Ce manuel d’installation est disponible en francais, s implement en faire
la demande. Numéro de la pièce 775218CF.
WARNING
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile
home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating
plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
AVERTISSEMENT
This fireplace insert is factory equipped for 40,000 BTU input and can be converted to 33,000 using a smaller orifice (provided in optional orifice kit P/N H5924).
UNE SURFACE VITRÉE CHAUDE PEUT
CAUSER DES BRÛLURES.
LAISSER REFROIDIR LA SURFACE
VITRÉE AVANT D'Y TOUCHER.
NE PERMETTEZ JAMAIS À UN ENFANT
DE TOUCHER LA SURFACE VITRÉE.
WARNING: If the information in these instructions is
not followed exactly, a fire or explosion may result
causing property damage, personal injury or death.
- Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• Immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire
department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATEUR: Laissez cette notice avec l'appareil.
CONSOMMATEUR: Conservez cette notice pour consultation ultérieure.
AVERTISSEMENT: Assurez-vous de bien suivre les
instructions données dans cette notice pour réduire
au minimum le risque d’incindie ou d’explosion ou
pour éviter tout dommage matériel, toute blessure
ou la mort.
- Ne pas entreposer ni utilizer d’essence ni d’autres
vapeurs ou liquides inflammables dans le voisinage
de cet appareil ou de tout autre appareil.
- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucan interrupteur. Ne pas vous servir
des téléphones se trouvant dans le bâtiment où vous
trouvez.
• Appelez immédiatement votre fournisseur de gaz
depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz,
appelez le service des incindies.
- L’installation et l’entretien doivent être assurés par un
installateur ou un service d’entretien qualifié ou par
le fournisseur de gaz.
CONGRATULATIONS!
When you purchased your new gas fireplace insert, you joined
the ranks of thousands of individuals whose answer to their home
heating needs reflects their concern for aesthetics, efficiency
and our environment. We extend our continued support to help
you achieve the maximum benefit and enjoyment available from
your new gas fireplace insert.
Gas Line Installation ......................................................14
Gas Pressure Requirements .................................... 14
LP and Natural Gas Supplies ................................... 14
Air Shutter Adjustment ................................................14-15
Installer - Attaching Safety In Operation Warnings .................. 16
Face Installation ................................................. 13
2
USING THIS MANUAL
Please read and carefully follow all of the instructions found in this
manual. Please pay special attention to the safety instructions provided
in this manual.
PRODUCT IS SUBJECT TO CHANGE WITHOUT NOTICE
IMPORTANT SAFETY AND WARNING
INFORMATION
WARNING
Young children should be carefully supervised when
they are in the same room as the appliance. Toddlers, young children and others may be susceptible
to accidental contact burns. A physical barrier is
recommended if there are at risk individuals in the
house. To restrict access to a fireplace or stove,
install an adjustable safety gate to keep toddlers,
young children and other at risk individuals out of
the room and away from hot surfaces.
AVERTISSEMENT
Les jeunes enfants devraient être surveillés étroitement lorsqu’ils se trouvent dans la même pièce que
l’appareil. Les tout petits, les jeunes enfants ou les
adultes peuvent subir des brûlures s’ils viennent en
contact avec la surface chaude. Il est recommandé
d’installer une barrière physique si des personnes à
risques habitent la maison. Pour empêcher l’accès
à un foyer ou à un poêle, installez une barrière de
sécurité; cette mesure empêchera les tout petits,
les jeunes enfants et toute autre personne à risque
d’avoir accès à la pièce et aux surfaces chaudes.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property
damage. Refer to this manual. For assistance or
additional information consult a qualified installer,
service agency or the gas supplier.
WARNING
AVERTISSEMENT
On ne devrait pas placer de vêtements ni d’autres
matières inflammables sur l’appareil ni à proximité.
WARNING
Any safety screen or guard removed for servicing
the appliance must be replaced prior to operating
the appliance.
AVERTISSEMENT
Tout écran ou protecteur retiré pour permettre
l’entretien de l’appareil doit être remis en place
avant de mettre l’appareil en marche.
WARNING
Improper installation or use of this appliance can
cause serious injury or death from fire, burns,
explosion or carbon monoxide poisoning.
WARNING
Children and adults should be alerted to the hazards
of high surface temperature and should stay away to
avoid burns or clothing ignition.
AVERTISSEMENT
Les enfants et les adultes devraient être infor-més
des dangers que posent les températures de surface
élevées et se tenir à distance afin d’éviter des brûlures
ou que leurs vêtements ne s’enflamment.
Failure to comply with these installation instructions
will result in an improperly installed and operating
appliance, voiding its warranty. Any change to this
appliance and/or its operating controls is dangerous.
WARNING
Clothing or other flammable material should not
be placed on or near the appliance.
WARNING
DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY
VOID THE WARRANTY, CERTIFICATION AND LISTINGS
OF THIS UNIT.
3
FOR YOUR SAFETY do not install or operate this appliance without
first reading and understanding this manual. Any installation or
operation of the appliance deviating from that which is stated
in this manual WILL void the warranty and may be hazardous.
INSTALLATION AND REPAIR SHOULD ONLY BE DONE BY A QUALI-
FIED SERVICE TECHNICIAN. DO NOT ATTEMPT TO SERVICE THE
APPLIANCE YOURSELF.
Do not make any make-shift compromises during installation.
Any modification or alteration may result in damage to the appliance or dwelling and will void the warranty, certification and
listings of this unit.
Failure to use manufacturer provided parts, variations in tech-
niques and construction materials or practices other than those
described in this manual may create a fire hazard and void the
limited warranty.
This gas appliance must be equipped for the proper fuel type
and altitude at which it will be operated. Any operation outside
the parameters outlined in this manual may result in a hazardous condition and will void the warranty. Please carefully read
the sections pertaining to these subjects and/or be sure your
appliance is properly equipped.
Never use solid fuels such as wood, paper, cardboard, coal, or
any flammable liquids, etc., in this appliance.
Any grill, panel, or glass removed for service MUST be replaced
prior to operating the appliance. Do not operate appliance with
the glass front removed, cracked or broken.
Plated surfaces must be cleaned with glass cleaner and a clean
soft cloth before firing the first time or fingerprints will remain
permanently. NEVER use brass polish to clean gold or nickel,
this will remove the plating!!!
When opening the lower door on the face while the appliance is
burning, pull at the far left or far right vent openings, because
the door is hot during operation.
LHP, its employees, or any of its representatives assume no
responsibility for any damages caused by an inoperable, inadequate, or unsafe condition as a result of any improper operation,
service or installation procedures, whether direct or indirect.
Due to high temperatures, the appliance should be located out
of traffic and away from furniture and draperies.
En raison des températures élevées, l’appareil devrait être
installé dans un endroit où il y a peu de circulation et loin du
mobilier et des tentures.
Provide adequate clearances around air openings and adequate
accessibility clearance for service and proper operation. Never
obstruct the front openings of the appliance.
These appliances are designed to operate on natural or propane
gas only. The use of other fuels or combination of fuels will degrade the performance of this system and may be dangerous.
These appliances are designed as supplemental heaters. There-
fore, it is advisable to have an alternate primary heat source
when installed in a dwelling.
These appliances must not be connected to a chimney or flue
serving a separate solid fuel burning appliance.
These appliances are vented gas appliances. Do not burn wood
or other material in these appliances.
This appliance is only for use with the type of gas indicated on
rating plate. This appliance is not convertible for use with other
gases, unless a certified kit is used.
Cet appareil doit être utilisé uniquement avec les types de gaz
indiqués sur la plaque signalétique. Ne pas l'utiliser avec
d'autres gaz sauf si un kit de conversion certifié est installé.
Hot while in operation. Do not touch. Severe Burns may result.
Keep children, clothing furniture, gasoline and other liquids
having flammable vapors away.
L’appareil est chaud lorsqu’il fonctionne. Ne pas toucher
l’appareil. Risque de brûlures graves. Surveiller les enfants.
Garder les vêtements, les meubles, l’essence ou autres liquides
produisant des vapeur inflammables loin de l’appareil.
This appliance may be installed in an aftermarket, permanently
located, manufactured home (USA only) or mobile home, where
not prohibited by local codes.
Cet appareil peut être installé dans une maison préfabriquée
(mobile) déjà installée à demeure si les règlements locaux le
permettent.
Ensure clearances are in accordance with local installation
codes and the requirements of the gas supplier.
Dégagement conforme aux codes d'installation locaux et aux
exigences du foumisseunde gaz.
Installation and repair should be done by a qualified service
person. The appliance should be inspected before use and at
least annually by a professional service person. More frequent
cleaning may be required due to excessive lint from carpeting, bedding material, etcetera. It is imperative that control
compartments, burners and circulating air passageways of the
appliance be kept clean.
L’installation et la réparation devrait être confiées à un technicien
qualifié. L’appareil devrait faire l’objet d’une inspection par un
technicien professionnel avant d’être utilisé et au moins une
fois l’an par la suite. Des nettoyages plus fréquents peuvent
être nécessaires si les tapis, la literie, et cetera produisent une
quantité importante de pous-sière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits
de circulation d’air de l’appareil soient tenus propres.
Do not use these appliances if any part has been under water.
Immediately call a qualified, professional service technician
to inspect the appliance and to replace any parts of the control
system and any gas control which have been under water.
Ne pas utiliser cet appareil s’il a été plongé, même partielle-
ment, dans l’eau. Appeler un technicien qualifié pour inspecter
l’appareil et remplacer toute partie du système de commande
et toute commande qui a été plongée dans l’eau.
Only trim kit(s) supplied by the manufacturer shall be used in
the installation of this appliance.
Seules les trousses de garniture fournies par le fabricant doivent
être utilisées pour l’installation de cet appareil.
INSTALLER: THESE INSTRUCTIONS ARE TO REMAIN WITH THE
Your fireplace insert has been furnished with safety
instruction labels that are to be affixed to the operation and control point of the fireplace insert. A safety
instruction label should be affixed to the wall switch
plate where the fireplace insert is turned on and off
(See Figure A) or wall thermostat (See Figure B) and
if used on the remote control handheld transmitter
(Figure C). The warnings should already have been
put in place when the fireplace insert initial set-up
was completed. If they are not affixed at these spots,
locate the multi-lingual adhesive labels provided with
these instructions and proceed as follows:
1. Locate the wall switch or wall thermostat that
controls the fireplace insert (verify the switch
operates the fireplace insert by turning it on
and off). Clean the wall switch plate or wall
thermostat thoroughly to remove any dust and
oils. Affix the label to the surface of the plate of
the wall switch that controls the fireplace insert
(Figure A) or the wall thermostat (Figure B).
