Lennox SDVI33-40, RDV33-40 User Manual

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P/N 775218M REV. E 09/2011

INSTALLATION AND OPERATION

Direct-Vent RAVENNA™

MODELS

Portland

OTL Report No. 050-S-15c-5

RDV33/40 SDVI33/40

Ce manuel d’installation est disponible en francais, s implement en faire la demande. Numéro de la pièce 775218CF.

WARNING

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN TO

TOUCH GLASS.

This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁed kit is used.

AVERTISSEMENT

This ﬁreplace insert is factory equipped for 40,000 BTU input and can be converted to 33,000 using a smaller oriﬁce (provided in optional oriﬁce kit P/N H5924).

UNE SURFACE VITRÉE CHAUDE PEUT

CAUSER DES BRÛLURES.

LAISSER REFROIDIR LA SURFACE

VITRÉE AVANT D'Y TOUCHER.

NE PERMETTEZ JAMAIS À UN ENFANT

DE TOUCHER LA SURFACE VITRÉE.

WARNING: If the information in these instructions is not followed exactly, a ﬁre or explosion may result causing property damage, personal injury or death.

- Do not store or use gasoline or other ﬂammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the ﬁre department.

- Installation and service must be performed by a qualiﬁed installer, service agency or the gas supplier.

INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.

INSTALLATEUR: Laissez cette notice avec l'appareil. CONSOMMATEUR: Conservez cette notice pour consultation ultérieure.

AVERTISSEMENT: Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incindie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.

- Ne pas entreposer ni utilizer d’essence ni d’autres vapeurs ou liquides inﬂammables dans le voisinage de cet appareil ou de tout autre appareil.

- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:

• Ne pas tenter d’allumer d’appareil.

• Ne touchez à aucan interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâtiment où vous trouvez.

• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.

• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incindies.

- L’installation et l’entretien doivent être assurés par un installateur ou un service d’entretien qualiﬁé ou par le fournisseur de gaz.

CONGRATULATIONS!

When you purchased your new gas ﬁreplace insert, you joined the ranks of thousands of individuals whose answer to their home heating needs reﬂects their concern for aesthetics, efﬁciency and our environment. We extend our continued support to help you achieve the maximum beneﬁt and enjoyment available from your new gas ﬁreplace insert.

Gas Line Installation ......................................................14

Gas Pressure Requirements .................................... 14

LP and Natural Gas Supplies ................................... 14

Air Shutter Adjustment ................................................14-15

Installer - Attaching Safety In Operation Warnings .................. 16

Operating Instructions ................................................ 17-20

Pre-Lighting Checklist ........................................... 17

Thank you for selecting a Lennox Hearth Products gas ﬁreplace insert as the answer to your home heating needs.

TABLE OF CONTENTS

Using this Manual ...................................................... 2

Safety and Warning Information

Homeowner - Attaching Safety In Operation Warnings ............... 5

Oriﬁce Size / Altitude Adjustment ........................................ 6

Smoke Detectors ............................................................ 6

Fireplace Requirements ................................................... 6

Codes and Approvals ....................................................... 7

Requirements For The Commonwealth of Massachusetts ............ 7

New York City, New York (MEA) .......................................... 7

Pre-Installation.......................................................... 8-10

Features ............................................................ 8

Packaging List ..................................................... 8

Ratings.............................................................. 8

Insert and Fireplace Dimensions ............................... 9

Clearances to Combustibles .................................... 10

..................................... 3-4

Lighting Instructions ............................................. 17

Flame Color and Behavior ......................................19

Paint Curing ....................................................... 19

Quiet Operation ...................................................19

Blower Operation .................................................19

Optional Wall Thermostat .......................................19

Operating Options ................................................ 20

Millivolt Control System ........................................ 20

Maintenance and Servicing ..........................................21-22

Maintenance Checklist ..........................................21

Glass Maintenance .............................................. 22

Door Removal .................................................... 22

Fuel Conversion ..................................................23

Blower Removal .................................................. 23

Troubleshooting ............................................................ 24

Replacement Parts ........................................................25

Accessories .............................................................26-27

Insert Labels ............................................................28-29

Product Reference Information .......................................... 30

Insert Leveling ....................................................10

Installation .............................................................. 11-13

Venting Installation .............................................. 11

Zero Clearance Fireplace Installation ........................ 12

Brick Panel and Log Set Installation .......................... 12

Surround Panels Installation ................................... 13

Face Installation ................................................. 13

USING THIS MANUAL

Please read and carefully follow all of the instructions found in this manual. Please pay special attention to the safety instructions provided in this manual.

PRODUCT IS SUBJECT TO CHANGE WITHOUT NOTICE

IMPORTANT SAFETY AND WARNING INFORMATION

WARNING

Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a ﬁreplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

AVERTISSEMENT

Les jeunes enfants devraient être surveillés étroitement lorsqu’ils se trouvent dans la même pièce que l’appareil. Les tout petits, les jeunes enfants ou les adultes peuvent subir des brûlures s’ils viennent en contact avec la surface chaude. Il est recommandé d’installer une barrière physique si des personnes à risques habitent la maison. Pour empêcher l’accès à un foyer ou à un poêle, installez une barrière de sécurité; cette mesure empêchera les tout petits, les jeunes enfants et toute autre personne à risque d’avoir accès à la pièce et aux surfaces chaudes.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualiﬁed installer, service agency or the gas supplier.

WARNING

AVERTISSEMENT

On ne devrait pas placer de vêtements ni d’autres matières inﬂammables sur l’appareil ni à proximité.

WARNING

Any safety screen or guard removed for servicing the appliance must be replaced prior to operating the appliance.

AVERTISSEMENT

Tout écran ou protecteur retiré pour permettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.

WARNING

Improper installation or use of this appliance can cause serious injury or death from ﬁre, burns, explosion or carbon monoxide poisoning.

WARNING

Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.

AVERTISSEMENT

Les enfants et les adultes devraient être infor-més des dangers que posent les températures de surface élevées et se tenir à distance aﬁn d’éviter des brûlures ou que leurs vêtements ne s’enﬂamment.

Failure to comply with these installation instructions will result in an improperly installed and operating appliance, voiding its warranty. Any change to this appliance and/or its operating controls is dangerous.

WARNING

Clothing or other ﬂammable material should not be placed on or near the appliance.

WARNING

DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY, CERTIFICATION AND LISTINGS OF THIS UNIT.

FOR YOUR SAFETY do not install or operate this appliance without

ﬁrst reading and understanding this manual. Any installation or operation of the appliance deviating from that which is stated in this manual WILL void the warranty and may be hazardous.

 INSTALLATION AND REPAIR SHOULD ONLY BE DONE BY A QUALI-

FIED SERVICE TECHNICIAN. DO NOT ATTEMPT TO SERVICE THE APPLIANCE YOURSELF.

 Do not make any make-shift compromises during installation.

Any modiﬁcation or alteration may result in damage to the appliance or dwelling and will void the warranty, certiﬁcation and listings of this unit.

Failure to use manufacturer provided parts, variations in tech-

niques and construction materials or practices other than those described in this manual may create a ﬁre hazard and void the limited warranty.

This gas appliance must be equipped for the proper fuel type

and altitude at which it will be operated. Any operation outside the parameters outlined in this manual may result in a hazardous condition and will void the warranty. Please carefully read the sections pertaining to these subjects and/or be sure your appliance is properly equipped.

 Never use solid fuels such as wood, paper, cardboard, coal, or

any ﬂammable liquids, etc., in this appliance.

Any grill, panel, or glass removed for service MUST be replaced

prior to operating the appliance. Do not operate appliance with the glass front removed, cracked or broken.

 Plated surfaces must be cleaned with glass cleaner and a clean

soft cloth before ﬁring the ﬁrst time or ﬁngerprints will remain permanently. NEVER use brass polish to clean gold or nickel, this will remove the plating!!!

 When opening the lower door on the face while the appliance is

burning, pull at the far left or far right vent openings, because the door is hot during operation.

 LHP, its employees, or any of its representatives assume no

responsibility for any damages caused by an inoperable, inadequate, or unsafe condition as a result of any improper operation, service or installation procedures, whether direct or indirect.

Due to high temperatures, the appliance should be located out

of trafﬁc and away from furniture and draperies.

En raison des températures élevées, l’appareil devrait être

installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures.

Provide adequate clearances around air openings and adequate

accessibility clearance for service and proper operation. Never obstruct the front openings of the appliance.

These appliances are designed to operate on natural or propane

gas only. The use of other fuels or combination of fuels will degrade the performance of this system and may be dangerous.

These appliances are designed as supplemental heaters. There-

fore, it is advisable to have an alternate primary heat source when installed in a dwelling.

These appliances must not be connected to a chimney or ﬂue

serving a separate solid fuel burning appliance.

These appliances are vented gas appliances. Do not burn wood

or other material in these appliances.

This appliance is only for use with the type of gas indicated on

rating plate. This appliance is not convertible for use with other gases, unless a certiﬁed kit is used.

Cet appareil doit être utilisé uniquement avec les types de gaz

indiqués sur la plaque signalétique. Ne pas l'utiliser avec d'autres gaz sauf si un kit de conversion certiﬁé est installé.

Hot while in operation. Do not touch. Severe Burns may result.

Keep children, clothing furniture, gasoline and other liquids having ﬂammable vapors away.

L’appareil est chaud lorsqu’il fonctionne. Ne pas toucher

l’appareil. Risque de brûlures graves. Surveiller les enfants. Garder les vêtements, les meubles, l’essence ou autres liquides produisant des vapeur inﬂammables loin de l’appareil.

This appliance may be installed in an aftermarket, permanently

located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

Cet appareil peut être installé dans une maison préfabriquée

(mobile) déjà installée à demeure si les règlements locaux le permettent.

Ensure clearances are in accordance with local installation

codes and the requirements of the gas supplier.

Dégagement conforme aux codes d'installation locaux et aux

exigences du foumisseunde gaz.

Installation and repair should be done by a qualiﬁed service

person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etcetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.

L’installation et la réparation devrait être conﬁées à un technicien

qualiﬁé. L’appareil devrait faire l’objet d’une inspection par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite. Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de pous-sière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres.

Do not use these appliances if any part has been under water.

Immediately call a qualiﬁed, professional service technician to inspect the appliance and to replace any parts of the control system and any gas control which have been under water.

Ne pas utiliser cet appareil s’il a été plongé, même partielle-

ment, dans l’eau. Appeler un technicien qualiﬁé pour inspecter l’appareil et remplacer toute partie du système de commande et toute commande qui a été plongée dans l’eau.

