Lennox PureAir PCO-12C-2, PureAirPCO-20C-2 Installation And Maintenance Instructions Manual

AIR CLEANERS/ FILTERS
HEALTHY CLIMATE
®
©2003 Lennox Industries, Inc.
Dallas, Texas USA
504,745M 08/2003
PUREAIR™ AIR PURIFICATION SYSTEM
PHOTOCATALYTIC OXIDATION TECHNOLOGY(PCO)
General
The PureAir™ air purification system helps to signifi­cantly reduce levels of airborne volatile organic compounds, cooking odors, common household odors, airborne dust particles, mold spores, and pollen in residential spaces. The PureAir™ air purifi­cation system (cased model) includes a MERV 9 pleated filter, UVA lamps, and a metal insert that is coated with a titanium dioxide catalyst. As air enters the system, a percentage of airborne particles and bioaerosols, such as mold and bacteria, ranging in size down to .3 microns, are captured by the pleat­ed filter. The smaller airborne particles, odors, and chemicals continue through the system. The UVA lamp activates the catalyst on the metal insert. The catalyst combines with water vapor in the air to form hydroxyl radicals that destroy a percentage of the remaining odors and chemicals.
In laboratory & field tests, we found greater than
(TVOC) within 24 hours of initial installation and operation of the PureAir™ air purification system. When the system is first started, it may take up to 48 hours to reduce the airborne chemicals that have built up in your home over a long period of time. After that period, there will be a balance between chemicals emitted inside your home and chemicals removed by your PureAir™ air purification system. Please refer to the included Homeowners IAQ guide for other measures to improve indoor air quality.
The PureAir™ air purification system is NOT intended to be used for removal of active mold growth or continuous source of high levels of chemicals in the air. For existing mold growth, the mold must be appropriately removed PRIOR to installation of your PureAir™ air purification system.
Shipping and Packing List
Package 1 of 1 contains:
1 - PureAir™ air purification system c/w:
1 - Metal cabinet, including insulated door
1 - One piece slide-in assembly (Metal Frame and
ballasts, with associated wiring.)
1 - MERV 9, 4" pleated filter 4 - Installed UVA lamps (PCO-12C) 6 - Installed UVA lamps (PCO-20C) 1 - Separately wrapped titanium dioxide metal insert
1 - Power cord 1 - Installation and maintenance instructions 1 - Homeowners IAQ Guide 1 - Warranty certificate 1 - Registration card
Unique Supplies
• Cotton gloves and cloth (to remove finger prints from lamps.)
• Sealant: Aluminum foil duct tape or water based mastic. (NOT silicone)
NOTICE
Possible odor emissions.
Odors may be present temporarily after initial start­up, painting, cleaning, remodeling, hobby activities or after lamp replacement.
Some occupants may notice irritation or discomfort during this period.
WARNING
Electric shock hazard.
Can cause injury or death.
Disconnect all remote electrical power supplies before servicing.
Access panels must be in place dur­ing the appliance operation.
If irritation or discomfort persists longer than 48 hours, unplug the PCO device and contact your Lennox authorized dealer.
WARNING
Risk of property damage, injury, or death.
Installation, adjustments, alterations, service and maintenance must be performed by a qualified service technician.
212361-03 Rev. 1B 8/03
Dimensions/Specifications
DIMENSIONS:
Model PCO-12C: 29" L x 11
(737mm x 295mm x 495mm)
Model PCO-20C: 29" L x 11
(737mm x 295mm x 606mm)
5
/8" W x 19 1/2" H
5
/8" W x 237/8" H
WEIGHT:
Model PCO-12C: 54 lbs.(24 kg.) Installed
67 lbs.(30 kg.) Shipping
Model PCO-20C: 62 lbs.(28 kg.) Installed
76 lbs.(34 kg.) Shipping
ELECTRICAL:
Model PCO-12C: 120V, 1.6 Amps, 60Hz Model PCO-20C: 120V, 2.4 Amps, 60Hz Line Voltage: 108V-132V (If unit operates above 128V, a reduction in lamp life on the order of 10 -
15 may occur.)
POWER CONSUMPTION:
Model PCO-12C: 192 Watts Model PCO-20C: 288 Watts
Model PCO-12C
115/8"
191/2"
Model PCO-20C
115/8"
237/
8"
29"
29"
OPERATING ENVIRONMENT:
0°F - 140°F (-18°C - 60°C) Outside of duct. 10 -60 relative humidity. (PCO has optimal per­formance at 50 relative humidity.)
PLEATED FILTER EFFICIENCY:
Minimum Efficiency Rating Value - MERV 9. Tested to ASHRAE Standard 52.2.
LISTINGS:
ETL Safety Listing Report #J99*9379-001, Conforms to UL STD 1598, Certified to CSA STD C22.2 NO.250.0
Specifications subject to change without notice.
Approximate Air Flow Resistance
Capacity Flow Rate Pressure Drop (inches w.g.)
(Tons)
(CFM)
PCO-12C PCO-20C
2 800 .08 .07
2.5 1000 .12 .09
3 1200 .16 .12
3.5 1400 * .15
4 1600 * .18
4.5 1800 * .21
5 2000 * .24
*Not Recommended. Excessive system pressure drop can damage your HVAC system and reduce its performance.
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Installation
UNPACKING THE PCO-12C/20C (Fig. 1)
The MERV 9 pleated filter has been vapor barrier packaged. The metal insert has been vacuum packaged. All protective wrapping MUST BE
removed prior to installation and operation of system.
Remove carbon pouch inside metal insert packaging.
Fig. 1 Remove and discard all wrapping and packaging material prior to installation and operation of PCO-12C/20C.
SELECTING A LOCATION(Fig. 3)
Install the PCO-12C/20C ONLY in the return air duct upstream of the supply blower. Allow approxi­mately 30" of clearance in front of access door to slide out the PCO-12C/20C assembly. This pro­vides easier access to change the pleated filter, metal insert, and UVA lamps.
Allow approximately 30" of clearance.
CHECKING THE LAMPS (Fig. 2)
Lamps are factory installed as shown below. Make sure that the lamps have not become disengaged during shipping. Use cotton gloves or cloth to avoid fingerprints on the lamp.
Excessive force may damage plastic socket.
Fig.2 Verify proper installation of lamps.
CAUTION
Fig.3 Install PCO-12C/20C in the return air duct.
CAUTION
Sharp edges hazard.
Equipment sharp edges can cause injuries.
Use protective gloves when grasping equipment edges.
NOTICE
Unpacking required.
Remove all protective packing material from the pleated filter and the titanium dioxide metal insert.
All packing material should be discarded properly in refuse containers.
NOTICE
Clean lamps prior to installation using a cotton cloth to remove dirt and fingerprints.
Failure to clean lamps could reduce the system's efficiency
Lamps contain Mercury.
Ingestion or contact with mercury or mercury vapor is hazardous to your health.
Take care when handling lamps. If lamp is broken, avoid contact with mercury.
NOTICE
Intended for return air duct installation only.
Improper installation can damage HVAC system, PureAir™ or other equipment and may void warranty.
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