Lennox MS8 SERIES, MS8C, MS8H Installation And Service Procedures

INSTALLATION AND SERVICE
MS8 SERIES
Corp. 1244-L9 Revised January 12, 2015
PROCEDURES
MS8 SERIES UNITS — MINI-SPLIT SINGLE-ZONE SYSTEMS (208-230V)
TABLE OF CONTENTS
I. OVERVIEW
Shipping and Packing List 2......................
MS8-CI Air Conditioner Indoor Unit MS8-HI Heat Pump Indoor Unit
Wireless
Remote Control
(furnished)
CAUTION
Physical contact with metal edges and corners while applying excessive force or rapid motion can result in personal injury. Be aware of, and use caution when working near these areas during installation or while servicing this equipment.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause personal injury, loss of life, or damage to property.
Installation and service must be performed by a licensed professional installer (or equivalent) or a service agency.
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of refrigerant (CFCs, HCFCs and HFCs) as of July 1, 1992. Approved methods of recovery, recycling or reclaiming must be followed. Fines and/or incarceration may be levied for noncompliance.
IMPORTANT
These units must be installed as a matched system as specified in the Lennox Engineering Handbook.
Required Tools and Supplies 3....................
Specifications 4.................................
Model Number Identification 6....................
Unit Dimensions and Weights 6...................
Typical System Component Setup 6...............
II. INSTALLATION
General 8......................................
Clearances 8...................................
Torque Requirements for Caps and Fasteners 8....
Setting Outdoor Unit 8...........................
Repositioning Indoor Air Temperature Sensor 10.....
Indoor Unit Placement and Preparation 10..........
Indoor Unit Cable Connections 14..................
Securing Indoor Unit to Wall Mounting Bracket 15....
Outdoor Unit Cable Connections 16................
Operating Service Valves 19.......................
Line Set Requirements 20.........................
Leak Test and Evacuation 22......................
Unit Start-Up 23.................................
Adding Refrigerant for Longer Line Sets 23..........
Checking Large Line Operating Pressures 23........
Wrapping Bundle 25..............................
Maintenance 26....................................
III. OPERATING THE WIRELESS REMOTE
IV. SYSTEM OPERATION AND SERVICE
System Operational Modes 35.......................
System Functions 43...............................
System Protection Features 44......................
Other Functions 46.................................
Temperature Sensors (location, function and
troubleshooting 47.................................
Indoor and Outdoor Control Parts Identifications 53.....
Indoor and Outdoor Error Codes 57..................
Refrigerant System Flow Diagrams 66................
Typical Unit Wiring Diagrams 67...................
Troubleshooting 72.................................
Major System Components 81.......................
Optional Condensate Pump Wiring Connection 88...........
Disassembly Procedures 88.........................
Page 1
2015 Lennox Industries Inc.
I. OVERVIEW
Shipping and Packing List
Check the unit components for shipping damage. If you find any damage, immediately contact the last carrier.
1 — ASSEMBLED INDOOR UNIT
The assembled indoor unit will include the following items:
Part Picture
Part Name
Remote control (1 each)
Batteries (AAA) (2 each)
Wall mounting bracket screws (5 each)
Wall mounting bracket (1 each)
Part Picture
Name Name
1/4” flare nut (45º-degree SAE style) for small line (1 each)
Foam tube insulation (for condensate line at tached to indoor unit)
Cable routing guide with mounting hardware (in cluded with 18, 24 and 30kBtu. The -09 and 12 kBtu sizes include factory installed cable routing guide.
1 — ASSEMBLED OUTDOOR UNIT
The assembled outdoor unit will include the following items which are located with the unit:
Parts
Auxiliary drain hole plugs (heat pump only)
MS8C / MS8H (208-230V)
Figure Quantity Parts Figure Quantity
1 - 3
Drain plug (heat pump only)
Page 2
1
Required Tools and Supplies
INSTALLATION TOOLS
Tool Picture
Tool Name
Screw driver
Electric drill
Measuring tape and knife
Hole core drill
Tool Picture
Tool Name
Multimeter
Allen wrench set (metric)
Flaring tool and pipe cutter
Refrigerant leak detector or a bottle of soapy water
Adjustable wrench
500
Level
A 5/16” female flare to 1/4” male flare adapter (order Lennox catalog
Micron gauge
number Y0576)
SUPPLIES
The following field-provided supplies may be required for installation
* Line set (see table 9 for requirements) * Foam insulation (line set and condensate line) * UV rated protective tape (used to maintain positioning of bundle). Bundle consists of line set, condensate line and wiring
between indoor and outdoor units. * UV rated cable ties * Outdoor unit pad * Outdoor disconnect switch (indoor unit disconnect switch may be required by local code) * Cable (4-conductor). All need to be rated either 208-240V and sized per NEC).
NOTE — Stranded wire must be used to connect the outdoor unit to the indoor unit. The stranded wire is necessary to ensure proper system communication and operation.
* Plastic wall screw anchors * Exterior wall channel (optional) * Wall sleeve or PVC tubing material to field fabricate a wall sleeve for line set, condensate line and wiring (utility bundle).
Page 3
Corp. 1244-L9
Specifications - AIR CONDITIONER SYSTEMS
OUTDOOR UNIT
Nominal Tonnage 0.75 1 1.5 2
Outdoor Unit Model No. MS8CO09P MS8CO12P MS8CO18P MS8CO24P
Connections (in.)
Ambient Temperature Operating Range  °F 0  109 0  109 5  109 5  109
1
Refrigerant (R410A) furnished 2 lbs. 14 oz. 2 lbs. 14 oz. 3 lbs. 1 oz. 3 lbs. 9 oz.
Outdoor Coil
Outdoor Fan Motor
Shipping Data  lbs. Outdoor Unit 91 97 110 132
ELECTRICAL DATA
2
Maximum overcurrent protection (amps) 15 15 20 25
Compressor Rated load amps 27.2 6.5 9.7 11
4
Compressor Power Input (W)
Outdoor Fan Motor
Connections (in.)
Indoor Blower Air Volume (cfm)
Indoor Blower RPM
Indoor Coil
Indoor Blower
Shipping Data  lbs. Indoor Unit 31 29 38 47
Line voltage data  60 hz  1ph 208/230V 208/230V 208/230V 208/230V
ELECTRICAL DATA
Line voltage data  60 hz  1ph 208/230V 208/230V 208/230V 208/230V
NOTE  Extremes of operating range are plus 10% and minus 5% of line voltage.
1
Refrigerant charge sufficient for 15 ft. of line set.
2
HACR type circuit breaker or fuse.
3
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements.
4
Rated Input
Small line o.d.  flare 1/4 1/4 1/4 1/4
Large line o.d.  flare 3/8 3/8 1/2 5/8
Net face area  sq. ft. 4.08 4.49 5.96 7.66
Tube diameter  in. 1/4 3/8 1/4 1/4
Number of rows 2 2 2 2
Fins per inch 20 20 20 20 Diameter  in. 153/4 153/4 201/2 213/4 No. of blades 3 3 3 3
Cfm 940 940 1885 2355
Rpm 680/900 680/900 800 800
3
Minimum circuit ampacity 10 10 13 16
1075 860 1200 1420
Rated load amps 0.13 0.13 0.28 1.1
Output (W) 40 30 60 90
MATCHING INDOOR UNIT
Indoor Unit Model No. MS8CI09P MS8CI12P MS8CI18P MS8CI24P
Small line o.d.  flare 1/4 1/4 1/4 1/4
Large line o.d.  flare 3/8 3/8 1/2 5/8
Turbo 305 335 500 590
High 275 275 460 470
Medium 255 255 385 410
Low 220 220 325 355
Turbo 1260 1330 1500 1500
High 1100 1100 1200 1200
Medium 950 950 1050 1050
Low 750 750 900 900
Net face area  sq. ft. 1.65 1.65 2.33 3.23
Tube diameter  in. 1/4 1/4 1/4 1/4
Number of rows 2 2 2 2
Fins per inch 20 20 20 18
Diameter x Length  in. 3.6 x 25.4 3.6 x 25.4 3.9 x 28 3.9 x 30
Type Crossflow Crossflow Crossflow Crossflow
Rated Load Amps 0.20 0.20 0.32 0.24
Output (W) 20 20 20 60
MS8C / MS8H (208-230V)
Page 4
Specifications - HEAT PUMP SYSTEMS
OUTDOOR UNIT
Nominal Tonnage 0.75 1 1.5 2 2.5
Outdoor Unit Model No. MS8HO09P MS8HO12P MS8HO18P MS8HO24P MS8HO30P
Connections (in.)