Only trim kit(s) supplied by the manufacturer shall be used in

the installation of this appliance.

Seules les trousses de garniture fournies par le fabricant doivent

être utilisées pour l’installation de cet appareil.

 INSTALLER: THESE INSTRUCTIONS ARE TO REMAIN WITH THE

HOME OWNER!

HOMEOWNER’S INSTRUCTIONS - ATTACHING SAFETY-IN-OPERATION WARNINGS

ATTACHING SAFETY-IN-OPERATION WARNINGS

Your ﬁreplace insert has been furnished with safety instruction labels that are to be afﬁxed to the operation and control point of the ﬁreplace insert. A safety instruction label should be afﬁxed to the wall switch plate where the ﬁreplace insert is turned on and off (See Figure A) or wall thermostat (See Figure B) and if used on the remote control handheld transmitter (Figure C). The warnings should already have been put in place when the ﬁreplace insert initial set-up was completed. If they are not afﬁxed at these spots, locate the multi-lingual adhesive labels provided with these instructions and proceed as follows:

1. Locate the wall switch or wall thermostat that controls the ﬁreplace insert (verify the switch operates the ﬁreplace insert by turning it on and off). Clean the wall switch plate or wall thermostat thoroughly to remove any dust and oils. Afﬁx the label to the surface of the plate of the wall switch that controls the ﬁreplace insert (Figure A) or the wall thermostat (Figure B). Choose the language primarily spoken in the home.

2. If a remote control is used to control the ﬁreplace insert, locate the transmitter and clean it thoroughly to remove any dust and oils. Afﬁx the label to the surface of handheld transmitter (Figure C). Choose the language primarily spoken in the home.

3. If you are unable to locate the labels, please call Lennox Hearth Products or your nearest Lennox Hearth Products dealer to receive additional safety instruction labels free of charge.

Cat. No. H8024 Replacement Label Kit

LENNOX HEARTH PRODUCTS 1-800-9-LENNOX

Note: English is red text on clear label. French and Spanish are white text on black label.

APPOSITION DES MISES EN GARDE RELATIVES À LA SÉCURITÉ D’UTILISATION

Votre foyer a été livré avec des étiquettes de sécurité qui doivent être collées à côté des dispositifs de contrôle du foyer. Une étiquette de sécurité doit être collée sur la plaque de l’interrupteur contrôlant l’allumage du foyer (voir Figure A) ou sur le thermostat mural (voir Figure B) et, le cas échéant, sur le boîtier de la télé- commande (Figure C). Les mises en garde auraient dû être collées au moment de l’installation initiale du foyer. Si ce n’est pas le cas, prenez les étiquettes adhésives multilingues fournies avec ces instructions et procédez comme suit:

1. Repérez l’interrupteur ou le thermostat mural qui contrôle le foyer (vériﬁez que l’interrupteur contrôle le fonctionnement du foyer en le faisant basculer de Marche à Arrêt, et vice-versa). Nettoyez soigneusement la plaque murale de l’interrupteur ou le thermostat mural pour éliminer la poussière et les traces de graisse ou d’huile. Collez l’étiquette sur la surface de la plaque de l’interrupteur mural qui contrôle le foyer (Figure A) ou du thermostat mural (Figure B). Choisissez la langue qui est principalement parlée dans la résidence du propriétaire.

2. Si une télécommande est utilisée pour contrôler le foyer, nettoyez la soigneusement pour éliminer la poussière et les traces de graisse ou d’huile. Collez l’étiquette sur le boîtier de la télécommande (Figure C). Choisissez la langue qui est principale- ment parlée dans la résidence du propriétaire.

3. Si vous ne trouvez pas les étiquettes, veuillez appeler Lennox Hearth Products ou votre distributeur Lennox Hearth Products local pour recevoir gratuitement des étiquettes supplémentaires.

Étiquettes de remplacement, n° cat. H8024

LENNOX HEARTH PRODUCTS 1-800-9-LENNOX

Remarque : Le texte anglais est rouge sur un support transparent. Le texte français et espagnol est blanc sur un support noir.

COLOCACIóN DE ADVERTENCIAS DE SEGURIDAD EN OPERACIóN

Su chimenea incluye etiquetas de instrucciones de seguridad que deben colocarse en el punto de operación y control de la chimenea. Se debe colocar una etiqueta de instrucciones de seguridad en la placa del interruptor de pared desde el cual se enciende y se apaga la chimenea

(ver la Figura A) o en el termostato de pared (ver la Figura B) y en el transmisor de control remoto (Figura C) si

se usa. Las advertencias ya deben haberse colocado cuando se completó la instalación inicial de la chimenea. Si no están colocadas en estos lugares, encuentre las etiquetas adhesivas multilingües proporcionadas con estas instrucciones y prosiga de la siguiente manera:

1. Identiﬁque el interruptor o el termostato de pared que controla la chimenea (veriﬁque que el interruptor opera la chimenea encendiéndola y apagándola). Limpie bien la placa del interruptor o el termostato de pared para quitar el polvo y aceite. Pegue la etiqueta en la superﬁcie de la placa del interruptor que controla la chimenea (Figura A) o en el termostato de pared (Figura B). Seleccione el idioma que más se habla en la casa.

2. Si se usa un control remoto para controlar la chimenea, encuentre el transmisor y límpielo bien para quitar el polvo y aceite. Pegue la etiqueta en la superﬁcie del transmisor (Figura C). Seleccione el idioma que más se habla en la casa.

3. Si no puede encontrar las etiquetas, sírvase llamar a Lennox Hearth Products o al distribuidor de Lennox Hearth Products más cercano para recibir etiquetas de instrucciones de seguridad adicionales gratuitas.

Juego de etiquetas de repuesto - Nº de cat. H8024

LENNOX HEARTH PRODUCTS 1-800-9-LENNOX

Nota: La etiqueta en inglés es transparente con texto rojo. Las etiquetas en francés y español son negras con texto blanco.

Figure A

SAFETY LABEL

DIAGRAMS

DIAGRAMMES DES ÉTIQUETTES

DE SÉCURITÉ

Figure B

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

DIAGRAMAS DE ETIQUETAS

DE SEGURIDAD

Figure C

ORIFICE SIZE/ALTITUDE ADJUSTMENT

Fireplace Requirements

For altitudes above 2,000 feet (In Canada 4,500 FT/1370 M), the oriﬁce should be de-rated by 4% for every 1,000 feet to maintain the proper ratio of gas to air. Improper oriﬁce sizing may result in damage and unsafe conditions. Changing the oriﬁce should only be done by a qualiﬁed service technician. Contact your Lennox Hearth Products dealer for proper oriﬁce sizes.

SMOKE DETECTORS

Since there are always several potential sources of ﬁre in any home, we recommend installing smoke detectors. If possible, install the smoke detector in a hallway adjacent to the room (to reduce the possibility of occasional false activation from the heat produced by the appliance). If your local code requires a smoke detector be installed within the same room, you must follow the requirements of your local code. Check with your local building department for requirements in your area.

THE FIREPLACE INSERT

• Must conform with all local, state and national installation codes. In the absence of local codes, the installation must conform with National Fuel Gas Code ANSI Z223.1 - latest edition, also known as NFPA 54 (In Canada, the current CAN/CSA B149.1 installation code). Refer to the National Fuel Gas Code and local zoning and code authorities for details on installation requirements.

• Mobile home installations must conform with the Mobile Home Construction and Safety Standard, Title 24 CFR, Part 3280 (in Canada CAN/CSA Z240 MH), or, when such a standard is not applicable, the Standard for Mobile Home Installations, ANSI A225.1 - latest edition.

• Must be vented directly to the outside in accordance with the latest edition of the National Fuel Gas Code and must never be attached to a chimney serving a separate solid fuel burning appliance.

• Has been certiﬁed for use with either natural gas or propane.

• Is NOT for use with solid fuels.

• Is approved for sitting rooms and/or bedrooms.

• This appliance is suitable for installation into masonry or factory built ﬁreplaces.

These heaters are designed to be installed into an existing masonry ﬁreplace (built to UBC 37 or ULC S628 standards) or factory built solid fuel, wood burning ﬁreplace (listed to UL 127 or ULC S610) only. All exhaust gases must be vented outside the structure. Combustion air is drawn from outside the structure. When installing in a factory built ﬁreplace, the ﬁreplace grate must be removed and the damper must be removed or secured open.

If the factory-built ﬁreplace has no gas access hole(s) provided, an access hole of 1-1/2 inches (38 mm) or less may be drilled through the lower sides or bottom of the ﬁrebox in a proper workmanship like manner. This access hole must be plugged with a non-combustible insulation after the gas supply line has been installed. The installer must mechanically attach the marking supplied with the gas ﬁreplace insert to the inside of the ﬁrebox of the ﬁreplace into which the gas ﬁreplace insert is installed.

Si le foyer préfabriqué ne comporte pas d’oriﬁces d’amenée du gaz, un oriﬁce d’au plus 37,5 mm (1,5 po) peut être pratiqué, selon les règles de l’art, dans la partie inférieure des parois ou au fond de la chambre de combustion. Cet oriﬁce doit être obturé au moyen d’isolant incombustible une fois la conduite de gaz en place.

IMPORTANT: When installing these appliances into a factory built ﬁreplace or heat-form, the air ﬂow within and around the ﬁreplace shall not be altered by the installation of the insert (i.e. DO NOT BLOCK louvers or cooling air inlet or outlet ports, circulating air chambers in a steel ﬁreplace liner or metal heat circulator).

See Page 9 for instructions on afﬁxing ﬁreplace warning label shown below.

WARNING

THIS FIREPLACE HAS BEEN ALTERED TO

ACCOMMODATE A FIREPLACE INSERT AND

SHOULD BE INSPECTED BY A QUALIFIED

PERSON PRIOR TO RE-USE AS A

CONVENTIONAL FIREPLACE.

CODES AND APPROVALS

COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS

Certiﬁcation

Gas appliances must be tested and certiﬁed by a nationally recognized testing and certiﬁcation laboratory to ANSI (American National Standard Institute) gas appliance safety standards.

This appliance has been tested and certiﬁed by OMNI -Test Laboratories to ANSI Z21.88/CSA 2.33 Standard for Vented Gas Fireplace Heater and CGA 2.17-M91 and UL 307B Gas Burning Heating Appliances for Manufactured (Mobile) Homes in both USA and Canada.

