Lennox MPA012S4S-*L, MWMB009S4-*L, MWMA009S4-*L, MPB009S4S-*L, MWMA012S4-*L Installation Instructions Manual

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INSTALLATION
©
2017 Lennox Industries Inc.
Dallas, Texas, USA
Table of Contents
General ...........................................................................1
Included Parts.................................................................2
Model Number Identication ...........................................3
Indoor / Outdoor Unit Match-Ups....................................4
Typical System Components ..........................................5
System Dimensions ........................................................6
Outdoor Units ..............................................................6
Indoor Units .................................................................7
System Clearances ........................................................8
Outdoor Unit ................................................................8
Indoor Unit ...................................................................8
Torque Requirements for Caps and Fasteners...............9
Indoor Unit Installation ....................................................9
Unit Placement Considerations ...................................9
Determining Wall Mounting Plate Location ..................9
Installation of Wall Mounting Plate...............................9
Installation of Wall Sleeve..........................................10
Installation of Indoor Unit on Wall Mounting Plate .....10
Indoor Unit Condensate Piping Connections .............12
Outdoor Unit Installation ...............................................12
Placement Considerations .........................................12
Direct Sunlight, Rain, Snow and Ice Protection .........13
Prevailing Winds ........................................................14
Buried Refrigerant Pipe Protection ............................14
Outdoor Unit Condensate Piping ...............................14
Securing the Outdoor Unit .........................................15
Refrigerant Piping Connections ....................................15
Leak Test and Evacuation ............................................18
Leak Test ...................................................................18
Triple Evacuation Procedure......................................18
Wiring Connections ......................................................18
Outdoor Unit .............................................................18
Indoor Unit .................................................................18
Unit Start-Up .................................................................26
Adding Refrigerant for Longer Line Set ........................26
Troubleshooting ............................................................26
Test Run .......................................................................26
Pre-Checks ................................................................26
Procedure ..................................................................26
Double-Check Pipe Connections ...............................27
If Ambient Temperature is below 63°F (17°C) ...........27
Dry Mode Operation (Dehumidication) .......................27
Procedure ..................................................................27
Sequence of Operation ..............................................27
INSTRUCTIONS
MLA/MPA/MPB and
MWMA/MWMB Series
SINGLE-ZONE MINI-SPLIT SYSTEMS (115V and 208/230V) -- Wall-Mounted Indoor Unit 507545-06 4/2017 Supersedes 10/2016
THIS MANUAL MUST BE LEFT WITH THE OWNER
FOR FUTURE REFERENCE
WARNING
Improper installation, adjustment, alteration, ser vice or maintenance can cause property damage, personal injury or loss of life.
Installation and service must be performed by a li censed professional HVAC installer (or equivalent) or a service agency.
WARNING
The clean Air Act of 1990 bans the intentional venting of refrigerant (CFCs, HCFCs, and HFCs) as of July, 1992. Approved methods of recovery, recycling or reclaiming must be followed. Fines and/or incarceration may be levied for non-compliance.
WARNING
This product contains a chemical known to the State of California to cause cancer, birth defects, or other reproductive harm.
CAUTION
As with any mechanical equipment, contact with sharp sheet metal edges can result in personal injury. Take care while handling this equipment and wear gloves and protective clothing.
General
These instructions are intended as a general guide and do not supersede local or national codes in any way. Authorities having jurisdiction should be consulted before installation.
The MWMA and MWMB wall-mounted indoor units are matched with an outdoor heat pump unit to create a mini­split system that uses HFC-410A refrigerant.
Included Parts
Package 1 of 1 contains the following:
1 - Assembled Indoor Unit The assembled indoor unit will include the following items:
Parts Figure Quantity Parts Figure Quantity
M0STAT60Q-1 Wireless controller
Wireless control holder with 2 mounting screws
Batteries (AAA) 2
1
1 Mounting plate 1
Installation and owner’s
manual
Mounting plate securing
screws
Plastic screw anchors 5
1 - Assembled Outdoor Unit and the following items:
Parts Figure Quantity Parts Figure Quantity
1 ea.