Ambient Temperature Operating Range  °F
1
Refrigerant (R410A) furnished 2 lbs. 14 oz. 2 lbs. 14 oz. 3 lbs. 1 oz. 3 lbs. 9 oz. 5 lbs. 5 oz.
Outdoor Coil
Outdoor Fan Motor
Shipping Data  lbs. Outdoor Unit 11 0 119 110 135 164
ELECTRICAL DATA
Line voltage data  60 hz  1ph 208/230V 208/230V 208/230V 208/230V 208/230V
2
Max. overcurrent protection (amps) 15 15 20 25 30
Compressor Rated load amps 7.2 6.5 9.7 11 13.5
4
Compressor Power Input (W)
Outdoor Fan Motor
Connections (in.)
Indoor Blower Air Volume (cfm)
Indoor Blower RPM (Cooling/
Heating)
Indoor Coil
Indoor Blower
Shipping Data  lbs. Indoor Unit 37 37 38 47 60
ELECTRICAL DATA
Line voltage data  60 hz  1ph 208/230V 208/230V 208/230V 208/230V 208/230V
NOTE  Extremes of operating range are plus 10% and minus 5% of line voltage.
1
Refrigerant charge sufficient for 15 ft. of line set.
2
HACR type circuit breaker or fuse.
3
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements.
4
Rated Input
Small line o.d.  flare 1/4 1/4 1/4 1/4 1/4 Large line o.d.  flare 3/8 3/8 1/2 5/8 5/8
Cooling 0  109 0  109 14  109 14  109 5  109
Heating –5  75 –5  75 19  75 19  75 17  75
Net face area  sq. ft. 4.08 4.49 5.96 7.66 7.66
Tube diameter  in. 1/4 3/8 1/4 1/4 5/16
Number of rows 2 2 2 2 2
Fins per inch 20 20 20 20 18
Diameter  in. 153/4 153/4 201/2 213/4 213/4
No. of blades 3 3 3 3 3
Cfm 940 940 1885 2355 2355
Rpm 680/900 680/900 800 800 830
3
Minimum circuit ampacity 10 10 13 16 20
860 860 1200 1420 2450
Rated load amps 0.13 0.13 0.28 1.1 0.45
Output (W) 30 30 60 90 90
MATCHING INDOOR UNIT
Indoor Unit Model No. MS8HI09P MS8HI12P MS8HI18P MS8HI24P MS8HI30P
Small line o.d.  flare 1/4 1/4 1/4 1/4 1/4 Large line o.d.  flare 3/8 3/8 1/2 5/8 5/8
Turbo 306 335 500 590   
High 277 277 459 470 705
Medium 253 253 383 410 675
Low 218 218 324 355 645
Turbo 1260/1320 1330/1350 1500/1500 1500/1450   
High 1100/1200 1100/1170 1200/1250 1200/1150 1410/1410
Medium 950/1100 950/1050 1050/1150 1050/1020 1280/1280
Low 750/950 750/950 900/1050 900/950 1200/1200
Net face area  sq. ft. 1.65 1.65 2.33 3.23 14.8
Tube diameter  in. 1/4 1/4 1/4 1/4 1/4
Number of rows 2 2 2 2 2
Fins per inch 20 20 20 18 18
Diameter x Length  in. 3.6 x 25.4 3.6 x 25.4 3.9 x 28 3.9 x 30 4.25 x 20.5
Type Crossflow Crossflow Crossflow Crossflow Crossflow
Rated Load Amps 0.20 0.20 0.32 0.24 0.40
Output (W) 20 20 20 60 40
Page 5
Corp. 1244-L9
Model Number Identification
8
Series Type
MS = Mini-Split
Series
Unit Type
CI = Air Conditioner Indoor Unit
HI = Heat Pump Indoor Unit
CO = Air Conditioner Outdoor Unit
HO = Heat Pump Outdoor Unit
CIMS
Unit Dimensions - inches (mm) and Weights
INDOOR UNIT
A
TABLE 1. INDOOR UNIT DIMENSIONS — INCHES
Model Size A B C
-09 and -12 33-3/8 10-7/8 7
-18 37 11-3/4 8
-24 39-3/4 12-3/8 8-5/8
-30 53-1/8 12-7/8 10
09
P
1 A
Minor Revision
Number of Zones
1 = single zone
Voltage
L = 115V-1phase-60hz
Capacity - BTUH 09 = 9,000
12 = 12,000
C
C
B
LINE SET, CONDENSATE DRAIN AND ELECTRICAL CONNECTIONS
Model Size A B C
-09 21-1/4 30 12-5/8
-12 23-1/4 30 12-5/8
-18 27-5/8 35 15-5/8
-24 and -30 31-1/8 36 16-7/8
MS8C / MS8H (208-230V)
B
ELECTRICAL CONNECTIONS (UNDER COVER)
A
LINE SET CONNECTIONS (COVER REMOVED)
C
TABLE 2. OUTDOOR UNIT DIMENSIONS — INCHES
Page 6
LINE SET COVER
TABLE 3. OUTDOOR UNIT DIMENSIONS — INCHES (MILLIMETERS)
Typical System Component Setup
TYPICAL COMPONENT SETUP
RETURN AIR
B
INDOOR UNIT
DISPLAY
D
INDICATORS
COOL
DRY
FAN
HEAT
RUN
TEMPERATURE SETTING, INDOOR AMBIENT TEMPERATURE OR ERROR CODE
NOTE — temperature can be displayed in either Fahrenheit or Celsius.
D
C
SUPPLY AIR
AIR IN
A
WIRELESS REMOTE
CONTROL
OUTDOOR UNIT (AIR
CONDITIONER OR HEAT
PUMP)
E
G
K
L
TAPE
H
REFRIGERANT LINE SET, CONDENSATE LINE
F
AND INDOOR / OUTDOOR CABLE
IMPORTANT - The refrigerant metering device for this system is located in the outdoor unit. This makes it necessary to insulate the refrigerant lines individually to prevent sweating.
OUTDOOR UNIT
TERMINAL BLOCK
A. Remote control B. Front panel C. Filters D. Guide louver with display E. Line set (wrapped in foam insulation) F. UV-rated tape (field-provided) G. Wiring (field-provided) H. Condensate drain line (field-provided)
(wrapped in foam insulation). Recommend installation of a vent when making long horizontal runs on condensate line.
I. 3-way service valve J. Access cover for power and control wiring
connections
K. Indoor unit wiring connections (under
access plate)
AIR OUT
FIGURE 1
J
H
I
2-WAY SHUT-OFF VALVE
3-WAY SERVICE VALVE (FLARE CONNECTION)
TO INDOOR
UNIT
TO POWER
SUPPLY
Page 7
Corp. 1244-L9
II. INSTALLATION
IMPORTANT INSTALLER INFORMATION
* Confirm proper slope and routing of condensate lines to ensure moisture is drained away from the indoor unit (see
procedure starting on page 12)
* Confirm proper insulating, taping and bundling of refrigeration lines, main power lines and drain line (see procedure
starting on pages 25).
General
The MS8 air conditioners and heat pumps are matched with an indoor evaporator unit to create a ductless system that uses HFC-410A refrigerant.
Clearances
CAUTION
In order to avoid injury, take proper precaution when lifting heavy objects.
SYSTEM CLEARANCES
Refer to figure 2 for mandatory installation clearance requirements.
MINIMUM INSTALLATION CLEARANCES
A
C
D
B
TABLE 4
MINIMUM SYSTEM CLEARANCES
ID Location
A Clearance between unit and ceiling. 6 in. (152 mm)
B Clearance between unit and floor. 6 ft.(1829 mm)
C / D Clearance to the right and left of unit. 6 in. (152 mm)
E Clearance above unit. 2 ft. (610 mm)
Clearance between air inlet and
F
structure.