This appliance has met all necessary ANSI Standards and is fully certiﬁed for installation in any community. If there are any questions or if you need further substantiation contact your Lennox Hearth Products dealer. If you have further questions, please contact Lennox Hearth Products.

Check all local building and safety codes before installation. The installation instructions and appropriate code requirements must be followed exactly and without compromise. In the absence of local codes the following standards and codes must be followed.

The Installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54- latest

edition, or the Natural Gas and Propane Installation Code, CSA B149.1latest edition.

The appliance, when installed, must be electrically grounded and wired in accordance with local codes or, in the absence of local codes, with the

National Electrical Code, ANSI/NFPA 70 - latest edition, or the Canadian Electrical Code, CSA C22.1 - latest edition.

(Massachusetts Approval #G3-1104-102)

These appliances are approved for installation in the US state of Massachusetts if the following additional requirements are met:

• Install this appliance in accordance with Massachusetts Rules and Regulations 248 C.M.R. Sec. 5.08 2(a) through 2(e).

• Installation and repair must be done by a plumber or gas ﬁtter licensed in the Commonwealth of Massachusetts.

• The ﬂexible gas line connector used shall not exceed 36 inches (92 centimeters) in length.

• The individual manual shut-off must be a T-handle type valve.

Massachusetts Horizontal Vent Requirements

In the Commonwealth of Massachusetts, horizontal terminations installed less than seven (7) feet above the ﬁnished grade must comply with the following additional requirements:

• A hard wired carbon monoxide detector with an alarm and battery back-up must be installed on the ﬂoor level where the gas ﬁreplace is installed. The carbon monoxide detector must comply with NFPA 720, be ANSI/UL 2034 listed and be ISA certiﬁed.

• A metal or plastic identiﬁcation plate must be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade and be directly in line with the horizontal termination. The sign must read, in print size no less than one-half (1/2) inch in size, GAS

VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.

NEW YORK CITY, NEW YORK (MEA)

Installation of these appliances are approved for installation in New York City in the US state of New York (MEA#: 138-07-E).

PRE-INSTALLATION

Features

Packaging List

To install your appliance, an insert body, face, surround (ﬂange) kit and a set of brick panels are required.

Installation Options

.25Manufactured (Mobile) Home

Natural Gas Or Propane (LP) Bedrooms Optional Wall-mounted Or Remote Thermostat

Electrical

The standard blower motor requires 120 Volts AC for operation. The ﬁreplace is not dependent on the blower or an outside electrical supply to operate. WARNING - Electrical Grounding Instructions - This appliance

is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

Millivolt Valve

This appliance is operated with a millivolt valve and therefore burns even during a power outage.

Fuel

This appliance comes from the factory equipped to burn natural gas at a speciﬁed elevation. The appliance can be converted to burn LP (liquid propane) by installing a conversion kit. Only Lennox Hearth Products conversion kits can be used to convert from NG to LP or LP to NG. Contact your Lennox Hearth Products dealer for details.

Insert Body Packaging List

1 Insert Body with Burner Cassette 1 Set of Refractory Brick Panels 1 Log Set 1 Bag of Embers 1 Fasteners: 6 slotted 1/4" truss screws 6 speed nuts 9 spring clips 3 plastic adhesive wire restraints

1 Installation and Operation Manual

Decorative Faces - One Required

Traditional Arch inset Foundry™ Screen

Cast pillar

Surround Kits - One Required

Traditional 1-pc. (41"W x 29"H) Traditional 3-pc.(41"W x 29"H, 48"W x 29"H, 41"W x

33"H or 48"W x 33"H) Cast Iron (45-1/2"W x 30"H-Cast Pillar face only) *

* See detailed dimensions on Page 27.

Surround Kit Contents

1 Top Surround 2 Side Surrounds 3 Black Extruded Trim Pieces 2 Elbowed Trim Fasteners

RATINGS RDV40 / SDVI40 RDV33 / SDVI33

NATURAL GAS LP GAS NATURAL GAS LP GAS

Max/Min Input BTUh 0-2,000 Feet (0-610 M)

40,000/28,000 37,500/26,000 33,000/24,000 33,000/24,000

Manifold Pressure (IN. WC) 3.5 10.0 3.5 10.0 Min. Inlet Pressure (IN. WC) 5.0 10.5 5.0 10.5 Maximum heat output BTUs/hour-

83% 83% 83% 83% steady state (depending on vent conﬁguration)

P4 Efﬁciency Oriﬁce (DMS) 0-2,000 Feet (0-610 M)

67.17% 69.07% 65.55% 67.80% 1/8” #49 #36 #51

uUnit factory equipped for 0-2000 FT/0-610 M, In Canada 0-4500 FT/0-1370 M vThe Steady State Efﬁciency numbers based on maximum vent conﬁguration. wTested to CSA P.4.1-02 “Testing Method for Measuring Annual Fireplace Efﬁciency.

Electrical Rating: 120 VAC, 60 HZ, Less Than 2 Amps

Insert Dimensions

31-1/4”

Minimum Fireplace Cavity

(794mm)

13-3/4”

(349mm)

Figure 1

Figure 2

Top View

15-3/4"

(400mm)

19-1/2"

(495mm)

19-3/4

(502mm)

Side View

15-3/4"

(400mm)

Insert Dimensions

Width of insert behind Surround Panels 31-1/4" (794mm) Rear height 19-3/4" (502mm) Insert depth into ﬁreplace 16" (406mm) Flue collar diameter (OD) 2-15/16" 2-15/16" (75mm)

Minimum Fireplace Opening

A 31-1/4" (794mm) Front Opening B 19-1/2” (495mm) Height C 19” (483mm) Rear Width D 16” (406mm) Fireplace Depth

* Top air duct will need to be removed for short ZC applications. Replace tap tights when removed.

Figure 3

CAUTIONS

• Trim panels or surrounds must not seal ventilation openings in the existing ﬁreplace that the appliance is installed in.

• The ﬁreplace in which this gas insert is to be installed must be thoroughly cleaned if it has been used to burn wood or synthetic logs. Have the chimney and all inside surfaces of the ﬁreplace brushed and vacuumed so that no soot, embers, or loose combustion deposits can be drawn into the heat circulation blower and blown into the living area.

• If any portion of the chimney system shows signs of structural or mechanical weaknesses, such as: cracks, leaky joints, corroded or warped surfaces, the faulty portion must be repaired or replaced prior to installing this appliance.

• The factory built ﬁrebox must accept the insert without modiﬁcation other than removing bolted or screwed together pieces such as bafﬂes / smoke shelf / deﬂectors, ash lips, glass door, screen or door tracks, log grates, refractory or masonry lining and damper assemblies. Any ﬁreplace component, which is removed, must be retained so they can be reinstalled to restore the ﬁreplace to its original operating condition. The removal of any part must not alter the integrity of the outer shell of the pre-engineered ﬁreplace cabinet in any way. Any parts removed must be replaceable. If any components are removed from (or altered) from the existing ﬁreplace, a Warning Label (see Page 6) must be afﬁxed inside the ﬁreplace ﬁrebox, so that it shall be visible upon removal of the ﬁreplace insert. Note:

RTV high temperature silicone is an approved adhesive to afﬁx the label.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Clearances to Combustibles

IMPORTANT: If unit is converted to an RDV33 / SDVI33 from an RDV40 / SDVI40, the clearances to combustibles can be reduced as shown on this page.

WARNING: If this unit is ever converted back to an RDV40 / SDVI40, ensure that the clearances are correct for this model.

Minimum Clearances to Combustibles

Minimum clearances include any projections such as shelves, window sills, mantels, spacers/standoffs or surfaces to combustible construction etc. above the appliance. Paint or lacquer used to ﬁnish the mantel must be heat resistant in order to avoid discoloration.

Facing and Mantel Clearances

Please note that the RDV33/SDVI33 mantel clearances are 4" less than the RDV40/SDVI40 mantel clearances as shown in Figures 4A (RDV40) and 4B (RDV33/SDVI33).

3"/76mm

1-1/2” 38mm

RDV40

Facing and

Mantel - Side

37-1/2” 953mm

43-1/2”

1105mm

View

The letters below, E through J, correspond to Figure 5 showing minimum clearances required from the appliance to combustibles and the minimum projection of the hearth extension.

E = From Top Facing or Mantel to Bottom of Insert - RDV40/SDVI40 =

35-1/2”(902mm) and RDV33/SDVI33 = 31-1/2”(800mm)

F = 25-1/2" From Center of Glass Door to Side Facing or Wall - RDV40/

SDVI40 = 25.5”(648mm) and RDV33/SDVI33 = 25.5” (648mm)

J = 10.5” (267mm) Mantel to Bottom of Insert - RDV40/SDVI40 =

43”(1092mm) and RDV33/SDVI33 = 39”(991mm)

Hearth Protection

G = Minimum Hearth Protection from Front of Insert* H = Vertical Distance from Insert Bottom to Combustible Material.

RDV40 SDVI40

RDV33 SDVI33

G 14”(356mm) 10”(254mm) 0”(0mm)

H 0”(0mm) 2”(21mm) 4”(102mm)

G 13”(330mm) 10”(254mm) 0”(0mm)

H 0”(0mm) 2”(21mm) 4”(102mm)

Figure 4A

Figure 4B

1-1/2” 38mm

35-1/2” 902mm

3"/76mm

31-1/2” 800mm

33-1/2” 851mm

40-1/2”

1029mm

3"/76mm

36-1/2” 927mm

3"/76mm

39-1/2”

1003mm

RDV33/SDVI33

Facing and

Mantel - Side

View

Note: Hearth protection to be min. 3/8” (10mm) thick non-combustible or equivalent, with a k factor of .84.

Insert Leveling

At each front and rear corner of the insert is an adjustable leg provided to level the insert should the hearth of the ﬁreplace be uneven. To adjust the legs, loosen the two 5/32" allen head screws, move the leg to the desired height and then tighten the screws. Repeat these steps for each adjusting leg.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Mantel

MANTEL

Trim

TRIM

Figure 5 - Clearances

Hearth / Floor Protection

INSTALLATION

Venting Installation

Your appliance must be vented to the outside in accordance with the current edition of the National Fuel Gas Code ANSI-Z223.1 (In Canada, the current CAN/CSA B149.1 installation code). The insert must not be connected to a chimney ﬂue serving a separate solid fuel burning appliance.

This gas insert requires a 3” diameter listed ﬂex liner. The vent should terminate with a listed direct-vent termination cap. The chimney should be sealed around the cap to prevent air and rain from entering the chimney. Adhere to the vent manufacturer's instructions for installation and vent termination. These appliances are approved for use with the following vent kits.

Vent Kits

Cat. No. Model Description

H0909 FKDVI Flex Liner Kit, DVI 3” X 35’ (requires 2, one for

exhaust and one for intake)

TKDVI TKDVI Termination Kit, DVI (termination cap and ﬂashing)

DV3FK35 DV3FK35 Flex Liner and Termination Kit, 3" X 35' (includes 2

ﬂex liners, termination and gear clamps)

Vertical Venting

The vent pipes must be connected to the proper collars on the unit and the exhaust vent pipe must be connected to the termination cap or the unit will not operate.

The combustion air intake pipe can be connected to the termination cap (see Figure 6b) or it can terminate inside the chimney (see Figure 6a). If combustion air intake pipe is terminated inside the chimney and not connected to the actual termination cap the bottom opening of the chimney (chimney throat) must be sealed around the vent pipes. Use a non combustible seal-off plate (i.e. 22 gage sheet steel) or unfaced ﬁberglass insulation (8 lb per square foot density minimum) to seal around the vent pipes. Whichever “seal off” method is used must effectively seal the area to prevent room air passage to the chimney of the ﬁreplace. The insulation may give off an odor during the ﬁrst hour of operation.

NOTE: Terminating the air intake liner as shown here may not be allowed by some local codes. Check with the authority having jurisdiction for your area.

Exhaust 3" (75mm) UL

1777. A full length liner is required from the exhaust outlet on appliance to center collar of termination cap.

Exhaust



The outside air inlet does not require a full reline (if intake liner is terminated in chimney and a positive ﬂue connection is achieved as speciﬁed).

Air Inlet



Existing Fireplace Flue (chimney)

Note: The minimum vertical rise (exhaust vent) is 10 feet (3.1 M) and the maximum vertical rise is 35 feet (10.7 M). These dimensions are measured from the starting collars of the unit to the end of the vent pipe.

The ﬁreplace and ﬁreplace chimney must be clean and in good working order and constructed of non-combustible materials. Inspect chimney cleanouts for proper ﬁt and seal.

* Other approved vent components include; Standard Simpson Duravent Co-linear Chimney Liner Kit, Direct-Vent Termination #991, Liner Termination Kit (includes termination connector and ﬂashing) #923GK and 3" x 35' Alum Flex #2280

The standard cap in Termination Kit TKDVI, and in Vent Kit DV3FK35 is a high wind cap

The existing ﬁreplace chimneys may take various contours which the ﬂexible liners will accommodate. However, keep the ﬂexible liner as STRAIGHT as possible, avoid unnecessary bending.

Vertical Cap

Termination Connector

Liner Requirements:

Use 3" (76 mm) diameter listed gas vent liner (UL1777 ONLY) for the EXHAUST

Use 3" (76 mm) diameter listed liner (UL 181 or UL1777) for the AIR INTAKE.

Vertical Height Min. = 10 ft. (3.1 M) Vertical height Max. = 35 ft. (10.7 M)

Note: Measured from ﬂue collar on unit to the end of the vent pipe or liner

The ﬂexible vent pipe must NOT be allowed to sag behind insert or in ﬁreplace ﬂue.

Figure 6b

Make sure that both liners will pass through existing damper area. Remove or lock damper to allow the passage of the ﬂexible liners. If the damper will not allow the passage of both liners, DO NOT PROCEED FURTHER. (If ﬁreplace is masonry) Consult a local mason for removal of the damper without risk of structural damage or leakage (if the ﬁreplace is factory built) The appliance may NOT be installed into the ﬁreplace.

Exhaust

Intake

Combustion Air Intake

Positive Flue Con-

Air Inlet

Air Inlet Liner (for combustion air) When terminating the air inlet liner at this point, a positive ﬂue connection is required (to ensure combustion air is drawn down the chimney only).

nection (sealing ﬁreplace throat using a noncombustible seal-off plate or insulation).

Masonry and Factory Built Fireplaces

Figure 6a - Terminating Air Inlet in Chimney

WARNING

Direct-Vent Fireplace Insert Vent Requirements - Use liner listed to UL181 (Factory-made Air Ducts And Air Connectors) or UL1777 (Chimney Liners) for the AIR INTAKE. Use liner listed to UL1777 ONLY for the EXHAUST.

Do not substitute the heat-rated ﬂex liner (UL1777) for the exhaust with any other type liner or a ﬁre may result causing property damage, personal injury or loss of life.

Zero Clearance Fireplace Installation

This appliance may be installed in a masonry or factory built/zero clearance (ZC) ﬁreplace. When installing in a ZC ﬁreplace, the ZC grate must be removed and the ZC damper must be removed or secured open. The ZC doors, screen, refractory or masonry lining, bafﬂes and smoke shelf may be removed if necessary to install the gas insert. However, do not cut or alter the ﬁreplace components. The removal of any parts to facilitate installation must not alter the integrity of the inner or outer shells of the ﬁreplace cabinet. Any parts removed must be replaceable if the insert is taken out of the ﬁreplace or the ﬁreplace clearly marked with a paint stick that "This ﬁreplace has been altered and is no longer safe to operate."

2 Screws

This appliance is designed to ﬁt into a ZC ﬁreplace with a minimum ﬁrebox height of 19-1/2" (495mm). To facilitate this the hood will need to be removed and discarded (Note: The screws should be replaced in the insert body).

If the factory-built ﬁreplace has no gas access hole(s) provided, an access hole of 1-1/2" (37.5 mm) or less may be drilled through the lower sides or bottom of the ﬁrebox in a proper workmanship like manner. This access hole must be plugged with a non-combustible insulation after the gas supply line has been installed.

The installer must mechanically attach the marking supplied with the gas ﬁreplace insert to the inside of the ﬁrebox of the ﬁreplace into which the gas ﬁreplace insert is installed.

Conversion from Standard 40,000 BTU To Optional 33,000 BTU Input

To convert input from 40,000 BTUs to 33,000 BTU's, after step 1 remove and replace the stock burner oriﬁce with the #36 NG oriﬁce supplied in the optional oriﬁce kit P/N H5924. Pipe dope or other approved gas line sealant will need to be applied before inserting into bulkhead. The foil sticker supplied, stating RDV33/SDVI33, will need to be afﬁxed over the model name RDV40/SDVI40 on the serial number label (located in the control compartment).

Figure 7

Rear log

Retainer

Figure 8

2. Place the rear brick panel on the brackets and reinstall the log rack

with the rear log. IMPORTANT!!! SCREWS PASS THROUGH THE LOG

RACK AND THE BURNER PAN.

3. Install the side brick panels by sliding them into place.

Brick Panel and Log Set Installation

If logs are not installed according to the log installation instructions, ﬂame impingement and improper combustion could occur and result in soot and/or excessive production of carbon monoxide (CO), a colorless, odorless, toxic gas.

The size and position of the log set is critical to achieve a safe, reliable and attractive ﬂame pattern. Any attempt to use a different log set in the ﬁreplace will void the warranty and will result in incomplete combustion, sooting and poor ﬂame quality.

1. Remove the log rack (2 screws) and install the rear log on the retainer.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Side Brick Panels

Figure 9

4. Install a light layer of rockwool directly over the ports.

- A light layer will give a more constant rear ﬂame.

- A heavy layer will give more glow, but will need to be adjusted after light up.

Figure 10

5. Install front logs on retainer slots.

2. Install all surround panels and trim with the appliance positioned in the ﬁreplace, but a few inches in front of its ﬁnal location.

3. If an Arch face is to be installed on the appliance, the sight obstructor that comes with the face must be installed prior to installing the surround panels. See the instructions included with the face for proper sight obstructor installation.

4. Install the side surround panels by lining up the holes in the tabs on the side surround panels in front of the holes on the surround brackets. Next insert two slotted 1/4" truss screws for each side surround panel and secure loosely.

5. Fasten the top surround panel with the remaining two truss screws. Tighten all six truss screws after adjusting the surround panels to eliminate space between side and top surround panels.

6. Assemble the surround trim by inserting the elbowed retainer in the rectangular slot in the ends of the longest piece of trim and secure by tightening the screw in the retainer. Slide the mitred ends of the two side trim pieces onto the elbowed retainer and secure by tightening the retainer screw.

7. The fastened trim pieces should now be horseshoe shaped. Slide the trim down over the surround panels so the edge of the surround panel ﬁts just behind the rounded edge of the trim.

8. Install three spring clips (found in parts bag in ﬁrebox) in each piece of trim by inserting them between the rear of the surround and the channel of the trim. The spring clips will push the trim tight to the surround.

Figure 11

Front Logs

6. Place embers around the perimeter of the rockwool.

IMPORTANT!!! Do not cover the ports with the embers.

7. Place top log on pin.

Top Log

Figure 12

Ports

Surround Installation

The ﬁreplace insert surround panels are made of heavy gage steel for durability and, if desired, for the ease of making an inside ﬁt in the ﬁreplace. See Packaging List for available sizes.

1. Remove the speed nuts (A in Figure 13) from the parts bag and install (with the ﬂat surface forward) on the six holes in the surround brackets

- three on each side of the insert (B in in Figure 13). A ﬂat bladed screwdriver may help in installing the nuts.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Spring Handle Latches

Door Mounting Plates

Figure 13

Face Installation

A number of different face ﬁnishes and styles are available for your appliance. The Arch face comes with a sight obstructor that must be installed prior to installing the surround panels and face. Instructions for installing the sight obstructor are included with the face. The faces come with hooked brackets. To install the face, hang the hooked brackets on the surround brackets (See C in Figure 13).

Note: Plated surfaces must be cleaned with glass cleaner and a soft clean cloth before ﬁring the ﬁrst time or ﬁngerprints and stains will remain permanently. NEVER use brass polish to clean plated surfaces, this

will remove the plating!!!

Gas Line Installation

After leveling, position the insert in the ﬁreplace - holding it about six inches out from its ﬁnal location.

CAUTION: Speciﬁc hearth requirements apply (see Clearances to Combustibles).

This appliance must be connected to the gas line in accordance with local codes and/or the National Fuel Gas Code, ANSI Z223.1 (In Canada, the current CAN/CSA B149.1 installation code). This appliance comes with an 8" nipple attached to the supply side of the gas valve. After connecting the gas line, all joints in the line and connections at the valve should be checked for leaks before ﬁnal positioning of the unit. Conduct a gas leakage test of the appliance piping and control system downstream of the shutoff valve in the supply line to the appliance.

