Lennox MERIT PLUS, MPD35ST-NE, MPD35ST-PM, MPD35ST-NM owner's Manual

Page 1
HOMEOWNER'S CARE AND OPERATION INSTRUCTIONS
DIRECT VENT SEE-THROUGH
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
WARNINGS
• Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will retain heat for a while after shutting off the appli­ance. Severe burns may result. Carefully supervise children in the
• same room as appliance.
If small children are present in the home, it is
• recommended that this appliance be fi tted with a screen door or screen panel kit. See Page 14 for ordering information.
WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLO­SION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY: Do not store or use gasoline or other fl ammables or liquids in the vicinity of this or any other appliance.
FOR YOUR SAFETY: What to do if you smell gas:
MERIT® PLUS SERIES
DIRECT-VENT GAS FIREPLACE HEATERS
P/N 875,025M REV. A 05/2006
MODELS
Millivolt Models Electronic Models
MPD35ST-NM MPD35ST-NE MPD35ST-PM
Ce manuel d’installation est disponible en francais, simplement en faire la demande. Numéro de la pièce 875,025CF
AVERTISSEMENT: ASSUREZ-VOUS DE BIEN SUIVRE LES INSTRUCTIONS DONNÉ DANS CETTE NOTICE POUR RÉDUIRE AU MINIMUM LE RISQUE D'INCENDIE OU POUR ÉVITER TOUT DOMMAGE MATÉRIEL, TOUTE BLESSURE OU LA MORT.
POUR VOTRE SÉCURITÉ: Ne pas entreposer ni utiliser d'essence ni d'autre vapeurs ou liquides infl ammables dans le voisinage de cet appareil ou de tout autre appareil.
• DO NOT light any appliance.
• DO NOT touch any electrical switches.
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow your gas suppliers instructions.
• If your gas supplier cannot be reached, call the fi re department.
Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
OTL Report No. 116-F-28-5
POUR VOTRE SÉCURITÉ: Que faire si vous sentez une odeur de gaz:
• Ne pas tenter d'allumer d'appareil.
• Ne touchez à aucun interrupteur. Ne pas vous servir des téléphones se trouvant dans le bati­ment où vous vous trouvez.
• Evacuez la piéce, le bâtiment ou la zone.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service dos incendies.
L'installation et service doit être exécuté par un qualifi é installeur, agence de service ou le fournis­seur de gaz.
Page 2
SAFETY & WARNIING INFORMATION
IMPORTANT: PLEASE READ THIS MANUAL IN ITS ENTIRETY AND UNDERSTAND THESE RULES TO FOLLOW FOR SAFETY.
WARNING
If the information in this manual is not followed exactly, a fi re or explo­sion may result caus­ing property damage, personal injury or loss of life.
WARNING
Improper installation, adjust­ment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
WARNING
Children and adults should be alerted to the hazards of high surface temperatures. Use caution around the appliance to avoid burns or clothing igni­tion. Young children should be carefully supervised when they are in the same room as the appliance.
Note: An Optional Screen Panel for the glass is available (see Page 14 for ordering informa­tion).
WARNING
Do not place clothing or other fl ammable materials on or near this appliance.
AVERTISSEMENT
Surveiller les enfants. Garder les vêtements, les meubles, l'essence ou autres liquides à vapeur infl am­mables à cote de l'appareil.
WARNING
Do not use these appliances if any part has been under water. Immediately call a qualifi ed, professional service technician to inspect the appliances and to replace any parts of the control system and any gas controls which have been under water.
AVERTISSEMENT
Ne pas se servir de cet appareil s'il a été plongé dans l'eau, complètement ou en partie. Appeler un technicien qualifi é pour inspecter l'appareil et rem­placer toute partie du système de contrôle et toute commande qui ont été plongés dans l'eau.
WARNING
Do not attempt to alter or modify the construction of the appliance or its components. Any modi­fi cation or alteration may void the warranty, certifi cation and listings of this unit.
WARNING
Failure to comply with the instal­lation and operating instructions provided in this document will result in an improperly installed and operating appliance, voiding its warranty. Any change to this appliance and/or its operating controls is dangerous. Improper installation or use of this appli­ance can cause serious injury or death from fi re, burns, explosion or carbon monoxide poisoning.
IMPORTANT
These appliances must not be connected to a chimney or fl ue serving a separate Solid-Fuel burning appliance.
2
WARNING
Carbon monoxide poisoning: early signs of carbon monoxide poisoning are similar to the fl u with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immediately. Turn off the gas supply to the appliance and have it serviced by a qualifi ed professional, as it may not be operating correctly.
WARNING
Any safety guard or screen removed for servicing the appli­ance must be replaced prior to operating the appliance.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
WARNING
This appliance is only for use with the type of gas indicated on rating plate. This appliance is not con­vertible for use with other gases, unless a certifi ed kit is used.
AVERTISSEMENT
Cet appareil doit être utilisé uniquement avec les types de gaz indiqués sur la plaque sig­nalétique. Ne pas l'utiliser avec d'autres gaz sauf si un kit de conversion certifi é est installé.
WARNING
These fi replaces are vented heat­ers. Do not burn wood or other material in these appliances.
Page 3
CONGRATULATIONS!
In selecting this LENNOX Direct-Vent Gas Appliance you have chosen the fi nest and most
dependable fi replace to be found anywhere. Its a beautiful, prestigious alternative to a wood burning fi replace. Welcome to a Family of tens of thousands of satisfi ed LENNOX Fireplace Owners.
Please carefully read and follow all of the instructions found in this manual. Please pay special attention to the safety instructions provided in this manual. The Homeowner's Care and Operation Instructions included here will assure that you have many years of dependable and enjoyable service from your LENNOX product.
TABLE OF CONTENTS
Warning & Safety Information ..........Page 2
Introduction ......................................Page 3
General Information ..........................Page 3
Gas Controls Access .........................Page 4
Operation / Care of Your Appliance ...Page 4
Variable Flame Adjustment ................Page 5
Maintenance ......................................Page 5
Front Glass Enclosure Panel,
Removal and Installation .................Page 7
Install Grate, Vermiculite
Embers & Logs .................................Page 8
Burner Flame Appearance & Sooting Page 10
Burner Flame Adjustments ................Page 10
Millivolt Appliance Checkout .............Page 11
Electronic Appliance Checkout ..........Page 11
Wiring Diagrams ...............................Page 12
Warranty ...........................................Page 12
Product Reference Information .........Page 12
Accessory Components ....................Page 13
Lighting Instructions – Millivolt ........Page 17
Lighting Instructions – Electronic .....Page 19
Maintenance Schedule ......................Page 21
Troubleshooting Guide – Millivolt .....Page 22
Troubleshooting Guide – Electronic ..Page 22
Replacement Parts List .....................Page 24
INTRODUCTION
The Fireplace models covered in this manual are Direct-Vent sealed combustion gas fi replace heaters designed for residential application. Direct-Vent appliances operate with the com­bustion chamber completely isolated from the indoor environment. All air for combustion is brought in from the outside and exhaust gases are vented through the same direct vent, co-axial (intake/exhaust) vent system.
The Millivolt appliances have a millivolt gas control valve with piezo ignition system provides safe, effi cient operation. If any optional acces­sories which require electrical power are being installed, the electrical power must be provided at the time of appliance installation.
The Electronic appliances have an electronic intermittent pilot system provides safe, effi cient operation. External electrical power is required to operate these appliances.
These appliances comply with National Safety Standards and are tested and listed by OMNI­Test Laboratories, Inc. (Report No.116-F-28-5) to ANSI Z21.88a-2003 (in Canada, CSA-2.33a-
2003), and CAN/CGA-2.17-M91 in both USA and Canada, as vented gas fi replace heaters.
The Installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54-latest edition, or the Natural Gas and Propane Installation Code, CSA B149.1-latest edition. The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, the latest edition of the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1 - latest editions.
GENERAL INFORMATION
Note: Installation and repair should be per­formed by a qualifi ed service person. The appliance should be inspected annually by a qualifi ed professional service technician. More frequent inspections and cleanings may be required due to excessive lint from carpeting, bedding material, etc.
It is imperative that the control compartment, burners and circulating air passage ways of appliance be kept clean. See Maintenance instructions on Page 5.
S'assurer que le brùleur et le compartiment des commandes sont propres. Voir les instructions d'installation et d'utilisation qui accompagnent l'appareil.
Provide adequate clearances around air open­ings and adequate accessibility clearance for service and proper operation. Never obstruct the front openings of the appliance.
Due to high temperatures the appliance should be located out of traffi c and away from furniture and draperies. Locate furniture and window coverings accordingly.
These fi replaces are designed as supplemen­tal heaters. Therefore, it is advisable to have an alternate heat source when installed in a dwelling.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
These appliances are designed to operate on natu ral gas or propane gas only. The use of other fuels or combination of fuels will degrade the performance of this system and may be dangerous.
Millivolt Models - BTU Input
Millivolt models come standard with the manu­ally-modulated gas valve; fl ame appearance and heat output can be controlled at the gas valve. The BTU Input for millivolt models is shown in Table 1:
Input (BTU) Manually-Modulated Gas
Valves (millivolt models)
Models Fuel
Type
MPD35ST-NM Nat. Gas
MPD35ST-PM Propane
Input Rate
(BTU / HR)
30,000 high
23,000 low
28,000 high
22,000 low
Table 1
Electronic Models -
Electronic models have a fi xed rate gas valve. The BTU Input for electronic models is shown in Table 2:
Input (BTU) - Fixed Rate
(electronic models)
Models Fuel
Type
MPD35ST-NE Nat. Gas 30,000
MPD35ST-PE
(if fi eld converted)
Pro. Gas 28,000
Input Rate
(BTU / HR)
Table 2
Gas Pressure -
Tables 3, 4 and 5 show the appliances' gas pressure requirements.
