INSTALLATION AND OPERATION MANUAL
US
TM
Direct-Vent Gas
Fireplace Heater Inserts
The Shoreline™ replace insert is factory equipped for 40,000 BTU
input and can be converted to 33,000 using the smaller orice provided.
Retain These Instructions For Future Reference
P/N 850,050M Rev. C, 01/2008
A French manual is available upon request. Order P/N 850,050CF. Ce manuel d’installation
est disponible en francais, simplement en faire la demande. Numéro de la pièce 850,050CF.
In the Commonwealth of Massachusetts:
• Installation must be performed by a licensed plumber or gas tter
• See Table of Contents for location of additional Commonwealth of
Massachusetts requirements
• Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will
retain heat for a while after shutting off the appliance. Severe burns may result.
Carefully supervise children in the same room as appliance.
•
• If small children are present in the home, it is recommended that this appliance be fitted with a
screen door or screen panel kit. See Page 33 for ordering information.
Report No. 050-F-22-5
WARNINGS
Shoreline™ 33/40 DV INS
• Suitable for installation into masonry or factory built fireplaces. These appliances may be installed in an aftermarket permanently located, manufactured (mobile) home (USA only), where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate.
• This appliance is not convertible for use with other gases unless a certified kit is used.
• Lennox™ gas-burning appliances are designed for use as a supplemental heater. They are not intended for
continuous use as a primary heat source.
WARNING: If the information in this manual is not
followed exactly, a fire or explosion may result
causing property damage, personal injury or loss
of life.
Do not store or use gasoline or other flammable
vapors or liquids in the vicinity of this or any other
appliance.
AVERTISSEMENT: Assurez-vous de bien suivre les
instructions donné dans cette notice pour réduire au
minimum le risque d’incendie ou pour éviter tout dommage matériel, toute blessure ou la mort.
POUR VOTRE SÉCURITÉ: Ne pas entreposer ni utiliser
d’essence ni d’autre vapeurs ou liquides inflammables dans
le voisinage de cet appareil ou de tout autre appareil.
POUR VOTRE SÉCURITÉ: Que faire si vous sentez une odeur
WHAT TO DO IF YOU SMELL GAS:
• Do not light any appliance.
• Do not touch any electrical switch; do not
Use any phone in your building.
•
Immediately call your gas supplier from a
neighbor’s phone. Follow your gas supplier's
instructions.
• If your gas supplier cannot be reached, call
the fire department.
de gaz:
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucun interrupteur. Ne pas vous servir
des téléphones se trouvant dans le batiment où vous
vous trouvez.
• Evacuez la piéce, le bâtiment ou la zone.
• Appelez immédiatement votre fournisseur de gaz depuis
un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz,
appelez le service dos incendies.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
L’installation et service doit être exécuté par un qualifié instal-
leur, agence de service ou le fournisseur de gaz.
IMPORTANT SAFETY AND WARNING
INFORMATION
READ THIS MANUAL IN ITS ENTIRETY AND UNDERSTAND THESE RULES TO FOLLOW FOR SAFETY
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property
damage. Refer to this manual. For assistance or
additional information consult a qualified installer,
service agency or the gas supplier.
WARNING
Do not attempt to alter or modify the construction of
the appliance or its components. Any modification
or alteration may void the warranty, certification
and listings of this unit.
WARNING
Failure to comply with the installation and operating
instructions provided in this document will result in
an improperly installed and operating appliance,
voiding its warranty. Any change to this appliance
and/or its operating controls is dangerous. Improper
installation or use of this appliance can cause serious injury or death from fire, burns, explosion or
carbon monoxide poisoning.
1. FOR YOUR SAFETY do not install or operate your fireplace
insert without first reading and understanding this manual.
Any installation or operation of the appliance deviating from
that which is stated in this manual WILL void the warranty
and may be hazardous.
2. INSTALLATION AND REPAIR SHOULD ONLY BE DONE BY A
QUALIFIED SERVICE TECHNICIAN. DO NOT ATTEMPT TO
SERVICE THE APPLIANCE YOURSELF.
3. The insert should be inspected and cleaned before use and
at least annually by a qualified service technician. More
frequent cleaning may be required due to excessive lint from
bedding material, carpeting, etc.
4. It is imperative that control compartments, burners, and
circulating air passageways of the room heater be kept
clean. S'assurer que le brùleur et le compartiment des commandes sont propres. Voir les instructions d'installation et
d'utilisation qui accompagnent l'appareil.
5. Adequate clearances around the combustion chamber and
accessibility clearances for servicing and proper operation
must be maintained.
6. Turn off the gas before servicing this appliance. It is recommended that a qualified service technician perform an appliance check-up at the beginning of each heating season.
7. All installations must conform with all local, state, and
national codes. In the absence of local codes, the installation must conform with National Fuel Gas Code ANSI
Z223.1-latest edition, also known as NFPA 54 (In Canada,
2
the current CAN/CSA B149.1 installation code).
Refer to the National Fuel Gas Code and local zoning and
code authorities for details on installation requirements. Your
fireplace insert must be vented to the outside in accordance
with the latest edition of the National Fuel Gas Code.
8. This gas insert MUST be vented directly to the outside and
.
MUST NEVER be attached to a chimney serving a separate
solid fuel burning appliance. Each gas appliance MUST USE
a separate vent system. Common vent systems are PROHIBITED.
9. Manufactured (mobile) home installations must conform with
the Manufactured Home Construction and Safety Standard,
Title 24 CFR, Part 3280 (in Canada CAN/CSA Z240 MH) (in
Canada CAN/CSA Z240 MH), or, when such a standard is not
applicable, the Standard for Manufactured Home Installations, ANSI A225.1.
10. The appliance, when installed, must be electrically grounded
in accordance with local codes or in the absence of local
codes, with the National Electrical Code, ANSI/NFPA 70 latest edition. In Canada, the current CSA C22-1 Canadian
Electrical Code - latest edition.
11.Your Shoreline™ gas insert must be equipped for the proper
fuel type and altitude at which it will be operated. Any operation outside the parameters outlined in this manual may result
in a hazardous condition and will void the warranty. Please
carefully read the sections pertaining to these subjects and/or
be sure your appliance is properly equipped.
12.Do not use this insert if any part has been under water.
Immediately call a qualified service technician to inspect
the appliance and to replace any part of the control system
and any gas control which has been under water.
Ne pas se servir de cet appareil s'il a été plongé dans l'eau,
complètement ou en partie. Appeler un technicien qualifié pour
inspecter l'appareil et remplacer toute partie du système de
contrôle et toute commande qui ont été plongés dans l'lau.
13.Due to high temperatures, the fireplace insert should be located
out of traffic areas and away from furniture and draperies. The
recommended clearance zone from the front of the appliance
to combustibles is 36 inches (914 mm).
14. Children and adults should be alerted to the hazards of
high surface temperature and should stay away to avoid
burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the gas
insert. Clothing or any other flammable material should not
be placed on or near the appliance.
Surveiller les enfants. Garder les vêtements, les meubles,
l'essence ou autres liquides à vapeur inflammables lin de
l'appareil.
15. Never use solid fuels such as wood, paper, cardboard, coal,
or any flammable liquids, etc., in this appliance.
16. Any grill, panel, or glass removed for service MUST be
replaced prior to operating the fireplace insert. Do not operate
appliance with the glass front removed, cracked or broken.
Replacement of the glass should be done by a qualified
service technician.
17. DO NOT USE abrasive cleaner on the glass door assembly.
DO NOT ATTEMPT to clean the glass door when it is hot.
18. Gold and nickel plated surfaces must be cleaned with glass
cleaner and a clean soft cloth before firing the first time or
fingerprints will remain permanently. NEVER use brass polish
to clean gold or nickel, this will remove the plating!!!
19. When opening the access door (right side surround panel)
be very careful because the door is hot during operation.
20. Lennox Hearth Products, its employees, or any of its representatives assume no responsibility for any damages caused
by an inoperable, inadequate, or unsafe condition as a result
of any improper operation, service or installation procedures,
whether direct or indirect.
CONGRATULATIONS ON THE PURCHASE OF YOUR NEW
GAS APPLIANCE MANUFACTURED BY LENNOX HEARTH
PRODUCTS.
When you purchased your new gas-fired heater, you joined the ranks
of thousands of individuals whose answer to their home heating needs
reflects their concern for efficiency and our environment. We extend our
continued support to help you achieve the maximum benefit and enjoy
ment available from your new gas-fired heater. It is our goal at Lennox
Hearth Products to provide you, our valued customer, with an appliance
that will ensure years of trouble-free warmth and pleasure.
Thank you for selecting a Lennox Hearth Products gas-fired heater as
the answer to your home heating needs.
Sincerely, All of us at Lennox Hearth Products
TABLE OF CONTENTS
Important Safety and Warning Information ..................... Page 2
Packaging List ..............................................................
Introduction ................................................................. Page 3
General Information .....................................................
Codes and Approvals ...................................................
New York City MEA Approval .......................................
Requirements for the
Commonwealth of Massachusetts ..........................
Specifications - Insert Dimensions ..............................
Clearances to Combustibles .........................................
Installation ................................................................... Page 9
Fireplace Requirements
........................................... Page 9
Venting Requirements .............................................
Insert Leveling ........................................................
Door Assembly Installation
or Removal Instructions
...................................... Page 12
Refractory Brick Panel Installation Instructions ......
Log Set Installation Instructions .............................
Surround Installation Instructions ..........................
Gas Line Installation .....................................................
Gas Pressure Requirements
.................................... Page 18
LP and Natural Gas Supplies ...................................
Operating Instructions .................................................
Pre-Lighting Checklist .............................................
Lighting Instructions ...............................................
To Turn Gas Off to Appliance ...................................
Shutdown Procedure ..............................................
Flame Appearance and Sooting ...............................
Air Shutter Adjustment ...........................................
Burn-In Period ........................................................
Quiet Operation .......................................................
Blower Operation and Wiring Diagram ....................
Shoreline™ Main Burner Operation .........................
Millivolt Control System and Wiring Diagram .........
Maintenance and Servicing ..........................................
Maintenance Checklist ............................................
Glass Maintenance ..................................................
Door Removal .........................................................
Blower Removal ......................................................
Paint Touch-Up .......................................................
Inspecting Wiring ....................................................
Fuel Conversion Kits ...............................................
Maintenance Schedule ............................................
Troubleshooting ........................................................... Page 26
Replacement Parts List. ...............................................
Part Identification .........................................................
Optional Accessories ....................................................
Safety / Listing Label ....................................................
Lighting Instructions Label ..........................................
Warranty and Product Reference Information ..............
Page 3
Page 4
Page 4
Page 6
Page 6
Page 7
Page 8
Page 10-11
Page 11
Page 13
Page 14-15
Page 16
Page 18
Page 18
Page 18-22
Page 18
Page 19
Page 19
Page 19
Page 20
Page 20
Page 21
Page 21
Page 21
Page 22
Page 22
Page 23-25
Page 23
Page 23-24
Page 24
Page 24
Page 24
Page 24
Page 24
Page 25
Page 27
Page 28-32
Page 33-35
Page 36
Page 37
Page 38
This installation manual will help you obtain a safe, efficient, dependable installation for your appliance and vent system.