Gas Pressure Requirements

A MAJOR CAUSE OF OPERATING PROBLEMS WITH GAS APPLIANCES IS IMPROPER GAS PRESSURE!

Fuel

Type

Natural

Gas

LP Gas 11" WC 10.5" WC 13" WC 10" WC 5.4” WC

Desired Minimum Maximum On Hi

7" WC 5" WC 10.5" WC 3.5" WC 1.7" WC

Inlet Pressure Manifold Pressure

Fire

Robertshaw Millivolt Gas Valve

TP/TH

Inlet (Supply)

Pressure Tap

The Manifold

(Outlet) Tap

On Lo

Fire

Figure 14

The most important item to check during the initial installation and the ﬁrst thing to check when operating problems occur is gas pressure! This appliance will not function properly unless the required gas pressure is supplied. See the table on this page for gas pressure requirements.

Two pressure taps are provided on the appliance's valve to check gas pressures. The taps are located to the right of the on/off/pilot knob (see Figure 14). The bottom tap is the inlet (supply) pressure side. To check inlet pressure (with the appliance burning), insert a small phillips screwdriver into the tap and turn a half turn counter-clockwise. Cover the tap with the line from a manometer and check the pressure. Close the tap gently but securely after completing the check. The manifold (outlet) tap is above the inlet tap. To check manifold pressure (with the appliance burning at the high burn setting) insert a small phillips screwdriver into the tap and turn a half turn counter-clockwise. Cover the tap with the line from the manometer and check the pressure. Again, close the tap gently but securely after completing the check. Check the taps for gas leaks with a gas leak test solution (retighten if necessary).

If the pressure is not sufﬁcient, make sure the gas supply line is large enough, the supply regulator is properly adjusted and the total gas load for the residence does not exceed the amount supplied.

Propane tanks are at pressures that will cause damage to valve components. Verify that the tanks have step down regulators to reduce the pressure to safe levels.

The appliance must be isolated from the gas supply piping system by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).

LP and Natural Gas Supplies

Your gas appliance is equipped from the factory for use with natural gas only as speciﬁed on the Safety / Listing label attached to the appliance. This appliance can only be operated using propane gas (LP) if a certiﬁed fuel conversion kit provided by Lennox Hearth Products is installed by a qualiﬁed service technician.

Also check the oriﬁce size on the label on the igniter bracket. It must be the correct size for the fuel and altitude.

Do not run propane tank dry. Running the tank dry may cause a hazardous condition due to pressure drop in empty tank.

Solid fuel is NOT to be used with this unit.

Air Shutter Adjustment

Your gas appliance has an air shutter control lever located behind the lower door on the insert's face and to the left of the gas valve (see Figures 15a and 15b). The lever is linked to the primary air shutter on the main burner. The air shutter regulates the amount of primary air the burner receives and therefore how clean the insert burns. The air shutter should only be adjusted by a qualiﬁed gas technician. The insert should burn for about 15 minutes with the logs installed before adjusting the air shutter. More air will result in shorter ﬂames and less color, less air will result in bigger ﬂames and more color. To adjust the air shutter, insert a regular screwdriver into the slide adjustment and slide it side to side (see Figures 15a and 15b).

The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).

CAUTION: The air shutter should never be set so as to make the tips of the ﬂames sooty or create sooting on the viewing glass, logs, or heat exchanger. If soot begins to form after burning, the air shutter should be opened gradually until the sooting condition stops. Gas quality and gas pressure may vary, which can affect the burning characteristics of the insert.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Moving shutter bracket to the right will open shutter, to the left will close shutter.

Shutter Adjustment Detail

Figure 15a

See Detail Shutter Adjustment

Figure 15b

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

INSTALLER INSTRUCTIONS - ATTACHING SAFETY-IN-OPERATION WARNINGS It is the installers responsibility to ensure these warnings are properly afﬁxed during installation. These warning labels are a

critical step in informing consumers of safe operation of this appliance.

ATTACHING “SAFETY-IN-OPERATION” WARNINGS

It is required that the safety instruction labels furnished with the ﬁreplace be afﬁxed to the operation and control point of the ﬁreplace. A safety instruction label must be afﬁxed to the wall switch plate where the ﬁreplace is turned on and off (See Figure A) or wall thermostat (See Figure B) and if used on the remote control handheld transmitter (Figure C). To properly complete the installation of this ﬁreplace, locate the multi-lingual adhesive labels provided with the Care and Operation Instructions and proceed as follows:

1. Locate the wall switch or wall thermostat that controls the ﬁreplace (verify the switch operates the ﬁreplace by turning it on and off). Clean the wall switch plate or wall thermostat thoroughly to remove any dust and oils. Afﬁx the label to the surface of the plate of the wall switch that controls the ﬁreplace (Figure A) or the wall thermostat (Figure B). Choose the language primarily spoken in the home. If unknown, afﬁx the English language label.

2. If a remote control is used to control the ﬁreplace, locate the transmitter and clean it thoroughly to remove any dust and oils. Afﬁx the label to the surface of handheld transmitter (Figure C). Choose the language primarily spoken in the home. If unknown, afﬁx the English language label.

3. If you are unable to locate the labels, please call Lennox Hearth Products or your nearest Lennox Hearth Products dealer to receive additional safety instruction labels free of charge.

Cat. No. H8024 Replacement Label Kit

LENNOX HEARTH PRODUCTS 1-800-9-LENNOX

Note: English is red text on clear label. French and Spanish are white text on black label.

APPOSITION DES MISES EN GARDE RELATIVES À LA SÉCURITÉ D’UTILISATION

Il est impératif que les étiquettes de sécurité fournies avec le foyer soient collées à côté des dispositifs de contrôle du foyer. Une étiquette de sécurité doit être collée sur la plaque de l’interrupteur contrôlant l’allumage du foyer (voir Figure A) ou sur le thermostat mural (voir Figure B) et, le cas échéant, sur le boîtier de la télécommande (Figure C). Pour achever l’instal- lation correcte de ce foyer, procédez comme suit avec les étiquettes adhésives en langues étrangères fournies avec les instructions d’utilisation et d’entretien :

1. Repérez l’interrupteur ou le thermostat mural qui contrôle le foyer (vérifiez que l’interrupteur contrôle le fonctionnement du foyer en le faisant basculer de Marche à Arrêt, et vice-versa). Nettoyez soigneusement la plaque murale de l’interrupteur ou le thermostat mural pour éliminer la poussière et les traces de graisse ou d’huile. Collez l’étiquette sur la surface de la plaque de l’interrupteur mural qui contrôle le foyer (Figure A) ou du thermostat mural (Figure B). Choisissez la langue qui est principalement parlée dans la résidence du propriétaire. En cas de doute, collez l’étiquette en anglais.

2. Si une télécommande est utilisée pour contrôler le foyer, nettoyez la soigneusement pour éliminer la poussière et les traces de graisse ou d’huile. Collez l’étiquette sur le boîtier de la télécommande (Figure C). Choisissez la langue qui est principalement parlée dans la résidence du propriétaire. En cas de doute, collez l’étiquette en anglais.

3. Si vous ne trouvez pas les étiquettes, veuillez appeler Lennox Hearth Products ou votre distributeur Lennox Hearth Products local pour recevoir gratuitement des étiquettes supplémentaires.

Étiquettes de remplacement, n° cat. H8024

LENNOX HEARTH PRODUCTS 1-800-9-LENNOX

Remarque : Le texte anglais est rouge sur un support transparent. Le texte français et espagnol est blanc sur un support noir.

COLOCACIóN DE ADVERTENCIAS DE SEGURIDAD EN OPERACIóN

Se requiere que las etiquetas de instrucciones de seguridad incluidas con la chimenea se coloquen en el punto de operación y control de la misma. Se debe colocar una etiqueta de instrucciones de seguridad en la placa del interruptor de pared desde el cual se enciende y se apaga la chimenea (ver la Figura A) o en el termostato de pared (ver la Figura B) y en el transmisor de control remoto (Figura C) si se usa. Para completar correctamente la instalación de esta chimenea, encuentre las etiquetas adhesivas multilingües incluidas con las instrucciones de cuidado y operación y haga lo siguiente:

Juego de etiquetas de repuesto - Nº de cat. H8024

LENNOX HEARTH PRODUCTS 1-800-9-LENNOX

Nota: La etiqueta en inglés es transparente con texto rojo. Las etiquetas en francés y español son negras con texto blanco.

Figure A

SAFETY LABEL

DIAGRAMS

DIAGRAMMES DES ÉTIQUETTES

DE SÉCURITÉ

Figure B

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

DIAGRAMAS DE ETIQUETAS

DE SEGURIDAD

Figure C

OPERATION

WHAT TO DO IF YOU SMELL GAS:

Operating Instructions

Pre-Lighting Checklist

Be sure to check these items before the initial lighting of the insert:

cThe insert gas label corresponds to the gas supply available -

that is "natural gas" for natural gas or "LP gas" for LP gas.

cGas pressure has been checked carefully - see Page 14. cAll gas ﬁttings have been checked for leaks. cAll clearances to combustibles have been met-see Page 10. cAll combustible materials have been removed from the area in

front of the insert.

cAll vented areas of the insert face are unobstructed. cHouse is ventilated to clear initial paint curing odors - see Page

19.

cAll packaging materials have been removed from the ﬁrebox. cWhile appliance is cool, ﬁngerprints or other marks have been

cleaned from any gold or nickel surfaces with denatured alcohol and a soft cloth. Marks left on these surfaces may become permanent into the ﬁnish if not removed prior to burning the unit.

cBrick panels and log set have been installed. cThe glass door is in place and is properly sealed.

Lighting Instructions

• DO NOT try to light the appliance.

• DO NOT touch any electric switch; do not use any phone in

your building.

• Immediately call your gas supplier from a neighbor's phone.

Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the ﬁre department.

C. Use only your hand to push in or turn the gas control knob.

Never use tools. If the knob will not push in or turn by hand, don't try to repair it, call a qualiﬁed service technician. Force or attempted repair may result in a ﬁre or explosion.

D. DO NOT use this appliance if any part has been under water.

Immediately call a qualiﬁed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

LIGHTING INSTRUCTIONS

1. STOP!! Read the safety information on this page before proceeding.

2. (If applicable) Set the thermostat to lowest setting. Turn wall on/off switch, unit mounted on/off switch or remote control switch "OFF."

CAUTION: HOT WHILE IN OPERATION. DO NOT TOUCH. KEEP CHILDREN, FURNITURE, GASOLINE AND OTHER LIQUIDS WITH FLAMMABLE VAPORS AWAY. NEVER OPERATE UNIT WITH GLASS OFF OR ATTEMPT TO REMOVE THE GLASS WHILE HOT.

CAUTION: YOUR LENNOX HEARTH PRODUCTS GAS APPLIANCE MUST ALWAYS BE OPERATED WITH GLASS IN PLACE.

The following is a copy of the operating and lighting instructions found with each insert:

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, INJURY, OR LOSS OF LIFE.

A. This appliance is equipped with a piezo ignition device to light

the pilot. When lighting the pilot, follow these instructions exactly.

B. BEFORE LIGHTING, smell around the appliance area for gas.

Be sure to smell next to the ﬂoor because some gas is heavier than air and will settle on the ﬂoor.

3. Turn off ALL electrical power to the appliance.

4. Open the lower door to access control compartment. Make sure gas supply shut-off cocks are open.

5. Push in gas cock dial slightly and turn clockwise to "OFF."

Note: Dial cannot be turned from "PILOT" to "OFF" unless dial

is pushed in slightly. Do not force.

6. Wait ﬁve (5) minutes to clear out any gas. Then smell for gas, including near the ﬂoor. If you smell gas, STOP! Follow "B" on this page. If you don't smell gas, go to the next step.

7. Locate the pilot by looking over the top of the left front log. A blue ﬂame will be seen when the pilot is lit.

8. Turn the gas control knob counterclockwise to "PILOT."

9. Push in control knob all the way and hold in. Immediately light

PILOT ASSEMBLY

Thermopile

Veilleuse à gaz

Igniter (electrode) Allumeur

Thermocouple

Gas Pilot Hood

the pilot by triggering the piezo igniter (pushing the button) until pilot lights. Continue to hold the control knob in for about 1-1/2 minutes after the pilot is lit. Release knob and it will pop back out. Pilot should remain lit. If it goes out, repeat steps 5-9.

• If knob does not pop up when released, stop and immediately call your service technician or gas supplier.

• If the pilot will not stay lit after several tries, turn the gas control knob to "OFF" and call your service technician or gas supplier.

10. After pilot is lit, turn gas control knob counterclockwise

.2 to "ON." Knob can only be turned to "ON" if the knob

has popped out.

11. To turn burner on, turn "ON/OFF" rocker switch to "ON" or set the thermostat to the desired temperature above room temperature.

12. Adjust the ﬂame height (and heat output) by turning the ﬂame height knob clockwise for full ﬂame and counterclockwise for reduced ﬂame.

13. Turn on the electric power to the appliance and set the blower to the desired air ﬂow after it turns on when the appliance reaches operating temperature.

WARNINGS

• Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualiﬁed installer, service agency or your gas supplier. Operation of this appliance when not connected

• to a properly installed and maintained venting system can result in carbon monoxide (CO) poisoning and possible death. Carbon monoxide poisoning – early signs of

• carbon monoxide poisoning resemble the ﬂu with headaches, dizziness, or nausea. If you have these signs, get fresh air at once! Have the heater inspected by a qualiﬁed service technician. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the inﬂuence of alcohol and those at high altitudes.

TO TURN OFF GAS TO APPLIANCE

1. Turn off the "ON/OFF" rocker switch and/or thermostat (if installed) to its lowest setting.

2. Turn off electric power to the appliance if service is to be performed.

3. Access the control compartment. Push in gas control knob slightly and turn clockwise to "OFF." Do not force.

SHUTDOWN PROCEDURE

To turn off the burner, turn the rocker switch to "OFF" or adjust the thermostat (if installed) to a setting below room temperature. The pilot will remain lit for future burner ignition. For complete shutdown, see "TO TURN OFF GAS TO APPLIANCE" above.

IMPORTANT NOTE: When opening the lower door on the face while the insert is burning, pull at the far left or far right vent openings, because the door is hot during operation.

Figure 16

Robertshaw Millivolt Gas Valve

Gas Control Knob

(Pilot / On / Off)

Piezo Igniter

Allumeur

Flame Height Control

Knob (HI/LO)

ON/OFF Switch

Interrupteur

OFF

TP/TH

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Flame Color and Behavior

Quiet Operation

This appliance is designed for maximum heating efﬁciency. Therefore, upon lighting of the main burner the ﬂames will be semi-transparent or “bluish.” After 10-20 minutes of operation the logs will heat up and the ﬂames will become a yellow/orange color.

Adjusting the appliance to cause the ﬂames to turn orange sooner may result in poor combustion, sooting and a hazardous situation. See Figure 17 showing proper ﬂame appearance.

When testing for proper operation - If an optional thermostat is installed adjust it to its highest temperature setting. Visually determine that main burner gas is burning properly: i.e., no ﬂoating, lifting or ﬂashback. Adjust the primary air shutter(s) as required. Check for proper main burner operation at both high and low ﬂame.

Burner Flame Appearance

Soot at Flame Tip

Dark Orange Flame

No Blue Flame Center

IMPROPERLY

BURNING FLAME

Soot above Flame Tip

Ports on Pan

Burner Assembly

BURNING FLAME

No Soot at Flame Tip

Semi-Transparent Yellow Flame

Blue Flame Center

PROPERLY

Figure 17

As the appliance is burning, a number of normal operational sounds may be heard. The ﬂow of gas through the gas valve and oriﬁce may make a rushing or whistling noise. If this noise is objectionable, it can be reduced by turning down the ﬂame. Turning down the ﬂame can reduce total heat output by more than 30%. When the blower turns on, the sound of rushing air may be heard. The blower sounds may be reduced by adjusting the speed control located on the blower assembly. Also, a slight clicking sound may be heard as the gas valve or blower switch turn on and off.

Blower Operation

This appliance comes equipped with a 150 CFM blower with a variable speed control and an automatic temperature activated On/Off snap switch.

Operation:

1. Plug the blower power cord into a grounded (three-prong) outlet. This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

2. After the appliance warms up, the blower will turn on if the speed control (located at the right below the ﬁrebox) is left in the "ON" position. The blower will not operate until the appliance is warm.

3. Once the blower turns on, turn the knob to the desired speed. No further adjustment is necessary.

4. If you do not wish to have the blower on, turn the knob until it clicks into the "OFF" position.

Paint Curing

This appliance has been painted with a high temperature metallic stove paint. It leaves the factory dry to the touch, but ﬁnishes curing as the appliance is used. Fire the appliance four successive times for ten minutes each time with a ﬁve minute cool down between each ﬁring. Ventilate the house during these ﬁrst ﬁrings as the paint gives off an unpleasant odor. It is recommended that persons sensitive to an imbalance in the indoor air quality avoid the appliance during the curing process.

Optional Wall Thermostat

If an optional wall thermostat is to be installed, install the thermostat per the manufacturers instructions (provided with the thermostat). Failure to follow manufacturers instructions could result in a malfunction. Pay special attention to the thermostat location requirements. If the location requirements are not adhered to the appliance, erratic operation or failure may occur.

Do not mount the thermostat where it may be affected by:

• Radiant heat from this appliance, ﬁreplaces, sun or other heat sources.

• Drafts or dead spots behind doors or in corners.

• Hot or cold air from ducts.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Operating Options

The rocker switch on your gas appliance is used to turn the burner on and off while the pilot is on. The rocker switch can be installed in the hole in the right side of the top surround panel or in the hole in the panel to the left of the igniter button. The hole in the panel is covered by a label which must be carefully cut out before installing the rocker switch. The switch must be disconnected from the coil of wire to which it is attached, the plastic nut unscrewed from the back side of the switch and then the switch can be inserted into the hole at either location. If the switch is to be located in the surround, route the wire behind the igniter bracket and through the hole in the lower right side of the appliance. Attach the three plastic adhesive wire restraints (found in the bag in the ﬁrebox) to the side surround panel. Feed the wire through these restraints and up to the switch. Care should be taken to ensure the wire does not come in contact with the hot surfaces of the ﬁrebox. Reconnect the wires to the switch.

A wall-mounted switch, a millivolt wall thermostat, or a remote control, can be used to supplement the rocker switch. The gas valve is powered by millivolts generated by the pilot assembly. This millivolt system is very sensitive to electrical resistance, therefore, make sure all connections are tight, clean and free from corrosion. Do not splice any millivolt wires. Consult the table on this page to determine the proper gage of wire for the thermostat or wall switch connections. This table refers to the total length of the wire (out to the switch and back). The thermostat must be a millivolt type. A 24-volt furnace thermostat will not work. Never hook up household current - 120 Volts - to the millivolt system. It is not recommended to hook up any more than two switches to the appliance (for example a rocker switch and a wall thermostat). Additional switches may affect the system resistance and increase the chance of the burner not igniting. Follow the instructions included with the thermostat or remote control for wiring.

The thermostat, remote control and rocker switch will turn the burner on and off independently. Be sure to set the rocker switch to the “OFF” position when using the thermostat or remote control and set the thermostat or remote control to the lowest temperature when you wish to use the rocker switch only, otherwise one may override the other. If a remote thermostat is to be used with the appliance, do not place the receiver under the ﬁrebox.

Thermostat Wire

Wire Size Maximum Length

12 Gage 100 Feet 14 Gage 64 Feet 16 Gage 40 Feet 18 Gage 25 Feet 20 Gage 16 Feet

Millivolt Control System

This ﬁreplace operates on a millivolt control system. As such, no additional power supply is needed for the ﬁreplace to heat. The pilot assembly contains a thermocouple, that when heated by the pilot ﬂame, generates electricity (millivolts- mV=1/1000 of a volt) which opens a valve allowing gas to ﬂow to the pilot assembly. The pilot assembly also contains a thermopile, that when heated by the pilot ﬂame, generates electricity that ﬂows to terminal #1 (labeled THTP) on the gas valve. When the electricity is conducted from terminal #1 through the on/off switch, thermostat, or receiver of the remote control to terminal #3 (labeled TH) on the gas valve, the main burner will ignite.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

ATTENTION: Au moment de l'entretien des commandes, étiquetez tous les fils avant de les débrancher. Des erreurs de cáblage peuvent entraîner un fonctionnement inadéquat et dangereux.

Millivolt Control Schematic

Piezo Igniter

Gas Inlet

Figure 18

Sparker

Thermocouple

Pilot Gas Line

Pilot Hood

Wiring Terminals

Thermopile

Pilot Assembly

TH/TP

White

Brown

ON/OFF Rocker Switch, Thermostat, or Remote Thermostat

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

MAINTENANCE AND SERVICING

oCheck that the area around the insert is kept clear and is free of

combustible materials, gasoline and other ﬂammable vapors and liquids.