G
Clearance between unit and
H 4 ft. (1219 mm)
structures
I 12 in. (305 mm)
Clearance Required
12 in. (305 mm)
12 in. (305 mm)
Torque Requirements for Caps and Fasteners
When servicing or repairing HVAC components, ensure the fasteners are appropriately tightened. Table 5 provides torque values for fasteners.
IMPORTANT
Only use Allen wrenches of sufficient hardness (50Rc ­Rockwell Harness Scale minimum). Fully insert the wrench into the valve stem recess.
Service valve stems are factory-torqued (from 9 ft-lbs for small valves, to 25 ft-lbs for large valves) to prevent refrigerant loss during shipping and handling. Using an Allen wrench rated at less than 50Rc risks rounding or breaking off the wrench, or stripping the valve stem recess.
See the Lennox Service and Application Notes #C-08-1 for further details and information.
INSTALL UNIT AWAY FROM WINDOWS
E
I
H
FIGURE 2
MS8C / MS8H (208-230V)
TABLE 5
TORQUE REQUIREMENTS
Recommended Torque
F
G
Parts
Service valve cap 8 ft.- lb. 11
Sheet metal screws 16 in.- lb. 2
Machine screws #10 27 in.- lb. 3
Compressor bolts 7 ft.- lb. 10
Gauge port seal cap 8 ft.- lb. 11
*The United States customary system (also called American system) is a system of measurement commonly used in the United States. This system is based on the British Imperial System.
United States
Customary
System*
Metric
(Newton Meter)
Page 8
Setting Outdoor Unit
OUTDOOR UNIT POSITIONING CONSIDERATIONS (AIR CONDITIONER OR HEAT PUMP)
Consider the following when positioning the unit:
* Some localities are adopting sound ordinances based
on the unit's sound level registered from the adjacent property, not from the property where the unit is installed. Install the unit as far as possible from the property line.
* When possible, do not install the unit directly outside a
window. Glass has a very high level of sound transmission. For proper placement of unit in relation to a window see the provided illustration in figure 2.
* Install unit level or, if on a slope, maintain slope
tolerance of 2 degrees [or 2 inches per 5 feet (50 mm per 1.5 m)] away from building structure.
* Install the unit high enough above the ground or roof to
allow adequate drainage of defrost water and prevent ice or snow build-up (required for heat pumps).
* In heavy snow areas, do not locate the unit where
drifting will occur. The unit base should be elevated above the depth of average snows.
* When installed in areas where low ambient
temperatures exist, locate unit so winter prevailing winds do not blow directly onto outdoor unit.
* Locate unit away from overhanging roof lines which
would allow water or ice to drop on, or in front of, coil or into unit.
CONDENSATE DRAINAGE REQUIREMENT (HEAT PUMP ONLY)
Condensate formed during the heating and defrost processes must be drained from heat pump units. Drain holes are provided in the base of the units to ensure proper drainage. Heat pumps must be raised when installed on a concrete pad or the ground to allow drainage to occur. If the heat pump unit is installed on a wall mounting bracket, insert the provided drain connector into one of the 1 inch (25mm) drain holes and attached a field-provided insulated drain hose to the connector. Use the provided rubber plugs to cover any unused drain holes (figure 3).
NOTICE
Roof Damage! This system contains both refrigerant and oil. Some
rubber roofing material may absorb oil. This will cause the rubber to swell when it comes into contact with oil. The rubber will then bubble and could cause leaks. Protect the roof surface to avoid exposure to refrigerant and oil during service and installation. Failure to follow this notice could result in damage to roof surface.
SLAB OR ROOF MOUNTING
Install the unit a minimum of 4 inches (102 mm) above the roof or ground surface to avoid ice build-up around the unit. Locate the unit above a load bearing wall or area of the roof that can adequately support the unit. Consult local codes for rooftop applications (figure 4).
SLOPE TOLERANCE
BUILDING STRUCTURE
GROUND
LEVEL
Install unit level or maintain slope tolerance of 2 degrees (or 2 inches per 5 feet [50 mm per 1.5 m]) away from building structure.
FIGURE 4
SECURING OUTDOOR UNIT TO SLAB OR FRAME
If the outdoor unit is installed on a field-provided slab or frame, use lag bolts or equivalent to secure the outdoor unit to the slab or frame (figure 5).
CONDENSATE DRAINAGE (HEAT PUMPS
ONLY -- UNIT INSTALLED ON FIELD-PROVIDED
WALL-MOUNTING FRAME)
DRAIN
CONNECTOR
DRAIN
CONNECTOR
DRAIN PLUGS
CHASSIS
FIGURE 3
Page 9
SECURING OUTDOOR UNIT TO SLAB
FOUR FIELD-PROVIDED ANCHOR BOLTS
FIGURE 5
Corp. 1244-L9
PREVAILING WINDS (HEAT PUMP ONLY)
If unit coil cannot be installed away from prevailing winter winds, a wind barrier should be constructed. Size barrier at least the same height and width as outdoor unit. Install barrier 12 inches minimum (305 mm) from the sides of the unit in the direction of prevailing winds as illustrated.
PREVAILING WIND BARRIER
PREVAILING WINTER WINDS
WIND BARRIER
INLET AIR
12” (305 MM) MINIMUM DISTANCE
DISCHARGE AIR
FIGURE 6
Repositioning Indoor Air Temperature Sensor
The indoor temperature sensor may be installed in an alternate location to facilitate shipping (figure 7). It is recommend that the sensor is relocated to the proper position shown in figure 8. Refer to the procedure on page for removal of the front cover.
SHIPPING LOCATION
SENSOR
AVOID
1. Direct sunlight if possible.
2. Locating unit less than 3-1/4” (1 meter) away from combustible materials and vapors.
3. Locating unit near heat sources which could affect system performance.
DO:
1. Locate the indoor unit where the room can be uniformly cooled. Install unit as high as possible on the wall for best performance.
2. Select a wall location that can support the weight of the unit.
3. Select a location where line set and condensate line will have the shortest run to the outside of the structure.
4. Allow sufficient space around unit for proper operation and maintenance.
5. Consider vertical rise between the indoor unit and outdoor unit. Do not exceed the maximum vertical line rise of the line set between the indoor unit and outdoor unit (table 12).
6. Install the indoor unit a minimum of 36 inches (914 mm) away from any antenna, power cords (lines), radio, telephone, security system, or intercom. Electrical noise and radio frequencies from any of these sources may affect operation.
DETERMINING WALL MOUNTING BRACKET LOCATION
1. Remove the wall mounting bracket from the indoor unit.
WALL MOUNTING BRACKET REMOVAL
FROM INDOOR UNIT
A. Remove the shipping screw that secures the
wall mounting bracket to the rear of the unit.
B. Remove bracket from rear panel of indoor unit.
FIGURE 7
CORRECT
LOCATION
FIGURE 8
Indoor Unit Placement and Preparation
INDOOR UNIT LOCATION
Minimum clearances must be maintained as specified in figure 2. In addition, the following items should be considered:
MS8C / MS8H (208-230V)
Page 10
REAR OF UNIT
FIGURE 9
2. Determine the optimal exit location for bundle (line set, condensate line and wiring.
DETERMINING EXIT LOCATION
CONDENSATE/ REFRIGERANT
LINE EXIT LEFT
CONDENSATE/
REFRIGERANT LINE
EXIT LEFT REAR
CONDENSATE/ REFRIGERANT LINE EXIT RIGHT REAR (RECOMMENDED)
CONDENSATE/ REFRIGERANT LINE EXIT RIGHT
FIGURE 10
NOTE — If opposite-side exit is preferred, see figure 18 to switch condensate line and drain cap.
3. Use the wall mounting bracket as a template to
CONDENSATE / REFRIGERANT PIPING REAR EXIT LOCATIONS
2-3/16”
(55)
09 12 kBtu
determine the exit point for the line set, condensate line and indoor / outdoor cable (figure 11).