5
Drain connector 1 Seal ring 1
2
Model Number Identication
OUTDOOR SINGLE ZONE HEAT PUMP UNITS
M P A 009 S 4 S - 1 P
Series Type
M = Mini-Split
Unit Type
L = Low Ambient Heat Pump
P = Heat Pump
Major Design Sequence
A = 1st Generation
B = 2nd Generation
Nominal Cooling Capacity
009 = 0.75 tons
012 = 1 tons
018 = 1.5 tons
024 = 2 tons
030 = 2.5 tons
WALL-MOUNTED INDOOR UNITS
Series Type
M = Mini-Split
Unit Type
WM = Wall-Mounted Non-Ducted Unit
Major Design Sequence
A = 1st Generation
B = 2nd Generation
Voltage
L = 115V-1 phase-60hz P = 208/230V-1 phase-60hz
Minor Design Sequence
1 = 1st Revision
Refrigerant Circuits
S = Single Circuit
Refrigerant Type
4 = HFC-410A
Cooling Efciency
S = Standard Efciency
M WM A 012 S 4 - 1 P
Voltage
L = 115V-1 phase-60hz P = 208/230V-1 phase-60hz
Minor Design Sequence
1 = 1st Revision 2 = 2nd Revision
Refrigerant Type
4 = HFC-410A
Nominal Cooling Capacity
009 = .75 tons
018 = 1.5 tons
030 = 2.5 tons
Cooling Efciency
S = Standard Efciency
012 = 1 tons
024 = 2 tons
3
Indoor / Outdoor Unit Match-Ups
Outdoor Unit Indoor Unit Voltage
MPA009S4S-*L MWMA009S4-*L
MPA012S4S-*L MWMA012S4-*L
MPB009S4S-*L MWMB009S4-*L
MPB012S4S-*L MWMB012S4-*L
MPA009S4S-*P MWMA009S4-*P
MPA012S4S-*P MWMA012S4-*P
MPA018S4S-*P MWMA018S4-*P
MPA024S4S-*P MWMA024S4-*P
MPA030S4S-*P MWMA030S4-*P
MPB009S4S-*P MWMA009S4-*P
MPB012S4S-*P MWMA012S4-*P
MPB018S4S-*P MWMA018S4-*P
MPB024S4S-*P MWMA024S4-*P
MPB030S4S-*P MWMB030S4-*P
MLA009S4S-*P MWMA009S4-2P
MLA012S4S-*P MWMA012S4-2P
MLA018S4S-*P MWMA018S4-2P
MLA024S4S-*P MWMA024S4-2P
115V 115V
115V 115V
208/230V 208/230V 208/230V 208/230V 208/230V
208/230V 208/230V 208/230V 208/230V 208/230V
208/230V 208/230V 208/230V 208/230V
4
Typical System Components
IMPORTANT - Condensate drain line must always
be located at the bottom of the bundle.)
Mounting Plate
Wiring
Line set (wrapped in foam insulation)
Filter
Return Air
Supply Air
Indoor Unit
Indoor unit wiring connections (under access plate)
Utility
Wireless Remote
Control
Outdoor Unit
009-030 shown
Bundle
Access cover for power and control wiring connections
Condensate drain line (field-provided)
TAPE
Condensate drain line
(wrapped in foam insulation)
Refrigerant Line Set, Condensate Line
And Indoor / Outdoor Cable
(field-provided)
UV-rated tape (field-provided)
IMPORTANT - The refrigerant metering device for this system is located in the outdoor unit. This makes it necessary to insulate the refrigerant lines individually to prevent sweating.
208/230V Outdoor Unit
Terminal Block
1 2 3 L1 L2
To Indoor
Unit
To Power
Supply
Liquid and vapor shut off valves
Figure 1. Typical System Shown
5
Access cover for valves
115V Outdoor Unit
Terminal Block
1 2 3 L N
To Indoor
Unit
To Power
Supply
System Dimensions
A
E
D
B
C
TYPICAL APPEARANCE OF UNITS
Outdoor Units
Table 1. Outdoor Unit Dimensions - Inches (mm)
Model
MPA009S4S-*L
MPA009S4S-*P
MPA012S4S-*L
MPA012S4S-*P
MPA018S4S-*P
MPA024S4S-*P
MPA030S4S-*P
MPB009S4S-*L
MPB012S4S-*L
MPB012S4S-*P
MPB009S4S-*P
MPB018S4S-*P
MPB024S4S-*P
MPB030S4S-*P
Unit of
Measurement
inches 33-1/4 21-5/8 22 11-3/8 12-3/4
mm 845 549 559 289 324
inches 36-1/8 22 27-1/2 12-3/4 13
mm 918 559 699 324 330
inches 40-5/8 25-1/4 31-7/8 15-1/8 16
mm 1032 641 810 384 406
inches 34-1/4 20-1/4 21-7/8 13-1/8 13-3/8
mm 870 514 556 333 340
inches 33-1/8 19-1/8 21-7/8 11-7/8 11-3/4
mm 842 486 556 302 298
inches 36 21-1/4 27-5/8 14-1/4 13-3/4
mm 914 540 702 362 349
inches 37-1/4 26-1/2 31-7/8 16-3/8 15-7/8
mm 1032 673 810 416 403
A B C D E
MLA009S4S-*P
MLA012S4S-*P
MLA018S4S-*P
MLA024S4S-*P
inches 34-1/4 20-1/4 21-3/4 12-1/4 13-3/8
mm 870 514 552 311 594
inches 36 21-1/4 27-5/8 13-3/4 16
mm 914 540 702 349 406
inches 40-3/4 26-1/2 31-7/8 15-1/8 16
mm 1035 673 810 384 406
6
Indoor Units
B
A
Table 2. Indoor Unit Dimensions - Inches (mm)
C
D
Size
MWMA009S4S-*L
MWMB009S4S-*L
MWMA012S4S-*L
MWMB012S4S-*L
MWMA009S4S-*P
MWMA012S4S-*P
MWMA018S4S-*P 39 991 12-3/8 314 34-3/4 883 8-5/8 210
MWMA024S4S-*P
MWMB030S4S-*P
32-7/8 835 11 279 29-1/4 743 7-7/8 200
46-3/4 1187 13-1/2 343 42-1/2 1080 10-1/4 260MWMA030S4S-*P
A B C D
in. mm in. mm in. mm in. mm
7
System Clearances
Outdoor Unit
12
(305)
Indoor Unit
Wall
24 (610)
24
(610)
1
Minimum rear clearance can be 6 inches (152 mm) when mounted on brackets
and with no obstructions on the other three sides.
