Lennox MPD35ST-PM User Manual

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Preliminar y

04-01-05

HOMEOWNER'S CARE AND OPERATION INSTRUCTIONS

DIRECT VENT SEE-THROUGH

MERIT® PLUS SERIES

DIRECT-VENT GAS FIREPLACE HEATERS

P/N 875,025M REV. NC 04/2005

MODELS

Millivolt Models Electronic Models

MPD35ST-NM MPD35ST-NE MPD35ST-PM

Preliminar y

WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

FOR YOUR SAFETY: Do not store or use gasoline or other ﬂ ammables or liquids in the vicinity of this or any other appliance.

FOR YOUR SAFETY: What to do if you smell gas:

• DO NOT light any appliance.

• DO NOT touch any electrical switches.

• Do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow your gas suppliers instructions.

• If your gas supplier cannot be reached, call the ﬁ re department.

Installation and service must be performed by a qualiﬁ ed installer, service agency or the gas supplier.

04-01-05

RETAIN THESE INSTRUCTIONS

FOR FUTURE REFERENCE

A French manual is available upon request. Order P/N 875,025CF

Ce manuel d’installation est disponible en francais, simplement en faire la demande. Numéro de la pièce 875,025CF

Listing Agency

OTL Report No. 116-F-28-5

CONGRATULATIONS!

In selecting this LENNOX Direct-Vent Gas Appliance you have chosen the ﬁ nest and most

dependable ﬁ replace to be found anywhere. Its a beautiful, prestigious alternative to a wood burning ﬁ replace. Welcome to a Family of tens of thousands of satisﬁ ed LENNOX Fireplace Owners.

Please carefully read and follow all of the instructions found in this manual. Please pay special attention to the safety instructions provided in this manual. The Homeowner's Care and Operation Instructions included here will assure that you have many years of dependable and enjoyable service from your LENNOX product.

TABLE OF CONTENTS

Introduction ......................................Page 2

General Information ..........................Page 2

Gas Controls Access .........................Page 4

Operation / Care of Your Appliance ...Page 4

Variable Flame Adjustment ................Page 5

Maintenance ......................................Page 5

Front Glass Enclosure Panel,

Removal and Installation .................Page 6

Install Grate, Vermiculite

Embers & Logs .................................Page 7

Burner Flame Appearance & Sooting Page 9

Burner Flame Adjustments ................Page 9

Millivolt Appliance Checkout .............Page 10

Electronic Appliance Checkout ..........Page 10

Wiring Diagrams ...............................Page 11

Warranty ...........................................Page 11

Product Reference Information .........Page 11

Accessory Components ....................Page 12

Lighting Instructions – Millivolt ........Page 15

Lighting Instructions – Electronic .....Page 16

Maintenance Schedule ......................Page 17

Troubleshooting Guide – Millivolt .....Page 18

Troubleshooting Guide – Electronic ..Page 18

Replacement Parts List .....................Page 20

INTRODUCTION

The Fireplace models covered in this manual are Direct-Vent sealed combustion gas ﬁ replace heaters designed for residential application. Direct-Vent appliances operate with the combustion chamber completely isolated from the indoor environment. All air for combustion is brought in from the outside and exhaust gases are vented through the same direct vent, co-axial (intake/exhaust) vent system.

The Millivolt appliances have a millivolt gas control valve with piezo ignition system provides safe, efﬁ cient operation. If any optional accessories which require electrical power are being installed, the electrical power must be provided at the time of appliance installation.

The Electronic appliances have an electronic intermittent pilot system provides safe, efﬁ cient operation. External electrical power is required to operate these appliances.

These appliances comply with National Safety Standards and are tested and listed by OMNITest Laboratories, Inc. (Report No.116-F-28-5) to ANSI Z21.88a-2003 (in Canada, CSA-2.33a-

2003), and CAN/CGA-2.17-M91 in both USA and Canada, as vented gas ﬁ replace heaters.

The Installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54-latest edition, or the Natural Gas and Propane Installation Code, CSA B149.1-latest edition. The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, the latest edition of the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1 - latest editions.

GENERAL INFORMATION

Note: Installation and repair should be performed by a qualiﬁ ed service person. The appliance should be inspected annually by a qualiﬁ ed professional service technician. More frequent inspections and cleanings may be required due to excessive lint from carpeting, bedding material, etc.

IMPORTANT

It is imperative that the control compartment, burners and circulating air passage ways of appliance be kept clean. See Maintenance instructions on Page 5.

Provide adequate clearances around air openings and adequate accessibility clearance for service and proper operation. Never obstruct the front openings of the appliance.

Due to high temperatures the appliance should be located out of trafﬁ c and away from furniture and draperies. Locate furniture and window coverings accordingly.

These ﬁ replaces are designed as supplemental heaters. Therefore, it is advisable to have an alternate heat source when installed in a dwelling.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

These appliances are designed to operate on natural gas or propane gas only. The use of other fuels or combination of fuels will degrade the performance of this system and may be dangerous.

Millivolt Models - BTU Input

Millivolt models come standard with the manually-modulated gas valve; ﬂ ame appearance and heat output can be controlled at the gas valve. The BTU Input for millivolt models is shown in Table 1:

Input (BTU) Manually-Modulated Gas

Valves (millivolt models)

Models Fuel

Type

MPD35ST-NM Nat. Gas

MPD35ST-PM Propane

Input Rate

(BTU / HR)

30,000 high

23,000 low

28,000 high

22,000 low

Table 1

Electronic Models -

Electronic models have a ﬁ xed rate gas valve. The BTU Input for electronic models is shown in Table 2:

Input (BTU) - Fixed Rate

(electronic models)

Models Fuel

Type

MPD35ST-NE Nat. Gas 30,000

MPD35ST-PE

(if ﬁ eld converted)

Pro. Gas 28,000

Input Rate

(BTU / HR)

Table 2

Gas Pressure -

Tables 3, 4 and 5 show the appliances' gas pressure requirements.

Inlet Gas Supply Pressure

(all models)

Fuel # Minimum Maximum

Natural Gas

Propane

5.0" WC

(1.24 kPa)

11.0" WC

(2.74 kPa)

10.5" WC

(2.61 kPa)

13.0" WC

(3.23 kPa)

Table 3

Manifold Gas Supply Pressure

(millivolt models)

Fuel # Low High

Natural

Gas

Propane

(Lo) 2.2" WC

(.55 kPa)

(Lo) 6.3" WC

(1.57 kPa)

(Hi) 3.5" WC

(.87 kPa)

(Hi) 10.0" WC

(2.49 kPa)

Table 4

Manifold Gas Supply Pressure

(electronic models)

Fuel # Fixed

Natural Gas

Propane

Table 5

Test gauge connections are provided on the front of the millivolt gas control valve, identiﬁ ed IN for the inlet and OUT for the manifold side (see Figure 2 on Page 4 ). A 1/8" NPT Test gauge connection is provided at the inlet and outlet (manifold) ports on the electronic gas control valve (see Figure 3 on Page 5 ).

These appliances must be isolated from the gas supply piping system (by closing their individual manual shut-off valve) during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).

These appliances and their individual shut-off valves must be disconnected from the gas supply piping system during any pressure testing of that system at pressures greater

than 1/2 psig (3.5 kPa).

Oriﬁ ce Sizes - Sea Level to High Altitude (All Models)

These appliances are tested and approved for installations at elevations of 0-4500 feet (0-1372 meters) above sea level using the standard burner orifice sizes (marked with an "*" in Table 6 ). At the time of installation, it must be determined if the appliance needs to be derated. Contact your local gas supplier for deration requirements for your area.

Deration - At higher elevations, the amount of BTU fuel value delivered must be reduced by either using gas that has been derated by the gas company or by changing the burner oriﬁ ce to a smaller size as regulated by the local authorities having jurisdiction and by the (USA) National Fuel Gas Code NFPA 54 / ANSI Z223.1 - latest edition or, in Canada, the CAN1-B149.1 and .2 codes - latest edition.