Inlet Gas Supply Pressure
(all models)
Fuel # Minimum Maximum
Natural Gas
Propane
5.0" WC
(1.24 kPa)
11.0" WC
(2.74 kPa)
10.5" WC
(2.61 kPa)
13.0" WC
(3.23 kPa)
Table 3
Manifold Gas Supply Pressure
(millivolt models)
Fuel # Low High
Natural
Gas
Propane
(Lo) 2.2" WC
(.55 kPa)
(Lo) 6.3" WC
(1.57 kPa)
(Hi) 3.5" WC
(.87 kPa)
(Hi) 10.0" WC
(2.49 kPa)
Table 4
3
Page 4
Manifold Gas Supply Pressure
(electronic models)
Fuel # Fixed
Natural Gas
Propane
3.5" WC
(.87 kPa)
10.0" WC
(2.49 kPa)
Table 5
Test gauge connections are provided on the front of the millivolt gas control valve, identi­fi ed IN for the inlet and OUT for the manifold side (see Figure 2 on Page 5). A 1/8" NPT Test gauge connection is provided at the inlet and outlet (manifold) ports on the electronic gas control valve (see Figure 3 on Page 5).
These appliances must be isolated from the gas supply piping system (by closing their individual manual shut-off valve) during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
These appliances and their individual shut-off valves must be disconnected from the gas supply piping system during any pressure testing of that system at pressures greater
than 1/2 psig (3.5 kPa).
Orifi ce Sizes - Sea Level to High Altitude (All Models)
These appliances are tested and approved for installations at elevations of 0-4500 feet (0-1372 meters) above sea level using the standard burner orifice sizes (marked with an "*" in Table 6). At the time of installation, it must be determined if the appliance needs to be derated. Contact your local gas supplier for deration requirements for your area.
Deration - At higher elevations, the amount of BTU fuel value delivered must be reduced by either using gas that has been derated by the gas company or by changing the burner orifi ce to a smaller size as regulated by the local authorities having jurisdiction and by the (USA) National Fuel Gas Code NFPA 54 / ANSI Z223.1 - latest edition or, in Canada, the CAN1-B149.1 and .2 codes - latest edition.
Burner Orifi ce Sizes (all models)
Elevation
Feet (meters)
0-4500
(0-1372)
* Standard size installed at factory
• Part /Cat. Number
Natural
Gas
drill size (inches)
#37 (.104")
24M10 •
*
Propane
Gas
drill size (inches)
1.55
mm
(.061")
42M79 •
*
Table 6
Burn-in Period
During the fi rst few fi res of this appliance there will be some odor due to the curing of the paint and burning off of lubricants used in the manufacturing process.
Depending on your use, the burn-in period may take a few hours or a few days.
KEEP YOUR HOUSE WELL VENTILATED DURING THE CURING PROCESS. THE ODOR AND HAZE EMITTED DURING THE CURING PROCESS CAN BE QUITE NOTICEABLE AND MAY SET OFF A SMOKE DETECTOR.
If an optional blower is installed, Do not turn it on during the Burn-In period.
A white fi lm may develop on the glass front during the fi rst few fi res as part of the curing process. The glass should be kept clean during the fi rst two weeks of use to prevent the fi lm from baking on (making it very diffi cult to remove). See Cleaning Glass on Page 5.
Gas Control Compartment Access
The gas controls can be found behind the control compartment access panel.
To open the control compartment access panel, actuate the spring-loaded magnetic catches securing the panel. First, depress the outer top right corner of the panel until the catch "pops" the door free. Then, gently pull the door forward until the left top corner "pops" free, allowing the panel to swing out and down to open.
On millivolt systems, the piezo igniter, HI/LO fl ame adjustment knob, and pilot and main gas OFF/ON control knob are located below the glass panel enclosure. The gas valve for electronic systems is also located below the glass enclosure panel. See Figure 1.
To ease door closure, depress the catches to place them in their retracted position, then close the door.
OFF/PILOT/ON (gas control knob)
HI/LO (fl ame height
control knob)
OFF/ON Switch
Hinge Pin
Control Compartment Access panel
Piezo Igniter
Figure 1 - Gas Control Compartment Access
OPERATION AND CARE OF YOUR APPLIANCE
The standard controls for appliance operation are located behind the hinged drop-down panel below the appliance front glass enclosure panel (see Figure 1). Optional control switches are also available (see Page 13 - Remote Wall Switch, Remote Control or Wall Thermostat).
Operation of millivolt and electronic gas con­trol systems are different. Before lighting and operating your appliance determine if you have a millivolt or electronic appliance. Familiarize yourself with the gas control valve that your appliance uses. Refer to Figure 1 for access to the gas control valve.
Millivolt Appliances - Appliances with
Millivolt systems will be fi tted with the gas control valve shown in Figure 2.
Electronic Appliances - Appliances with
electronic systems will be fi tted with the electronic valve shown in Figure 3.
Millivolt Appliances -
To light millivolt appliances refer to the detailed lighting instructions found on Page 17. Millivolt
appliance lighting instructions may also be found on the pull out lighting instruction labels attached to the gas control valve.
Millivolt appliances are fi tted with an OFF/ON Rocker Switch located behind the control compartment access panel, below the appli­ance front glass enclosure panel (see Figure 1 for location). Once the pilot is lit, the OFF/ON rocker switch will control the appliance OFF/ON burner operation. To operate: Toggle the switch between its ON and OFF positions.
If your millivolt appliance is equipped with an optional remote switch kit (wall switch, remote control or wall thermostat) and the pilot is lit, the appliance main burner may be turned on and off using the optional switch. When using an optional remote switch, turn off the standard OFF/ON switch.
Note:The gas supply
line must be installed
in accordance with
building codes by a
qualifi ed installer
approved and/or
licensed as requed
by the locality. In
the Commonwealth
of Massachusetts,
installation must
be performed
by a licensed
Gas Flex Line
Gas Valve
plumber or gas
fi tter.
4
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Page 5
SIT Millivolt Gas Valve
HI/LO Variable Flame Height Adjustment
T P
HT
TPT H
L
O
T
Pilot Adjustment Screw
Gas Outlet
Terminals
TPTH,TP & TH
ON
OFF
Manifold Pressure Tap
P
I
OFF/ON (burner)
Note: The piezo igniter and burner OFF/ON switch are located below glass panel (see Figure 1).
Inlet Pressure Tap
I
H
L
O
W
Main Gas
Control Knob
OFF/PILOT/ON
TPTH TP TH
HI/LO Variable Flame Height Adjustment
IN
OUT
F
F
O
P
I
L
it
O
T
O
N
Gas Inlet
Main Gas
Control Knob
OFF/PILOT/ON
IGNITER
Figure 2
Honeywell Electronic Gas Valve
Manifold Pressure Port
I
G N I
T ER
Figure 3
Note: To prevent excessive resistance in burner
circuit (which can cause burner operation prob­lems), only one burner control switch should be wired to valve. Therefore, if an optional control switch is installed, the standard Off/On switch and wires should be removed.
Electronic Appliances -
To light electronic appliances refer to the detailed lighting instructions found on Page 19.
Electronic appliance lighting instructions may also be found on the pull out lighting instruction labels attached to the gas control valve.
C O N T R
NO
O
FFO
L
ON / OFF Switch
Inlet Pressure Port
NI
PSI
Electronic Gas Control Valve
Once the pilot is lit, if your electronic appliance is equipped with an optional burner control switch kit the appliance main burner may be turned on and off using the optional switch (See optional accessories on Page 13 - Wall Switch, Wall
Thermostat Or Remote Control Receiver).
Variable Flame Height Adjustment (Millivolt Appliances only)
1. All Millivolt appliances are equipped with a
variable gas control valve. Flame height for these models may be adjusted through a range between fi xed low and high settings while the appliance is in operation. Adjust the fl ame height as desired after lighting the appliance by rotating the variable adjustment control knob (HI/LO) located on the front of the valve (refer to Figure 2).
2. During the fi rst initial burns of these appli-
ances, there will be some odor emitted (see Burn-In Period on Page 4).
3. Keep the lower control compartment clean
by vacuuming or brushing at least twice a year. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, pet hair, etc. It is very important
that the control compartments, burners and circulating air passageways of the appliance are kept clean.
4. Always turn off gas to the pilot (millivolt
appliances) and let the appliance cool down before cleaning. Before re-lighting, refer to the lighting instructions in this manual. Lighting instructions may also be found on the pull out lighting instruction labels attached to the gas control valve.
5. Always keep the appliance area clear and
free from combustible materials, gasoline and other fl ammable liquids.
6. Remember, Millivolt appliances have a continu-
ous burning pilot fl ame. Exercise caution when using products with combustible vapors.
MAINTENANCE
(See Maintenance Schedule, Page 21)
Refer to the maintenance schedule for maintenance tasks, procedures, periodicity and by whom they should be performed. Always verify proper opera­tion of the appliance after servicing.
WARNING
Turn off gas and electrical power before servicing the appliance.
CAUTION
Wear gloves and safety Glasses for protection while doing required maintenance
.
IMPORTANT
Always verify proper operation after servicing.
Before re-lighting the fi replace, refer to the lighting instructions in this manual. Instruc­tions are also found on pull-out panels located below the glass door in the control compartment.
Inspect Venting System
The appliance and venting system should be thoroughly inspected before initial use and at least annually by a qualifi ed service technician (inspection should include ensuring that exhaust or intake passages are unobstructed and vent components are properly assembled and not damaged). If the venting system is disassembled for any reason, a qualifi ed service technician should follow vent installation instructions for proper reassembly and proper sealing of the venting system components. However, more frequent periodic inspections and cleanings should be performed by the homeowner.
Clean Lower Control Compartment
Keep lower control compartment clean by vacuuming or brushing it out at least twice a year (also clean the air venturi with a brush or wire). More frequent cleaning may be required due to accumulation of lint from carpeting, bedding materials, pet hair, spider webs, etc. It
is very important that control compartments, burners, circulating air passageways and air venturi on the appliance are NOT obstructed in any way.
IMPORTANT
It is imperative that the control compartment, burners and cir­culating air passage ways of the appliance be kept clean.
Cleaning Glass
(see Front Glass Enclosure Panel, Removal and Installation on Page 7). Note: Clean glass
after fi rst two weeks of operation (after Burn-In period is over) and then only when necessary and when the fi replace is cool. Wipe surface with clean, dampened, soft cloth. Follow with dry, soft towel as desired. Take care not to scratch the glass surface.
The viewing glass should be cleaned periodi­cally to remove any build-up caused from the following:
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
5
Page 6
IMPORTANT
Do not use abrasive cleaners on glass. Never clean the glass when it is hot.
• During start-up, it is normal for condensa­tion to form on the inside of the glass (this condensation and fog will usually disappear in a few minutes). The moisture can cause lint, dust and other airborne particles to cling to the glass surface.
• Initial curing of the high temperature paint and burning off of lubricants used in the manufacturing process may result in a fi lm on the glass.
• A white coating may form on the glass as a result of impurities and minerals in
the fuel. It is recommended that the glass be cleaned two or three times during each heating season, depending on the circumstances present. The following cleaning solutions are approved for use to clean glass:
• Non-ammonia based household cleaner
• 50%-50% mix of white vinegar & water
• gas fi replace/stove glass cleaner
Inspect Glass Gasket - Visually inspect the gasket on the backside of the glass enclosure panels. The gasket surface must be clean, free of irregularities and seated fi rmly.
Clean Logs And Burner
Carefully remove the logs (use care when han­dling the fi ber logs, as they become quite fragile after curing). Vacuum out any foreign matter (lint, carbon, etc.) on the burner. Ensure the burner ports are “open.” Remove any carbon deposits from the under side of the logs using a vacuum cleaner, or a soft bristled brush (i.e. paint brush). Note: Improper positioning of logs can create carbon build-up and will alter the performance of the appliance.
Replacing Logs -
If the logs become damaged by accident or improper handling and need replacement, use only the proper replacement logs from manufac­turer (see Page 24 for ordering information).
Re-Install Embers, Logs and Vermiculite
- Carefully follow placement instructions on
Pages 8 to 10). All logs should fi t onto cor­responding pins and/or log stoppers. This will ensure a proper fl ame and safe combustion.
Inspect Wiring
Refer to wiring diagrams on Page 12.
WARNING
Label all wires prior to discon­nection when servicing con­trols. Wiring errors can cause improper and dangerous opera­tion. Verify proper operation after servicing.
Inspect and clean all wire connections. Ensure that there is no melting or damage. Inspection should include:
• Terminals at the Valve
• OFF/ON Switch
• (Optional Control Switch) Wall Thermostat, Remote Control or Remote Wall Switch Kit
Inspect Burner Flame Appearance
Ensure that the burner flame appearance resembles the fl ame shown in Figure 13 and as described in Flame Appearance and Sooting on Page 10. The Homeowner must contact a qualifi ed service technician at once if any abnormal condition is observed.
Small Area Paint Touch-up
The fi nish of the appliance is a high qual­ity powdercoat. Only use factory supplied powdercoat paint kit for touch-ups. Paint is available at your local authorized Lennox Hearth Products dealer , cat. no. 90L74. Never attempt to paint a hot fi replace.
Do not attempt to repaint the appliance until the fi nish is completely cured (see Burn-In Period on Page 4). If the surface later becomes stained or marred, it may be lightly sanded and touched up with spray paint.
6
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Page 7
Front Glass Enclosure Panel, Removal and Installation
WARNING
Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualifi ed service technician.
WARNING
Do not attempt to substitute the materials used on this door, or replace cracked or broken glass with any materials other than those provided by the appliance manufacturer.
WARNING
Handle this glass with extreme care! Tempered glass is suscep­tible to damage – do not scratch or handle roughly while rein­stalling the glass door frame.
These are direct-vent appliances. They are designed to operate only when the front glass enclosure panel is installed. Generally the front glass enclosure panel should not be removed except to gain access to the components within the fi rebox, and the appliance may only be oper­ated without the front glass enclosure panel in place for very brief periods of time during appliance checkout and adjustment. Note: The fl ame appearance will be diminished while the front glass enclosure panel is removed.
During this appliance checkout and adjust­ment period, a potential safety hazard exists
- EXERCISE EXTREME CAUTION to prevent the occurrence of any burn injuries from the exposed fl ames or hot sur faces. Also note, that while the front glass enclosure panel (or any of the panels) is removed, the fl ame appearance will appear to be smaller than normal.
Lower Compartment Door and Hinge
Top Flange on
Glass Door
Glass Door
Removing Glass Enclosure Panels (see Figure 4)
1. Remove the top louver assembly or radiant
panel by pulling it out and off.
2. Open the control compartment access panel. by actuating the spring-loaded magnetic catches securing the panel (gently depress the outer top corners of the louvered or radiant panel until the catches "pop" the door free, allowing it to swing out and down to the open position).
3. Locate the two (2) latches at the top of the control compartment. To disengage the two latches from the bottom vee-fl ange of the glass enclosure panel, reach for the handles located towards the back of the latches and pull the handles down toward the front of the appliance.
4. Swing the bottom of the door out and raise it slightly to lift the top fl ange of the door frame away from the appliance.
Installing Glass Enclosure Panels (see Figure 4)
1. Visually inspect the gasket on the backside of
the panels. The gasket surface must be clean, free of irregularities and seated fi rmly.
WARNING
Do not attempt to touch the front enclosure glass with your hands while the fi replace is in use.
WARNING
The glass door of this appli­ance must only be replaced as a complete unit as provided by the manufacturer. Do not attempt to replace broken, cracked or chipped glass separately.
Bottom Vee-fl ange
Glass Door
Glass Door Latch
Firebox Floor
Figure 4 - INSTALLING GLASS DOOR
2. Position the glass enclosure panel in front of
the fi rebox opening at a 45 degree angle and engage the top fl ange over the lip at the top of the fi rebox opening. See Figure 4.
3. Swing the glass enclosure panel down and back. Ensure the gasket seats evenly as the panel draws shut. Engage the Vee-fl ange at the bottom of the panel with the latches and close the latches to secure the panel.
4. Close the bottom control compartment access panel.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
7
Page 8
INSTALL GRATE, VERMICULITE, GLOWING EMBERS AND LOGS
LOG SET - IDENTIFICATION
LOG SET
Catalog Number
* Item
A
B
C
D
E
F
* Item "letters" above correspond to photos on right
REFERENCE
Firebox Accessories / Parts
Cat. No. Model No. Description
88L53 FGE Bag of Glowing Embers
H3696
H3210
Description
Log, Center
Log, Left Rear
Log, Left Front
Log, Right Rear
Log, Top Center
Log, Front Center
(1 oz. rockwool)
Vermiculite, Bag (2 liters)
Bottom View of Logs (in packaging)
C
A
B
F
D
E
Top View of Logs
B
E
WARNING
The size and position of the log set was engineered to give the appliance a safe, reliable and attractive fl ame pattern. Any attempt to use a different log set in the fi replace will void the warranty and will result in incomplete combustion, soot­ing, and poor fl ame quality.
Glowing Embers
Separate into Quarter
Size (separate) Pieces
Bag of Glowing
Embers (rockwool)
D
A
C
F
Top View of Logs - Installed
B
D
E
C
Figure 5
8
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
(Valve Access Side)
F
A
Page 9
READ LOG WARNINGS ON PAGE 10 BEFORE PROCEEDING
8. Place Log (B) as shown in Figure 8.
1. Remove front glass enclosure panel from appliance. a. Open Control Compartment Access Panel (see Control Compart-
ment Access Instructions on Page 4.).
b. Remove the glass panel enclosure (see Removing Glass Enclosure
Panel instructions on Page 7.
2. Remove the following from fi rebox; log set, embers (rockwool) and
vermiculite. Handle logs carefully to prevent breakage.
3. Ensure the Grate is properly installed in the fi rebox with the 4 legs
of the grate fi tting into the 4 dimples on the fi rebox fl oor.
4. Install Vermiculite - Place some vermiculite on the fi rebox fl oor around
the grate (the entire bag of vermiculite will NOT be used). See Figure 13
on Page 10. DO NOT PLACE ANY VERMICULITE ON THE BURNER.
6. Placement of Glowing Embers -
Separate the Embers (rockwool) into pieces about the size of a quarter
(see Figure 5 on Page 8). Keep the pieces fl uffed up, not matted. Distribute these pieces over the surface of the burner, as shown in Figure 6. Do not use more than is necessary. Ensure that the main burner ports remain uncovered by the ember material.
Note: This appliance is provided with enough Glowing Embers for
several applications, do not use all that is in a new bag at one time. For best glowing effect, replace the ember material annually. Replacement Glowing Embers are available (order Catalog Number 88L53).
Place Embers on burner as shown.
Position Log (B) Against The Back Of The Grate Here
B
Position Groove at The Bottom Of Log (B) Over The Grate Here And Slide It Against The Back Of The Grate
Figure 8
9. Place Log (C) as shown in Figure 9.
(Valve Access Side)
Log (C) Lays Over Logs (A) and (B)
Figure 6
DO NOT PLACE EMBERS OVER GAS PORTS / AREAS CIRCLED
7. Place Log (A) on the grate as shown in Figure 7.
A
B
C
Position The Groove in The Back of Log (C)
Figure 9
Against The Grate
10. Place Log (D) as shown in Figure 10.
Position And Slide Log (D) Against The
The Grate
Back Of
A
A
(Valve Access Side)
Position Groove At The Bottom Of Log (A) Over The Log Support Here
Figure 7
Position The Groove At The Bottom Of Log (A) Over The Grate And Slide It Forward Against The Grate Here
(Valve Access Side)
(Valve Access Side)
Figure 10
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
D
Place Log (D) Over The Flat Spot On Log (A)
Here
9
Page 10
10. Place Log (E) as shown in Figure 11.
Position round end of log (E) against the notch of log (D) here. Two charred spots face the front
E
D
C
Position Small End of Log (E) on The Notch of Log (C) Here
11. Place Log (F) as shown in Figure 12.
Log (F) sits in front of the grate
(Valve Access Side)
(Valve Access Side)
Figure 11
Figure 12
F
WARNING
Logs get very hot and will remain hot up to one hour after gas supply is turned off. Handle only when logs are cool. Turn off all electricity to the appliance before you install grate and logs.
BURNER ADJUSTMENTS (QUALIFIED TECHNICIANS ONLY)
If the air shutter openings closed too far, sooting may develop. Sooting is indicated by black puffs developing at the tips of very long orange fl ames. Sooting results in black deposits forming on the logs, appliance inside surfaces and on exterior surfaces adjacent to the vent termination. Sooting is caused by incomplete combustion in the fl ames and lack of combustion air entering the air shutter opening. To achieve a warm yellowish-orange fl ame with an orange body that does not soot, the shutter opening must be adjusted between these two extremes.
Air Shutter Adjustment Guidelines
• If there is smoke or soot present, fi rst check the log set positioning to ensure that the fl ames are not impinging on any of the logs. If the log set is properly positioned and a sooting condition still exists, then the air shutter opening should be increased.
• The more offsets in the vent system, the larger the air shutter opening will need to be.
• An appliance operated with the air shutter opened too far, may have fl ames that appear blue and transparent. These weak, blue and transparent fl ames are termed anemic.
• Propane models may exhibit fl ames which candle or appear stringy. If this is present and persists, adjust the air shutter to a more closed position, then operate the appliance for a few more minutes to ensure that the fl ame normalizes and the fl ames do not appear sooty.
Flame Appearance & Sooting
Proper fl ame appearance is a fl ame which is blue at the base and becomes yellowish-orange in the body of the fl ame. When the appliance is fi rst lit, the entire fl ame may be blue and will gradu­ally turn yellowish-orange during the fi rst 15 minutes of operation. If after period the fl ame stays lowered blue, or if the fl ame is orange with evidence of sooting (black tip), the air shutter opening may need to be adjusted.
WARNING
This appliance is not designed to burn wood. Any attempt to do so could cause irreparable damage to appliance and prove hazardous to your safety.
WARNING
If logs are not installed according to the log installation instructions, fl ame impingement and improper combustion could occur and result in soot and/or excessive produc­tion of carbon monoxide (CO), a colorless, odorless, toxic gas.
WARNING
DO NOT attempt to install the logs until the appliance installation has been completed, the gas line con­nected and tested for leaks and the initial burner operation has been checked out.
Vermiculite
Figure 13 - Burner Flame Appearance
10
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Page 11
The following chart is provided to aid you in achieving the correct air shutter adjustment for your installation.
Air Shutter Adjustment Guidelines:
Amount of
Primary Air
If air shutter is closed too far
If air shutter is open too far
Flame
Color
Flame will be orange
Flame will be blue
WARNING
Air Shutter
Adjustment
Air shutter gap should be increased
Air shutter gap should be decreased
Air shutter adjustment should only be performed by a qualifi ed professional service technician.
2. Light appliance (follow lighting procedure on
lighting label in control compartment or see homeowners manual).
3. Allow the burner to operate for at least 15 min-
utes while observing the fl ame continuously to ensure that the proper fl ame appearance has been achieved (see Figure 13). If the following conditions are present, adjust accordingly.
• If flame appears weak or sooty, adjust the air shutter, incrementally, to a more open position until the proper fl ame appearance is achieved.
• If fl ame stays lowered blue, adjust the air shutter, incrementally, to a more closed position until the proper fl ame appearance is achieved.
4. Leave the control knob (off/pilot/on) in the
ON position and the burner OFF/ON switch OFF (& remote switches, if applicable).
5. When satisfi ed that the burner fl ame appear-
ance is normal, close the lower control compartment door.
MILLIVOLT PILOT ASSEMBLY
Proper Pilot Flame Appearance
Hood
Thermocouple
Pilot Nozzels
Thermopile
Figure 15
Electronic Appliance Checkout
Igniter Rod
3/8" Min.
(9 mm)
WARNING
Ensure front glass panels are in place and sealed during adjust­ment.
CAUTION
The air shutter door and nearby appliance surfaces are hot. Exer­cise caution to avoid injury while adjusting fl ame appearance.
CAUTION
Carbon will be produced if the air shutter is closed too much. Any damage due to carboning result­ing from improperly setting the air shutter is not covered under the warranty.
Burner Air Shutter Adjustment Procedure
1. Locate adjustment rod and adjust air shutter
to the standard setting as shown in Figure 14 (adjustment rod is located in the lower
control compartment). Note: Rotating the adjustment rod counterclockwise decreases air and clockwise increases air.
Decrease Shutter Opening In This Direction
Air Shutter Adjusting Rod
Model Natural
MPD35ST
Figure 14
Millivolt Appliance Checkout
The pilot fl ame should be steady, not lifting or fl oating. Flame should be blue in color with traces of orange at the outer edge.
The top 3/8" (10 mm) at the pilot generator (thermopile) and the top 1/8" minimum (tip) of the quick drop out thermocouple should be engulfed in the pilot fl ame. The fl ame should project 1" (25 mm) beyond the hood at all three ports. See Figure 15.
To light the burner, refer to the lighting instruc­tions on Page 17.
Increase Shutter Opening In This Direction
Ref. Air shutter Patent: U.S. Pat. 5,553,603
Main Burner Factory Air Shutter
Opening Setting - All Models
Gas
1/8”
3.2mm
Adjustment Rod Positions (when viewed from above)
Note - Burners are
omitted in this
view for clarity.
Orifi ce
Propane
Gas
1/4”
6.4mm
To light the burner, refer to the lighting instruc­tions on Page 19. Ensure the igniter lights the pilot. The pilot fl ame should engulf the fl ame sensor as shown in Figure 16.
ELECTRONIC PILOT ASSEMBLY
Proper Pilot Flame Appearance
Proper Flame
Adjustment
Pilot Nozzels
Figure 16
With proper care and maintenance, your appli­ance will provide many years of enjoyment. If you should experience any problem, fi rst refer to the troubleshooting guide in this manual. If problem persists, contact your Lennox distributor.
3/8" to 1/2" (9 -13 mm)
Ground
Electrode
Flame Rod
Hot Surface
Igniter
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
11
Page 12
WIRING DIAGRAMS
Wiring diagrams are provided here for refer­ence purposes only. This information is also provided on schematics attached directly to the appliance on a pullout panel located within the control compartment.
CAUTION
Label all wires prior to discon­nection when servicing con-
Electronic Wiring Diagram (Honeywell) Showing Blower Wiring for Optional FBK-100, FBK-200 & FBK-250 Kits
Auxiliary View A J-Box Wiring when using unit mounted relay module.
Pilot Burner Assembly
BK W
G
Junction Box
Relay Module C/W FBK-250 only. Plug blower into J-Box receptacle for FBK-100 or FBK-200 application. View A for J-Box wiring.
C AV
02 1
*OFF/ON Switch (Integral with Gas Valve)
Schematic Representation Only
Optional Blower
trols. Wiring errors can cause improper and dangerous appli­ance operation.
Millivolt Wiring Diagram
Schematic Representation Only
If any of the original wire as supplied must be replaced, it must be replaced with Type AWM105 C - 18 gage wire.
TH
TP
TP
TH
Thermopile
*Opt. Switch
Field Wired
Standard OFF/ON Switch
Factory Wired
* Optional Kits Installed - OFF/ON wall switch, wall thermostat or remote control receiver. Note: Turn the appliance-mounted OFF/ON burner control switch to the OFF position if any of these kits are installed.
Figure 17
Your Fireplace's Model Number ________________________________________
BL
BL
BK
Optional Control Switch
Figure 18
WARRANTY
Your gas appliance is covered by a limited twenty year warranty. You will fi nd a copy of the warranty accompanying this manual. Please read the warranty to be familiar with its coverage.
Retain this manual. File it with your other documents for future reference.
PRODUCT REFERENCE INFORMATION
We recommend that you record the following important information about your fi replace. Please contact your Lennox dealer for any questions or concerns. For the number of your nearest Lennox dealer, please call 1-800­9-LENNOX
Igniter Connector
Honeywell Electronic Gas Valve
BK
BL
R
BK = BLACK BL = BLUE
BK
R = RED W = WHITE
W
G = GREEN
Transformer
24 V
Secondary
Wall Mounted Blower Speed Control Switch or ON/OFF Switch for Blower Kit (optional)
Outlet Box Green Ground Screw
BK
120
W
VAC
G
G
Break off Tab
Junction Box
White Wire to Opposite Side (neutral)
GROUND
120 VAC Primary
Field Wired Factory
Wired
Hot side of Outlet
* Leave the OFF/ON switch, which is integral with the gas valve, in the ON position. ** Optional Control Switches: Wall Switch, Wall Thermostat or Remote Control Receiver.
Notes:
1. If any of the original wire as supplied must be replaced, use Type AWM 105°C
- 18 gage wire ONLY.
2. 120 VAC, 60 Hz - Less than 3 Amps. Caution: label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
REPLACEMENT PARTS
A complete parts list is found at the end of this manual. Use only parts supplied from the manufacturer.
Normally, all parts should be ordered through your Lennox distributor or dealer. Parts will be shipped at prevailing prices at time of order.