Choose the language primarily spoken in the
home.
2. If a remote control is used to control the fireplace insert, locate the transmitter and clean it
thoroughly to remove any dust and oils. Affix
the label to the surface of handheld transmitter
(Figure C). Choose the language primarily
spoken in the home.
3. If you are unable to locate the labels, please call
Lennox Hearth Products or your nearest Lennox
Hearth Products dealer to receive additional
safety instruction labels free of charge.
Cat. No. H8024 Replacement Label Kit
LENNOX HEARTH PRODUCTS
1-800-9-LENNOX
Note: English is red text on clear label. French and
Spanish are white text on black label.
APPOSITION DES MISES EN GARDE RELATIVES
À LA SÉCURITÉ D’UTILISATION
Votre foyer a été livré avec des étiquettes de sécurité qui
doivent être collées à côté des dispositifs de contrôle
du foyer. Une étiquette de sécurité doit être collée sur
la plaque de l’interrupteur contrôlant l’allumage du
foyer (voir Figure A) ou sur le thermostat mural (voir Figure B) et, le cas échéant, sur le boîtier de la télé-
commande (Figure C). Les mises en garde auraient dû
être collées au moment de l’installation initiale du foyer.
Si ce n’est pas le cas, prenez les étiquettes adhésives
multilingues fournies avec ces instructions et procédez
comme suit:
1. Repérez l’interrupteur ou le thermostat mural
qui contrôle le foyer (vérifiez que l’interrupteur
contrôle le fonctionnement du foyer en le faisant
basculer de Marche à Arrêt, et vice-versa). Nettoyez
soigneusement la plaque murale de l’interrupteur
ou le thermostat mural pour éliminer la poussière
et les traces de graisse ou d’huile. Collez l’étiquette
sur la surface de la plaque de l’interrupteur mural
qui contrôle le foyer (Figure A) ou du thermostat
mural (Figure B). Choisissez la langue qui est
principalement parlée dans la résidence du
propriétaire.
2. Si une télécommande est utilisée pour contrôler
le foyer, nettoyez la soigneusement pour éliminer
la poussière et les traces de graisse ou d’huile.
Collez l’étiquette sur le boîtier de la télécommande
(Figure C). Choisissez la langue qui est principale-
ment parlée dans la résidence du propriétaire.
3. Si vous ne trouvez pas les étiquettes, veuillez
appeler Lennox Hearth Products ou votre distributeur Lennox Hearth Products local pour recevoir
gratuitement des étiquettes supplémentaires.
Étiquettes de remplacement, n° cat. H8024
LENNOX HEARTH PRODUCTS
1-800-9-LENNOX
Remarque : Le texte anglais est rouge sur un support
transparent. Le texte français et espagnol est blanc
sur un support noir.
COLOCACIóN DE ADVERTENCIAS DE
SEGURIDAD EN OPERACIóN
Su chimenea incluye etiquetas de instrucciones de
seguridad que deben colocarse en el punto de operación
y control de la chimenea. Se debe colocar una etiqueta de
instrucciones de seguridad en la placa del interruptor de
pared desde el cual se enciende y se apaga la chimenea
(ver la Figura A) o en el termostato de pared (ver la Figura
B) y en el transmisor de control remoto (Figura C) si
se usa. Las advertencias ya deben haberse colocado
cuando se completó la instalación inicial de la chimenea.
Si no están colocadas en estos lugares, encuentre las
etiquetas adhesivas multilingües proporcionadas con
estas instrucciones y prosiga de la siguiente manera:
1. Identifique el interruptor o el termostato de pared
que controla la chimenea (verifique que el interruptor
opera la chimenea encendiéndola y apagándola).
Limpie bien la placa del interruptor o el termostato de
pared para quitar el polvo y aceite. Pegue la etiqueta
en la superficie de la placa del interruptor que controla
la chimenea (Figura A) o en el termostato de pared
(Figura B). Seleccione el idioma que más se habla
en la casa.
2. Si se usa un control remoto para controlar la
chimenea, encuentre el transmisor y límpielo bien
para quitar el polvo y aceite. Pegue la etiqueta en la
superficie del transmisor (Figura C). Seleccione el
idioma que más se habla en la casa.
3. Si no puede encontrar las etiquetas, sírvase llamar a
Lennox Hearth Products o al distribuidor de Lennox
Hearth Products más cercano para recibir etiquetas
de instrucciones de seguridad adicionales gratuitas.
Juego de etiquetas de repuesto - Nº de cat. H8024
LENNOX HEARTH PRODUCTS
1-800-9-LENNOX
Nota: La etiqueta en inglés es transparente con texto
rojo. Las etiquetas en francés y español son negras
con texto blanco.
Figure A
SAFETY LABEL
DIAGRAMS
DIAGRAMMES DES ÉTIQUETTES
DE SÉCURITÉ
Figure B
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
DIAGRAMAS DE ETIQUETAS
DE SEGURIDAD
Figure C
5
ORIFICE SIZE/ALTITUDE ADJUSTMENT
Fireplace Requirements
For altitudes above 2,000 feet (In Canada 4,500 FT/1370 M), the orifice
should be de-rated by 4% for every 1,000 feet to maintain the proper
ratio of gas to air. Improper orifice sizing may result in damage and
unsafe conditions. Changing the orifice should only be done by a qualified service technician. Contact your Lennox Hearth Products dealer for
proper orifice sizes.
SMOKE DETECTORS
Since there are always several potential sources of fire in any home, we
recommend installing smoke detectors. If possible, install the smoke
detector in a hallway adjacent to the room (to reduce the possibility of
occasional false activation from the heat produced by the appliance). If
your local code requires a smoke detector be installed within the same
room, you must follow the requirements of your local code. Check with
your local building department for requirements in your area.
THE FIREPLACE INSERT
• Must conform with all local, state and national installation codes. In
the absence of local codes, the installation must conform with National
Fuel Gas Code ANSI Z223.1 - latest edition, also known as NFPA 54
(In Canada, the current CAN/CSA B149.1 installation code). Refer to
the National Fuel Gas Code and local zoning and code authorities for
details on installation requirements.
• Mobile home installations must conform with the Mobile Home Construction and Safety Standard, Title 24 CFR, Part 3280 (in Canada
CAN/CSA Z240 MH), or, when such a standard is not applicable, the
Standard for Mobile Home Installations, ANSI A225.1 - latest edition.
• Must be vented directly to the outside in accordance with the latest
edition of the National Fuel Gas Code and must never be attached to
a chimney serving a separate solid fuel burning appliance.
• Has been certified for use with either natural gas or propane.
• Is NOT for use with solid fuels.
• Is approved for sitting rooms and/or bedrooms.
• This appliance is suitable for installation into masonry or factory built
fireplaces.
These heaters are designed to be installed into an existing masonry
fireplace (built to UBC 37 or ULC S628 standards) or factory built solid
fuel, wood burning fireplace (listed to UL 127 or ULC S610) only. All
exhaust gases must be vented outside the structure. Combustion air
is drawn from outside the structure. When installing in a factory built
fireplace, the fireplace grate must be removed and the damper must be
removed or secured open.
If the factory-built fireplace has no gas access hole(s) provided, an access
hole of 1-1/2 inches (38 mm) or less may be drilled through the lower
sides or bottom of the firebox in a proper workmanship like manner. This
access hole must be plugged with a non-combustible insulation after the
gas supply line has been installed. The installer must mechanically attach
the marking supplied with the gas fireplace insert to the inside of the firebox
of the fireplace into which the gas fireplace insert is installed.
Si le foyer préfabriqué ne comporte pas d’orifices d’amenée du gaz, un
orifice d’au plus 37,5 mm (1,5 po) peut être pratiqué, selon les règles
de l’art, dans la partie inférieure des parois ou au fond de la chambre de
combustion. Cet orifice doit être obturé au moyen d’isolant incombustible
une fois la conduite de gaz en place.
IMPORTANT: When installing these appliances into a factory
built fireplace or heat-form, the air flow within and around the
fireplace shall not be altered by the installation of the insert
(i.e. DO NOT BLOCK louvers or cooling air inlet or outlet ports,
circulating air chambers in a steel fireplace liner or metal heat
circulator).
See Page 9 for instructions on affixing fireplace warning label
shown below.
WARNING
THIS FIREPLACE HAS BEEN ALTERED TO
ACCOMMODATE A FIREPLACE INSERT AND
SHOULD BE INSPECTED BY A QUALIFIED
PERSON PRIOR TO RE-USE AS A
CONVENTIONAL FIREPLACE.
6
CODES AND APPROVALS
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS
Certification
Gas appliances must be tested and certified by a nationally recognized
testing and certification laboratory to ANSI (American National Standard
Institute) gas appliance safety standards.
This appliance has been tested and certified by OMNI -Test Laboratories
to ANSI Z21.88/CSA 2.33 Standard for Vented Gas Fireplace Heater and
CGA 2.17-M91 and UL 307B Gas Burning Heating Appliances for Manufactured (Mobile) Homes in both USA and Canada.
This appliance has met all necessary ANSI Standards and is fully certified
for installation in any community. If there are any questions or if you
need further substantiation contact your Lennox Hearth Products dealer.
If you have further questions, please contact Lennox Hearth Products.
Check all local building and safety codes before installation. The installation instructions and appropriate code requirements must be followed
exactly and without compromise. In the absence of local codes the following standards and codes must be followed.
The Installation must conform with local codes or, in the absence of local
codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54- latest
edition, or the Natural Gas and Propane Installation Code, CSA B149.1latest edition.
The appliance, when installed, must be electrically grounded and wired
in accordance with local codes or, in the absence of local codes, with the
National Electrical Code, ANSI/NFPA 70 - latest edition, or the Canadian
Electrical Code, CSA C22.1 - latest edition.
(Massachusetts Approval #G3-1104-102)
These appliances are approved for installation in the US state of Massachusetts if the following additional requirements are met:
• Install this appliance in accordance with Massachusetts Rules and
Regulations 248 C.M.R. Sec. 5.08 2(a) through 2(e).
• Installation and repair must be done by a plumber or gas fitter licensed
in the Commonwealth of Massachusetts.
• The flexible gas line connector used shall not exceed 36 inches (92
centimeters) in length.
• The individual manual shut-off must be a T-handle type valve.
Massachusetts Horizontal Vent Requirements
In the Commonwealth of Massachusetts, horizontal terminations installed
less than seven (7) feet above the finished grade must comply with the
following additional requirements:
• A hard wired carbon monoxide detector with an alarm and battery
back-up must be installed on the floor level where the gas fireplace
is installed. The carbon monoxide detector must comply with NFPA
720, be ANSI/UL 2034 listed and be ISA certified.
• A metal or plastic identification plate must be permanently mounted to
the exterior of the building at a minimum height of eight (8) feet above
grade and be directly in line with the horizontal termination. The sign
must read, in print size no less than one-half (1/2) inch in size, GAS
VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.
NEW YORK CITY, NEW YORK (MEA)
Installation of these appliances are approved for installation in New York
City in the US state of New York (MEA#: 138-07-E).
7
PRE-INSTALLATION
Features
Packaging List
To install your appliance, an insert body, face, surround (flange) kit and
a set of brick panels are required.
Installation Options
.25Manufactured (Mobile) Home
Natural Gas Or Propane (LP)
Bedrooms
Optional Wall-mounted Or Remote Thermostat
Electrical
The standard blower motor requires 120 Volts AC for operation. The
fireplace is not dependent on the blower or an outside electrical supply to
operate. WARNING - Electrical Grounding Instructions - This appliance
is equipped with a three-prong (grounding) plug for your protection
against shock hazard and should be plugged directly into a properly
grounded three-prong receptacle. Do not cut or remove the grounding
prong from this plug.
Millivolt Valve
This appliance is operated with a millivolt valve and therefore burns even
during a power outage.
Fuel
This appliance comes from the factory equipped to burn natural gas at
a specified elevation. The appliance can be converted to burn LP (liquid
propane) by installing a conversion kit. Only Lennox Hearth Products
conversion kits can be used to convert from NG to LP or LP to NG.
Contact your Lennox Hearth Products dealer for details.
Insert Body Packaging List
1 Insert Body with Burner Cassette
1 Set of Refractory Brick Panels
1 Log Set
1 Bag of Embers
1 Fasteners: 6 slotted 1/4" truss screws
6 speed nuts
9 spring clips
3 plastic adhesive wire restraints
1 Installation and Operation Manual
Decorative Faces - One Required
Traditional Arch inset
Foundry™ Screen
Cast pillar
Surround Kits - One Required
Traditional 1-pc. (41"W x 29"H)
Traditional 3-pc.(41"W x 29"H, 48"W x 29"H, 41"W x
33"H or 48"W x 33"H)
Cast Iron (45-1/2"W x 30"H-Cast Pillar face only) *
* See detailed dimensions on Page 27.
Surround Kit Contents
1 Top Surround
2 Side Surrounds
3 Black Extruded Trim Pieces
2 Elbowed Trim Fasteners
Manifold Pressure (IN. WC)3.510.03.510.0
Min. Inlet Pressure (IN. WC)5.010.55.010.5
Maximum heat output BTUs/hour-
83%83%83%83%
steady state (depending on vent configuration)
P4 Efficiency
Orifice (DMS) 0-2,000 Feet (0-610 M)
v
w
67.17%69.07%65.55%67.80%
1/8”#49#36#51
u
uUnit factory equipped for 0-2000 FT/0-610 M, In Canada 0-4500 FT/0-1370 M
vThe Steady State Efficiency numbers based on maximum vent configuration.
wTested to CSA P.4.1-02 “Testing Method for Measuring Annual Fireplace Efficiency.
Electrical Rating: 120 VAC, 60 HZ, Less Than 2 Amps
* Top air duct will need to be removed for short ZC applications.
Replace tap tights when removed.
A
B
C
D
Figure 3
CAUTIONS
•Trim panels or surrounds must not seal ventilation openings in the existing fireplace that the
appliance is installed in.
•The fireplace in which this gas insert is to be
installed must be thoroughly cleaned if it has
been used to burn wood or synthetic logs. Have
the chimney and all inside surfaces of the fireplace brushed and vacuumed so that no soot,
embers, or loose combustion deposits can be
drawn into the heat circulation blower and blown
into the living area.
•If any portion of the chimney system shows signs
of structural or mechanical weaknesses, such
as: cracks, leaky joints, corroded or warped
surfaces, the faulty portion must be repaired
or replaced prior to installing this appliance.
•The factory built firebox must accept the insert
without modification other than removing bolted
or screwed together pieces such as baffles /
smoke shelf / deflectors, ash lips, glass door,
screen or door tracks, log grates, refractory or
masonry lining and damper assemblies. Any
fireplace component, which is removed, must be
retained so they can be reinstalled to restore the
fireplace to its original operating condition. The
removal of any part must not alter the integrity
of the outer shell of the pre-engineered fireplace
cabinet in any way. Any parts removed must be
replaceable. If any components are removed
from (or altered) from the existing fireplace,
a Warning Label (see Page 6) must be affixed
inside the fireplace firebox, so that it shall be
visible upon removal of the fireplace insert. Note:
RTV high temperature silicone is an approved
adhesive to affix the label.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
9
Clearances to Combustibles
IMPORTANT: If unit is converted to an RDV33 / SDVI33 from
an RDV40 / SDVI40, the clearances to combustibles can be
reduced as shown on this page.
WARNING: If this unit is ever converted back to an RDV40 /
SDVI40, ensure that the clearances are correct for this model.
Minimum Clearances to Combustibles
Minimum clearances include any projections such as shelves, window
sills, mantels, spacers/standoffs or surfaces to combustible construction
etc. above the appliance. Paint or lacquer used to finish the mantel
must be heat resistant in order to avoid discoloration.
Facing and Mantel Clearances
Please note that the RDV33/SDVI33 mantel clearances are 4" less than
the RDV40/SDVI40 mantel clearances as shown in Figures 4A (RDV40)
and 4B (RDV33/SDVI33).
3"/76mm
3"/76mm
3"/76mm
1-1/2”
38mm
RDV40
Facing and
Mantel - Side
37-1/2”
953mm
43-1/2”
1105mm
View
The letters below, E through J, correspond to Figure 5 showing minimum
clearances required from the appliance to combustibles and the minimum
projection of the hearth extension.
E = From Top Facing or Mantel to Bottom of Insert - RDV40/SDVI40 =
35-1/2”(902mm) and RDV33/SDVI33 = 31-1/2”(800mm)
F = 25-1/2" From Center of Glass Door to Side Facing or Wall - RDV40/
SDVI40 = 25.5”(648mm) and RDV33/SDVI33 = 25.5” (648mm)
J = 10.5” (267mm) Mantel to Bottom of Insert - RDV40/SDVI40 =
43”(1092mm) and RDV33/SDVI33 = 39”(991mm)
Hearth Protection
G = Minimum Hearth Protection from Front of Insert*
H = Vertical Distance from Insert Bottom to Combustible Material.
RDV40
SDVI40
RDV33
SDVI33
G14”(356mm)10”(254mm)0”(0mm)
H0”(0mm)2”(21mm)4”(102mm)
G13”(330mm)10”(254mm)0”(0mm)
H0”(0mm)2”(21mm)4”(102mm)
Figure 4A
Figure 4B
1-1/2”
38mm
35-1/2”
902mm
3"/76mm
31-1/2”
800mm
33-1/2”
851mm
40-1/2”
1029mm
3"/76mm
36-1/2”
927mm
3"/76mm
39-1/2”
1003mm
RDV33/SDVI33
Facing and
Mantel - Side
View
Note: Hearth protection to be min. 3/8” (10mm) thick non-combustible
or equivalent, with a k factor of .84.
Insert Leveling
At each front and rear corner of the insert is an adjustable leg provided
to level the insert should the hearth of the fireplace be uneven. To adjust
the legs, loosen the two 5/32" allen head screws, move the leg to the
desired height and then tighten the screws. Repeat these steps for each
adjusting leg.
10
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Mantel
MANTEL
Trim
TRIM
E
G
Figure 5 - Clearances
F
C
L
Hearth / Floor Protection
J
H
INSTALLATION
Venting Installation
Your appliance must be vented to the outside in accordance with the
current edition of the National Fuel Gas Code ANSI-Z223.1 (In Canada,
the current CAN/CSA B149.1 installation code). The insert must not be
connected to a chimney flue serving a separate solid fuel burning appliance.
This gas insert requires a 3” diameter listed flex liner. The vent should
terminate with a listed direct-vent termination cap. The chimney should be
sealed around the cap to prevent air and rain from entering the chimney.
Adhere to the vent manufacturer's instructions for installation and vent
termination. These appliances are approved for use with the following
vent kits.
Vent Kits
Cat. No.ModelDescription
H0909FKDVIFlex Liner Kit, DVI 3” X 35’ (requires 2, one for
exhaust and one for intake)
TKDVITKDVITermination Kit, DVI (termination cap and flashing)
DV3FK35 DV3FK35 Flex Liner and Termination Kit, 3" X 35' (includes 2
flex liners, termination and gear clamps)
Vertical Venting
The vent pipes must be connected to the proper collars on the unit and
the exhaust vent pipe must be connected to the termination cap or the
unit will not operate.
The combustion air intake pipe can be connected to the termination cap
(see Figure 6b) or it can terminate inside the chimney (see Figure 6a).
If combustion air intake pipe is terminated inside the chimney and not
connected to the actual termination cap the bottom opening of the chimney (chimney throat) must be sealed around the vent pipes. Use a non
combustible seal-off plate (i.e. 22 gage sheet steel) or unfaced fiberglass
insulation (8 lb per square foot density minimum) to seal around the vent
pipes. Whichever “seal off” method is used must effectively seal the area
to prevent room air passage to the chimney of the fireplace. The insulation
may give off an odor during the first hour of operation.
NOTE: Terminating the air intake liner as shown here may not be allowed by some local codes. Check with the authority having jurisdiction
for your area.
Exhaust 3" (75mm) UL
1777. A full length liner
is required from the
exhaust outlet on appliance to center collar of
termination cap.
Exhaust
The outside air inlet does not
require a full reline (if intake
liner is terminated in chimney
and a positive flue connection
is achieved as specified).