Burner Oriﬁ ce Sizes (all models)

Elevation

Feet (meters)

0-4500

(0-1372)

* Standard size installed at factory

• Part /Cat. Number

Table 6

Natural

Gas

drill size (inches)

#37 (.104")

24M1001 •

3.5" WC

(.87 kPa)

10.0" WC

(2.49 kPa)

Propane

Gas

drill size (inches)

1.55

(.061")

42M7901 •

Burn-in Period

During the ﬁ rst few ﬁ res of this appliance there will be some odor due to the curing of the paint and burning off of lubricants used in the manufacturing process.

Depending on your use, the burn-in period may take a few hours or a few days.

KEEP YOUR HOUSE WELL VENTILATED DURING THE CURING PROCESS. THE ODOR AND HAZE EMITTED DURING THE CURING PROCESS CAN BE QUITE NOTICEABLE AND MAY SET OFF A SMOKE DETECTOR.

If an optional blower is installed, Do not turn it on during the Burn-In period.

A white ﬁ lm may develop on the glass front during the ﬁ rst few ﬁ res as part of the curing process. The glass should be kept clean during the ﬁ rst two weeks of use to prevent the ﬁ lm from baking on (making it very difﬁ cult to remove). See Cleaning Glass on Page 5.

WARNING

If the information in this manual is not followed exactly, a ﬁ re or explosion may result causing property damage, personal injury or loss of life.

WARNING

Failure to comply with the installation and operating instructions provided in this document will result in an improperly installed and operating appliance, voiding its warranty. Any change to this appliance and/or its operating controls is dangerous. Improper installation or use of this appliance can cause serious injury or death from ﬁ re, burns, explosion or carbon monoxide poisoning.

IMPORTANT

These appliances must not be connected to a chimney or ﬂ ue serving a separate solid fuel burning appliance.

WARNING

Do not use these appliances if any part has been under water. Immediately call a qualiﬁ ed, professional service technician to inspect the appliances and to replace any parts of the control system and any gas controls which have been under water.

WARNING

Do not attempt to alter or modify the construction of the appliance or its components. Any modiﬁ cation or alteration may void the warranty, certiﬁ cation and listings of this unit.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualiﬁ ed installer, service agency or the gas supplier.

WARNING

These fireplaces are vented heaters. Do not burn wood or other material in these appliances.

WARNING

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certiﬁ ed kit is used.

WARNING

Do not place clothing or other ﬂ ammable materials on or near this appliance.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

WARNING

Carbon monoxide poisoning: early signs of carbon monoxide poisoning are similar to the ﬂ u with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immediately. Turn off the gas supply to the appliance and have it serviced by a qualiﬁ ed professional, as it may not be operating correctly.

WARNING

Children and adults should be alerted to the hazards of high surface temperatures. Use caution around the appliance to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the appliance.

Note: An Optional Screen Heat Guard for the glass is available (see Page 14 for ordering information).

WARNING

Any safety guard or screen removed for servicing the appliance must be replaced prior to operating the appliance.

Gas Control Compartment Access

The gas controls can be found behind the control compartment access panel.

To open the control compartment access panel, actuate the spring-loaded magnetic catches securing the panel. First, depress the outer top right corner of the panel until the catch "pops" the door free. Then, gently pull the door forward until the left top corner "pops" free, allowing the panel to swing out and down to open.

On millivolt systems, the piezo igniter, HI/LO ﬂ ame adjustment knob, and pilot and main gas OFF/ON control knob are located below the glass panel enclosure. The gas valve for electronic systems is also located below the glass enclosure panel. See Figure 1.

To ease door closure, depress the catches to place them in their retracted position, then close the door.

OFF/PILOT/ON (gas control knob)

HI/LO (ﬂ ame height

control knob)

OFF/ON Switch

Hinge Pin

Control Compartment Access panel

Piezo Igniter

Figure 1 - Gas Control Compartment Access

OPERATION AND CARE OF YOUR APPLIANCE

The standard controls for appliance operation are located behind the hinged drop-down panel below the appliance front glass enclosure panel (see Figure 1). Optional control switches are also available (see Page 12 - Remote Wall Switch, Remote Control or Wall Thermostat).

Operation of millivolt and electronic gas control systems are different. Before lighting and operating your appliance determine if you have a millivolt or electronic appliance. Familiarize yourself with the gas control valve that your appliance uses. Refer to Figure 1 for access to the gas control valve.

Millivolt Appliances - Appliances with

Millivolt systems will be ﬁ tted with the gas control valve shown in Figure 2.

Electronic Appliances - Appliances with

electronic systems will be ﬁ tted with the electronic valve shown in Figure 3.

Millivolt Appliances -

To light millivolt appliances refer to the detailed lighting instructions found on Page 15 . Millivolt

appliance lighting instructions may also be found on the pull out lighting instruction labels attached to the gas control valve.

Millivolt appliances are ﬁ tted with an OFF/ON Rocker Switch located behind the control compartment access panel, below the appliance front glass enclosure panel (see Figure 1 for location). Once the pilot is lit, the OFF/ON rocker switch will control the appliance OFF/ON burner operation. To operate: Toggle the switch between its ON and OFF positions.

If your millivolt appliance is equipped with an optional remote switch kit (wall switch, remote control or wall thermostat) and the pilot is lit, the appliance main burner may be turned on and off using the optional switch. When using an optional remote switch, turn off the standard OFF/ON switch.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Note:The gas supply

line must be installed

in accordance with

building codes by a

qualiﬁ ed installer

approved and/or

licensed as requed

by the locality. In

the Commonwealth

of Massachusetts,

installation must

be performed

by a licensed

Gas Flex Line

Gas Valve

plumber or gas

ﬁ tter.

SIT Millivolt Gas Valve

HI/LO Variable Flame Height Adjustment

T P

TPT H

Pilot Adjustment Screw

Gas Outlet

Terminals

TPTH,TP & TH

Figure 2

Manifold Pressure Tap

OFF/ON

OFF

(burner)

Note: The piezo igniter and burner OFF/ON switch are located below glass panel (see Figure 1).

Note: To prevent excessive resistance in burner

circuit (which can cause burner operation problems), only one burner control switch should be wired to valve. Therefore, if an optional control switch is installed, the standard Off/On switch and wires should be removed.

Electronic Appliances -

To light electronic appliances refer to the detailed lighting instructions found on Page 16. Elec-

tronic appliance lighting instructions may also be found on the pull out lighting instruction labels attached to the gas control valve.

Inlet Pressure Tap

Main Gas

Control Knob

OFF/PILOT/ON

TPTH TP TH

HI/LO Variable Flame Height Adjustment

OUT

Control Knob

OFF/PILOT/ON

IGNITER

Gas Inlet

Main Gas

Once the pilot is lit, if your electronic appliance is equipped with an optional burner control switch kit the appliance main burner may be turned on and off using the optional switch (See optional accessories on Page 12 - Wall Switch, Wall Thermostat Or Remote Control Receiver).

WARNING

Turn off gas and electrical power before servicing the appliance.

IMPORTANT

Do not use abrasive cleaners on glass. Never clean the glass when it is hot.

Honeywell Electronic Gas Valve

Manifold Pressure Port

I G

N I

T ER

Figure 3

C O N T R

FFO

ON / OFF Switch

Inlet Pressure Port

I PS

Electronic Gas Control Valve

Variable Flame Height Adjustment (Millivolt Appliances only)

1. All Millivolt appliances are equipped with a

variable gas control valve. Flame height for these models may be adjusted through a range between ﬁ xed low and high settings while the appliance is in operation. Adjust the ﬂ ame height as desired after lighting the appliance by rotating the variable adjustment control knob (HI/LO) located on the front of the valve (refer to Figure 2 ).

2. During the ﬁ rst initial burns of these appli-

ances, there will be some odor emitted (see Burn-In Period on Page 3 ).

3. Keep the lower control compartment clean

by vacuuming or brushing at least twice a year. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, pet hair, etc. It is very important

that the control compartments, burners and circulating air passageways of the appliance are kept clean.

4. Always turn off gas to the pilot (millivolt

appliances) and let the appliance cool down before cleaning. Before re-lighting, refer to the lighting instructions in this manual. Lighting instructions may also be found on the pull out lighting instruction labels attached to the gas control valve.