When ordering repair parts, always give the following information:
1. The model number of the appliance.
2. The serial number of the appliance.
3. The part number.
4. The description of the part.
5. The quantity required.
6. The installation date of the appliance.
If you encounter any problems or have any ques­tions concerning the installation or application of this system, please contact your distributor, or Lennox directly:
BK
R
Your Fireplace's Serial Number ________________________________________
The Date On Which Your Fireplace Was Installed ___________________________
The Type of Gas Your Fireplace Uses ____________________________________
Your Dealer's Name ________________________________________________
12
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
LENNOX HEARTH PRODUCTS 1110 West Taft Avenue Orange, CA 92865
visit us at www.Lennox.com
Page 13
ACCESSORY COMPONENTS
Product Reference Information
Cat. No. Model Ship.
Weight
H3201 MPD35ST-NM 220 lbs 46W x 26D x
H3202 MPD35ST-PM 220 lbs 46W x 26D x
H3203 MPD35ST-NE 220 lbs 46W x 26D x
Ship.
Volumn
43H (30 cu.ft.)
43H (30 cu.ft.)
43H (30 cu.ft.)




Wall Thermostat, Millivolt
Cat. No. Model No. Description
89L36 WTK Wall Thermostat Kit,






White
Wall Thermostat
The wall thermostat kit provides temperature control for optimum comfort.
Remote Control Kit, Standard
Cat. No. Model No. Description
H0249 RCL Remote Control System
(Standard)
(ref. Form # 750,127M)
Standard Remote Control System
The Model RCL (Standard) Remote Control System, features a simplistic OFF/ON control function for the fi replace. This model includes a hand-held transmitter, a remote receiver with wall-mount cover plate and all hardware required to install the unit. The remote receiver can be wall or hearth mounted.
The transmitter has ON and OFF functions that are activated by pressing either button on the face of the transmitter. When a button on the transmitter is pressed, a signal light illuminates briefl y to verify that a signal has been sent.
The Model RCL is designed to operate with all mil­livolt ignition systems, as well as electronic ignition systems. It may be installed with use for either natural gas or propane gas appliances. The RCL offers ease of installation and allows you to execute on-off commands to the fi replace effortlessly with one simple motion.
The Model RCL comes complete with detailed operat­ing instructions.
Remote Control Kit, Deluxe
Cat. No. Model No. Description
H0251 RCL-STAT Remote Control System
(Deluxe)
(ref. Form # 750,129M)
Deluxe Remote Control System
The Model RCL-T (Deluxe) Remote Control System has all of the features of the standard system along with an added easy to read LCD screen which presents access to many enhancements, including; battery power level indicator, timer, mode of operation, thermostatic display including room temperature in either metric of English units, fl ame indicator and clock. Fully programmable, the Model RCL-T allows for virtual command over nearly all operational and temperature variables, using the hand held remote control transmitter.
The Model RCL-T (Deluxe) remote control system is installed in the same manner as the standard system, may be operated with electronic and mil­livolt systems with either natural gas or propane gas. The RCL-T comes complete with detailed operating instructions.
White Wall Switch Kit
Cat. No. Model No. Description
85L87 FWSK OFF/ON Wall Switch Kit
OFF/ON Wall Switch Kit
The OFF/ON wall switch kit may be used to control
the operation of the fi replace burner. Install the OFF/ON wall switch in a convenient location near the fi replace.
Forced Air Kit
The FBK-100 blower provides constant velocity forced air circulation. The FBK-200 assembly with variable speed, wall-mountable switch provides variable speed forced air circulation. The FBK-250 assembly with variable speed unit-mountable switch, also provides variable speed forced air circulation.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Forced Air Blower Kits
Cat.
Model No. Description
No.
80L84 FBK-100 Blower, Standard
80L85 FBK-200 Blower, Variable Speed
80L86 FBK-250 Blower, Variable Speed
94L89 FBK-100-36 Blower, Standard, 36 Pack
94L90 FBK-200-36 Blower Kit - Variable Speed
H0543 FBK-250-36 Blower Kit - Variable Speed
(ref. Form # 750,028M & 750,029M)
(single speed)
(w/wall-mounted switch)
(w/unit-mounted switch)
with Wall Switch 36 Pack
with Thermo Snap Switch 36 Pack
13
Page 14
ACCESSORY COMPONENTS
Arch Pane Design
Square Pane Design
Arch Design
Square Design
Note: Door & Trim Kits are for 1 side only. If set is desired, order 2 kits.
Decorative Arch Screen Panel Kit
This easy to install optional screen installs over the standard glass enclosure panel to provide protection from direct contact with the hot glass surface. These screen panels cannot be used in conjunction with the arch door kits or door frame kits.
Decorative Arch Screen Panel Kit
Cat. No. Model Description
H3593 DASPK35TI 35” Dec. Arch Screen Panel
(ref. Form # 750,199M)
Tall Style View Doors
These decorative screen doors are offered in four attractive fi nishes and fi t on the face of the appliance over the glass doorframe to prevent direct contact with the hot glass surface. These doors replace the bottom louver assembly and cover the control compartment which elongates the appearance of the height of the fi replace face.
Style View Tall Arch 35" Pane Screen Door Kits
Cat. No. Model Description
H3525 TAPD35C Arch Pane, Charcoal
H3527 TAPD35SP Arch Pane, Satin Pewter
(ref. Form # 750,200M)
Style View Screen Doors -
These Style View screen doors come in 4 beautiful styles. They are easy to install and will not require hardware to attach them to the standard glass door frame. The screens prevent direct contact with the hot glass surface. The door includes heavy duty magnet door latches and functional twin-pane screen doors.
Arch Pane Design Kits
Cat. No. Model Description
H0930 APD35C 35” Arch Pane Doors, Char.
H0931 APD35TI 35” Arch Pane Doors, Text. Iron
H0932 APD35SP 35” Arch Pane Doors, Satin Pew.
H0933 APD35AB 35” Arch Pane Doors, Ant. Brass
Arch Design Kits
H0858 AD35C 35” Arch Doors, Charcoal
H0859 AD35TI 35” Arch Doors, Textured Iron
H0860 AD35SP 35” Arch Doors, Satin Pewter
H0861 AD35AB 35” Arch Doors, Antique Brass
Square Design Kits
H0946 SD35C 35” Sq. Doors, Charcoal
H0947 SD35TI 35” Sq. Doors, Textured Iron
H0948 SD35SP 35” Sq. Doors, Satin Pewter
H0949 SD35AB 35” Sq. Doors, Antique Brass
* 35" Screen Heat Guard Kit
Cat. No. Model No. Description
26M48 HG35M 35" Screen Heat Guard Kit
* Order 2 for set if desired.
(ref. Form # 750,101M)
Screen Heat Guard Kit
This easy to install optional screen heat guard installs over the standard glass enclosure panel to prevent contact with the hot glass surface. These screen heat guard panels cannot be used in conjunction with the arch door kits or door frame kits. Order 2 if a set is desired (for front face and rear face glass surfaces).
Clean Face Charcoal Radiant Panel Kits
Cat. No. Model No. Description
88L36 RAD35C-2 Clean Face Panel Kit
(ref. Form # 504,223M)
Clean Face Panel Kits
Clean faced panel kits are available to convert the stan­dard louvered fi replaces to radiant models which are more suited for fi nishing around the fi rebox opening with non-combustible materials, such as tile.
Brickaded Wall Liner Kits
Cat. No. Model No. Description
H3207 MBLK-35ST Interior Brick Liner Kit
(ref. Form # 750,160M)
14
Square Pane Design Kits
H0962 SPD35C 35” Sq. Pane Doors, Char.
H0963 SPD35TI 35” Sq. Pane Doors, Text. Iron
H0964 SPD35SP 35” Sq. Pane Doors, Satin Pew.
H0965 SPD35AB 35” Sq. Pane Doors, Ant. Brass
(ref. Form # 775,169M)
Brickaded Panel Liner Kit
The brickaded liner kits include ceramic panels as shown here. The panels have brick-like features in relief.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Page 15
ACCESSORY COMPONENTS
4 Piece Trim Kit
Cat. No. Model No. Description
96K17 TK35PB4 35” 4 Piece Finish Trim Kit,
Polished Brass
(ref. Form # ii-9299)
Note: Door & Trim Kits are for 1 side only. If set is desired, order 2 kits.
Sunrise Style (upper grille shown)
Crescent Style (lower grille shown)
Cat. No.# Model Description Model Series
H3565 SUGK35C 35” Charcoal
H3567 SUGK35SP 35” Satin Pewter
UPPER GRILLE KITS
SUNRISE
3 Piece Trim Kit
Cat. No. Model No. Description
96K21 TK35PB3 35” 3 Piece Finish Trim Kit,
Polished Brass
H4821 TK35C3 35” 3 Piece Finish Trim Kit,
Charcoal
(ref. Form # 750,147M)
Polished Brass Trim Kit
This kit contains brass trim pieces used to fi nish the gaps between the wall board and the fi replace, provid­ing the appliance a brass perimeter highlight. This kit contains the trim pieces and these instructions.
H3541 CUGK35C 35” Charcoal
H3543 CUGK35SP 35” Satin Pewter
H3569 SLGK35C 35” Charcoal
H3571 SLGK35SP 35” Satin Pewter
H3545 CLGK35C 35” Charcoal
H3547 CLGK35SP 35” Satin Pewter
(ref. Form # 750,202M)
UPPER GRILLE KITS
CRESCENTS
LOWER GRILLE KITS
SUNRISE
LOWER GRILLE KITS
CRESCENTS
Decorative Grille Kits
These decorative grilles are offered in two attractive fi nishes and fi t on the face of the appliance in place of the standard louvers.
2 Piece Trim Kit
Cat. No. Model No. Description
26M88 2DFK35PB 35” Door Trim Kit, Polished
Brass (2 Piece, Top and Bottom)
26M91 2DFK35BS 35” Door Trim Kit, Brushed
Stainless (2 Piece, Top and Bottom)
(ref. Form # 750,098M)
2-Piece Door Frame Kits
These kits are designed to attach directly to the front face of the appliance at the glass enclosure panel’s top and bottom edges.
2-Piece Louver Kits
Cat. No. Model No. Description
96L05 2LVR35PB
96L09 2LVR35BS
(ref. Form # 504,224M)
2 Pc. Louver Kit, Polished Brass
2 Pc. Louver Kit, Brushed Stainless
2-Piece Polished Brass and Brushed Stainless Louvers Kits
These louvers are designed to replace either the middle charcoal louver of each set or the charcoal louver in each set closest to the glass door. These kits include two narrow louvers. They provide a touch of elegance to these appliances. These kits can be retrofi tted to previously installed appliances.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
35" Assembled Louver Kits
Cat. No. Model No. Description
88L28 LVR35PB-2
88L32 LVR35BS-2
(ref. Form # 750,119M)
Louver Kit, Polished Brass
Louver Kit, Brushed Stainless
Polished Brass & Brushed Stainless Louvers Kits
Decorative louvers are available for use with all Multi-Open Series appliances.These kits include a top 3-piece assembly and a bottom 3-piece assembly. They provide a touch of elegance to any Multi-Open Series appliance. These kits can be retrofi tted to previously installed appliances.
15
Page 16
ACCESSORY COMPONENTS
* 35" Eyebrow Hood Kits
Cat. No. Model No. Description
96K67 EB35PB
88L49 EB35BS
* These hood kits replace the standard hood that comes with these fi replaces.
(ref. Form #504,142M)
Polished Brass & Brushed Stainless Hood Kits
Attractive hoods are available in two styles to be used on the Multi-Open Series appliances. These hoods are designed to be fi tted to the glass viewing sides of the appliance. In addition to providing an aesthetically pleasing appearance to your appliance installation, the hood reduces heat effects to decorative mantles and fi nish materials located above the fi replace opening. The hood kit replaces the standard hood that comes with these appliances and snaps into place. These kits can be retrofi tted to previously installed appliances.
Hood Kit, Polished Brass
Hood Kit, Brushed Stainless
* 35" Arch Door Kits
Cat. No. Model No. Description
26M43 ADK35CMPB Arch Door, Polished Brass
26M44 ADK35CMBS Arch Door, Brushed Stainless
* Order 2 for set if desired.
(ref. Form # 750,021M)
Arch Door Kits
Two types of arch door kits are available for the Multi­Open Series. Both types of kits are easy to install and do not require hardware to attach them to the standard door frame. These kits can be retrofi tted to previously installed Multi-Open Series appliances. The decorative arch kits can not be used in conjunction with the screen panel kit.
Touch-Up Paint Kits
Cat. No. Model No. Description
90L74 TPK-C Touch-Up Paint (Charcoal)
98K67 TPK-T Touch-Up Paint (Tan)
P
T
A
N
I
(TPK-C ref. Form # 504,216M)
Touch-Up Paint Kit
Repair of minor scratches and discoloration of the appliance charcoal painted surfaces may be accom­plished with the touch-up paint kit.
4 Piece Door Trim Kits
Cat. No. Model No. Description
26M82 4DFK35PB Door Trim, Polished Brass
26M85 4DFK35BS Door Trim, Brushed Stainless
(ref. Form # 750,098M)
Door Frame Kits
A decorative door frame kit is available for use with these appliances. It is designed to attach directly to the front face of the appliance at the four edges of the glass enclosure panel resulting in the appearance of a picture frame.
Decorative Firebox Accessories
Cat. No. Model No. Description
88L53 FGE Bag of Glowing Embers
80L42 FDVS
(FDVS ref. Form #750,010M)
(1 oz. rockwool)
Bag of Decorative Volcanic Stone
Bag of Glowing Embers Bag of Volcanic Stone
Replacement ember materials or volcanic stone are available for use with these appliances. Order kits as part of the periodic maintenance of the appliance.
16
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Page 17
LIGHTING INSTRUCTIONS – MILLIVOLT GAS VALVE
it
OUT
IN
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
A. This appliance has a pilot which must be lit with a piezo
igniter. When lighting the pilot, follow these instructions exactly.
B. BEFORE OPERATING smell all around the appliance area for
gas. Ensure to smell next to the fl oor because some gas is heavier than air and will settle on the fl oor.
WHAT TO DO IF YOU SMELL GAS
Extinguish any open fl ame.
Open windows.
Do not light any appliance.
Do not touch any electrical switches.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this page.
2. Access the lower control compartment.
3. Turn OFF/ON switch to “OFF” (and remote wall switch, if appli-
cable).
4. Verify main line shut-off valve is open.
5. Push in gas control knob slightly and turn clockwise
to “OFF.”
SIT Millivolt Gas Valve
IN
PIEZO
IGNITER
OUT
F
F
O
P
I
L
it
O
T
O
N
GAS CONTROL KNOB
TP/TH
TP
TH
TPTH TP TH
BURNER
OFF/ON SWITCH
I
H
L
W
O
P
I
L
O
T
- LO / HI +
Do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s
phone.
If your gas supplier cannot be reached, call the fi re depart-
ment.
C. Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by hand, do not try to repair it, call a qualifi ed service technician. Force or attempted repair may result in a fi re or an explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
6. Wait fi ve (5) minutes to clear out any gas. If you then smell gas,
STOP! Follow “B” in the safety information above on this page. If you do not smell gas, go to the next step.
7. Push in gas control knob slightly and turn counterclockwise
to “PILOT.”
8. Push in control knob all the way and hold in. Immediately light the
pilot by triggering the spark igniter (pushing the button) until pilot lights. Continue to hold the control knob in for about 1 1/2 minutes after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 8.
If knob does not pop up when released, stop
and immediately call your service technician or gas supplier.
If pilot will not stay lit after several tries, turn the control knob to “OFF” and call your service technician or gas supplier.
Millivolt Pilot
9. Turn gas control knob counterclockwise to “ON.”
10. Close lower control compartment.
ON
OFF
Note: Knob cannot be turned from “PILOT” to “OFF” unless the knob is pushed in slightly. Do not force.
TO TURN OFF GAS TO APPLIANCE
1. Turn remote wall switch “OFF.” The pilot will remain lit for
normal service.
2. For complete shutdown, turn remote wall switch to “OFF.”
3. Access the lower control compartment.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
4. Depress gas control knob slightly and turn clockwise
to “OFF.” Do not force.
5. Close lower control compartment.
17
Page 18
INSTRUCTIONS D’ALLUMAGE – VANNE GAZ MILLIVOLT
it
OUT
IN
POUR VOTRE SÉCURITÉ, LISEZ CES INSTRUCTIONS AVANT L’ALLUMAGE
AVERTISSEMENT : SI VOUS NE SUIVEZ PAS CES INSTRUCTIONS À LA LETTRE, IL POURRAIT S’EN SUIVRE UN INCENDIE OU UNE EXPLOSION CAUSANT DES DOMMAGES MATÉRIELS, DES BLESSURES CORPORELLES OU MÊME DES PERTES DE VIE.
A. Cet appareil est muni d’une veilleuse qui doit être allumée avec un
allumeur piézo-électrique. Lorsque vous allumez la veilleuse, suivre exactement ces instructions.
B. AVANT L’ALLUMAGE: Ensurez-vous que vous ne détectez aucune odeur
de gaz autour de l’apareil ainsi que près du sol; certains gaz, étant plus lourds que l’air, descendent au niveau du sol.
VOICI CE QUE VOUS DEVEZ FAIRE SI VOUS DÉCELEZ UNE ODEUR
DE GAZ:
Éteignez toute fl amme visible.
Ouvrez les fenêtres.
N’allumez aucun appareil.
Ne touchez à aucun commutateur électrique.
Ne vous servez d’aucun téléphone dans votre édifi ce.
INSTRUCTIONS D'ALLUMAGE
1. ARRÊTEZ! Lisez les consignes de sécurité au verso de cette plaque.
2. Ouvrez le compartiment de contrôle du bas.
3. Tournez l’interrupteur mural à la position d’arrêt “OFF”.
4. Ensurez-vous que la soupape d’arrêt de la canalisation principale est
ouverte.
5. Enfoncez légèrement le bouton de réglage du gaz et tournez-le dans
le sens des aiguilles d’une montre jusqu’à la position d’arrêt “OFF”.
TP/TH
TPTH TP TH
TP
TH
SIT Vanne Gaz Millivolt
I
L
O
P
I
L
O
T
- LO / HI + (COMMANDE DE TAILLE DE FLAMME)
Interrupteur
(OFF/ON)
H
W
BOUTON DE RÉGLAGE DU GAZ
ALLUMEUR
IN
OUT
F
F
O
P
I
L
it
O
T
O
N
Appelez immédiatement votre compagnie de gaz en utilisant le télé-
phone du voisin.
S’il vous est impossible de contacter votre compagnie de gaz, appelez
le service des incendies.
C. N’utilisez que votre main pour manipuler le bouton de réglage du gaz.
N’utilisez jamais d’outils. Si le bouton refuse de tourner ou de bouger, n’essayez pas de le réparer. Communiquez immédiatement avec un technicien de service qualifi é. Toute tentative pour le forcer ou le réparer, risquerait de provoquer un incendie ou une explosion.
D. Ne vous servez pas de cet appareil si l’un de ses éléments a été
immergé dans l’eau. Appelez immédiatement un technicien compétent pour faire inspecter l’appareil et remplacer toute pièce du système de réglage ou commande du gaz qui a été sous l’eau.
8. Enfoncez le bouton de réglage jusqu’au fond et gardez-le enfoncé.
Allumez immédiatement la veilleuse en déclenchant l’allume-gaz à étincelle (en poussant le bouton) jusqu’à ce que la veilleuse s’enfl amme. Continuez de tenir le bouton de réglage enfoncé pendant environ 90 secondes après l’allumage de la veilleuse. Relâchez le bouton et il sortira subitement. La veilleuse devrait rester allumée. Si elle s’éteint, répétez les étapes 5 à 8 inclusive­ment.
Si le bouton ne sort pas automatiquement après avoir été relâché,
arrêtez immédiatement et téléphonez à votre technicien de service ou à votre fournisseur de gaz.
Si la veilleuse refuse de rester allumée après plusieurs tentatives,
tournez le bouton de réglage jusqu’à sa position d’arrêt “OFF” et téléphonez à votre technicien de service ou à votre fournisseur de gaz.
9. Tournez le bouton de réglage du gaz en sens inverse des aiguilles
d’une montre jusqu’à sa position de marche “ON”.
18
ON
OFF
Remarque: Il est impossible de tourner le bouton de “PILOT” à “OFF” à moins qu’il ne soit légèrement enfoncé. Ne le forcez pas.
6. Attendez cinq (5) minutes pour l’evacuation du gaz. Si vous décelez
une odeur de gaz, ARRÊTEZ ! Retournez au point “B” des consignes de sécurité au verso de cette plaque. Si vous ne remarquez aucune odeur de gaz, passez à l’étape suivante.
7. Enfoncez légèrement le bouton de réglage du gaz et tournez-le en
sens inverse des aiguilles d’une montre jusqu’à la position de veil­leuse “PILOT”.
POUR FERMER LE GAZ QUI ALIMENTE L’APPAREIL
1. Tournez l’interrupteur mural à la position d’arrêt “OFF”. La veilleuse
restera allumée jusqu’au retour du service normal.
2. Pour une fermeture complète, tournez l’interrupteur mural à la posi-
tion d’arrêt “OFF”.
3. Ouvrez le compartiment de contrôle du bas.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
10. Fermez le compartiment de contrôle du bas.
11. Au besoin, rebrancher l’appareil au
courant électrique et remettre
Millivolt Pilot
l’interrupteur du brûleur principal à la position “ON” ou régler le 0thermostat à la température désirée.
12. Si l’appareil ne fonctionne pas, suivre les instructions intitulées “Pour fermer le gaz qui alimente l’appareil” et appeler un technicien ou le fournisseur de gaz.
4. Enfoncez légèrement le bouton de réglage du gaz et tournez-le dans
le sens des aiguilles d’une montre jusqu’à la position d’arrêt “OFF”. Ne forcez pas le bouton.
5. Fermez le compartiment de contrôle du bas.
Page 19
LIGHTING INSTRUCTIONS — ELECTRONIC
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
A. When lighting the appliance, follow these instructions
exactly.
B. BEFORE OPERATING smell all around the appliance area
for gas. Be sure to smell next to the fl oor because some gas is heavier than air and will settle on the fl oor.
WHAT TO DO IF YOU SMELL GAS
Extinguish any open fl ame.
Open windows.
Do not light any appliance.
Do not touch any electrical switches.
Do not use any phone in your building.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this page.
2. Turn remote wall switch to “OFF.”
3. Open lower control compartment door.
4. Verify main line shut-off valve is open.
Honeywell Electronic Gas Control Valve
ON / OFF Switch
C O N T R
NO
O
FFO
L
I
G N I
T ER
Front View
NI
I PS
Immediately call your gas supplier from a neighbor’s
phone.
If your gas supplier cannot be reached, call the fi re
department.
C. Use only your hand to turn the gas control lever. Never
use tools. If the lever will not turn by hand, do not try to repair it, call a qualifi ed service technician. Force or attempted repair may result in a fi re or an explosion.
D. Do not use this appliance if any part has been under
water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
5. Turn the OFF/ON switch to “OFF”. Do not force.
6. Wait fi ve (5) minutes to clear out any gas. If you then
smell gas, STOP! Follow “B” in the safety information above on this page. If you do not smell gas, go to the next step.
7. Turn the OFF/ON switch to “ON”. Do not force.
8. Turn “ON” all electrical power to appliance (remote wall
or appliance switch).
9. Close lower control compartment door.
TO SHUT OFF
1. Turn off all electrical power to the appliance (remote wall
switch).
TO TURN OFF GAS TO APPLIANCE
1. For complete shut-down, turn remote wall switch to
“OFF.”
2. Open lower control compartment door.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
3. Turn the OFF/ON switch to “OFF”. Do not force.
4. Close the main line shut-off valve.
5. Close lower control compartment door.
19
Page 20
INSTRUCTIONS D’ALLUMAGE — ELECTRONIC
POUR VOTRE SÉCURITÉ, LISEZ CES INSTRUCTIONS AVANT L’ALLUMAGE
AVERTISSEMENT: SI VOUS NE SUIVEZ PAS CES INSTRUCTIONS À LA LETTRE, IL POURRAIT S’EN SUIVRE UN INCENDIE OU UNE EXPLOSION CAUSANT DES DOMMAGES MATÉRIELS, DES BLESSURES CORPORELLES OU MÊME DES PERTES DE VIE.
A. Lorsque vous allumez l’appareil, suivez exactement ces instruc-
tions.
B. AVANT L’ALLUMAGE: Assurez-vous que vous ne détectez
aucune odeur de gaz autour de l’apareil ainsi que près du sol; certains gaz, étant plus lourds que l’air, descendent au niveau du sol.
VOICI CE QUE VOUS DEVEZ FAIRE SI VOUS DÉCELEZ UNE ODEUR DE GAZ
Éteignez toute fl amme visible.
Ouvrez les fenêtres.
N’allumez aucun appareil.
Ne touchez à aucun commutateur électrique.
Ne vous servez d’aucun téléphone dans votre édifi ce.
INSTRUCTIONS D’ALLUMAGE
1. ARRÊTEZ ! Lisez les consignes de sécurité au verso de cette
plaque.
2. Tournez l’interrupteur mural à la position d’arrêt “OFF”.
3. Ouvrez la porte du compartiment de contrôle du bas.
Appelez immédiatement votre compagnie de gaz en utilisant
le téléphone du voisin.
S’il vous est impossible de contacter votre compagnie de
gaz, appelez le service des incendies.
C. N’utilisez que votre main pour manipuler l'interrupteur
“OFF/ON” de la valve à gaz. N’utilisez jamais d’outils. Si l’interrupteur ne bouge pas manuellement, n’essayez pas de le réparer. Communiquez immèdiatement avec un technicien de service qualifi é. Toute tentative pour forcer l’interrupteur ou le réparer, risquerait de provoquer un incendie ou une explosion.
D. Ne vous servez pas de cet appareil si l’un de ses éléments a
été immergé dans l’eau. Appelez immédiatement un technicien compétent pour faire inspecter l’appareil et remplacer toute pièce du système de réglage ou commande du gaz qui a été sous l’eau.
6. Attendez cinq (5) minutes pour l’evacuation du gaz. Si vous
décelez une odeur de gaz ARRÊTEZ ! Retournez au point “B” des consignes de sécurité au verso de cette plaque. Si vous ne remarquez aucune odeur de gaz, passez à l’étape suivante.
7. Tournez la manette de réglage du gaz jusqu’à la position de
marche “ON”. Ne la forcez pas.
20
4. Assurez-vous que la soupape d’arrêt de la canalisation principale
est ouverte.
5. Tournez la manette de réglage du gaz à la position d’arrêt
“OFF”.
Honeywell Vanne Gaz Électronique
Interrupteur ON / OFF
C O N T R
NO
O
FFO
L
I
G N I
T ER
NI
SI P
Vue de face
POUR FERMER LE GAZ QUI ALIMENTE L’APPAREIL
1. Pour une fermeture complète, tournez l’interrupteur mural à la
position d’arrêt “OFF”.
2. Ouvrez la porte du compartiment de contrôle du bas.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
8. Ouvrez le courant électrique (“ON”) qui alimente l’appareil
(interrupteur mural ou l'appareil).
9. Fermez la porte du compartiment de contrôle du bas.
10. Au besoin, rebrancher l’apareil au courant électrique et
remettre l’interrupteur principal du brûleur à la position “ON” ou régler le thermostat à la température désirée.
11. Si l’appareil ne se met pas en marche, suivre les instruc-
tions intitulées “Pour fermer le gaz qui alimente l’appareil” et appeler un technicien ou le fournisseur de gaz.
POUR ÉTEINDRE L’APPAREIL
1. Coupez tout le courant électrique qui alimente l’appareil (inter-
rupteur mural).
3. Tournez la manette de réglage du gaz à la position d’arrêt “OFF”.
Ne la forcez pas.
4. Fermez la soupape d’arrêt de la canalisation principale.
5. Fermez la porte du compartiment de contrôle du bas.
Page 21
MAINTENANCE SCHEDULE
Annually (Before the onset of the Burning Season)
MAINTENANCE TASK ACCOMPLISHING PERSON PROCEDURE
Inspecting/Cleaning Burner, Logs and Controls
Check Flame Patterns and Flame Height
Inspecting/Cleaning Pilot and Burner Qualifi ed Service Technician
Checking Vent System Qualifi ed Service Technician Inspect the vent system at the top and at the base (within the
Appliance Checkout Qualifi ed Service Technician Perform the appropriate appliance checkout procedure detailed
Replacing Rockwool Ember Materials Homeowner/Qualifi ed Service
Qualifi ed Service Technician Inspect valve and ensure it is properly operating. Check piping
Qualifi ed Service Technician
Technician
for leaks. Vacuum the control compartment, fi replace logs and burner area.
Refer to Figure 13 on Page 10 and verify the fl ame pattern and height displayed by the appliance conforms to the picture. Flames must not impinge on the logs. Ensure fl ames are steady (not lifting or fl oating).
Refer to Figures 15 & 16 on Page 11. Remove any surface build-up on pilot and burner assembly. Wipe the pilot nozzles, igniter/fl ame rod and hood. Ensure the pilot fl ame engulfs the fl ame sensor as shown.
fi rebox) for signs of blockage or obstruction. Look for any signs of dislocation or deterioration of the vent components. Note: Excessive condensation can cause corrosion of caps, pipe & fi ttings (excessive condensation can be caused by long lateral runs, too many elbows and/or exterior portions of the system being exposed to cold weather). Also inspect wall straps or plumbers's tape to ensure it is secure and in place.
in this manual.