Air Inlet
Existing Fireplace Flue
(chimney)
Note: The minimum vertical rise (exhaust vent) is 10 feet (3.1 M) and the
maximum vertical rise is 35 feet (10.7 M). These dimensions are measured
from the starting collars of the unit to the end of the vent pipe.
The fireplace and fireplace chimney must be clean and in good working
order and constructed of non-combustible materials. Inspect chimney
cleanouts for proper fit and seal.
* Other approved vent components include; Standard Simpson Duravent Co-linear Chimney Liner Kit, Direct-Vent Termination #991, Liner
Termination Kit (includes termination connector and flashing) #923GK
and 3" x 35' Alum Flex #2280
The standard cap in Termination Kit TKDVI, and in
Vent Kit DV3FK35 is a high wind cap
The existing fireplace chimneys
may take various contours
which the flexible liners will
accommodate. However, keep
the flexible liner as STRAIGHT
as possible, avoid unnecessary
bending.
Vertical Cap
Termination
Connector
Liner Requirements:
Use 3" (76 mm) diameter listed gas
vent liner (UL1777 ONLY) for the
EXHAUST
Use 3" (76 mm) diameter listed
liner (UL 181 or UL1777) for the
AIR INTAKE.
Vertical Height Min. = 10 ft. (3.1 M)
Vertical height Max. = 35 ft. (10.7 M)
Note: Measured from flue collar on
unit to the end of the vent pipe or liner
The flexible vent pipe
must NOT be allowed to
sag behind insert or in
fireplace flue.
Figure 6b
Make sure that both liners will pass through existing damper area. Remove
or lock damper to allow the passage of the flexible liners. If the damper
will not allow the passage of both liners, DO NOT PROCEED FURTHER.
(If fireplace is masonry) Consult a local mason for removal of the damper
without risk of structural damage or leakage (if the fireplace is factory
built) The appliance may NOT be installed into the fireplace.
Exhaust
Intake
Combustion Air Intake
Positive Flue Con-
Air Inlet
Air Inlet Liner (for combustion air) When
terminating the air inlet liner at this point, a
positive flue connection is required (to ensure
combustion air is drawn down the chimney
only).
nection (sealing
fireplace throat
using a noncombustible seal-off plate
or insulation).
Masonry and Factory Built Fireplaces
Figure 6a - Terminating Air Inlet in Chimney
WARNING
Direct-Vent Fireplace Insert Vent Requirements - Use liner
listed to UL181 (Factory-made Air Ducts And Air Connectors) or UL1777 (Chimney Liners) for the AIR INTAKE. Use
liner listed to UL1777 ONLY for the EXHAUST.
Do not substitute the heat-rated flex liner (UL1777) for the
exhaust with any other type liner or a fire may result causing property damage, personal injury or loss of life.
11
Zero Clearance Fireplace Installation
This appliance may be installed in a masonry or factory built/zero clearance (ZC) fireplace. When installing in a ZC fireplace, the ZC grate must
be removed and the ZC damper must be removed or secured open. The
ZC doors, screen, refractory or masonry lining, baffles and smoke shelf
may be removed if necessary to install the gas insert. However, do not cut
or alter the fireplace components. The removal of any parts to facilitate
installation must not alter the integrity of the inner or outer shells of the
fireplace cabinet. Any parts removed must be replaceable if the insert is
taken out of the fireplace or the fireplace clearly marked with a paint stick
that "This fireplace has been altered and is no longer safe to operate."
2 Screws
This appliance is designed to fit into a ZC fireplace with a minimum
firebox height of 19-1/2" (495mm). To facilitate this the hood will need
to be removed and discarded (Note: The screws should be replaced in
the insert body).
If the factory-built fireplace has no gas access hole(s) provided, an access hole of 1-1/2" (37.5 mm) or less may be drilled through the lower
sides or bottom of the firebox in a proper workmanship like manner. This
access hole must be plugged with a non-combustible insulation after the
gas supply line has been installed.
Si le foyer préfabriqué ne comporte pas d’orifices d’amenée du gaz, un
orifice d’au plus 37,5 mm (1,5 po) peut être pratiqué, selon les règles
de l’art, dans la partie inférieure des parois ou au fond de la chambre de
combustion. Cet orifice doit être obturé au moyen d’isolant incombustible
une fois la conduite de gaz en place.
The installer must mechanically attach the marking supplied with the gas
fireplace insert to the inside of the firebox of the fireplace into which the
gas fireplace insert is installed.
Conversion from Standard 40,000 BTU To Optional 33,000 BTU Input
To convert input from 40,000 BTUs to 33,000 BTU's, after step 1 remove
and replace the stock burner orifice with the #36 NG orifice supplied in
the optional orifice kit P/N H5924. Pipe dope or other approved gas line
sealant will need to be applied before inserting into bulkhead. The foil
sticker supplied, stating RDV33/SDVI33, will need to be affixed over the
model name RDV40/SDVI40 on the serial number label (located in the
control compartment).
Figure 7
Rear log
Retainer
Figure 8
2. Place the rear brick panel on the brackets and reinstall the log rack
with the rear log. IMPORTANT!!! SCREWS PASS THROUGH THE LOG
RACK AND THE BURNER PAN.
3. Install the side brick panels by sliding them into place.
Brick Panel and Log Set Installation
If logs are not installed according to the log installation instructions,
flame impingement and improper combustion could occur and result in
soot and/or excessive production of carbon monoxide (CO), a colorless,
odorless, toxic gas.
The size and position of the log set is critical to achieve a safe, reliable
and attractive flame pattern. Any attempt to use a different log set in the
fireplace will void the warranty and will result in incomplete combustion,
sooting and poor flame quality.
1. Remove the log rack (2 screws) and install the rear log on the retainer.
12
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Side Brick Panels
Figure 9
4. Install a light layer of rockwool directly over the ports.
- A light layer will give a more constant rear flame.
- A heavy layer will give more glow, but will need to
be adjusted after light up.
Figure 10
5. Install front logs on retainer slots.
2. Install all surround panels and trim with the appliance positioned in
the fireplace, but a few inches in front of its final location.
3. If an Arch face is to be installed on the appliance, the sight obstructor
that comes with the face must be installed prior to installing the surround panels. See the instructions included with the face for proper
sight obstructor installation.
4. Install the side surround panels by lining up the holes in the tabs on the
side surround panels in front of the holes on the surround brackets.
Next insert two slotted 1/4" truss screws for each side surround panel
and secure loosely.
5. Fasten the top surround panel with the remaining two truss screws.
Tighten all six truss screws after adjusting the surround panels to
eliminate space between side and top surround panels.
6. Assemble the surround trim by inserting the elbowed retainer in the
rectangular slot in the ends of the longest piece of trim and secure by
tightening the screw in the retainer. Slide the mitred ends of the two
side trim pieces onto the elbowed retainer and secure by tightening
the retainer screw.
7. The fastened trim pieces should now be horseshoe shaped. Slide the
trim down over the surround panels so the edge of the surround panel
fits just behind the rounded edge of the trim.
8. Install three spring clips (found in parts bag in firebox) in each piece
of trim by inserting them between the rear of the surround and the
channel of the trim. The spring clips will push the trim tight to the
surround.
Figure 11
Front Logs
6. Place embers around the perimeter of the rockwool.
IMPORTANT!!! Do not cover the ports with the embers.
7. Place top log on pin.
Top Log
Figure 12
Ports
Surround Installation
The fireplace insert surround panels are made of heavy gage steel for
durability and, if desired, for the ease of making an inside fit in the fireplace. See Packaging List for available sizes.
1. Remove the speed nuts (A in Figure 13) from the parts bag and install
(with the flat surface forward) on the six holes in the surround brackets
- three on each side of the insert (B in in Figure 13). A flat bladed
screwdriver may help in installing the nuts.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
A
Spring Handle Latches
C
Door Mounting Plates
B
Figure 13
Face Installation
A number of different face finishes and styles are available for your
appliance. The Arch face comes with a sight obstructor that must be
installed prior to installing the surround panels and face. Instructions for
installing the sight obstructor are included with the face. The faces come
with hooked brackets. To install the face, hang the hooked brackets on
the surround brackets (See C in Figure 13).
Note: Plated surfaces must be cleaned with glass cleaner and a soft clean
cloth before firing the first time or fingerprints and stains will remain
permanently. NEVER use brass polish to clean plated surfaces, this
will remove the plating!!!
13
Gas Line Installation
After leveling, position the insert in the fireplace - holding it about six
inches out from its final location.
CAUTION: Specific hearth requirements apply (see Clearances
to Combustibles).
This appliance must be connected to the gas line in accordance with local
codes and/or the National Fuel Gas Code, ANSI Z223.1 (In Canada, the
current CAN/CSA B149.1 installation code). This appliance comes with
an 8" nipple attached to the supply side of the gas valve. After connecting the gas line, all joints in the line and connections at the valve should
be checked for leaks before final positioning of the unit. Conduct a gas
leakage test of the appliance piping and control system downstream of
the shutoff valve in the supply line to the appliance.
Gas Pressure Requirements
A MAJOR CAUSE OF OPERATING PROBLEMS WITH GAS
APPLIANCES IS IMPROPER GAS PRESSURE!
Fuel
Type
Natural
Gas
LP Gas11" WC10.5" WC13" WC10" WC5.4” WC
Desired Minimum MaximumOn Hi
7" WC5" WC10.5" WC3.5" WC 1.7" WC
Inlet PressureManifold Pressure
Fire
Robertshaw Millivolt Gas Valve
TH
TP
TP/TH
Inlet (Supply)
Pressure Tap
The Manifold
(Outlet) Tap
On Lo
Fire
Figure 14
The most important item to check during the initial installation
and the first thing to check when operating problems occur is
gas pressure! This appliance will not function properly unless
the required gas pressure is supplied. See the table on this
page for gas pressure requirements.
Two pressure taps are provided on the appliance's valve to check gas
pressures. The taps are located to the right of the on/off/pilot knob (see
Figure 14). The bottom tap is the inlet (supply) pressure side. To check inlet
pressure (with the appliance burning), insert a small phillips screwdriver
into the tap and turn a half turn counter-clockwise. Cover the tap with the
line from a manometer and check the pressure. Close the tap gently but
securely after completing the check. The manifold (outlet) tap is above
the inlet tap. To check manifold pressure (with the appliance burning
at the high burn setting) insert a small phillips screwdriver into the tap
and turn a half turn counter-clockwise. Cover the tap with the line from
the manometer and check the pressure. Again, close the tap gently but
securely after completing the check. Check the taps for gas leaks with a
gas leak test solution (retighten if necessary).
If the pressure is not sufficient, make sure the gas supply line is large
enough, the supply regulator is properly adjusted and the total gas load
for the residence does not exceed the amount supplied.
Propane tanks are at pressures that will cause damage to valve components. Verify that the tanks have step down regulators to reduce the
pressure to safe levels.
The appliance must be isolated from the gas supply piping system
by closing its equipment shutoff valve during any pressure testing of
the gas supply piping system at test pressures equal to or less than
1/2 psig (3.5 kPa).
LP and Natural Gas Supplies
Your gas appliance is equipped from the factory for use with natural gas
only as specified on the Safety / Listing label attached to the appliance.
This appliance can only be operated using propane gas (LP) if a certified
fuel conversion kit provided by Lennox Hearth Products is installed by a
qualified service technician.
Also check the orifice size on the label on the igniter bracket. It must be
the correct size for the fuel and altitude.
Do not run propane tank dry. Running the tank dry may cause
a hazardous condition due to pressure drop in empty tank.
Solid fuel is NOT to be used with this unit.
Air Shutter Adjustment
Your gas appliance has an air shutter control lever located behind the
lower door on the insert's face and to the left of the gas valve (see
Figures 15a and 15b). The lever is linked to the primary air shutter on
the main burner. The air shutter regulates the amount of primary air the
burner receives and therefore how clean the insert burns. The air shutter
should only be adjusted by a qualified gas technician. The insert should
burn for about 15 minutes with the logs installed before adjusting the air
shutter. More air will result in shorter flames and less color, less air will
result in bigger flames and more color. To adjust the air shutter, insert
a regular screwdriver into the slide adjustment and slide it side to side
(see Figures 15a and 15b).
The appliance and its appliance main gas valve must be disconnected
from the gas supply piping system during any pressure testing of that
system at test pressures in excess of 1/2 psig (3.5 kPa).
14
CAUTION: The air shutter should never be set so as to make the
tips of the flames sooty or create sooting on the viewing glass,
logs, or heat exchanger. If soot begins to form after burning,
the air shutter should be opened gradually until the sooting
condition stops. Gas quality and gas pressure may vary, which
can affect the burning characteristics of the insert.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Moving shutter
bracket to the right
will open shutter,
to the left will close
shutter.
Shutter Adjustment Detail
Figure 15a
See Detail Shutter
Adjustment
Figure 15b
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
15
INSTALLER INSTRUCTIONS - ATTACHING SAFETY-IN-OPERATION WARNINGS
It is the installers responsibility to ensure these warnings are properly affixed during installation. These warning labels are a
critical step in informing consumers of safe operation of this appliance.
ATTACHING “SAFETY-IN-OPERATION”
WARNINGS
It is required that the safety instruction labels furnished with the fireplace be affixed to the operation
and control point of the fireplace. A safety instruction
label must be affixed to the wall switch plate where
the fireplace is turned on and off (See Figure A)
or wall thermostat (See Figure B) and if used on
the remote control handheld transmitter (Figure C). To properly complete the installation of this
fireplace, locate the multi-lingual adhesive labels
provided with the Care and Operation Instructions
and proceed as follows:
1. Locate the wall switch or wall thermostat that
controls the fireplace (verify the switch operates
the fireplace by turning it on and off). Clean the
wall switch plate or wall thermostat thoroughly
to remove any dust and oils. Affix the label to
the surface of the plate of the wall switch that
controls the fireplace (Figure A) or the wall
thermostat (Figure B). Choose the language
primarily spoken in the home. If unknown, affix
the English language label.
2. If a remote control is used to control the fireplace,
locate the transmitter and clean it thoroughly
to remove any dust and oils. Affix the label to
the surface of handheld transmitter (Figure C).
Choose the language primarily spoken in the
home. If unknown, affix the English language
label.
3. If you are unable to locate the labels, please call
Lennox Hearth Products or your nearest Lennox
Hearth Products dealer to receive additional
safety instruction labels free of charge.
Cat. No. H8024 Replacement Label Kit
LENNOX HEARTH PRODUCTS
1-800-9-LENNOX
Note: English is red text on clear label. French and
Spanish are white text on black label.
APPOSITION DES MISES EN GARDE
RELATIVES À LA SÉCURITÉ D’UTILISATION
Il est impératif que les étiquettes de sécurité fournies
avec le foyer soient collées à côté des dispositifs
de contrôle du foyer. Une étiquette de sécurité doit
être collée sur la plaque de l’interrupteur contrôlant
l’allumage du foyer (voir Figure A) ou sur le thermostat
mural (voir Figure B) et, le cas échéant, sur le boîtier
de la télécommande (Figure C). Pour achever l’instal-
lation correcte de ce foyer, procédez comme suit avec
les étiquettes adhésives en langues étrangères fournies
avec les instructions d’utilisation et d’entretien :
1. Repérez l’interrupteur ou le thermostat mural qui
contrôle le foyer (vérifiez que l’interrupteur
contrôle le fonctionnement du foyer en le faisant
basculer de Marche à Arrêt, et vice-versa). Nettoyez
soigneusement la plaque murale de l’interrupteur
ou le thermostat mural pour éliminer la poussière
et les traces de graisse ou d’huile. Collez l’étiquette
sur la surface de la plaque de l’interrupteur mural
qui contrôle le foyer (Figure A) ou du thermostat
mural (Figure B). Choisissez la langue qui est
principalement parlée dans la résidence du
propriétaire. En cas de doute, collez l’étiquette en
anglais.
2. Si une télécommande est utilisée pour contrôler
le foyer, nettoyez la soigneusement pour éliminer
la poussière et les traces de graisse ou d’huile.
Collez l’étiquette sur le boîtier de la télécommande (Figure C). Choisissez la langue qui est
principalement parlée dans la résidence du propriétaire. En cas de doute, collez l’étiquette en anglais.
3. Si vous ne trouvez pas les étiquettes, veuillez
appeler Lennox Hearth Products ou votre distributeur Lennox Hearth Products local pour recevoir
gratuitement des étiquettes supplémentaires.
Étiquettes de remplacement, n° cat. H8024
LENNOX HEARTH PRODUCTS
1-800-9-LENNOX
Remarque : Le texte anglais est rouge sur un support
transparent. Le texte français et espagnol est blanc
sur un support noir.
COLOCACIóN DE ADVERTENCIAS DE SEGURIDAD
EN OPERACIóN
Se requiere que las etiquetas de instrucciones de
seguridad incluidas con la chimenea se coloquen en
el punto de operación y control de la misma. Se debe
colocar una etiqueta de instrucciones de seguridad
en la placa del interruptor de pared desde el cual se
enciende y se apaga la chimenea (ver la Figura A) o en el
termostato de pared (ver la Figura B) y en el transmisor
de control remoto (Figura C) si se usa. Para completar
correctamente la instalación de esta chimenea,
encuentre las etiquetas adhesivas multilingües incluidas
con las instrucciones de cuidado y operación y haga
lo siguiente:
1. Identifique el interruptor o el termostato de pared
que controla la chimenea (verifique que el interruptor
opera la chimenea encendiéndola y apagándola).
Limpie bien la placa del interruptor o el termostato
de pared para quitar el polvo y aceite. Pegue la
etiqueta en la superficie de la placa del interruptor que
controla la chimenea (Figura A) o en el termostato
de pared (Figura B). Seleccione el idioma que
más se habla en la casa. Si no sabe cuál es, use la
etiqueta en inglés.
2. Si se usa un control remoto para controlar la
chimenea, encuentre el transmisor y límpielo bien
para quitar el polvo y aceite. Pegue la etiqueta en
la superficie del transmisor (Figura C). Seleccione
el idioma que más se habla en la casa. Si no sabe
cuál es, use la etiqueta en inglés.
3. Si no puede encontrar las etiquetas, sírvase llamar a
Lennox Hearth Products o al distribuidor de Lennox
Hearth Products más cercano para recibir etiquetas
de instrucciones de seguridad adicionales gratuitas.
Juego de etiquetas de repuesto - Nº de cat. H8024
LENNOX HEARTH PRODUCTS
1-800-9-LENNOX
Nota: La etiqueta en inglés es transparente con texto
rojo. Las etiquetas en francés y español son negras
con texto blanco.
16
Figure A
SAFETY LABEL
DIAGRAMS
DIAGRAMMES DES ÉTIQUETTES
DE SÉCURITÉ
Figure B
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
DIAGRAMAS DE ETIQUETAS
DE SEGURIDAD
Figure C
OPERATION
WHAT TO DO IF YOU SMELL GAS:
Operating Instructions
Pre-Lighting Checklist
Be sure to check these items before the initial lighting of the insert:
cThe insert gas label corresponds to the gas supply available -
that is "natural gas" for natural gas or "LP gas" for LP gas.
cGas pressure has been checked carefully - see Page 14.
cAll gas fittings have been checked for leaks.
cAll clearances to combustibles have been met-see Page 10.
cAll combustible materials have been removed from the area in
front of the insert.
cAll vented areas of the insert face are unobstructed.
cHouse is ventilated to clear initial paint curing odors - see Page
19.
cAll packaging materials have been removed from the firebox.
cWhile appliance is cool, fingerprints or other marks have been
cleaned from any gold or nickel surfaces with denatured alcohol
and a soft cloth. Marks left on these surfaces may become
permanent into the finish if not removed prior to burning the
unit.
cBrick panels and log set have been installed.
cThe glass door is in place and is properly sealed.
Lighting Instructions
• DO NOT try to light the appliance.
• DO NOT touch any electric switch; do not use any phone in
your building.
• Immediately call your gas supplier from a neighbor's phone.
Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
C. Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by hand,
don't try to repair it, call a qualified service technician. Force
or attempted repair may result in a fire or explosion.
D. DO NOT use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and any
gas control which has been under water.
LIGHTING INSTRUCTIONS
1. STOP!! Read the safety information on this page before
proceeding.
2. (If applicable) Set the thermostat to lowest setting. Turn wall
on/off switch, unit mounted on/off switch or remote control
switch "OFF."
CAUTION: HOT WHILE IN OPERATION. DO NOT TOUCH. KEEP
CHILDREN, FURNITURE, GASOLINE AND OTHER LIQUIDS WITH
FLAMMABLE VAPORS AWAY. NEVER OPERATE UNIT WITH GLASS
OFF OR ATTEMPT TO REMOVE THE GLASS WHILE HOT.