5. Always keep the appliance area clear and

free from combustible materials, gasoline and other ﬂ ammable liquids.

6. Remember, Millivolt appliances have a continu-

ous burning pilot ﬂ ame. Exercise caution when using products with combustible vapors.

MAINTENANCE

(See Maintenance Schedule, Page 17)

Refer to the maintenance schedule for maintenance tasks, procedures, periodicity and by whom they should be performed. Always verify proper operation of the appliance after servicing.

CAUTION

Wear gloves and safety Glasses for protection while doing required maintenance

IMPORTANT

Always verify proper operation after servicing.

Before re-lighting the ﬁ replace, refer to the lighting instructions in this manual. Instructions are also found on pull-out panels located below the glass door in the control compartment.

Inspect Venting System

The appliance and venting system should be thoroughly inspected before initial use and at least annually by a qualiﬁ ed service technician (inspection should include ensuring that exhaust or intake passages are unobstructed and vent components are properly assembled and not damaged). If the venting system is disassembled for any reason, a qualiﬁ ed service technician should follow vent installation instructions for proper reassembly and proper sealing of the venting system components. However, more frequent periodic inspections and cleanings should be performed by the homeowner.

Clean Lower Control Compartment

Keep lower control compartment clean by vacuuming or brushing it out at least twice a year (also clean the air venturi with a brush or wire). More frequent cleaning may be required due to accumulation of lint from carpeting, bedding materials, pet hair, spider webs, etc. It

is very important that control compartments, burners, circulating air passageways and air venturi on the appliance are NOT obstructed in any way.

Cleaning Glass

(see Front Glass Enclosure Panel, Removal and Installation on Page 6) Note: Clean glass

after ﬁ rst two weeks of operation (after Burn-In period is over) and then only when necessary and when the ﬁ replace is cool. Wipe surface with clean, dampened, soft cloth. Follow with dry, soft towel as desired. Take care not to scratch the glass surface.

The viewing glass should be cleaned periodically to remove any build-up caused from the following:

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

• During start-up, it is normal for condensation to form on the inside of the glass (this condensation and fog will usually disappear in a few minutes). The moisture can cause lint, dust and other airborne particles to cling to the glass surface.

• Initial curing of the high temperature paint and burning off of lubricants used in the manufacturing process may result in a ﬁ lm on the glass.

• A white coating may form on the glass as a

result of impurities and minerals in the fuel. It is recommended that the glass be cleaned two or three times during each heating season, depending on the circumstances present. The following cleaning solutions are approved for use to clean glass:

• Non-ammonia based household cleaner

• 50%-50% mix of white vinegar & water

• gas ﬁ replace/stove glass cleaner

Inspect Glass Gasket - Visually inspect the gasket on the backside of the glass enclosure panels. The gasket surface must be clean, free of irregularities and seated ﬁ rmly.

Clean Logs And Burner

Carefully remove the logs (use care when handling the ﬁ ber logs, as they become quite fragile after curing). Vacuum out any foreign matter (lint, carbon, etc.) on the burner. Ensure the burner ports are “open.” Remove any carbon deposits from the under side of the logs using a vacuum cleaner, or a soft bristled brush (i.e. paint brush). Note: Improper positioning of logs can create carbon build-up and will alter the performance of the appliance.

Replacing Logs -

If the logs become damaged by accident or improper handling and need replacement, use only the proper replacement logs from manufacturer (see Page 20 for ordering information).

Re-Install Embers, Logs and Vermiculite

- Carefully follow placement instructions on

Pages 7 to 9 ). All logs should ﬁ t onto corresponding pins and/or log stoppers. This will ensure a proper ﬂ ame and safe combustion.

Inspect Wiring

Refer to wiring diagrams on Page 11.

WARNING

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

Inspect and clean all wire connections. Ensure that there is no melting or damage. Inspection should include:

• Terminals at the Valve

• OFF/ON Switch

• (Optional Control Switch) Wall Thermostat, Remote Control or Remote Wall Switch Kit

Inspect Burner Flame Appearance

Ensure that the burner flame appearance resembles the ﬂ ame shown in Figure 13 and as described in Flame Appearance and Sooting on Page 9. The Homeowner must contact a quali- ﬁ ed service technician at once if any abnormal condition is observed.

Small Area Paint Touch-up

The ﬁ nish of the appliance is a high quality powdercoat. Only use factory supplied powdercoat paint kit for touch-ups. Paint is available at your local authorized Lennox Hearth Products dealer (cat. no. 90L74). Never attempt to paint a hot ﬁ replace.

Do not attempt to repaint the appliance until the ﬁ nish is completely cured (see Burn-In Period on Page 3 ). If the surface later becomes stained or marred, it may be lightly sanded and touched up with spray paint.

Front Glass Enclosure Panel, Removal and Installation

WARNING

Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualiﬁ ed service technician.

WARNING

Do not attempt to substitute the materials used on this door, or replace cracked or broken glass with any materials other than those provided by the appliance manufacturer.

WARNING

Do not attempt to touch the front enclosure glass with your hands while the ﬁ replace is in use.

WARNING

The glass door of this appliance must only be replaced as a complete unit as provided by the manufacturer. Do not attempt to replace broken, cracked or chipped glass separately.

These are direct-vent appliances. They are designed to operate only when the front glass enclosure panel is installed. Generally the front glass enclosure panel should not be removed except to gain access to the components within the ﬁ rebox, and the appliance may only be operated without the front glass enclosure panel in place for very brief periods of time during appliance checkout and adjustment. Note: The ﬂ ame appearance will be diminished while the front glass enclosure panel is removed.

During this appliance checkout and adjustment period, a potential safety hazard exists

- EXERCISE EXTREME CAUTION to prevent the occurrence of any burn injuries from the exposed ﬂ ames or hot surfaces. Also note, that while the front glass enclosure panel (or any of the panels) is removed, the ﬂ ame appearance will appear to be smaller than normal.

Lower Compartment Door and Hinge

Top Flange on

Glass Door

Removing Glass Enclosure Panels (see Figure 4)

1. Remove the top louver assembly or radiant

panel by pulling it out and off.

2. Open the control compartment access panel.

by actuating the spring-loaded magnetic catches securing the panel (gently depress the outer top corners of the louvered or radiant panel until the catches "pop" the door free, allowing it to swing out and down to the open position).

3. Locate the two (2) latches at the top of the control compartment. To disengage the two latches from the bottom vee-ﬂ ange of the glass enclosure panel, reach for the handles located towards the back of the latches and pull the handles down toward the front of the appliance.

4. Swing the bottom of the door out and raise it slightly to lift the top ﬂ ange of the door frame away from the appliance.

Installing Glass Enclosure Panels (see Figure 4 )

1. Visually inspect the gasket on the backside of

the panels. The gasket surface must be clean, free of irregularities and seated ﬁ rmly.

2. Position the glass enclosure panel in front of the ﬁ rebox opening at a 45 degree angle and engage the top ﬂ ange over the lip at the top of the ﬁ rebox opening. See Figure 4.

3. Swing the glass enclosure panel down and back. Ensure the gasket seats evenly as the panel draws shut. Engage the Vee-ﬂ ange at the bottom of the panel with the latches and close the latches to secure the panel.

4. Close the bottom control compartment access panel.

WARNING

Handle this glass with extreme care! Tempered glass is susceptible to damage – do not scratch or handle roughly while reinstalling the glass door frame.

Bottom Vee-ﬂ ange

Glass Door

Glass Door Latch

Firebox Floor

Figure 4 - INSTALLING GLASS DOOR

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

INSTALL GRATE, VERMICULITE, GLOWING EMBERS AND LOGS

LOG SET - IDENTIFICATION

LOG SET

Catalog Number

* Item

* Item "letters" above correspond to photos on right

REFERENCE

Firebox Accessories / Parts

Cat. No. Model No. Description

88L53 FGE Bag of Glowing Embers

42363

H3210

Description

Log, Center

Log, Left Rear

Log, Left Front

Log, Right Rear

Log, Top Center

Log, Front Center

(1 oz. rockwool)

Vermiculite, Bag (2 liters)

Bottom View of Logs (in packaging)

Top View of Logs

WARNING

The size and position of the log set was engineered to give the appliance a safe, reliable and attractive ﬂ ame pattern. Any attempt to use a different log set in the ﬁ replace will void the warranty and will result in incomplete combustion, sooting, and poor ﬂ ame quality.