Remove old ember materials (rockwool) and vacuum the ember placement area. Place new embers as described in Step 6 on Page 9.
Periodically (After the Burning Season)
MAINTENANCE TASK ACCOMPLISHING PERSON PROCEDURE
Cleaning Firebox Interior Homeowner Carefully remove logs, rockwool, volcanic stone and vermiculite.
Check Flame Patterns and Flame Height
Checking Vent System Homeowner Inspect the vent system at the top and at the base (within the
Cleaning Front Glass Enclosure Panel Homeowner Clean as necessary following the directions provided in this
Homeowner
Vacuum out interior of the fi rebox. Clean fi rebox walls and log grate. Replace logs, Rockwool and volcanic stone as detailed in this manual.
Refer to Figure 13 on Page 10 and verify the fl ame pattern and height displayed by the appliance conforms to the picture. Flames must not impinge on the logs.
fi rebox) for signs of blockage or obstruction. Look for any signs of dislocation of the vent components.
manual. DO NOT TOUCH OR ATTEMPT TO CLEAN GLASS WHILE HOT.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
21
Page 22
TROUBLESHOOTING
Note: Before troubleshooting the gas control system, Ensure external gas shut off valve, located at gas supply inlet, (and wall switch, iff applicable), is in the “ON” position.
Important: Valve system troubleshooting should only be accomplished by a qualifi ed service technician.
TROUBLESHOOTING GUIDE - MILLIVOLT GAS CONTROL SYSTEM
SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION
1. Spark igniter will not light pilot after
repeated triggering of igniter button.
2. Pilot will not stay lit after
carefully following the lighting instructions.
3. Pilot burning, no gas to burner, Valve
knob “ON,” and the (standard) burner OFF/ON switch is “ON." Read impor­tant note below.
IMPORTANT NOTE: If an optional
*remote switch is used for burner operation, if the standard burner OFF/ON switch is still installed on appliance it must be in the "OFF" position.
*Optional remote switch kits - wall
switch, wall thermostat or remote control.
4. Frequent pilot/burner outage prob-
lem.
A. Defective igniter (no spark at electrode).
B. Defective or misaligned electrode at pilot
(spark at electrode).
C. Gas supply pressure errant.
D. Pilot orifi ce plugged. A. Defective pilot generator
(thermocouple).
A. Wall switch or wires defective.
B. Thermopile may not be generating suf-
fi cient millivolts.
C. Plugged burner orifi ce. D. OFF/ON Switch & *Remote Switch are in
the "ON" position resulting in excessive resistance.
A. Pilot fl ame may be too low or blowing (high)
causing the pilot/valve safety to drop out.
Check for spark at electrode and pilot; if no spark and electrode wire is properly connected, replace igniter.
Using a match, light pilot. If pilot lights, turn off pilot and trigger the igniter button again. If pilot lights, an improper gas mixture caused the bad lighting and a longer purge period is recommended. If pilot will not light – check gap at electrode and pilot – should be 1/8" to have a strong spark. If gap measures 1/8", replace pilot (see Figure 15 on Page 11).
Check inlet gas pressure. It should be within the limits as marked on the rating plate.
Clean or replace pilot orifi ce. Check pilot fl ame, it must impinge on thermocouple
(see Figure 15 on Page 11). Clean and/or adjust pilot for maximum fl ame impingement on thermocouple. Ensure that the connection between the valve and thermocouple are tight and secure.
Check wall switch and wires for proper connections. Jumper wire across terminals at wall switch, if burner comes on, replace defective wall switch. If okay, jumper wires across wall switch wires at valve, if burner comes on, wires are faulty or connections are bad.
Check thermopile with millivolt meter. Take reading at thermopile terminals of gas valve. Should read 325 millivolts minimum with optional wall switch “OFF.” Replace faulty thermopile if reading is below specifi ed minimum.
Check burner orifi ce for blockage and remove. When turning on the burner using a *remote switch,
ensure that the standard OFF/ON switch is in the "OFF" position. If both switches are in the ON position, it may result in excessive resistance (& millivolt drain­age) and the burner may not come on.
Clean and/or adjust pilot fl ame for maximum fl ame impingement on thermocouple (see Figure 15 on
Page 11).
TROUBLESHOOTING GUIDE - ELECTRONIC IGNITION SYSTEM
SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION
1. Burner will not light. A. Faulty Valve System. B. “OFF/ON” or wall switch defective.
2. Burners come “ON,” then turns “OFF.” A. Burner orifi ce plugged.
B. Obstructed vent system.
22
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
See Below. Disconnect the two black wires from the wire nuts.
Test switch(s) for continuity with a multimeter. If continuity is not indicated, switch(s) is defective and must be replaced.
Note: Before replacing “OFF/ON” switch, Ensure to check wiring for loose connections or broken wires and repair as needed.
Check main burner orifi ce(s) for blockage. Clean or replace.
Check vent system for obstructions.
Page 23
TROUBLESHOOTING PROCEDURE - ELECTRONIC IGNITION SYSTEM
START CHECK
• Turn Off Gas Supply.
• Ensure Valve Switch Is In ON Position.
• Disconnect Control Harness.
• Set Thermostat To Call For Heat.
Insert A
End View of Control Harness Connector
• Check for proper volt­age at control harness (see insert A). Voltage
2
should be 24V between thermostat or pressure switch and 24V common and 24V hot.
YES
• Plug control harness into valve. Wait for internal check delay.
NO
• Line voltage power
• Low voltage transformer
• Limit controller
• Thermostat
• Wiring
24 Volt Hot
Common
24 Volt
Switched
Check For Damaged or Missing Terminals in Connector
Insert B
Igniter Terminals
24 Volt
• With pilot burner cable con-
1
• Igniter warms up and glows red.
NO
nected, measure voltage at valve HSI element output. 24V
2
nominal. (See insert B)
YES
YES • Replace igniter/fl ame rod
1
assembly.
YES
• Check that pilot gas is fl owing. Wait
• Turn on gas supply.
• Pilot burner lights.
NO
to ensure pilot gas tubing is purged. Recycle call for heat if necessary.
YES
• Measure voltage between 24V hot and 24V common leads to valve control. Must measure at least 19.5 VAC with igniter powered (see insert A). To
YES
identify proper lead, this check must be done with the valve control con­nected and igniter powered.
YES
• Replace Pilot Assembly.
• Check that pilot fl ame makes good contact with pilot burner fl ame rod.
• Main valve opens and main burner lights.
• Check for good electrical connection
NO
through the pilot tubing.
• If both of the above are good, replace igniter/fl ame rod assembly.
YES YES
• System Is okay. • Cycle thermostat off and back on.
NO
• Replace valve.
NO
• Replace valve.
• Check transformer and
NO
line volt supply.
Igniter will cycle off and
1
back on once during the 90 second ignition trial. All voltage measurements must be taken while the igniter is powered.
When measuring voltage
2
at connections, use care to ensure terminals are not damaged.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
• Main burner lights.
NO
• Replace valve.
23
Page 24
REPLACEMENT PARTS - MPD35ST
Item Part/Cat.No. Qty Description Where Used
SIT Millivolt Only
1 H3357 1 Gas Train Assembly, NG, MV MPD35ST-NM 1 H3355 1 Gas Train Assembly, LP, MV MPD35ST-PM
Honeywell Electronic Only
2 H3356 1 Gas Train Assembly, NG, Elecrtr. MPD35ST-NE
3 42J32 1 Transformer
Misc. Replacement Parts
H3351
4
H3352
5
H3353
6
97K51
7
Brickaded Side Panels All
2
Burner, Pan All
1
* Electrical kit All
1
Eyebrow Panel All
2
8 93L32 1 Flex Line Gas Connector, FFGC All
H4864
9
2 Glass Enclosure Assembly All
10 H3696 Vermiculite, Bag of All
11 H3358 1 Grate Assembly All
12 69L21 4 Latch, Glass Enclosure Panel All
H3354
13
Note: Ordering information for Volcanic Stone, Glowing Embers and Touch-up Paint can be found on Page 16
Firebox Sub-Floor All
1
MPD35ST-NE &
MPD35ST-PE
Item Part/Cat. Qty Description Where Used
Misc. Replacement Parts
H3210
14
15 H3726 2
16 H3734 1
1 Log Set All
Louver Assembly, Upper Charcoal
Louver Assembly, Lower, Charcoal (valve access side)
All
All
17 H3359 1 Louver Assembly, Lower, Char. All 18 69L31 2 Magnet, Latch, Spring-Loaded All
19 94326 2 Magnet All 20 H3740 8 Nailing Flange
All
21 12L15 2 Nameplate, Lennox All
24M10
22
1 Orifi ce, Burner, NG, #37 (.104") MPD35ST-NM &
MPD35ST-NE
42M79
22
23 91K94 1 Piezo Igniter (w/wire)
1 Orifice, Burner, LP, 1.55mm
(.061")
MPD35ST-PM &
MPD35ST-PE
MPD35ST-NM &
MPD35ST-PM 24 27K30 1 OFF/ON Switch, Rocker All 25 H3363 Vent Restrictor All
* Electrical Outlet Kit consists of a junction box, 2 screws, an receptacle outlet, an OFF/ON rocker switch and a snap bushing. Note: All the components in the electrical kit will Not be used by every model.
4
7
15
7
10
25
20
6
13
5
15
9
11
16
21
12
18
19
22
1
24
23
9
17
22
2
14
8
3
8
Complete Log Set Available Only
Lennox Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifi cations, prices and also to discontinue colors, styles and products. Consult your local distributor for fi replace code information.
Printed in U.S.A. © 2005 by LENNOX HEARTH PRODUCTS
P/N 875,025M REV. A 05/2006
1110 West Taft Avenue • Orange, CA 92865
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