WARNING

Turn off gas and electrical power to the ﬁreplace and allow it to cool before cleaning or servicing the appliance.

CAUTION: Wear gloves and safety glasses for protection while doing required maintenance.

Verify proper operation after servicing.

S'assurer que l'appareil fonctionne adéquatement une fois l'entretien terminé.

Maintenance Checklist

The following should only be performed by a qualiﬁed service technician.

1. Annual inspection should be made and the following checks performed:

oWhen unit is cool, remove glass and inspect burner for dirt, soot and

lint accumulations and remove if necessary. If excessive soot accumulation is present on burner, have a qualiﬁed service technician adjust the burner for proper combustion.

oCheck the millivolt system as per the table on this page.

2. The viewing glass should be cleaned periodically (see Glass Maintenance).

Millivolt and System Checks

Check

Test

A Complete

B Thermopile

C System

Test

System

Output

Resistance

Connect

Meter

Leads to

Terminals

2 & 3 Closed 100 MV

1 & 2 Open Greater Than

2 & 3 Closed 2.5 Ohms

Thermostat

Connects

Meter Read-

ing

Should Be

or More

325 MV

Proper Pilot Flame Appearance

oClean inside of glass with gas ﬁreplace glass cleaner. NEVER attempt

to remove or clean the glass when the unit is hot.

oCheck the hot air outlet vents for lint or other accumulations. Never

block or restrict vent openings, obstruct ﬂow of ventilation air, or use vents other than those approved for use with this appliance.

oCheck that the chimney and its outlet are open and free of soot, block-

age, or debris.

oCheck gaskets once a year. Gaskets must be tight. Replace if neces-

sary.

oInspect the pilot system for proper ﬂame. NEVER ADJUST THE PILOT

until after the gas pressure has been checked and the supply lines have been completely bled (this may take an hour or more when bleeding through the pilot). All pilots are checked and burned at the factory prior to shipment. The pilot adjustment screw is located below the ON/OFF/PILOT control knob. Remove the pilot adjusting cover with a ﬂat-bladed screwdriver to access the pilot adjusting screw. Adjust the pilot screw to properly size the ﬂames. The ﬂames should directly contact the thermopile and extend across the main burner ports. Be careful not to back the screw out of its threads. Replace the cover and check for gas leaks using a gas leak test solution.

Figure 19

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Glass Door

Glass Door Removal

WARNINGS

• Do not attempt to substitute the materials used on these doors, or replace cracked or broken glass.

• Handle this glass with extreme care! Glass is susceptible to damage – Do not scratch or handle roughly while reinstalling the glass door frame.

• The glass door(s) of this appliance must only be replaced as a complete unit as provided by the manufacturer. Do not attempt to replace broken, cracked or chipped glass separately.

• Do not attempt to touch the front enclosure glass with your hands while the appliance is in use.

• Do not use abrasive cleaners. Never clean the glass when it is hot.

Do not operate the appliance with glass removed, cracked or broken.

CAUTION

To remove the glass door, pull forward and up on the top latches. Lift the glass door up and off the lower spring latch. Be careful not to damage or scratch the glass while handling. To reinstall the glass, reverse the removal steps. Do not operate the insert with the glass removed.

Glass Door Cleaning and Maintenance

Cleaning: Do not remove or clean the glass door when hot. When cool,

the glass may be cleaned with a clean, soft cloth and a household glass cleaner. For cleaning white condensation from the interior glass, use a gas ﬁreplace glass cleaner available from your dealer. Use of caustic or abrasive cleaners may damage the glass. DO NOT spray commercial glass cleaner with ammonia on the door and glass gasket as it may dissolve the gasket glue.

Repair: If the glass is broken in the glass door, the entire door (metal

frame, gasket and glass) should be replaced as a unit. This replacement glass door is available from your Lennox Hearth Products dealer. Do not use substitute parts or materials. The glass is neo-ceramic and alternative types must not be used.

NOTE: BE CAREFUL NOT TO SPRAY COMMERCIAL GLASS CLEANER WITH AMMONIA ON GASKET AREA OF DOOR. AMMONIA WILL DISSOLVE GASKET GLUE.

ATTENTION

Ne pas utiliser l'appareil si le panneau frontal en verre n'est pas en place, est craqué ou brisé.

Only doors certiﬁed with the appliance shall be used.

Seules des portes certiﬁées pour cet appareil doivent être utilisées.

CAUTION: DO NOT abuse glass door by striking or slamming shut.

Do not remove glass door while the appliance is hot.

(A) Spring Handle Latches

(B) Door Mounting Plates

Figure 20

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Fuel Conversion

Electrical Requirements:

Converting this appliance between natural gas and LP can be accomplished by installing a conversion kit (valve regulator and burner oriﬁce). Only a qualiﬁed service technician should perform the conversion.

Conversion Kit: Please see instructions provided with conversion kit.

Blower Removal

Unplug the power supply cord from the electrical outlet prior to removing the blower. The blower can be accessed through the back wall of the ﬁrebox.

Remove the insert face, glass door, log set and brick panels. All of these items are fragile so handle them with care. Next, remove the nine allen head screws around the outside of the panel fastened to the back wall of the ﬁrebox. Rotate the top of this panel toward the front, remove the two wires connected to the blower and then lift the panel with the blower attached out of the ﬁrebox. To reinstall the blower, repeat these steps in the reverse order.

Blower Wiring Schematic

Green (Ground)

From Power Source

Black (Hot)

This gas appliance operates without an outside power source, however the blower requires a 120 Volt electrical service outlet. This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, the National Electrical Code ANSI/ NFPA 70 - latest edition. (See Operating Options for thermostat and ON/ OFF switch information).

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

ATTENTION: Au moment de l'entretien des commandes, étiquetez tous les fils avant de les débrancher. Des erreurs de cáblage peuvent entraîner un fonctionnement inadéquat et dangereux.

Blower Snap Switch

Speed Control

Figure 21

White (Neutral)

White

Black

Blower

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

TROUBLESHOOTING

NOTE: When troubleshooting the gas control system, be sure the external gas shut off valve, located at the gas supply inlet is in the “ON” position.

IMPORTANT: Call your gas supplier or plumber for additional help with any gas control problem. Valve system troubleshooting should only be accomplished by a qualiﬁed service technician.

SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION

Thin black coating (soot) forms on the viewing glass, logs, or ﬁrebox

Humming or whistling coming from insert.

Improper log or ember placement

Improper air shutter setting

Not enough combustion air

Normal operating noise

See Brick Panel and Log Set Installation on Pages 12 and 13. If there is soot in one speciﬁc location, the glowing embers (rockwool) below this location needs to be adjusted. This can be done by pulling embers forward slightly. If the ﬂames have soot tails, the shutter will need to be opened.

If sooting continues open air shutter (see Air Shutter Adjustment on Pages 14 and 15).

Check for debris obstructing air ﬂow in valve compartment under insert or in front of lower venting.

See Quiet Operation on Page 19. The noise may be reduced by slightly turning down the ﬂame. Turning the ﬂame down will reduce the heat output of the insert.

A change in ﬂame appearance or burner operation.

Spark igniter will not light pilot after repeated tries.

Pilot will not stay lit after carefully following lighting instructions.

Obstructed oriﬁce opening

A change in gas pressure

Improper ember placement

No gas supplied to unit or air in line

Defective igniter (no spark at electrode)

Defective or misaligned electrode at pilot (spark at electrode)

Low gas inlet pressure

Defective thermopile

If noise is excessive or is “whistling” have your gas supplier check the regulator and oriﬁces and replace if necessary.

Have your gas supplier check for correct gas pressure (7" W.C. / po. C.E. [1.74 kPa] natural gas; 11" W.C. / po. C.E. [2.74 kPa] LP gas). NOTE: NEVER BLOCK OR OBSTRUCT AIR

INTAKE OR OUTLET VENTS.

See Brick Panel and Log Set Installation on Pages 12 and 13.

Check gas supply. To purge, hold in gas cock on valve for 1-2 minutes and try again.

Check for spark at electrode and pilot, if no spark and electrode wire is properly connected, replace igniter and igniter wire.

Using a match, light pilot. If pilot lights, turn off pilot and trigger the igniter again. If pilot lights, an intermittent gas/air supply may be the problem, if longer purge will not light

- check gap between electrode and pilot - should be 1/8 inch (3 mm) to have a strong spark. If OK, replace pilot.

Check inlet pressure and adjust pilot if necessary.

Be sure wire connections from thermopile are tight at gas valve terminals.

Either rocker switch or thermostat wires may be grounded. Remove wires from valve terminals. If pilot stays lit, trace switch wiring for a ground. May be grounded to insert or gas supply.

Main burner will not burn. Pilot has gone out

Defective automatic valve operator

Rocker switch, thermostat, or wires defective

Thermopile may not be generating sufﬁcient millivolts

Check open circuit millivolt output of thermopile. Reading should be greater than 325mV. Also check thermopile wire for kinks that can cause loss of mV. Replace faulty thermopile if wire is okay and reading is less than 325mV. Turn valve knob to “ON” and thermostat (if installed) to 90º. Millivolt meter should read greater than 100 mV. If reading is OK and burner does not turn on, replace gas valve (qualiﬁed service technician only).

See Lighting Instructions.

Disconnect rocker switch and thermostat wires at terminals 1 and 3 on valve. Jumper across from 1 to 3 with pilot lit. If burner comes on either rocker switch, thermostat, or wiring is not functioning.

Check thermopile with millivolt meter (see Maintenance and Servicing), recheck symptom #2.