PLEASE READ AND UNDERSTAND THESE INSTRUCTIONS
BEFORE BEGINNING YOUR INSTALLATION
-
PACKAGING LIST
To install a Shoreline insert, an insert body, refractory brick panel set
and surround kit are required (each sold separately. See
ordering information).
Fireplace Insert Body Packaging List
Model: Shoreline 33/40 DV INS
1) Fireplace Insert Body ...................... 1) 150 cfm Blower
with Burner Cassette
1) Gas pipe (3/8” x 8”)
1) Installation and Operation Manual
1) Bag of Glowing Ember Material
1) Front Leveling Leg Kit
Refractory Brick Panel Sets - 6 pieces:
Standard
Red
Architectural Stone
......................1) 5-Piece Log Set
........................ 1) Optional Shoreline #33 orifice
.. 1) Bag of Decorative Lava Rock
...... 1) Fireplace Warning Label
Surround Kits:
Small 3-sided - 36-5/8” Wide x 25-7/8” High (930 mm x 657 mm)
Large 3-sided - 41” Wide x 28” High (1041 mm x 711 mm)
Small 4-sided - 36-5/8” Wide x 29-3/16” High (930 mm x 741 mm)
Large 4-sided - 41” Wide x 33-1/2” High (1041 mm x 851 mm)
INTRODUCTION
The Insert models covered in this manual are direct-vent sealed combustion gas heaters designed for residential application for installation
into an existing masonry or factory built solid fuel burning fireplace. The
required liners for the air intake and exhaust are as follows:
•
Air Intake: Use 3” diameter UL 181 or UL 1777 listed liner only.
• Exhaust: Use 3” diameter UL 1777 listed gas vent liner only. DO
NOT USE UL 181 LISTED LINER.
These vent systems must be routed through the existing fireplace flue
system to the vent termination.
Installation Options
• . Residential • Manufactured (mobile) home
• . Bedrooms • Commercial
Your direct vent Insert is designed to be vented vertically with a minimum
height of 10 feet and maximum of 35 feet from top of the flue collar using
natural gas or propane gas (LP).
This appliance is only for use with the type of gas indicated on the
rating plate. This appliance is not convertible for use with other gases,
unless a certified kit is used.
Cet appareil doit être utilisé uniquement avec les types de gaz indiqués
sur la plaque signalétique. Ne pas l'utiliser avec d'autres gaz sauf si
un kit de conversion certifié est installé.
These appliances comply with National Safety Standards and are tested
and listed by OMNI-Test Laboratories Inc.; Beaverton, Oregon (Report No.
050-F-22-5) to ANSI Z21.88-2005/CSA 2.33-2005, and CGA 2.17-M91 in
both USA and Canada, as Vented Gas Fireplace Heaters and are approved
for installation in bedrooms and manufactured (mobile) homes.
Page 34 for
3
GENERAL INFORMATION
Table 1 shows the BTU input for each model:
Millivolt Models with Manually-Modulated Gas Valves
Natural Gas Propane (LP) Gas
Model Input Rate
(BTU/HR)
Input Rate
(BTU/HR)
SHR33 19,500 to 33,000 19,500 to 33,000
SHR40 24,000-40,000 21,500 to 37,500
Table 1
Table 2 shows efficiencies for the Shoreline™.
Efficiencies %
Natural Gas Propane
Models P4** Steady
State*
AFUE P4** Steady
State*
AFUE
SHR33 60.91 83 60 64.35 83 65
SHR40 62.70
* The Steady State Efficiency numbers based on maximum vent configuration.
** Tested to CSA P.4.1-02 “Testing Method for Measuring Annual Fireplace Efficiency.
83
63 65.98
83
67
Table 2
These appliances may be installed in an aftermarket permanently
located, manufactured home (USA only) or mobile home, where not
prohibited by local codes.
Cet appareil peut être installé dans un maison préfabriquée (É.-U.
seulement) ou mobile déjà installée à demeure si les réglements
locaux le permettent.
Note: These appliances are designed as supplemental heaters. Therefore, it is advisable to have an alternate heat source when installed in a
dwelling.
Fuel
This insert comes from the factory equipped to burn natural gas from 0
to 2,000 feet (610 M) of elevation in the USA and 0 - 4,500 feet (1372
M) in Canada. The insert can be converted to burn LP (liquid propane)
by installing a conversion kit. Only Lennox Hearth Products conversion
kits can be used to convert from NG to LP or LP to NG. Contact your
Lennox Hearth Products dealer for details. An orifice is also supplied to
change the unit from 40,000 BTU’s (NG) or 37,500 BTU’s (LP) to 33,000
BTU’s. This must be done by a qualified service technician if you decide
to change orifices.
The use of other fuels or combination of fuels will degrade the performance
of this system and may be dangerous.
Orifice Size/Altitude Adjustment
These appliances are tested and approved for installations at elevations
of 0 to 2,000 feet (610 M) in the USA and 0 to 4,500 feet (0-1372 M) in
Canada using the factory installed orifice shown in Table 3. At higher
elevations the BTU input must be de-rated by 4% for every 1,000 feet
(305 M) to maintain the proper ratio of gas to air. Contact your local gas
supplier for deration requirements for your area.
Deration - At higher elevations, the amount of BTU fuel value delivered
must be reduced by either using gas that has been derated by the gas
company or by changing the burner orifice to a smaller size as regulated
by the local authorities having jurisdiction and by the (USA) National
Fuel Gas Code NFPA 54 / ANSI Z223.1 - latest edition or, in Canada,
the CAN/CSA B149.1 - latest edition. If it is determined that a smaller
burner orifice is needed, contact your Lennox Hearth Products dealer to
purchase the orifice.
Burner Orifice Sizes
USA - Elevation 0-2000 feet ( 0-610 meters)
Canada - Elevation 0-4500 feet ( 0-1372 meters)
Model
Natural Gas
drill size (inches) *
SHR33 #36 (0.1065”) #51 (0.067”)
SHR40 1/8” (0.125”) #49 (.073”)
Table 3
* Standard size installed at factory
Propane
drill size (inches) *
Millivolt Valve & Electrical
These appliances use a millivolt type control system consisting of a gas
control valve with regulator (control to adjust for flame appearance and heat
output), a standing pilot burner assembly, a thermopile, thermocouple, a
piezo igniter, and ON/OFF switch.
APPLIANCES DO NOT REQUIRE 120 VOLT POWER TO OPERATE. Because
this fireplace insert is operated with a millivolt valve it will burn even
during a power outage.
The Shoreline features a spark igniter (piezo) that allows the appliance's
pilot gas to be lit without the use of matches or batteries. However, the heat
circulation blower motor requires 120 Volts AC (the appliance can be safely
used with the blower turned off). The blower operation is controlled by a
variable speed rheostat.
4
THE GAS BURNER SYSTEM ON THESE
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
CODES AND APPROVALS
Listing and Safety Standards - Gas appliances must be tested and certi-
fied by a nationally recognized testing and certification laboratory to ANSI
(American National Standard Institute) gas appliance safety standards.
This insert has been tested and certified by OMNI -Test Laboratories to
ANSI Z21.88-2005/CSA 2.33-2005 “Vented Gas Fireplace Heaters and
CGA 2.17-M91 “Gas-Fired Appliances for Use at High Altitudes” and UL
307B Gas Burning Heating Appliances for Manufactured (Mobile) Homes
in both USA and Canada. These appliances have been certified for use
with either natural gas or propane and are approved for installation in
sitting rooms and/or bedrooms.
type of gas indicated on the rating plate (and is not for use with solid
fuels). This appliance is not convertible for use with other gases,
unless a certified kit is used.
Cet appareil doit être utilisé uniquement avec les types de gaz indiqués
sur la plaque signalétique. Ne pas l'utiliser avec d'autres gaz sauf si
un kit de conversion certifié est installé.
This appliance is only for use with the
Manufactured Home Installations - These appliances must conform
to the Manufactured Home Construction and Safety Standard, Title 24
CFR, Part 3280 (in Canada CAN/CSA Z240 MH) (in Canada CAN/CSA
Z240 MH), or when such a standard is not applicable, the Standard
for Manufactured Home Installations, ANSI A225.1 - latest edition for
manufactured (mobile) home installations and the current Standard for
Fire Safety Criteria for Manufactured Home Installations, Sites and Com
munities, ANSI/NFPA 501A.
Local, State and National Codes - These appliances must conform with
all local, state, and national installation codes. In the absence of local
and state codes, installation must comply with the current National Fuel
Gas Code, ANSI Z223.1, also known as NFPA 54 (In Canada, the current
CAN/CSA B149.1 installation code). Electrical wiring must comply with
the National Electrical Code ANSI/ NFPA 70 - latest edition. In Canada, the
current CSA C22-1 Canadian Electrical Code - latest edition. Refer to the
National Fuel Gas Code and local zoning and code authorities for details
on installation requirements. These appliances must be vented directly
to the outside in accordance with the current edition of the National Fuel
Gas Code (NFPA 54 in U.S.A and CAN/CSA B149.1 in Canada) and must
never be attached to a chimney serving a separate solid fuel burning
appliance.
Fireplace Standards - These heaters are designed to be installed into
an existing masonry fireplace (built to UBC 37 or ULC S628 standards)
or factory built solid fuel, wood, burning fireplace (listed to UL 127 or
ULC S610) only. All exhaust gases must be vented outside the structure.
Combustion air is drawn from outside the structure.
Questions To Ask Local Building Official
These appliances must be installed per manufacturers’ instructions.
Installations must conform to appropriate local codes and applicable
state and federal requirements. Familiarity with these requirements
before installation is essential. Some important considerations to
-
discuss with local building officials include:
1. Applicable codes (i.e. Uniform Mechanical Code, State or Regional
Gas Codes, National Fuel Gas Code).
2. Local amendments
3. Recognized testing lab: OMNI-Test Laboratories Inc.; Beaverton,
Oregon
4. Is a permit required - cost?
5. In some states or municipalities, a licensed gas fitter or plumber may
be required to install these appliances. Check with your local building official for requirements in your area (i.e. Is a license required for
installation of gas supply line)?
6. Maximum amount of gas pipe without a pressure test - type of test
required?
7. Are below grade penetrations of the gas line allowed?
8. Is concealed gas piping allowed?
9. Specific requirements of concealed fittings?
10. Is rigid pipe to appliance required?
11. Allowed piping materials?
12. Shut-off valve required within 4 feet of the firebox?
13. May the shut-off valve be concealed?
14. Rooms where the installation is not allowed?
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
5
NEW YORK CITY, NEW YORK (MEA)
Installation of these fireplaces are approved for installation in New York
City in the US state of New York (MEA#: 138-07-E).
Inspection
The state or local gas inspector of the side wall horizontally vented gas
fueled equipment shall not approve the installation unless, upon inspection,
the inspector observes carbon monoxide detectors and signage installed
in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS
Note: The following requirements reference various Massachusetts
and national codes not contained in this document.
For all side wall horizontally vented gas fueled equipment installed in every
dwelling, building or structure used in whole or in part for residential
purposes, including those owned or operated by the Commonwealth and
where the side wall exhaust vent termination is less than seven (7) feet
above finished grade in the area of the venting, including but not limited
to decks and porches, the following requirements shall be satisfied:
Installation Of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled
equipment, the installing plumber or gas-fitter shall observe that a hard
wired carbon monoxide detector with an alarm and battery back-up is
installed on the floor level where the gas equipment is to be installed.
In addition, the installing plumber or gas-fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is
installed on each additional level of the dwelling, building or structure
served by the side wall horizontal vented gas fueled equipment. It shall
be the responsibility of the property owner to secure the services of
qualified licensed professionals for the installation of hard wired carbon
monoxide detectors.
In the event that the side wall horizontally vented gas fueled equipment
is installed in a crawl space or an attic, the hard wired carbon monoxide
detector with alarm and battery back-up may be installed on the next
adjacent floor level.
In the event that the requirements of this subdivision can not be met
at the time of completion of installation, the owner shall have a period
of thirty (30) days to comply with the above requirements; provided,
however, that during said thirty (30) day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
Exemptions
The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equipment Not Required
To Be Vented” in the most current edition of ANSI Z233.1 / NFPA 54
(In Canada CAN/CSA B149.1 - current edition) as adopted by the
Board; and
• Product Approved side wall horizontally vented gas fueled equipment
installed in a room or structure separate from the dwelling, building
or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented
gas equipment provides a venting system design or venting system com
ponents with the equipment, the instructions provided by the manufacturer
for installation of the equipment and the venting system shall include:
• Detailed instructions for the installation of the venting system design
or the venting system components; and
• A complete parts list for the venting system design or venting
system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally
vented gas fueled equipment does not provide the parts for venting the
flue gases, but identifies “special venting systems”, the following require
ments shall be satisfied by the manufacturer:
• The referenced “special venting system” instructions shall be included
with the appliance or equipment installation instructions; and
-
-
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance with the
above provisions shall comply with NFPA 720 and be ANSI/UL 2034
listed and IAS certified.
Signage
A metal or plastic identification plate shall be permanently mounted to
the exterior of the building at a minimum height of eight (8) feet above
grade directly in line with the exhaust vent terminal for the horizontally
vented gas fueled heating appliance or equipment. The sign shall read, in
print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY
BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.”
6
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
• The “special venting systems” shall be Product Approved by the
Board, and the instructions for that system shall include a parts list
and detailed installation instructions.
A copy of all installation instructions for all Product Approved side wall
horizontally vented gas fueled equipment, all venting instructions, all
parts lists for venting instructions, and/or all venting design instructions
shall remain with the appliance or equipment at the completion of the
installation.
• Installation and repair must be done by a plumber or gas fitter licensed
in the Commonwealth of Massachusetts.
• The flexible gas line connector used shall not exceed 36 inches (92
centimeters) in length.
• The individual manual shut-off must be a T-handle type valve.
Center
A
B
C
D
E
F
G
H
I
K
L
M
J
N
R
S
O
P
Q
3-Sided Surround Kit
4-Sided Surround Kit
FLUE
Ø 2-7/8
AIR INTAKE
Ø 2-7/8
SPECIFICATIONS: Shoreline™
Insert Dimensions Inches (millimeters)
A
Left front of unit to center line 13-1/8 (333)
B
Right front of unit to center line 17-1/4 (438)
C
Left rear of unit to center line 9 (229)
D
Right Rear Of Unit To Center Line 7-5/8 (194)
E
Center Of Air Intake To Center Line 6-3/4 (172)
F
Center Of Flue To Center Line 2 (51)
G
Insert Depth Into Fireplace 15-3/8 (391)
H
Air Intake Center From Front 12-7/8 (327)
I
Flue Center From Front Of Unit 14 (356)
J
Front Of Unit To Back Of Flue Collar 15-1/8 (384)
K
Unit Height At Front 22-3/8 (568)
L
Base Of Unit To Top Of Flue Collar 21 (533)
M
Base Of Unit To Intake Collar 7-7/8 (200)
N
O.D. Width, Small, 3-pc Flange 36-5/8 (930)
N
O.D. Width, Large, 3-pc Flange 41 (1041)
O
O.D. Height, Small, 3-pc Flange 25-7/8 (657)
O
O.D. Height, Large, 3-pc Flange 28 (711)
P
O.D. Width, Small, 4-pc Flange 36-5/8 (930)
P
O.D. Width, Large, 4-pc Flange 41 (1041)
Q
O.D. Height, Small, 4-pc Flange 29-3/16 (741)
Q
O.D. Height, Large, 4-pc Flange 33-1/2 (851)
R Glass Viewing Height 16-7/8 (429)
S Glass Viewing Width 26-5/8 (676)
Rear Insert Dimensions - Inches (millimeters)
Rear width of unit 16-5/8 (422)
Front Width of unit 30-3/8 (772)
Depth of unit (excluding Surround Kit) 15-3/8 (391)
Note: Due to Lennox’ ongoing commitment to quality , all specifications,
ratings and dimensions are subject to change without notice.
Front View
Side View
Top View
Front View
Figure 1
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7
A
B
C
D
E
F
G
H
I
C
L
MINIMUM CLEARANCES TO COMBUSTIBLES
These appliances can be installed in most fireplace configurations. If
installed close to an adjacent wall, ensure that the minimum clearances
to combustible surfaces are maintained. A local building inspector
should review your plans prior to installation.
Refer to Figures 2 through 4 for clearances to combustibles. Minimum
clearances
spacers/standoffs or surfaces to combustible construction
include any projections such as shelves, window sills, mantels,
etc. above the
appliance. Paint or lacquer used to finish the mantel must be heat resistant
in order to avoid discoloration.
Mantel - 12” Depth
Combustibles Trim or Mantel Depth of 8” or Less
Minimum Fireplace Dimensions
and Minimum Clearances
A Minimum front opening required 36 (914)
B Minimum height required 21-1/2 (546)
C Minimum rear width required 19-1/2 (495)
D Minimum fireplace depth required 16 (406)
E Clearance needed from bottom of insert to com-
bustibles or 8” mantel
F Clearance required from center of glass to com-
bustible material
G Minimum inches of hearth protection needed from
front of unit
H Vertical clearance needed under the bottom of the
insert for NO hearth protection
I Clearance needed from bottom of insert to 12”
mantel
Table 4
Refer to Figures 2 through 4
Refer to Table 4
Figure 2 - Existing Fireplace Minimum Dimensions
Hearth / Floor Protection Requirements
The hearth and/or floor protection must be a thermally rated hearth/floor
protector meeting or exceeding a thermal rating of k = .84 (or lower) or
r= 1.19 (or higher) with a listed thickness of 1" minimum. If an hearth
extension is used, check with the manufacturer for the listed thermal rating
of the hearth extension to ensure it meets the thermal requirements of k
= .84, r= 1.19, listed thickness 1". If a custom hearth or floor protection
is planned, see NFI (National Fireplace Institute) certification manuals
showing methods for calculating minimum thicknesses and approved
fireplace hearth/floor protection materials.
8
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
Inches
(millimeters)
35 (889)
30 (762)
12 (305)
8 (203)
38 (965)
Hearth Protection
Figure 3 - Minimum Clearances
Fireplace Firebox
Insert
G H
H dimension deter-
mines G minimum
0” 8”
1-1/2”
3” 6”
4-1/2”
6” 4”
7-1/2”
9” 2”
10-1/2”
12”
7”
5”
3”
1”
0”
H
Examples:
Hearths that are level with the base
of the insert require 12” minimum of
forward hearth protection.
Hearths that are elevated 8” minimum
above combustible floor require 0” of
forward hearth protection.
Figure 4 - Hearth Protection
Refer to Table 4
Hearth Protection
G
Combustible Floor
INSTALLATION
CAUTIONS
Fireplace Requirements
These heaters are designed to be installed into an existing masonry
fireplace (built to UBC 37 or ULC S628 standards) or factory built solid
fuel, wood burning fireplace (listed to UL 127 or ULC S610) only. All
exhaust gases must be vented outside the structure. Combustion air
is drawn from outside the structure. When installing in a factory built
fireplace, the fireplace grate must be removed and the damper must be
removed or secured open.
The insert is designed to fit into a fireplace with a minimum firebox
height of 21-1/2 inches (546 mm). To facilitate this the hood will need to
be removed and discarded
insert body). The air intake on the Shoreline™ is removable for easier
installation.
If the factory-built fireplace has no gas access hole(s) provided, an access
hole of 1-1/2 inches (38 mm) or less may be drilled through the lower
sides or bottom of the firebox in a proper workmanship like manner. This
access hole must be plugged with a non-combustible insulation after the
gas supply line has been installed. The installer must mechanically attach
the marking supplied with the gas fireplace insert to the inside of the firebox
of the fireplace into which the gas fireplace insert is installed.
IMPORTANT: When installing these appliances into a factory built fireplace
or heat-form, the air flow within and around the fireplace shall not be
altered by the installation of the insert (i.e. DO NOT BLOCK louvers or
cooling air inlet or outlet ports, circulating air chambers in a steel fireplace
liner or metal heat circulator).
(Note: the screws should be replaced in the
WARNING
THIS FIREPLACE HAS BEEN ALTERED TO
ACCOMMODATE A FIREPLACE INSERT AND
SHOULD BE INSPECTED BY A QUALIFIED
PERSON PRIOR TO RE-USE AS A
CONVENTIONAL FIREPLACE.
• The fireplace in which this gas insert is to be
installed must be thoroughly cleaned if it has
been used to burn wood or synthetic logs. Have
the chimney and all inside surfaces of the fireplace brushed and vacuumed so that no soot,
embers, or loose combustion deposits can be
drawn into the heat circulation blower and blown
into the living area.
• If any portion of the chimney system shows signs
of structural or mechanical weaknesses, such
as: cracks, leaky joints, corroded or warped
surfaces, the faulty portion must be repaired
or replaced prior to installing this appliance.
• The factory built firebox must accept the insert
without modification other than removing bolted
or screwed together pieces such as baffles /
smoke shelf / deflectors, ash lips, glass door,
screen or door tracks, log grates, refractory or
masonry lining and damper assemblies. Any
fireplace component, which is removed, must be
retained so they can be reinstalled to restore the
fireplace to its original operating condition. The
removal of any part must not alter the integrity
of the outer shell of the pre-engineered fireplace
cabinet in any way. Any parts removed must be
replaceable. If any components are removed
from (or altered) from the existing fireplace, a
Warning Label (see Figure 5) must be affixed
inside the fireplace firebox, so that it shall be
visible upon removal of the fireplace insert. Note:
RTV high temperature silicone is an approved
adhesive to affix the label.