21-5/16” (542)
2-3/16”
(55)
10-7/8”
(275)
18 kBtu
11-3/4”
(298)
3-1/4”
4”
(100)
2-3/16”
(55)
5/8” (16)
(82)
2-1/8”
(55)
2” (50)
22-3/16”
(563)
FIGURE 11
27-5/16”
(694)
5/8” (16)
33-1/4”
(945)
6-1/4”
(160)
5” (124)
7-3/4”
256
2-3/16”
(55)
(197)
2” (50)
1-3/4” (45)
4-7/8”
(124)
5-5/16”
(136)
Page 11
Corp. 1244-L9
7-7/16”
(189)
40-1/8” (1018)
27 (685)
24 kBtu
30 kBtu
2-9/16”
(65)
2-9/16”
(65)
1” (25)
3-1/2”
(90)
4”
(102)
1-7/16” (36)
22-5/8”
(575)
2-1/2”
(65)
2-9/16”
(65)
4”
(102)
1-3/4”
(45)
2-9/16”
(65)
1“ (25)
INSTALLING WALL SLEEVE
1. Prior to making the hole, check to ensure that neither studs nor plumbing are directly located behind the hole location.
CAUTION
Electric Shock Hazard. Can cause injury or death. Avoid location where electric wiring or conduits may be present inside the wall.
2. Use either a sabre saw, key hole saw or hole-cutting drill attachment to cut a 2-3/16-inch (55 mm) diameter hole in the wall. Hole should be at a slight downward slant - 3/16” to 3/8” (5 to 10 mm) to the outdoor side.
MS8C / MS8H (208-230V)
FIGURE 12
BORING HOLE FOR WALL SLEEVE
INSIDE
OUTSIDE
FIGURE 13
3. Measure the thickness of the wall from the inside edge to the outside edge and cut a field-provided PVC pipe
Page 12
at a slight angle 1/4” (6 mm) shorter than the thickness of the wall.
CUTTING PVC FOR WALL SLEEVE
CUT PVC FOR WALL SLEEVE AT SLIGHT ANGLE
FIGURE 14
4. Place a field-provided plastic cover over the end of the pipe that will be visible from the inside wall and insert the pipe in the wall.
PVC WALL SLEEVE INSTALLATION
PVC PIPE
SLIGHT
PLASTIC COVER
(FIELD PROVIDED)
INSIDE
WALL
ANGLE
OUTSIDE
NOTE
It is important to use all screws provided to secure
the wall mounting bracket to the wall. Additional holes may be drilled through the metal wall mounting bracket to better secure wall bracket to wall studs.
SECURING WALL MOUNTING BRACKET TO WALL
WALL MOUNTING
BRACKET
FIGURE 16
4. The wall mounting bracket must be installed flush against the wall so that the indoor unit will be flush after installation. Any space between the wall and unit will cause noise and vibration.
5. The wall mounting bracket must be installed horizontally level on the wall.
6. If the wall is made of brick, concrete or other similar material, then drill pilot holes in the wall. Insert field-provided plastic anchors for mounting screws.
MASONRY APPLICATIONS
FIGURE 15
SECURE WALL MOUNTING BRACKET TO WALL
Determine that wall will support the weight of the indoor unit. See table 1 for indoor unit weight. Install the wall mounting bracket so that is is correctly positioned horizontally and vertically. The indoor unit must be installed level on the wall to allow proper condensate drainage.
1. Use a carpenter's level or tape measure to verify the wall mounting bracket is horizontally level.
2. Secure the wall mounting bracket to the wall using the provided screws. If possible, align the rear panel screw holes with wall stud locations marked on the wall.
HINT
Use the wall mounting bracket as a template to
mark locations where screws will be used.
3. Secure the wall mounting bracket to the wall using as many screws into studs as possible. All other screws must be secured using plastic wall anchors.
DRILL PILOT HOLES
USE ANCHORS
INSTALL ANCHORS
FIGURE 17
CONDENSATE DRAIN CONFIGURATION
If the condensate line needs to be moved, use the following procedure to change the drain line exit location.
NOTICE
Care must be taken when moving the condensate line to the opposite position to prevent damaging the condensate line or connector.
Page 13
Corp. 1244-L9
CHANGING CONDENSATE DRAIN LOCATION
(IF NECESSARY)
1. Locate the condensate line and the drain cap located on unit.
2. Remove the clamp which secures the condensate line to the drain outlet and pull the line to remove it.
3. Apply moderate force to pull off the drain cap from the unit.
REAR VIEW OF UNIT
DRAIN CAP
CLAMP
CONDENSATE LINE
4. Re-install the drain cap on the opposite side drain outlet.
REAR VIEW OF UNIT
1. Confirm proper slope (not less than 1/4 inch per foot) and routing of condensate lines to ensure moisture is drained away from the indoor unit (see page 12).
2. Drain should not have any droops or kinks that would restrict condensate flow and shall be approved resistant pipe.
3. Condensate drains should be ran as short as possible.
4. Once installation of drain is complete, pour water into the evaporator drain pan to ensure proper condensate drainage. If condensate will not properly drain from evaporator pan, a condensate pump should be added to system.
5. Confirm proper insulating, taping and bundling of refrigeration lines, main power lines and drain line (see page 16).
PREPARING INDOOR UNIT FRAME FOR LEFT- OR RIGHT-SIDE EXIT OF UTILITY BUNDLE
1. Right- or Left-Side Utility Bundle Exit — Cut out the corner of the right/left plastic cabinet with a hacksaw or similar tool (A or B).
2. Right-Rear or Left-Rear Utility Bundle Exit — The corner of the plastic cabinet does not need to be modified.
DRAIN CAP
5. Slide the condensate line over the opposite drain outlet and use the clamp to secure the line.
REAR VIEW OF UNIT
DRAIN PAN
OUTLET
CLAMP HOOK
LATCH
CLAMP
CLAMP HOOK
CONDENSATE LINE
IMPORTANT — Keep horizontal runs of condensate line external to unit as short as possible. Condensate line should be properly sloped to ensure proper drainage.
FIGURE 18
CONDENSATE DRAIN LINE INSTALLATION
IMPORTANT !
Drain should have a slope of not less than ¼ inch per foot and be approved corrosion resistance pipe.
LEFT- OR RIGHT-SIDE UTILITY EXIT
A
PLASTIC
CABINET
LEFT-SIDE
TUBING OUTLET
B
PLASTIC CABINET
RIGHT-SIDE TUBING OUTLET
FIGURE 19
Indoor Unit Cable Connections
NOTE — Stranded wire must be used to connect the outdoor unit to the indoor unit. The stranded wire is necessary to ensure proper system communication and operation.
1. Route the cable (4-conductor, stranded wire, line voltage, sized per National Electric Code) through the wall sleeve. Refer to unit nameplate for rated voltage.
MS8C / MS8H (208-230V)
Page 14
FEED CABLE THROUGH WALL
INDOOR UNIT WALL MOUNTING BRACKET
WALL
WIRING
FIELD-PROVIDED
PVC WALL SLEEVE
FIGURE 20
2. Make sure to provide a sufficient length of cable so that connections are made to the unit before it is secured to the wall mounting bracket.
3. Lift indoor unit front panel to access the control box cover. Remove the screw(s) securing the cover plate. Remove the plate.
TYPICAL INDOOR UNIT INDOOR UNIT) —
SECURING CABLE / WIRES
CONDUIT ROUTING
GUIDE
REAR VIEW OF INDOOR UNIT
FIGURE 22
5. Strip the wire insulation to expose the stranded wire.
6. Tightly twist each wire end.
7. Terminal designations for the indoor unit terminal block are illustrated in figure 30.
8. Use the provided strain relief plate to secure the terminal block wiring.
TYPICAL INDOOR UNIT TERMINAL BLOCK
AND STRAIN RELIEF
ACCESSING THE INDOOR UNIT TERMINAL BLOCK
TYPICAL
INDOOR UNIT
CONTROL
BOX COVER
TERMINAL
BLOCK
TYPICAL WIRING
STRAIN RELIEF
FIGURE 21
4. Feed cable / wiring through conduit routing guide.
NOTE — A cable routing guide has been factory-installed.
TERMINAL
BLOCK
WIRING STRAIN RELIEF
FIGURE 23
Securing Indoor Unit to Wall Mounting Bracket
1. Shape the refrigerant line set so that it can be guided either out the back of the indoor unit or through either side of the indoor unit frame, then through the wall sleeve to the outside unit.
2. Use field-provided tape to bundle the cable, refrigerant line set and condensate line together as shown in figure
1.
3. Feed the bundle through the wall sleeve and slide indoor unit onto upper mounting hooks.
Page 15
Corp. 1244-L9
FEED BUNDLE THROUGH WALL SLEEVE
UPPER MOUNTING HOOKS
PASS BUNDLE THROUGH WALL
FIGURE 24
CONNECTING CONDENSATE LINE
FIGURE 27
3. Use tape approved for waterproofing line connections to secure the field-provided pipe to the
factory-installed condensate line.
1. Secure the indoor unit to the wall bracket using the lower mounting hooks.
SECURE INDOOR UNIT TO WALL MOUNTING
BRACKET
LOWER MOUNTING HOOKS
FIGURE 25
2. Carefully bend the bundle (line set, condensate line and cable) to run along the outside wall toward the outdoor unit. Downward slope of wall sleeve will ensure proper condensate drainage.
INSTALLED INDOOR UNIT
INDOOR UNIT
SLOPE
TAPING CONDENSATE LINE CONNECTION
FIGURE 28
NOTE — Use a clean, dry cloth to wipe the indoor unit after installation is complete to remove fingerprints. Do not use wet cloth, cleansers or solutions.
Outdoor Unit Wiring Connections
In the U.S.A., wiring must conform with current local codes and the current National Electric Code (NEC). In Canada, wiring must conform with current local codes and the current Canadian Electrical Code (CEC).
Refer to unit nameplate for minimum circuit ampacity and maximum overcurrent protection size.
BUNDLE THROUGH WALL SLEEVE
FIGURE 26
CONDENSATE LINE
1. Use the provided foam insulation to wrap the factory-installed condensate line.
2. Connect indoor unit factory-installed condensate line to field-provided condensate drain pipe.
MS8C / MS8H (208-230V)
MAIN SYSTEM CIRCUIT BREAKER AND OUTDOOR UNIT DISCONNECT SWITCH
The main system circuit breaker and outdoor unit disconnect switch should be sized per local codes and unit requirements.
Local codes may require a disconnect between the indoor and outdoor units.
INDOOR / OUTDOOR CABLE
Wiring must conform to local and national codes.
Page 16
NOTE — Stranded wire must be used to connect the outdoor unit to the indoor unit. The stranded wire is necessary to ensure proper system communication and operation.
SUPPLY POWER
Size per unit nameplate and local and national codes.
COMMUNICATION
N(1)
23L1
OUTDOOR UNIT
L2
WIRING CONNECTIONS
1. Remove access panel.
2. Route all wiring to outdoor unit through the wire routing plate.
3. Connect the control wiring and power supply wiring per the figures that follow.
4. The unit must be grounded according to local codes.
5. Secure wiring using built-in wire strain relief.
OUTDOOR UNIT ELECTRICAL CONNECTIONS
ROUTE WIRES
THROUGH
ROUTING
PLATE
ACCESS PLATE
FIGURE 29
L2
L1
POWER
GROUND
N(1)
(L1)
2
3
(L2)
(COMMUNICATION)
INDOOR UNIT
TERMINAL LEGEND
N(1) = L1 2 = Communication line 3 = L2 = Ground
IMPORTANT
Check indoor to outdoor field wiring to confirm (N) 1 from indoor goes to (N) 1 outdoor, terminal 2 from indoor goes to terminal 2 outdoors and terminal 3 indoors goes to terminal 3 in outdoor.
FIGURE 30
6. Connect the green/yellow ground wire to the ground terminal.
7. Use the strain relief to secure the cabling (figure 31).
TYPICAL UNIT STRAIN RELIEF
OUTDOOR UNIT
TERMINAL BLOCK
TO INDOOR UNIT
TO POWER SUPPLY
FIGURE 31
WIRING DIAGRAM SYMBOLS AND COLOR CODES
The following tables identify the wiring color codes and ground symbol used in the following wiring diagrams.
Page 17
Corp. 1244-L9
TABLE 6
WIRE COLOR CODES
CODE CODE COLOR
WH WHITE BN BROWN
YE YELLOW BU BLUE
RD RED BK BLACK
YEGN
YELLOW
GREEN
COLOR CODE
OR SYMBOL
Table 8. Valve Caps Torque Recommendations
COLOR
TABLE 7
SYMBOLS
SYMBOL PARTS NAME
L1 REACTOR (CHOKE)
PCB1-PCB2 PRINTED CIRCUIT BOARD
S10/S11S40/S70/S80/S90 CONNECTOR
SAT OVERLOAD
COMP COMPRESSOR
Outside Diameter Recommended Torque
Inches
1/4” 6.35 11 - 14-3/4 ft.- lb. 15 ~ 20 N*m
3/8” 9.52 26 - 29-1/2 ft.- lb. 35 ~ 40 N*m 1/2 turn
1/2” 12.70 44-1/4 - 48 ft.- lb. 60 ~ 65 N*m 7/8 turn
5/8” 16 51-5/8 - 55-1/4 ft.- lb. 70 ~ 75 N*m 1 full turn
Action
mm U.S. Metric
2-Way
Shut-Off Valve
No torque wrench available?
Finger tighten and use an appropriately sized wrench to turn an additional:
1/4 turn
3-Way
Service Valve
HOSE WITH
SCHRADER VALVE
CLOSED
Evacuating with a vacuum pump
REQUIRES FIELD-PROVIDED 5/16” FEMALE FLARE TO 1/4” MALE FLARE ADAPTER.
FULLY OPEN
FLARE CAP
Outdoor unit running
TO LINE
SET
11
10
9
8
PUSH
VALVE CAP
12
1
2
3
4
5
7
6
3-WAY SERVICE
VALV E
OPEN POSITION
CLOSED POSITION
1/4 TURN
PIN
SERVICE PORT
FULLY OPEN
SERVICE
PORT CAP
TO OUTDOOR UNIT
Checking pressure and adding refrigerant
TO LINE
SET
FLARE CAP
TO OUTDOOR UNIT
ALLEN WRENCH (5 MM)
OPEN POSITION
CLOSED POSITION
FIGURE 32
IMPORTANT !
To prevent stripping of the various caps, use an appropriately sized wrench and fit the wrench snugly over the cap before tightening.
MS8C / MS8H (208-230V)
Page 18
Operating Service Valves
The large line service valve on the outdoor unit is used to purge air, test for leaks, check operating pressures and add refrigerant to system. The 3-way service valve is equipped with a service port which has a factory-installed valve core. Figure 32 provides information on how to access and operate the 3-way service and 2-way shut-off valves.
IMPORTANT
To prevent stripping of the various caps, use an appropriately sized wrench and fit the wrench snugly over the cap before tightening.
Page 19
Corp. 1244-L9
TIGHTENING SERVICE VALVE CAPS
To Access Service Port:
12
6
1/6
TURN
1
5
2
3
4
A service port cap protects the service port core from contamination and serves as the primary leak seal.
1. Remove service port cap with an appropriately sized wrench.
2. Connect gauge set to service port.
3. When testing is complete, replace service port cap and tighten as follows:
* With torque wrench: Finger tighten and torque cap per table
5.
* Without torque wrench: Finger tighten and use an appropri
ately sized wrench to turn an additional 1/6 turn clockwise.
10
9
11
8
7
Reinstall Stem Cap:
11
1/12
TURN
12
1
2
3
4
5
7
6
Stem cap protects the valve stem from damage and serves as the primary seal. Replace the stem cap and tighten as follows:
* With Torque Wrench: Finger tighten, then
torque cap per table 5.
* Without Torque Wrench: Finger tighten,
then use an appropriately sized wrench to turn an additional 1/12 turn clockwise.
10
9
8
FIGURE 33
USING MANIFOLD GAUGE SET
When checking the system charge, only use a manifold gauge set that features low-loss, anti-blow-back fittings.
Manifold gauge set used for HFC-410A refrigerant systems must be capable of handling the higher system operating pressures. The manifold gauges should be rated for:
* High side — Pressure range of 0 - 800 pound-force per
square inch gauge (psig)
* Low side — Use with 30” vacuum to 250 psig with
dampened speed to 500 psig
* Manifold gauge set hoses must be rated for use up to
800 psig of pressure with a 4000 psig burst rating.
connections and sizes as listed in table 12.
Seal and isolate the opening where the bundle (including refrigerant lines) passes through so vibration is not transmitted to the building. Pay close attention to line set isolation during installation of any HVAC system. When properly isolated from building structures (walls, ceilings. floors), the refrigerant lines will not create unnecessary vibration and subsequent sound. Line set must be insulated.
LINE SET LENGTH AND ELEVATION
Capacity is based on standard line set length and maximum allowable length and elevation (table 12).
Minimum line set length for all sizes is 10 feet (3 meters).
IMPORTANT
Mineral oils are not compatible with HFC-410A.
LINE SET CONNECTIONS
Line connections are made to the outdoor unit using field-provided flare nuts.
Remove the service valve cover from the outdoor unit.
FLARING PROCEDURE
1. Use a tube cutter to cut the copper line set to the required length. Cut the lines approximately 12” to 20” (305 mm to 508 mm) longer than the estimated required length.
2. Use a pipe reamer or file to remove burrs at the end of the line set.
DE-BURRING LINE SET
BEFORE
AFTER
Line Set Requirements
This section provides information on installation of the field-provided line set.
LINE SET INSTALLATION
Field piping consists of two lines from the outdoor unit to the indoor unit. Use field-fabricated line set with flare
MS8C / MS8H (208-230V)
FIGURE 34
3. Remove flare nut from outdoor unit and slide it onto the copper tube.
4. Use a flaring tool to flare the end of the copper tube.
Page 20
TABLE 9
REFRIGERANT LINE SET REQUIREMENTS, LENGTH AND HEIGHT LIMITATIONS AND OUTDOOR UNIT
REFRIGERANT METERING DEVICE TYPE (AIR CONDITIONER AND HEAT PUMP SYSTEMS)
System
Size
(kBtu)
Small Line Large Line
-09 1/4 in. (6 mm) 3/8 in. (9.5 mm) 33 feet (10 m) 66 Feet (20 m)
-12
-18 1/4 in. (6 mm) 1/2 in. (12 mm)
-24 1/4 in. (6 mm) 5/8 in. (16 mm)
-30 1/4 in. (6 mm) 5/8 in. 16 mm) 33 feet (10 m) 98 Feet (30 m)
Line Set Diameters
Maximum Line Set
Elevation
49 feet (15 m) 98 Feet (30 m)
Maximum Line Set
Length
Electronic Expansion
Note - Minimum line set length for all sizes is 10 feet (3 meters).
LINE SET LENGTH AND ELEVATION
Refrigerant
Metering Device
Type
Valve
INDOOR UNIT
Maximum Line
Set Elevation
Maximum Line Set Length
OUTDOOR UNIT
Maximum Line Set
Length
INDOOR UNIT
FIGURE 35
TABLE 10
TORQUE SPECIFICATIONS
Outside Diameter Recommended Torque
Inches
1/4” 6.35 15 ft.- lb. 20
3/8” 9.52 26 ft.- lb. 35 1/2 turn
1/2” 12.70 41 ft.- lb. 55 7/8 turn
5/8” 15.88 48 ft.- Ib. 65 1 full turn
mm U.S.
Metric (Newton Meter)
No torque wrench available
Finger tighten and use an appropriately sized wrench to turn an additional:
1/4 turn
OUTDOOR UNIT
Maximum Line Set Elevation
12
11
10
9
8
7
6
1
2
1/4 TURN
3
4
5
Page 21
Corp. 1244-L9
FLARING TOOLS
MAKING CONNECTIONS AT INDOOR UNIT
(MALE TO FEMALE CONNECTION)
A
APPLY REFRIGERANT
LUBRICANT HERE
CLUTCH TYPE
WING NUT TYPE
FIGURE 36
TYPICAL LINE SET CONNECTION TO
OUTDOOR UNIT
2-WAY LARGE LINE
SERVICE PORT
B
A
APPLY REFRIGERANT LUBRICANT HERE
FIGURE 37
CONNECTING LINE SET TO OUTDOOR UNIT
1. Apply a sealing cap or water-proof tape to prevent dust or water from getting into the refrigerant piping before it is connected.
2. Apply refrigerant lubricant to the matching surfaces of the flared line set and union before connecting them together (figure 37 -- A). This will reduce refrigerant leaks.
3. Align the flared refrigerant line with valve connection, then tighten the flare nut lightly at first to obtain a smooth match (figure 37 - B).
4. Tighten flare nuts. Do not over-tighten a flared joint. Once snug, continue another half turn on each nut. That should provide a gas-tight joint. You may also use a torque wrench to tighten nuts using table 10 recommendations.
CONNECTING LINE SET BETWEEN INDOOR AND OUTDOOR UNITS
1. Apply a sealing cap or water-proof tape to prevent dust or water from getting into the refrigerant piping before it is connected.
2. Apply refrigerant lubricant to the matching surfaces of the flared line set and union before connecting them together (figure 38 -- A).
3. Align the union tube and flared refrigerant line with each other, then tighten the flare nut lightly at first to obtain a smooth match (figure 38 -- B).
B
MALE FLARE CONNECTION
FIGURE 38
4. Tighten flare nuts. Do not over-tighten a flared joint. Once snug, continue another half turn on each nut. That should be a leak-free joint. You may also use a torque wrench to tighten nuts using table 10 recommendations.
TIGHTEN FLARE NUT
TORQUE
WRENCH
TO INDOOR
UNIT
TO OUTDOOR UNIT
BACKUP
WRENCH
FIGURE 39
The line set between the indoor and outdoor unit must be leak tested and evacuated to remove any non­condensables and moisture from the system.
Leak Test and Evacuation
Air and moisture remaining in the refrigerant system will have undesirable effects as indicated below:
* Pressure in the system rises * Operating current rises * Cooling or heating efficiency drops * Moisture in the refrigerant circuit may freeze and block
capillary tubing (-30 size only)
* Water may lead to corrosion of parts in the refrigeration
system
The line set between the indoor and outdoor unit must be leak tested and evacuated to remove any non­condensables and moisture from the system.
LEAK TEST
1. Connect the manifold gauge set and dry nitrogen gas cylinder to the large line service port as illustrated in figure 40.
2. Pressurize the system to no more than 150 PSIG with dry nitrogen. Check for leaks using soapy water.
3. After the system is found to be free of leaks, relieve the nitrogen pressure by loosening the charge hose
MS8C / MS8H (208-230V)
Page 22
connector at the nitrogen cylinder. When the system pressure is reduced to normal, disconnect the hose from the cylinder.
EVACUATION
1. Connect the gauge set, micron gauge and vacuum pump as shown in figure 40.
2. The operation time for evacuation varies with the line set length and capacity of the pump. Allow the pump to operate until the system has been evacuated down to 300 microns. Allow the pump to continue running for an additional 15 minutes.
3. Turn off the pump and leave the connections secured to the 3-way service valve. After five minutes, if the system fails to hold 500 microns or less, check all connections for tight fit and repeat the evacuation procedure.
4. When the desired vacuum is reached, close the low knob of the manifold valve and stop the vacuum pump.
Unit Start-Up
IMPORTANT
If unit is equipped with a crankcase heater, it should be energized 24 hours before unit start-up to prevent compressor damage as a result of slugging.
UNIT START-UP
1. Inspect all factory- and field-installed wiring for loose connections.
2. Verify that the manifold gauge set is connected as illustrated in figure 40.
3. Open the 3-way service and two-way shut off valves to release the refrigerant charge contained in outdoor unit into the system.
4. Replace the stem caps and tighten to the value listed in table 5.
5. Check voltage supply at the outdoor unit terminal strip. The voltage must be within the range listed on the unit's nameplate. If not, do not start the equipment until you have consulted with the power company and the voltage condition has been corrected.
6. Refer to the included user guide to operate the system using the provided remote control.
7. Visually check for binding of both indoor and outdoor fans.
Adding Refrigerant for Longer Line Set
IMPORTANT
FV50S PVE is the ONLY acceptable oil for Lennox MS7 and MS8 mini-split systems.
Polyvinylether (PVE) is an innovative refrigerant oil specially formulated for hydrofluorocarbon (HFC) refrigeration systems. In addition to providing lubricating properties, it also has a number of other applied advantages that help to increase the reliability of the refrigeration systems where it is applied.
1. Open the low side manifold gauge valve and weigh in liquid refrigerant. Use table 12 to calculate the correct weigh-in charge.
2. Close manifold gauge valves.
Table 11. Line Set Length and Adding Refrigerant
System
Size
(kBtu)
-09
-12
-18
-24
-30
Base Charge (outdoor unit is sufficient for up to listed length below)
26 feet (8 m)
Add Refrigerant
1 ounces per 40 inches (30 grams per meter)
0.71 ounces per 40 inches (20 grams per meter)
1 ounces per 40 inches (30 grams per meter)
2 ounces per 40 inches (50 grams per meter)
Checking Large Line Operating Pressures
Connect gauge set to service port as illustrated in figure 40.
1. Indoor temperatures should be between 70F and 86F (21C and 30C). Outdoor temperatures should be between 23F to 118F (-5C to 48C).
2. Turn the remote control I FEEL function ON.
3. Set all indoor zone remote controls to lowest setting 61F {16C} in the Cool mode.
4. Turn ON the TURBO function. (Note: Allow 3 minutes for compressor delay to time out).
5. Allow the system to operate for a minimum of 10 minutes before doing system checks: Indoor air coil temperature drop (Range of 18 to 24F (10 to 13C). Refrigerant pressure on big line. (Use pressure
ranges noted in table 12 for general guides. Minor variations in these pressures may be expected due to differences in installations).
HEATING
1. Indoor temperatures should be between 61F and 70F (16C and 21C). Outdoor temperatures should be between 5F to 80F (-15C to 27C)
2. Set all indoor zone remote controls to highest setting 86F {30C} in the Heat mode.
3. Turn the remote control I FEEL function ON.
4. Turn ON the TURBO function. (Note: Allow 3 minutes for compressor delay to time out).
5. Allow the system to operate for a minimum of 10 minutes before doing system before checking: Refrigerant pressure on big line. (Use pressure
ranges noted in table 12 for general guides. Minor variations in these pressures may be expected due to differences in installations).
IMPORTANT
If the operating pressures do not fall within the ranges given in the pressure table:
A. Check the indoor or outdoor unit displays for error
code(s).
B. Refer to troubleshooting procedure diagrams in
Service and Installation manual to verify component operation.
If no issues are found, follow the weigh-in charging procedure below to charge the system.
Page 23
Corp. 1244-L9
MANIFOLD GAUGE SET CONNECTIONS FOR LEAK TESTING, EVACUATION AND CHARGING
MICRON GAUGE (REQUIRED FOR
EVACUATION
PROCEDURE ONLY)
VACUUM PUMP
Temperature Condition ºF (ºC)
Indoor Outdoor
67 to 80
(19.4 to 26.7)
67 to 80
(19.4 to 26.7)
75 to 95
(23.9 to 35)
43 to 47
(6.1 to 8.3)
500
A34000 1/4 SAE TEE WITH
SWIVEL COUPLER
LOW
3
4
2
NITROGEN
HFC-410A
FIGURE 40
TABLE 12
LINE SET LENGTH AND ADDING REFRIGERANT
System
Size
(kBtu)
09K Turbo High 152 PSIG (1.05 MPa) 12K Turbo High 135 PSIG (0.93 MPa) 18K Turbo High 131 to 160 PSIG (0.9 to 1.1 MPa) 24K Turbo High 116 to 145 PSIG (0.8 to 1.0 MPa) 30k Turbo High 116 PSIG (0.8 MPa)
09K Turbo High 380 PSIG (2.62 MPa) 12K Turbo High 402 PSIG (2.77 MPa) 18K Turbo High 319 to 348 PSIG (2.2 to 2.4 MPa) 24K Turbo High 363 to 392 PSIG (2.5 to 2.7 MPa) 30K Turbo High 535 PSIG (3.69 MPa)
Indoor
Fan Mode
Cooling Mode
Heating Mode
Outdoor
Fan Mode
Standard Suction / Vapor Operating
HIGH
MANIFOLD GAUGE SET
Pressure Ranges
1
Line Set
Length
25 feet
(7.62 m)
25 feet
(7.62 m)
Note - Minimum line set length for all sizes is 10 feet (3 meters).
USING HFC-410A WEIGH-IN METHOD
Amount specified on
nameplate
Adjust amount. for variation in line set
length listed in table 12.
+
NOTE — The above nameplate is for illustration purposes only. Go to actual nameplate on outdoor unit for charge information.
MS8C / MS8H (208-230V)
Total Charge
=
FIGURE 41
Page 24
Wrapping Bundle
CONTROL WIRING BUNDLING
After system has been tested for leaks and proper operation has been verified, use tape to bundle the control wiring, line set and condensate line.
1. Wrap insulation material around the line set connection between the indoor and outdoor units.
2. Insulate remaining sections of line set and condensate line.
INSULATE AND TAPE LINE SET CONNECTION
PLASTIC WIRE TIES
TO INDOOR UNIT
INSULATION MATERIAL
TO OUTDOOR UNIT
FIGURE 42
INSULATE LINE SET
INSULATION MATERIAL
INSULATE AND TAPE LINE SET
CONTROL WIRING
BETWEEN INDOOR AND
OUTDOOR UNITS
WRAP WITH VINYL TAPE (NARROW)
FIGURE 45
4. Tape the control wiring to the line set bundle (figure 45).
5. Start from the bottom of the bundle at the outdoor unit and use tape to bundle the condensate line with the control wiring and line set (figure 46).
UTILITY BUNDLE (CABLE, LINE SET AND
CONDENSATE DRAIN LINE)
CONDENSATE LINE
BETWEEN INDOOR
CABLE
AND OUTDOOR
UNITS
INSULATED LINE SET
WRAP WITH VINYL TAPE (NARROW) (CABLE)
WRAP WITH VINYL TAPE (WIDE)
MINIMUM
5/16” (8 MM)
LINE SET
MINIMUM 5/16” (8 MM)
FIGURE 43
3. Start from the bottom at the outdoor unit and use tape to bundle the insulated line set together with tape (figure 44).
TAPE LINE SET
LINE SET
WIDE VINYL
TAPE
WRAP WITH VINYL TAPE
FIGURE 44
FIGURE 46
1. Clamp bundle to wall. Use one clamp approximately every 47” (1194 mm).
2. Apply sealant around the utility bundle on the outside of the wall sleeve to prevent rain and outdoor air from entering the room.
SEAL WALL SLEEVE AROUND BUNDLE
APPLY SEALANT HERE
BUNDLE
FIGURE 47
Page 25
Corp. 1244-L9
3. An optional field-provided exterior wall channel may be used in lieu of taping the utility bundle (see figure 48) to protect the bundle from UV rays, weather, etc.
OPTIONAL EXTERIOR WALL CHANNEL
FIELD-PROVIDED PROTECTIVE
CHANNEL (UTILITY BUNDLE
INSIDE)
FIGURE 48
Maintenance
OUTDOOR UNIT
1. Ensure power is off before cleaning.
2. It may be necessary to wash the outdoor coil more frequently if it is exposed to substances which are corrosive or which block airflow across the coil (e.g., pet urine, cottonwood seeds, fertilizers, fluids that may contain high levels of corrosive chemicals such as salts).
3. Outdoor Coil (Sea Coast) — Moist air in ocean locations can carry salt, which is corrosive to most metal. Units that are located near the ocean require frequent inspections and maintenance. These inspections will determine the need to wash the unit including the outdoor coil. Consult your installing contractor for proper intervals/procedures for your geographic area or service contract.
4. Outdoor unit fan motor is pre-lubricated and sealed. No further lubrication is needed.
5. Visually inspect all connecting lines, joints and coils for evidence of oil leaks.
6. Check all wiring for loose connections.
7. Check for correct voltage at unit (unit operating).
INDOOR UNIT
1. Clean or change filters.
2. Check all wiring for loose connections
3. Check for correct voltage at unit (blower operating).
4. Clean coil, if necessary.
5. Check connecting lines and coils for signs of oil leaks.
6. Check condensate line and clean, if necessary.
NOTE
The filter must be in place and the front panel must
be closed any time the unit is in operation.
MS8C / MS8H (208-230V)
Page 26
III. OPERATING THE WIRELESS REMOTE
Wireless Remote Functions
The wireless remote control provides system control to the homeowner at the touch of a button. The indoor unit and remote control send information back and forth continuously. The remote control must be placed on a table or other surface in direct line of sight with the indoor unit infrared receiver. The remote control should not be placed in a drawer. Make sure that there are no obstructions between the indoor unit receiver and the remote control. Do not drop the control or spill liquid on the remote control.
POWER button
Press this button once to turn system on. Press again to turn the system off. When the POWER button is used to turn the system OFF, it overrides the Sleep Timer function (when it is in use).
+/- buttons
Use plus (+) and minus (-) but tons to adjust the temperature setting up and down.
NOTE - The temperature cannot be adjusted when the system is in AUTO mode.
FAN button
Press this button to select fan speed. AUTO fan is the default setting. In AUTO fan mode, the indoor fan speed is determined by the indoor ambient tempera ture. Press FAN button to step through FAN setting selections: AUTO, low speed, medium speed and high speed. Selected fan speed is shown at the top of the remote control dis play.
AUTO
Low Medium High
NOTE - The fan speed is not adjustable during DEHUMIDIFI CATION mode operation. The
low fan speed is necessary to ensure optimal humidity control.
MODE button
Press this button to select system operating modes. AUTO mode is the default setting. Press MODE button again to select COOL mode, again for DEHUMIDIFICATION mode, again for FAN mode and again for HEAT mode (heat pumps only).
Selected mode is displayed on both remote and indoor unit cover panel.
AUTO
COOL
DEHUMIDIFICATION
FAN
HEAT
I FEEL button
Press the I FEEL button to acti vate the I FEEL feature. When the I FEEL icon appears, tem perature sensor in remote control is used to initiate heating or cool ing demands. Press
I FEEL button again to cancel I FEEL feature and transfer room
temperature sensing back to sensor in indoor unit.
UNUSED buttons
These buttons are not functional in the MS8 system.
Page 27
Corp. 1244-L9
Wireless Remote Functions (Continued)
SWITCH FROM °C TO °F
With system OFF, press MODE and - buttons simultaneously to switch from Centigrade to Fahrenheit. Current selection is displayed to the right of the temperature display.
CLOCK button
Use the CLOCK button to adjust the time displayed on the remote control. Press the CLOCK button once. The clock icon will flash. Within 2 seconds, use the ­and + buttons to adjust the time down or up in one-minute incre ments. Press the button continu ously to adjust the time in 10-minute increments. Press the CLOCK button again when cor rect time is displayed.
BLOW button
Use the BLOW button to extend low speed blower operation for 10 minutes at the end of a cooling demand.
The extended fan (BLOW) operation ensures that excess moisture is removed from the indoor coil before the blower shuts off.
Press the BLOW button once to initiate extended blower opera tion. Fan operation ends after 10 minutes. The extended fan (BLOW) operation icon is displayed when the feature is turned on.
Extended fan (BLOW) operation is available in cooling or dehu midification modes; extended fan (BLOW) operation is not avail able in AUTO, heating or fan mode.
LOUVER SETTING button
See page for complete details on louver operation.
SLEEP button
Use the SLEEP button to initiate or cancel the sleep function. Press SLEEP button. When sleep icon appears, press TIMER OFF button and use ­and + buttons to set time for sys tem shutdown. When desired time is displayed, press TIMER OFF button again. Press SLEEP button to cancel sleep function. In cooling mode, SLEEP function increases temperature (+1.8°F per hour) over a two-hour period after the selected sleep time. In heating mode, SLEEP function decreases temperature (-1.8°F per hour) over a two-hour period after the selected sleep time.
NOTE - The sleep function is not available in AUTO or FAN modes.
TURBO button
Use the TURBO button to initiate or cancel high-speed fan operation to accelerate cooling or heating of the ambient room temperature. The turbo icon is displayed when the function is turned on.
MS8C / MS8H (208-230V)
Page 28
Wireless Remote Functions (Continued)
LOUVER SETTING button
Use the LOUVER SETTING button to choose a preferred setting for the indoor unit directional louver.
NOTE - Actual louver position is different than what is shown on remote icon. See comparison to the right.
Press the LOUVER SETTING button once to activate the full-range oscillation mode from top to bottom, then back again. The louver icon will appear in the lower section of the screen.
Press the LOUVER SETTING button again to turn the feature OFF. The louver will return to the default setting.
Press the LOUVER SETTING button twice and continue to press the button to scroll through the five available fixed positions
AND three other oscillating positions.
To return the louver to the default position, press the LOUVER SETTING button until the icon disappears.
Default Louver Positions
When the louver setting icon is not displayed, the louver is in the DEFAULT position.
When the remote control is powered OFF, the default position is fully closed.
When the remote control is set so that the unit is in COOLING, AUTO COOLING, or DEHUMIDIFICATION mode, the louver is in a fixed upward position .
When the remote control is set so that the unit is in HEAT or AUTO HEATING mode and the outdoor unit is OFF, the louver is fixed in the second position pointed upward. If the outdoor unit is ON, the louver is fixed in a downward position .
When the remote is set for continuous indoor fan to be ON, the louver is fixed in an upward position .
REMOTE
CONTROL ICON
POSITION
LOUVER
SETTING
ACTUAL LOUVER
POSITION
o r a b o v e
ICON
Page 29
Corp. 1244-L9
Wireless Remote Functions (Continued)
TIMER ON button
Use the TIMER ON button to ini tiate or cancel a single timed-on event. Use this feature to bring the system on just before you re turn home or just before you wake in the morning.
Press the TIMER ON button once. The clock icon disappears and a time setting ap pears with the word ON flashing at the right. Use the - and + keys to adjust the time setting to the desired time for the system to begin operation. Press the TIM ER ON button again to accept the setting. When suc cessfully set, the word ON will appear to the right of the current time display. Press the TIMER ON button again if you want to cancel the timed-on event.
TIMER OFF button
Use the TIMER OFF button to initiate or cancel a single timed­off event. Use this feature to turn the system off just after you leave the house or just after you go to bed at night.
Use the same method described above to set the de sired time for the system to stop operation. When successfully set, the word OFF will appear to the right of the current time dis play. Press the TIMER OFF but ton again if you want to cancel the timed-off event.
REMOTE LOCK
Press - and + buttons simulta neously to either lock or unlock the remote control buttons. When locked, the icon is displayed.
TEMP button
Use the TEMP button to change the temperature display shown on the remote control. When ini tially powered on, the current temperature setting is displayed, along with the icon.
Press the TEMP button once to alter the display to show the current indoor ambient tempera ture, along with the icon. The indoor temperature sensor is in the indoor unit.
Press the TEMP button again to display the outdoor ambient tem perature icon. The outdoor ambient temperature display is not available on this system.
On occasion, the remote control will display the temperature that was not selected (indoor ambient temperature or setting tempera ture). The selected temperature will return to the display screen after 5 seconds.
NOTE - The TEMP button can also be used to temporarily dis play the indoor ambient tempera ture on the indoor unit display panel.
LIGHT button
Use the LIGHT button to turn the indoor unit display light on and off. When the light is on, the icon appears on the remote con trol.
MS8C / MS8H (208-230V)
Page 30
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