Lennox Shoreline 33-40 DV INS User Manual
INSTALLATION AND OPERATION MANUAL
US
TM
Direct-Vent Gas
Fireplace Heater Inserts
The Shoreline™ replace insert is factory equipped for 40,000 BTU
input and can be converted to 33,000 using the smaller orice provided.
Retain These Instructions For Future Reference
P/N 850,050M Rev. C, 01/2008
A French manual is available upon request. Order P/N 850,050CF. Ce manuel d’installation
est disponible en francais, simplement en faire la demande. Numéro de la pièce 850,050CF.
In the Commonwealth of Massachusetts:
• Installation must be performed by a licensed plumber or gas tter
• See Table of Contents for location of additional Commonwealth of
Massachusetts requirements
• Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will
retain heat for a while after shutting off the appliance. Severe burns may result.
Carefully supervise children in the same room as appliance.
•
• If small children are present in the home, it is recommended that this appliance be fitted with a
screen door or screen panel kit. See Page 33 for ordering information.
Report No. 050-F-22-5
WARNINGS
Shoreline™ 33/40 DV INS
• Suitable for installation into masonry or factory built fireplaces. These appliances may be installed in an aftermarket permanently located, manufactured (mobile) home (USA only), where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate.
• This appliance is not convertible for use with other gases unless a certified kit is used.
• Lennox™ gas-burning appliances are designed for use as a supplemental heater. They are not intended for
continuous use as a primary heat source.
WARNING: If the information in this manual is not
followed exactly, a fire or explosion may result
causing property damage, personal injury or loss
of life.
Do not store or use gasoline or other flammable
vapors or liquids in the vicinity of this or any other
appliance.
AVERTISSEMENT: Assurez-vous de bien suivre les
instructions donné dans cette notice pour réduire au
minimum le risque d’incendie ou pour éviter tout dommage matériel, toute blessure ou la mort.
POUR VOTRE SÉCURITÉ: Ne pas entreposer ni utiliser
d’essence ni d’autre vapeurs ou liquides inflammables dans
le voisinage de cet appareil ou de tout autre appareil.
POUR VOTRE SÉCURITÉ: Que faire si vous sentez une odeur
WHAT TO DO IF YOU SMELL GAS:
• Do not light any appliance.
• Do not touch any electrical switch; do not
Use any phone in your building.
•
Immediately call your gas supplier from a
neighbor’s phone. Follow your gas supplier's
instructions.
• If your gas supplier cannot be reached, call
the fire department.
de gaz:
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucun interrupteur. Ne pas vous servir
des téléphones se trouvant dans le batiment où vous
vous trouvez.
• Evacuez la piéce, le bâtiment ou la zone.
• Appelez immédiatement votre fournisseur de gaz depuis
un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz,
appelez le service dos incendies.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
L’installation et service doit être exécuté par un qualifié instal-
leur, agence de service ou le fournisseur de gaz.
IMPORTANT SAFETY AND WARNING
INFORMATION
READ THIS MANUAL IN ITS ENTIRETY AND UNDERSTAND THESE RULES TO FOLLOW FOR SAFETY
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property
damage. Refer to this manual. For assistance or
additional information consult a qualified installer,
service agency or the gas supplier.
WARNING
Do not attempt to alter or modify the construction of
the appliance or its components. Any modification
or alteration may void the warranty, certification
and listings of this unit.
WARNING
Failure to comply with the installation and operating
instructions provided in this document will result in
an improperly installed and operating appliance,
voiding its warranty. Any change to this appliance
and/or its operating controls is dangerous. Improper
installation or use of this appliance can cause serious injury or death from fire, burns, explosion or
carbon monoxide poisoning.
1. FOR YOUR SAFETY do not install or operate your fireplace
insert without first reading and understanding this manual.
Any installation or operation of the appliance deviating from
that which is stated in this manual WILL void the warranty
and may be hazardous.
2. INSTALLATION AND REPAIR SHOULD ONLY BE DONE BY A
QUALIFIED SERVICE TECHNICIAN. DO NOT ATTEMPT TO
SERVICE THE APPLIANCE YOURSELF.
3. The insert should be inspected and cleaned before use and
at least annually by a qualified service technician. More
frequent cleaning may be required due to excessive lint from
bedding material, carpeting, etc.
4. It is imperative that control compartments, burners, and
circulating air passageways of the room heater be kept
clean. S'assurer que le brùleur et le compartiment des commandes sont propres. Voir les instructions d'installation et
d'utilisation qui accompagnent l'appareil.
5. Adequate clearances around the combustion chamber and
accessibility clearances for servicing and proper operation
must be maintained.
6. Turn off the gas before servicing this appliance. It is recommended that a qualified service technician perform an appliance check-up at the beginning of each heating season.
7. All installations must conform with all local, state, and
national codes. In the absence of local codes, the installation must conform with National Fuel Gas Code ANSI
Z223.1-latest edition, also known as NFPA 54 (In Canada,
2
the current CAN/CSA B149.1 installation code).
Refer to the National Fuel Gas Code and local zoning and
code authorities for details on installation requirements. Your
fireplace insert must be vented to the outside in accordance
with the latest edition of the National Fuel Gas Code.
8. This gas insert MUST be vented directly to the outside and
.
MUST NEVER be attached to a chimney serving a separate
solid fuel burning appliance. Each gas appliance MUST USE
a separate vent system. Common vent systems are PROHIBITED.
9. Manufactured (mobile) home installations must conform with
the Manufactured Home Construction and Safety Standard,
Title 24 CFR, Part 3280 (in Canada CAN/CSA Z240 MH) (in
Canada CAN/CSA Z240 MH), or, when such a standard is not
applicable, the Standard for Manufactured Home Installations, ANSI A225.1.
10. The appliance, when installed, must be electrically grounded
in accordance with local codes or in the absence of local
codes, with the National Electrical Code, ANSI/NFPA 70 latest edition. In Canada, the current CSA C22-1 Canadian
Electrical Code - latest edition.
11.Your Shoreline™ gas insert must be equipped for the proper
fuel type and altitude at which it will be operated. Any operation outside the parameters outlined in this manual may result
in a hazardous condition and will void the warranty. Please
carefully read the sections pertaining to these subjects and/or
be sure your appliance is properly equipped.
12.Do not use this insert if any part has been under water.
Immediately call a qualified service technician to inspect
the appliance and to replace any part of the control system
and any gas control which has been under water.
Ne pas se servir de cet appareil s'il a été plongé dans l'eau,
complètement ou en partie. Appeler un technicien qualifié pour
inspecter l'appareil et remplacer toute partie du système de
contrôle et toute commande qui ont été plongés dans l'lau.
13.Due to high temperatures, the fireplace insert should be located
out of traffic areas and away from furniture and draperies. The
recommended clearance zone from the front of the appliance
to combustibles is 36 inches (914 mm).
14. Children and adults should be alerted to the hazards of
high surface temperature and should stay away to avoid
burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the gas
insert. Clothing or any other flammable material should not
be placed on or near the appliance.
Surveiller les enfants. Garder les vêtements, les meubles,
l'essence ou autres liquides à vapeur inflammables lin de
l'appareil.
15. Never use solid fuels such as wood, paper, cardboard, coal,
or any flammable liquids, etc., in this appliance.
16. Any grill, panel, or glass removed for service MUST be
replaced prior to operating the fireplace insert. Do not operate
appliance with the glass front removed, cracked or broken.
Replacement of the glass should be done by a qualified
service technician.
17. DO NOT USE abrasive cleaner on the glass door assembly.
DO NOT ATTEMPT to clean the glass door when it is hot.
18. Gold and nickel plated surfaces must be cleaned with glass
cleaner and a clean soft cloth before firing the first time or
fingerprints will remain permanently. NEVER use brass polish
to clean gold or nickel, this will remove the plating!!!
19. When opening the access door (right side surround panel)
be very careful because the door is hot during operation.
20. Lennox Hearth Products, its employees, or any of its representatives assume no responsibility for any damages caused
by an inoperable, inadequate, or unsafe condition as a result
of any improper operation, service or installation procedures,
whether direct or indirect.
CONGRATULATIONS ON THE PURCHASE OF YOUR NEW
GAS APPLIANCE MANUFACTURED BY LENNOX HEARTH
PRODUCTS.
When you purchased your new gas-fired heater, you joined the ranks
of thousands of individuals whose answer to their home heating needs
reflects their concern for efficiency and our environment. We extend our
continued support to help you achieve the maximum benefit and enjoy
ment available from your new gas-fired heater. It is our goal at Lennox
Hearth Products to provide you, our valued customer, with an appliance
that will ensure years of trouble-free warmth and pleasure.
Thank you for selecting a Lennox Hearth Products gas-fired heater as
the answer to your home heating needs.
Sincerely, All of us at Lennox Hearth Products
TABLE OF CONTENTS
Important Safety and Warning Information ..................... Page 2
Packaging List ..............................................................
Introduction ................................................................. Page 3
General Information .....................................................
Codes and Approvals ...................................................
New York City MEA Approval .......................................
Requirements for the
Commonwealth of Massachusetts ..........................
Specifications - Insert Dimensions ..............................
Clearances to Combustibles .........................................
Installation ................................................................... Page 9
Fireplace Requirements
........................................... Page 9
Venting Requirements .............................................
Insert Leveling ........................................................
Door Assembly Installation
or Removal Instructions
...................................... Page 12
Refractory Brick Panel Installation Instructions ......
Log Set Installation Instructions .............................
Surround Installation Instructions ..........................
Gas Line Installation .....................................................
Gas Pressure Requirements
.................................... Page 18
LP and Natural Gas Supplies ...................................
Operating Instructions .................................................
Pre-Lighting Checklist .............................................
Lighting Instructions ...............................................
To Turn Gas Off to Appliance ...................................
Shutdown Procedure ..............................................
Flame Appearance and Sooting ...............................
Air Shutter Adjustment ...........................................
Burn-In Period ........................................................
Quiet Operation .......................................................
Blower Operation and Wiring Diagram ....................
Shoreline™ Main Burner Operation .........................
Millivolt Control System and Wiring Diagram .........
Maintenance and Servicing ..........................................
Maintenance Checklist ............................................
Glass Maintenance ..................................................
Door Removal .........................................................
Blower Removal ......................................................
Paint Touch-Up .......................................................
Inspecting Wiring ....................................................
Fuel Conversion Kits ...............................................
Maintenance Schedule ............................................
Troubleshooting ........................................................... Page 26
Replacement Parts List. ...............................................
Part Identification .........................................................
Optional Accessories ....................................................
Safety / Listing Label ....................................................
Lighting Instructions Label ..........................................
Warranty and Product Reference Information ..............
Page 3
Page 4
Page 4
Page 6
Page 6
Page 7
Page 8
Page 10-11
Page 11
Page 13
Page 14-15
Page 16
Page 18
Page 18
Page 18-22
Page 18
Page 19
Page 19
Page 19
Page 20
Page 20
Page 21
Page 21
Page 21
Page 22
Page 22
Page 23-25
Page 23
Page 23-24
Page 24
Page 24
Page 24
Page 24
Page 24
Page 25
Page 27
Page 28-32
Page 33-35
Page 36
Page 37
Page 38
This installation manual will help you obtain a safe, efficient, dependable installation for your appliance and vent system.
PLEASE READ AND UNDERSTAND THESE INSTRUCTIONS
BEFORE BEGINNING YOUR INSTALLATION
-
PACKAGING LIST
To install a Shoreline insert, an insert body, refractory brick panel set
and surround kit are required (each sold separately. See
ordering information).
Fireplace Insert Body Packaging List
Model: Shoreline 33/40 DV INS
1) Fireplace Insert Body ...................... 1) 150 cfm Blower
with Burner Cassette
1) Gas pipe (3/8” x 8”)
1) Installation and Operation Manual
1) Bag of Glowing Ember Material
1) Front Leveling Leg Kit
Refractory Brick Panel Sets - 6 pieces:
Standard
Red
Architectural Stone
......................1) 5-Piece Log Set
........................ 1) Optional Shoreline #33 orifice
.. 1) Bag of Decorative Lava Rock
...... 1) Fireplace Warning Label
Surround Kits:
Small 3-sided - 36-5/8” Wide x 25-7/8” High (930 mm x 657 mm)
Large 3-sided - 41” Wide x 28” High (1041 mm x 711 mm)
Small 4-sided - 36-5/8” Wide x 29-3/16” High (930 mm x 741 mm)
Large 4-sided - 41” Wide x 33-1/2” High (1041 mm x 851 mm)
INTRODUCTION
The Insert models covered in this manual are direct-vent sealed combustion gas heaters designed for residential application for installation
into an existing masonry or factory built solid fuel burning fireplace. The
required liners for the air intake and exhaust are as follows:
•
Air Intake: Use 3” diameter UL 181 or UL 1777 listed liner only.
• Exhaust: Use 3” diameter UL 1777 listed gas vent liner only. DO
NOT USE UL 181 LISTED LINER.
These vent systems must be routed through the existing fireplace flue
system to the vent termination.
Installation Options
• . Residential • Manufactured (mobile) home
• . Bedrooms • Commercial
Your direct vent Insert is designed to be vented vertically with a minimum
height of 10 feet and maximum of 35 feet from top of the flue collar using
natural gas or propane gas (LP).
This appliance is only for use with the type of gas indicated on the
rating plate. This appliance is not convertible for use with other gases,
unless a certified kit is used.
Cet appareil doit être utilisé uniquement avec les types de gaz indiqués
sur la plaque signalétique. Ne pas l'utiliser avec d'autres gaz sauf si
un kit de conversion certifié est installé.
These appliances comply with National Safety Standards and are tested
and listed by OMNI-Test Laboratories Inc.; Beaverton, Oregon (Report No.
050-F-22-5) to ANSI Z21.88-2005/CSA 2.33-2005, and CGA 2.17-M91 in
both USA and Canada, as Vented Gas Fireplace Heaters and are approved
for installation in bedrooms and manufactured (mobile) homes.
Page 34 for
3
GENERAL INFORMATION
Table 1 shows the BTU input for each model:
Millivolt Models with Manually-Modulated Gas Valves
Natural Gas Propane (LP) Gas
Model Input Rate
(BTU/HR)
Input Rate
(BTU/HR)
SHR33 19,500 to 33,000 19,500 to 33,000
SHR40 24,000-40,000 21,500 to 37,500
Table 1
Table 2 shows efficiencies for the Shoreline™.
Efficiencies %
Natural Gas Propane
Models P4** Steady
State*
AFUE P4** Steady
State*
AFUE
SHR33 60.91 83 60 64.35 83 65
SHR40 62.70
* The Steady State Efficiency numbers based on maximum vent configuration.
** Tested to CSA P.4.1-02 “Testing Method for Measuring Annual Fireplace Efficiency.
83
63 65.98
83
67
Table 2
These appliances may be installed in an aftermarket permanently
located, manufactured home (USA only) or mobile home, where not
prohibited by local codes.
Cet appareil peut être installé dans un maison préfabriquée (É.-U.
seulement) ou mobile déjà installée à demeure si les réglements
locaux le permettent.
Note: These appliances are designed as supplemental heaters. Therefore, it is advisable to have an alternate heat source when installed in a
dwelling.
Fuel
This insert comes from the factory equipped to burn natural gas from 0
to 2,000 feet (610 M) of elevation in the USA and 0 - 4,500 feet (1372
M) in Canada. The insert can be converted to burn LP (liquid propane)
by installing a conversion kit. Only Lennox Hearth Products conversion
kits can be used to convert from NG to LP or LP to NG. Contact your
Lennox Hearth Products dealer for details. An orifice is also supplied to
change the unit from 40,000 BTU’s (NG) or 37,500 BTU’s (LP) to 33,000
BTU’s. This must be done by a qualified service technician if you decide
to change orifices.
The use of other fuels or combination of fuels will degrade the performance
of this system and may be dangerous.
Orifice Size/Altitude Adjustment
These appliances are tested and approved for installations at elevations
of 0 to 2,000 feet (610 M) in the USA and 0 to 4,500 feet (0-1372 M) in
Canada using the factory installed orifice shown in Table 3. At higher
elevations the BTU input must be de-rated by 4% for every 1,000 feet
(305 M) to maintain the proper ratio of gas to air. Contact your local gas
supplier for deration requirements for your area.
Deration - At higher elevations, the amount of BTU fuel value delivered
must be reduced by either using gas that has been derated by the gas
company or by changing the burner orifice to a smaller size as regulated
by the local authorities having jurisdiction and by the (USA) National
Fuel Gas Code NFPA 54 / ANSI Z223.1 - latest edition or, in Canada,
the CAN/CSA B149.1 - latest edition. If it is determined that a smaller
burner orifice is needed, contact your Lennox Hearth Products dealer to
purchase the orifice.
Burner Orifice Sizes
USA - Elevation 0-2000 feet ( 0-610 meters)
Canada - Elevation 0-4500 feet ( 0-1372 meters)
Model
Natural Gas
drill size (inches) *
SHR33 #36 (0.1065”) #51 (0.067”)
SHR40 1/8” (0.125”) #49 (.073”)
Table 3
* Standard size installed at factory
Propane
drill size (inches) *
Millivolt Valve & Electrical
These appliances use a millivolt type control system consisting of a gas
control valve with regulator (control to adjust for flame appearance and heat
output), a standing pilot burner assembly, a thermopile, thermocouple, a
piezo igniter, and ON/OFF switch.
APPLIANCES DO NOT REQUIRE 120 VOLT POWER TO OPERATE. Because
this fireplace insert is operated with a millivolt valve it will burn even
during a power outage.
The Shoreline features a spark igniter (piezo) that allows the appliance's
pilot gas to be lit without the use of matches or batteries. However, the heat
circulation blower motor requires 120 Volts AC (the appliance can be safely
used with the blower turned off). The blower operation is controlled by a
variable speed rheostat.
4
THE GAS BURNER SYSTEM ON THESE
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
CODES AND APPROVALS
Listing and Safety Standards - Gas appliances must be tested and certi-
fied by a nationally recognized testing and certification laboratory to ANSI
(American National Standard Institute) gas appliance safety standards.
This insert has been tested and certified by OMNI -Test Laboratories to
ANSI Z21.88-2005/CSA 2.33-2005 “Vented Gas Fireplace Heaters and
CGA 2.17-M91 “Gas-Fired Appliances for Use at High Altitudes” and UL
307B Gas Burning Heating Appliances for Manufactured (Mobile) Homes
in both USA and Canada. These appliances have been certified for use
with either natural gas or propane and are approved for installation in
sitting rooms and/or bedrooms.
type of gas indicated on the rating plate (and is not for use with solid
fuels). This appliance is not convertible for use with other gases,
unless a certified kit is used.
Cet appareil doit être utilisé uniquement avec les types de gaz indiqués
sur la plaque signalétique. Ne pas l'utiliser avec d'autres gaz sauf si
un kit de conversion certifié est installé.
This appliance is only for use with the
Manufactured Home Installations - These appliances must conform
to the Manufactured Home Construction and Safety Standard, Title 24
CFR, Part 3280 (in Canada CAN/CSA Z240 MH) (in Canada CAN/CSA
Z240 MH), or when such a standard is not applicable, the Standard
for Manufactured Home Installations, ANSI A225.1 - latest edition for
manufactured (mobile) home installations and the current Standard for
Fire Safety Criteria for Manufactured Home Installations, Sites and Com
munities, ANSI/NFPA 501A.
Local, State and National Codes - These appliances must conform with
all local, state, and national installation codes. In the absence of local
and state codes, installation must comply with the current National Fuel
Gas Code, ANSI Z223.1, also known as NFPA 54 (In Canada, the current
CAN/CSA B149.1 installation code). Electrical wiring must comply with
the National Electrical Code ANSI/ NFPA 70 - latest edition. In Canada, the
current CSA C22-1 Canadian Electrical Code - latest edition. Refer to the
National Fuel Gas Code and local zoning and code authorities for details
on installation requirements. These appliances must be vented directly
to the outside in accordance with the current edition of the National Fuel
Gas Code (NFPA 54 in U.S.A and CAN/CSA B149.1 in Canada) and must
never be attached to a chimney serving a separate solid fuel burning
appliance.
Fireplace Standards - These heaters are designed to be installed into
an existing masonry fireplace (built to UBC 37 or ULC S628 standards)
or factory built solid fuel, wood, burning fireplace (listed to UL 127 or
ULC S610) only. All exhaust gases must be vented outside the structure.
Combustion air is drawn from outside the structure.
Questions To Ask Local Building Official
These appliances must be installed per manufacturers’ instructions.
Installations must conform to appropriate local codes and applicable
state and federal requirements. Familiarity with these requirements
before installation is essential. Some important considerations to
-
discuss with local building officials include:
1. Applicable codes (i.e. Uniform Mechanical Code, State or Regional
Gas Codes, National Fuel Gas Code).
2. Local amendments
3. Recognized testing lab: OMNI-Test Laboratories Inc.; Beaverton,
Oregon
4. Is a permit required - cost?
5. In some states or municipalities, a licensed gas fitter or plumber may
be required to install these appliances. Check with your local building official for requirements in your area (i.e. Is a license required for
installation of gas supply line)?
6. Maximum amount of gas pipe without a pressure test - type of test
required?
7. Are below grade penetrations of the gas line allowed?
8. Is concealed gas piping allowed?
9. Specific requirements of concealed fittings?
10. Is rigid pipe to appliance required?
11. Allowed piping materials?
12. Shut-off valve required within 4 feet of the firebox?
13. May the shut-off valve be concealed?
14. Rooms where the installation is not allowed?
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
5
NEW YORK CITY, NEW YORK (MEA)
Installation of these fireplaces are approved for installation in New York
City in the US state of New York (MEA#: 138-07-E).
Inspection
The state or local gas inspector of the side wall horizontally vented gas
fueled equipment shall not approve the installation unless, upon inspection,
the inspector observes carbon monoxide detectors and signage installed
in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS
Note: The following requirements reference various Massachusetts
and national codes not contained in this document.
For all side wall horizontally vented gas fueled equipment installed in every
dwelling, building or structure used in whole or in part for residential
purposes, including those owned or operated by the Commonwealth and
where the side wall exhaust vent termination is less than seven (7) feet
above finished grade in the area of the venting, including but not limited
to decks and porches, the following requirements shall be satisfied:
Installation Of Carbon Monoxide Detectors
At the time of installation of the side wall horizontal vented gas fueled
equipment, the installing plumber or gas-fitter shall observe that a hard
wired carbon monoxide detector with an alarm and battery back-up is
installed on the floor level where the gas equipment is to be installed.
In addition, the installing plumber or gas-fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is
installed on each additional level of the dwelling, building or structure
served by the side wall horizontal vented gas fueled equipment. It shall
be the responsibility of the property owner to secure the services of
qualified licensed professionals for the installation of hard wired carbon
monoxide detectors.
In the event that the side wall horizontally vented gas fueled equipment
is installed in a crawl space or an attic, the hard wired carbon monoxide
detector with alarm and battery back-up may be installed on the next
adjacent floor level.
In the event that the requirements of this subdivision can not be met
at the time of completion of installation, the owner shall have a period
of thirty (30) days to comply with the above requirements; provided,
however, that during said thirty (30) day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
Exemptions
The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
• The equipment listed in Chapter 10 entitled “Equipment Not Required
To Be Vented” in the most current edition of ANSI Z233.1 / NFPA 54
(In Canada CAN/CSA B149.1 - current edition) as adopted by the
Board; and
• Product Approved side wall horizontally vented gas fueled equipment
installed in a room or structure separate from the dwelling, building
or structure used in whole or in part for residential purposes.
MANUFACTURER REQUIREMENTS
Gas Equipment Venting System Provided
When the manufacturer of Product Approved side wall horizontally vented
gas equipment provides a venting system design or venting system com
ponents with the equipment, the instructions provided by the manufacturer
for installation of the equipment and the venting system shall include:
• Detailed instructions for the installation of the venting system design
or the venting system components; and
• A complete parts list for the venting system design or venting
system.
Gas Equipment Venting System NOT Provided
When the manufacturer of a Product Approved side wall horizontally
vented gas fueled equipment does not provide the parts for venting the
flue gases, but identifies “special venting systems”, the following require
ments shall be satisfied by the manufacturer:
• The referenced “special venting system” instructions shall be included
with the appliance or equipment installation instructions; and
-
-
Approved Carbon Monoxide Detectors
Each carbon monoxide detector as required in accordance with the
above provisions shall comply with NFPA 720 and be ANSI/UL 2034
listed and IAS certified.
Signage
A metal or plastic identification plate shall be permanently mounted to
the exterior of the building at a minimum height of eight (8) feet above
grade directly in line with the exhaust vent terminal for the horizontally
vented gas fueled heating appliance or equipment. The sign shall read, in
print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY
BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.”
6
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
• The “special venting systems” shall be Product Approved by the
Board, and the instructions for that system shall include a parts list
and detailed installation instructions.
A copy of all installation instructions for all Product Approved side wall
horizontally vented gas fueled equipment, all venting instructions, all
parts lists for venting instructions, and/or all venting design instructions
shall remain with the appliance or equipment at the completion of the
installation.
• Installation and repair must be done by a plumber or gas fitter licensed
in the Commonwealth of Massachusetts.
• The flexible gas line connector used shall not exceed 36 inches (92
centimeters) in length.
• The individual manual shut-off must be a T-handle type valve.
Center
A
B
C
D
E
F
G
H
I
K
L
M
J
N
R
S
O
P
Q
3-Sided Surround Kit
4-Sided Surround Kit
FLUE
Ø 2-7/8
AIR INTAKE
Ø 2-7/8
SPECIFICATIONS: Shoreline™
Insert Dimensions Inches (millimeters)
A
Left front of unit to center line 13-1/8 (333)
B
Right front of unit to center line 17-1/4 (438)
C
Left rear of unit to center line 9 (229)
D
Right Rear Of Unit To Center Line 7-5/8 (194)
E
Center Of Air Intake To Center Line 6-3/4 (172)
F
Center Of Flue To Center Line 2 (51)
G
Insert Depth Into Fireplace 15-3/8 (391)
H
Air Intake Center From Front 12-7/8 (327)
I
Flue Center From Front Of Unit 14 (356)
J
Front Of Unit To Back Of Flue Collar 15-1/8 (384)
K
Unit Height At Front 22-3/8 (568)
L
Base Of Unit To Top Of Flue Collar 21 (533)
M
Base Of Unit To Intake Collar 7-7/8 (200)
N
O.D. Width, Small, 3-pc Flange 36-5/8 (930)
N
O.D. Width, Large, 3-pc Flange 41 (1041)
O
O.D. Height, Small, 3-pc Flange 25-7/8 (657)
O
O.D. Height, Large, 3-pc Flange 28 (711)
P
O.D. Width, Small, 4-pc Flange 36-5/8 (930)
P
O.D. Width, Large, 4-pc Flange 41 (1041)
Q
O.D. Height, Small, 4-pc Flange 29-3/16 (741)
Q
O.D. Height, Large, 4-pc Flange 33-1/2 (851)
R Glass Viewing Height 16-7/8 (429)
S Glass Viewing Width 26-5/8 (676)
Rear Insert Dimensions - Inches (millimeters)
Rear width of unit 16-5/8 (422)
Front Width of unit 30-3/8 (772)
Depth of unit (excluding Surround Kit) 15-3/8 (391)
Note: Due to Lennox’ ongoing commitment to quality , all specifications,
ratings and dimensions are subject to change without notice.
Front View
Side View
Top View
Front View
Figure 1
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7
A
B
C
D
E
F
G
H
I
C
L
MINIMUM CLEARANCES TO COMBUSTIBLES
These appliances can be installed in most fireplace configurations. If
installed close to an adjacent wall, ensure that the minimum clearances
to combustible surfaces are maintained. A local building inspector
should review your plans prior to installation.
Refer to Figures 2 through 4 for clearances to combustibles. Minimum
clearances
spacers/standoffs or surfaces to combustible construction
include any projections such as shelves, window sills, mantels,
etc. above the
appliance. Paint or lacquer used to finish the mantel must be heat resistant
in order to avoid discoloration.
Mantel - 12” Depth
Combustibles Trim or Mantel Depth of 8” or Less
Minimum Fireplace Dimensions
and Minimum Clearances
A Minimum front opening required 36 (914)
B Minimum height required 21-1/2 (546)
C Minimum rear width required 19-1/2 (495)
D Minimum fireplace depth required 16 (406)
E Clearance needed from bottom of insert to com-
bustibles or 8” mantel
F Clearance required from center of glass to com-
bustible material
G Minimum inches of hearth protection needed from
front of unit
H Vertical clearance needed under the bottom of the
insert for NO hearth protection
I Clearance needed from bottom of insert to 12”
mantel
Table 4
Refer to Figures 2 through 4
Refer to Table 4
Figure 2 - Existing Fireplace Minimum Dimensions
Hearth / Floor Protection Requirements
The hearth and/or floor protection must be a thermally rated hearth/floor
protector meeting or exceeding a thermal rating of k = .84 (or lower) or
r= 1.19 (or higher) with a listed thickness of 1" minimum. If an hearth
extension is used, check with the manufacturer for the listed thermal rating
of the hearth extension to ensure it meets the thermal requirements of k
= .84, r= 1.19, listed thickness 1". If a custom hearth or floor protection
is planned, see NFI (National Fireplace Institute) certification manuals
showing methods for calculating minimum thicknesses and approved
fireplace hearth/floor protection materials.
8
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
Inches
(millimeters)
35 (889)
30 (762)
12 (305)
8 (203)
38 (965)
Hearth Protection
Figure 3 - Minimum Clearances
Fireplace Firebox
Insert
G H
H dimension deter-
mines G minimum
0” 8”
1-1/2”
3” 6”
4-1/2”
6” 4”
7-1/2”
9” 2”
10-1/2”
12”
7”
5”
3”
1”
0”
H
Examples:
Hearths that are level with the base
of the insert require 12” minimum of
forward hearth protection.
Hearths that are elevated 8” minimum
above combustible floor require 0” of
forward hearth protection.
Figure 4 - Hearth Protection
Refer to Table 4
Hearth Protection
G
Combustible Floor
INSTALLATION
CAUTIONS
Fireplace Requirements
These heaters are designed to be installed into an existing masonry
fireplace (built to UBC 37 or ULC S628 standards) or factory built solid
fuel, wood burning fireplace (listed to UL 127 or ULC S610) only. All
exhaust gases must be vented outside the structure. Combustion air
is drawn from outside the structure. When installing in a factory built
fireplace, the fireplace grate must be removed and the damper must be
removed or secured open.
The insert is designed to fit into a fireplace with a minimum firebox
height of 21-1/2 inches (546 mm). To facilitate this the hood will need to
be removed and discarded
insert body). The air intake on the Shoreline™ is removable for easier
installation.
If the factory-built fireplace has no gas access hole(s) provided, an access
hole of 1-1/2 inches (38 mm) or less may be drilled through the lower
sides or bottom of the firebox in a proper workmanship like manner. This
access hole must be plugged with a non-combustible insulation after the
gas supply line has been installed. The installer must mechanically attach
the marking supplied with the gas fireplace insert to the inside of the firebox
of the fireplace into which the gas fireplace insert is installed.
IMPORTANT: When installing these appliances into a factory built fireplace
or heat-form, the air flow within and around the fireplace shall not be
altered by the installation of the insert (i.e. DO NOT BLOCK louvers or
cooling air inlet or outlet ports, circulating air chambers in a steel fireplace
liner or metal heat circulator).
(Note: the screws should be replaced in the
WARNING
THIS FIREPLACE HAS BEEN ALTERED TO
ACCOMMODATE A FIREPLACE INSERT AND
SHOULD BE INSPECTED BY A QUALIFIED
PERSON PRIOR TO RE-USE AS A
CONVENTIONAL FIREPLACE.
• The fireplace in which this gas insert is to be
installed must be thoroughly cleaned if it has
been used to burn wood or synthetic logs. Have
the chimney and all inside surfaces of the fireplace brushed and vacuumed so that no soot,
embers, or loose combustion deposits can be
drawn into the heat circulation blower and blown
into the living area.
• If any portion of the chimney system shows signs
of structural or mechanical weaknesses, such
as: cracks, leaky joints, corroded or warped
surfaces, the faulty portion must be repaired
or replaced prior to installing this appliance.
• The factory built firebox must accept the insert
without modification other than removing bolted
or screwed together pieces such as baffles /
smoke shelf / deflectors, ash lips, glass door,
screen or door tracks, log grates, refractory or
masonry lining and damper assemblies. Any
fireplace component, which is removed, must be
retained so they can be reinstalled to restore the
fireplace to its original operating condition. The
removal of any part must not alter the integrity
of the outer shell of the pre-engineered fireplace
cabinet in any way. Any parts removed must be
replaceable. If any components are removed
from (or altered) from the existing fireplace, a
Warning Label (see Figure 5) must be affixed
inside the fireplace firebox, so that it shall be
visible upon removal of the fireplace insert. Note:
RTV high temperature silicone is an approved
adhesive to affix the label.
Figure 5 - Fireplace Warning Label
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9
Venting Requirements
Approved Vent Systems:
Lennox Hearth Products Co-linear Chimney Liner Kit Recommended:
• The Flex Kit, Cat. No. H0909 includes one 35 feet flex liner and four
gear clamps.
• The Termination Kit, Cat. No. TKDVI includes the termination cap with two
co-linear collars for 3 inches (76 mm) flex attachments and flashing.
Secure Vent™ Co-Linear Chimney Liner Kit Recommended:
• Direct Vent Vertical Termination Kit (includes Vertical Termination
Cap gas/Connector, Flashing, Qty 2 of 25 feet (7.6 M) length of 3 inches
(76 mm) Aluminum Flex, Clamps and Sealant) #DV3FK25
• Direct Vent Vertical Termination Kit (includes Vertical Termination Cap/
Connector, Flashing, Qty 2 of 35 feet length of 3 inches Aluminum
Flex, Clamps and Sealant) #DV3FK35
Standard Simpson Dura-vent Co-linear Chimney Liner Kit recommended:
• Direct Vent Vertical Termination Cap #991
• Liner Termination Kit
(includes termination connector and flashing) #923GK
• 3" x 35 feet (76 mm x .91 M) Alum Flex #2280
Selkirk/Metalbestos Direct-Temp Co-Linear Chimney Liner Kit recom
mended
• Direct Vent Vertical Termination Cap #4DT-VC
• Liner Termination Kit
(includes termination connector and flashing) #4DT-CTB
• 3” x 35’ (76 mm x .91 M) Aluminum Flex #AF3-35L
Amerivent Direct Co-Linear Chimney Liner Kit recommended
• Direct Vent Vertical Termination Cap #4DVC
• Co-Linear Adaptor #4DCAT33
• Flashing #4DF or #5DF
• 3” x 35’ Aluminum Flex #3AFL-35
-
Positive Flue Connection (acceptable methods for sealing chimney throat)
Masonry and Factory Built Fireplaces
A qualified installer should evaluate the existing fireplace to determine the
best method for achieving a positive flue connection between the vent and
intake liners and the chimney. One method is to secure a noncombus
tible seal-off plate (i.e. 22-gage sheet steel) in the fireplace throat using
masonry screws. Other acceptable methods include packing unfaced
fiberglass insulation around the liners. Whichever “seal off” method is
used must effectively seal the area to prevent room air passage to the
chimney of the fireplace.
The existing fireplace chimneys may take
various contours which the flexible liners will
accommodate. However, keep the flexible liner
as STRAIGHT as possible, avoid unnecessary
bending.
Vertical Cap
Termination
Connector
The standard cap
in Termination Kit,
TKDVI, is a high
wind cap
Liner Requirements:
Use 3" (76 mm) diameter listed gas
vent liner (UL1777 ONLY) for the
EXHAUST
Use 3" (76 mm) diameter listed
liner (UL 181 or UL1777) for the
AIR INTAKE.
Vertical Height Min. = 10 ft. (3.05 M)
Vertical height Max. = 35 ft. (10.67 M)
Exhaust
Intake
-
Exhaust 3" (75mm) UL
1777. A full length liner
is required from the
exhaust outlet on appliance to center collar of
termination cap.
Exhaust
Air Inlet
Air Inlet Liner (for combustion air) When
terminating the air inlet liner at this point, a
positive flue connection is required (to ensure
combustion air is drawn down the chimney
only).
The outside air inlet does not
require a full reline (if intake
liner is terminated in chimney
and a positive flue connection
is achieved as specified).
Air Inlet
Masonry and Factory Built Fireplaces
Figure 6a - Terminating Air Inlet in Chimney
Existing Fireplace Flue
(chimney)
Positive Flue Connection (sealing
fireplace throat
using a noncombustible seal-off plate
or insulation).
The flexible vent pipe
must NOT be allowed to
sag behind insert or in
fireplace flue.
Combustion Air Intake
Make sure that both liners will pass through existing damper area. Remove
or lock damper to allow the passage of the flexible liners. If the damper
will not allow the passage of both liners, DO NOT PROCEED FURTHER.
(If fireplace is masonry) Consult a local mason for removal of the damper
without risk of structural damage or leakage (if the fireplace is factory
built) The appliance may NOT be installed into the fireplace.
Figure 6b
WARNING
Do not substitute the heat-rated flex liner (UL1777) for the
exhaust with any other type liner or a fire may result causing property damage, personal injury or loss of life.
10
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE
Vertical Venting
DETAIL B
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
� � � � � � � � � � � � � � � � � �
The vent pipes must be connected to the proper collars on the unit and
the exhaust vent pipe must be connected to the termination cap or the
unit will not operate. The combustion air vent pipe can be connected to
the termination cap (see
(see
Figure 6a). The bottom opening of the chimney must be sealed
Figure 6b) or it can terminate inside the chimney
around the vent pipes if the combustion air vent is not connected to the
termination cap. Use unfaced fiberglass insulation to seal around the vent
pipes or a positive flue connection using a seal-off plate. The insulation
may give off an odor during the first hour of operation.
NOTES:
The minimum vertical rise (exhaust vent) is 10 feet (3.05 M) and the
maximum vertical rise is 35 feet (10.67 M). These dimensions are
measured from the flue collar of the unit to the end of the vent pipe,
The fireplace and fireplace chimney must be clean and in good working
order and constructed of non-combustible materials. Inspect chimney
clean-outs for proper fit and seal.
See Table 5 for the minimum vertical termination height requirements.
Vertical Termination Height Minimum
(Factory Built and Masonry Fireplaces)
The vent/air intake termination clearances above the high side of an
angled roof is as follows:
Feet (meters)
8 (2.4)
7 (2.1)
6 (1.8)
5 (1.5)
4 (1.2)
3 (0.9)
2 (0.6)
1 (0.3)
0 (0.0)
FRONT
LEVELING
LEGS
Figure 7
Front leveling legs
See
Detail B
DETAIL B
Right front leveling leg
Use open end 9/16”
wrench to adjust height
up or down
6/12
Roof Pitch
8/12
10/12
Table 5
2/12
4/12
Insert Leveling
At each front and rear corner of the insert is an adjustable leg provided
to level the insert should the hearth of the fireplace be uneven. To adjust
the legs in the rear, loosen the two 5/32” allen head screws, move the leg
to the desired height, and then tighten the screws. Repeat these steps
for each adjusting leg. To adjust the legs in the front use a 9/16” open
end wrench. See
Figures 7 and 8.
14/12
12/12
16/12
REAR
LEVELING
LEGS
Figure 8
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Rear leveling legs
See
Detail C
DETAIL C
Use 5/32 allen wrench to loosen
and adjust bracket up or down,
tighten when at right height
11
SHORELINE™ DOOR ASSEMBLY INSTALLATION OR REMOVAL
INSTRUCTIONS
Tools Needed: No tools are needed
Cat. No. Description
H5746 Shoreline Door Assembly
Shoreline Door Kit - Packaging List
Models SHR33 & SHR40
Quantity Description
1
Table 6 - (refer to Figure 9)
Shoreline Door Assembly
(Figure 9)
Note: The Shoreline insert comes with the door already on the
unit. Just reverse the steps here to remove the door to access
the burner area.
Figure 11
3. Pull the louvers out to the farthest point and then lift up. Push door
against the face of the insert. Drop the louvers down and let the
springs pull the three latches into the three slots located on the top
of the insert. See
Figure 12.
Figure 9
1. Locate three tabs on the bottom of the door. These tabs will go into
the tab slots along the bottom of insert. See Figure 10.
Tab
Figure 10
2. Drop the door into the three tab slots on the bottom of the insert as
shown in Figure 11. The door should be at a 25 degree angle to the
front of the insert to be able to place the door correctly.
Figure 12
4. Figure 13 shows the insert with the door in place.
Figure 13
12
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