Lennox MPB33CNM, MPB33CPM, MPB35CPM, MPB40CNM, MPB35CNM Installation Instructions Manual

...
INSTALLATION INSTRUCTIONS
éviter tout dommage matériel, toute blessure ou la mort.
WARNING /AVERTISSEMENT/AVISO
MPB B-Vent Gas Fireplaces
MODELS
P/N 506015-05 Rev. D 04/2013
This manual is one of a set of two supporting this product. Refer to P/N 506017-04 for Care and Operation Instructions.
Ce manuel est disponible en francais, simplement en faire la demande. Numéro de la pièce 506223-45.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
INSTALLATEUR : Laissez cette notice avec l’appareil. CONSOMMATEUR : Conservez cette notice pour consultation ultérieure.
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
UNE SURFACE VITRÉE CHAUDE
PEUT CAUSER DES BRÛLURES.
LAISSER REFROIDIR LA SURFACE
VITRÉE AVANT D'Y TOUCHER.
NE PERMETTEZ JAMAIS À UN ENFANT
DE TOUCHER LA SURFACE VITRÉE.
Decorative Product: Not for use as a heating appliance.
NOTICE: Fireplace is not to be operated by a thermostat.
MPB33CNM MPB33CPM MPB35CNM
MILLIVOLT:
MPB35CPM MPB40CNM MPB45CNM
OTL Report No. 116-F-36d-5
EL VIDRIO CALIENTE
CAUSARÁ QUEMADURAS.
USTED DEBE NUNCA
TOCAR EL VIDRIO CALIENTE.
LOS NIÑOS DEBEN NUNCA
TOCAR EL VIDRIO.
ELECTRONIC:
MPB33CNE MPB35CNE
MPB40CNE MPB45CNE
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result, causing property damage, personal injury,
AVERTISSEMENT : Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incindie ou d’explosion ou pour
or death.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
- Ne pas entreposer ni utilizer d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :
Ne pas tenter d’allumer d’appareil.
Ne touchez à aucan interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâtiment où vous trouvez.
Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incindies.
- L’installation et l’entretien doivent être assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
LENNOX HEARTH PRODUCTS • MERIT PLUS® B-VENT GAS FIREPLACES (MPB33/35/40/45) • INSTALLATION INSTRUCTIONS
TABLE OF CONTENTS
Packaging .................................................... 2
Introduction ................................................. 2
General Information ..................................... 2
Requirements for the
Commonwealth of Massachusetts ............ 4
Cold Climate Insulation ................................ 4
Manufactured Housing ................................. 4
Location ........................................................5
Vent Termination Clearances ....................... 5
Appliance and Vent Clearances .................... 6
Pre-Installation Steps ................................... 7
Typical Installation Sequence ...................... 7
Detailed Installation Steps ............................ 7
Step 1. Framing ............................................ 7
Framing Specifications ................................ 8
Fireplace Specifications .............................. 9
Step 2. Routing Gas Line ............................. 9
Step 3. Installing Vent System ................... 10
Step 4. Field Wiring ................................... 11
Step 5. Wiring Optional
Forced Air Blower Kit .................... 12
Step 6. Connecting Gas Line ..................... 12
Step 7. Installing Optional Outside Air Kit ..13
Step 8. Verifying Appliance Operation ........... 14
Step 9. Installing Volcanic Stone, Glowing
Embers, and Logs ........................ 14
Step 10. Removing and
Installing the Glass Door ............. 19
Step 11. Burner Adjustments ..................... 19
Step 12. Testing Vent Operation ..................21
Step 13. Hood Installation .......................... 21
Step 14. Finishing Requirements ............... 21
Step 15. Attaching Safety-in-Operation
Warnings ............................ 22
Gas Conversion Kits ......................... 23
Please read and understand these instructions before beginning your
installation.
2
PACKAGING
The assembled vented gas fireplace is pack­aged with:
(1 set) Logs (packaged in a carton inside the firebox).
(1 bag) Volcanic Stone (included in the firebox or bottom compartment).
(1 bag) Glowing Embers (in bottom compart­ment).
Literature Kit (envelope in bottom com­partment containing Care and Operation Instructions, Installation Instructions, Safety-In-Operation Warning Labels, War­ranty).
(1) Hood (behind the top louver assembly).
INTRODUCTION
The Millivolt appliances have a millivolt gas control valve with piezo ignition system. If any optional accessories that will require electrical power are to be installed, the electrical power must be provided at the time of appliance in­stallation.
The Electronic appliances are designed to op­erate on natural or propane gas. An electronic intermittent pilot ignition system provides safe, efficient operation. External electrical power is required to operate these units. In the event of a power outage, four (4) "AA" batteries (in battery holder) provide backup power for appliance operation (excluding [optional] blower).
APPROVED VENT COMPONENTS
These vented gas fireplaces are designed for residential applications. They must be installed with approved Type-B, double wall vent pipe systems and a listed vent termination routed to the outside atmosphere. Use only the proper size listed below.
REQUIRED PIPE DIAMETER: MPB33 series: Requires 4" (102 mm) MPB35 series: Requires 5" (127 mm) MPB40 series: Requires 5" (127 mm) MPB45 series: Requires 6" (152 mm)
WARNING
B-Vent appliances are not designed to operate in negatively pressured environments (pres­sure within the home is less than pressures outside). Significant negatively pressured environ­ments caused by weather, home design, or other devices may impact the operation of these appliances. Negative pres­sures may result in poor flame appearance, sooting, damage to property and/or severe personal injury. Do not operate these appliances in negatively pres­sured environments.
GENERAL INFORMATION
WARNING
Young children should be care­fully supervised when they are in the same room as the appli­ance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
AVERTISSEMENT
Les jeunes enfants devraient être surveillés étroitement lorsqu’ils se trouvent dans la même pièce que l’appareil. Les tout petits, les jeunes enfants ou les adultes peuvent subir des brûlures s’ils viennent en contact avec la sur­face chaude. Il est recommandé d’installer une barrière physique si des personnes à risques habi­tent la maison. Pour empêcher l’accès à un foyer ou à un poêle, installez une barrière de sécu­rité; cette mesure empêchera les tout petits, les jeunes enfants et toute autre personne à risque d’avoir accès à la pièce et aux surfaces chaudes.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.
Les enfants et les adultes devraient être informés des dangers que posent les températures de surface élevées et se tenir à distance afin d’éviter des brûlures ou que leurs vêtements ne s’enflamment.
DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY, CERTIFICATION AND LISTINGS OF THIS UNIT.
LENNOX HEARTH PRODUCTS • MERIT PLUS® B-VENT GAS FIREPLACES (MPB33/35/40/45) • INSTALLATION INSTRUCTIONS
WARNING
Improper installation, adjust­ment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
WARNING
Failure to comply with these in­stallation instructions will result in an improperly installed and operating appliance, voiding its warranty. Any change to this appli­ance and/or its operating controls is dangerous.
WARNING
Clothing or other flammable material should not be placed on or near the appliance.
AVERTISSEMENT
On ne devrait pas placer de vêtements ni d’autres matières inflammables sur l’appareil ni à proximité.
WARNING
Any safety screen or guard re­moved for servicing the appli­ance must be replaced prior to operating the appliance.
AVERTISSEMENT
Tout écran ou protecteur retiré pour permettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.
WARNING
Improper installation or use of this appliance can cause serious injury or death from fire, burns, explosion or carbon monoxide poisoning.
WARNING
Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
AVERTISSEMENT
Risque de dommages ou de blessures si les pièces ne sont pas installées conformément à ces schémas et ou si des pièces autres que celles spécifiquement approuvées avec cet appareil sont utilisées.
Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etcetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
L’installation et la réparation devrait être confiées à un technicien qualifié. L’appareil devrait faire l’objet d’une inspection par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite. Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de pous-sière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres.
Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
Ne pas utiliser cet appareil s’il a été plongé, même partiellement, dans l’eau. Appeler un technicien qualifié pour inspecter l’appareil et remplacer toute partie du système de commande et toute commande qui a été plongée dans l’eau.
Only trim kit(s) supplied by the manufacturer shall be used in the installation of this appliance.
Seules les trousses de garniture fournies par le fabricant doivent être utilisées pour l’installation de cet appareil.
These appliances comply with National Safety Standards and are tested and listed by OMNI-Test Laboratories, Inc. (Report No. 116-F-36d-5) to ANSI Z21.50b-2009 (in Canada, CSA 2.22b-2009), and CAN/CGA-2.17-M91 (R2009) in both USA and Canada, as vented gas fireplaces.