Figure 5 - Fireplace Warning Label
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9
Venting Requirements
Approved Vent Systems:
Lennox Hearth Products Co-linear Chimney Liner Kit Recommended:
• The Flex Kit, Cat. No. H0909 includes one 35 feet flex liner and four
gear clamps.
• The Termination Kit, Cat. No. TKDVI includes the termination cap with two
co-linear collars for 3 inches (76 mm) flex attachments and flashing.
Secure Vent™ Co-Linear Chimney Liner Kit Recommended:
• Direct Vent Vertical Termination Kit (includes Vertical Termination
Cap gas/Connector, Flashing, Qty 2 of 25 feet (7.6 M) length of 3 inches
(76 mm) Aluminum Flex, Clamps and Sealant) #DV3FK25
• Direct Vent Vertical Termination Kit (includes Vertical Termination Cap/
Connector, Flashing, Qty 2 of 35 feet length of 3 inches Aluminum
Flex, Clamps and Sealant) #DV3FK35
Standard Simpson Dura-vent Co-linear Chimney Liner Kit recommended:
• Direct Vent Vertical Termination Cap #991
• Liner Termination Kit
(includes termination connector and flashing) #923GK
• 3" x 35 feet (76 mm x .91 M) Alum Flex #2280
Selkirk/Metalbestos Direct-Temp Co-Linear Chimney Liner Kit recom
mended
• Direct Vent Vertical Termination Cap #4DT-VC
• Liner Termination Kit
(includes termination connector and flashing) #4DT-CTB
• 3” x 35’ (76 mm x .91 M) Aluminum Flex #AF3-35L
Amerivent Direct Co-Linear Chimney Liner Kit recommended
• Direct Vent Vertical Termination Cap #4DVC
• Co-Linear Adaptor #4DCAT33
• Flashing #4DF or #5DF
• 3” x 35’ Aluminum Flex #3AFL-35
-
Positive Flue Connection (acceptable methods for sealing chimney throat)
Masonry and Factory Built Fireplaces
A qualified installer should evaluate the existing fireplace to determine the
best method for achieving a positive flue connection between the vent and
intake liners and the chimney. One method is to secure a noncombus
tible seal-off plate (i.e. 22-gage sheet steel) in the fireplace throat using
masonry screws. Other acceptable methods include packing unfaced
fiberglass insulation around the liners. Whichever “seal off” method is
used must effectively seal the area to prevent room air passage to the
chimney of the fireplace.
The existing fireplace chimneys may take
various contours which the flexible liners will
accommodate. However, keep the flexible liner
as STRAIGHT as possible, avoid unnecessary
bending.
Vertical Cap
Termination
Connector
The standard cap
in Termination Kit,
TKDVI, is a high
wind cap
Liner Requirements:
Use 3" (76 mm) diameter listed gas
vent liner (UL1777 ONLY) for the
EXHAUST
Use 3" (76 mm) diameter listed
liner (UL 181 or UL1777) for the
AIR INTAKE.
Vertical Height Min. = 10 ft. (3.05 M)
Vertical height Max. = 35 ft. (10.67 M)
Exhaust
Intake
-
Exhaust 3" (75mm) UL
1777. A full length liner
is required from the
exhaust outlet on appliance to center collar of
termination cap.
Exhaust
Air Inlet
Air Inlet Liner (for combustion air) When
terminating the air inlet liner at this point, a
positive flue connection is required (to ensure
combustion air is drawn down the chimney
only).
The outside air inlet does not
require a full reline (if intake
liner is terminated in chimney
and a positive flue connection
is achieved as specified).
Air Inlet
Masonry and Factory Built Fireplaces
Figure 6a - Terminating Air Inlet in Chimney
Existing Fireplace Flue
(chimney)
Positive Flue Connection (sealing
fireplace throat
using a noncombustible seal-off plate
or insulation).
The flexible vent pipe
must NOT be allowed to
sag behind insert or in
fireplace flue.
Combustion Air Intake
Make sure that both liners will pass through existing damper area. Remove
or lock damper to allow the passage of the flexible liners. If the damper
will not allow the passage of both liners, DO NOT PROCEED FURTHER.
(If fireplace is masonry) Consult a local mason for removal of the damper
without risk of structural damage or leakage (if the fireplace is factory
built) The appliance may NOT be installed into the fireplace.
Figure 6b
WARNING
Do not substitute the heat-rated flex liner (UL1777) for the
exhaust with any other type liner or a fire may result causing property damage, personal injury or loss of life.
10
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
Vertical Venting
DETAIL B
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
The vent pipes must be connected to the proper collars on the unit and
the exhaust vent pipe must be connected to the termination cap or the
unit will not operate. The combustion air vent pipe can be connected to
the termination cap (see
(see
Figure 6a). The bottom opening of the chimney must be sealed
Figure 6b) or it can terminate inside the chimney
around the vent pipes if the combustion air vent is not connected to the
termination cap. Use unfaced fiberglass insulation to seal around the vent
pipes or a positive flue connection using a seal-off plate. The insulation
may give off an odor during the first hour of operation.
NOTES:
The minimum vertical rise (exhaust vent) is 10 feet (3.05 M) and the
maximum vertical rise is 35 feet (10.67 M). These dimensions are
measured from the flue collar of the unit to the end of the vent pipe,
The fireplace and fireplace chimney must be clean and in good working
order and constructed of non-combustible materials. Inspect chimney
clean-outs for proper fit and seal.
See Table 5 for the minimum vertical termination height requirements.
Vertical Termination Height Minimum
(Factory Built and Masonry Fireplaces)
The vent/air intake termination clearances above the high side of an
angled roof is as follows:
Feet (meters)
8 (2.4)
7 (2.1)
6 (1.8)
5 (1.5)
4 (1.2)
3 (0.9)
2 (0.6)
1 (0.3)
0 (0.0)
FRONT
LEVELING
LEGS
Figure 7
Front leveling legs
See
Detail B
DETAIL B
Right front leveling leg
Use open end 9/16”
wrench to adjust height
up or down
6/12
Roof Pitch
8/12
10/12
Table 5
2/12
4/12
Insert Leveling
At each front and rear corner of the insert is an adjustable leg provided
to level the insert should the hearth of the fireplace be uneven. To adjust
the legs in the rear, loosen the two 5/32” allen head screws, move the leg
to the desired height, and then tighten the screws. Repeat these steps
for each adjusting leg. To adjust the legs in the front use a 9/16” open
end wrench. See
Figures 7 and 8.
14/12
12/12
16/12
REAR
LEVELING
LEGS
Figure 8
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Rear leveling legs
See
Detail C
DETAIL C
Use 5/32 allen wrench to loosen
and adjust bracket up or down,
tighten when at right height
11
SHORELINE™ DOOR ASSEMBLY INSTALLATION OR REMOVAL
INSTRUCTIONS
Tools Needed: No tools are needed
Cat. No. Description
H5746 Shoreline Door Assembly
Shoreline Door Kit - Packaging List
Models SHR33 & SHR40
Quantity Description
1
Table 6 - (refer to Figure 9)
Shoreline Door Assembly
(Figure 9)
Note: The Shoreline insert comes with the door already on the
unit. Just reverse the steps here to remove the door to access
the burner area.
Figure 11
3. Pull the louvers out to the farthest point and then lift up. Push door
against the face of the insert. Drop the louvers down and let the
springs pull the three latches into the three slots located on the top
of the insert. See
Figure 12.
Figure 9
1. Locate three tabs on the bottom of the door. These tabs will go into
the tab slots along the bottom of insert. See Figure 10.
Tab
Figure 10
2. Drop the door into the three tab slots on the bottom of the insert as
shown in Figure 11. The door should be at a 25 degree angle to the
front of the insert to be able to place the door correctly.
Figure 12
4. Figure 13 shows the insert with the door in place.
Figure 13
12
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
SHORELINE™ REFRACTORY BRICK INSTALLATION INSTRUCTIONS
Tools Needed: No tools are needed
Cat. No. Model Description
75383 SHR-BRICK-STD Brick Panel Set, Standard
75384 SHR-BRICK-RED Brick Panel Set, Red
75391 SHR-BRICK-ARCHSTONE Brick Panel Set, Architectural (shown)
Refractory Brick Panel Kits - Packaging List
Models SHR33 & SHR40
Quantity Description
2 Front Bottom Panels - Left ( A ), Right ( B )
1 Rear Panel (C)
1 Left Side Panel (D)
1 Right Side Panel (E)
1 Top Panel (F )
Table 7 - (refer to Figure 14)
IMPORTANT NOTE: A refractory brick panel kit is required for proper
operation (sold separately). Never operate this appliance without
all the refractory brick panels properly installed.
Figure 14
C
2. Next place the rear panel (C). It will set on the bracket mounted to the
blower mounting plate on the back of the firebox. See Figure 16.
C
Figure 16
3. Position and slide the side panels against the rear panel. Make sure
panels are behind brackets to hold them in at the top. The side panels
will hold the rear brick panel against the back of the firebox. See Figure
17.
DE
F
A
B
CAUTION
Before you install the refractory brick panels and log
set, the insert should be installed in the fireplace, the
venting attached, the gas line connected and tested
for leaks and the initial burner operation checked.
To Install Panels:
1. Start with the front bottom panels (A and B). Set them in place with
detail side up as shown. See Figure 15.
D E
Figure 17
4. Slide the top panel in place with the detailed side down. Make sure
panel is positioned all way back and resting on side panels. Top panel
should be flush in front with the side panels. See Figure 18.
F
Figure 15
A
B
Figure 18
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
13
SHORELINE™ LOG SET INSTALLATION INSTRUCTIONS
CAUTIONS
Tools Needed: No tools are needed
Cat. No. Description
H5747 5-Piece Ceramic Log Set
Log Set - Packaging List
Models SHR33 & SHR40
Quantity Description
1 Rear Log (A)
1 Center Log (B)
1 Left Log (C)
1 Right Log (D)
1 Front Log (E)
1 Bag of Glowing Embers (F)
1 Bag of Decorative Lava Rock (G)
Table 8 - (refer to Figure 19)
G
A
• If logs are not installed according to the log
installation instructions, flame impingement
and improper combustion could occur and result
in soot and/or excessive production of carbon
monoxide (CO), a colorless, orderless, toxic
gas.
• The size and position of the log set is critical
to achieve a safe, reliable and attractive flame
pattern. Any attempt to use a different log set
in the fireplace will void the warranty and will
result in incomplete combustion, sooting, and
poor flame quality.
To Install Log Set:
1. Open the box and carefully remove and identify the different items.
Start with the rear log (A). Set it down on the log supports located
on the left rear of firebox. See
Log supports
Figure 21.
F
Figure 19
B
C
A
D
E
Figure 21
A
C
B
D
E
14
Figure 20
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
2. Separate the glowing embers (F) into quarter size pieces and place
along ports on burner pan. DO NOT cover burner secondary holes
on burner pan. The pattern for the glowing embers should be similar
to what is shown in Figure 22.
F
Glowing Embers
Separate into Quarter
Size (separate) Pieces
4. Place left log (C) on pin in back. Push log against left side of refractory
in front. See
Figure 24.
pin
C
Figure 24
5. Locate groove in center log (B), and place the top of the right log
(D) in groove with the bottom end of the log resting against the right
refractory panel. See Figure 25.
Groove for log (D)
Bag of Glowing
Embers (rockwool)
Figure 22
3. Place center log (B) on supports towards bottom left and top right of
log (B). See Figure 23.
B
Figure 23
D
Figure 25
6. Place the front log (E) as shown in
ports are covered. Place the decorative lava rock around logs as
desired, again making sure there are no ports or holes covered.
Figure 26, making sure no burner
Figure 26
7. Figure 26 shows the complete set of ceramic logs in the correct locations.
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
E
15
SHORELINE™ SURROUND ASSEMBLY INSTALLATION
Tools Needed: No tools are needed
One of the following surround kits is required (Purchased separately).
Surround Kits
Models SHR33 & SHR40
Part/Cat. # Description Dimensions
75387 Small 3-sided Flange 36-5/8”W x 25-7/8”H
75385 Small 4-sided Flange 36-5/8”W x 29-3/16”H
75388 Large 3-sided Flange 41”W x 28”H
75386 Large 4-sided Flange 41”W x 33-1/2”H
Table 9
Note: Install surround with insert positioned in the fireplace, but a
few inches in front of its final location.
Hook A
Figure 29
2 Slide the insert into its final location in the fireplace. In case of uneven
wall surface open the right surround access door and make any
adjustments needed to ensure there is enough clearance to open the
access door (see
Page 17).
Figure 27
To Install Surround Panels:
1. Hang the surround on hooks attached to insert (labeled A and B).
Make sure the surround is seated firmly on the hooks. See Figures
28 and 29.
Hook A
Hook B
Figure 28
Figure 30
Important Note: The trim panels or surrounds must not seal ventilation
openings on the appliance.
16
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
SURROUND BALL SCREW MOUNT ADJUSTMENT
Tools Needed:
7/16” wrench
Flat End Screwdriver
Adjustment Procedure:
C
Step 1 Open the surround access door. Inspect the tension or lack of
tension while opening the door to determine if it should open
easier or tighter.
Step 2 With the access door open you will see the ball screw latch as
shown in Pictures A and B. Using a 7/16” wrench, loosen the
jam nut on the ball screw assembly as shown in Picture F.
Step 3 Once this jam nut is loose you can then adjust the ball screw for
more or less tension using your hand
a screwdriver as seen in
clockwise, as you are looking at it, will give you more tension
and turning the screw clockwise will give you less tension.
Step 4 You can then test close the surround access door to ensure it
has proper tension. Readjust if needed.
Step 5 Once proper tension is achieved, hold the ball screw with either
your hand or a flat screwdriver, then using a 7/16” wrench
tighten the jam, counter-clockwise (SNUG ONLY, DO NOT
OVERTIGHTEN).
Picture D. Turning the screw counter-
Picture E or the flat end of
A
Ball Screw
Latch
Ball Screw
Latch
Ball Screw
Jam Nut
D
E
Jam Nut
B
Ball Screw
Latch
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
Jam Nut
F
17
GAS LINE INSTALLATION
We recommend that a qualified individual such as a plumber or gas fitter be
used to correctly size and route the gas supply line to the appliance. Installing
a gas supply line from the fuel supply to the appliance involves numerous
considerations of materials, protection, sizing, locations, controls, pressure,
sediment, and more. Certainly no one unfamiliar and unqualified should attempt
sizing or installing gas piping. Never use galvanized or plastic pipe.
The gas supply line should be plumbed from the fuel source to the area
where the appliance is to be installed per requirements outlined in NFPA
54 - latest edition (USA) or CAN/CSA B149.1 - latest edition (Canada)
and per local codes.
The insert comes with an 8 inch (203 mm) nipple attached to the supply
side of the gas valve. After connecting the gas line, all joints in the line
and connections at the valve should be checked for leaks using a gas
leak test solution before final positioning of the unit.
Gas Pressure Requirements
It is important to check the gas pressure during the initial installation
of the insert and ensure there are no operating problems. This insert
will not function properly unless the required gas pressure is supplied.
Tables 10 and 11 show the units' gas pressure requirements for
these appliances.
Inlet Gas Supply Pressure
Fuel # Minimum Maximum Desired
Natural
Gas
Propane
5" WC/po. C.E
(1.25 kPa)
10.5" WC/po. C.E
(2.61 kPa)
10.5" WC/po. C.E
(2.61 kPa)
13.0" WC/po. C.E
(3.23 kPa)
7" WC/po. C.E
(1.74 kPa)
11" WC/po. C.E
(2.74 kPa)
Table 10
Manifold Gas Supply Pressure
Fuel # Low High
Natural Gas
Propane
(Lo) 1.3" WC/po. C.E
(.32 kPa)
(Lo) 5.4" WC/po. C.E
(1.35 kPa)
(Hi) 3.5" WC/po. C.E
(.87 kPa)
(Hi) 10.0" WC/po. C.E
(2.49 kPa)
Table 11
Two pressure taps are provided on the insert's valve to check gas pres
sures (see
on/off/pilot knob. The top tap is the inlet (supply) pressure side. To check
inlet pressure (with the fireplace insert burning), insert a small regular
screwdriver into the tap and turn a half turn counterclockwise. Cover the
tap with the line from a manometer and check the pressure. Close the tap
gently but securely after completing the check. The manifold (outlet) tap
is below the inlet tap. To check manifold pressure (with the insert burning
at the high burn setting) insert a small phillips screwdriver into the tap
and turn a half turn counterclockwise. Cover the tap with the line from
the manometer and check the pressure. Again, close the tap gently but
securely after completing the check. Check the taps for gas leaks with a
gas leak test solution and retighten if necessary.
If the pressure is too low, make sure the gas supply line is large enough,
the supply regulator is properly adjusted, and the total gas load for the
residence does not exceed the amount supplied.
IMPORTANT NOTE: If propane is used, be aware that if the tank size is too
small (i.e. under 100-lbs, if this is the only gas appliance in the dwelling.
Ref. NPFA 58), there may be loss of pressure, resulting in insufficient fuel
delivery (which can result in sooting or other malfunctions). Any damage
resulting from an improper installation, such as this, is not covered under
the limited warranty.
Figure 37 on Page 22). The taps are located to the left of the
These appliances and their individual shut-off valves must be discon-
nected from the gas supply piping system during any pressure testing
of that system at pressures
greater than 1/2 psig (3.5 kPa).
These appliances must be isolated from the gas supply piping system
(by closing their individual manual shut-off valve) during any pressure
testing of the gas supply piping system at test pressures equal to or
less than 1/2 psig (3.5 kPa).
-
LP and Natural Gas Supplies
Your Shoreline™ can be operated with either natural gas or liquid
propane (LP). It is shipped from the factory for use with only natural
gas. The fireplace insert must always be operated with the same gas as
specified on the label unless converted by a qualified service technician
as per this manual.
Also check the orifice size on the label located below the Shoreline insert.
It must be the correct size for the fuel and altitude.
OPERATING INSTRUCTIONS
Pre-Lighting Checklist
Be sure to check these items before the initial lighting of the insert:
_____ The insert gas label corresponds to the gas supply available
- that is "natural gas" for natural gas or "LP gas" for LP gas.
_____ Gas pressure has been checked carefully.
_____ All gas fittings have been checked for leaks.
_____ All clearances to combustibles have been met.
_____ All combustible materials have been removed from the area
_____ All vented areas of the insert face are unobstructed.
_____ House is ventilated to clear initial curing odor.
_____ All packaging materials have been removed from the fire
_____ While insert is cool, fingerprints or other marks should be
_____ Brick panels and log set have been installed.
_____ The glass door is in place and is properly sealed.
in front of the insert.
box.
cleaned from any surfaces with a soft cloth. Marks left on these
surfaces may become etched into the finish if not removed
prior to burning the unit.
-
18
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
CAUTION
Your Shoreline™ gas appliance must always be
operated with glass door in place.
Lighting Instructions
STOP! Read the safety information on the front cover of the manual
before proceeding.
1. Open the right side access door. Ensure the gas supply shut-off cocks are
open and ON/OFF Rocker Switch is “OFF”. If equipped with a thermostat,
set it to the lowest setting.
2. Turn off all electrical power to the appliance.
3. Push in the gas control knob slightly and turn clockwise to “OFF”.
NOTE: The knob cannot be turned from “PILOT” to “OFF” unless the knob
is pushed in slightly. Do not force.
4. Wait five (5) minutes to clear out any gas. If you smell gas, STOP! Follow
instructions on the front cover of this manual. If you do not smell gas
continue.
5. Locate the pilot assembly by looking at the rear center of the burner,
behind the large center log. A blue flame will be seen when the pilot is
lit.
6. Turn the gas control knob counterclockwise to the “PILOT” posi
tion.
7. Push the knob all the way in and hold in that position. Immediately light
the pilot by pressing the igniter button several times until pilot is lit.
Continue to hold the knob in for about 30 seconds after the pilot is lit.
Release knob and it will pop back out. Pilot should remain lit. If it goes
out, repeat steps 4-8 holding knob in an additional 15 seconds after pilot
is lit.
• If knob does not pop out when released, stop and immediately call
your service technician or gas supplier.
• If the pilot will not stay lit after several tries, turn the gas control knob
to “OFF” and call your service technician or your gas supplier.
8. After pilot is lit, turn gas control counterclockwise to “ON”. Knob
can only be turned “ON” if the knob has popped out.
9. To turn burner on, turn “ON/OFF” rocker switch to “ON” or set the ther
mostat to the desired temperature above room temperature.
10. Adjust the flame height (and heat output) by turning the flame height
knob clockwise for reduced flame and counterclockwise
for full flame.
11. Set the blower to the desired air flow after it turns on when the appliance
reaches operating temperature.
Piezo Igniter
Blower Speed
Control (rheostat)
Figure 31 - Gas Controls
ON/OFF
Switch
Gas Control Knob
(Pilot / On / Off)
Flame Height
Control Knob
(Hi/Lo)
Pilot Hood
Thermopile
Figure 32 - Pilot Assembly
Igniter (electrode)
Thermocouple
Pilot Assembly
To Turn Off Gas To Appliance
1. Turn off the “ON/OFF” rocker switch and/or thermostat (if installed).
2. Turn off electric power to the appliance if service is to be performed.
3. Turn gas control knob clockwise to “OFF”. Do not force.
This appliance needs fresh air for safe operation and must be installed
so there are provisions for adequate combustion and ventilation air. See
-
Installation and Operation Manual accompanying appliance.
Operation of this appliance when not connected to a properly installed and
maintained venting system can result in carbon monoxide (CO) poisoning and
possible death.
Shutdown Procedure
1. To turn off the burner, switch the rocker switch to “OFF” or adjust the
thermostat to a setting below room temperature (if installed). The
pilot will remain lit for future burner ignition.