Glowing Embers

Separate into Quarter

Size (separate) Pieces

Bag of Glowing

Embers (rockwool)

Top View of Logs - Installed

Figure 5

(Valve Access Side)

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

READ LOG WARNINGS ON PAGE 9 BEFORE PROCEEDING

8. Place Log (B) as shown in Figure 8.

1. Remove front glass enclosure panel from appliance.

a. Open Control Compartment Access Panel (see Control Compart-

ment Access Instructions on Page 4.).

b. Remove the glass panel enclosure (see Removing Glass Enclosure

Panel instructions on Page 6.

2. Remove the following from ﬁ rebox; log set, embers (rockwool) and

vermiculite. Handle logs carefully to prevent breakage.

3. Ensure the Grate is properly installed in the ﬁ rebox with the 4 legs

of the grate ﬁ tting into the 4 dimples on the ﬁ rebox ﬂ oor.

4. Install Vermiculite - Place some vermiculite on the ﬁ rebox ﬂ oor around the grate (the entire bag of vermiculite will NOT be used). See Figure 13

on Page 9. DO NOT PLACE ANY VERMICULITE ON THE BURNER.

6. Placement of Glowing Embers -

Separate the Embers (rockwool) into pieces about the size of a quarter

(see Figure 5 on Page 7 ). Keep the pieces ﬂ uffed up, not matted. Distribute these pieces over the surface of the burner, as shown in Figure 6. Do not use more than is necessary. Ensure that the main burner ports remain uncovered by the ember material.

Note: This appliance is provided with enough Glowing Embers for

several applications, do not use all that is in a new bag at one time. For best glowing effect, replace the ember material annually. Replacement Glowing Embers are available (order Catalog Number 88L53).

Place Embers on burner as shown.

Position Log (B) Against The Back Of The Grate Here

Position Groove at The Bottom Of Log (B) Over The Grate Here And Slide It Against The Back Of The Grate

Figure 8

9. Place Log (C) as shown in Figure 9.

(Valve Access Side)

Log (C) Lays Over Logs (A) and (B)

Figure 6

DO NOT PLACE EMBERS OVER GAS PORTS / AREAS CIRCLED

7. Place Log (A) on the grate as shown in Figure 7.

Position The Groove in The Back of Log (C)

Figure 9

Against The Grate

10. Place Log (D) as shown in Figure 10.

Position And Slide Log (D) Against The

The Grate

Back Of

(Valve Access Side)

Position Groove At The Bottom Of Log (A) Over The Log Support Here

Figure 7

Position The Groove At The Bottom Of Log (A) Over The Grate And Slide It Forward Against The Grate Here

(Valve Access Side)

Figure 10

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Place Log (D) Over The Flat Spot On Log (A)

Here

10. Place Log (E) as shown in Figure 11.

Position round end of log (E) against the notch of log (D) here. Two charred spots face the front

Position Small End of Log (E) on The Notch of Log (C) Here

11. Place Log (F) as shown in Figure 12.

Log (F) sits in front of the grate

(Valve Access Side)

WARNING

(Valve Access Side)

Figure 11

Figure 12

This appliance is not designed to burn wood. Any attempt to do so could cause irreparable damage to appliance and prove hazardous to your safety.

WARNING

If logs are not installed according to the log installation instructions, ﬂ ame impingement and improper combustion could occur and result in soot and/or excessive production of carbon monoxide (CO), a colorless, odorless, toxic gas.

WARNING

DO NOT attempt to install the logs until the appliance installation has been completed, the gas line connected and tested for leaks and the initial burner operation has been checked out.

WARNING

Logs get very hot and will remain hot up to one hour after gas supply is turned off. Handle only when logs are cool. Turn off all electricity to the appliance before you install grate and logs.

BURNER ADJUSTMENTS (QUALIFIED TECHNICIANS ONLY)

If the air shutter openings closed too far, sooting may develop. Sooting is indicated by black puffs developing at the tips of very long orange ﬂ ames. Sooting results in black deposits forming on the logs, appliance inside surfaces and on exterior surfaces adjacent to the vent termination. Sooting is caused by incomplete combustion in the ﬂ ames and lack of combustion air entering the air shutter opening. To achieve a warm yellowish-orange ﬂ ame with an orange body that does not soot, the shutter opening must be adjusted between these two extremes.

Air Shutter Adjustment Guidelines

• If there is smoke or soot present, ﬁ rst check the log set positioning to ensure that the ﬂ ames are not impinging on any of the logs. If the log set is properly positioned and a sooting condition still exists, then the air shutter opening should be increased.

• The more offsets in the vent system, the larger the air shutter opening will need to be.

• An appliance operated with the air shutter opened too far, may have ﬂ ames that appear blue and transparent. These weak, blue and transparent ﬂ ames are termed anemic.

• Propane models may exhibit ﬂ ames which candle or appear stringy. If this is present and persists, adjust the air shutter to a more closed position, then operate the appliance for a few more minutes to ensure that the ﬂ ame normalizes and the ﬂ ames do not appear sooty.

Flame Appearance & Sooting

Proper ﬂ ame appearance is a ﬂ ame which is blue at the base and becomes yellowish-orange in the body of the ﬂ ame. When the appliance is ﬁ rst lit, the entire ﬂ ame may be blue and will gradually turn yellowish-orange during the ﬁ rst 15 minutes of operation. If after period the ﬂ ame stays lowered blue, or if the ﬂ ame is orange with evidence of sooting (black tip), the air shutter opening may need to be adjusted.

The following chart is provided to aid you in achieving the correct air shutter adjustment for your installation.

Air Shutter Adjustment Guidelines

Amount of

Primary Air

If air shutter is closed too far

If air shutter is open too far

Flame

Color

Flame will be orange

Flame will be blue

WARNING

Air shutter adjustment should only be performed by a qualiﬁ ed professional service technician.

WARNING

Ensure front glass panels are in place and sealed during adjustment.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Figure 13 *- Burner Flame Appearance

Vermiculite

CAUTION

The air shutter door and nearby

Air Shutter

Adjustment

Air shutter gap should be increased

Air shutter gap should be decreased

appliance surfaces are hot. Exercise caution to avoid injury while adjusting ﬂ ame appearance.

CAUTION

Carbon will be produced if the air shutter is closed too much. Any damage due to carboning resulting from improperly setting the air shutter is not covered under the warranty.

Burner Air Shutter Adjustment Procedure

1. Locate adjustment rod and adjust air shutter

to the standard setting as shown in Figure 14 (adjustment rod is located in the lower

control compartment). Note: Rotating the adjustment rod counterclockwise decreases air and clockwise increases air.

2. Light appliance (follow lighting procedure on

lighting label in control compartment or see homeowners manual).

3. Allow the burner to operate for at least 15 min-

utes while observing the ﬂ ame continuously to ensure that the proper ﬂ ame appearance has been achieved (see Figure 13 ). If the following conditions are present, adjust accordingly.

• If flame appears weak or sooty, adjust the air shutter, incrementally, to a more open position until the proper ﬂ ame appearance is achieved.

• If ﬂ ame stays lowered blue, adjust the air shutter, incrementally, to a more closed position until the proper ﬂ ame appearance is achieved.

4. Leave the control knob (off/pilot/on) in the

ON position and the burner OFF/ON switch OFF (& remote switches, if applicable).

5. When satisﬁ ed that the burner ﬂ ame appear-

ance is normal, close the lower control compartment door.

Decrease Shutter Opening In This Direction

Air Shutter Adjusting Rod

Increase Shutter Opening In This Direction

Note - Burners are

omitted in this

view for clarity.

Oriﬁ ce

Millivolt Appliance Checkout

The pilot ﬂ ame should be steady, not lifting or ﬂ oating. Flame should be blue in color with traces of orange at the outer edge.

