Lennox MP-36OD User Manual

INSTALLATION INSTRUCTIONS
MERIT PLUS® SERIES
36" Indoor / Outdoor Wood Burning Fireplaces P/N 850,030M REV. B 04/2006
MODEL
MP-36OD
This installation manual will enable you to obtain a safe, effi cient and de­pendable installation of your fi replace system. Please read and understand these instructions before beginning your installation.
Do not alter or modify the fi replace or its components under any circum­stances. Any modifi cation or alteration of the fi replace system, including but not limited to the fi replace, chimney components and accessories, may void the warranty, listings and approvals of this system and could result in an unsafe and potentially dangerous installation.
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
VEUILLEZ GARDER CE MANUEL
POUR RÉFÉRENCE FUTURE.
A French manual is available upon request. Order P/N 850,030CF
Ce manuel d’installation est disponible en francais, simplement en faire la demande. Numéro de la pièce 850,030CF.
OTL Report No.
116-F-35-2
IMPORTANT! TO ASSURE PROPER ALIGNMENT OF GLASS DOORS: INSTALL THIS FIREPLACE IN A SQUARE AND PLUMB CONDITION, USING SHIMS AS NECESSARY AT SIDES AND/OR BOTTOM.
NOTE: This fi replace has been listed and approved for use outdoors or indoors.
CAUTION! THIS FIREPLACE IS EQUIPPED TO BE READILY IN­STALLED OUTDOORS. IF INSTALLED INDOORS, YOU MUST INSTALL THE COMBUSTION AIR COVER PROVIDED WITH THE INSTALLATION KIT OR PURCHASE THE OPTIONAL OUTSIDE AIR KIT GATE OAKG-OD. SEE INSTRUCTIONS INSIDE THIS MANUAL FOR FURTHER DETAILS.
IMPORTANT! POUR ASSURER L’ALIGNEMENT APPROPRIÉ DES PORTES DE VERRE : INSTALLEZ CE FOYER SUR UNE SURFACE PLANE ET METTRE À NIVEAU EN UTILISANT DES CALES AU BESOIN SUR LES CÔTÉS OU EN DESSOUS.
ATTENTION! CETTE CHEMINÉE A ÉTÉ ÉNUMÉRÉE ET APPROU­VÉE POUR ÊTRE AISÉMENT INSTALLÉE À L’INTÉRIEUR OU DEHORS. S’INSTALLÉ À L’INTÉRIEUR, VOUS DEVEZ INSTALLER LA COUVERTURE D’AIR DE COMBUSTION ÉQUIPÉE DE KIT D’INSTALLATION OU ACHETER LA PORTE EXTÉRIEURE FAC­ULTATIVE OAKG-OD DE KIT D’AIR. VOIR LES INSTRUCTIONS À
L’INTÉRIEUR DE CE MANUEL POUR D’AUTRES DÉTAILS.
TABLE OF CONTENTS
Safety Rules ......................................Page 2
Tools and Building Supplies ..............Page 2
Precautions .......................................Page 2
Introduction ......................................Page 3
Clearances/Height Requirements ......Page 4
Chimney System ...............................Page 4
Assembly Outline ..............................Page 4
Location of Fireplace .........................Page 5
Clearances ........................................Page 5
Assembly Steps ................................Page 6
Preinstallation Notes .........................Page 6
Waterproofi ng Fireplace ....................Page 6
Outside Air Kit .................................Page 8
Fireplace & Framing Specifi cations ...Page 9
Installing the Fireplace ......................Page 10
Installing the Chimney System ..........Page 12
30° Offset through Floor/Ceiling .......Page 13
Ten Foot Rule Summary ....................Page 15
Multiple Terminations .......................Page 15
Chimney Component Calculations ....Page 15
Special Offset Instructions ................Page 15
Offset Calculations ............................Page 16
Vertical Elevation Charts ..................Page 16
Installing Offsets ...............................Page 17
Offset Elevation Chart ........................Page 18
Gas Line Connection .........................Page 18
Vent Free Appliances .........................Page 19
Glass Doors ......................................Page 19
Cold Climate Insulation .....................Page 20
Fireplace Finishes - Mantels and Trim ..Page 20
Hearth Extensions/Wall Shields ........Page 20
Finish Requirements .........................Page 22
Installation Components ...................Page 23
PACKAGING
The assembled indoor/outdoor fi replace is packaged with: 1 - One envelope containing the literature pack-
age which consists of the homeowner's manual, installation instructions, warranty and combustion air cover (located in the
fi rebox). 2 - One Outside Air Kit. 3 - Hearth Extension Strips.
PLEASE READ AND UNDERSTAND THESE IMPORTANT SAFETY RULES.
WARNING
To avoid the risk of damaging fi replace materials and increas­ing the risk of fi re, do not use the fi replace to cook or warm food.
2
AVERTISSEMENT
Pour éviter le risque d’endommager les matériaux du foyer et d’augmenter le risque d’incendie, n’employez pas le foyer pour faire cuire ou réchauffer de la nourriture.
1. Before starting your fi replace installation,
read these installation instructions carefully to be sure you understand them completely and in entirety. Failure to follow them could cause a fi replace malfunction resulting in serious injury and/or property damage.
2. Always check your local building codes.
The installation must comply with all lo­cal, regional, state and national codes and regulations.
3. This fi replace must be installed with Security
Chimneys FTF8 [8" (203mm) inside diam­eter] Chimney System only. This fi replace is intended for indoor or outdoor installations. The chimney system must always vent to the outside of the building or structure.
4. To ensure a safe fi replace system and to
prevent the build-up of soot and creosote, inspect and clean the fi replace and chimney prior to use and periodically during the heat­ing season.
5. Burn approved fuels only as defi ned in the
Homeowner's Care and Operation Manual.
6. NEVER use gasoline, gasoline-type lantern
fuel, kerosene, charcoal lighter fl uid, or similar liquids to start or “freshen up” a fi re in this fi replace. Keep any fl ammable liquids at safe distance from the fi replace.
7. NEVER leave children unattended when there
is a fi re burning in the fi replace.
8. Always keep fl ue damper open when heat is
present in the fi replace.
9. Before ser vicing, allow the fi replace to cool.
Always shut off any gas to the fi replace while working on it. This will prevent the possibility of burns.
10.This fi replace is not a heater. It is designed
to ensure homeowner comfort by providing supplemental heat to its immediate area.
11. Keep screens closed after feeding fi re to
keep embers from fl ying out ot fi replace.
12.INDOOR INSTALLATIONS:
• Always ensure that an adequate supply of replacement combustion air from the outside of the house is accessible to the fi re to support normal combustion. Fireplaces consume large volumes of air during the normal combustion process.
• In the event the home is tightly sealed with modern energy effi cient features, the optional outside air kit may not provide all the air required to support combustion.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
• The manufacturer is not responsible for any
smoking or related problems that may result from the lack of adequate combustion air. It is the responsibility of the builder/contractor to ensure that adequate combustion air has been provided for the fi replace.
• An Outside Air Cover (provided) or an Out- side Air Kit Gate, model OAKG-OD (optional) must be installed to prevent signifi cant cold air infi ltration.
13. Always ensure that the air inlet to the fi replace is free from debris and any other obstructions that can block the entrance of air.
14. DO NOT use a fi replace insert or any other product not specifi ed by Lennox for use with this fi replace. All gas log sets must
be operated with the damper clamped open, including unlisted “vent free” log sets. Listed “vent-free” log sets may be operated with the damper closed.
15."Smoke free” operation is not warranteed nor are we responsible for inadequate sys­tem draft, general construction conditions, inadequate chimney heights, adverse wind conditions and/or unusual environmental factors or conditions beyond our control.
16.Never, under any circumstances, install a fi replace, chimney component or any acces­sories, that has visible or suspected physical damage as a result of handling or transporta­tion. These items should be inspected by your distributor or qualifi ed factory representative to ensure safe condition. When in doubt, consult your distributor.
17. For additional safety considerations and complete operating instructions, refer to the Care and Operation Manual provided with the fi replace.
TOOLS AND BUILDING SUPPLIES
NORMALLY REQUIRED
Tools Supplies
Phillips screwdriver Hammer Saw and/or sabersaw Level Measuring tape Plumb line Electric drill and bits Pliers Square
Framing materials Wall fi nishing materials Caulking materials (noncombustible) Fireplace surround and hearth extension materials
(noncombustible)
PRECAUTIONS
The most important areas of concern dealing with the installation of factory-built fi replaces are clearances to combustible materials, proper assembly of component parts, height of the chimney system, the proper use of accessories supplied by the manufacturer and the techniques employed in using fi nishing materials applied to the wall surrounding the fi replace, hearth exten­sions and wall shields. Each of these topics will be covered in thorough detail throughout this manual. Please give each your special attention as you progress with your installation.
Note: These fi replace systems are not diffi cult to install. However, in the interest of safety, it is recommended that the installer be a qualifi ed or certifi ed “tradesman” familiar with commonly accepted fi replace installation and safety tech­niques as well as prevailing local codes.
INTRODUCTION General Information
These fi replaces are traditional radiant heat fi replaces with standard bar grates, optional Outside Air Kits (required for outdoor installa­tions) and optional Operable Bi-Fold Stainless Outdoor Glass Doors and Weather Cover.
These appliances are approved for installation indoors or outdoors.
Indoors: These appliances are approved for installation in residential homes and other buildings of conventional construction including commercial, not in manufactured homes(see Figure 5).
Outdoors: These appliances are approved for installion against an outside wall of a house, or as a freestanding fi replace on the porch, patio, or located in the yard (see Figure 6). The Outdoor Fireplace must be enclosed to prevent impact damage to the outside of the fi replace. Build an outside enclosure out of standard building materials, being careful to maintain the minimum air clearances speci­fi ed in these Installation Instructions. When installing the fi replace as a freestanding unit on your porch, patio or backyard, it must also be enclosed to prevent impact damage to the fi replace. However, the enclosure must now be fi nished on all four (4) sides. The exterior of the enclosure may be fi nished in a textured plywood, a wood clapboard siding, brick, or a cultured stone.
Vinyl siding is not recommended for use on the front of the fi replace due to the heat the unit produces. This can cause the vinyl siding to deteriorate.
Note: Illustrations shown refl ect “typical” installations with nominal dimensions and are for design and framing reference only. Actual installations may vary due to individual design preferences. However, always maintain minimum clearances to combustible materials and do not violate any specifi c installation requirements.
These fi replaces have been tested and listed by OMNI-Test Laboratories, Inc. (Report No. 116-F-35-2) to U.L. 127 (USA) and U.L.C. S610 (Canada). These units are intended for indoor and outdoor installations as specifi ed in this manual.
For installations in Canada, the chimney clear­ance to combustibles must be 2 inches and the Cold Climate Kit must be installed.
WARNING
Do not pack or fi ll required air spaces with insulation or other material. No material is allowed in these areas.
AVERTISSEMENT
Ne remplissez pas les espaces libres d’une matière isolante ou de tout autre type de matériel. Aucun matériel n’est permis dans ces espaces vides.
WARNING
If insulation is used, the fi replace must not be placed directly against it. Insulation or vapor barriers, if used, must fi rst be covered with gypsum board, plywood, particle board or other material to assure insulation and vapor barriers remain in place.
AVERTISSEMENT
Si un isolant est utilisé, il ne doit pas venir en contact avec le foyer. L’isolant ou le coupe vapeurs, si utilisée, doit d’abord être couvert d’un panneau de gypse, contre­plaqué, panneau de particules ou d’un autre matériel pour s’assurer que l’isolant et le coupe vapeurs demeurent en place.