For complete shutdown: See “To Turn Off Gas To Appliance” above.
-
WARNINGS
• Improper installation, adjustment, alteration,
service or maintenance can cause injury or
property damage. For assistance or additional
information, consult a qualified installer, service
agency or your gas supplier.
• Operation of this appliance when not connected
to a properly installed and maintained venting
system can result in carbon monoxide (CO)
poisoning and possible death.
• Carbon monoxide poisoning – early signs of
carbon monoxide poisoning resemble the flu
with headaches, dizziness, or nausea. If you
have these signs, get fresh air at once! Have the
heater inspected by a qualified service technician. Some people are more affected by carbon
monoxide than others. These include pregnant
women, people with heart or lung disease or
anemia, those under the influence of alcohol,
and those at high altitudes.
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
19
Flame Appearance and Sooting
Your Shoreline™ fireplace insert is designed for maximum heating
efficiency. Therefore, upon lighting of the main burner the flames will be
semi-transparent or “bluish.” After 10-20 minutes of operation the logs
will heat up and the flames will become a yellow/orange color. If after
20 minutes the flame stays lowered blue, or if the flame is orange with
evidence of sooting (black tip), the air shutter may require adjustment.
Adjusting the insert to cause the flames to turn orange sooner may result
in poor combustion, sooting, and a hazardous situation. See
and 34 showing proper flame appearance.
Sooting is indicated by black puffs developing at the tips of very long
orange flames. Sooting results in black deposits forming on the logs,
appliance inside surfaces and on exterior surfaces adjacent to the vent
termination. Sooting is caused by incomplete combustion in the flames
and lack of combustion air entering the air shutter opening. To achieve
a warm yellow to orange flame that does not soot, the shutter opening
must be adjusted between these two extremes.
Soot at
Flame Tip
Dark Orange
Flame
No Blue Flame
Center
Soot above
Flame Tip
Ports on Pan
Burner Assembly
No Soot at
Flame Tip
Semi-Transparent
Yellow Flame
Blue Flame
Center
Figures 33
CAUTIONS
• Carbon will be produced if the air shutter is
closed too much. Any damage due to carboning
resulting from improperly setting the air shutter
is not covered under the warranty.
• The air shutter control arm and nearby appliance surfaces are hot. Exercise caution to avoid
injury while adjusting flame appearance.
• The air shutter should never be set so as to make
the tips of the flames sooty or create sooting on
the viewing glass, logs, or heat exchanger. If
soot begins to form after burning, the air shutter
should be opened gradually until the sooting
condition stops. Gas quality and gas pressure
may vary, which can affect the burning characteristics of the insert.
IMPROPERLY
BURNING FLAME
Figure 33 - Burner Flame Appearance
Figure 34 - Proper Burner Flame Appearance
PROPERLY
BURNING FLAME
Air Shutter Adjustment
The Shoreline has an air shutter control lever located below the front
door, left of the center point of the gas insert. The lever is linked to the
primary air shutter on the main burner. The air shutter regulates the
amount of primary air the burner receives and therefore how clean the
insert burns. The air shutter should only be adjusted by a qualified gas
technician. The insert should burn for about 15 minutes with the logs
installed before adjusting the air shutter. More air will result in shorter
flames and less color, less air will result in bigger flames and more color.
To adjust the air shutter, move the slide adjustment from side to side
(see
Figure 35). Moving the air shutter lever to the right opens the air
shutter (more air). Moving the air shutter lever to the left closes the air
shutter (less primary air).
Shutter Adjuster
See DETAIL A
Moving bracket to the right will open shutter, to the left will close shutter.
CLOSE
Shutter Adjuster
DETAIL A
Figure 35 - Air Shutter Adjustment
OPEN
20
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
Burn-In Period
This Shoreline™ insert has been painted with a high temperature metallic black stove paint. It leaves the factory dry to the touch, but finishes
curing as the fireplace insert is used. Fire the fireplace insert four suc
cessive times for ten minutes each time with a five minute cool down
between each firing to cure the paint and burn off lubricants used in the
manufacturing process. Ventilate the house during these first firings as
the paint gives off an unpleasant odor. It is recommended that persons
sensitive to an imbalance in the indoor air quality avoid the area where
the fireplace insert is located during the curing process.
blower during Burn-In period.
Do not turn on
WARNING
The power cord must be plugged directly into a prop-
-
erly grounded, 120 Volt, 60 Hz, 3-prong receptacle
electrical outlet. Do not cut or remove the grounding prong from this plug. It must be routed to avoid
contact. Do not route power cord under or in front
of appliance.
IMPORTANT
Keep your house well ventilated during the curing
process. The odor and haze emitted by the curing
process can be quite noticeable and may set off a
smoke detector.
Quiet Operation
As the Shoreline is burning, a number of normal operational sounds may
be heard. The flow of gas through the gas valve and orifice may make a
rushing or whistling noise. If this noise is objectionable, it can be reduced
by turning down the flame. Turning down the flame can reduce total heat
output by more than 30%. When the blower turns on, the sound of rushing
air may be heard. The blower sounds may be reduced by adjusting the
speed control rheostat (see
be heard as the gas valve or blower switch turn on and off.
Electrical Requirements
This gas insert operates without an outside power source, however the
blower requires a 120-Volt electrical service outlet. This appliance, when
installed, must be electrically grounded in accordance with local codes,
or in the absence of local codes, the National Electrical Code ANSI/NFPA
70 - latest edition. In Canada, the current CSA C22-1 Canadian Electrical Code - latest edition. (
thermostat and ON/OFF switch information).
Figure 31). Also, a slight clicking sound may
See Shoreline Main Burner Operation for
CAUTION
Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper
and dangerous appliance operation. See Figures
36 and 37.
Blower Operation
Your Shoreline gas insert comes equipped with a 150 CFM blower with
a variable speed control and an automatic temperature activated On/Off
snap switch.
1. Plug the blower power cord into a grounded (three-prong) outlet.
Read Warning above.
2. After the fireplace insert warms up, the blower will turn on if the speed
control (located at the right below the firebox) is left in the "ON" posi
tion. The blower will not operate until the fireplace insert is warm.
3. Once the blower turns on, turn the knob to the desired speed. No
further adjustment is necessary.
4. If you do not wish to have the blower on, turn the knob counterclock
wise until it clicks into the "OFF" position.
-
-
FEMALE SPADE 1/4”
MALE SPADE 1/4”
FEMALE SPADE 1/4”
Figure 36 - Blower Wiring Diagram
BLACK
WHITE
BLACK
WHITE
BLACK
BLOWER
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
GREEN/GROUND
BLOWER SNAP DISC
FEMALE SPADE 1/4”
MALE SPADE 1-4”
FEMALE
SPADE 1/4”
BLOWER RHEOSTAT
POWER CORD
WHITE
BLACK
MALE SPADE
1/4”
WHITE
PLUG INTO 120 VAC
60 HZ GROUNDED
OUTLET
BLACK
21
Shoreline™ Main Burner Operation
PILOT
OFF
ON
HI
LO
PILOT
PILOT
OFF
ON
HI
LO
PILOT
TPTH
TP TH
1
2
3
Your Shoreline fireplace insert comes with an “ON/OFF” rocker switch
used to turn the burner on and off while the pilot is on. The rocker switch
is located in the control panel above the blower rheostat switch and to the
left of the igniter. This is all located behind the right side surround.
A wall-mounted switch, a millivolt wall thermostat, or a remote control,
can be used to supplement the rocker switch. The gas valve is powered
by millivolts generated by the pilot assembly. This millivolt system is very
sensitive to electrical resistance, therefore, make sure all connections are
tight, clean, and free from corrosion. Do not splice any millivolt wires.
Table 12 to determine the proper gage of wire for the thermostat
Consult
or wall switch connections. This chart refers to the total length of the wire
(out to the switch and back). The thermostat must be a millivolt type.
A 24-volt furnace thermostat will not work. Never hook up household
current - 120 Volts - to the millivolt system. It is not recommended to
hook up any more than two switches to the fireplace insert (for example
a rocker switch and a wall thermostat). Additional switches may affect
the system resistance and increase the chance of the burner not igniting.
Follow the instructions included with the thermostat or remote control
for wiring.
The thermostat, remote control, and rocker switch will turn the burner
on and off independently. Be sure to set the rocker switch to the “OFF”
position when using the thermostat or remote control and set the ther
mostat or remote control to the lowest temperature when you wish to
use the rocker switch only, otherwise one may override the other. If a
remote thermostat is to be used with the insert, do not place the receiver
under the firebox.
Care should be taken to ensure any installed wires from thermostat do
not come in contact with the hot surfaces of the firebox.
Thermostat Wire
Wire Size Maximum Length
12 Gage
100 Feet
14 Gage 64 Feet
16 Gage 40 Feet
18 Gage 25 Feet
20 Gage
16 Feet
Table 12
Millivolt Control System
This Shoreline fireplace insert operates on a millivolt control system.
As such, no additional power supply is needed for the Shoreline insert
to heat. The pilot assembly contains a thermocouple, that when heated
by the pilot flame, generates electricity (millivolts- mV=1/1000 of a volt)
which opens a valve allowing gas to flow to the pilot assembly. The
pilot assembly also contains a thermopile, that when heated by the pilot
flame, generates electricity that flows to terminal #1 (labeled TH/TP)
on the gas valve. When the electricity is conducted from terminal #1
through the on/off switch, thermostat, or receiver of the remote control
to terminal #3 (labeled TH) on the gas valve, the main burner will ignite.
Figures 37 and 38.
See
DETAIL A
Refer to Figure 37
Gas Valve
IMPORTANT NOTE: If a wall thermostat is to be installed, install the
thermostat per the manufacturers instructions, provided with the thermostat. Failure to follow manufacturers instructions could result in a
malfunction. Pay special attention to the thermostat location requirements. If the location requirements are not adhered to the appliance,
erratic operation or failure may occur. Do not mount the thermostat
where it may be affected by:
• Radiant heat from the stove, fireplaces, sun or other heat
sources.
• Drafts or dead spots behind doors or in corners.
• Hot or cold air from ducts.
Thermopile
Pilot Assembly
Pilot Hood
Igniter (sparker)
Thermocouple
Pilot Tube
Inlet Pressure Tap
Manifold Pressure Tap
To Thermopile
Figure 38
Gas Valve
To optional
remote or
thermostat
To ON/OFF
Switch
Gas Inlet
Pilot/On/Off Gas
Control Knob
Flame Height (HI/LO)
Pilot Adjustment Screw
Detail A - See
Figure 38
22
Piezo Igniter
Figure 37 Millivolt Wiring Diagram
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
ON/OFF switch or thermostat Connect to terminal 1 on gas valve
ON/OFF switch or thermostat - Connect to terminal
3 on gas valve
ON/OFF Switch
(Burner)
MAINTENANCE AND SERVICING
WARNINGS
1/8" Min.
(3 mm)
Thermocouple
Igniter Rod
Hood
• Turn off gas and electrical power before servicing the appliance.
• Do not attempt to touch the front enclosure glass
with your hands while the fireplace is in use.
• Any safety guard or screen removed for servicing
the appliance must be replaced prior to operating the appliance.
CAUTION
Wear gloves and safety glasses for protection
while doing required maintenance.
IMPORTANT
Always verify proper operation after servicing.
Maintenance Checklist
The following should only be performed by a qualified service technician.
1. Annual inspection should be made and the following checks
performed:
Pilot
Nozzels
Figure 39 - Proper Pilot Flame Appearance
Check
Test
A Complete
B Thermopile
C System
Table 13
To
Test
System
Output
Resistance
Connect
Meter
Leads to
Terminals
2 & 3 Closed 100 MV
1 & 2 Open Greater Than
2 & 3 Closed 2.5 Ohms
Glass Maintenance
3/8" Min.
(9 mm)
Thermopile
Thermostat
Connects
Meter Read-
ing
Should Be
or More
325 MV
p When unit is cool, remove glass and inspect burner for dirt, soot,
and lint accumulations, and remove if necessary. If excessive soot
accumulation is present on burner, have a qualified service technician
adjust the burner for proper combustion.
p Clean inside of glass with gas fireplace glass cleaner. NEVER attempt
to remove or clean the glass when the unit is hot.
p Check the hot air outlet vents for lint or other accumulations. Never
block or restrict vent openings, obstruct flow of ventilation air, or use
vents other than Lennox Hearth Products products.
p Check that the chimney and its outlet are open and free of soot, block-
age, or debris.
p Check gaskets once a year. Gaskets must be tight. Replace if neces-
sary.
p Inspect the pilot system for proper flame (see Figure 39). NEVER
ADJUST THE PILOT until after the gas pressure has been checked
and the supply lines have been completely bled (this may take an hour
or more when bleeding through the pilot). All pilots are checked and
burned at the factory prior to shipment. The pilot adjustment screw
is located below the ON/OFF/PILOT control knob. Remove the pilot
adjusting cover with a flat-bladed screwdriver to access the pilot
adjusting screw. Adjust the pilot screw to properly size the flames.
The flames should directly contact the thermopile and extend across
the main burner ports. Be careful not to back the screw out of its
threads. Replace the cover and check for gas leaks using a gas leak
test solution.
p Check that the area around the insert is kept clear and is free of
combustible materials, gasoline, and other flammable vapors and
liquids.
p Check the millivolt system as per Table 13.
WARNING
• Do not operate appliance with the glass panel
removed, cracked, or broken. Do not remove
glass door while the insert is hot. Replacement
of the glass door should be done by a qualified
service technician.
• Handle glass door with extreme care! The glass
door assembly is susceptible to damage. Do not
scratch while handling or while reinstalling.
IMPORTANT
Do not use abrasive cleaners on glass. Never clean
the glass when it is hot.
2. The viewing glass should be cleaned periodically (see Glass
Maintenance).
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
23
Glass Maintenance (continued)
Cleaning: Note: Clean glass after first two weeks of operation (after
Burn-In period is over).
The viewing glass should be cleaned periodically to remove any build-ups
caused from the following:
• During start-up, it is normal for condensation to form on the inside
of the glass (this condensation and fog will usually disappear in a few
minutes). This can cause lint, dust and other airborne particles to cling
to the glass surface.
• Initial curing of the high temperature paint and burning off of lubricants
used in the manufacturing process may result in a film on the glass.
• A white coating may form on the glass as a result of impurities and minerals
in the fuel.
It is recommended that the glass be cleaned two or three times during
each heating season, depending on the circumstances present.
Use one of the following to clean glass:
• Non-ammonia based household cleaner
• 50%-50% mix of white vinegar and water
• gas stove glass cleaner
Replacement: The glass in the insert door cannot be replaced separately.
Should the glass be damaged, the entire glass, gasket, and metal frame
assembly must be replaced as a unit. This replacement glass assembly
is available from your Lennox Hearth Products dealer. The glass is neoceramic and alternative types must not be used.
Door Removal
Small Area Paint Touch-up
The finish of the insert body and surround is a high-temperature stove
paint. Only use factory supplied high-temperature paint for touch-ups,
cat. no. 70K99.
Do not attempt to repaint the insert until the finish is completely cured
Burn-In Period on Page 21). If the surface later becomes stained or
(see
marred, it may be lightly sanded and touched up with spray paint.
Paint is available at your local authorized Lennox Hearth Products dealer.
Never attempt to paint a hot insert.
Inspect Wiring
Inspect and clean all wire connections. Ensure that there is no melting
or damage. Inspection should include
• Terminals at the valve
• On/Off switch
• Wall thermostat, remote control, or wall switch
kit (optional parts)
:
Refer to wiring diagrams on Pages 21 and 22.
Fuel and BTU Conversion
Converting your Shoreline™ gas insert between natural gas (40,00033,000 BTU’s) and LP (37,500-33,000 BTU’s) can be accomplished by
installing a conversion kit (valve regulator just for fuel conversion and
burner orifice). Only a qualified service technician should perform the
conversion.
CAUTION
Do not slam or strike glass door or damage may
occur.
Do not remove the glass door while the insert is hot. To remove the glass
door, pull forward and up on the top latches. Lift the glass door up and
off the lower spring latch. Be careful not to damage or scratch the glass
while handling. To reinstall the glass, reverse the removal steps. Do not
operate the insert with the glass removed.
Blower Removal
CAUTION: Label all wires prior to disconnection when servicing
controls. Wiring errors can cause improper and dangerous operation.
.25
IMPORTANT: Verify proper operation after servicing (see the blower
wiring diagram In Figure 36 on Page 21).
1. Unplug the power supply cord from the electrical outlet prior to removing the blower. The blower can be accessed through the back wall of
the firebox.
2. Remove the insert face, glass door, log set, and brick panels. All of
these items are fragile so handle them with care.
3. Next, remove the nine allen head screws around the outside of the
panel fastened to the back wall of the firebox.
4. Rotate the top of this panel toward the front, remove the two wires
connected to the blower, and then lift the panel with the blower attached
out of the firebox.
Fuel Conversion Kits
Please see instructions provided with conversion kit. See Page 33 for
ordering information.
To reinstall the blower, repeat these steps in the reverse order.
24
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
MAINTENANCE SCHEDULE
ANNUALLY (Before the onset of the Burning Season)
MAINTENANCE TASK ACCOMPLISHING PERSON PROCEDURE
Inspecting/Cleaning Burner, Logs
and Controls
Qualified Service Technician Inspect valve and ensure it is properly operating. Check piping
for leaks. Vacuum the control compartment, fireplace logs and
burner area.
Check Flame Patterns and Flame
Height
Qualified Service Technician Refer to
pattern and height displayed by the appliance conforms to the
Figures 33 and 34 on Page 20 and verify the flame
picture. Flames must not impinge on the logs.
Inspecting/Cleaning Pilot Qualified Service Technician Refer to
Figure 39 on Page 23. Remove any surface build-up
on pilot assembly. Wipe the pilot nozzles, igniter electrode
and hood. Ensure the pilot flame engulfs the thermopile and
thermocouple as shown.
Checking Vent System Qualified Service Technician Inspect the vent system at the top and at the base (within the
firebox) for signs of blockage or obstruction. Look for any signs
of dislocation of the vent components.
Appliance Checkout Qualified Service Technician Perform the appropriate appliance checkout procedure detailed
in this manual.
Replacing Rockwool Ember Materials Homeowner/Qualified Service
Technician
Remove old ember materials and vacuum the ember (rock
wool) placement area. Place new rockwool as described on
Page 15.
-
PERIODICALLY (After the Burning Season)
MAINTENANCE TASK ACCOMPLISHING PERSON PROCEDURE
Cleaning Firebox Interior
Homeowner Carefully remove logs, rockwool and lava rock. Vacuum out
interior of the firebox. Clean firebox walls and log grate. Replace
logs, rockwool and lava rock as detailed in this manual.
Check Flame Patterns and Flame
Height
Homeowner Refer to
pattern and height displayed by the appliance conforms to the
Figures 33 and 34 on Page 20 and verify the flame
picture. Flames must not impinge on the logs.
Checking Vent System
Homeowner Inspect the vent system at the top and at the base (within the
firebox) for signs of blockage or obstruction. Look for any signs
of dislocation of the vent components.
Cleaning Front Door Window
Homeowner Clean as necessary following the directions provided in this
manual. DO NOT TOUCH OR ATTEMPT TO CLEAN GLASS WHILE
HOT.
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
25
TROUBLESHOOTING
NOTE: When troubleshooting the gas control system, be sure the external gas shut off valve, located at the gas supply inlet is in the “ON” position.
IMPORTANT: Call your gas supplier or plumber for additional help with any gas control problem. Valve system troubleshooting should only be
accomplished by a qualified service technician.
SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION
Thin black coating (soot)
forms on the viewing
glass, logs, or firebox
Humming or whistling
coming from insert.
Improper log or ember
placement
Improper air shutter
setting
Not enough combustion air
Normal operating noise
See
Brick Panel and Log Set Installation on Pages 13 through 15. If there is soot in one
specific location, the rockwool below this location needs to be adjusted. This can be done
by pulling embers forward slightly. If the flames have soot tails, the shutter will need to
be opened.
If sooting continues open air shutter (see Air Shutter Adjustment on Page 20)
Check for debris obstructing air flow in valve compartment under insert or in front of
lower venting.
See
Quiet Operation on Page 21. The noise may be reduced by slightly turning down the
flame. Turning the flame down will reduce the heat output of the insert.
A change in flame appear
ance or burner operation.
Spark igniter will not light
pilot after repeated tries.
Pilot will not stay lit after
carefully following lighting
instructions.
Obstructed orifice
opening
-
A change in gas pressure
Improper ember placement
No gas supplied to unit
or air in line
Defective igniter (no
spark at electrode)
Defective or misaligned
electrode at pilot (spark
at electrode)
Low gas inlet pressure
Defective thermopile
If noise is excessive or is “whistling” have your gas supplier check the regulator and
orifices and replace if necessary.
Have your gas supplier check for correct gas pressure (7" W.C. / po. C.E. [1.74 kPa] natural gas; 11" W.C. / po. C.E. [2.74 kPa] LP gas). NOTE: NEVER BLOCK OR OBSTRUCT AIR
INTAKE OR OUTLET VENTS.
See
Brick Panel and Log Set Installation on Pages 13 through 15.
Check gas supply. To purge, hold in gas cock on valve for 1-2 minutes and try again.
Check for spark at electrode and pilot, if no spark and electrode wire is properly con
-
nected, replace igniter and igniter wire.
Using a match, light pilot. If pilot lights, turn off pilot and trigger the igniter again. If pilot
lights, an intermittent gas/air supply may be the problem, if longer purge will not light
- check gap between electrode and pilot - should be 1/8 inch (3 mm) to have a strong
spark. If OK, replace pilot.
Check inlet pressure and adjust pilot if necessary.
Be sure wire connections from thermopile are tight at gas valve terminals and at vent
safety snap switch.