CAUTION: YOUR LENNOX HEARTH PRODUCTS GAS APPLIANCE
MUST ALWAYS BE OPERATED WITH GLASS IN PLACE.
The following is a copy of the operating and lighting instructions
found with each insert:
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS
EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING
PROPERTY DAMAGE, INJURY, OR LOSS OF LIFE.
A. This appliance is equipped with a piezo ignition device to light
the pilot. When lighting the pilot, follow these instructions
exactly.
B. BEFORE LIGHTING, smell around the appliance area for gas.
Be sure to smell next to the floor because some gas is heavier
than air and will settle on the floor.
3. Turn off ALL electrical power to the appliance.
4. Open the lower door to access control compartment. Make sure
gas supply shut-off cocks are open.
5. Push in gas cock dial slightly and turn clockwise to
"OFF."
Note: Dial cannot be turned from "PILOT" to "OFF" unless dial
is pushed in slightly. Do not force.
6. Wait five (5) minutes to clear out any gas. Then smell for gas,
including near the floor. If you smell gas, STOP! Follow "B" on
this page. If you don't smell gas, go to the next step.
7. Locate the pilot by looking over the top of the left front log. A
blue flame will be seen when the pilot is lit.
8. Turn the gas control knob counterclockwise to "PILOT."
17
9. Push in control knob all the way and hold in. Immediately light
PILOT ASSEMBLY
Thermopile
Veilleuse à gaz
Igniter (electrode)
Allumeur
Thermocouple
Gas Pilot Hood
the pilot by triggering the piezo igniter (pushing the button)
until pilot lights. Continue to hold the control knob in for about
1-1/2 minutes after the pilot is lit. Release knob and it will pop
back out. Pilot should remain lit. If it goes out, repeat steps
5-9.
• If knob does not pop up when released, stop and immediately call your service technician or gas supplier.
• If the pilot will not stay lit after several tries, turn the gas
control knob to "OFF" and call your service technician or
gas supplier.
10. After pilot is lit, turn gas control knob counterclockwise
.2 to "ON." Knob can only be turned to "ON" if the knob
has popped out.
11. To turn burner on, turn "ON/OFF" rocker switch to "ON" or
set the thermostat to the desired temperature above room
temperature.
12. Adjust the flame height (and heat output) by turning the flame
height knob clockwise for full flame and counterclockwise for reduced flame.
13. Turn on the electric power to the appliance and set the blower
to the desired air flow after it turns on when the appliance
reaches operating temperature.
WARNINGS
• Improper installation, adjustment, alteration,
service or maintenance can cause injury or
property damage. For assistance or additional
information, consult a qualified installer, service
agency or your gas supplier.
Operation of this appliance when not connected
•
to a properly installed and maintained venting
system can result in carbon monoxide (CO)
poisoning and possible death.
Carbon monoxide poisoning – early signs of
•
carbon monoxide poisoning resemble the flu
with headaches, dizziness, or nausea. If you
have these signs, get fresh air at once! Have
the heater inspected by a qualified service
technician. Some people are more affected by
carbon monoxide than others. These include
pregnant women, people with heart or lung
disease or anemia, those under the influence
of alcohol and those at high altitudes.
TO TURN OFF GAS TO APPLIANCE
1. Turn off the "ON/OFF" rocker switch and/or thermostat (if
installed) to its lowest setting.
2. Turn off electric power to the appliance if service is to be
performed.
3. Access the control compartment. Push in gas control knob
slightly and turn clockwise to "OFF." Do not force.
SHUTDOWN PROCEDURE
To turn off the burner, turn the rocker switch to "OFF" or adjust
the thermostat (if installed) to a setting below room temperature.
The pilot will remain lit for future burner ignition. For complete
shutdown, see "TO TURN OFF GAS TO APPLIANCE" above.
IMPORTANT NOTE: When opening the lower door on the face
while the insert is burning, pull at the far left or far right
vent openings, because the door is hot during operation.
Figure 16
Robertshaw Millivolt Gas Valve
Gas Control Knob
(Pilot / On / Off)
Piezo Igniter
Allumeur
Flame Height Control
Knob (HI/LO)
ON/OFF Switch
Interrupteur
ON
OFF
TH
TP
TP/TH
18
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Flame Color and Behavior
Quiet Operation
This appliance is designed for maximum heating efficiency. Therefore,
upon lighting of the main burner the flames will be semi-transparent or
“bluish.” After 10-20 minutes of operation the logs will heat up and the
flames will become a yellow/orange color.
Adjusting the appliance to cause the flames to turn orange sooner may
result in poor combustion, sooting and a hazardous situation. See Figure 17 showing proper flame appearance.
When testing for proper operation - If an optional thermostat is installed
adjust it to its highest temperature setting. Visually determine that main
burner gas is burning properly: i.e., no floating, lifting or flashback.
Adjust the primary air shutter(s) as required. Check for proper main
burner operation at both high and low flame.
Burner Flame Appearance
Soot at
Flame Tip
Dark Orange
Flame
No Blue Flame
Center
IMPROPERLY
BURNING FLAME
Soot above
Flame Tip
Ports on Pan
Burner Assembly
BURNING FLAME
No Soot at
Flame Tip
Semi-Transparent
Yellow Flame
Blue Flame
Center
PROPERLY
Figure 17
As the appliance is burning, a number of normal operational sounds may
be heard. The flow of gas through the gas valve and orifice may make a
rushing or whistling noise. If this noise is objectionable, it can be reduced
by turning down the flame. Turning down the flame can reduce total heat
output by more than 30%. When the blower turns on, the sound of rushing air may be heard. The blower sounds may be reduced by adjusting
the speed control located on the blower assembly. Also, a slight clicking
sound may be heard as the gas valve or blower switch turn on and off.
Blower Operation
This appliance comes equipped with a 150 CFM blower with a variable
speed control and an automatic temperature activated On/Off snap switch.
Operation:
1. Plug the blower power cord into a grounded (three-prong) outlet. This
appliance is equipped with a three-prong (grounding) plug for your
protection against shock hazard and should be plugged directly into
a properly grounded three-prong receptacle. Do not cut or remove
the grounding prong from this plug.
2. After the appliance warms up, the blower will turn on if the speed
control (located at the right below the firebox) is left in the "ON" position. The blower will not operate until the appliance is warm.
3. Once the blower turns on, turn the knob to the desired speed. No
further adjustment is necessary.
4. If you do not wish to have the blower on, turn the knob until it clicks
into the "OFF" position.
Paint Curing
This appliance has been painted with a high temperature metallic stove
paint. It leaves the factory dry to the touch, but finishes curing as the
appliance is used. Fire the appliance four successive times for ten minutes
each time with a five minute cool down between each firing. Ventilate the
house during these first firings as the paint gives off an unpleasant odor.
It is recommended that persons sensitive to an imbalance in the indoor
air quality avoid the appliance during the curing process.
Optional Wall Thermostat
If an optional wall thermostat is to be installed, install the thermostat per
the manufacturers instructions (provided with the thermostat). Failure
to follow manufacturers instructions could result in a malfunction. Pay
special attention to the thermostat location requirements. If the location requirements are not adhered to the appliance, erratic operation or
failure may occur.
Do not mount the thermostat where it may be affected by:
• Radiant heat from this appliance, fireplaces, sun or other heat
sources.
• Drafts or dead spots behind doors or in corners.
• Hot or cold air from ducts.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
19
Operating Options
The rocker switch on your gas appliance is used to turn the burner on
and off while the pilot is on. The rocker switch can be installed in the hole
in the right side of the top surround panel or in the hole in the panel to
the left of the igniter button. The hole in the panel is covered by a label
which must be carefully cut out before installing the rocker switch. The
switch must be disconnected from the coil of wire to which it is attached,
the plastic nut unscrewed from the back side of the switch and then the
switch can be inserted into the hole at either location. If the switch is to
be located in the surround, route the wire behind the igniter bracket and
through the hole in the lower right side of the appliance. Attach the three
plastic adhesive wire restraints (found in the bag in the firebox) to the
side surround panel. Feed the wire through these restraints and up to the
switch. Care should be taken to ensure the wire does not come in contact
with the hot surfaces of the firebox. Reconnect the wires to the switch.
A wall-mounted switch, a millivolt wall thermostat, or a remote control,
can be used to supplement the rocker switch. The gas valve is powered
by millivolts generated by the pilot assembly. This millivolt system is very
sensitive to electrical resistance, therefore, make sure all connections are
tight, clean and free from corrosion. Do not splice any millivolt wires.
Consult the table on this page to determine the proper gage of wire for
the thermostat or wall switch connections. This table refers to the total
length of the wire (out to the switch and back). The thermostat must be
a millivolt type. A 24-volt furnace thermostat will not work. Never hook
up household current - 120 Volts - to the millivolt system. It is not recommended to hook up any more than two switches to the appliance (for
example a rocker switch and a wall thermostat). Additional switches may
affect the system resistance and increase the chance of the burner not
igniting. Follow the instructions included with the thermostat or remote
control for wiring.
The thermostat, remote control and rocker switch will turn the burner on
and off independently. Be sure to set the rocker switch to the “OFF” position when using the thermostat or remote control and set the thermostat
or remote control to the lowest temperature when you wish to use the
rocker switch only, otherwise one may override the other. If a remote
thermostat is to be used with the appliance, do not place the receiver
under the firebox.
This fireplace operates on a millivolt control system. As such, no additional power supply is needed for the fireplace to heat. The pilot assembly
contains a thermocouple, that when heated by the pilot flame, generates
electricity (millivolts- mV=1/1000 of a volt) which opens a valve allowing gas to flow to the pilot assembly. The pilot assembly also contains a
thermopile, that when heated by the pilot flame, generates electricity that
flows to terminal #1 (labeled THTP) on the gas valve. When the electricity
is conducted from terminal #1 through the on/off switch, thermostat,
or receiver of the remote control to terminal #3 (labeled TH) on the gas
valve, the main burner will ignite.
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous
operation.
ATTENTION: Au moment de l'entretien des commandes,
étiquetez tous les fils avant de les débrancher. Des erreurs
de cáblage peuvent entraîner un fonctionnement inadéquat et
dangereux.