These fi replace systems are designed for in­stallation in accordance with the National Fire Protection Standard for chimneys, fi replaces and solid fuel burning appliances; NFPA 211­latest edition and in accordance with codes such as the BOCA Basic/National Codes, the Standard Mechanical Code and the Uniform Building Codes.
TYPICAL INSTALLATION - INDOORS
Termination (FTF8-CTD/CTDT)
Storm Collar
Flashing
(Locally
* Outside Air Kit (provided) must be installed in outdoor installation.
Use Only Non-Combustible Materi­als From Top Of Spacers Down And Within 1/2" Min. To Side Frame.
And Hearth Extension
Required When Installed
On Combustible Floor
Fabricated)
Side Frame
Metal Safety Strips
Or In Proximity To
Combustible
Floor/Covering.
(FSC)
TYPICAL INSTALLATION - OUTDOORS
Outdoor fi replace system less than 15 feet height must be a
Chimney Section (FTF8-48)
7' 3" Min. (using one 4' section)
*Air Inlet (Provided)
minimum of 10 feet away from a building or combustible structure. If installed closer than 10 feet, the 10 Foot Rule applies (see Ten Foot Rule Summary on
Page 15).
Notes:
• Framing is shown as reference only. It can differ according to design and local building codes.
• Fireplace is shown for illustration purposes only. It may differ from actual model.
Figure 1
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Chimney and
Termination
Outside Air Kit installa-
tion is optional unless
mandated by local build-
Note: Framing and fi replace shown as reference only. It can differ according to design and local building codes.
ing codes.
Outside Combustion Air Kit (Optional)
Figure 2
3
WARNING
Failure to use manufacture provided parts, variations in techniques and construction materials or practices other than those described in this manual may create a fi re hazard and void the limited warranty.
AVERTISSEMENT
L’échec d’utiliser la fabrication les parties fournies, les varia­tions dans les techniques et le matériel de construction ou les pratiques autre que ceux-là ont décrit dans ce manuel peut créer un risque d’incendie et un vide la garantie limitée.
When complete these fi replace systems consists of fi ve basic “sub-systems”:
1. The Fireplace
2. The Chimney and Termination
3. The Optional Glass Doors
4. The Optional Outside Air Kits
5. The Optional Weather Cover (for outdoor
installations)
CLEARANCES AND HEIGHT REQUIREMENTS
The fi replace may be placed on or near normal construction materials*. The outside air kit, fi restop spacer and roof fl ashing (not chase fl ashings) may be placed directly on or against normal construction materials. **
A combustible mantel may be installed 12" above the opening of the fi replace as per NFPA 211-latest edition. In Canada, the minimum is 18" above the fi replace opening.
* In the USA, the chimney and fi replace outer wrapper require a minimum 1" to insulation and construction materials.
In Canada, the chimney and fi replace outer
wrapper require a minimum 2" air space to insulation and construction materials.
** Construction Materials:
• Framing Materials • Paneling
• Particle Board • Flooring
• Dry Wall • Plywood
• Noncombustible Insulating Materials
• Etc.
air space
INDOOR INSTALLATIONS - The minimum installed height of the completed fi replace system for is 15' 0." The maximum height is 60' 0" (see Table 1).
OUTDOOR INSTALLATIONS - The minimum installed height of the completed fi replace system is 7' 3." The maximum height is 60" (see Table 2).
The fi replace and chimney system must be enclosed when installed in or passing through a living area where combustibles or people may come in contact with it. This is important to pre­vent possible personal injury or fi re hazard.
For questions, please call your distributor or the manufacturer. Special restrictions apply to the front and facing of the fi replace and nearby walls (See Pages 20, 21 & 22).
CHIMNEY SYSTEM
These fi replaces are designed and code listed for use with Security Chimneys FTF8 chimney Sys­tem only. Always use Security Chimneys FTF8 chimney components with these fi replaces. Do not modify or alter these components as this may cause a potential serious hazard and void the Warranty.
Chimney Height - Indoor Installations
The total height of your completed fi replace system from the surface the fi replace rests on to the chimney top must not exceed 60' and must also meet minimum height requirements. Refer to the minimum system height chart (see
Table 1).
Chimney Height - Outdoor Installations
The total height of your completed fi replace system from the surface the fi replace rests on to the chimney top must not exceed 60' and must also meet minimum height requirements. Refer to the minimum system height chart (see
Table 2).
INDOOR INSTALLATIONS Minimum System Height
Security's FTF8 Pipe Vertical Installation 15' 0" One Offsets 15' 0" Two Offsets 25' 0"
Table 1
OUTDOOR INSTALLATIONS
Minimum System Height
Security's FTF8 Pipe Vertical Installation 7' 3" One Offsets 15' 0" Two Offsets 25' 0"
Table 2 - See following Notes
Notes (Table 2)
• Outdoor fi replace system less than 15 feet height must be a minimum of 10 feet away from a building or combustible structure. The 10 foot rule applies on all cases (see ten foot rule summary on Page 15).
• The system height may be reduced to a single length of FTF8-48 pipe and termination with either the FTF8-CTD or FTF8-CTDT for a minimum height on a complete system of 7' 3." The fi replace must be installed as a Freestanding system and located a minimum of 10' away from any building or structure (refer to Figure 1).
• The minimum height will vary when using other Firecraft or Lennox Terminations.
Chase Enclosure
A chase is a vertical box-like structure con­structed to surround the fi replace and chimney. Refer to Figure 4 for a typical chase confi gura­tion. As with all chimney installations, avoid overhead obstructions such as trees, power lines, etc. A chase should be constructed and insulated just like any outside wall. In a cold climate, we recommend the base of the chase should also be insulated between the solid continuous fl oor beneath the fi replace and the chase bottom. Chase insulation in a cold climate installation is not required for safety.
Note: Do not insulate the chase cavity with blown or fi ll type insulation materials.
Note: Local codes may not require fi restopping at the ceiling levels for outside chase installa­tions. However, it is recommended for safety and the reduction of heat loss.
ASSEMBLY OUTLINE Before You Start
Check your inventory list to be sure you have all the necessary parts supplied in good us­able condition. Check also for any concealed damage.
Check the operation of the damper. The damper is controlled through the use of a control lever located within the fi rebox opening at the top center in front of the fi rebox lintel (Figure 3). The control lever snaps into place at either extreme of its range of motion. When locked in position all the way to the right, the damper is open. When locked in position all the way to
the left, the damper is closed.
4
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Lintel
Damper
Open
Damper Closed
Combustion Air Actuator
(when installed)
Figure 3
Chase Enclosure - Indoor Installation
Insulate Joists Same As Ceiling
Draft Stops
Firestop
CTDT Termination
Note: Non­Combustible Chase Flashing Must Be Used To Cover Chase Opening
Optional Insulation In Outside Walls Of Chase
8'
Level
Solid Continuous Surface
Outside Insulation (Thermal Barrier)
Base
Figure 4
LOCATION OF FIREPLACE
Carefully select the proper location for heat circulation, aesthetics, chimney obstructions, air inlet location and clearance to side wall(s). With proper pre-planning, a slight adjustment of a few inches can save considerable time and expense later during construction and assembly.
Figures 5 & 6 for examples.
See
When locating the fi replace, consideration must be given to combustibles and fi nal fi nishing. See Figure 5 and confi ne the fi nal location of combustible fi nish materials to the "Safe Zone."
DO NOT permanently place furniture or other items such as decorative pillows within 60" of the fi replace front face.
Indoor Locations - Carefully consider the position of the fi replace opening with re­spect to the location of adjacent or nearby stairwells, bath or kitchen exhaust fans and/or return air registers for forced air furnaces/air conditioners that could cause a smoking fi replace condition if the house is tightly insulated.
Indoor Locations - Top View
Hearth
Hearth
Figure 5
Optional Outside Chase
CAUTION
To ensure that the outside air kit remains open for an outdoor installation, this fi replace should not have a combustion air gate control installed (OAKG-OD). If this unit is installed indoors, you must install the outside combustion air cover provided or an optional outside air kit gate (OAKG-OD) before the fi replace
is framed in place.
ATTENTION
Assurer que les restes extérieurs de kit d’air ouverts pour une instal­lation extérieure, cette cheminée n’ont pas une commande de porte d’air de combustion a installé (OAKG-OD). Si cette unité est installée à l’intérieur, vous devez installer la couverture extérieure d’air de combustion fournie ou une porte extérieure facultative de kit d’air (OAKG-OD) avant que la cheminée soit encadrée en place.
Outdoor Locations - Carefully consider the position of the fi replace opening with respect to the location of adjacent or nearby stair­wells, doors, windows, walk ways and over hanging trees, patios and wires.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
When choosing a location, care must be taken to avoid places where fl ooding or running water may be a problem.
DO NOT place furniture or other items such as plants or decorative objects within 60” of
the fi replace front face.
Outdoor Locations - Top View
LIVING SPACE
Air Inlet (inlet
Optional Hearth Extension
must be free of any obstructions)
PATIO
Figure 6
Restrictions for Outdoor installations:
Outside Air Kit must be installed and fully open on the outdoor installation. On the indoor installation is optional unless mandated by local building codes.
• Minimum chimney height for the outdoor in­stallation is 7' 3" (one 4 foot pipe section).
• Only non-combustible materials are al­lowed on the front face (Front Fireplace Frame) and around the perimeter within 1-5/8” on the top and 1/2" on the sides (see Figures 1, 51 & 52).
Combustible materials may project beyond the sides of the fi replace opening as long as they are kept within the shaded areas illustrated in
Figure 7.
CLEARANCES
Minimum clearance to combustibles for the appliance is as follows: sides and back - 1” (25 mm), fl oor - 0” (0 mm), adjacent wall - 12” (305 mm), ceiling - 37 1/2” (953 mm).
Note: Clearance at the nailing tab is 0" (0mm)
(see Figure 25).
Note: Adjacent wall considerations are for an adjacent wall on only a single side. Walls should not be placed at minimum distance at both sides of the fi replace.
Frame Surface Not to Be Covered With Combustible Materials
12"
45°
1"
Door
Opening
12"
Wall Covering
Safe Zone
Figure 7 Clearances
5
ASSEMBLY STEPS
Note: The following steps represent the normal sequence of installation. Each installation is unique, however, and might require a different sequence.
1. Position fi rebox prior to framing or into
prepared framing.
2. (Outdoor Installations) Waterproof the
fi replace. See Waterproofi ng The Fireplace on Page 6.
3. Install the chimney system.
4. Install an outside air cover or an airgate kit, if
fi replace is being installed indoors (optional accessory, see Page 23 for ordering infor­mation). The Airgate kit is required on all
INDOOR installations when an outside air kit is installed. The Airgate Kit is NOT ap­proved for use on outdoor installations.
5. Install outside air kit (provided). This kit
is required on ALL outdoor installations (optional for indoor installations).
6. Plumb gas line if a decorative gas appliance
will be used. (Gas connections should only be performed by an experienced, licensed/ certifi ed tradesman).
7. Complete the installation, fi nish wall mate-
rial, surround and hearth extension to your individual taste.
8. Assemble and attach optional glass door
assembly.
Study the illustration of the installation, Figures 1 & 2, to get a general idea of each element of your fi replace system.
PRE-INSTALLATION NOTES
The fi replace may be installed directly on a combustible fl oor or raised on a platform of an appropriate height. Do not place fi replace on car­peting, vinyl or other soft fl oor coverings. It may, however, be placed on fl at wood, plywood, particle board or other hard surfaces. Be sure fi replace rests on a solid continuous fl oor or platform with appropriate framing for support (and for indoor installation ensure that no cold air can enter the room from under the fi replace).
The fi replace may be positioned and then the framing built around it, or the framing may be constructed and the fi replace positioned into the opening.
Usually, no special fl oor support is needed for the fi replace, however, to be certain:
1. Estimate the total weight of the fi replace system including chimney and surround materials such as brick, stone, etc., to be installed. Shipping weight for the fi replace may be found on Page 9 (see Product Reference Information).
2. Measure the square footage of the fl oor space to be occupied by the system, surrounds and hearth extensions.
3. Note the fl oor construction, i.e. 2 x 6’s, 2 x 8’s or 2 x 10’s, single or double joists, type and thickness of fl oor boards.
4. Use this information and consult your local
6
building code to determine if you need ad­ditional support.
If you plan to raise the fi replace and hearth extension, build the platform assembly then position fi replace and hearth extension on top. Secure the platform to the fl oor to prevent possible shifting.
WATERPROOFING THE FIREPLACE
Outdoor Installations
Although the fi replace is designed to drain to the front most of the water from rain and other sources that may enter the hearth area, conden­sation and unusual conditions may cause water to collect inside the fi replace bottom.
To prevent water collection, the builder must provide a means to drain water from under
the fi replace by building or installing a water collector of the builder's choice before posi­tioning the fi replace on its location.
INDOOR INSTALLATIONS ONLY
Outside Air Cover
If the optional outside air kit is not required in an indoor installlation, you must install the outside air cover to close the opening for the outside air kit (see Figure 8, Photo C).
WARNING
Indoor Installations - If the optional outside air kit is not required, the outside air cover must be installed for safe fi replace operation.
AVERTISSEMENT
Installations d’intérieur - si le kit extérieur facultatif d’air n’est pas exigé, la couverture extérieure d’air est exigent pour l’opération sûre de cheminée.
The Outside Air Cover is included in the Instal- lation Instrctuions package provided with this fi replace. Follow the steps below:
a. Remove the Outside air collar located on
the side of the fi replace. Do not discrd the screws (see Figure 8, Photos A & B).
b. With the screws previously removed, install
the cover provided with the installation instructions kit (see Figure 8, Photo C).
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Outside Air Collar
Right Side Outside Panel on Fireplace
Four (4) Screws
A
Right Outside Panel on Fireplace
Outside air collar Removed
B
Outside Air Cover Installed
Right Side Outside Panel on Fireplace
Required on indoor installations if an outside air kit is NOT installed.
Viewed from right side of fi replace
Figure 8
Outside Air Kit Gate Installation (optional kit) Indoor Installations Only
The installation of the Air Gate (shutter) is required on all indoor installations to prevent cold air infi ltration when an outside air kit, OAK-OD (duct & hood), is installed. The Outside Air Kit Gate, OAKG-OD (air gate & arm), must be purchased and installed before the fi replace is installed.
1. Remove the Outside Air Collar located on
the right hand side of the fi replace (retain the screws). See Figure 8, Photos A & B.
2. Install the Outside Air Kit Gate (OAKG-
OD) per the instructions in the kit and the following instructions using the screws provided.
a. Assemble the Air Gate Arm to the Air
Gate as shown in Figure 9.
b. Take the Air Gate Assembly and feed the
arm through the round opening (see Figure 10 ) and then through the side frame opening in the front as shown in Figure 11.
C
Assemble the Air Gate and Arm as shown.
Air Gate Assembly
Using a screwdriver bend this tab outward, if necessary, for the arm to clear the opening
4. Install an Outside Air Kit (with duct and hood)
per the instructions provided with kit.
a. If the outside air kit is NOT installed, you
must install the Outside Air Cover provided with the instructions kit.
b. If an outside air kit IS installed, the Outside
Air Kit Gate must be installed (see Page 23 of ordering information).
Air Gate Arm
Air Gate Assembly
Air Gate Arm
When assembled onto appliance, the
notch here must be positioned as shown
Figure 9- Outside Air Kit Gate
IMPORTANT! IF THE AIR GATE IS INSTALLED UPSIDE DOWN (WITH THE NOTCH POSI­TIONED ON THE UPPER HALF) IT WILL NOT WORK PROPERLY. REFER TO FIGURE 9.
c. Ensure the air gate arm remains attached
to the air gate, secure the Air Gate to the fi replace, with the screws provided, as shown
in Figures 12 & 13.
d. Verify the mechanism is working by pulling
to open and pushing to close.
3. Install the Outside Air Collar with the screws removed earlier (see Figure 14).
Right Outside Panel on Fireplace
Position the Air Gate Assembly as Shown
Firebox
Feed The Arm Through Side Frame Opening
Arm
Front Face
Side Frame Opening
Figure 11 - Air Gate Arm in Front
Align Air Gate Assembly to Opening
Figure 12 - Position Air Gate
Secure Air Gate Assembly 4 Places
Figure 13 - Install Screws
Reinstall Outside Air Collar
The Outside Air Kit Gates are required on all indoor installations only. They are not approved for use on oudoor installations.
Air Gate Operation Instructions
Install the Air Gate Kit per the instructions provided with kit (see Page 23 for ordering information).
Air Gate Kit (purchased separately)
Combustion Air Actuator
Pull Forward to Open, Push Back to Close
Figure 15
To operate, push the end of the actuator arm to the left as shown in Figure 15, until it "pops" free of its "locked" position. Pull the actuator forward to open the combustion air door, and push it back to close. To "lock" the combustion air door closed, ensure the actuator is pushed all the way back then push the end of the actua­tors to the right until the step in the actuator moves behind the appliance front face within the slotted opening.
Operate the actuator through several cycles including the "lock" position. Ensuring proper operation and freedom of movement. Return the actuator arm to the locked position.
Figure 10 - Air Gate Assembly to Fireplace
Figure 14 - Reinstall Connector
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
7
Outside Air Kit Installation (provided)
These appliances are equipped with a com­bustion air inlet collar so that it is possible to duct combustion air from the outdoors to the fi rebox. To accomplish an outside air hook­up, use only the Outside Air Kit provided with these appliances. These kits come complete with all components necessary in completing a combustion air vent system.
Indoor Installations - An Air Gate Kit must be installed prior to the installation of the Outside Air Kit (purchased separately - see Page 23 for ordering information).
Install as follows:
Connect the 4" (102 mm) Class 0 air duct provided, to the collar on the fi replace with the clamps provided in the kit’s hardware package (Figure 16).
Route the Class 0 metallic air duct out the back wall or side wall, up through the ceiling or fl oor joists to an outside wall. The air duct’s inlet
should be located above any anticipated snow level. Check local building codes for any
restrictions. We recommend that the inlet be at least 4 feet above grade level.
Note: Air inlet ducts must not terminate in attic space.
Note: Secure the duct hood to a vertical post with the inlet positioned downward. Ensure that nothing blocks the hood opening. This duct must never terminate higher than 3 feet below the fi replace termination (Figure 17).
3 Feet
Outdoor Installations - Units installed outdoors are required to have the Outside Air Kit (pro­vided) installed without the Air Gate Kit. The optional Air Gate Kit is not approved on outdoor installations.
Outside Air Kit (provided)
Required on all Outdoor installations Optional on Indoor installations
Air Duct
Air Inlet
Clamps
Note: Air Inlet Must Be Free Of Any Obstructions
Figure 16
CAUTION
Avoid installing the air inlet where the opening could be blocked by snow, bushes or other obstacles. The maximum height for the outside air is 50 feet above the hearth, provid­ing the air inlet is terminated a minimum of three (3) feet below the chimney cap level.
ATTENTION
Évitez d’installer la prise d’air ou l’ouverture pourrait etre bloquee par la neige, les buissons ou d’autres obstacles. La hauteur maximum pour la prise d’air est de 50 pi. Au dessus de la base du foyer à condition qu’elle se situe à au moins 3 pi. En dessous de la sortie de la cheminée.
Air Inlet
(duct hood)
Figure 17
Duct Hole Framing:
Cut or frame a hole through the outside of the enclosure for the installation of the duct inlet hood. A 5" (127 mm) diameter hole is required. Feed the loose end of the fl exible duct through the hole cut for the inlet hood and attach to the collar on the inlet hood using two (2) screws. Insert the hood into the opening. Secure in place with nails driven through the holes in hood fl ange. Seal with noncombustible waterproof silicon type caulking. If additional duct is needed, use Class 0 metallic air duct (refer to Figure 16).
8
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
FIREPLACE SPECIFICATIONS - MODEL MP-36OD
)
Includi
Product Reference Information
Cat.
No.
Model Ship.
Weight
Ship.
Volume
H1933 MP-36OD 175 lb. 17.3 cu. ft.
Framing Dimensions
A 41-1/2" 1054 mm
B
37-1/2" 953 mm
1
B
54-1/2" 1384 mm
2
C 28-3/4" 730 mm D 15-3/8" 391 mm E 70" 1778 mm F 35" 889 mm G 20-5/8" 524 mm H 19-5/8" 499 mm J 49-1/2" 1257 mm K 8" 203 mm
Notes
Due to Lennox' ongoing commitment to quality, all specifi cations, ratings and dimensions are subject to change without notice.
All framing dimensions calculated for 1/2" dry wall at the fi replace face. If sheathing the chase or fi nishing with other thickness materi­als, calculations will need to be made.
See Page 10 for Ceiling and Roof Framing Dimensions
Diagrams & Illustrations Not to Scale
OTL Report No. 116-F-35-2
(32 mm)
Back Wall of Chase/Enclosure
Including Finishing Materials, if any.
A
Inside Chase
Outside Chase - Indoor Installations
**Note: When Framing With 6” Studs Header Must Be 17”
(432mm) Higher. Use Security Chimney’s OR15 Offset/Re­turn Elbow To Recess The Chimney Back 2 1/2” (64mm). Flat Frame Down To A False Header At (B1). Maintain Required Clearance To Chimney At All Times.
* 1" Air Space to insulation and construction materials on the back and sides.
ng Finising Materials
if any
C
A
Outside Chase
27-1/4”
(692 mm)
12-1/2"
(318 mm)
(1016 mm)
42-1/2"
Top View
40"
(Unfinished Shown)
7-13/16
(198 mm)
Appliance
Top Spacer
1-1/4"
*
H
Rough
Framing Face
(1080 mm)
OAK-OD Combustion Air Kit
G
K
(Unfinished Shown)
Combustion Air Kit - Optional
Rough
Framing Face
G
20-1/4”
(514 mm)
B
1
Fireplace Framing
Back Wall of Chase/Enclosure Including Finishing Materials if any
G
Rough Framing Face (Unfinished Shown)
Back Wall of Chase/Enclosure Including Finising Materials if any
J
Rough Framing Face (Unfinished Shown)
Corner Installation
B
2
A
Optional Drainage Line
A
Outside Chase
OAK-OD Combustion Air Kit
D
A E
Appliance Top Spacer
(See Note **
Header
Outside Air Kit
F
Gas Line
Access
20-1/4”
(514 mm)
Left Side
(940 mm)
9-5/8”
7-1/2”
(191 mm)
36"
(914 mm)
37"
27-7/8”
(708 mm)
20-3/16”
(513 mm)
2"
(51 mm)
40"
(1016 mm)
42-1/2"
(1080 mm)
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Front
(244 mm)
(940 mm)
7-3/16”
(183 mm)
9-7/8”
Air Inlet
12-7/8”
(327 mm)
Box
Right Side
(251 mm)
Gas Line Access
9-1/16
(230 mm)
32"
(813 mm)
Figure 18
9
37"
17-3/8”
(441 mm)
Combustion
9-3/16”
(233 mm)
Junction
INSTALLING THE FIREPLACE
Framing Ceiling
Frame the opening for the ceiling as speci­fi ced here.
Note: Faming Dimensions in Canada & USA are different because installations in USA require 1" Clearance to pipe. Installations in Canada require 2" Clearance to pipe.
Framing Dimensions for Ceiling
Inches (millimeters)
Flue Type A B
FTF8 Vertical
(USA)
FTF8 Vertical at 2"
(Canada)
FTF8 Offset 30°
(USA)
FTF8 Offset 30° at 2"
(Canada)
14 1/2"
(368 mm)
16 1/2"
(419 mm)
14 1/2"
(368 mm)
16 1/2"
(419 mm)
Step 1. Slide the fi replace into prepared fram-
ing or position fi replace in its fi nal position and frame later.
The fi replace may not be recessed into a combustible fl oor. Maintain the fl oor to hearth
B
A
clearance established by the fi replace lower front face.
Step 2. Insert the provided metal safety strips,
Ceiling Framing
beneath the fi replace as illustrated (Figures 21, 22 & 23). The safety strips should overlap 1/2
min. for continual coverage of the fl oor.
Note: Safety strips are not required when fi re­place rests on a noncombustible surface.
14 1/2"
(368 mm)
16 1/2"
Top Spacer
(419 mm)
25"
(635 mm)
27"
Maintain 1" (25 mm) Air Space At Back And Sides
(686 mm)
Figure 19
Framing Roof
Frame the opening for the roof as specifi ced here.
Note: Faming Dimensions in Canada & USA are different because installations in USA require 1" Clearance to pipe. Installations in Canada require 2" Clearance to pipe.
Framing Dimensions for Roof
Inches (millimeters)
FTF8 at 1" (USA) FTF8 at 2" (Canada)
Pitch
0/12 14 1/2"
6/12 14 1/2"
12/12 14 1/2"
* Perpendicular to roof ridge
CD*CD*
14 1/2"
(368 mm)
(368 mm)
17"
(368 mm)
(442 mm)
21 1/2"
(368 mm)
(546 mm)
Figure 20
D
16 1/2"
(419 mm)
16 1/2"
(419 mm)
16 1/2"
(419 mm)
C
16 1/2"
(419 mm)
19"
(483 mm)
23 1/2"
(579 mm)
Roof Framing
Hearth
1" (25 mm) Space
Metal Safety Strip Floor
Note: Hearth extensions must not interfere with circulating grillwork
Extension
Figure 21
Maintain 1" (25 mm) Air Space At Back And Sides
Hearth
1" (25 mm) Space
Metal Safety Strip Floor
Note: Hearth extensions must not interfere with circulating grillwork
Platform
Extension
Figure 22
10
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Note: Install the hearth extension only as il­lustrated (see Figures 21 & 22).
The safety strips should extend from front of the fi replace at least 1 1/2" and should extend to be at least fl ush with the sides. In the event a wooden support is used to elevate the fi replace above the fl oor, a “Z” type safety strip should be fabricated and used to protect the front surface of the wood support as well as the fl oor beneath the hearth extension (Figures 23 & 24). The safety strips should be tacked down to prevent possible movement.
Note: The “Z” type safety strip is not sup­plied.
Note: Safety strips are not required when fi re­place rests on a noncombustible surface.
1 ¹⁄₂"
Metal Safety Strips
Figure 23
Blocking
WARNING
Under no circumstances can the fi replace top spacers (see Figure
18) be removed or modifi ed, nor may you notch the header to fi t around or be installed lower than the spacers. The header may be in direct contact with the top spacers but may not be supported by them.
AVERTISSEMENT
Sous aucune circonstance les espaceurs du dessus du foyer (voir le schéma 13) ne peuvent être retirées ou modifiées, vous ne pouvez pas entaillez le colombage pour ajuster autour ou être installé plus bas que les espaceurs. Le colombage peut être en contact direct avec les espaceurs du dessus mais ne peut être soutenu par eux.
Step 4. The fi replace should be secured to the
side framing members through the nailing tab at the top and bottom on each side of the fi replace front face. Use 8d nails(Figure 25).
For Canadian Installations - A Cold Climate Kit, FTF8-CCK3-LD, must be installed in all indoor installations.
Step 5. Attach the cold climate kit, Model FTF8-
CCK1-LD, around the chimney collar with the screws provided (see Figure 26).
Note: CCK1-LD model requires a 6" diameter Class 0 metallic air duct, acquired locally by installer.
Figure 26
Cold Climate Kit Installation Instructions:
1. Connect the 6" (152 mm) Class 0 metallic
air duct to the collar on the chimney collar enclosure with the screws provided in the hardware kit. See Figure 27.
2. Route the Class 0 metallic air duct out the
back wall or side wall, up through the ceil­ing or fl oor joists to an outside wall. The air duct’s inlet should be located above any anticipated snow level.
Metal Safety Strips
Figure 24
Step 3. Refer to fi replace drawings and speci­fi cations (see Figures 18, 19 & 20) for fram­ing dimensions and details. Frame appliance enclosure as illustrated in Figure 18.
Note: The framed depth, 20 5/8" (524 mm) from a framed wall, must always be measured from a fi nished surface. If a wall covering such as drywall is to be attached to the rear wall, then the 20 5/8" (524 mm) must be measured from the drywall surface. It is important that this dimension be exact.
If the appliance is to be elevated above fl oor level, a solid continuous platform must be constructed.
The header may rest on the top metal spacers, but must not be notched to fi t around them.
Consult all local codes.
Nailing Tab
8d Nail
1/2” Min.
Note: The nailing tab and the area directly behind the nailing tab is exempt from the clearances described on Page 5. Maintain at least 1/2” clearance from the fi rebox wrap­per to the framing at the closest point of contact, directly adjacent to the fl ange.
Figure 25
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Note: If the fi replace is installed against an
inside wall, the Class 0 metallic air duct may be extended into a ventilated attic space at least 18" (457 mm) above the attic fl oor. Secure the duct hood to a vertical post with the inlet positioned downward. Ensure that nothing blocks the hood opening. This air duct must never terminate higher than the fi replace chimney.
Install As Shown With Opening In Downward
Position Do Not Block
Entrance
5 Foot Min. Height From Outside Ground Level
Figure 27
11
3. Cut or frame a hole through the outside
wall for the installation of the duct inlet hood. A 6-1/2" (165 mm) diameter hole is required. Feed the loose end of the fl exible duct through the hole cut for the inlet hood and attach to the collar on inlet hood using two (2) screws. Insert the hood into the opening. Secure in place with nails driven through the holes in hood fl ange. Seal with noncombustible waterproof silicon type caulking. If additional air duct is needed, use Class 0 metallic duct.
Steps 6 - Install Air Gate Kit
(Required on All Indoor Instlaltions. When an Outside Air Kit is installed, see assembly steps on Page 6).
Install the Air Gate Kit per the instructions provided with kit and on Page 6 (see Page 23 for ordering information).
Step 7.
(Required on All Outdoor Instlaltions)
Install the Outside Air Kit per the instructions provided with kit and on Page 7.
Step 8. Route the Class 0 metallic air duct per the instructions on Page 8.
Outside Air Kit (provided)
CAUTION
Allow minimum 1"* chimney air space to insulation and building materials throughout vertical or offset chimney installation.
ATTENTION
Permettez à minimum 1 pouce* espace aérien de cheminée à l’isolation, aux matériaux de construction et aux membres encadrants dans toute la verti­cale ou excentrez l’installation de cheminée.
A minimum 1"* air space must be reserved for all combustible materials extending for any continuous length surrounding the chimney.
*Note: 2" clearance to combustibles required in Canada. 2” déblayage aux combustibles exigés au Canada.
Reference Figures 19 & 20 and charts Framing Dimensions for Ceiling and Roof, which specify minimum ceiling and roof dimensions.
Step 3. Position appropriate fi restop spacer at ceiling and nail temporarily with two (2) 8d nails. Use fl at fi restop spacer, Model F8FS, if chimney penetrates ceiling vertically. If chimney penetrates ceiling at 30° angle (offset chimney), use 30° fi restop spacer, Model F8FS30. Use one nail on opposite sides to hold fi restop spacer in position. Nail permanently, using at least two (2) more 8d nails, after chimney sections have been assembled through the fi restop spacer and after any necessary adjustments have been made. Firestop spacer must be secured by at least four (4) 8d nails when completely installed.
Notes: Indoor Installations: If there is a room above
ceiling level, fi restop spacer must be installed on the bottom side of the ceiling. If an attic is above ceiling level, fi restop spacer must be installed on top side of ceiling joist (Figures
29 & 30).
Outdoor Installations: If patio installation
requires that a chimney passes through a roof or room above, be sure to comply with all local building codes.
Room Above
Step 9. Cut or frame a hole through the outside
of the enclosure for the installation of the duct inlet hood per the instructions on Page 8.
INSTALLING THE CHIMNEY SYSTEM
Step 1. Before continuing, check the operation
of the damper, as described on Page 5, (refer to Figure 3).
Step 2. Using standard construction framing techniques, construct opening for chimney route up through the ceiling(s) and roof or through an outside chase.
Framing must maintain adequate minimum air space clearance at all times.
In new construction, to determine chimney center line, use plumb line from roof or ceiling above fi replace to center of fl ue collar on fi replace.
For remodeling, plumb to center of fl ue collar from ceiling above, drive nail through ceiling from below to mark position, then mark and cut to passage from above ceiling (around nail) (see Figure 28). Then plumb from ceiling or roof level directly above hole which has just been completed.
Firestop Spacer
Figure 29
Attic Above
Firestop Spacer
Figure 30
12
Figure 28
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
CHIMNEY 30° OFFSET THROUGH FLOOR OR CEILING
It may be necessary to assemble the chimney at 30° when passing through the fl oor or ceiling area. Use the F8FS30 fi restop spacer as shown in Figures 31 & 32. Support the chimney at fl oor or ceiling penetration with a FTF8 stabilizer if distance of chimney below ceiling is 10' or more. Maintain 1"* minimum air space to combustibles from chimney sections.
Attic Space
F8FS30 Firestop Spacer
1"* Min.
Air Space
Figure 31
F8FS30 Firestop Spacer
1"
Min.
*
Air Space
10'
Max.
Room Above
1"* Min.
Air Space
FTF8-S4 Stabilizer
30 Firestop And Attic Above
1"* Min.
Air Space
FTF8-S4 Stabilizer
Step 4. Note: Chimney sections are constructed
with a unique locking tab design, which ensures an immediate, tight assembly between sections. Plan your chimney requirements carefully before assembly as chimney is diffi cult to disassemble after installation. If disassembled, the tabs might become damaged. Be certain tabs are properly formed to ensure locking tabs engage properly.
The Security Chimney's FTF8 chimney system is a two piece chimney, which snap together from the fi replace up. Start with the inner fl ue section with the lanced end up, snap lock it in to the matching collar on top of the fi replace. At all subsequent joints, the upper fl ue section fi ts into the preceding fl ue section. Each piece snaps together by means of locking tabs (9 locking tabs per joint). Check each piece by pulling up slightly from the top to ensure proper engagement before installing the next section. If the fl ue has been installed correctly, it will not separate when you test it. Also, the inner fl ue joint where each section is joined should be tight and fl at without gaps (Figure 34).
Note: Assemble one component of chimney at a time (inner section fi rst, then outer section last) before proceeding with the next complete section.
Continue to assemble the chimney up through framed opening. Assemble just enough to penetrate the roof fl ashing openings (Figure
36). Always maintain 1"* minimum air space to insulation and construction materials. Always check each chimney joint (inner and outer) to ensure proper engagement. Check vertical alignment of chimney so that it projects from the roof in true vertical position.
1"* Min. Air Space To Combustibles
Figure 36
Security's chimney sections do not need to be screwed together. Additional reinforcement is not necessary except in certain offset conditions (refer to Page 16, Figure 47).
10'
Max.
30 Firestop And Room Above
Figure 32
For Canada Only
When installing the chimney system through an open attic space, the attic shield assembly­fi restop spacer must be used (Figure 33). This installation is required only for use in Canada.
Open Attic Space
Figure 33
Note: For Canadian installations, all chimney
installed outside the building must be con­structed with galvalume on the outer sections only (Note: galvalume is galvanized). The ap­propriate model designations are located in the
Figure 34
The outer chimney section installs the opposite­way; the lanced end goes down and each new section goes OVER the outside of the previous section installed (Figure 35).
Locking Tab s (Lances)
Figure 35
Step 5. The height of vertical chimney pipe supported only by the fi replace must not exceed 30'. Chimney heights above 30' must be sup­ported by a Model FTF8-S4 stabilizer installed at 30' intervals.
Note: The Model FTF8-S4 adds 3" net effective height to the total chimney system.
Install the Model FTF8-S4 stabilizer by fi tting inner section down into respective section of proceeding fl ue pipe and locking outer stabilizer section into place over the outer chimney pipe. Position for proper clearance through framed opening and nail straps securely (under tension in “shear”) into place on framing. Use 8d nails. Attach successive lengths of chimney pipe directly to stabilizer using same techniques as described in Step 4 (see Figure 37).
*Notes:
• 2" clearance to combustibles required in Canada.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
13
Roof Ridge
Figure 37
FTF8-S4 Stabilizer
Note: Do not apply excessive pressure to any subsequent chimney sections following the stabilizer when installing. Ensure each subse­quent chimney section is securely attached by testing as noted in Step 4.
Step 6. Select the proper Security Chimneys roof fl ashing based on pitch of roof. Use chart below for selection:
Roof Pitch Model
Flat to 6/12
6/12 to 12/12
Next, slide roof fl ashing over extended chimney section that previously has been installed above the roof opening in Step 4. FTF8 fl ashings require fl ashing spacers. Slide fl ashing all the way down until the fl ashing base rests fl at on the roof (Figure 38). Again, check the vertical position of the chimney and the 1"* minimum air space to combustibles.
F8F6
F8F12
Figure 39
Step 8. The standard Security FTF8 roof fl ash­ing assemblies include a storm collar. Slide the storm collar over outer chimney, rest on fl ashing spacers and align with top surface of fl ashing. Insert tab in slot, pull tight and bend tab back over slot. Seal storm collar to outer chimney with roof caulking or mastic around entire circumference of pipe. Also add extra roof caulking to the tab/slot area to seal completely against water penetration (Figure 40). Check all joints very carefully to ensure no water intrusion can take place.
Locking Band
Mastic
120°
Figure 41
Step 10. Using a FTF8-CTD or FTF8-CTDT Round Termination:
1. Hold the FTF8-CTD (or CTDP) over top of
last chimney section (Figure 42).
2. Center inner slip section in inner fl ue pipe­slip down.
FTF8-CTD or
CTD
Termination
FTF8-CTDT Termination
Chimney
Figure 42
FTF8 Chimney
Do Not Seal
Flashing Spacers
FTF8 Flashing
Figure 38
Note: Do not caulk or seal the ventilating open-
ings or seal the fl ashing at the chimney.
Step 7. Secure fl ashing by nailing along the perimeter into roof using 8d nails. If shingled roof, slide upper end and sides of roof fl ash­ing under shingles (trim if necessary), seal the top and both sides of the fl ashing to the roof with roof caulking. Cover nail heads with roof caulking (Figure 39).
*Note: 2" clearance to combustibles required in Canada.
Figure 40
Step 9. Security Chimneys locking bands, Model FLB, may be required if the chimney extends too high above the roof fl ashing. As a general rule, if the chimney extends more than 6' above the roof fl ashing, the use of locking bands is advisable to strengthen the chimney assembly. Align the locking band at the chimney joint. Locking bands wrap around pipe joints equally covering the joints of both pipe sections. Use the nut provided and TIGHTEN snugly. Do not overtighten as this might damage the chimney section (refer to Figure 40).
Note: If chimney extends more than 8' above roof surface, guy wires are also recommended. Use three (3) guy wires, attach to locking band assembly, extend and secure to roof in a triangular pattern (see Figure 41). Guy wires are not supplied by the manufacturer.
3. Center outer locking section over outer fl ue pipe. Push down until locking tabs are fi rmly engaged.
4. Pull up slightly on CTD to ensure locking joint has fi rmly engaged.
Using a FTF8-CTD, FTF8-CTDT (or CTDTM) Chase Termination:
Refer to specific installation instructions (750,014M) included with the FTF8-CTDT (or 750,205M for FTF8-CTDTM) chase termination for clearance and installation details.
Using a FTF8-CT1 or FTF8-CT1P Chase Termination:
Refer to specific installation instructions (750,015M) included with FTF8-CT1 chase terminations for clearance and installation details.
Using a FTF8-CT2 Chase Termination:
Refer to specific installation instructions (750,016M) included with FTF8-CT2 chase terminations for clearance and installation details.
Using a FTF8-CTT Chase Termination:
Refer to specific installation instructions (750,077M) included with FTF8-CTT chase terminations for clearance and installation details.
14
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Figure 43
Less Than 10'
3'
Min
2' Min.
10'
3'
Min
To determine the number of chimney sections and chimney components required, follow these steps:
1. Determine total vertical height of the fi replace installation. This dimension is the distance from the surface the fi replace sets on to the point where smoke exits from the termination.
2. Determine the number of chimney compo­nents required, except chimney sections. This would include fi restop spacers, stabilizers, roof fl ashing, etc.
3. The effective heights of the components are:
Note: It is recommended that all exterior ex­posed metal fi replace components; such as terminations, fl ashings, storm collars and/or fl ue be painted with a premium quality, high temperature, rust preventative paint designed for metal. This is especially important when installations are made in abnormally adverse or corrosive environments; such as near lakes, oceans or in areas with consistently high humidity conditions. Consult the paint manu­facturers instructions for proper preparation and application.
TEN FOOT RULE SUMMARY
The minimum chimney height above the roof and/or to adjacent walls and buildings is speci­fi ed by all major building codes.
If the horizontal distance from the peak of the roof is less then 10', the top of the chimney must be at least 2' above the peak of the roof.
If the horizontal distance from the chimney edge to the peak of the roof is more than 10' a chimney height reference point is established on the roof surface 10' horizontally from the chimney edge. The top of the chimney must be at least 2' above this reference point. In all cases, the chimney cannot be less then 3' above the roof at the edge of the chimney.
The 2' in 10' rule is necessary in the interest of safety but does not ensure smoke-free op­eration. Trees, buildings, adjoining roof lines, adverse wind conditions, etc., may require a taller chimney should the fi replace not draft properly (refer to Figure 43).
MULTIPLE TERMINATIONS
If more than one termination is located in the same chase or within the same general prox­imity, we suggest they should be separated in distance at least 24" horizontally from fl ue center to fl ue center and stacked or staggered vertically at least 18" apart, from the termination of one smoke exit to the termination of another smoke exit (Figure 44).
CTD
18"
18"
CTDT
CTDT
24"
24"
Figure 44
This suggestion is provided in the interest of better operation. If the terminations are located too close to each other, smoke may migrate from one fl ue into the other.
FTF8 CHIMNEY COMPONENT CALCULATIONS
The minimum installed height of the completed fi replace system is 15' 0" for indoor installa­tions and 7' 3" for outdoor installations. The maximum height is 60' 0."
The Fireplace = 36 1/4"
FTF8-12 = 10 1/4"
FTF8-18 = 16 1/4"
FTF8-36 = 341/4"
FTF8-48 = 46 1/4"
FTF8-CTD Termination = 4"
FTF8-CT1 Termination = 12" to 18"
FTF8-CT2 Termination = 15" to 23"
FTF8-CTDT Termination = 12" to 18"
FTF8-CTDTM Termination = 4"
FTF8-S4 Stabilizer * = 3"*
* Required for every 30' of vertical chimney and/or 10' of offset chimney.
4. Determine amount of chimney height required by subtracting total combined height of all pre­selected components (fi replace and chimney components from total desired height).
Reference Vertical Elevation Chart and determine the number of chimney sections (quantity and length) required.
SPECIAL OFFSET INSTRUCTIONS
To clear any overhead obstructions, you may offset your chimney system using Security Chimneys 30° offset and return elbows. Use two elbows - an offset elbow to initiate the offset and a return elbow to terminate it. A 30° offset elbow, angling in any direction, may be the fi rst component used off the top of the fi replace fl ue collar.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
15
The offset and return elbows may be attached together, or a section or sections of chimney may be used between, but do not exceed 20' in total length between elbows. If sections of pipe exceed 10' between elbows, a chimney stabilizer must be used at the midpoint (Figure 45). The stabilizer support straps must be attached under tension (in shear) to structural framing members above. When two sets of elbows are used, the maximum combined length of chimney used between elbows cannot exceed 20' (Figure 46). Example: If C cannot exceed 10'.
= 10' then C2
1
If an offset exceeds 6' in length, each chimney joint beyond the fi rst 6' of offset to the return elbow, must be secured by a No. 8 x 1/2" sheet metal screw located at the underside of the joint (Figure 47).
A 1/8" diameter hole must be drilled in the chimney joint using a 1/8 " diameter drill. The hole should be drilled in center of joint overlap (Figure 48). Be sure to drill only through the outer chimney casting. Do not puncture the inner fl ue.
Maximum offset of chimney system is 30°. Two offsets must not be assembled to form a 60° offset. However, two sets of offset and return elbows may be used on a single fl ue system, provided the total height of the system exceeds 25'.
Return elbow support straps must be securely attached under tension (in shear) to structural framing members above. Do not substitute a FTF8-30 offset elbow in place of a FTF8-E30 return elbow.
OFFSET CALCULATIONS
Step 1. Use the Offset Chart (Table 4) to deter-
mine amount of horizontal offset (A) and height (B) for various chimney section assemblies.
Step 2. Use “Height of Chimney Only” column in The Vertical Elevation Chart to determine combinations of chimney used above return elbow to achieve desired heights. Reference Components Effective Height Chart in vertical elevation chart section.
Step 3. Use Elevation Chart as job estimator only. Add necessary fi restop spacers and stabilizers as required. Firestop spacers must be used as shown in Figures 31 & 32 and stabilizers as shown in Figure 37.
FTF8 Vertical Elevation Chart
11" to 380 1/2"
Inches Feet/Inches 12" 18" 36" 48"
11 0 11 1 0 0 0 17 1 5 0 1 0 0 21 ¹⁄₄ 19¹⁄₄ 2000 27 ¹⁄₄ 23¹⁄₄ 1100 35 2 11 0 0 1 0 47 3 11 0 0 0 1 51 ¹⁄₄ 43¹⁄₄ 0110 57 ¹⁄₄ 49¹⁄₄ 1001 63 ¹⁄₄ 53¹⁄₄ 0101 67 ¹⁄₄ 57¹⁄₄ 2001 73 ¹⁄₄ 61¹⁄₄ 1101 81 ¹⁄₄ 69¹⁄₄ 0011 93 ¹⁄₄ 79¹⁄₄ 0002
97 ¹⁄₄ 81¹⁄₄ 0111 102 ¹⁄₂ 86¹⁄₂ 1002 109 ¹⁄₄ 91¹⁄₄ 0102 113 ¹⁄₂ 95¹⁄₂ 2002 119 ¹⁄₂ 911¹⁄₂ 1102 127 ¹⁄₄ 10 7 ¹⁄₄ 0012 137 ¹⁄₂ 11 5 ¹⁄₂ 1012 139 ¹⁄₄ 11 7 ¹⁄₄ 0003 143 ¹⁄₂ 11 11 ¹⁄₂ 0112 149 ¹⁄₂ 12 5 ¹⁄₂ 1003 155 ¹⁄₂ 12 11 ¹⁄₂ 0103 159 ³⁄₄ 13 3 ³⁄₄ 2003 165 ³⁄₄ 13 9 ³⁄₄ 1103 173 ¹⁄₂ 14 5 ¹⁄₂ 0013 183 ³⁄₄ 15 3 ³⁄₄ 1013 185 ¹⁄₂ 15 5 ¹⁄₂ 0004 189 ³⁄₄ 15 9 ³⁄₄ 0113 195 ³⁄₄ 16 3 ³⁄₄ 1004 201 ³⁄₄ 16 9 ³⁄₄ 0104 206 17 2 2 0 0 4 212 17 8 1 1 0 4 219 ³⁄₄ 18 3 ³⁄₄ 0014 230 19 2 1 0 1 4 231 ³⁄₄ 19 3 ³⁄₄ 0005 236 19 8 0 1 1 4 242 20 2 1 0 0 5 248 20 8 0 1 0 5 252 21 0 2 0 0 5 258 21 6 1 1 0 5 266 22 2 0 0 1 5 276 23 0 1 0 1 5 278 23 2 0 0 0 6 282 23 6 0 1 1 5 288 24 0 1 0 0 6 294 ³⁄₄ 24 6 ³⁄₄ 0106 298 ¹⁄₄ 24 10 ¹⁄₄ 2006 304 ¹⁄₄ 25 4 ¹⁄₄ 1106 312 26 0 0 0 1 6 322 ¹⁄₄ 26 10 ¹⁄₄ 1016 324 27 0 0 0 0 7 328 ¹⁄₄ 27 4 ¹⁄₄ 0116 334 ¹⁄₄ 27 10 ¹⁄₄ 1007 340 ¹⁄₄ 28 4 ¹⁄₄ 0107 344 ¹⁄₂ 28 8 ¹⁄₂ 2007 350 ¹⁄₂ 29 2 ¹⁄₂ 1107 358 ¹⁄₄ 29 10 ¹⁄₄ 0017 368 ¹⁄₂ 30 8 ¹⁄₂ 1017 370 ¹⁄₄ 30 10 ¹⁄₄ 0008 374 ¹⁄₂ 31 2 ¹⁄₂ 0117 380 ¹⁄₂ 31 8 ¹⁄₂ 1008
Table 3a
FTF8 Vertical Elevation Chart
386 1/2" to 744"
Inches Feet/Inches 12" 18" 36" 48"
386 ¹⁄₂ 32 2 ¹⁄₂ 0108 390 ³⁄₄ 32 6 ³⁄₄ 2008 396 ³⁄₄ 33 0 ³⁄₄ 1108 404 ¹⁄₂ 33 8 ¹⁄₂ 0018 414 ³⁄₄ 34 6 ³⁄₄ 1018 416 ¹⁄₂ 34 8 ¹⁄₂ 0009 420 ³⁄₄ 35 0 ³⁄₄ 0118 426 ³⁄₄ 35 6 ³⁄₄ 1009 432 ³⁄₄ 36 0 ³⁄₄ 0109 437 36 5 2 0 0 9 443 36 11 1 1 0 9 450 ³⁄₄ 37 6 ³⁄₄ 0019 461 38 5 1 0 1 9 462 ³⁄₄ 38 6 ³⁄₄ 00010 466 ³⁄₄ 38 10 ³⁄₄ 0119 472 ³⁄₄ 39 4³⁄₄ 10010 478 ³⁄₄ 39 10 ³⁄₄ 01010 483 40 3 2 0 0 10 489 40 9 1 1 0 10 496 ³⁄₄ 41 4 ³⁄₄ 00110 507 42 3 1 0 1 10 508 ³⁄₄ 42 4 ³⁄₄ 00011 513 42 9 0 1 1 10 519 43 3 1 0 0 11 525 43 9 0 1 0 11 529 ¹⁄₄ 44 1 ¹⁄₄ 20011 535 ¹⁄₄ 44 7 ¹⁄₄ 11011 543 45 3 0 0 1 11 553 ¹⁄₄ 46 1 ¹⁄₄ 10111 555 46 3 0 0 0 12 559 ¹⁄₄ 46 7 ¹⁄₄ 01111 565 ¹⁄₄ 47 1 ¹⁄₄ 10012 571 ¹⁄₄ 47 5 ¹⁄₄ 01012 575 ¹⁄₂ 47 11 ¹⁄₂ 20012 581 ¹⁄₂ 48 5 ¹⁄₂ 11012 589 ¹⁄₄ 49 1 ¹⁄₄ 00112 599 ¹⁄₂ 49 11 ¹⁄₂ 10112 601 ¹⁄₄ 50 1 ¹⁄₄ 00013 605 ¹⁄₂ 50 5 ¹⁄₂ 01112 611 ¹⁄₂ 51 11 ¹⁄₂ 10013 617 ¹⁄₂ 51 5 ¹⁄₂ 01013 621 ¹⁄₂ 51 9 ¹⁄₂ 20013 627 ¹⁄₂ 52 3 ¹⁄₂ 11013 635 ¹⁄₂ 52 11 ¹⁄₂ 00113 645 ¹⁄₂ 53 9 ¹⁄₂ 10113 647 ¹⁄₂ 53 11 ¹⁄₂ 00014 651 ¹⁄₂ 54 3 ¹⁄₂ 01113 657 ¹⁄₂ 54 9 ¹⁄₂ 10014 663 ¹⁄₂ 55 3 ¹⁄₂ 01014 667 ³⁄₄ 55 7 ³⁄₄ 20014 673 ³⁄₄ 56 1 ³⁄₄ 11014 681 ¹⁄₂ 56 9 ¹⁄₂ 00114 691 ³⁄₄ 57 7 ³⁄₄ 10114 693 ¹⁄₂ 57 9 ¹⁄₂ 00015 697 ³⁄₄ 58 1 ³⁄₄ 01114 703 ³⁄₄ 58 7 ³⁄₄ 10015 709 ³⁄₄ 59 1 ³⁄₄ 01015 714 59 6 2 0 0 15 720 60 0 1 1 0 15 727 ³⁄₄ 60 7 ³⁄₄ 00115 738 61 6 1 0 1 15 739 ³⁄₄ 61 7 ³⁄₄ 00016 744 62 0 0 1 1 15
Table 3b
16
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
A
1
INSTALLING OFFSETS
B
1
Figure 45
20'
Max.
10' Max.
Offset Elbow
C
2
C
1
Stabilizer
A
2
A
1
Return
Elbow
First, review the Offset Elevation Chart and Figure 49 for reference.
Step 1. Determine the offset distance where
chimney is to pass through the fi rst ceiling-dimension “A.” To fi nd this point on your ceiling, fi rst determine the center point for a vertical chimney following the instructions for vertical installation.
Measure height to the ceiling from the
top of fi replace-dimension “B.” Use the appropriate Offset Elevation Chart to fi nd dimension “A.” Mark point where you
Chimney Section
Figure 47
Joints
t
A
'6
de
ts
r
i
u
a
qeR
P
t
4'
n
sw
i
oJ
ercS
yrevE
t
es
nI
ffO
der
f
No. 8 x 1/2" SMS
o '
iuqe
6'
6
tsr
R swercS
i
F r
o
F
st
o
n
i
N
oJ
will drive your nail to show the center point for your offset ceiling cut.
Step 2. Proceed by using the Straight Up In-
stallation Instructions for cutting and framing ceiling and roof openings.
Note: See Framing and Dimension Chart for the sizes of the ceiling and roof openings. The size of the roof opening varies with the degree of pitch of the roof.
B
2
Underside Of Chimney
Figure 48
Offset Elbow Assembly
Offset elbows install the same as chimney
FTF8-E30 Return Elbow*
B
1
Chimney Section (S)
sections. First, snap the inner section INTO the preceding inner section of fl ue. Check connec­tion by pulling up slightly to ensure a tight fi t. Next, the outer sections snap lock OVER the preceding outer section of chimney. Again, check outer section by pulling up slightly to ensure proper connection is made.
A
2
Figure 46
FTF8-30 Offset Elbow*
A
B
Return Elbow Assembly
Return elbows install the same way as round terminations and stabilizers:
Step 1. Hold return elbow over top of last
C
2
A
1
B
2
chimney section.
Step 2. Center inner slip section into inner fl ue
pipe-slip down.
Step 3. Center outer-locking section over outer
chimney pipe. Push down until locking joint has fi rmly engaged.
B
C
1
1
*Part of Offset/Return Package Model FTF8-ES30
Figure 49
Step 4. Pull up slightly on return elbow to ensure
locking joint has fi rmly engaged.
Step 5. Secure support straps to framing
members by nailing under tension in sheer (Figure 50).
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
17
Offset Elevation Chart
A B FTF8-ES30 Number of FTF8 Chimney Sections
Offset Height Offset/Return FTF8-S4
(Inches) (Inches) Elbow Stabilizer 12" 18" 36" 48"
415³⁄₄ 100000
924¹⁄₂ 101000 12 29 ³⁄₄ 100100 14 ¹⁄₄ 33 ¹⁄₂ 102000 17 ¹⁄₄ 38 ¹⁄₂ 101100 20 ¹⁄₄ 43 ³⁄₄ 100200 21 45 ¹⁄₄ 1 0 00 10 22 ¹⁄₄ 47 ¹⁄₂ 1 0 2 1 0 0 25 ¹⁄₄ 52 ¹⁄₂ 1 0 1 2 0 0 26 ¹⁄₄ 54 ¹⁄₄ 101010 27 55 ³⁄₄ 100001 28 ¹⁄₄ 57 ³⁄₄ 1 0 0 3 0 0 29 ¹⁄₄ 59 ¹⁄₄ 100110 31 ¹⁄₄ 63 1 0 20 10 32 ¹⁄₄ 64 ¹⁄₂ 101001 34 ¹⁄₄ 68 ¹⁄₄ 1 0 1110 35 ¹⁄₄ 69 ³⁄₄ 100101 37 ¹⁄₄ 73 ¹⁄₄ 100210 38 ¹⁄₄ 75 1 0 0 0 2 0
39 ¹⁄₄ 77 1 0 21 10
41 ¹⁄₂ 80 ¹⁄₂ 101400 43 ¹⁄₄ 83 ³⁄₄ 1 0 1 0 2 0 44 ¹⁄₄ 85 ¹⁄₄ 100011 45 ¹⁄₄ 87 ¹⁄₂ 1 0 0 3 1 0
46 ¹⁄₄ 89 1 0 0 1 2 0 48 ¹⁄₄ 91 ¹⁄₂ 1 0 2 0 2 0
49 ¹⁄₄ 94 ¹⁄₄ 101011 50 ¹⁄₄ 95 ³⁄₄ 100002 51 ¹⁄₄ 97 ³⁄₄ 1 0 1 1 2 0 54 ¹⁄₄ 103 1 0 0 2 2 0 55 ¹⁄₄ 104 ¹⁄₂ 101002 56 ¹⁄₂ 106 ¹⁄₂ 1 0 2 1 2 0 58 ¹⁄₄ 109 ³⁄₄ 100102 61 ³⁄₄ 116 1 1 1 0 3 0 64 ³⁄₄ 121 ¹⁄₄ 110130 67 124 ³⁄₄ 112030 68 ³⁄₄ 128 1 1 0 0 1 2
70 130 1 1 1 1 3 0 73 135 ¹⁄₄ 1 1 02 30
74 ³⁄₄ 138 ¹⁄₄ 110003 79 145 ¹⁄₂ 1 1 1 0 4 0
80 147 ¹⁄₄ 1 1 1 0 0 3 82 150 ³⁄₄ 1 1 0 1 4 0 82 ¹⁄₄ 152 1 1 0 1 0 3
Return Elbow
Figure 50
Note: The return elbow assembly performs the
same function as a stabilizer. Consider this when determining the need for a stabilizer.
Note: Do not apply excessive pressure to any subsequent chimney section following return elbow assembly when installing. Ensure that each subsequent chimney section is securely attached by testing as noted above.
Gas Line Connection
Install a 1/2" gas supply line through fi replace wall for connection to a decorative gas appliance inside the fi rebox. Outside, the gas supply line connects to a gas shut-off valve recessed fl ush into the wall or fl oor. The valve should be con­trolled by a removable valve key for safety.
Always plumb gas line installation per local codes. Check all connections with a gas leak detection solution for leaks (which will bubble if present). Never test any gas line connection with a match or open fl ame.
This provision is intended for connection to a decorative gas appliance incorporating an automatic shut-off device and complying with the Standard for Decorative Gas Appliances for installation in vented fi replaces, ANSI Z21.60 (1991) or American Gas Association draft re­quirements for Gas-Fired Log Lighters for Wood Burning Fireplaces, Draft No. 4 dated August,
1993. Install in accordance with the National Fuel Gas Code, ANSI Z223.1. This complies with the revised U.L. 127 standard.
18
Table 4
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Vent Free Appliances
This unit has been tested and approved to ANSI/IAS/AGA Z21.11.2 for use with unvented gas appliances for INDOOR INSTALLATIONS ONLY and complies with the standard for Fac­tory-Built fi replaces, UL 127, when installed with unvented gas log sets.
Special instructions with regards to mantel installations must be taken into consideration when installing such appliances.
The unit has been tested for use with any unvented log sets having a maximum rating of 26,000 BTU in Indoor installations only. The minimum mantel confi guration for these log sets are outlined in Figure 52.
Log sets with 40,000 BTU may be installed provided that no combustible mantel projec­tions are placed lower than 18 inches from the fi replace opening.
These fi replaces have been marked with a maximum rating of 26,000 BTU to assure that homeowners do not exceed the allowable limits for all allowed installations of mantels. That limit may be increased to 40,000 BTU, provided that the mantel installed complies with the 18-inch limitation and a copy of these instructions are available.
IMPORTANT
Allow minimum 1"* chimney air space to combustible framing members throughout vertical or offset chimney installation.
ATTENTION
Permettez 1 minimal” * l’espace aérien de cheminée aux mem­bres encadrants combustibles partout dans vertical ou à l’installation de cheminée de rejeton.
WARNING
Unvented Gas Log Sets are not approved for use with fi replaces installed outdoors. The materials and components will deteriorate prematurely if installed outside. Refer to the log manufacturer’s literature for limitations and exceptions.
AVERTISSEMENT
Les ensembles de bûches à gaz sans conduit d’évacuation ne sont pas approuves pour l’usage avec des foyers installes a l’exterieur. Les materiaux et les composantes se deterioreront prematurement si installees a l’exterieur. Referez­vous a la litterature du fabricant des buches pour les limites et les exceptions.
CAUTION
Plumbing connections should only be performed by a quali­fi ed, licensed plumber. Main gas supply must be off when plumbing gas line to fi replace or performing service.
ATTENTION
Les raccordements de tuy­auterie devraient seulement etre effectues par un plombier qualifi e et autorise. La valve d’alimentation de gaz princi­pale doit etre fermee lors de l’installation ou de l’entretien de ce foyer.
If you’re installing a gas line, connect it before the fi replace is framed and enclosed in the fi nished wall. The gas knockout is determined by the indentation located at the bottom and slightly off center in the side refractories. THE
KNOCKOUT IS ALWAYS REMOVED FROM INSIDE THE FIREPLACE. DO NOT REMOVE THE KNOCKOUT UNLESS YOU ARE INSTALL­ING A GAS LINE. If removal is attempted from
the outer wrapper, side refractory damage may occur. With a medium-sized hammer, lightly tap the surface of the indentation. The refractory material is very thin in this area and is easily removed. Once a small hole has been made, continue tapping until you have reached suffi cient diameter for the gas line to fi t through. The entire knockout does not have to be removed. Remove insulation in the gas line channel.
IMPORTANT: REPACK INSULATION MATE­RIAL IN SQUARE HOLE AROUND GAS LINE, INTERIOR AND EXTERIOR OF FIREPLACE, TO SEAL.
Glass Doors
If glass doors are to be installed on these fi replaces, refer to specifi c installation instruc­tions packed with the glass doors. Use only the doors that are listed for use with these fi replaces. Use of other non-listed glass door on these fi replaces may constitute a potential fi re hazard and is not recommended.
CAUTION
Certain glass doors overlap the black metal facing of the fi replace. IF the fi replace has been faced with noncombustible materials, there might not be suffi cient clearance to install the glass doors of your choice. Ensure adequate clearance is maintained at all times so as not to interfere with the installation and operation of glass doors.
*Note: In Canada, a 2” clearance to com­bustibles is required.
* Note : Au Canada, po. de jeu 2 aux com­bustibles est exigé.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
19
ATTENTION
Certaines portes de verre recou­vrent le revêtement noir en métal du foyer. SI la façade du foyer a été recouverte avec des matériaux non-combustibles, il se pourrait qu’il n’y ait pas suffi sament de dégagement pour installer les portes de verre de votre choix. Assurez d’avoir un dégagmet suf­fi sant à tout moment afi n de ne pas interférer avec l’installation et l’opération des portes de verre.
COLD CLIMATE INSULATION
If you live in a cold climate, it is especially important to seal all cracks around the fi replace opening with noncombustible material and wherever cold air could enter the room. Sur­rounding materials must be caulked where it meets the black metal facing of the fi replace to avoid cold air intrusion. Use noncombustible caulking material only on fi replace facing to seal. Also, the outside air inlet duct should be wrapped with noncombustible insulation to minimize the formation of condensation. Do not place insulation materials on top of fi replace or against chimney sections. If gas logs are installed, the gas line holes and other openings should be caulked with high temperature caulk or stuffed with unfaced fi berglass insulation.
Note: A 1"* air space must be preserved for all insulation and construction materials extend­ing for any continuous length adjacent to the chimney.
It is especially important to insulate between the studs of an outside chase cavity and under the fl oor if the fl oor is above ground level. Do not place insulation directly against the fi replace or chimney system.
FIREPLACE FINISHES
Mantels and Trim
It is sometimes best to frame your fi replace after it is positioned and the chimney is installed. Frame enclosure for chimney and fi replace with 2 x 4’s (or heavier) lumber.
Note: The header may touch but not rest its weight on the two (2) metal top spacers on top of the unit. The header must not be notched to fi t around the spacers.
These fi replaces may sit directly on a com­bustible surface. A 1"* air space is required between insulation and building materials and the chimney. A 1" air space is required between combustible framing and fi replace outer wrapper.
20
In Canada, the minimum height for a combus­tible mantel is 18" (457 mm) above the fi replace opening. Figure 51 shows typical Canadian installations. Combustible mantels and trim may be installed 12" above the fi replace opening as per NFPA 211-latest edition and Figure 52. If a mantel is of a noncombustible material, it is exempt from these requirements as long as it does not interfere with the installation or operation of glass doors.
*Note: 2" clearance to combustibles required in Canada.
Note: Do not place any combustible materials on the fi replace face.
Finished
Fireplace Opening
Wall
Combustible Mantel
Header
Top Spacer on Appliance
8" Max.
(203mm)
1-5/8" Min.
18" Max. (457mm)
The shaded gray area showing 1-5/8" Min.
indicates non-combustible materal is required.
Figure 51 - Canadian Installation
12"
9-5/8"*
Min.
Max.
1-5/8" Min.
Combustible Mantel and Trim
12"* Min.
*Both Of These Dimensions Must Be At Least 18” When An Unvented Gas Log Set Rated At 26,000 BTU Or Higher Is Used. (Maximum 40,000 BTU).
The shaded gray area showing 1-5/8" Min.
indicates non-combustible materal is required.
Fireplace Opening
Finished Wall
1 1/2"
Header
Spacer
Figure 52 - Typical Installation
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
WARNING
Only non-combustible materials are allowed on front face (front fi replace frame) and around the perimeter within 1-5/8" minimum on top and 1/2" on sides.
AVERTISSEMENT
Seulement on permet des matéri­aux non-combustibles sur le visage avant (armature avant de chemi­née) et autour du périmètre à moins de 1-5/8 pouces sur le dessus et de pouce de 1/2 des côtés.
Hearth Extensions and Wall Shields
A hearth extension must be installed with all fi replaces. It is to protect the combustible fl oor in front of the fi replace from both radiant heat and sparks. The hearth extension must extend 8" beyond both sides of the fi replace opening and 16" beyond the front (see Figure
53). Use a hearth extension constructed of a durable noncombustible material having an equal or better (lower k value) insulating value of k = .84 BTU IN/FT that equals or exceeds r = 1.19 HR °F FT IN. With these values, determine the minimum thickness/material required using the formula and Table 5 on Page 21.
Note: Any noncombustible material having a thickness of 1" whose k value is less than .84 or whose r value is more than 1.19 is ac­ceptable.
If the fi replace is installed on a combustible fl oor, use the metal safety strips (provided) on the fl oor extending half under the fi replace and half under the hearth extension (refer to Figures 21 & 22).
A wall shield is required where a continuous perpendicular side wall is within 12" of the fi replace opening (Figure 53). Use a 24" W x 30" H x 1/2" wall shield constructed of a durable, noncombustible material having an equal or better (lower k value) insulating value than k = .54 BTU IN/FT perpendicular side wall be located closer than 7" from the fi replace opening.
If fi replace is installed diagonally across a 90° corner; no wall shields are required.
2
HR °F or a thermal resistance
2
HR °F. At no time may a
2
/BTU
30"
24"
Wall Shield Required Where Less Than 12"
Hearth Extension Dimensions
A 16" B 30" C8" D 46"
C
B
D
C
A
C
Methods of Determining Hearth Extension and Wall Shield Equivalents - To determine the thickness required for the alternate
material when either the "k" value or "r" value is known, use either the k formula or r formula.
Example: If Micore 160 is to be used for the hearth extension fi replace,
how thick must this material be?
= k value per inch of alternate material
k
M
rM = r value per inch of alternate material
TM = minimum thickness required for alternate material T
= standard thickness of the alternate material
S
= k value per inch of listed material
k
L
rL = r value per inch of listed material
= minimum thickness of listed material
T
L
Note: An asterix "*" indicates, it is a value taken from Table 5. Using the k formula:
Minimum k-value (per Inch) of Specifi ed min. thickness of = alternate material (k alternate k-value (per inch) of listed material (T
T
(inches) = kM x TL
M
) of listed material (kL) material (TL)
M
) x thickness
M
*.84
TM (inches) = *.35 x 1" *.84
.416 (inches)= .416 x 1"
Answer - The minimum required thickness of the Micore 160 is .417," there­fore round up to nearest standard thickness available which is 1/2."
Using the r formula:
Minimum r-value (per Inch) Specifi ed min. thickness of = of listed material x thickness alternate r-value (per inch) of listed material of alternate material material
(inches) =
T
M
r
(inches) = *1.19 x 1"
T
M
r
L x T
M
L
* 2.86
B
D
Listed Material .84
AlternativeMaterials Thermal Values MinimumThickness
Kaowool M Board .47 2.13 .56" (1/2")
Micore 160™
U.S. Gypsum
Micore 300™
U.S. Gypsum
Durock™ Cement Board
U.S. Gypsum
Hardibacker™ 1.95 .513 2.32" (2-3/8")
Hardibacker 500™ 2.30 .435 2.74" (2-3/4")
Cultered Stone Hearth­stone™
Wonderboard 3.23 .31 3.85" (3-7/8")
Super Firetemp M
Johns-Manville
Super Firetemp L
Johns-Manville
Face brick 9.00 .111 10.71" (10-3/4")
Common brick 5.00 .20 5.95" (6")
Cement mortar 5.00 .20 5.95" (6")
Ceramic tile 12.5 .08 14.88" (14-7/8")
Marble ~11 ~.09 13.10" (13-1/8")
C
** Approved Alternate Materials for Floor/Hearth Protection
Note: To convert inches to millimeters divide by .03937.
A
Listed Material
k (per inch) r (per inch) Listed Min.Thickness
K
L
k (per inch)
K
M
.35 2.86 .42" (3/8")
.46 2.17 .55" (1/2")
1.92 .52 2.29" (2-1/4")
2.82 .355 3.36" (3-3/8")
.61 1.64 .73" (3/4")
.54 1.85 .64" (5/8")
1.19
r
L
r (per inch)
r
M
(rounded to nearest 1/8 inch)
Min. Thickness
Figure 53
1"
T
L
T
M
Table 5
** If the hearth extension material(s) that is intended to be used is NOT listed on Table 5, the material can still be used if the material(s) is noncombustible. However, the manufacturer of the material must provide either the listed k-value per inch or r-value per inch with listed thickness so that the minimum thickness required for the hearth can be calculated (per instructions on this Page and/or as specifi ed in the NFI Certifi cation manuals).
Note: Also see NFI (National Fireplace Institute) Certifi cation Manuals showing other exceptable caluculation methods and acceptable alternate materials which can be used.
.417 (inches)= .416 x 1"
Answer - The minimum required thickness of the Micore 160 is .417," there­fore round up to nearest standard thickness available which is 1/2."
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
21
Calculating Minimum Thickness if Multiple Materials are Used
WARNING
At times it is important to know what combination of materials are acceptable for use as fl oor protection. The “R values” are used to determine acceptable combinations of materials because “R values” are additive where r and k values are not.
“R value” = 1/k = "r" x thickness of material used
Example: Given that the required “R value” for a suitable fl oor protector used must be equal to or greater than:
“R” =
r
x TL = 1.19 x 1” = 1.19."
L
If it is desired to elevate a marble hearth extension to a level of 5” or more above the fl oor surface. What combination of noncombustible materials can be used to accomplish this?
If common brick is used so that the 3 1/2” dimension is the height, “R” for the common brick becomes:
“R”M = rM x TS = 0.20 x 3 1/2" = .70
Using 1/2” of mortar to set the brick, “R” for the mortar is calculated as follows:
“R”M = rM x TS = 0.20 x 1/2" = .10
Next, a 3/4" marble slab set in 1/2" mortar cov­ers the brick, “R” for the marble and mortar becomes:
“R”M = rM x TS = 0.05 x 3/4" = .038
“R”M = rM x TS = 0.20 x 1/2" = .10
The sum of all “R values” is: .70 + .10 +. 038 + .10 = .938
This would NOT be an acceptable combination of material for the hearth extension since the total calculated “R value” of the materials used is under the required “R value” of 1.19. An additional layer of insulating materials must be used.
Note: Also s
expanded explanation on calculating “R val­ues” when multiple materials are used.
ee NFI Certifi cation Manuals for
brick
mortar
marble
mortar
The crack between the fi replace and the hearth extension must be sealed with a noncombustible material.
AVERTISSEMENT
La fente entre le foyer et l’extension d’âtre doit être scellée avec un matériel non­combustible.
WARNING
When installing hearth extension in front of a non-circulating fi re­place model, the fi replace must be raised if height of hearth extension exceeds 7" above the bottom of fi replace (Figure 54).
When installing the hearth exten­sion be careful not to block the heat-circulating air inlet grill on circulating models.
AVERTISSEMENT
En installant la prolongation de foyer devant un modèle decirculation de cheminée, la cheminée doit être augmentée si la taille de la prolon­gation de foyer excède 7”(pouces) au-dessus du fond de la cheminée
(Figure 54).
En installant l’extension d’âtre faites attention à ne pas bloquer la grille d’entrée d’air sur les modèles à circulation d’air.
7"
Max. Thickness Of Hearth Extension When Non-Circulating Models Are On The Floor
Figure 54
Secure the hearth extension to the fl oor to prevent possible shifting.
FINISH TO YOUR TASTE
There are a wide variety of “fi nished looks” for these fi replaces, from formal wall decor with elaborate mantels to rustic wood paneling or warm brick facings.
Only noncombustible materials like stone, tile, brick, etc., may overlap the black front facing. Do not extend these materials beyond the black facing and into the fi rebox area. Be sure not to interfere with the installation and operation of glass doors or block the upper or lower grilles. Seal all joints between the black facing and wall surrounds to prevent air intrusion. Use noncombustible caulking material only to seal the black metal facing to the surround material on the fi nished wall.
Combustible materials may project beyond the sides of the fi replace opening as long as they are kept within the shaded areas illustrated in
Figure 55.
Combustible Ma­terials Allowed In Shaded Area “Safe Zone”
12"
12"
1/2"
7"
45°
7"
Fireplace
1"
Min. Distance To Protected Side Wall
Min. Distance To Unprotected Side Wall
Figure 55
22
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
INSTALLATION COMPONENTS
The following items are available for use in the installation of this appliance.
Firestop Spacer (30°) 63L30 F8FS30 Firestop Spacer (30°) 63L32 F8FS30-2 Firestop Spacer (45°) (Canadian) 63L33 FFS-45C
Offset/ Return Package (30°) 63L22 FTF8-ES30 45° Offset/Return Package (Canadian) 63L69 FTF8-ES45C
Locking Band 63L60 FLB
Storm Collar 63L59 FSC Storm Collar (12 pack) 94L77 FSC-B-12
Ref. Form #750,012M
Combination Offset/Return Elbow 63L28 FTF8-OR15
Firestop Spacer (Flat) (Single Pack) 63L29 F8FS Firestop Spacer (Flat) (Single Pack) 63L31 F8FS-2 Firestop Spacer (Flat) (12 Pack) 94L76 F8FS-12
Spark Arrestor (CT2 Termination) 63L57 FSA-2
Ref. Form #750,141M
H1935 36ABFOD-BS 36” Bi-Fold door, Stainless
Stabilizer 63L25 FTF8-S4
63L38 F8F6 Flashing 63L39 F8F12
Chimney Section 63L10 FTF8-12 63L13 FTF8-18 H0522 FTF8-24 63L14 FTF8-36 63L15 FTF8-48
Canadian 62L92 FTF8-18C Chimney Section 62L93 FTF8-36C
(Air Inlet supplied with fi replace. Shown here for re­placement purposes only)
Ref. Form #750,191M
Outside Air Kit H1964 OAK-OD
Ref. Form #750,198M
Air Gate is shown apart for illustration purposes only.
Air Gate Kit H1972 OAKG-OD
Ref. Form #750,140M
H1937 36-ODC 36” Stainless Weather Cover
Ref. Form #750,080M
Cold Climate Kits 63L61 FTF8-CCK1-LD
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
23
Contains: 3 FTF8-36
F
FT PUS
C
IH
A
S
S
7PC-8FTF
8
-
7PC
E
M
ROIRE
IR
O
R
P
US
EN
Y
BME
L
Y
YLBME
S
SA YENMIHC
1 F8FS 1 F8F6 1 FTF8-CTD
RO
IREPUS
Chimney Pack (conventional) Convenience Pack - Residential 63L70 FTF8-CP7
Chase Termination (Round) H0203 FTF8-CTDTM
Ref. Form #750,016M
Chase Termination (Square) 63L51 FTF8-CT2
Contemporary Termination ­ Round 63L42 FTF8-CTD Contemporary Termination ­ Round, Black H2238 FTF8-CTDP
Ref. Form #750,036M
8” Arch Top Termination (For shrouds closed above) 96L22 FTF8-ATT
Ref. Form #750,015M
Chase Termination - Pyramid (Square) 63L48 FTF8-CT1 Chase Termination - Pyramid, Black (Square) 91L79 FTF8-CT1P
A
B
C
Ref. Form #750,194M
D
CLOSED TOP SHROUD TERMINATION KITS
Inches (millimeters)
Cat. # Model A B C D
H1988 CTSA-33
CTSO-46 Shroud for double terminations
C
D
2a
2b
34"
(864)5"(127)
2a
2b
34"
(864)
1 typ.
2b
2a
2a
B
A
34"
(864)
E
Attic Shield Assembly 63L67 FTF8-FSAS
Ref. Form #750,077M
8” Open Top Termination (clay top termination) (For open top shrouds) 96L20 FTF8-CTT
Ref. Form #750,014M
Chase Termination (Round) 63L45 FTF8-CTDT
4 ea. Shroud Legs
Termination Shroud Leg Kit H0911 SLK-4
The manufacturer reserves the right to make changes at any time, without notice, in design, materials, specifi cations, prices and also to discontinue colors, styles and products. Consult your local distributor for fi replace code information.
Ref. Form #750,034M
4 ea. Flashing Spacers
Ref. Form #750,145M
C
typ.
D
B
Ref. Form #750,193M
CTSO-33/44 Shrouds for Single terminations
A
OPEN TOP SHROUD KITS
Inches (millimeters)
Cat. # Model A B C D *E
H1985 CTSO-33
H1987 CTSO-44
H1986 CTSO-46
37-5/8
(955)
48-5/8
(1235)
48-5/8
(1235)
37-5/8
(955)
48-5/8 (1235)
73 1/4 (1860)
7-1/2 In.
(191)
7-1/2 In.
(191)
7-1/2 In.
(191)
24-1/2
(622)
24-1/2
(622)
24-1/2
(622)
3 In. (76)
3 In. (76)
3 In. (76)
12typ.
E
Printed in U.S.A. © 2005 by LENNOX HEARTH PRODUCTS
P/N 850,030M REV. B 04/2006
24
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
1110 West Taft Avenue Orange, CA 92865
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