REPLACEMENT PARTS - RDV33/40 AND SDVI33/40

Cat. No. Description

H3132 Cassette Assembly NG 33,000 BTU (if LP, also requires H5433

Conversion Kit)

H3045 Cassette Assembly NG 40,000 BTU (if LP, also requires H5433

Conversion Kit) H6010 Burner Assembly H5922 Pilot Assembly Convertible, NG or LP H5938 Gas Control Valve NG (if LP, also requires H5941 LP Regula-

tor) H5939 Regulator, NG H5941 Regulator, LP H5924 Oriﬁce Main Burner #36 NG 33,000 BTU H5963 Oriﬁce Main Burner 1/8" NG 40,000 BTU H5925 Oriﬁce Main Burner #51 LP 33,000 BTU H5929 Oriﬁce Main Burner #49 LP 40,000 BTU H6013 Blower W/Mounting Bracket H5875 Blower Snap Switch H5655 Blower Speed Control (rheostat) H5744 On/Off Switch H6007 On/Off Switch Wires Only H5745 Piezo Igniter H5660 Power Cord H5977 Blower Wire H5730 Speed Control Wire (for rheostat) H5858 Log Set H5863 Bag of Embers (volcanic stone) H5864 Bag of Glowing Embers (rockwool) H3130 Firebox Door w/Glass H5989 Hardware Package H5839 Log Set Support H5913 Hinge, Right, Double Door W/Screen all Faces H5914 Hinge, Left, Double Door W/Screen all Faces H5980 Knob Extension Kit, Robertshaw, Bay Face H5893 Accent Trim, Gold, Traditional Face H5908 Glass, Pillar Center H5910 Glass Pillar Side 75169 Knob, Gold, Set of 2 75170 Knobs, Brushed Nickel, set of 2 75010 Knobs, Black Nickel, set of 2

(ref. form # 506033-04)

Contact an Lennox Hearth Products dealer to obtain any of these parts. Never use substitute materials. Use of non-approved parts can result in poor performance and safety hazards.

WARNING

Failure to position the parts in accordance with these diagrams or failure to use only parts speciﬁcally approved with this appliance may result in property damage or personal injury.

AVERTISSEMENT

Risque de dommages ou de blessures si les pièces ne sont pas installées conformément à ces schémas et ou si des pièces autres que celles spéciﬁquement approuvées avec cet appareil sont utilisées.

ACCESSORIES - RDV33/40 AND SDVI33/40

Product Reference Information

Cat. No. Description Ship.

H6967 RAV33/40DVI-C, Direct-Vent Gas Fireplace

H8400 SDVI40, Direct-Vent Gas Fireplace Insert 136 lb. 17.76 cu. ft.

Insert

Brick Panel Kits

(ref. form #775266M)

Tan Brick Red Brick

Cat. No. Model Description

H7979 RDV-BRICK STD Tan Brick H7981 RDV-BRICK-ARCH Architectural Stone H7980 RDV-BRICK RED Red Brick

Touch-Up Paint Kit

H8159

TSPK-B

Touch-Up Paint, Metallic Black (12 oz aerosol)

Weight

Volume

136 lb. 17.76 cu. ft.

Architectural Stone

Ship.

Gas Conversion Kits

H5433 RDV-CK-NG to LP Conversion Kit 33/40 NG to LP (ref. form #775247M) H5434 RDB-CK-LP to NG Conversion Kit 33/40 LP to NG (ref. form #775238M)

Finish Panels/front Supports

75253 RDV-DBV ZC

STD SPPT 75251 GFHKET-B Extended Side Trim, Black (ref. Form # 775208M) 75062 GFHKET-G Extended Side Trim, Gold (ref. Form # 775208M) 75063 GFHKET-N Extended Side Trim, Nickel (ref. Form # 775208M)

Arched Face Kits

(ref. form #775255M)

75374 AIF-INS-BLK Black Face 75375 AIF-INS-GOLD Gold Face 75376 AIF-INS-BRNKL Brushed Nickel Face 75377 AIF-INS-BKNKL Black Nickel Face

"ZC Lower Finish Panel/Reg Face Support *Requires Trim Pieces below" (ref. form #775259M)

Also requires an inset kit (sold separately)

Aspen™

Paciﬁc™

Insets

Napa™

(ref. form #775218M)

Tuscan™

Cat. No. Description Cat. No. Description

75306 ASPEN Black 75378 PACIFIC Black 75308 ASPEN Gold 75379 PACIFIC Gold 75307 ASPEN Brushed Nickel 75380 PACIFIC Brushed Nickel 75309 ASPEN Black Nickel 75381 PACIFIC Black Nickel 75330 NAPA Black 75298 TUSCAN Black 75332 NAPA Gold 75300 TUSCAN Gold 75331 NAPA Brushed Nickel 75299 TUSCAN Brushed Nickel 75333 NAPA Black Nickel 75301 TUSCAN Black Nickel

Controls

Wall Thermostat

H4635 DWTK Wall Thermostat, Digital H0251 RCL-STAT Remote Control, RCL-STAT, Deluxe Thermo-

(ref. form #750129M)

stat DC 70005 RT-AC Remote Control, Thermostat AC H0249 RCL Remote Control, Standard (On / Off) 75273 GASINS-RSCP-B Round Black On/Off Switch Cover Plate

Traditional Face Kits

(ref. form #775254M)

Cat. No. Description

75167 DBV-RDV F-B Black Face/gold Trim, 36-1/2" W x 23-1/2" H 75168 DBV-RDV F-G Gold Face, 36-1/2" W x 23-1/2" H 75006 DBV-RDV TRDF-BKN Black Nickel Face, 36-1/2" W x 23-1/2" H 75045 DBV-RDV TRDF-BN Brushed Nickel Face, 36-1/2" W x 23-1/2" H

Oriﬁce Main Burner #36 NG, 33,000 BTU

(converts from standard 40,000 BTU input to optional 33,000 BTU input)

Cat. No. Description

H5924 Oriﬁce Main Burner #36 NG, 33,000 BTU

NOTE: The form numbers referenced are the part numbers of the instruction sheets included in kits.

Remote Control

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

Surround Trim Kits (ref. form #775262M)

H5143 GFT2941-B Trim/Black 29" x 41" H5145 GFT2948-B Trim/Black 29" x 48" H5144 GFT3341-B Trim/Black 33" x 41" H5146 GFT3348-B Trim/Black 33" x 48" 75036 GFT2941-G Trim/Gold 29" x 41" 75038 GFT2948-G Trim/Gold 29" x 48" 75040 GFT3341-G Trim/Gold 33" x 41" 75042 GFT3348-G Trim/Gold 33" x 48" 75037 GFT2941-N Trim/Nickel 29" x 41" 75039 GFT2948-N Trim/Nickel 29" x 48" 75041 GFT3341-N Trim/Nickel 33" x 41" 75043 GFT3348-N Trim/Nickel 33" x 48"

Surround Panel Kits (ref. form #775261M)

75362 RDV-DBV-FP2941-B1 29" x 41" BLACK Trim (One-piece) 75068 RDV-DBV-FP2941-B 29" x 41" BLACK Trim 75069 RDV-DBV-FP2948-B 29" x 48" BLACK Trim 75070 RDV-DBV-FP3341-B 33" x 41" BLACK Trim 75071 RDV-DBV-FP3348-B 33" x 48" BLACK Trim

Face Kits

Screen Face Kit

37-1/2" W x 25-1/2" H

(ref. form #775278M)

75028 SCREEN-DBV-RDV Screen Face/double Door/black,

Knobs

75169 Gold (set of 2) 75170 Brushed Nickel (set of 2) 75010 Black Nickel (set of 2)

Foundry™ Face Kit

(ref. form #775287M)

75034 FOUNDRYF-30 BLACK FACE/Black Nickel Hand-Hammered

Straps, 37-7/8" W X 25-3/16" H

Pillar Cast Face Kits

Note: 3 boxes to complete face

37-5/8" W x 23-3/4" H

75093 PILCST-GLASS Glass Door (Box 1 of 3) (ref. form #775258M) 75092 PILCST-PILRS2 Back, Pillars, Top (Box 2 of 3) 75094 PILCST-GRL-TRD3 Grill/bars Traditional (Box 3 of 3) Or 75091 PILCST-GRL-FIL3 Grill/ﬁligree Ornate (Box 3 of 3)

4 Gear clamps

Termination Cap

Vent Kits

Flashing

H0909 FKDVI Flex Liner Kit, DVI 3” X 35’ (requires 2, one for

exhaust and one for intake)

TKDVI TKDVI Termination Kit, DVI (termination cap and

ﬂashing)

DV3FK35 DV3FK35 Flex Liner and Termination Kit, 3" X 35'

(includes two ﬂex liners, termination cap and four gear clamps)

Cast Black Surround Panels (see drawing below)

75156 RDV-DBV-PCFP3044-TOP Top (Box 1 of 2) (ref. form #775292M) 75157 RDV-DBV-PCFP3044-SIDES Sides (Box 2 of 2) (ref. form #775292M)

Barrier Screen Kit

(ref. form #506033-27)

H7722 RDV-BS Barrier Screen Kit

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

45-1/2” (1156mm)

44-1/2” (1130mm)

u Cast Surround Assembly For

Pillared Face Dimensions

45-1/2” (1156mm)

7-1/8”

(181mm)

(762mm)

22-7/8”

(581mm)

30”

SAFETY / LISTING LABEL - RDV33/40 AND SDVI33/40

2011 2012 2013 2014

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

LIGHTING LABEL - RDV33/40 AND SDVI33/40

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

WARRANTY

Your gas appliance is covered by a limited warranty (provided with appliance). Please read the warranty to be familiar with its coverage.

Normally, all parts should be ordered through your Lennox distributor or dealer. Parts will be shipped at prevailing prices at time of order.

When ordering repair parts, always give the following information:

Retain this manual. File it with your other documents for future reference.

PRODUCT REFERENCE INFORMATION

We recommend that you record the following important information about your appliance. Please contact your Lennox Hearth Products dealer for any questions or concerns. For the number of your nearest Lennox Hearth Products dealer, please call 1-800-9-LENNOX.

REPLACEMENT PARTS

See Page 25 for a complete replacement parts list. Use only parts supplied from the manufacturer.

Your Appliance's Model Number _______________________________________ Your Fireplace Insert’s Serial Number ___________________________________ The Date On Which Your Fireplace Insert Was Installed ______________________ The Type of Gas Your Fireplace Insert Uses _______________________________ Your Dealer's Name _________________________________________________

1. The model number of the appliance.

2. The serial number of the appliance.

3. The part number.

4. The description of the part.

5. The quantity required.

6. The installation date of the appliance.

If you encounter any problems or have any questions concerning the installation or application of this system, please contact your dealer.

LENNOX HEARTH PRODUCTS 1508 Elm Hill Pike, Suite 108 Nashville, TN 37210 Visit us at www.Lennox.com

Fuel Type (Check one) cNatural Gas cPropane Gas (LP)

Lennox Hearth Products reserves the right to make changes at any time, without notice, in design, materials, speciﬁcations, prices and also to discontinue colors, styles and products. Consult your local distributor for ﬁreplace code information.

P/N 775218M REV. E 09/2011

1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210

Lennox SDVI33-40, RDV33-40 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual