following:
While installing or servicing this unit, carefully stow all removed panels so that the panels will not cause injury to personnel, objects or nearby structures. Also, take care to store panels where they will not be subject to damage (e.g., being bent or scratched).
While handling or stowing the panels, consider any weather conditions (especially wind) that may cause panels to be blown around and damaged.
NOTICE !
Roof Damage! This system contains both refrigerant and oil. Some
rubber roofing material may absorb oil, causing the rubber to degrade. Failure to follow this notice could result in damage to roof surface.
IMPORTANT !
Exhaust vents from dryers, water heaters and furnaces should be directed away from the outdoor unit. Prolonged exposure to exhaust gases and the chemicals contained within them may cause condensation to form on the steel cabinet and other metal components of the outdoor unit. This will diminish unit performance and longevity.
SLAB MOUNTING
Install unit level or, if on a slope, maintain slope tolerance of 2 degrees (or 2 inches per 5 feet [50 mm per 1.5 m]) away from building structure.
BUILDING
STRUCTURE
DISCHARGE AIR
MOUNTING SLAB
GROUND LEVEL
FIGURE 3
ELEVATED SLAB MOUNTING USING FEET
EXTENDERS
Use additional 2” SCH 40 male threaded adapters which can be threaded into the female threaded adapters to make additional adjustments to the level of the unit.
2” (50.8MM) SCH 40 FEMALE THREADED ADAPTER
2” (50.8MM) SCH 40 MALE THREADED ADAPTER
PLACEMENT
INSTALL UNIT AWAY
FROM WINDOWS
TWO 90 ELBOWS INSTALLED IN LINE SET
WILL REDUCE LINE SET VIBRATION
FIGURE 2
BASE
LEG DETAIL
FIGURE 4
IMPORTANT !
This model is designed for use in check / expansion valve systems only. An indoor expansion valve ap proved for use with HFC-410A refrigerant must be ordered separately and installed prior to operating the system.
Page 3
SL18XP1 SERIES
Page 4
STEP 1 -- SETTING THE UNIT (Continued) -- Unit Placement
STABILIZING UNIT ON UNEVEN SURFACES
SLAB MOUNTING
#10 X 1/2” LONG SELF-DRILLING
SHEET METAL SCREWS
STABILIZING BRACKET
(18 GAUGE METAL — 2” WIDTH;
HEIGHT AS REQUIRED)
COIL
BASE PAN
Always use stabilizers when unit is raised above the factory height. (Elevated units could become unsta
#10 X 1-1/4” LONG HEX HD SCREW
Concrete slab — use two plastic anchors (hole drill 1/4”)
AND FLAT WASHER
CORNER POST
ble in gusty wind conditions.) Stabilizers may be used on any unit
installed on unstable and uneven surfaces.
DECK TOP MOUNTING
Stabilizing bracket (18 gauge metal — 2” [50.8mm] width; height as required); bend to form right angle as shown below.
MINIMUM ONE
PER SIDE
!
IMPORTANT !
Unit Stabilizer Bracket
(field-provided):
SAME FASTENERS AS SLAB SIDE MOUNTING.
Install one bracket per side (minimum). For extra stability, install two brackets per side, two inches (51mm) from each corner.
WIND BARRIER
Install the unit a minimum of six inches (152 mm) above the roof surface to avoid ice build-up around the unit. Locate the unit above a load-bearing wall or area of the roof that can adequately support the unit. Consult local codes for rooftop applications.
If coil must be installed facing prevailing winter winds, a wind barrier should be constructed. Size barrier at least the same height and width as out door unit. Install barrier 24 inches (610 mm) from the sides of the unit in the direction of prevailing winds.
FOR EXTRA
STABILITY
INLET AIR
PREVAILING WINTER
WINDS
WIND BARRIER
INLET AIR
24”
(610)
INLET AIR
FIGURE 5
Page 4
Page 5
STEP 2 -- ELECTRICAL -- Circuit Sizing and Wire Routing
In the U.S.A., wiring must conform with current local codes and the current National Electric Code (NEC). In Canada, wiring must conform with current local codes and the current Canadian Electrical Code (CEC).
Refer to the furnace or air handler installation instructions for additional wiring application diagrams and refer to unit nameplate for minimum circuit ampacity and maximum overcurrent protection size.
24VAC TRANSFORMER
Use the transformer provided with the furnace or air han dler for low‐voltage control power (24VAC - 40 VA mini mum).
ELECTROSTATIC
DISCHARGE
(ESD)
Precautions and
Procedures
CAUTION
Electrostatic discharge can affect electronic components. Take care during unit installation and service to protect the unit's electronic controls. Precautions will help to avoid control exposure to electrostatic discharge by putting the unit, the control and the technician at the same electrostatic potential. Touch hand and all tools on an unpainted unit surface before performing any service procedure to neutralize electrostatic charge.
WARNING
Electric Shock Hazard. Can cause injury or death. Unit must be grounded in accordance with national and local codes.
Line voltage is present at all components when unit is not in operation on units with single‐pole contactors. Disconnect all remote electric power supplies before opening access panel. Unit may have multiple power supplies.
IMPORTANT !
If unit is equipped with a crankcase heater, it should be energized 24 hours before unit start-up to pre vent compressor damage as a result of slugging.
1. Size Circuit and Install Disconnect: Refer to the unit
nameplate for minimum circuit ampacity, and maxi mum fuse or circuit breaker size (HACR per NEC). Install power wiring and properly sized disconnect switch.
NOTE — Units are approved for use only with copper conductors. Ground unit at disconnect switch or connect to an earth ground.
2. Install Thermostat: Install room thermostat (ordered
separately) on an inside wall in the center of the condi tioned area and 5 feet (1.5m) from the floor. The ther mostat should not be installed on an outside wall or where it can be affected by sunlight or drafts.
NOTE — 24VAC, Class II circuit connections are made in the control box.
Page 5
SL18XP1 SERIES
Page 6
A. ROUTE CONTROL WIRES — NON-COMMUNICATING
Install low voltage control wiring from outdoor to indoor unit and from thermostat to indoor unit. All low voltage wiring must enter unit through provided field-installed busing installed in electrical inlet.
Run 24VAC control wires through hole with grommet. Make 24VAC control wire connections to heat pump control (A175).
NOTE — Do not bundle any excess 24VAC control wires inside control box.
NOTE — Wire tie provides low voltage wire strain relief and maintains
B
separation of field-installed low and high voltage circuits.
NOTE — For proper voltages, select control wires gauge per table below.
WIRE RUN LENGTH AWG# INSULATION TYPE
LESS THAN 100' (30 METERS) 18 TEMPERATURE RATING
MORE THAN 100' (30 METERS) 16 35ºC MINIMUM.
B. ROUTE CONTROL WIRES — COMMUNICATING
A
Maximum length of wiring (18 gauge) for all connections on the RSBus is 1500 feet (457 meters). Wires should be color-coded, with a temperature rating of 95ºF (35ºC) minimum, and solid-core (Class II Rated Wiring). All low voltage wiring must enter unit through provided field-installed bushing installed in electrical inlet.
Communicating systems using the iComfort®-enabled thermostat require four thermostat wires between the thermostat and the furnace/air han dler control and four wires between the outdoor unit and the furnace/air handler control. When a thermostat cable with more than four wires is used, the extra wires must be properly connected to avoid electrical noise (see illustration below).
Use a wire nut to bundle the four unused wires at each end of the cable. Each bundle should also include an additional wire that should be connected on each end to the C terminal as shown in the figure below.
iComfort®-enabled
iComfort®-enabled
Indoor Unit
Outdoor Unit
HOLE
CONTROL (A175)
Single Wire To C
iComfort®-enabled
Terminal
Single Wire To C Terminal
Unused Wires
Unused Wires
ROUTE HIGH VOLTAGE AND GROUND WIRES
Any excess high voltage field wiring should be trimmed and secured away from any low voltage field wiring. To facilitate a conduit, a cutout is located in the bottom of the control box. Connect conduit to the control box using a proper conduit fitting.
WATERTIGHT
CONDUIT FITTING
WATERTIGHT
FLEXIBLE CONDUIT
TO SERVICE
DISCONNECT BOX
GROUND LUG*
CONTACTOR
ELECTRICAL INLET (CONTROL WIRING — LOW VOLTAGE). USE BUSHING PROVIDED IN BAG ASSEMBLY HERE.
CONTROL BOX
ELECTRICAL
INLET (HIGH
VOLTAGE)
WIRING ENTRY
POINTS
* Attach field-provided green ground wire to provided ground lug.
NOTE - Grounding wire must be a single, contin uous wire run from unit ground lug to earth ground. DO NOT splice
wire.
ACCESS VIEW
thermostat
FIGURE 6
Page 6
Page 7
STEP 2 -- ELECTRICAL (Continued) -- Outdoor Control (A175) Jumpers and Terminals
J4 - COMPRESSOR
SHIFT DELAY
30
SECOND DELAY
(DEFAULT)
0
SECOND DELAY
30
J2 - SECOND-STAGE
LOCK-IN
TEMPERATURE
(TWO-STAGE HEAT PUMP ONLY)
55
DEGREE TARGET
50 DEGREE TARGET
45 DEGREE TARGET
40
DEGREE
TARGET (DEFAULT)
55
50
45
55
50
45
55
50
45
55
50
45
40
7-SEGMENT DISPLAY
PUSH BUTTON
J3 - DEFROST AUTO
(HEAT PUMP ONLY)
JUMPER ON PINS 1 AND 2
DEFROST AUTO ENABLED
DEFROST AUTO DISABLED (DEFAULT)
JUMPER ON PINS 2 AND 3
ON
OFF
J1 - DEFROST TERMINATION
0
SECOND-STAGE LOCK-IN
40
40
TEMPERATURE
TEMPERATURE
MAX
TARGET
90
MAX
90 DEGREE TARGET
90
70 DEGREE TARGET
MAX
MAX
(HEAT PUMP ONLY)
70
50
(DEFAULT WHEN JUMPER IS
REMOVED OR MISSING)
70
50
DEGREE TARGET
(DEFAULT)
90
70
50
90
90
70
50
MAX
50
MAX
90
70
50
DS TO R LINK - EDA APPLICATION
(TWO-STAGE UNIT ONLY)
40
NOTE - LINK NOT APPLICABLE TO SINGLE-STAGE UNIT. CUTTING LINK WILL HAVE NO AFFECT ON OPERATION OF SINGLE-STAGE UNITS.
CUT FOR HUMIDITROL® - ENHANCED DEHUMIFICATION ACCESSORY (EDA) APPLICATIONS.
J1 - DEFROST TERMINATION TEMPERATURE
1. The J1 jumper is factory set to 50°F (10°C). This jumper can also be set to 70°F, 90°F, 100°For MAX (21°C, 32°C, 38°C and MAX). If a jumper is not present on J1, the default termination temperature is MAX.
NOTE  Colder climates could require a higher defrost termination temperature setting to maintain a clear coil.
2. If the J1 jumper is set to MAX, defrost will run maximum defrost sequence.
J3 - DEFROST AUTO
1. Defrost Auto can be set to either ON or OFF. Factory default setting is OFF. Note: If the jumper is miss
ing the default is OFF.
2. Defrost Auto is set to OFF - Defrost will run and terminate based on J1 setting.
3. Defrost Auto is set to ON - Defrost termination setting may differ from the actual J1 jumper setting. The
actual defrost termination will be determined based on the following rules:
A.. The first defrost after the unit is powered up, or the first defrost after cooling call will terminate based
on the J1 setting.
B.. The control accumulates heating runtime between defrost cycles:
Heating time between defrost is less than 50 minutes - The defrost termination temperature
will be increased for the next defrost cycle based on current termination setting. If current ter mination setting is <70°F then the next defrost termination will be 90°F. If J1 is set at >70°F or MAX the next defrost termination will be MAX.
Heating time between defrosts is longer than 1 hour for 2 consecutive heating cycles
- The defrost termination will be decreased for the next defrost cycle. If the termination is set at 50°F, 70°F, or 90°F, then defrost termination will follow the J1 jumper setting. If the J1 is set to MAX, then the next defrost termination will be 90°F.
C.. If J1 is set to MAX, the system will always run at MAX when accumulated compressor OFF time
is longer than 30 minutes and ambient temperature is less than 35°F.
D.. When the ambient sensor temperature is higher than 40°F, and J1 is set to MAX, defrost termina
tion will be 90°F. If J1 is to 50°F, 70°F, 90°F or 100°F , defrost termination will follow the J1 setting.
FIGURE 7
Page 7
SL18XP1 SERIES
Page 8
STEP 2 -- ELECTRICAL (Continued) -- Field Control Wiring
The following two illustrations provide examples of control wiring connections when using a non-communicating thermostat. For examples of control wiring in complete- or partial-communicating systems, see the iComfort®-enabled thermostat Quick Start Guide which is provided with the thermostat.
Single−Stage
Heat Pump Control
2
W
L
Y2
Y1
O
DS
C
i−
i+
R
Air Hander Control
DS
O
5
6
L
H
DH
R
C
Y1
Y2
G
W3
3
W2
W1
ComfortSense[ 7000 Thermostats
Catalog # Y0349 or Y2081
R
On−board link
G
W2
W1
O
L
H
D
B
Y2 Y1
Low voltage thermostat wiring
Flat metal jumper
1
C
4
T T
1. Thermostat T terminals are used for outdoor sensor input. Sensor provides input for thermostat's outdoor
temperature display (optional).
2. R to L connection is required for this model only when used with the ComfortSense
®
7000 thermostat - (catalog
number Y0349). Resistor Kit (catalog number 47W97) is required and must be ordered separately.
3. Air handler control ships from factory with metal jumpers installed across W1, W2 and W3. For single-stage electric
heat, do not remove factory-installed metal jumper.
4. Air handler control ships from factory with metal jumpers installed across W1, W2 and W3. For two-stage electric heat, remove factory-installed metal jumper between W1 and W2. Then, connect thermostat wire between the air handler control's W2 and the thermostat's W2 terminal.
5. Cut on-board link (clippable wire) from R-O HEAT PUMP for heat pump applications.
6. Cut on-board link (clippable wire) DS-R for Humiditrol
®
or Harmony III applications. This will slow the indoor blower
motor to the lowest speed setting. See air handler installation instruction or product specification bulletin for lowest fan speed information.
FIGURE 8
Page 8
Page 9
Single−Stage
Heat Pump Control
W
L
Y2
Y1
O
DS
Furnace Control
DS
O
4
L
H
DH
R
ComfortSense[ 7000 Thermostats
Catalog # Y0349 or Y2081
R
3
G
W2
W1
O
L
H
On−board link
Low voltage thermostat wiring
2
C
i−
C
Y1
Y2
G
i+
R
W2
Y2 Y1
C
D
B
1
T
W1
T
1. Thermostat T terminals are used for outdoor sensor input. Sensor provides input for thermostat's outdoor tempera
ture display (optional).
2. R to L connection is required for this model only when used with the ComfortSense
®
7000 thermostat - (catalog
number Y0349). Resistor Kit (catalog number 47W97) is required and must be ordered separately.
3. Cut on-board link W951 (clippable wire) from R-O HEAT PUMP for heat pump applications.
4. Cut on−board link (clippable wire) DS−R for Humiditrol
®
or Harmony III applications. This will slow the indoor
blower motor to the lowest speed setting. See furnace installation instruction or product specification bulletin for lowest fan speed information.
NOTE - To use furnace to temper air during defrost, wire optional temper kit (67M41) between the W terminal of the heat pump control (A175) and the W1 terminal on the furnace control. The temper kit cycles the furnace on and off during the defrost cycle. It also protects the heat pump compressor from high pressures during defrost.
FIGURE 9
Page 9
SL18XP1 SERIES
Page 10
STEP 3 -- REFRIGERANT PIPING — Flushing Existing Line Set & Indoor Coil
Flush the existing line set per the following instruc
tions. For more information, refer to the Installation and Service Procedures manual available on LennoxPROS.com. CAUTION - DO NOT attempt to flush and re-use existing line sets or indoor coil when the system contains contaminants (i.e., com pressor burn out).
NOTE - When installing refrigerant lines longer than 50 feet, refer to the Refrigerant Piping Design and Fabrication Guidelines manual available on LennoxPROS.com (Corp. 9351-L9), or contact the Technical Support Department Product Application group for assistance.
NOTE - For new or replacement line set installation refer to Service and Application Note - Corp 9112-L4 (C-91-4).
TABLE 1
REFRIGERANT LINE SET — INCHES (MM)
Model
-024 and
-030
-036, -042 and -048
Liquid
Line
3/8” (10) 3/4” (19)
3/8” (10) 7/8” (22)
Vapor
Line
L15 line set sizes are depen
dent on matching system com
ponents. See SL18XP1 Engi
neering Handbook to determine
correct line set sizes.
L15
Line Sets
Feet (Meters)
WARNING
When using a high pressure gas such as nitrogen to pressurize a refrigeration or air conditioning system, use a regulator that can control the pressure down to 1 or 2 psig (6.9 to 13.8 kPa).
WARNING
Refrigerant can be harmful if it is inhaled. Refrigerant must be used and recovered responsibly.
Failure to follow this warning may result in personal injury or death.
WARNING
Fire, Explosion and Personal Safety Haz ard. Failure to follow this warning could re sult in damage, personal injury or death.
Never use oxygen to pressurize or purge refrigeration lines. Oxygen, when exposed to a spark or open flame, can cause fire and/or an explosion, that could result in property damage, personal injury or death.
-060 3/8” (10)
NOTE — Some applications may require a field-provided 7/8” to 1-1/8” adapter.
1-1/8”
(29)
Field-Fabricated
IMPORTANT !
If this unit is being matched with an approved line set or indoor unit coil that was previously charged with mineral oil, or if it is being matched with a coil which was manufactured before January of 1999, the coil and line set must be flushed prior to installa tion. Take care to empty all existing traps. Polyol es ter (POE) oils are used in Lennox units charged with HFC-410A refrigerant. Residual mineral oil can act as an insulator, preventing proper heat transfer. It can also clog the expansion device and reduce sys tem performance and capacity.
Failure to properly flush the system per this instruc tion and the detailed Installation and Service Proce dures manual will void the warranty.
WARNING
Polyol ester (POE) oils used with HFC-410A refrigerant absorb moisture very quickly. It is very important that the refrigerant system be kept closed as much as possible. DO NOT remove line set caps or service valve stub caps until you are ready to make connections.
IMPORTANT !
Some scroll compressors have an internal vacuum protection devices that will unload scrolls when suction pressure goes below 20 psig. A hissing sound will be heard when the compressor is run ning unloaded. The protection device will reset when pressure in system rises above 40 psig. This is normal operation. DO NOT replace compressor.
Page 10
Page 11
STEP 4 -- REFRIGERANT PIPING -- Removing Existing Indoor Metering Device
TYPICAL EXISTING FIXED ORIFICE
1A
DISTRIBUTOR
ASSEMBLY
1. On fully cased coils, remove the coil access and plumbing panels.
2. Remove any shipping clamps from the liquid line and distributor as sembly.
3. Using two wrenches, disconnect liquid line from liquid line orifice hous ing. Take care not to twist or damage distributor tubes during this pro cess.
4. Remove and discard fixed orifice, valve stem assembly (if present) and Teflon® washer as illustrated above.
5. Use a field-provided fitting to temporarily reconnect the liquid line to the indoor unit's liquid line orifice housing.
(UNCASED COIL SHOWN)
DISTRIBUTOR TUBES
LIQUID LINE ORIFICE HOUSING
TEFLON® RING
FIXED ORIFICE
REMOVE AND DISCARD
WHITE TEFLON
(IF PRESENT)
®
SEAL
LIQUID LINE ASSEMBLY
(INCLUDES STRAINER)
REMOVAL PROCEDURE
OR
BRASS NUT
1B
TWO-PIECE PATCH PLATE
(UNCASED COIL ONLY)
CONNECT GAUGES AND EQUIPMENT FOR FLUSHING PROCEDURE
2
CYLINDER CONTAINING CLEAN HCFC-22* TO BE USED FOR FLUSHING (Positioned to deliver liquid
A
refrigerant)
1
VAPOR LINE
SERVICE VALVE
EXISTING
INDOOR
UNIT
LIQUID LINE SERVICE
VALV E
RECOVERY
CYLINDER
VAPOR
LIQUID
OUTDOOR
B
NEW
UNIT
OPENED
C
D
RECOVERY MACHINE
A. HCFC-22 cylinder with clean refrigerant* (positioned to deliver liquid
refrigerant) to the vapor service valve.
B. HCFC-22 gauge set (low side) to the liquid line valve. C. HCFC-22 gauge set center port to inlet on the recovery machine with an
empty recovery tank connected to the gauge set.
D. Connect recovery tank to recovery machine per machine instructions.
GAUGE
MANIFOLD
LOW HIGH
CLOSED
TANK RETURN
INLET
DISCHARGE
TYPICAL EXISTING EXPANSION VALVE REMOVAL PROCEDURE (UNCASED COIL SHOWN)
ORIFICE
HOUSING
EQUALIZER LINE
STUB END
TEFLON RING
VAPOR
CHECK
EXPANSION
VALV E
®
LIQUID LINE
ASSEMBLY WITH
BRASS NUT
LINE
TEFLON
RING
SENSING
LIQUID LINE
DISTRIBUTOR
TUBES
DISTRIBUTOR
ASSEMBLY
MALE EQUALIZER
LINE FITTING
SENSING BULB
1. On fully cased coils, remove the coil access and plumbing panels.
2. Remove any shipping clamps from the liquid line and distributor assembly.
3. Disconnect the equalizer line from the expansion valve equalizer line fitting on the vapor line.
4. Remove the vapor line sensing bulb.
5. Disconnect the liquid line from the expansion valve at the liquid line assembly.
6. Disconnect the expansion valve from the liquid line orifice housing. Take care not to twist or damage distributor tubes during this process.
7. Remove and discard expansion valve and the two Teflon® rings.
8. Use a field-provided fitting to temporarily reconnect the liquid line to the indoor unit's liquid line orifice housing.
FLUSHING LINE SET
The line set and indoor unit coil must be flushed with at least the same
3
amount of clean refrigerant* that previously charged the system. Check the charge in the flushing cylinder before proceeding.
1. Set the recovery machine for liquid recovery and start the recovery
machine. Open the gauge set valves to allow the recovery machine to pull a vacuum on the existing system line set and indoor unit coil.
2. Position the cylinder of clean HCFC-22* for delivery of liquid
refrigerant and open its valve to allow liquid refrigerant to flow into the system through the vapor line valve. Allow the refrigerant to pass from the cylinder and through the line set and the indoor unit coil before it enters the recovery machine.
3. After all of the liquid refrigerant has been recovered, switch the
recovery machine to vapor recovery so that all of the HCFC-22 vapor is recovered. Allow the recovery machine to pull the system down to 0.
4. Close the valve on the inverted HCFC-22 cylinder and the gauge
set valves. Pump the remaining refrigerant out of the recovery machine and turn the machine off.
®
LINE
LIQUID
LINE
*IMPORTANT - Clean refrigerant is any refrigerant in a system that has not had compressor burn out. If the system has experienced burn out, it is recommended that the existing line set and indoor coil be replaced.
FIGURE 10
Page 11
SL18XP1 SERIES
Page 12
STEP 5 -- REFRIGERANT PIPING -- Brazing Procedures
PIPING PANEL REMOVAL / PREPARING LINE SET
Remove piping panel to access service valves. Cut
1
ends of the refrigerant lines square (free from nicks or dents) and debur the ends. The pipe must remain round. Do not crimp end of the line.
CUT AND DEBUR
LINE SET SIZE MATCHES
SERVICE VALVE CONNECTION
SERVICE VALVE
COPPER TUBE
REDUCER
CONNECTION
STUB
REFRIGERANT LINE
LINE SET SIZE IS SMALLER
THAN CONNECTION
CAP AND CORE REMOVAL
Remove service cap and core from both the vapor
2
and liquid line service ports.
SERVICE PORT CAP
SERVICE PORT CORE
LIQUID LINE SERVICE VALVE
SERVICE PORT CORE
SERVICE PORT CAP
VAPOR LINE
DO NOT CRIMP SERVICE VALVE
CONNECTOR WHEN PIPE IS
SMALLER THAN CONNECTION
SERVICE VALVE
ATTACH THE MANIFOLD GAUGE SET FOR BRAZING LIQUID AND VAPOR LINE SERVICE VALVES
3
A Connect gauge set low pressure side to liquid line service valve (service port). B Connect gauge set center port to bottle of nitrogen with regulator. C With valve core removed from the vapor line service port, nitrogen flow will have an exit point.
HIGHLOW
ATTACH
GAUGES
VAPOR LINE SERVICE PORT MUST BE OPEN
AND SERVICE PORT CORE REMOVED TO AL
LOW EXIT POINT FOR NITROGEN FLOW
VAPOR LINE
INDOOR
UNIT
LIQUID LINE
C
LIQUID LINE SERVICE
VAPOR LINE
SERVICE
VALV E
VALV E
A
B
OUTDOOR
UNIT
NITROGEN
FIGURE 11
Page 12
Page 13
CAUTION
Brazing alloys and flux contain materials which are hazardous to your health.
Avoid breathing vapors or fumes from brazing operations. Perform operations only in well-ventilated areas.
Wear gloves and protective goggles or face shield to protect against burns. Wash hands with soap and water after handling brazing alloys and flux.
WRAP SERVICE VALVES
To help protect service valve seals during brazing, wrap water-saturated cloths around service valve bodies and copper tube stubs. Use
4
additional water-saturated cloths under the valve body to protect the base paint.
FLOW NITROGEN
Flow regulated nitrogen (at 1 to 2 psig) through the refrigeration
5
gauge set into the valve stem port connection on the liquid service valve and out of the vapor valve stem port. See steps 3A, 3B and 3C on previous page and below for manifold gauge setup.
BRAZE LINE SET
Cloths must remain water-saturated throughout the brazing and
6
cool-down process.
A. Braze liquid line to liquid line service valve.
B. Braze vapor line to vapor service valve.
FIRE, PERSONAL INJURY, OR PROPERTY DAMAGE
may result if you do not wrap a water-saturated cloth around both liquid and vapor line service valve bodies and copper tube stub while brazing the line set! The braze, when complete, must be quenched with water to absorb any residual heat.
Do not open service valves until refrigerant lines and indoor coil have been leak-tested and evacuated. Refer to Installation and Service Procedures manual found on DAVENET.
WARNING
Danger of fire. Bleeding the refrigerant charge from only the high side may result in pressurization of the low side shell and suction tubing. Application of a brazing torch to a pressurized system may result in ignition of the refrigerant and oil mixture. Check the high and low pressures before applying heat.
WARNING
VAPOR LINE
WATER-SATURATED CLOTHS
IMPORTANT !
Allow braze joint to cool. Apply additional water-saturated cloths to help cool brazed joints. Do not remove water-saturated cloths until piping has cooled. Temperatures above 250ºF will damage valve seals.
LIQUID LINE
6B
6A
WHEN BRAZING LINE SET TO
SERVICE VALVES, POINT FLAME
AWAY FROM SERVICE VALVE.
VAPOR LINE SERVICE PORT MUST BE OPEN AND SERVICE PORT CORE REMOVED TO AL
LOW EXIT POINT FOR NITRO
GEN FLOW
PREPARATION FOR NEXT STEP
After all connections have been brazed, disconnect manifold gauge set from service ports. Apply additional water-saturated cloths to both
7
services valves to cool piping. Once piping is cool, remove all water-saturated cloths.
WATER SATURATED
FIGURE 12
Page 13
CLOTHS
SL18XP1 SERIES
Page 14
STEP 6 -- INSTALLING INDOOR EXPANSION VALVE
THIS OUTDOOR UNIT IS DESIGNED FOR USE IN SYSTEMS THAT USE A CHECK EXPANSION VALVE METERING DEVICE. SEE THE LENNOX SL18XP1 PRODUCT SPECIFICATION BULLETIN (EHB) FOR APPROVED EXPANSION VALVE KITS AND APPLICATION INFORMATION.
THE EXPANSION VALVE UNIT CAN BE INSTALLED INTERNAL OR EXTERNAL TO THE INDOOR COIL. IN APPLICATIONS WHERE AN
TWO PIECE
PATCH PLATE
(UNCASED
COIL ONLY)
DISTRIBUTOR
TUBES
DISTRIBUTOR
ASSEMBLY
MALE EQUALIZER LINE
FITTING (SEE
EQUALIZER LINE INSTALLATION FOR FURTHER DETAILS)
SENSING BULB INSULATION IS REQUIRED IF MOUNTED EXTERNAL TO THE COIL CASING. SEE SENSING BULB INSTALLATION FOR BULB POSITIONING.
(Uncased Coil Shown)
LIQUID LINE
ORIFICE
HOUSING
STUB
END
TEFLON RING
EQUALIZER LINE
EXPANSION
VALV E
®
LIQUID LINE
ASSEMBLY WITH
BRASS NUT
VAPOR
LINE
UNCASED COIL IS BEING INSTALLED IN A FIELD-PROVIDED PLENUM, INSTALL THE CHECK EXPANSION VALVE IN A MANNER WHICH PROVIDES ACCESS FOR FIELD SERVICING OF THE EXPANSION VALVE. REFER TO BELOW ILLUSTRATION FOR REFERENCE DURING INSTALLATION OF EXPANSION VALVE UNIT.
®
TEFLON
RING
A. REMOVE THE FIELD-PROVIDED FITTING THAT TEMPORARILY RECON
NECTED THE LIQUID LINE TO THE INDOOR UNIT'S DISTRIBUTOR ASSEM
SENSING
LINE
LIQUID LINE
BLY.
B. INSTALL ONE OF THE PROVIDED TEFLON
STUBBED END OF THE EXPANSION VALVE AND LIGHTLY LUBRICATE THE CONNECTOR THREADS AND EXPOSE SURFACE OF THE TEFLON WITH REFRIGERANT OIL.
C. ATTACH THE STUBBED END OF THE EXPANSION VALVE TO THE LIQUID
LINE ORIFICE HOUSING. FINGER TIGHTEN AND USE AN APPROPRIATE LY SIZED WRENCH TO TURN AN ADDITIONAL 1/2 TURN CLOCKWISE AS ILLUSTRATED IN THE FIGURE ABOVE, OR 20 FT-LB.
D. PLACE THE REMAINING TEFLON
OF THE EXPANSION VALVE. LIGHTLY LUBRICATE CONNECTOR THREADS AND EXPOSE SURFACE OF THE TEFLON ERANT OIL.
E. ATTACH THE LIQUID LINE ASSEMBLY TO THE EXPANSION VALVE. FIN
GER TIGHTEN AND USE AN APPROPRIATELY SIZED WRENCH TO TURN AN ADDITIONAL 1/2 TURN CLOCKWISE AS ILLUSTRATED IN THE FIGURE ABOVE OR 20 FT-LB.
9 O'CLOCK TO
3 O'CLOCK
BULB
12
®
BULB
9
WASHER AROUND THE OTHER END
12
11
10
8
7
®
RINGS AROUND THE
ON LINES SMALLER THAN 7/8”, MOUNT SENSING BULB BETWEEN THE 9 AND 3 O'CLOCK POSITIONS.
1
2
4
5
6
®
RING WITH REFRIG
3
1/2 TURN
®
RING
SENSING BULB INSTALLATION
A. ATTACH THE VAPOR LINE SENSING BULB IN THE PROPER
ORIENTATION AS ILLUSTRATED TO THE RIGHT USING THE CLAMP AND SCREWS PROVIDED.
NOTE - CONFIRM PROPER THERMAL CONTACT BETWEEN VAPOR LINE AND CHECK EXPANSION BULB BEFORE INSU LATING THE SENSING BULB ONCE INSTALLED.
B. CONNECT THE EQUALIZER LINE
FROM THE EXPANSION VALVE TO THE EQUALIZER VAPOR PORT ON THE VAPOR LINE. FINGER TIGHTEN THE FLARE NUT PLUS 1/8 TURN (7 FT-LBS) AS ILLUS TRATED BELOW.
10
9
11
12
8
7
6
EQUALIZER LINE INSTALLATION
REMOVE AND DISCARD EITHER THE FLARE SEAL CAP OR FLARE NUT WITH COPPER FLARE SEAL BONNET FROM THE EQUALIZER LINE PORT ON THE VAPOR LINE AS ILLUSTRATED IN THE FIGURE TO THE RIGHT.
1/8 TURN
1
2
3
4
5
VAPOR LINE
FLARE SEAL CAP
FIGURE 13
BULB
ON 7/8” AND LARGER LINES, MOUNT SENSING BULB AT EITHER THE 4 OR 8 O'CLOCK POSITION. NEVER MOUNT
12
BULB
OR
THE SENSING BULB ON BOTTOM OF LINE.
NOTE - NEVER MOUNT
THE SENSING BULB ON
BOTTOM OF LINE.
FLARE NUT
COPPER FLARE SEAL BONNET
MALE BRASS EQUALIZER LINE FITTING
VAPOR LINE
Page 14
Page 15
STEP 7 -- LEAK TEST
HIGHLOW
MANIFOLD GAUGE SET
OUTDOOR UNIT
B
TO VAPOR
SERVICE VALVE
NOTE - Position canister to deliver liquid refrigerant.
NITROGEN
CONNECT GAUGE SET
A Connect the high pressure hose of an HFC-410A manifold gauge set to the vapor valve service port.
1
2
NOTE — Normally, the high pressure hose is connected to the liquid line port. However, connecting it to the vapor port better protects the manifold gauge set from high pressure damage.
B With both manifold valves closed, connect the cylinder of HFC-410A refrigerant to the center port of
the manifold gauge set.
NOTE — Later in the procedure, the HFC-410A container will be replaced by the nitrogen container.
TEST FOR LEAKS
After the line set has been connected to the indoor and outdoor units, check the line set connections and indoor unit for leaks. Use the following procedure to test for leaks:
A With both manifold valves closed, connect the cylinder of HFC-410A refrigerant to the center port of
the manifold gauge set. Open the valve on the HFC-410A cylinder (vapor only).
B Open the high pressure side of the manifold to allow HFC-410A into the line set and indoor unit.
Weigh in a trace amount of HFC-410A. [A trace amount is a maximum of two ounces (57 g) refriger ant or three pounds (31 kPa) pressure.] Close the valve on the HFC-410A cylinder and the valve on the high pressure side of the manifold gauge set. Disconnect the HFC-410A cylinder.
C Connect a cylinder of nitrogen with a pressure regulating valve to the center port of the manifold
gauge set.
D Adjust nitrogen pressure to 150 psig (1034 kPa). Open the valve on the high side of the manifold gauge
set in order to pressurize the line set and the indoor unit.
E After a few minutes, open one of the service valve ports and verify that the refrigerant added to the
system earlier is measurable with a leak detector.
F After leak testing, disconnect gauges from service ports.
HFC-410A
A
FIGURE 14
Page 15
SL18XP1 SERIES
Page 16
STEP 8 -- EVACUATION
Evacuating the system of non-condensables is critical for proper operation of the unit. Non-condensables are defined as any gas that will not condense under temperatures and pressures present during operation of an air conditioning system. Non­condensables and water suction combine with refrigerant to produce substances that corrode copper piping and com pressor parts.
WARNING
Danger of Equipment Damage. Avoid deep vacuum system operation. Do not use the system compressor to evacuate a system. Extremely low vacuums can cause internal arcing and compressor failure. Damage caused by deep vacuum system operation will void warranty.
MANIFOLD
LOW
GAUGE SET
HIGH
LINE SET AND INDOOR COIL
CONNECT GAUGE SET
NOTE — Remove cores from service valves (if not al ready done).
A Connect low side of manifold gauge set
with 1/4 SAE in-line tee to vapor line service valve
B Connect high side of manifold gauge
set to liquid line service valve
C Connect micron gauge available
connector on the 1/4 SAE in-line tee.
D Connect the vacuum pump (with
vacuum gauge) to the center port of the manifold gauge set. The center port line will be used later for both the HFC-410A and nitrogen containers.
NITROGEN
OUTDOOR
UNIT
A
A34000 1/4 SAE TEE WITH SWIVEL COUPLER
500
C
MICRON
GAUGE
TO VAPOR
SERVICE VALVE
HFC-410A
(INVERTED)
VACUUM PUMP
B
FIGURE 15
EVACUATE LINE SET AND INDOOR COIL
The unit is shipped with a factory refrigerant charge. The liquid and vapor line valves were closed after final testing at the factory. Do not operate these valves until the line set and indoor coil have been evacuated and leak checked, or the charge is lost.
NOTE - Do not use any portion of the factory charge for purging or leak testing. The factory charge is for filling the system only after a complete evacuation and leak check has been performed.
Line set and indoor coil should be evacuated using the rec ommended deep vacuum method of 500 microns. If deep vacuum equipment is not available, the alternate triple evacuation method may be used by following the specified procedure.
TO LIQUID LINE SERVICE VALVE
D
RECOMMEND
MINIMUM 3/8” HOSE
If vacuum must be interrupted during the evacuation pro cedure, always break vacuum with dry nitrogen.
Deep Vacuum Method
The deep vacuum method requires a vacuum pump cap able of pulling a vacuum to 500 microns and a vacuum gauge capable of accurately measuring this vacuum level. The deep vacuum method is the most positive way of as suring a system is free of air and water.
Watch the vacuum gauge as the system is pulling down. The response of the gauge is an indicator of the condition of the system (refer to figure 15).
With no leaks in the system, allow the vacuum pump to run for 30 minutes minimum at the deep vacuum level.
Page 16
Page 17
Deep Vacuum Gauge Response and
System Conditions
FIGURE 16
Triple Evacuation Method
The triple evacuation method should only be used when system does not contain any water in liquid form and vacu um pump is only capable of pulling down to 28 inches of mercury (711mm Hg). Refer to figure 17 and proceed as follows:
Triple Evacuation Sequence
EVACUATE
BREAK VACUUM WITH DRY NITROGEN
WAIT
EVACUATE
4. Close nitrogen valve and allow system to stand for one hour. During this time, dry nitrogen will diffuse throughout the system, absorbing moisture.
5. Repeat this procedure as indicated in figure 17.
6. After the final evacuate sequence, confirm there are no leaks in the system. If a leak is found, repeat the en tire process after repair is made.
7. Reconnect the manifold gauge to the vacuum pump, turn the pump on, and continue to evacuate the line set and indoor unit until the absolute pressure does not rise above 500 microns (29.9 inches of mercury) within a 20*minute period after shutting off the vacuum pump and closing the manifold gauge valves.
8. Disconnect the manifold hose from the vacuum pump and connect it to an inverted cylinder of HFC*410A positioned to deliver liquid refrigerant. Open the mani fold gauge valve 1 to 2 psig in order to release the va cuum in the line set and indoor unit.
9. Perform the following:
Close manifold gauge valves.
Shut off HFC*410A cylinder.
Slowly open the service valves.
Refer to the charging sticker on the unit to com
plete the outdoor unit installation.
Charging
The SL18XP1 unit is factory-charged with enough HFC-410A refrigerant to accommodate a 15-foot length of refrigerant piping. Charge should be checked and adjusted using the tables provided on the charging procedure stick er on the unit access panel. Detailed information is given in the SL18XP1 Installation and Service Procedures manual, which is available on DaveNet.
Heat Pump Control -- Defrost Operation
BREAK VACUUM WITH DRY NITROGEN
WAIT
EVACUATE
CHECK FOR TIGHT, DRY SYSTEM (IF IT HOLDS DEEP VACUUM)
CHARGE SYSTEM
FIGURE 17
1. Pull system down to 28 inches of mercury (711mm Hg) and allow pump to continue operating for an additional 15 minutes.
2. Close manifold valves or valve at vacuum pump and shut off vacuum pump.
3. Connect a nitrogen cylinder and regulator to system and fill with nitrogen until system pressure is 2 psig.
A full description of the heat pump control can be found in the detailed installation and service procedure manual available on DaveNet. The defrost termination pins (E47) must be set on the heat pump control prior to starting the system to ensure proper defrost operation.
The heat pump control (A175) measures differential tem peratures to detect when the system is performing poorly because of frost build-up on the outdoor coil. The heat pump control self-calibrates when the defrost system starts and after each system defrost cycle. The heat pump control monitors ambient temperature, outdoor coil tem perature, and total run-time to determine when a defrost cycle is required. The coil temperature sensor is designed with a spring clip to allow mounting to the outside coil tub ing. The location of the coil sensor is important for proper defrost operation.
NOTE - The heat pump control accurately measures the performance of the system as frost accumulates on the outdoor coil. This typically will translate into longer running time between defrost cycles as more frost accumulates on the outdoor coil before the heat pump control initiates de frost cycles.
Page 17
SL18XP1 SERIES
Page 18
Homeowner Information
CAUTION
Before attempting to perform any service or mainte nance, turn the electrical power to unit OFF at discon nect switch.
In order to ensure peak performance, your system must be properly maintained. Clogged filters and blocked airflow prevent your unit from operating at its most efficient level. The system should be inspected and serviced before each cooling and heating season by a licensed professional HVAC service technician (or equivalent).
Heat Pump Operation
Your new Lennox heat pump has several characteristics that you should be aware of:
Heat pumps satisfy heating demand by delivering large
amounts of warm air into the living space. This is quite different from gas‐ or oil‐fired furnaces or an electric fur nace which deliver lower volumes of considerably hotter air to heat the space.
Do not be alarmed if you notice frost on the outdoor coil
in the winter months. Frost develops on the outdoor coil during the heating cycle when temperatures are below 45°F (7°C). An electronic control activates a defrost cycle lasting 5 to 15 minutes at preset intervals to clear the outdoor coil of the frost.
During the defrost cycle, you may notice steam rising
from the outdoor unit. This is a normal occurrence. The thermostat may engage auxiliary heat during the defrost cycle to satisfy a heating demand; however, the unit will return to normal operation at the conclusion of the de frost cycle.
Homeowner Maintenance
The following maintenance may be performed by the homeowner.
Contact a licensed professional HVAC technician to
schedule inspection and maintenance appointments for your equipment before each heating and cooling sea son.
Check the indoor unit filter each month and replace the
filter, if necessary. Have your Lennox dealer show you where your indoor unit filter is located. It will be either at the indoor unit (in stalled internal or external to the cabinet) or behind a re turn air grille in the wall or ceiling. Check the filter monthly and clean or replace it as needed. Disposable filters should be replaced with a filter of the same type and size.
Check the indoor unit drain line for obstructions monthly.
The indoor coil is equipped with a drain pan to collect condensate formed as your system removes humidity from the inside air. Have your dealer show you the loca tion of the drain line and how to check for obstructions. (This would also apply to an auxiliary drain, if installed.)
Check the area around the outdoor unit monthly and re
move any obstructions that may restrict airflow to the
outdoor unit. This would include grass clippings, leaves, or papers that may have settled around the unit.
Trim shrubbery away from the unit and periodically
check for debris which collects around the unit.
During the winter months, keep the snow level below the
louvered panels.
NOTE - The filter and all access panels must be in place any time the unit is in operation. If you are unsure about the filter required for your system, call your Lennox dealer for assistance.
IMPORTANT !
Sprinklers and soaker hoses should not be installed where they could cause prolonged exposure to the outdoor unit by treated water. Prolonged exposure of the unit to treated water (i.e., sprinkler systems, soakers, waste water, etc.) will corrode the surface of steel and aluminum parts, diminish performance and affect longevity of the unit.
Thermostat Operation
See the thermostat homeowner manual for instructions on how to operate your thermostat.
Pre-Service Check
If your system fails to operate, check the following before calling for service:
Verify room thermostat settings are correct.Verify that all electrical disconnect switches are ON.Check for any blown fuses or tripped circuit breakers.Verify unit access panels are in place.Verify air filter is clean.If service is needed, locate and write down the unit model
number and have it handy before calling.
Extended Power Outage
The heat pump is equipped with a compressor crankcase heater which protects the compressor during cold weather operation.
If power to your unit has been interrupted for several hours or more, set the room thermostat selector to the EMER GENCY HEAT setting to obtain temporary heat without the risk of serious damage to the heat pump.
In EMERGENCY HEAT mode, all heating demand is satis fied by auxiliary heat; heat pump operation is locked out. After a six‐hour compressor crankcase warm‐up period, the thermostat can be switched to the HEAT setting and normal heat pump operation may resume.
Professional Maintenance
Your heating and air conditioning system should be inspec ted and maintained twice each year (before the start of the cooling and heating seasons) by a licensed professional HVAC technician. You can expect the technician to check the following items. These checks may only be conduc
ted by a licensed professional HVAC technician. Outdoor Unit
1. Inspect component wiring for loose, worn or damaged connections. Also check for any rubbing or pinching of wires. Confirm proper voltage plus amperage of out door unit.
Page 18
Page 19
2. Check the cleanliness of outdoor fan and blade condi tion (cracks) and clean or replace them, if necessary.
3. Inspect base pan drains for debris and clean as neces sary.
4. Inspect the condition of refrigerant piping and confirm that pipes are not rubbing copper-to-copper. Also, check the condition of the insulation on the refrigerant lines. Repair, correct, or replace as necessary.
5. Test capacitor. Replace as necessary.
6. Inspect contactor contacts for pitting or burn marks. Replace as necessary.
7. Check outdoor fan motor for worn bearings/bushings. Replace as necessary.
2. Inspect and clean or replace air filters in indoor unit.
3. Check the cleanliness of indoor blower and clean blower, if necessary.
4. Inspect the indoor coil drain pans and condensate drains for rust, debris, obstructions, leaks or cracks. Pour water in pans to confirm proper drainage from the pan through to the outlet of the pipe. Clean or replace as necessary.
5. Inspect and clean indoor coil, if necessary.
6. Inspect the condition of the refrigerant lines and con firm that pipes are not rubbing copper-to-copper. Also, ensure that refrigerant pipes are not being affected by indoor air contamination. Check condition of insulation on the refrigerant lines. Repair, correct, or replace as necessary.
8. Inspect and clean outdoor coils, if necessary and note
any damage to coils or signs of leakage.
NOTICE !
Failure to follow instructions will cause damage to the unit. This unit is equipped with an aluminum coil. Alu minum coils may be damaged by exposure to solu tions with a pH below 5 or above 9. The aluminum coil should be cleaned using potable water at a moderate pressure (less than 50psi). If the coil can not be cleaned using water alone, Lennox recom mends use of a coil cleaner with a pH in the range of 5 to 9. The coil must be rinsed thoroughly after cleaning. In coastal areas, the coil should be cleaned with potable water several times per year to avoid corro sive buildup (salt).
Indoor Unit (Air Handler or Furnace)
1. Inspect component wiring for loose, worn or damaged connections. Confirm proper voltage plus amperage of indoor unit.
7. Inspect the duct system for leaks or other problems. Repair or replace as necessary.
8. Check for bearing/bushing wear on indoor blower mo tor. Replace as necessary.
9. If your heat pump is matched with a gas- or oil-fired fur nace for auxiliary heating, indoor unit service will also include inspection and cleaning of the burners, and a full inspection of the gas valve, heat exchanger and flue (exhaust) system.
General System Test with System Operating
1. Your technician should perform a general system test. He will turn on the air conditioner to check operating functions such as the startup and shutoff operation. He will also check for unusual noises or odors, and measure indoor/outdoor temperatures and system pressures as needed. He will check the refrigerant charge per the charging sticker information on the out door unit.
2. Verify that system total static pressure and airflow set tings are within specific operating parameters.
3. Verify correct temperature drop across indoor coil.
Page 19
SL18XP1 SERIES
Page 20
IMPORTANT
This performance check is ONLY valid on systems that have clean indoor and outdoor coils, proper airflow over coils, and correct system refrigerant charge. All components in the system must be functioning properly to correctly perform compressor operational check. (Accurate measurements are critical to this test as indoor system loading and outdoor ambient can affect variations between low and high capacity readings).
SL18XP1 Start-Up and Performance Checklist
Customer Address
Indoor Unit Model Serial
Outdoor Unit Model Serial
Solar Module Mfg and Model Serial
Notes:
START-UP CHECKS
Refrigerant Type:
Rated Load Amps Actual Amps Rated Volts Actual Volts
Condenser Fan Full Load Amps Actual Amps:
COOLING MODE
Vapor Pressure: Liquid Pressure:
Supply Air Temperature: Ambient Temperature: Return Air Temperature:
HEATING MODE
Vapor Pressure: Liquid Pressure:
Supply Air Temperature: Ambient Temperature: Return Air Temperature:
System Refrigerant Charge (Refer to manufacturer's information on unit or installation instructions for required subcooling and approach temperatures.)
Subcooling:
Saturated Condensing Temperature (A)
minus Liquid Line Temperature (B)
Approach:
Liquid Line Temperature (A)
minus Outdoor Air Temperature (B)
Indoor Coil Temp. Drop (18 to 22°F)
Return Air Temperature (A)
minus Supply Air Temperature (B)
A B = SUBCOOLING
A B = APPROACH
A B = COIL TEMP DROP
Page 20
Loading...