Figure 2. Outdoor Unit Clearances - Inches (mm)
Ceiling
6” (152 mm)
Minimum Clearance
5”
(127 mm)
Minimum
Wall
5”
(127 mm)
Minimum
79
(2007)
Air Outlet
Air Inlet
1
12
(305)
Any Object
59” (1499 mm) Minimum
Vertical Clearance - Clearance to Floor - 72 inches (1829 mm) Minimum
96 inches (2438 mm) Recommended
Figure 3. Indoor Unit Clearances - Inches (mm)
Floor
FRONT VIEW
SIDE VIEW
8
Torque Requirements for Caps and Fasteners
When servicing or repairing HVAC components, ensure the fasteners are appropriately tightened. “Table 1. Torque Requirements” on page 9 provides torque values for fasteners.
IMPORTANT
Only use Allen wrenches of sufcient hardness (50Rc -
Rockwell scale minimum). Fully insert the wrench into the valve stem recess.
Service valve stems are factory-torqued from 9 ft.-lbs. (12 N*m) for small valves, to 25 ft.-lbs. (34 N) for large valves) to prevent refrigerant loss during shipping and handling. Using an Allen wrench rated at less than 50Rc risks rounding or breaking off the wrench, or stripping the valve stem recess.
See the Lennox Service and Application Notes C-08-1 for further details and information.
Table 1. Torque Requirements
Parts
Service valve cap 8 ft.-lb. 11
Sheet metal screws 16 in.-lb. 2
Machine screws #10 27 in.-lb. 3
Compressor bolts 7 ft.-lb. 10
Gauge port seal cap 8 ft.-lb. 11
Recommended Torque
U.S. Newton-Meter- N
Indoor Unit Installation
CAUTION
In order to avoid injury, take proper precaution when lifting heavy objects.
Unit Placement Considerations
AVOID
Do not install the unit in the following locations:
• Areas exposed to petrochemicals or petrochemical products
• Areas exposed to salt or other corrosive materials or caustic gases
• Areas exposed to extreme voltage variations (such as factories
• Tightly enclosed areas that may impede service of the unit
• Areas exposed to fossil fuels (such as oil or gas in kitchens)
• Areas exposed to strong electromagnetic forces
• Areas exposed to acids or alkaline detergents
DO
• Place the unit so that it is not exposed to direct sunlight
• Ensure the structural ceiling can support the weight of the unit
• Select a location where condensate line will have the shortest run to a suitable drain per local codes
Allow sufcient space around unit for proper operation and maintenance
• Install unit a minimum of 3 feet (1m) away from any antenna, power cord (line) radio, telephone, security system, or intercom. Electrical interference and radio frequencies from any of these sources may affect op­eration
• Be sure to instruct customers how to properly operate the unit (especially maintenance of air lter, and oper­ation procedure) by having them carry out operations themselves while looking at the manual provided with the controller
Determining Wall Mounting Plate Location
Left piping
Left back piping
Right back piping
Right piping
Figure 4. Determining Exit Locations
1. Remove the wall mounting plate from the back of the indoor unit.
2. Determine the best exit location for utility bundle (line set, condensate line and wiring). See the following section concerning wall sleeve installation instructions.
3. Position the wall mounting plate on the wall so that, when installed, the unit will be at least 6 inches (152 mm) from the ceiling and 5 inches (127 mm) from the wall on either side. The wall mounting plate must be level side-to-side.
4. Use the wall mounting plate as a template to determine the exit point for utility bundle. Mark the wall to facilitate
drilling hole for utility bundle.
Installation of Wall Mounting Plate
Install the wall mounting plate (see “Figure 8. Wall Mounting Plates - Inches (mm)” on page 11) so that it is correctly positioned horizontally and vertically. The indoor unit must be installed level on the wall to allow proper condensate drainage.
1. Use a carpenter’s level or measuring tape to verify the wall mounting plate is horizontally level.
2. Secure the wall mounting plate to the wall using the provided screws and screw anchors.
NOTE: It is important to use all screws provided to secure
the wall mounting plate to the wall. Additional holes may be drilled through the metal wall mounting
9
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