Either rocker switch or thermostat wires may be grounded. Remove wires from valve
terminals. If pilot stays lit, trace switch wiring for a ground. May be grounded to insert or
gas supply.
Main burner will not burn. Pilot has gone out
26
Defective automatic
valve operator
Rocker switch, thermo
stat, or wires defective
Thermopile may not be
generating sufficient
millivolts
Check open circuit millivolt output of thermopile. Reading should be greater than 325mV.
Also check thermopile wire for kinks that can cause loss of mV. Replace faulty thermopile
if wire is okay and reading is less than 325mV.
Turn valve knob to “ON” and thermostat (if installed) to 90º. Millivolt meter should read
greater than 100 mV. If reading is OK and burner does not turn on, replace gas valve
(qualified service technician only).
See
Lighting Instructions.
-
Disconnect rocker switch and thermostat wires at terminals 1 and 3 on valve. Jumper
across from 1 to 3 with pilot lit. If burner comes on either rocker switch, thermostat, or
wiring is not functioning.
Check thermopile with millivolt meter (see Maintenance and Servicing), recheck symptom #2.
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
SHORELINE™ REPLACEMENT PARTS LIST - MODELS SHR33 & SHR40
Item # Part/Cat. No. Description
1 H5722 Firebox Assembly
2 H5723 Air Intake Assembly
3 H5724 Blower Box Assembly w/blower
4 H5725 Flue Collar Assembly
5 H5726 Blower Snap Switch Assembly
6 H5727 Rear Leveling Leg Assembly
7 H5729 Outer Bottom Assembly
8 H3140 Burner Assembly
9 H5731 Pilot Assembly with Shield
10 H5732 Main Orifice - NG33
10 H5733 Main Orifice - NG40
10 H5734 Main Orifice - LP33
10 H5735 Main Orifice - LP40
11 H5736 Bulkhead Assembly
12
13 H5738 Valve Assembly
14 H5739 Air shutter Assembly
15 H5740 Cassette Assembly
16 H5741 Louver Assembly
17 H5742 Blower Rheostat
H5737 Cassette Plate Assembly
18 H5743 Control panel/Valve cover
19 H5744 On/Off Switch
20
21
22 H5747 Log Set Assembly
23
24
25
26
27 H5752
28
29
30 H5755 Gasket kit
31 H5756 Surround Hinge
32
33 H5758 Ball Screw Catch Assembly
34 H5759 Surround Spacer Kit - Small
35 H5760 Surround Spacer Kit - Large
36 H5761 Extrusion Kit - 3 piece - Small
37 H5762 Extrusion Kit - 3 piece - Large
38 H5763 Extrusion Kit - 4 piece - Small
39 H5764 Extrusion Kit - 4 piece - Large
H5745 Piezo Igniter w/nut
H5746 Door Assembly
H5748 Brick Panel Brackets
H5749 Surround Hanging Brackets
H5750 Upper Air Deflector
H5751 Blower Ducting
Wire Grommets
H5753 Burner Support
H5754 Front Leveling leg Assembly
H5757 Ball Screw Mount Assembly
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27
24
23
3
30
2
24
1
23
27
27
2
30
2
4
5
25
2
30
PART IDENTIFICATION
Item # Description
1 Firebox Assembly
2 Air Intake Assembly
3 Blower Box Assembly
4 Flue Collar Assembly
5 Blower Snap Switch Assembly
23 Brick Panel Brackets
24 Surround Hanging Brackets
25 Upper Air Deflector
26 Fan Ducting
27 Wire Grommets
30 Gasket Kit
28
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13
12
30
11
10
9
12
30
15
14
PART IDENTIFICATION
Pilot Cassette Assembly
Item # Description
9 Pilot Assembly w/Shield
10 Main Orifice
11 Bulkhead Assembly
Cassette Plate Assembly
12
13 Valve Assembly
14 Air Shutter Assembly
15 Cassette Assembly
30 Gasketing
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29
6
3
2
29
27
6
7
8
PART IDENTIFICATION
30
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
Item # Description
2 Air Intake Assembly
3 Blower Box Assembly w/Blower
6 Rear Leveling Leg Assembly
7 Outer Bottom Assembly
8 Burner Assembly
27 Wire Grommets
29 Front Leveling Leg Assembly
21
29
8
16
17
20
18
19
20
PART IDENTIFICATION
22
Item # Description
8 Burner Assembly
16 Louver Assembly
17 Blower Rheostat
18 Control Panel/Valve Cover
Item # Description
19 On/Off Switch
Igniter w/nut
20
Door Assembly
21
22 Ceramic Log Set
Ceramic Log Set
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31
36/37
34/35
31
33
32
36/37
36/37
34/35
33
32
31
32
33
38/39
34/35
38/39
38/39
38/39
PART IDENTIFICATION
3-Piece Surround Assembly
Item # Description
31 Surround Flange Hinge
32 Ball Screw Mount
33 Ball Screw Catch
34 Surround Spacer Kit - Small
35 Surround Spacer Kit - Large
36 Extrusion Kit, 3-Piece - Small
37 Extrusion Kit, 3-Piece - Large
38 Extrusion Kit, 4-Piece - Small
39 Extrusion Kit, 4-Piece - Large
4-Piece Surround Assembly
32
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OPTIONAL ACCESSORIES
P
A
I
N
T
Wall Thermostat
Deluxe Remote Control System
The Model RCL-T (Deluxe) Remote Control
System has all of the features of the standard
system along with an added easy to read LCD
screen which presents access to many enhance
ments, including; battery power level indicator,
timer, mode of operation, thermostatic display
including room temperature in either metric
or English units, flame indicator and clock.
Fully programmable, the Model RCL-T allows
for command over nearly all operational and
temperature variables, using the hand held
remote control transmitter.
Cat. No. Model Description
H0251 RCL-T Remote Control System (Deluxe)
Standard Remote Control System
The Model RCL (Standard) Remote Control
System, features a simple On/Off control
function for the insert. This model includes a
hand-held transmitter, a remote receiver with
wall-mount coverplate and all hardware required
to install the unit. The remote receiver can be
wall or hearth mounted.
The wall thermostat kit provides temperature control for optimum
comfort.
Cat. No. Model Description
H4635 DWTK Wall Thermostat Kit, Digital
Screen Panel Kit
This screen panel kit can be installed over the glass enclosure panel to
help protect from making direct contact with the hot glass surface.
Cat. No. Model Description
H0249 RCL Remote Control System (Standard)
Fuel Conversion Kits
Converting your Shoreline™ gas insert between natural gas (40,00033,000 BTU’s) and LP (37,500-33,000 BTU’s) or vice versa can be
accomplished by installing a conversion kit (valve regulator for fuel
conversion and burner orifice). Only a qualified service technician should
perform the conversion.
Cat. No. Model Description
75390 SHR-CK-NG to LP Natural Gas to Propane Conversion Kit
75393 SHR-CK-LP to NG Propane to Natural Gas Conversion Kit
Cat. No. Model Description
75392 SHR-GS-BLK Glass Screen Panel Kit, Black
Touch-Up Paint Kit
Repair of minor scratches and discoloration of the appliance's black painted
surfaces may be accomplished with the use of this touch-up paint kit.
Cat. No. Model Description
70K99 TPK-B Touch-Up Paint Kit, Black
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33
OPTIONAL ACCESSORIES
Surround Kits
These surround panels install around the insert body providing an
attractive finished look.
on surround kits
Note: See Page 32 for additional information
Width
Small 3-sided - 36-5/8” Wide x 257/8” High (930 mm x 657 mm)
Large 3-sided - 41” Wide x 28” High
(1041 mm x 711 mm)
Height
Refractory Brick Panel Set (6 pieces)
These decorative brick panels sets are offered in 3 attractive styles. One
set required.
IMPORTANT NOTE: A refractory brick panel kit is required for proper
operation (sold separately). Never operate this appliance without
all the refractory brick panels properly installed.
Width
Small 4-sided - 36-5/8” Wide x 293/16” High (930 mm x 741 mm)
Large 4-sided - 41” Wide x 33-1/2”
High (1041 mm x 851 mm)
Height
Cat. No. Model Description
75385 SHR-SP-4P-SM Surround Panel Kits, 4 piece, Small
75386 SHR-SP-4P-LG Surround Panel Kits, 4 piece, Large
75387 SHR-SP-3P-SM Surround Panel Kits, 3 piece, Small
75388 SHR-SP-3P-LG Surround Panel Kits, 3 piece, Large
Standard
Brick
Red
Brick
Architectural
Stone
Cat. No. Model Description
75383 SHR-BRICK-STD Brick Panel Set, Standard
75384 SHR-BRICK-RED Brick Panel Set, Red
75391 SHR-BRICK-ARCHSTONE Brick Panel Set, Archstone
34
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OPTIONAL ACCESSORIES
Termination
Cap
Flashing
Side View of Cap
Cap has two 3"
collars for
attachment of liners
Termination Kit, DVI
Cat. No. Model Description
TKDVI TKDVI Termination Kit,
DVI
4 Gear clamps
Flex Kit, DVI 3” X 35’
Cat. No. Model Description
H0909 FKDVI Flex Kit, DVI 3”
X 35’
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35
SAFETY / LISTING LABEL
36
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
LIGHTING INSTRUCTIONS LABEL
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37
WARRANTY
Your gas appliance is covered by a limited warranty (see warranty
certificate provided with appliance). Please read the warranty to be
familiar with its coverage.
Retain this manual. File it with your other documents for future refer
ence.
PRODUCT REFERENCE INFORMATION
We recommend that you record the following important information about
your fireplace. Please contact your Lennox dealer for any questions or
concerns. For the number of your nearest Lennox dealer, please call
1-800-9-LENNOX.
REPLACEMENT PARTS
See Page 27 for a complete replacement parts list. Use only parts supplied from the manufacturer.
Your Fireplace Insert's Model Number ___________________________________
Your Fireplace Insert’s Serial Number ___________________________________
The Date On Which Your Fireplace Insert Was Installed ______________________
Normally, all parts should be ordered through your Lennox distributor or
dealer. Parts will be shipped at prevailing prices at time of order.
When ordering repair parts, always give the following information:
1. The model number of the appliance.
2. The serial number of the appliance.
-
3. The part number.
4. The description of the part.
5. The quantity required.
6. The installation date of the appliance.
If you encounter any problems or have any questions concerning the
installation or application of this system, please contact your dealer.
LENNOX HEARTH PRODUCTS
1110 West Taft
Orange, CA 92865
visit us at www.Lennox.com
The Type of Gas Your Fireplace Insert Uses _______________________________
Your Dealer's Name _________________________________________________
Fuel Type (Check one) c Natural Gas c Propane Gas (LP)
Lennox reserves the right to make changes at any time, without notice, in design,
materials, specifications, prices and also to discontinue colors, styles and products.
Consult your local distributor for fireplace code information.
Printed in U.S.A. © Lennox Hearth Products 2008
P/N 850,050M REV. C 01/2008
38
1110 West Taft Avenue • Orange, CA 92865
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