20
Millivolt Control Schematic
Piezo Igniter
Gas Inlet
Figure 18
Sparker
Thermocouple
Pilot Gas Line
Pilot Hood
Wiring Terminals
Thermopile
TH
TP
Pilot Assembly
TH/TP
White
Brown
ON/OFF Rocker Switch, Thermostat, or Remote Thermostat
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
MAINTENANCE AND SERVICING
oCheck that the area around the insert is kept clear and is free of
combustible materials, gasoline and other flammable vapors and
liquids.
WARNING
Turn off gas and electrical power to the fireplace
and allow it to cool before cleaning or servicing
the appliance.
CAUTION: Wear gloves and safety glasses for protection while
doing required maintenance.
Verify proper operation after servicing.
S'assurer que l'appareil fonctionne adéquatement une fois
l'entretien terminé.
Maintenance Checklist
The following should only be performed by a qualified service
technician.
1. Annual inspection should be made and the following checks performed:
oWhen unit is cool, remove glass and inspect burner for dirt, soot and
lint accumulations and remove if necessary. If excessive soot accumulation is present on burner, have a qualified service technician
adjust the burner for proper combustion.
oCheck the millivolt system as per the table on this page.
2. The viewing glass should be cleaned periodically (see Glass Maintenance).
Millivolt and System Checks
Check
Test
AComplete
BThermopile
CSystem
To
Test
System
Output
Resistance
Connect
Meter
Leads to
Terminals
2 & 3Closed100 MV
1 & 2OpenGreater Than
2 & 3Closed2.5 Ohms
Thermostat
Connects
Meter Read-
ing
Should Be
or More
325 MV
Proper Pilot Flame Appearance
oClean inside of glass with gas fireplace glass cleaner. NEVER attempt
to remove or clean the glass when the unit is hot.
oCheck the hot air outlet vents for lint or other accumulations. Never
block or restrict vent openings, obstruct flow of ventilation air, or use
vents other than those approved for use with this appliance.
oCheck that the chimney and its outlet are open and free of soot, block-
age, or debris.
oCheck gaskets once a year. Gaskets must be tight. Replace if neces-
sary.
oInspect the pilot system for proper flame. NEVER ADJUST THE PILOT
until after the gas pressure has been checked and the supply lines have
been completely bled (this may take an hour or more when bleeding
through the pilot). All pilots are checked and burned at the factory
prior to shipment. The pilot adjustment screw is located below the
ON/OFF/PILOT control knob. Remove the pilot adjusting cover with
a flat-bladed screwdriver to access the pilot adjusting screw. Adjust
the pilot screw to properly size the flames. The flames should directly
contact the thermopile and extend across the main burner ports. Be
careful not to back the screw out of its threads. Replace the cover
and check for gas leaks using a gas leak test solution.
Figure 19
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
21
Glass Door
Glass Door Removal
WARNINGS
• Do not attempt to substitute the materials used on
these doors, or replace cracked or broken glass.
• Handle this glass with extreme care! Glass is
susceptible to damage – Do not scratch or handle
roughly while reinstalling the glass door frame.
• The glass door(s) of this appliance must only be
replaced as a complete unit as provided by the
manufacturer. Do not attempt to replace broken,
cracked or chipped glass separately.
• Do not attempt to touch the front enclosure glass
with your hands while the appliance is in use.
• Do not use abrasive cleaners. Never clean the
glass when it is hot.
Do not operate the appliance with glass removed,
cracked or broken.
CAUTION
To remove the glass door, pull forward and up on the top latches. Lift the
glass door up and off the lower spring latch. Be careful not to damage or
scratch the glass while handling. To reinstall the glass, reverse the removal
steps. Do not operate the insert with the glass removed.
Glass Door Cleaning and Maintenance
Cleaning: Do not remove or clean the glass door when hot. When cool,
the glass may be cleaned with a clean, soft cloth and a household glass
cleaner. For cleaning white condensation from the interior glass, use a
gas fireplace glass cleaner available from your dealer. Use of caustic or
abrasive cleaners may damage the glass. DO NOT spray commercial glass
cleaner with ammonia on the door and glass gasket as it may dissolve
the gasket glue.
Repair: If the glass is broken in the glass door, the entire door (metal
frame, gasket and glass) should be replaced as a unit. This replacement
glass door is available from your Lennox Hearth Products dealer. Do not
use substitute parts or materials. The glass is neo-ceramic and alternative types must not be used.
NOTE: BE CAREFUL NOT TO SPRAY COMMERCIAL GLASS
CLEANER WITH AMMONIA ON GASKET AREA OF DOOR. AMMONIA WILL DISSOLVE GASKET GLUE.
ATTENTION
Ne pas utiliser l'appareil si le panneau frontal en
verre n'est pas en place, est craqué ou brisé.
Only doors certified with the appliance shall be used.
Seules des portes certifiées pour cet appareil doivent être
utilisées.
CAUTION: DO NOT abuse glass door by striking or slamming shut.
Do not remove glass door while the appliance is hot.
(A) Spring Handle Latches
(B) Door Mounting Plates
Figure 20
22
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Fuel Conversion
Electrical Requirements:
Converting this appliance between natural gas and LP can be accomplished
by installing a conversion kit (valve regulator and burner orifice). Only a
qualified service technician should perform the conversion.
Conversion Kit: Please see instructions provided with conversion kit.
Blower Removal
Unplug the power supply cord from the electrical outlet prior to removing the blower. The blower can be accessed through the back wall of the
firebox.
Remove the insert face, glass door, log set and brick panels. All of these
items are fragile so handle them with care. Next, remove the nine allen
head screws around the outside of the panel fastened to the back wall
of the firebox. Rotate the top of this panel toward the front, remove the
two wires connected to the blower and then lift the panel with the blower
attached out of the firebox. To reinstall the blower, repeat these steps in
the reverse order.
Blower Wiring Schematic
Green (Ground)
From Power Source
Black (Hot)
This gas appliance operates without an outside power source, however
the blower requires a 120 Volt electrical service outlet. This appliance,
when installed, must be electrically grounded in accordance with local
codes, or in the absence of local codes, the National Electrical Code ANSI/
NFPA 70 - latest edition. (See Operating Options for thermostat and ON/
OFF switch information).
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous
operation.
ATTENTION: Au moment de l'entretien des commandes,
étiquetez tous les fils avant de les débrancher. Des erreurs
de cáblage peuvent entraîner un fonctionnement inadéquat et
dangereux.
Blower Snap Switch
Speed Control
Figure 21
White (Neutral)
White
Black
Blower
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
23
TROUBLESHOOTING
NOTE: When troubleshooting the gas control system, be sure the external gas shut off valve, located at the gas supply inlet is in
the “ON” position.
IMPORTANT: Call your gas supplier or plumber for additional help with any gas control problem. Valve system troubleshooting
should only be accomplished by a qualified service technician.
SYMPTOMPROBABLE CAUSECORRECTIVE ACTION
Thin black coating (soot)
forms on the viewing
glass, logs, or firebox
Humming or whistling
coming from insert.
Improper log or ember
placement
Improper air shutter
setting
Not enough combustion air
Normal operating noise
See Brick Panel and Log Set Installation on Pages 12 and 13. If there is soot in one
specific location, the glowing embers (rockwool) below this location needs to be adjusted. This can be done by pulling embers forward slightly. If the flames have soot tails,
the shutter will need to be opened.
If sooting continues open air shutter (see Air Shutter Adjustment on Pages 14 and 15).
Check for debris obstructing air flow in valve compartment under insert or in front of
lower venting.
See Quiet Operation on Page 19. The noise may be reduced by slightly turning down the
flame. Turning the flame down will reduce the heat output of the insert.
A change in flame appearance or burner operation.
Spark igniter will not light
pilot after repeated tries.
Pilot will not stay lit after
carefully following lighting
instructions.
Obstructed orifice
opening
A change in gas pressure
Improper ember placement
No gas supplied to unit
or air in line
Defective igniter (no
spark at electrode)
Defective or misaligned
electrode at pilot (spark
at electrode)
Low gas inlet pressure
Defective thermopile
If noise is excessive or is “whistling” have your gas supplier check the regulator and
orifices and replace if necessary.
Have your gas supplier check for correct gas pressure (7" W.C. / po. C.E. [1.74 kPa] natural gas; 11" W.C. / po. C.E. [2.74 kPa] LP gas). NOTE: NEVER BLOCK OR OBSTRUCT AIR
INTAKE OR OUTLET VENTS.
See Brick Panel and Log Set Installation on Pages 12 and 13.
Check gas supply. To purge, hold in gas cock on valve for 1-2 minutes and try again.
Check for spark at electrode and pilot, if no spark and electrode wire is properly connected, replace igniter and igniter wire.
Using a match, light pilot. If pilot lights, turn off pilot and trigger the igniter again. If pilot
lights, an intermittent gas/air supply may be the problem, if longer purge will not light
- check gap between electrode and pilot - should be 1/8 inch (3 mm) to have a strong
spark. If OK, replace pilot.
Check inlet pressure and adjust pilot if necessary.
Be sure wire connections from thermopile are tight at gas valve terminals.
Either rocker switch or thermostat wires may be grounded. Remove wires from valve
terminals. If pilot stays lit, trace switch wiring for a ground. May be grounded to insert or
gas supply.
Main burner will not burn. Pilot has gone out
24
Defective automatic
valve operator
Rocker switch, thermostat, or wires defective
Thermopile may not be
generating sufficient
millivolts
Check open circuit millivolt output of thermopile. Reading should be greater than 325mV.
Also check thermopile wire for kinks that can cause loss of mV. Replace faulty thermopile
if wire is okay and reading is less than 325mV.
Turn valve knob to “ON” and thermostat (if installed) to 90º. Millivolt meter should read
greater than 100 mV. If reading is OK and burner does not turn on, replace gas valve
(qualified service technician only).
See Lighting Instructions.
Disconnect rocker switch and thermostat wires at terminals 1 and 3 on valve. Jumper
across from 1 to 3 with pilot lit. If burner comes on either rocker switch, thermostat, or
wiring is not functioning.
Check thermopile with millivolt meter (see Maintenance and Servicing), recheck symptom #2.