The top 3/8" (10 mm) at the pilot generator (thermopile) and the top 1/8" minimum (tip) of the quick drop out thermocouple should be engulfed in the pilot ﬂ ame. The ﬂ ame should project 1" (25 mm) beyond the hood at all three ports. See Figure 15.

To light the burner, refer to the lighting instructions on Page 15.

MILLIVOLT PILOT ASSEMBLY

Proper Pilot Flame Appearance

Hood

Thermocouple

Pilot Nozzels

Thermopile

Igniter Rod

3/8" Min.

(9 mm)

Figure 15

Electronic Appliance Checkout

To light the burner, refer to the lighting instructions on Page 16. Ensure the igniter lights the pilot. The pilot ﬂ ame should engulf the ﬂ ame sensor as shown in Figure 16.

ELECTRONIC PILOT ASSEMBLY

Proper Pilot Flame Appearance

Proper Flame

Adjustment

Pilot Nozzels

3/8" to 1/2" (9 -13 mm)

Ground

Electrode

Flame Rod

Hot Surface

Igniter

Figure 16

With proper care and maintenance, your appliance will provide many years of enjoyment. If you should experience any problem, ﬁ rst refer to the troubleshooting guide in this manual. If problem persists, contact your Lennox distributor.

Main Burner Factory Air Shutter

Opening Setting - All Models

Model Natural

Gas

MPD35ST

Figure 14

1/8”

3.2mm

Adjustment Rod Positions (when viewed from above)

Propane

Gas

1/4”

6.4mm

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

WIRING DIAGRAMS

Wiring diagrams are provided here for reference purposes only. This information is also provided on schematics attached directly to the appliance on a pullout panel located within the control compartment.

CAUTION

Label all wires prior to disconnection when servicing con-

Electronic Wiring Diagram (Honeywell) Showing Blower Wiring for Optional FBK-100, FBK-200 & FBK-250 Kits

Auxiliary View A

Pilot Burner Assembly

J-Box Wiring when using unit mounted relay module.

BK W

Junction Box

Relay Module C/W FBK-250 only. Plug blower into J-Box receptacle for FBK-100 or FBK-200 application. View A for J-Box wiring.

C AV

02 1

*OFF/ON Switch (Integral with Gas Valve)

Schematic Representation Only

Optional Blower

trols. Wiring errors can cause improper and dangerous appliance operation.

Millivolt Wiring Diagram

Schematic Representation Only

If any of the original wire as supplied must be replaced, it must be replaced with Type AWM105 C - 18 gage wire.

Thermopile

*Opt. Switch

Field Wired

Standard OFF/ON Switch

Factory Wired

* Optional Kits Installed - OFF/ON wall switch, wall thermostat or remote control receiver. Note: Turn the appliance-mounted OFF/ON burner control switch to the OFF position if any of these kits are installed.

Figure 17

Your Fireplace's Model Number ________________________________________

Optional Control Switch

Figure 18

WARRANTY

Your gas appliance is covered by a limited twenty year warranty. You will ﬁ nd a copy of the warranty accompanying this manual. Please read the warranty to be familiar with its coverage.

Retain this manual. File it with your other documents for future reference.

PRODUCT REFERENCE INFORMATION

We recommend that you record the following important information about your ﬁ replace. Please contact your Lennox dealer for any questions or concerns. For the number of your nearest Lennox dealer, please call 800731-8101

Igniter Connector

Honeywell Electronic Gas Valve

Transformer

BK = BLACK BL = BLUE

R = RED W = WHITE

G = GREEN

24 V

Secondary

Wall Mounted Blower Speed Control Switch or ON/OFF Switch for Blower Kit (optional)

Outlet Box Green Ground Screw

120

VAC

Break off Tab

Junction Box

White Wire to Opposite Side (neutral)

GROUND

120 VAC Primary

Field Wired Factory

Wired

Hot side of Outlet

* Leave the OFF/ON switch, which is integral with the gas valve, in the ON position. ** Optional Control Switches: Wall Switch, Wall Thermostat or Remote Control Receiver.

Notes:

1. If any of the original wire as supplied must be replaced, use Type AWM 105°C

- 18 gage wire ONLY.

2. 120 VAC, 60 Hz - Less than 3 Amps. Caution: label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.

REPLACEMENT PARTS

A complete parts list is found at the end of this manual. Use only parts supplied from the manufacturer.

Normally, all parts should be ordered through your Lennox distributor or dealer. Parts will be shipped at prevailing prices at time of order.

When ordering repair parts, always give the following information:

1. The model number of the appliance.

2. The serial number of the appliance.

3. The part number.

4. The description of the part.

5. The quantity required.

6. The installation date of the appliance.

If you encounter any problems or have any questions concerning the installation or application of this system, please contact your distributor, or Lennox directly:

Your Fireplace's Serial Number ________________________________________

The Date On Which Your Fireplace Was Installed ___________________________

The Type of Gas Your Fireplace Uses ____________________________________

Your Dealer's Name ________________________________________________

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

LENNOX HEARTH PRODUCTS 1110 West Taft Avenue Orange, CA 92865

ACCESSORY COMPONENTS

Product Reference Information

Cat. No. Model Ship.

Weight

H3201 MPD35ST-NM 220 lbs 46W x 26D x

H3202 MPD35ST-PM 220 lbs 46W x 26D x

H3203 MPD35ST-NE 220 lbs 46W x 26D x

Ship.

Volumn

43H (30 cu.ft.)









Wall Thermostat, Millivolt

Cat. No. Model No. Description

89L36 WTK Wall Thermostat Kit,













White

Wall Thermostat

The wall thermostat kit provides temperature control for optimum comfort.

Remote Control Kit, Standard

Cat. No. Model No. Description

H0249 RCL Remote Control System

(Standard)

(ref. Form # 750,127M)

Standard Remote Control System

The Model RCL (Standard) Remote Control System, features a simplistic OFF/ON control function for the ﬁ replace. This model includes a hand-held transmitter, a remote receiver with wall-mount cover plate and all hardware required to install the unit. The remote receiver can be wall or hearth mounted.

The transmitter has ON and OFF functions that are activated by pressing either button on the face of the transmitter. When a button on the transmitter is pressed, a signal light illuminates brieﬂ y to verify that a signal has been sent.

The Model RCL is designed to operate with all millivolt ignition systems, as well as electronic ignition systems. It may be installed with use for either natural gas or propane gas appliances. The RCL offers ease of installation and allows you to execute on-off commands to the ﬁ replace effortlessly with one simple motion.

The Model RCL comes complete with detailed operating instructions.

Remote Control Kit, Deluxe

Cat. No. Model No. Description

H0251 RCL-STAT Remote Control System

(Deluxe)

(ref. Form # 750,129M)

Deluxe Remote Control System

The Model RCL-T (Deluxe) Remote Control System has all of the features of the standard system along with an added easy to read LCD screen which presents access to many enhancements, including; battery power level indicator, timer, mode of operation, thermostatic display including room temperature in either metric of English units, ﬂ ame indicator and clock. Fully programmable, the Model RCL-T allows for virtual command over nearly all operational and temperature variables, using the hand held remote control transmitter.

The Model RCL-T (Deluxe) remote control system is installed in the same manner as the standard system, may be operated with electronic and millivolt systems with either natural gas or propane gas. The RCL-T comes complete with detailed operating instructions.

White Wall Switch Kit

Cat. No. Model No. Description

85L87 FWSK OFF/ON Wall Switch Kit

OFF/ON Wall Switch Kit

The OFF/ON wall switch kit may be used to control

the operation of the ﬁ replace burner. Install the OFF/ON wall switch in a convenient location near the ﬁ replace.

Decorative Firebox Accessories

Cat. No. Model No. Description

88L53 FGE Bag of Glowing Embers

80L42 FDVS

(FDVS ref. Form #750,010M)

(1 oz. rockwool)

Bag of Decorative Volcanic Stone

Bag of Glowing Embers Bag of Volcanic Stone

Replacement ember materials or volcanic stone are available for use with these appliances. Order kits as part of the periodic maintenance of the appliance.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Brickaded Wall Liner Kits

Cat. No. Model No. Description

H3207 MBLK-35ST Interior Brick Liner Kit

(ref. Form # 750,160M)

Brickaded Panel Liner Kit

The brickaded liner kits include ceramic panels as shown here. The panels have brick-like features in relief.