Both millivolt and electronic versions of these appliances may be used in bedrooms only when the room is an "unconfined space" as defined by the National Fuel Gas Code. Use in bedrooms may not be allowed by your local building codes. You should obtain prior ap­proval from the Authority having jurisdiction prior to installation.
MISC. CODES / STANDARDS
The Installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1 / NFPA 54 - latest edition (In Canada, the current CAN/CGA-B149.1 installation code).The appliance, when installed, must be electrically grounded and wired in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70 - latest
edition, or the Canadian Electrical Code, CSA C22.1
- latest edition.
Provide adequate clearances around air openings and adequate accessibility clearance for service and proper operation. Never obstruct the front or back openings of the appliance.
These appliances are designed to operate on natural or propane gas only. The use of other fuels or combination of fuels will degrade the performance of this system and may be dangerous.
These fireplaces are designed as decorative appliances and are not intended for use as area heaters. They must not be equipped with wall thermostats or remote controls with
thermostat functions. OUTSIDE COMBUSTION AIR HOOK UP
These appliances are equipped with an integral combustion air door and actuator arm. Combustion air kits are optional. Install as shown in Step 7 on Page 13.
These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance.
Both millivolt and electronic systems can be operated during a power outage, and feature manually operated hi-low flame control. The BTU Input for these appliances is shown in Table 1.
Natural Gas Propane Gas
Model Input Rate
MPB33 13,500 to
MPB35 16,000 to
MPB40 24,000 to
MPB45 24,750 to
Table 1 - BTU Input Ratings
(BTU/HR)
17,500
20,000
30,000
31,000
Input Rate
BTU/HR)
13,500 to
17,500
16,500 to
20,000
22,300 to
28,000
23,000 to
29,000
3
LENNOX HEARTH PRODUCTS • MERIT PLUS® B-VENT GAS FIREPLACES (MPB33/35/40/45) • INSTALLATION INSTRUCTIONS
GAS PRESSURE - ALL MODELS
Tables 2 and 3 show the appliances' inlet and manifold gas pressure requirements:
Fuel # Minimum Maximum
Natural Gas 4.5" WC
Propane 11.0" WC
(1.12 kPa)
(2.74 kPa)
10.5" WC
(2.62 kPa)
13.0" WC
(3.24 kPa)
Table 2 - Inlet Gas Supply Pressure
Fuel # Low High
Natural Gas 2.2" WC
Propane 6.3" WC
(0.55 kPa)
(1.57 kPa)
3.5" WC
(0.87 kPa)
10.0" WC
(2.49 kPa)
Table 3 - Manifold Gas Supply Pressure
Test gauge connections are provided on the front of the millivolt and electronic gas control valve (identified IN for the inlet and OUT for the manifold side). The control valves have a 3/8" (10 mm) NPT thread inlet and outlet side of the valve (refer to Figures 1 and 2).
Propane tanks are at pressures that will cause damage to valve components. Verify that the tanks have step down regulators to reduce the pressure to safe levels.
The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa). The appliance must be isolated from the gas supply piping system by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at test pres­sures equal to or less than 1/2 psi (3.5 kPa).
ORIFICE SIZES - SEA LEVEL TO HIGH ALTITUDE (ALL MODELS)
These appliances are tested and approved for installation at elevations of 0 - 4500 ft (0 - 1372 m) above sea level using the standard burner orifice sizes (marked with an "*" in Table 4). For elevations above 4500 ft, contact your gas supplier or qualified service technician.
Deration - At higher elevations, the amount of BTU fuel value delivered must be reduced by either:
• Using gas that has been derated by the gas
company.
Install the appliance according to the regulations of the local authorities having jurisdiction and, in the USA, the National Fuel Gas Code NFPA 54 - latest edition / ANSI Z223.1 or, in Canada, the CAN/CGA-B149.1 - latest edition.
Flame breadth, height and width will diminish 4% for every 1,000 feet of altitude. Gas Valve
Diagrams
. See Figure 1 for millivolt models
and Figure 2 for electronic models.
In Canada - CAN/CGA-2.17-M91 (R2009) (high altitude): THE CONVERSION SHALL BE CARRIED OUT BY A MANUFACTUR­ER’S AUTHORIZED REPRESENTATIVE, IN ACCORDANCE WITH THE REQUIRE­MENTS OF THE MANUFACTURER, PRO­VINCIAL OR TERRITORIAL AUTHORITIES HAVING JURISDICTION AND IN ACCOR­DANCE WITH THE REQUIREMENTS OF THE CAN/CGA-B149.1 OR CAN/CGA­B149.2 INSTALLATION CODES.
Main Gas Control Knob
OFF/PILOT/ON
N
O
T
O
it
L
I
P
O
F
F
OUT
IN
Manifold Pressure Tap
Inlet Pressure Tap
Pilot Adjustment
I
P
W
O
L
H
I
HI/LO Variable Flame Height Adjustment
Screw
T
O
L
HTPTHTPT
Figure 1 - SIT Millivolt Gas Valve
(from DFC Wire Harness)
Inlet (IN) Test Port
Manifold (OUT) Test Port
Orange Wire
(from DFC Wire
Harness)
Green Wire
Burner Orifice Sizes
Elevation 0-4500 feet ( 0-1372 meters)
Model
MPB33
MPB35
MPB40
MPB45
Table 4
Nat.Gas
drill size (inches)
#47 (0.0785")*
99K74 •
#44 (0.086")*
60J80 •
#38 (0.102")*
99K76 •
#37 (0.104")*
24M10 •
* Standard size installed at factory
• Part /Cat. Number
Propane
drill size (inches)
(0.048")*
99K78 •
#55 (0.052")*
19L52 •
(0.062")*
21L01 •
#52 (0.0635")*
37G00 •
REQUIREMENTS FOR THE COMMON­WEALTH OF MASSACHUSETTS
These fireplaces are approved for installation in the US state of Massachusetts if the following additional requirements are met:
• Install this appliance in accordance with
Massachusetts Rules and Regulations 248 C.M.R.
• Installation and repair must be done by a
plumber or gas fitter licensed in the Com­monwealth of Massachusetts.
• The exible gas line connector used shall
not exceed 36 inches (92 centimeters) in length.
• The individual manual shut-off must be a
T-handle type valve.
Cold Climate Insulation
For cold climate installations, seal all cracks around your appliance with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under floor on which appliance rests, if floor is above ground level. Gas line holes and other openings should be caulked or stuffed with unfaced fiberglass insulation.
Hi/Lo Flame Control Knob
• Changing the burner orice to a smaller size
as regulated by the local authorities having jurisdiction and by the (USA) National Fuel Gas Code NFPA 54/ANSI Z223.1 - latest edition or, in Canada, the CAN/CGA-B149.1 codes - latest edition.
4
Main Gas Inlet
3/8" NPT
Yellow Ground Wire (from DFC Wire Harness)
Figure 2 - SIT Electronic Gas Valve
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
LENNOX HEARTH PRODUCTS • MERIT PLUS® B-VENT GAS FIREPLACES (MPB33/35/40/45) • INSTALLATION INSTRUCTIONS
If the fireplace is being installed on a cement slab in cold climates, a sheet of plywood or other raised platform can be placed underneath to prevent conduction of cold transferring to the fireplace and into the room. It also helps to sheetrock inside surfaces and tape for maximum air tightness and caulk firestops.
MANUFACTURED HOUSING
B-Vent Fireplaces are not approved for use in OEM or aftermarket manufactured housing built to HUD standards.
LOCATION
In selecting the location, the aesthetic and functional use of the appliance are primary concerns. However, vent system routing to the exterior and access to the fuel supply are also important.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies (Figure 3).
En raison des températures élevées, l’appareil devrait être installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures (Figure 3).
The location should also be free of electrical, plumbing or other heating/air conditioning ducting.
Be aware that this is a heat producing ap­pliance. Objects placed above the unit are exposed to elevated temperatures.
Do not insulate the space between the ap­pliance and the area above it (see Figure 10
on Page 8). The appliance must be mounted on a fully
supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile or other combustible material other than wood flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance
VENT TERMINATION CLEARANCES Gas Vent Rule - Gas vent caps are not per-
mitted within 8 feet (2.4 mm) of a vertical wall or similar obstruction. Gas vent caps that are located 8' or more from a portion of a building which extends at an angle greater than 45° upward from the horizontal may terminate in accordance with Figure 4, provided that in no case shall any discharge opening on the cap be less than 2' (610 mm) horizontally from the roof surface (National Fuel Gas Code ANSI Z223.1 (NFPA 54) Gas Vent Termination) (CAN/CGA B149.1).
MULTIPLE TERMINATIONS
These appliances may vent adjacent to and at the same level with any other gas appliances (including direct-vent appliances) provided that there is at least 2 ft. (0.6m) between the proximal edges of the vent caps. These appliances may be vented adjacent to a chimney vent servicing a solid fuel fireplace provided the B-vent cap is at least 2 ft. (0.6m) away from the nearest point of the chimney opening.
Vertical Venting
Shown with Outside Air Kit installed (model FOAK-4 or
FOAK-4LD)
When the unit is installed with one side flush with a wall, the wall on the other side of the unit must not extend beyond the front edge of the unit.
Figure 3 - Typical Installations
X
12
Roof Pitch is X/12
Minimum Height from Roof to Lowest Discharge Opening
1“ (25 mm) Minimum
Figure 4 - Vertical Vent Termination
Clearances
2 ft.
(0.6m)
Minimum
Figure 5 - Multiple Terminations
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Offset
Venting
Termination Heights For Vents
Above Flat Or Sloped Roofs Ref. NFPA 54 / ANSI Z223.1
Roof Pitch Feet Meters
Flat to 6/12 1.0 0.3 6/12 to 7/12 1.25 0.38 7/12 to 8/12 1.5 0.46 8/12 to 9/12 2.0 0.61
9/12 to 10/12 2.5 0.76 10/12 to 11/12 3.25 0.99 11/12 to 12/12 4.0 1.22 12/12 to 14/12 5.0 1.52 14/12 to 16/12 6.0 1.83 16/12 to 18/12 7.0 2.13 18/12 to 20/12 7.5 2.29 20/12 to 21/12 8.0 2.44
5
12 (305) MANTEL
10 (254) MANTEL
8 (203) MANTEL
6 (152) MANTEL
4 (102) MANTEL
4
(102)
14
(356)
12
(305)
10
(254)
2 (51) MANTEL
TOP OF APPLIANCE
6
(152)
NOTE - Hood shown as positioned in louvered front model. The hood position in the flush faced front model is lower than shown.
8
(203)
MANTEL CLEARANCES
Inches (mm)
LENNOX HEARTH PRODUCTS • MERIT PLUS® B-VENT GAS FIREPLACES (MPB33/35/40/45) • INSTALLATION INSTRUCTIONS
APPLIANCE AND VENT CLEARANCES
MINIMUM CLEARANCES TO COMBUSTIBLES
The appliance is approved with zero clearance to combustible materials on all sides. Refer to Table 5 for minimum clearance values. For typical installations, see Figure 3 on Page 5.
Minimum Clearances
Back 1/2" (13 mm)
Sides 1/2" (13 mm)
Top Spacers 3" (76 mm)
Floor 0" (0 mm)
Bottom of Appliance To Ceiling
Vent 1" (25.4 mm)
Front 3' (0.9 m)
0 (0) from Spacers or Dimples
0 (0) from Spacers or Dimples
0" (0 mm)
with standoff(s) in vertical
position
64" (1626 mm)
SERVICE CLEARANCES
Table 5
NOTE: 3" (75 mm) minimum clearance is
required above any inclined vent component.
1" minimum clearance is required to the sides
of vertical vent.
Hearth Extension - A hearth extension is not
required with this appliance. If a hearth exten­sion is used, do not block the lower control compartment door. Any hearth extension used is for appearance only and does not have to conform to standard hearth extension instal­lation requirements.
WALL FINISHES / SURROUNDS / MANTELS
NOTE: Combustible wall finish materials and/ or surround materials must not be allowed to encroach the area defined by the appliance front face (black sheet metal). Never allow
combustible materials to be positioned in front of or overlapping the appliance face.
Refer to Figure 36 on Page 21 for clearance recommendations and requirements.
Figures 6 and 7 illustrate the areas surrounding the fireplace where clearances are an issue. The outer edge of the metal trim on only one side of the fireplace may abutt a perpendicular wall. For this type of installation, the other side of the fireplace must be a flat wall to allow for proper air flow and burner operation.
Combustible materials may project beyond one or both sides of the fireplace opening when these materials are kept within the "Safe Zone" illustrated in Figure 6.
Top View of
Fireplace
At 0 in. minimum side wall clearance, one combustible wall can project to any length.
Figure 6 - Clearance References
Non-combustible materials, such as surrounds and other appliance trim, may be installed on the appliance face with these exceptions:
They must not cover any portion of the removable glass panel, louvers, or control compartment.
Vertical installation clearances to combustible mantels vary according to the depth of the mantel (see Figure 7). Mantels constructed of non-combustible materials may be installed at any height above the appliance opening; however, do not allow anything to hang below the fireplace hood.
Minimum clearance requirements include any projections such as shelves, window sills, mantels, etc. above the appliance.
NOTE: We recommend the use of high temperature paint (rated 175 °F, or higher) on the underside of the mantel.
Mantel Leg,
Trim, or Wall
3 1/2 in.
(89 mm)
45
o
Combustible materials may project beyond either side of the fireplace opening as long as they are kept within the shaded “Safe Zone” area.
0” Clearance to Combustible Side Wall
Bottom of Fireplace
Figure 7 - Wall Clearances
Ceiling
64"
(1626 mm)
6
Figure 8 - Minimum Mantel Clearances
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
LENNOX HEARTH PRODUCTS • MERIT PLUS® B-VENT GAS FIREPLACES (MPB33/35/40/45) • INSTALLATION INSTRUCTIONS
Anchor Ta b
Note: The nailing flanges, combustible members and screw heads located in areas directly adjacent to the nailing flanges, are EXEMPT from the 1/2” clearance to combustible requirements for the firebox outer wrapper.
Combustible framing may be
in
direct contact with the nailing flanges and may be located closer than 1/2” from screw heads and the firebox wrapper in areas adjacent to the nailing flanges. Frame the opening to the exact dimensions specified in the framing details of this manual.
Side
Framing
Unit Nailing Flange
(No clearance to
combustible
framing is required)
Left Side Front Corner of Fireplace Shown
(Right Side Requirements the Same)
PRE-INSTALLATION STEPS
The appliance is shipped with all gas controls and components installed and pre-wired.
1. Before installing the appliance, follow these
steps:
2. Remove the shipping carton.
3. Remove the shipping pad, exposing the front
glass door.
4. Open the spring latch securing the glass
door (under the firebox floor). Remove the door by tilting it outward at the bottom and lifting it up. Set the door aside, taking care to protect it from inadvertent damage. See
Removing the Glass Enclosure Panel on Page
19.
5. Remove the log set from the firebox. Handle
logs carefully to prevent breakage.
6. Remove the embers and volcanic stone from
the control compartment.
TYPICAL INSTALLATION SEQUENCE
The typical sequence of installation is outlined below; however, each installation is unique and may result in variations to the steps described. See the pages referenced in the following steps for detailed procedures.
Step 1. FRAMING (Page 7): Construct the appliance framing. Position the appliance within the framing and secure with nailing flanges and floor anchor tabs.
Bend out the appropriate nailing flanges for the drywall/finish material to be used. Nailing flanges are provided for flush framing, 1/2" and 5/8" framing depths (see Figure 8).
Step 2. ROUTING GAS LINE (Page 9): Route gas supply line to appliance location.
Step 3. INSTALLING VENT SYSTEM (Page 10): Install the vent system and exterior termination.
Step 4. FIELD WIRING (Page 11).
a. Millivolt Appliances - Install the operating
control switch (not factory provided). If installing the optional forced air circulating blower, bring in electrical service line.
b. Electronic Appliances - Field wire and install operating control switch.
Step 5. WIRING - OPTIONAL FORCED AIR BLOWER KIT (Page 12).
Step 6. CONNECTING GAS LINE (Page 12):
Step 7. INSTALLING OPTIONAL OUTSIDE AIR
Make connection to gas supply.
KIT (Page 13) Step 8. VERIFYING APPLIANCE OPERATION
(Page 14).
Step 9. INSTALLING VOLCANIC STONE, GLOWING EMBERS, AND LOGS (Page 14).
Step 10. REMOVING AND INSTALLING THE GLASS DOOR (Page 19).
Step 11. BURNER ADJUSTMENTS (Page 19):
Adjust burner primary air shutter to achieve proper flame appearance.
Step 12. TESTING VENT OPERATION (Page 21)
Vent operation test and (safety limit) switch operation.
Step 13. HOOD INSTALLATION (Page 21). Step 14. FINISHING REQUIREMENTS (Page 21) Step 15. ATTACHING SAFETY-IN-OPERATION
WARNINGS (Page 22).
DETAILED INSTALLATION STEPS STEP 1. FRAMING
Frame the appliance as illustrated in Figure 11 on Page 8. All framing details must allow for a minimum clearance to combustible framing members as shown in the table on Page 8.
If the appliance is to be elevated above floor level, a solid continuous platform must be constructed below the appliance.
NOTE: The framed depth, 16" (406 mm) from a framed wall, must always be measured from a finished surface. If a wall covering such as drywall is to be attached to the rear wall, then the 16" (406 mm) must be measured from the drywall surface. It is important that this dimen­sion be exact.
Headers may be in direct contact with the appliance top standoff spacers, but must not
be supported by them or notched to fit around them. All construction above the appliance
must be self-supporting. DO NOT use the
appliance for structural support.
Secure the fireplace to the side framing members using the unit’s nailing flanges - one top and bottom on each side of the fireplace front (see Figure 9). Use 8d nails or their equivalent.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
FLOOR NAILING TABS
Fireplace may be anchored to floor. Bend down two anchor tabs (one on each side) located at the base of the fireplace and secure to the floor by nailing with 8d nails or equivalent (see
Figure 10).
Figure 9 - Unit Secured to Framing by
Nailing Flange
Figure 10 - Floor Anchor Tabs
NOTE: Some units only have one anchor tab on each side.
7
LENNOX HEARTH PRODUCTS • MERIT PLUS® B-VENT GAS FIREPLACES (MPB33/35/40/45) • INSTALLATION INSTRUCTIONS
HH
. o N l e d o M
A
t i n U
e z i S
A
g n i m a r F
e z i S
BCDEFGHJ K
. n i5 38 / 1 -5 34 / 1 -5 34 / 1 -9 18 / 5 - 9 17 52 / 1 -4 / 3 - 8 26 14 6 1 / 9 - 68 / 5 - 0 4
m m2 9 85 9 85 9 83 8 48 9 40 6 4 10 3 76 0 42 0 17 6 12 3 0 1
. n i8/ 1 - 0 44 / 1 - 0 44 / 1 - 0 44 28 / 5 - 4 26 1 / 3 1 - 1 66 1 / 1 - 0 36 14 6 1 / 9 - 62 3 / 1 1 - 3 4
m m9 1 0 12 2 0 12 2 0 10 1 65 2 60 7 5 19 7 76 0 42 0 17 6 11 0 1 1
. n i8 / 1 - 0 44 / 1 - 5 44 / 1 - 0 44 28 / 5 - 9 28 / 3 - 6 66 1 / 3 - 3 36 14 6 1 / 9 - 66 1 / 5 1 - 6 4
m m6 4 1 19 4 1 12 2 0 10 1 62 5 76 8 6 13 4 86 0 42 0 17 6 12 9 1 1
MPB33
MPB35
MPB40
MPB45
in.
mm
845
842
33-1/4
845
33-1/4
546
21-1/2
286
11-1/4
1232
48-1/2
616
24-1/4
330
13
102
4
103
4-1/16
872
34-5/16 33-1/8
12-3/4
14-11/16
17-3/16
437
373
324
1146
45-1/8
24-7/8
29-7/8
34-7/8
886
759
632
30-11/16
7-1/16
7-1/16
7-1/16
179
179
179
Back Wall of Chase/Enclosure
*Optional FOAK
Outside
Air Kit
Including Finishing Materials
C
if any
B
Fireplace Framing
K
Corner Installation
Header
A
Back Wall of Chase/Enclosure
Including Finishing Materials
D
C
A E
if any
G
Rough
Framing Face
(Unfinished Shown)
J
A
Rough Framing Face
(Unfinished Shown)
Outside Chase
Back Wall of Chase/Enclosure Including Finishing Materials
C
F
A
Inside Chase
if any
G
G
Rough
Framing Face
(Unfinished Shown)
All framing dimensions calculated for 1/2" dry wall at the appliance face. If sheathing the chase or finishing with other thickness materials, calculations will need to be made. * Outside air kit - FOAK (without adaptor). See Figure 23 on Page 14.
8
Figure 11 - Framing Specifications
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
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