REPLACEMENT PARTS - RDV33/40 AND SDVI33/40
Cat. No.Description
H3132Cassette Assembly NG 33,000 BTU (if LP, also requires H5433
Conversion Kit)
H3045Cassette Assembly NG 40,000 BTU (if LP, also requires H5433
Conversion Kit)
H6010Burner Assembly
H5922Pilot Assembly Convertible, NG or LP
H5938Gas Control Valve NG (if LP, also requires H5941 LP Regula-
tor)
H5939Regulator, NG
H5941Regulator, LP
H5924Orifice Main Burner #36 NG 33,000 BTU
H5963Orifice Main Burner 1/8" NG 40,000 BTU
H5925Orifice Main Burner #51 LP 33,000 BTU
H5929Orifice Main Burner #49 LP 40,000 BTU
H6013Blower W/Mounting Bracket
H5875Blower Snap Switch
H5655Blower Speed Control (rheostat)
H5744On/Off Switch
H6007On/Off Switch Wires Only
H5745Piezo Igniter
H5660Power Cord
H5977Blower Wire
H5730Speed Control Wire (for rheostat)
H5858Log Set
H5863Bag of Embers (volcanic stone)
H5864Bag of Glowing Embers (rockwool)
H3130Firebox Door w/Glass
H5989Hardware Package
H5839Log Set Support
H5913Hinge, Right, Double Door W/Screen all Faces
H5914Hinge, Left, Double Door W/Screen all Faces
H5980Knob Extension Kit, Robertshaw, Bay Face
H5893Accent Trim, Gold, Traditional Face
H5908Glass, Pillar Center
H5910Glass Pillar Side
75169Knob, Gold, Set of 2
75170Knobs, Brushed Nickel, set of 2
75010Knobs, Black Nickel, set of 2
(ref. form # 506033-04)
Contact an Lennox Hearth Products dealer to obtain any of these parts.
Never use substitute materials. Use of non-approved parts can result
in poor performance and safety hazards.
WARNING
Failure to position the parts in accordance with these
diagrams or failure to use only parts specifically
approved with this appliance may result in property
damage or personal injury.
AVERTISSEMENT
Risque de dommages ou de blessures si les pièces
ne sont pas installées conformément à ces schémas
et ou si des pièces autres que celles spécifiquement
approuvées avec cet appareil sont utilisées.
25
ACCESSORIES - RDV33/40 AND SDVI33/40
Product Reference Information
Cat. No.DescriptionShip.
H6967RAV33/40DVI-C, Direct-Vent Gas Fireplace
H8400SDVI40, Direct-Vent Gas Fireplace Insert136 lb.17.76 cu. ft.
Insert
Brick Panel Kits
(ref. form #775266M)
Tan BrickRed Brick
Cat. No.ModelDescription
H7979RDV-BRICK STDTan Brick
H7981RDV-BRICK-ARCHArchitectural Stone
H7980RDV-BRICK REDRed Brick
Touch-Up Paint Kit
H8159
TSPK-B
Touch-Up Paint, Metallic Black (12 oz aerosol)
P
A
Weight
T
N
I
Volume
136 lb.17.76 cu. ft.
Architectural Stone
Ship.
Gas Conversion Kits
H5433 RDV-CK-NG to LP Conversion Kit 33/40 NG to LP (ref. form #775247M)
H5434 RDB-CK-LP to NG Conversion Kit 33/40 LP to NG (ref. form #775238M)
Finish Panels/front Supports
75253RDV-DBV ZC
STD SPPT
75251GFHKET-BExtended Side Trim, Black (ref. Form # 775208M)
75062GFHKET-GExtended Side Trim, Gold (ref. Form # 775208M)
75063GFHKET-NExtended Side Trim, Nickel (ref. Form # 775208M)
Arched Face Kits
(ref. form #775255M)
75374AIF-INS-BLKBlack Face
75375AIF-INS-GOLDGold Face
75376AIF-INS-BRNKLBrushed Nickel Face
75377AIF-INS-BKNKLBlack Nickel Face
"ZC Lower Finish Panel/Reg Face Support
*Requires Trim Pieces below" (ref. form #775259M)
Also requires an
inset kit (sold
separately)
Aspen™
Pacific™
Insets
Napa™
(ref. form #775218M)
Tuscan™
Cat. No.DescriptionCat. No.Description
75306ASPEN Black75378PACIFIC Black
75308ASPEN Gold75379PACIFIC Gold
75307ASPEN Brushed Nickel75380PACIFIC Brushed Nickel
75309ASPEN Black Nickel75381PACIFIC Black Nickel
75330NAPA Black75298TUSCAN Black
75332NAPA Gold75300TUSCAN Gold
75331NAPA Brushed Nickel75299TUSCAN Brushed Nickel
75333NAPA Black Nickel75301TUSCAN Black Nickel
Controls
Wall
Thermostat
H4635DWTKWall Thermostat, Digital
H0251RCL-STATRemote Control, RCL-STAT, Deluxe Thermo-
(ref. form #750129M)
stat DC
70005RT-ACRemote Control, Thermostat AC
H0249RCLRemote Control, Standard (On / Off)
75273GASINS-RSCP-BRound Black On/Off Switch Cover Plate
26
Traditional Face Kits
(ref. form #775254M)
Cat. No.Description
75167DBV-RDV F-BBlack Face/gold Trim, 36-1/2" W x 23-1/2" H
75168DBV-RDV F-GGold Face, 36-1/2" W x 23-1/2" H
75006DBV-RDV TRDF-BKN Black Nickel Face, 36-1/2" W x 23-1/2" H
75045DBV-RDV TRDF-BN Brushed Nickel Face, 36-1/2" W x 23-1/2" H
Orifice Main Burner #36 NG, 33,000 BTU
(converts from standard 40,000 BTU input to optional 33,000 BTU input)
Cat. No.Description
H5924Orifice Main Burner #36 NG, 33,000 BTU
NOTE: The form numbers referenced are the part numbers of the instruction
sheets included in kits.
Remote
Control
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Surround Trim Kits (ref. form #775262M)
H5143GFT2941-BTrim/Black 29" x 41"
H5145GFT2948-BTrim/Black 29" x 48"
H5144GFT3341-BTrim/Black 33" x 41"
H5146GFT3348-BTrim/Black 33" x 48"
75036GFT2941-GTrim/Gold 29" x 41"
75038GFT2948-GTrim/Gold 29" x 48"
75040GFT3341-GTrim/Gold 33" x 41"
75042GFT3348-GTrim/Gold 33" x 48"
75037GFT2941-NTrim/Nickel 29" x 41"
75039GFT2948-NTrim/Nickel 29" x 48"
75041GFT3341-NTrim/Nickel 33" x 41"
75043GFT3348-NTrim/Nickel 33" x 48"
Surround Panel Kits (ref. form #775261M)
75362RDV-DBV-FP2941-B129" x 41" BLACK Trim (One-piece)
75068RDV-DBV-FP2941-B29" x 41" BLACK Trim
75069RDV-DBV-FP2948-B29" x 48" BLACK Trim
75070RDV-DBV-FP3341-B33" x 41" BLACK Trim
75071RDV-DBV-FP3348-B33" x 48" BLACK Trim
Face Kits
Screen Face Kit
37-1/2" W x 25-1/2" H
(ref. form #775278M)
75028SCREEN-DBV-RDVScreen Face/double Door/black,
Knobs
75169Gold (set of 2)
75170Brushed Nickel (set of 2)
75010Black Nickel (set of 2)
75093PILCST-GLASSGlass Door (Box 1 of 3) (ref. form #775258M)
75092PILCST-PILRS2Back, Pillars, Top (Box 2 of 3)
75094PILCST-GRL-TRD3 Grill/bars Traditional (Box 3 of 3) Or
75091PILCST-GRL-FIL3Grill/filigree Ornate (Box 3 of 3)
4 Gear clamps
Termination
Cap
Vent Kits
Flashing
H0909FKDVIFlex Liner Kit, DVI 3” X 35’ (requires 2, one for
exhaust and one for intake)
TKDVITKDVITermination Kit, DVI (termination cap and
flashing)
DV3FK35DV3FK35Flex Liner and Termination Kit, 3" X 35'
(includes two flex liners, termination cap and
four gear clamps)
Cast Black Surround Panels (see drawing below)
75156RDV-DBV-PCFP3044-TOPTop (Box 1 of 2) (ref. form #775292M)
75157RDV-DBV-PCFP3044-SIDES Sides (Box 2 of 2) (ref. form #775292M)
Barrier Screen Kit
(ref. form #506033-27)
H7722RDV-BSBarrier Screen Kit
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
45-1/2” (1156mm)
44-1/2” (1130mm)
u Cast Surround Assembly For
Pillared Face Dimensions
45-1/2” (1156mm)
7-1/8”
(181mm)
(762mm)
22-7/8”
(581mm)
30”
27
SAFETY / LISTING LABEL - RDV33/40 AND SDVI33/40
28
2011 2012 2013 2014
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
LIGHTING LABEL - RDV33/40 AND SDVI33/40
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
29
WARRANTY
Your gas appliance is covered by a limited warranty (provided with
appliance). Please read the warranty to be familiar with its coverage.
Normally, all parts should be ordered through your Lennox distributor or
dealer. Parts will be shipped at prevailing prices at time of order.
When ordering repair parts, always give the following information:
Retain this manual. File it with your other documents for future reference.
PRODUCT REFERENCE INFORMATION
We recommend that you record the following important information
about your appliance. Please contact your Lennox Hearth Products dealer
for any questions or concerns. For the number of your nearest Lennox
Hearth Products dealer, please call 1-800-9-LENNOX.
REPLACEMENT PARTS
See Page 25 for a complete replacement parts list. Use only parts supplied from the manufacturer.
Your Appliance's Model Number _______________________________________
Your Fireplace Insert’s Serial Number ___________________________________
The Date On Which Your Fireplace Insert Was Installed ______________________
The Type of Gas Your Fireplace Insert Uses _______________________________
Your Dealer's Name _________________________________________________
1. The model number of the appliance.
2. The serial number of the appliance.
3. The part number.
4. The description of the part.
5. The quantity required.
6. The installation date of the appliance.
If you encounter any problems or have any questions concerning the
installation or application of this system, please contact your dealer.
LENNOX HEARTH PRODUCTS
1508 Elm Hill Pike, Suite 108
Nashville, TN 37210
Visit us at www.Lennox.com
Fuel Type (Check one) cNatural Gas cPropane Gas (LP)
Lennox Hearth Products reserves the right to make changes at any time, without notice, in
design, materials, specifications, prices and also to discontinue colors, styles and products.
Consult your local distributor for fireplace code information.