ACCESSORY COMPONENTS

Note: Door & Trim Kits are for 1 side only. If set is desired, order 2 kits.

Arch Design

Arch Pane Design

Square Design

Square Pane Design

Style View Doors -

Style View Doors come in 4 beautiful styles. They are easy to install and will not require hardware to attach them to the standard glass door frame. The door includes heavy duty magnet door latches and functional twin-pane doors.

Arch Pane Design Kits

H0930 APD35C 35” Arch Pane Doors, Char.

H0931 APD35TI 35” Arch Pane Doors, Text. Iron

H0932 APD35SP 35” Arch Pane Doors, Satin Pew.

H0933 APD35AB 35” Arch Pane Doors, Ant. Brass

Arch Design Kits

Cat. No. Model Description

H0858 AD35C 35” Arch Doors, Charcoal

H0859 AD35TI 35” Arch Doors, Textured Iron

H0860 AD35SP 35” Arch Doors, Satin Pewter

H0861 AD35AB 35” Arch Doors, Antique Brass

Square Design Kits

Cat. No. Model Description

H0946 SD35C 35” Sq. Doors, Charcoal

H0947 SD35TI 35” Sq. Doors, Textured Iron

H0948 SD35SP 35” Sq. Doors, Satin Pewter

H0949 SD35AB 35” Sq. Doors, Antique Brass

Square Pane Design Kits

H0962 SPD35C 35” Sq. Pane Doors, Char.

H0963 SPD35TI 35” Sq. Pane Doors, Text. Iron

H0964 SPD35SP 35” Sq. Pane Doors, Satin Pew.

H0965 SPD35AB 35” Sq. Pane Doors, Ant. Brass

(ref. Form # 775,169M)

2-Piece Louver Kits

Cat. No. Model No. Description

96L05 2LVR35PB

96L09 2LVR35BS

(ref. Form # 504,224M)

2 Pc. Louver Kit, Polished Brass

2 Pc. Louver Kit, Brushed Stainless

2-Piece Polished Brass and Brushed Stainless Louvers Kits

These louvers are designed to replace either the middle charcoal louver of each set or the charcoal louver in each set closest to the glass door. These kits include two narrow louvers. They provide a touch of elegance to these appliances. These kits can be retroﬁ tted to previously installed appliances.

Clean Face Charcoal Radiant Panel Kits

Cat. No. Model No. Description

88L36 RAD35C-2 Clean Face Panel Kit

(ref. Form # 504,223M)

Clean Face Panel Kits

Clean faced panel kits are available to convert the standard louvered ﬁ replaces to radiant models which are more suited for ﬁ nishing around the ﬁ rebox opening with non-combustible materials, such as tile.

4 Piece Trim Kit

Cat. No. Model No. Description

96K17 TK35PB4 35” 4 Piece Finish Trim Kit,

(ref. Form # ii-9299)

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Polished Brass

3 Piece Trim Kit

Cat. No. Model No. Description

96K21 TK35PB3 35” 3 Piece Finish Trim Kit,

(ref. Form # 750,147M)

Polished Brass

Polished Brass 3-Piece Trim Kit

This kit contains brass trim pieces used to ﬁ nish the gaps between the wall board and the ﬁ replace, providing the appliance a brass perimeter highlight. This kit contains the trim pieces and these instructions.

35" Assembled Louver Kits

Cat. No. Model No. Description

88L28 LVR35PB-2

88L32 LVR35BS-2

(ref. Form # 750,119M)

Louver Kit, Polished Brass

Louver Kit, Brushed Stainless

Polished Brass & Brushed Stainless Louvers Kits

Decorative louvers are available for use with all Multi-Open Series appliances.These kits include a top 3-piece assembly and a bottom 3-piece assembly. They provide a touch of elegance to any Multi-Open Series appliance. These kits can be retroﬁ tted to previously installed appliances.

2-Piece Door Frame Kits

These kits are designed to attach directly to the front face of the appliance at the glass enclosure panel’s top and bottom edges.

2 Piece Trim Kit

Cat. No. Model No. Description

26M88 2DFK35PB 35” Door Trim Kit, Polished

26M91 2DFK35BS 35” Door Trim Kit, Brushed

(ref. Form # 750,098M)

Brass (2 Piece, Top and Bottom)

Stainless (2 Piece, Top and Bottom)

ACCESSORY COMPONENTS

* 35" Eyebrow Hood Kits

Cat. No. Model No. Description

96K67 EB35PB

88L49 EB35BS

* These hood kits replace the standard hood that comes with these ﬁ replaces.

(ref. Form #504,142M)

Polished Brass & Brushed Stainless Hood Kits

Attractive hoods are available in two styles to be used on the Multi-Open Series appliances. These hoods are designed to be ﬁ tted to the glass viewing sides of the appliance. In addition to providing an aesthetically pleasing appearance to your appliance installation, the hood reduces heat effects to decorative mantles and ﬁ nish materials located above the ﬁ replace opening. The hood kit replaces the standard hood that comes with these appliances and snaps into place. These kits can be retroﬁ tted to previously installed appliances.

Hood Kit, Polished Brass

Hood Kit, Brushed Stainless

* 35" Screen Heat Guard Kit

Cat. No. Model No. Description

26M48 HG35M 35" Screen Heat Guard Kit

* Order 2 for set if desired.

(ref. Form # 750,101M)

Screen Heat Guard Kit

This easy to install optional screen heat guard installs over the standard glass enclosure panel to provide protection from the hot glass surface. These screen heat guard panels cannot be used in conjunction with the arch door kits or door frame kits. Order 2 if a set is desired (for front face and rear face glass surfaces).

* 35" Arch Door Kits

Cat. No. Model No. Description

26M43 ADK35CMPB Arch Door, Polished Brass

26M44 ADK35CMBS Arch Door, Brushed Stainless

* Order 2 for set if desired.

(ref. Form # 750,021M)

Arch Door Kits

Two types of arch door kits are available for the MultiOpen Series. Both types of kits are easy to install and do not require hardware to attach them to the standard door frame. These kits can be retroﬁ tted to previously installed Multi-Open Series appliances. The decorative arch kits can not be used in conjunction with the screen panel kit.

4 Piece Door Trim Kits

Cat. No. Model No. Description

26M82 4DFK35PB Door Trim, Polished Brass

26M85 4DFK35BS Door Trim, Brushed Stainless

(ref. Form # 750,098M)

Door Frame Kits

A decorative door frame kit is available for use with these appliances. It is designed to attach directly to the front face of the appliance at the four edges of the glass enclosure panel resulting in the appearance of a picture frame.

Forced Air Kit

The FBK-100 blower provides constant velocity forced air circulation. The FBK-200 assembly with variable speed, wall-mountable switch provides variable speed forced air circulation. The FBK-250 assembly with variable speed unit-mountable switch, also provides variable speed forced air circulation.

Forced Air Blower Kits

Cat.

Model No. Description

No.

80L84 FBK-100 Blower, Standard

80L85 FBK-200 Blower, Variable Speed

80L86 FBK-250 Blower, Variable Speed

94L89 FBK-100-36 Blower, Standard, 36 Pack

94L90 FBK-200-36 Blower Kit - Variable Speed

H0543 FBK-250-36 Blower Kit - Variable Speed

(ref. Form # 750,028M & 750,029M)

Cat. No. Model No. Description

90L74 TPK-C Touch-Up Paint (Charcoal)

98K67 TPK-T Touch-Up Paint (Tan)

(TPK-C ref. Form # 504,216M)

(single speed)

(w/wall-mounted switch)

(w/unit-mounted switch)

with Wall Switch 36 Pack

with Thermo Snap Switch 36 Pack

Touch-Up Paint Kits

Touch-Up Paint Kit

Repair of minor scratches and discoloration of the appliance charcoal painted surfaces may be accomplished with the touch-up paint kit.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

LIGHTING INSTRUCTIONS – MILLIVOLT GAS VALVE

OUT

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

A. This appliance has a pilot which must be lit with a piezo

igniter. When lighting the pilot, follow these instructions exactly.

B. BEFORE OPERATING smell all around the appliance area for

gas. Ensure to smell next to the ﬂ oor because some gas is heavier than air and will settle on the ﬂ oor.

WHAT TO DO IF YOU SMELL GAS

• Extinguish any open ﬂ ame.

• Open windows.

• Do not light any appliance.

• Do not touch any electrical switches.

LIGHTING INSTRUCTIONS

1. STOP! Read the safety information above on this page.

2. Access the lower control compartment.

3. Turn OFF/ON switch to “OFF” (and remote wall switch, if appli-

cable).

4. Verify main line shut-off valve is open.

5. Push in gas control knob slightly and turn clockwise

to “OFF.”

SIT Millivolt Gas Valve

PIEZO

IGNITER

OUT

GAS CONTROL KNOB

TP/TH

TPTH TP TH

BURNER

OFF/ON SWITCH

- LO / HI +

• Do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s

phone.

• If your gas supplier cannot be reached, call the ﬁ re depart-

ment.

C. Use only your hand to push in or turn the gas control knob.

Never use tools. If the knob will not push in or turn by hand, do not try to repair it, call a qualiﬁ ed service technician. Force or attempted repair may result in a ﬁ re or an explosion.

D. Do not use this appliance if any part has been under water.

Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

6. Wait ﬁ ve (5) minutes to clear out any gas. If you then smell gas,

STOP! Follow “B” in the safety information above on this page. If you do not smell gas, go to the next step.

7. Push in gas control knob slightly and turn counterclockwise

to “PILOT.”

8. Push in control knob all the way and hold in. Immediately light the

pilot by triggering the spark igniter (pushing the button) until pilot lights. Continue to hold the control knob in for about 1 1/2 minutes after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 8.

• If knob does not pop up when released, stop

and immediately call your service technician or gas supplier.

• If pilot will not stay lit after several tries, turn the control knob to “OFF” and call your service technician or gas supplier.

Millivolt Pilot

9. Turn gas control knob counterclockwise to “ON.”

10. Close lower control compartment.

OFF

Note: Knob cannot be turned from “PILOT” to “OFF” unless the knob is pushed in slightly. Do not force.

TO TURN OFF GAS TO APPLIANCE

1. Turn remote wall switch “OFF.” The pilot will remain lit for

normal service.

2. For complete shutdown, turn remote wall switch to “OFF.”

3. Access the lower control compartment.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

4. Depress gas control knob slightly and turn clockwise

to “OFF.” Do not force.

5. Close lower control compartment.

LIGHTING INSTRUCTIONS — ELECTRONIC

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION

MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

A. When lighting the appliance, follow these instructions

exactly.

B. BEFORE OPERATING smell all around the appliance area

for gas. Be sure to smell next to the ﬂ oor because some gas is heavier than air and will settle on the ﬂ oor.

WHAT TO DO IF YOU SMELL GAS

• Extinguish any open ﬂ ame.

• Open windows.

• Do not light any appliance.

• Do not touch any electrical switches.

• Do not use any phone in your building.

LIGHTING INSTRUCTIONS

1. STOP! Read the safety information above on this page.

2. Turn remote wall switch to “OFF.”

3. Open lower control compartment door.

4. Verify main line shut-off valve is open.

Honeywell Electronic Gas Control Valve

ON / OFF Switch

C O N T R

FFO

G N I

T ER

Front View

I PS

• Immediately call your gas supplier from a neighbor’s

phone.

• If your gas supplier cannot be reached, call the ﬁ re

department.

C. Use only your hand to turn the gas control lever. Never

use tools. If the lever will not turn by hand, do not try to repair it, call a qualiﬁ ed service technician. Force or attempted repair may result in a ﬁ re or an explosion.

D. Do not use this appliance if any part has been under

water. Immediately call a qualiﬁ ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

5. Turn the OFF/ON switch to “OFF”. Do not force.

6. Wait ﬁ ve (5) minutes to clear out any gas. If you then

smell gas, STOP! Follow “B” in the safety information above on this page. If you do not smell gas, go to the next step.

7. Turn the OFF/ON switch to “ON”. Do not force.

8. Turn “ON” all electrical power to appliance (remote wall

or appliance switch).

9. Close lower control compartment door.

TO SHUT OFF

1. Turn off all electrical power to the appliance (remote wall

switch).

TO TURN OFF GAS TO APPLIANCE

1. For complete shut-down, turn remote wall switch to

“OFF.”

2. Open lower control compartment door.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

3. Turn the OFF/ON switch to “OFF”. Do not force.

4. Close the main line shut-off valve.

5. Close lower control compartment door.

MAINTENANCE SCHEDULE

Annually (Before the onset of the Burning Season)

MAINTENANCE TASK ACCOMPLISHING PERSON PROCEDURE

Inspecting/Cleaning Burner, Logs and Controls

Check Flame Patterns and Flame Height

Inspecting/Cleaning Pilot and Burner Qualiﬁ ed Service Technician

Checking Vent System Qualiﬁ ed Service Technician Inspect the vent system at the top and at the base (within the

Appliance Checkout Qualiﬁ ed Service Technician Perform the appropriate appliance checkout procedure detailed

Qualiﬁ ed Service Technician Inspect valve and ensure it is properly operating. Check piping

for leaks. Vacuum the control compartment, ﬁ replace logs and burner area.

Qualiﬁ ed Service Technician

Refer to Figure 13 on Page 9 and verify the ﬂ ame pattern and height displayed by the appliance conforms to the picture. Flames must not impinge on the logs. Ensure ﬂ ames are steady (not lifting or ﬂ oating).

Refer to Figure 15 and Figure 16 on Page 10. Remove any surface build-up on pilot and burner assembly. Wipe the pilot nozzles, igniter/ﬂ ame rod and hood. Ensure the pilot ﬂ ame engulfs the ﬂ ame sensor as shown.

ﬁ rebox) for signs of blockage or obstruction. Look for any signs of dislocation or deterioration of the vent components. Note: Excessive condensation can cause corrosion of caps, pipe & ﬁ ttings (excessive condensation can be caused by long lateral runs, too many elbows and/or exterior portions of the system being exposed to cold weather). Also inspect wall straps or plumbers's tape to ensure it is secure and in place.

in this manual.

Replacing Rockwool Ember Materials Homeowner/Qualiﬁ ed Service

Technician

Periodically (After the Burning Season)

Remove old ember materials (rockwool) and vacuum the ember placement area. Place new embers as described in Step 6 on Page 8.

MAINTENANCE TASK ACCOMPLISHING PERSON PROCEDURE

Cleaning Firebox Interior Homeowner Carefully remove logs, rockwool, volcanic stone and vermiculite.

Vacuum out interior of the ﬁ rebox. Clean ﬁ rebox walls and log grate. Replace logs, Rockwool and volcanic stone as detailed in this manual.

Check Flame Patterns and Flame Height

Checking Vent System Homeowner Inspect the vent system at the top and at the base (within the

Cleaning Front Glass Enclosure Panel Homeowner Clean as necessary following the directions provided in this

Homeowner

Refer to Figure 13 on Page 9 and verify the ﬂ ame pattern and height displayed by the appliance conforms to the picture. Flames must not impinge on the logs.

ﬁ rebox) for signs of blockage or obstruction. Look for any signs of dislocation of the vent components.

manual. DO NOT TOUCH OR ATTEMPT TO CLEAN GLASS WHILE HOT.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

TROUBLESHOOTING

Note: Before troubleshooting the gas control system, Ensure external gas shut off valve, located at gas supply inlet, (and wall switch, iff applicable), is in the “ON” position.

Important: Valve system troubleshooting should only be accomplished by a qualiﬁ ed service technician.

TROUBLESHOOTING GUIDE - MILLIVOLT GAS CONTROL SYSTEM

SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION

1. Spark igniter will not light pilot after

repeated triggering of igniter button.

2. Pilot will not stay lit after

carefully following the lighting instructions.

3. Pilot burning, no gas to burner, Valve

knob “ON,” and the (standard) burner OFF/ON switch is “ON." Read important note below.

IMPORTANT NOTE: If an optional

*remote switch is used for burner operation, if the standard burner OFF/ON switch is still installed on appliance it must be in the "OFF" position.

*Optional remote switch kits - wall

switch, wall thermostat or remote control.

4. Frequent pilot/burner outage prob-

lem.

A. Defective igniter (no spark at electrode).

B. Defective or misaligned electrode at pilot

(spark at electrode).

C. Gas supply pressure errant.

D. Pilot oriﬁ ce plugged.

A. Defective pilot generator

(thermocouple).

A. Wall switch or wires defective.

B. Thermopile may not be generating suf-

ﬁ cient millivolts.

C. Plugged burner oriﬁ ce.

D. OFF/ON Switch & *Remote Switch are in

the "ON" position resulting in excessive resistance.

A. Pilot ﬂ ame may be too low or blowing (high)

causing the pilot/valve safety to drop out.

Check for spark at electrode and pilot; if no spark and electrode wire is properly connected, replace igniter.

Using a match, light pilot. If pilot lights, turn off pilot and trigger the igniter button again. If pilot lights, an improper gas mixture caused the bad lighting and a longer purge period is recommended. If pilot will not light – check gap at electrode and pilot – should be 1/8" to have a strong spark. If gap measures 1/8", replace pilot (see Figure 15 on Page 10).

Check inlet gas pressure. It should be within the limits as marked on the rating plate.

Clean or replace pilot oriﬁ ce.

Check pilot ﬂ ame, it must impinge on thermocouple (see Figure 15 on Page 10). Clean and/or adjust pilot for maximum ﬂ ame impingement on thermocouple. Ensure that the connection between the valve and thermocouple are tight and secure.

Check wall switch and wires for proper connections. Jumper wire across terminals at wall switch, if burner comes on, replace defective wall switch. If okay, jumper wires across wall switch wires at valve, if burner comes on, wires are faulty or connections are bad.

Check thermopile with millivolt meter. Take reading at thermopile terminals of gas valve. Should read 325 millivolts minimum with optional wall switch “OFF.” Replace faulty thermopile if reading is below speciﬁ ed minimum.

Check burner oriﬁ ce for blockage and remove.

When turning on the burner using a *remote switch, ensure that the standard OFF/ON switch is in the "OFF" position. If both switches are in the ON position, it may result in excessive resistance (& millivolt drainage) and the burner may not come on.

Clean and/or adjust pilot ﬂ ame for maximum ﬂ ame impingement on thermocouple (see Figure 15 on

Page 10).

TROUBLESHOOTING GUIDE - ELECTRONIC IGNITION SYSTEM

SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION

1. Burner will not light. A. Faulty Valve System.

B. “OFF/ON” or wall switch defective.

2. Burners come “ON,” then turns “OFF.” A. Burner oriﬁ ce plugged.

B. Obstructed vent system.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

See Below.

Disconnect the two black wires from the wire nuts. Test switch(s) for continuity with a multimeter. If continuity is not indicated, switch(s) is defective and must be replaced.

Note: Before replacing “OFF/ON” switch, Ensure to check wiring for loose connections or broken wires and repair as needed.

Check main burner oriﬁ ce(s) for blockage. Clean or replace.

Check vent system for obstructions.

TROUBLESHOOTING PROCEDURE - ELECTRONIC IGNITION SYSTEM

START CHECK

• Turn Off Gas Supply.

• Ensure Valve Switch Is In ON Position.

• Disconnect Control Harness.

• Set Thermostat To Call For Heat.

Insert A

End View of Control Harness Connector

• Check for proper voltage at control harness (see insert A). Voltage

should be 24V between thermostat or pressure switch and 24V common and 24V hot.

YES

• Plug control harness into valve. Wait for internal check delay.

• Line voltage power

• Low voltage transformer

• Limit controller

• Thermostat

• Wiring

24 Volt Hot

Common

24 Volt

Switched

Check For Damaged or Missing Terminals in Connector

Insert B

Igniter Terminals

24 Volt

• With pilot burner cable con-

• Igniter warms up and glows red.

nected, measure voltage at valve HSI element output. 24V

nominal. (See insert B)

YES

YES • Replace igniter/ﬂ ame rod

assembly.

YES

• Check that pilot gas is ﬂ owing. Wait

• Turn on gas supply.

• Pilot burner lights.

to ensure pilot gas tubing is purged. Recycle call for heat if necessary.

YES

• Measure voltage between 24V hot and 24V common leads to valve control. Must measure at least 19.5 VAC with igniter powered (see insert A). To

YES

identify proper lead, this check must be done with the valve control connected and igniter powered.

YES

• Replace Pilot Assembly.

• Check that pilot ﬂ ame makes good contact with pilot burner ﬂ ame rod.

• Main valve opens and main burner lights.

• Check for good electrical connection

through the pilot tubing.

• If both of the above are good, replace igniter/ﬂ ame rod assembly.

YES YES

• System Is okay. • Cycle thermostat off and back on.

• Replace valve.

• Check transformer and

line volt supply.

Igniter will cycle off and

back on once during the 90 second ignition trial. All voltage measurements must be taken while the igniter is powered.

When measuring voltage

at connections, use care to ensure terminals are not damaged.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

• Main burner lights.

• Replace valve.

REPLACEMENT PARTS - MPD35ST

Item Part/Cat.No. Qty Description Where Used

SIT Millivolt Only

1 H3357 1 Gas Train Assembly, NG, MV MPD35ST-NM

1 H3355 1 Gas Train Assembly, LP, MV MPD35ST-PM

Honeywell Electronic Only

2 H3356 1 Gas Train Assembly, NG, Elecrtr. MPD35ST-NE

3 42J32 1 Transformer

Misc. Replacement Parts

H3351

H3352

H3353

LB-91941BY

Brickaded Side Panels All

Burner, Pan All

* Electrical kit All

Eyebrow Panel All

8 93L32 1 Flex Line Gas Connector, FFGC All

LB-92398B

2 Glass Enclosure Assembly All

10 42363 Vermiculite, Bag of All

11 H3358 1 Grate Assembly All

12 69L2101 4 Latch, Glass Enclosure Panel All

H3354

Note: Ordering information for Volcanic Stone, Glowing Embers and Touch-up Paint can be found on Page 12

Firebox Sub-Floor All

MPD35ST-NE &

MPD35ST-PE

Item Part/Cat. Qty Description Where Used

Misc. Replacement Parts

H3210

15 LB-92449B 2

16 LB-92652B 1

1 Log Set All

Louver Assembly, Upper Charcoal

Louver Assembly, Lower, Charcoal (valve access side)

All

17 H3359 1 Louver Assembly, Lower, Char. All

18 69L3101 2 Magnet, Latch, Spring-Loaded A ll

19 94326 2 Magnet All

20 LB-95668 8 Nailing Flange

All

21 12L15 2 Nameplate, Lennox All

24M1001

1 Oriﬁ ce, Burner, NG, #37 (.104") MPD35ST-NM &

MPD35ST-NE

42M79

23 111061 1 Piezo Igniter

1 Orifice, Burner, LP, 1.55mm

(.061")

MPD35ST-PM &

MPD35ST-PE

MPD35ST-NM &

MPD35ST-PM

24 27K30 1 OFF/ON Switch, Rocker All

25 H3363 Vent Restrictor All

10 42363 1 Vermiculite, 1 Bag All

* Electrical Outlet Kit consists of a junction box, 2 screws, an receptacle outlet, an OFF/ON rocker switch and a snap bushing. Note: All the components in the electrical kit will Not be used by every model.

Complete Log Set Available Only

LENNOX reserves the right to make changes at any time, without notice, in design, materials, speciﬁ cations, prices and also to discontinue colors, styles and products. Consult your local distributor for ﬁ replace code information.

P/N 875,025M REV. NC 04/2005

1110 West Taft Avenue • Orange, CA 92865

Lennox MPD35ST-PM User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual