Lennox Montebello MDLX40IN-PV, Montebello MDLX45IN-PV Installation Instructions Manual

INSTALLATION INSTRUCTIONS
AVERTISSEMENT : Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incindie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result, causing property damage, personal injury, or death.
WARNING /AVERTISSEMENT/AVISO
• HOT GLASS WILL CAUSE BURNS.
• DO NOT TOUCH GLASS UNTIL COOLED.
• NEVER ALLOW CHILDREN TO TOUCH GLASS.
• UNE SURFACE VITRÉE CHAUDE PEUT CAUSER DES BRÛLURES.
• LAISSER REFROIDIR LA SURFACE VITRÉE AVANT D'Y TOUCHER.
• NE PERMETTEZ JAMAIS À UN ENFANT DE TOUCHER LA SURFACE VITRÉE.
• EL VIDRIO CALIENTE CAUSARÁ QUEMADURAS.
• USTED DEBE NUNCA TOCAR EL VIDRIO CALIENTE.
• LOS NIÑOS DEBEN NUNCA TOCAR EL VIDRIO.
- Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire
department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
- Ne pas entreposer ni utilizer d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucan interrupteur. Ne pas vous servir des
téléphones se trouvant dans le bâtiment où vous trouvez.
• Appelez immédiatement votre fournisseur de gaz depuis
un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz,
appelez le service des incindies.
- L’installation et l’entretien doivent être assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
Montebello® DLX Power Vent Direct-Vent Gas Fireplaces
P/N 506023-16 Rev. NC 08/2012
This manual is one of a set of two supporting this product. Refer to P/N
Ce manuel est disponible en francais, simplement en faire la demande. Numéro de la pièce 506223-49.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
506025-08
for Care and Operation Instructions.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
INSTALLATEUR : Laissez cette notice avec l'appareil. CONSOMMATEUR : Conservez cette notice pour consultation ultérieure.
MODELS
MDLX40IN-PV MDLX45IN-PV
Intertek Report No. 100513650PRT-001
Please read and understand these instructions
before starting installation.
ELECTRONIC:
®
LENNOX HEARTH PRODUCTS • MONTEBELLO® DLX POWER VENT DV GAS FIREPLACES (MDLX40/45IN-PV) • INSTALLATION INSTRUCTIONS
TABLE OF CONTENTS
Packaging .........................................Page 2
Introduction ......................................Page 2
General Information ..........................Page 2
Massachusetts Requirements ...........Page 4
Cold Climate Insulation .....................Page 5
Manufactured Home Requirements ..Page 5
Location ............................................Page 5
Vent Termination Clearances ............Page 6
Minimum Clearances to Combustibles Page 8
Pre-Installation Steps ........................Page 9
Typical Installation Sequence ...........Page 9
Detailed Installation Steps .................Page 9
Step 1. Framing ...............................Page 9
Fireplace and Framing Specifications Page 10
Step 2. Routing Gas Line ................Page 11
Proper Sizing of Gas Line ..................Page 11
Step 3. Install the Vent System .......Page 12
General Vent Information ..................Page 12
Power Vent Components...................Page 12
Vent Section Length Chart ................Page 13
Offset Installation ..............................Page 13
Horizontal Termination System .........Page 16
Installing Power Vent Termination ....Page 16
Step 4. Field Wiring .........................Page 18
Step 5. Removing Glass Door
Frame Assembly ...............................Page 20
Step 6. Connecting Gas Line ...........Page 21
Step 7 Install Firebox Liner ............Page 21
Step 8. Verifying Appliance
Operation ..........................................Page 21
Step 9. Installing Logs ...................Page 22
Step 10. Install/Remove Glass
Door Assembly .................................Page 24
Step 11. Burner Adjustments ............ Page 24
Finishing Requirements ....................Page 26
Step 12. Attaching Safety-in-
Operation Warnings ...................
Installation Accessories ....................Page 28
PACKAGING
The assembled vented gas fireplace is packaged with:
BOX 1—Fireplace:
Literature Kit (plastic bag shipped
inside rebox),
Bags of Glowing Embers, Platinum Embers,
and Volcanic Stone
Pull Screen
Door Modesty Shield
Adaptor with Probe Assembly
(1) Remote Control Kit and Receiver Kit
Page 27
BOX 2—Power Vent Components:
(1) Power Vent Termination
(1) Termination Adaptor
(1) Horizontal Firestop Assembly
(1) Vacuum Hose
(1) 11/32 in. Hose Clamp
(1) Strain Relief
(1) Bushing
(4) Insulated 1/4 in. Male Terminals
(2) #10 Ring Terminals
REQUIRED ACCESSORIES
The following accessories are required:
• One of the following Firebox Liner Kits:
a. Ceramic Liner Kit—Buff Rustic
b. Ceramic Liner Kit—Red Rustic
c. Porcelain Liner Kit—Black d. Ceramic Liner Kit—Red Herringbone e. Ceramic Liner Kit—Buff Herringbone
NOTE: Porcelain kits include side and back
panels. Optional for use with log sets. Required when using the contemporary burner/floor kit.
• One of the following Floor Options:
a. Oak Log Set (For use with fireplace as
shipped from factory only. Not for use with contemporary burner/floor kit.)
b. Contemporary Burner/Floor Kit
Contemporary Burner/Floor Kit requires
one of the following Media Kits:
i. Crushed Glass—Reective Black
ii. Crushed Glass—Platinum
iii. Crushed Glass—Reective Blue
iv. Crushed Glass—Goldfinger v. Crushed Glass—Copper
NOTE: The Contemporary Burner/Floor Kit
installation instructions are provided with the kit, and are not detailed in this manual.
INTRODUCTION
These Electronic appliances are designed to operate on natural gas and have an electronic
intermittent pilot ignition system. External 120 Volt AC electrical power is required to
operate these units. These vented gas fireplaces are sealed
combustion gas replaces designed for residential, manufactured home, and
commercial applications. Use Only These Approved Vent Components
These replaces are designed, tested and listed for operation and installation with, the following (4 1/2 in. inner and 7 1/2 in. outer) vent components only:
Secure Vent® Direct-vent system
components manufactured by Security
Chimneys International.
These approved vent system components
are labeled for identication. Do NOT use any
other manufacturer’s vent components with these appliances.
GENERAL INFORMATION
WARNING
Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
AVERTISSEMENT
Les jeunes enfants devraient être surveillés étroitement lorsqu’ils se trouvent dans la même pièce que l’appareil. Les tout petits, les jeunes enfants ou les adultes peuvent subir des brûlures s’ils viennent en contact avec la surface chaude. Il est recommandé d’installer une barrière physique si des personnes à risques habitent la maison. Pour empêcher l’accès à un foyer ou à un poêle, installez une barrière de sécurité; cette mesure empêchera les tout petits, les jeunes enfants et toute autre personne à risque d’avoir accès à la pièce et aux surfaces chaudes.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.
Les enfants et les adultes devraient être infor-més des dangers que posent les températures de surface élevées et se tenir à distance afin d’éviter des brûlures
ou que leurs vêtements ne s’enflamment.
DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY, CERTIFICATION AND LISTINGS OF THIS UNIT.
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LENNOX HEARTH PRODUCTS • MONTEBELLO® DLX POWER VENT DV GAS FIREPLACES (MDLX40/45IN-PV) • INSTALLATION INSTRUCTIONS
Codes and Standards
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
WARNING
Failure to comply with these installation instructions will result in an improperly installed and operating appliance, voiding its warranty. Any change to this appliance and/or its operating controls is dangerous.
WARNING
Clothing or other flammable material should not be placed on or near the appliance.
AVERTISSEMENT
On ne devrait pas placer de vêtements ni d’autres matières inflammables sur l’appareil ni à proximité.
WARNING
Any safety screen or guard removed for servicing the appliance must be replaced prior to operating the appliance.
AVERTISSEMENT
Tout écran ou protecteur retiré pour permettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.
WARNING
Improper installation or use
Failure to position the parts in accordance with these diagrams or failure to use only parts specifi­cally approved with this appliance may result in property damage or personal injury.
Risque de dommages ou de blessures si les pièces ne sont pas installées conformément à ces schémas et ou si des pièces autres que celles spécifiquement approuvées avec cet appareil sont utilisées.
NOTE: Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etcetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
Do not use these appliances if any part has been under water. Immediately call a qualified, professional service technician to inspect the appliance and to replace any parts of the control system and any gas control which have been under water.
Only trim kit(s) supplied by the manufacturer shall be used in the installation of this appliance.
WARNING
AVERTISSEMENT
Remarque : L’installation et la réparation devrait être confiées à un technicien qualifié. L’appareil devrait faire l’objet d’une inspection par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite. Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de pous-sière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres.
Ne pas utiliser cet appareil s’il a été plongé, même partiellement, dans l’eau. Appeler un technicien qualifié pour inspecter l’appareil et remplacer toute partie du système de commande et toute commande qui a été plongée dans l’eau.
These appliances comply with National Safety Standards and are tested and listed
by Intertek (Report No. 100513650) to Z21.50b-2009 (in Canada, CSA-2.22b-2009), and CAN/CGA-2.17-M91 (R2009) in both USA and Canada, as vented gas replaces.
These appliances are listed by Intertek for installation in bedrooms and manufactured (mobile) homes.
Installation must conform to local codes. In
the absence of local codes, installation must
comply with the current National Fuel Gas
Code, ANSI Z223.1/NFPA 54 (in Canada, the current CAN/CGA-B149.1 installation code).
The appliance, when installed, must be
electrically grounded in accordance with local
codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70— latest edition, or the Canadian Electrical Code,
CSA C22.1—latest edition.
Provide adequate clearances around air openings and adequate accessibility
clearance for service and proper operation.
Never obstruct the front openings of
the appliance.
These appliances are designed to operate on natural gas. The use of other fuels or combination of fuels will degrade the performance of this system and may be dangerous.
These appliances must not be connected to a
chimney or flue serving a separate solid fuel
burning appliance.
These electronic appliances are remotely controlled and feature an electronic
intermittent pilot ignition system. External electrical power is required to operate
these units.
These electronic models come standard with a remotely-modulated gas valve; flame
appearance and heat output cannot be controlled at the gas valve. The BTU Input
for these appliances is shown in Table 1.
Model No. Input (BTU/Hr) MDLX40IN-PV 26,500–42,000 MDLX45IN-PV 35,000–48,000
Table 1: Input (BTU/HR), Natural Gas
of this appliance can cause serious injury or death from fire, burns, explosion or carbon monoxide poisoning.
Seules les trousses de garniture fournies par le fabricant doivent être utilisées pour l’installation de cet appareil.
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LENNOX HEARTH PRODUCTS • MONTEBELLO® POWER VENT DV GAS FIREPLACES (LSM40/45EN-PV) • INSTALLATION INSTRUCTIONS
Gas Pressure—All Models
Tables 2 and 3 show the appliance inlet and
manifold gas pressure requirements.
Minimum Maximum
5.5 in. WC
(1.37 kPa)
10.5 in. WC
(2.62 kPa)
Table 2: Inlet Gas Supply Pressure
Low High
1.6 in. WC
(.40 kPa)
3.5 in. WC
(.87 kPa)
Table 3: Manifold Gas Supply Pressure
Test gauge connections are provided on the front of the gas control valve; identified IN for the inlet and OUT for the manifold side (see Figure 1).
The appliance and its appliance main gas
valve must be disconnected from the gas
supply piping system during any pressure testing of that system at test pressures in
excess of 1/2 psi (3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing its equipment shutoff valve during any
pressure testing of the gas supply piping system at test pressures equal to or less
than 1/2 psi (3.5 kPa).
Gas Valve Diagram
See Figure 1 for gas valve diagram.
Green Wire
(From DFC Wire
Harness)
Manifold (Out)
Test Port
Inlet (In) Test Port
Wire
(From DFC Wire
Harness)
Main Gas Inlet
3/8 in. NPT
PURGE CYCLE This is a power vented fireplace that requires household electrical power to operate. It will not operate during a power failure. When the fireplace is turned off, the exhaust blower will continue to operate for approximately fifteen (15) seconds after shutdown to expel the exhaust gases from the venting system.
Orifice Sizes—Sea Level To High Altitude
These appliances are tested and approved
for installation at elevations of 0–4500 ft (0–1370 m) above sea level, using the standard burner orice sizes (marked with an "*" in Table 4). For elevations above 4500 ft, contact your gas supplier or qualied service
technician.
Deration—At higher elevations, the amount of BTU fuel value delivered must be reduced by either:
• Using gas that has been derated by the
gas company.
• Changing the burner orice to a smaller size as regulated by the local Authorities Having Jurisdiction and by the (USA) National Fuel Gas Code NFPA 54/ANSI Z223.1—latest edition, or in Canada, the CAN/CGA-B149.1 code—latest edition.
Install the appliance according to the regulations of the local authorities having
jurisdiction, and the (USA) National Fuel Gas Code NFPA 54 / ANSI Z223.1—latest edition, or (Canada) CAN/CSA-B149.1—latest edition.
NOTE: Flame appearance will diminish 4% per one thousand feet of altitude.
Connect GTMS Wire Harness
Pressure Regulator Tower
Yellow Ground Wire (From DFC Wire Harness)
Model Orifice Size / Catalog Number
MDLX40IN-PV 0.125 in. (1/8 in.) * H7924 • MDLX45IN-PV 0.136 in. (#29) * H8141 •
* Standard size installed at factory
• Part /Cat. Number
Table 4: Burner Orifice Size Elevation 0–4500 ft (0–1370 m)
In Canada - CAN/CGA-2.17-M91 (R2009) (high altitude):
THE CONVERSION SHALL BE CARRIED OUT BY A MANUFACTURER’S AUTHORIZED REPRESENTATIVE, IN ACCORDANCE WITH THE REQUIREMENTS OF THE MANUFACTURER, PROVINCIAL OR TERRITORIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN/CGA-B149.1 OR CAN/CGA-B149.2 INSTALLATION CODES.
REQUIREMENTS FOR THE COMMONWEALTH OF MASSACHUSETTS
These fireplaces are approved for installation
in the US state of Massachusetts if the following additional requirements are met:
• Install this appliance in accordance with Massachusetts Rules and Regulations 248 C.M.R.
• Installation and repair must be done by a plumber or gas tter licensed in the Commonwealth of Massachusetts.
• The exible gas line connector used shall not exceed 36 in. (92 centimeters) in
length.
• The individual manual shut-off must be a
T-handle type valve.
Massachusetts Horizontal Vent Requirements In the Commonwealth of Massachusetts,
horizontal terminations installed less than seven (7) feet above the finished grade must comply with the following additional requirements:
• A hard wired carbon monoxide detector with an alarm and battery back-up must be installed on the oor level where the gas replace is installed. The carbon monoxide detector must comply with NFPA 720, be ANSI/UL 2034 listed and be
ISA certified.
• A metal or plastic identication plate must be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade and be directly
in line with the horizontal termination.
The sign must read, in print size no less than one-half (1/2) inch in size, GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.
Figure 1: SIT Electronic Gas Valve
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NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
LENNOX HEARTH PRODUCTS • MONTEBELLO® DLX POWER VENT DV GAS FIREPLACES (MDLX40/45IN-PV) • INSTALLATION INSTRUCTIONS
COLD CLIMATE INSULATION
For cold climate installations, seal all cracks around your appliance with noncombustible
material and wherever cold air could enter the room. It is especially important to insulate
outside chase cavity between studs and under oor on which appliance rests, if oor is above ground level. Gas line holes and other openings should be caulked or stuffed with unfaced berglass insulation.
If the replace is being installed on a cement
Cross Corner
Application
Room Divider
Application
Recessed
Application
Island
Application
Flat
Application
Application
Flat on Wall
NOTE: When the unit is installed with one side flush with a wall, the wall on the other side of the unit must not extend beyond the front edge of the unit.
slab in cold climates, a sheet of plywood or other raised platform can be placed
underneath to prevent cold transfer to the fireplace and into the room. It also helps to sheetrock inside surfaces and tape for
maximum air tightness and caulk restops.
Horizontal
Termination
Drywall
MANUFACTURED HOME REQUIREMENTS
This appliance may be installed in an aftermarket permanently located, manufactured home and must be installed
in accordance with the manufacturer's instructions.
Cet appareil peut être installé cómme du matéri-el d'origine dans une maison
préfabriquée (É.U. seulement) ou mobile
et doit être installé selon les instructions
du fabricant.
Figure 2: Typical Installation
Fireplace
Top of Fireplace
Opening
Noncombustible
This appliance is only for use with the type of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases.
Cet appareil doit être utilisé uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil ne peut être
converti à d'autres gaz.
CAUTION: Ensure that the cross members are not cut or weakened during installation. The structural integrity of the manufactured home floor, wall, and ceiling/roof must be maintained.
CAUTION: This appliance must be grounded to the chassis of the manufactured home in accordance with local codes or in the absence of local codes, with the National Electrical Code ANSI / NFPA 70—latest edition.
LOCATION
In selecting the location, the aesthetic and
functional use of the appliance are primary
concerns. However, vent system routing to the exterior and access to the fuel supply are
also important.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies (Figure 2).
En raison des températures élevées, l’appareil devrait être installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures (Figure 2).
The location should also be free of electrical, plumbing or other heating/air
conditioning ducting.
Be aware that this is a heat producing appliance. Objects placed above the unit are exposed to elevated temperatures.
Do not insulate the space between the appliance and the area above it.
The appliance must be mounted on a fully supported base extending the full
width and depth of the unit. The appliance
may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile, or other combustible material other than wood ooring, the appliance shall be installed on a metal or wood panel extending
the full width and depth of the appliance.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
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LENNOX HEARTH PRODUCTS • MONTEBELLO® POWER VENT DV GAS FIREPLACES (MDLX40/45IN-PV) • INSTALLATION INSTRUCTIONS
VENT TERMINATION CLEARANCES
These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, and the current (USA) National Fuel Gas Code ANSI-Z223.1 / NFPA 54, or (Canada) CAN/ CSA-B149.1 standards.
Horizontal Vent Termination Clearances
The horizontal vent termination must have
a minimum of 3 in. (76 mm) clearance to any overhead combustible projection of 2 1/2 in. (64 mm) or less (see Figure 3). For projections exceeding 2 1/2 in. (64 mm),
see Figure 4. For additional vent location restrictions refer to Figure 4 and Table 5 on Page 7.
2 1/2 in. or less in length
Combustible Projection
Greater than 2 1/2 in. in length
Ventilated or
Unventilated Soffit
See Figure 19 on Page 17 for the re­cess allowances, into exterior walls, of the power vent terminations.
24 in.
(610 mm)
Side Elevation View
Power Vent Termination
Combustible
Figure 3: Horizontal Vent Termination Clearances
Combustible Projection
3 in.
(76 mm)
18 in.
(457 mm)
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NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
LENNOX HEARTH PRODUCTS • MONTEBELLO® DLX POWER VENT DV GAS FIREPLACES (MDLX40/45IN-PV) • INSTALLATION INSTRUCTIONS
NOTE: Local Codes Or Regulations May Require Different Clearances.
NOTE: Location Of The Vent Termination Must Not Interfere With Access To The Electrical Service.
H
3 ft.
X
A
3 ft.
M
I
E
D
X
V
K
Exterior Wall
Horizontal
Termination
B
V
L
X
= Air Supply Inlet
* See Item D in the Text Below.
*18”
24 in.
Inside Corner
of Termination
18”
36 in.
DETAIL D
F
V
Center Line
Ventilated Soffit
V
Window
V
C
A
= Vent Terminal
V
Fixed
Closed
Inside
Corner Detail
G
V
A
= 9 in. in U.S.
A
=12 in. in Canada
B
C
C
C
Operable
V
Window
B
B
= Area where Terminal is NOT permitted
B
A
J
Figure 4: Exterior Horizontal Vent Termination Clearance Requirements
Minimum Clearances Canadian Installation * US Installation **
Clearance above grade, veranda, porch, deck
A
or balcony.
B Clearance to window or door that may be opened.
C Clearance to permanently closed window
12 in. (30 cm) * 12 in. (30 cm) **
6 in. (15.2 cm) for appliances < 10,000 BTU/hr (3kW), 12 in. (30 cm) for appliances > 10,000 BTU/hr (3kW)
and < 100,000 BTU/hr (30kW), 36 in. (91 cm) for appliances > 100,000 BTU/hr
(30kW)*
12 in. (305 mm) recommended to prevent
window condensation
6 in. (15.2 cm) for appliances < 10,000 BTU/hr (3kW), 9 in. (23 cm) for appliances > 10,000 BTU/hr (3kW)
and < 50,000 BTU/hr (15kW), 12 in. (30 cm) for appliances > 50,000 BTU/hr
(15kW)*
9 in. (229 mm) recommended to prevent
window condensation
Vertical clearance to ventilated soft located above
D
the terminal within a horizontal distance of 36 in.
24 in. (61.0 cm) 24 in. (61.0 cm)
(91.4cm) from the center line of the terminal
E Clearance to unventilated soffit 24 in. (61.0 cm) 24 in. (61.0 cm)
F Clearance to outside corner 5 in. (12.7 cm) 5 in. (12.7 cm)
G Clearance to inside corner 36 in. (91.4 cm) 24 in. (61.0 cm)
Clearance to each inside of center line extended
H
above meter / regulator assembly
3 ft (91 cm) within a height of 15 ft above the meter / regulator assembly *
3 ft (91 cm) within a height of 15 ft above the meter / regulator assembly **
I Clearance to service regulator vent outlet 3 ft (91 cm) * 3 ft (91 cm) **
Clearance to non-mechanical air supply inlet to
J
building or the combustion air inlet to any other
appliance
6 in. (15.2 cm) for appliances < 10,000 BTU/hr (3kW), 12 in. (30 cm) for appliances > 10,000 BTU/hr (3kW)
and < 100,000 BTU/hr (30kW), 36 in. (91 cm) for appliances > 100,000 BTU/hr
(30kW)*
6 in. (15.2 cm) for appliances < 10,000 BTU/hr (3kW), 9 in. (23 cm) for appliances > 10,000 BTU/hr (3kW)
and < 50,000 BTU/hr (15kW), 12 in. (30 cm) for appliances > 50,000 BTU/hr
(15kW)*
K Clearance to mechanical air supply inlet 6 ft (1.83 m) * 3 ft (91 cm) above, if within 10 ft (3 m) horizontally**
Clearance above paved sidewalk or paved
L
driveway located on public property
7 ft (2.13 m) ‡ 7 ft (2.13 m) ‡
M Clearance under veranda, porch, deck or balcony 18 in. (46.0 cm) * ‡ 18 in. (46.0 cm) ** ‡
Table 5: Exterior Horizontal Vent Termination Clearance Requirements
* In accordance with the current CAN/CGA-B149.1 National Gas and B149.2 Propane Installation Code—Latest Editions. ** In accordance with the current ANSI Z223.1 / NFPA 54 National Fuel Gas Code—Latest Edition. ‡ A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings. *‡ Only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the oor.
V
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
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LENNOX HEARTH PRODUCTS • MONTEBELLO® DLX POWER VENT DV GAS FIREPLACES (MDLX40/45IN-PV) • INSTALLATION INSTRUCTIONS
12 (305) MANTEL
10 (254) MANTEL
8 (203) MANTEL
6 (152) MANTEL
4 (102) MANTEL
4
(102)
14
(356)
12
(305)
10
(254)
2 (51) MANTEL
TOP OF APPLIANCE
6
(152)
NOTE: Hood shown as positioned in louvered front model. The hood position in the flush faced front model is lower than shown.
8
(203)
MANTEL CLEARANCES
Inches (mm)
MINIMUM CLEARANCES TO COMBUSTIBLES
Appliance And Vent Clearances
The appliance is approved with zero clearance to combustible materials
on all sides. Refer to Table 6 for minimum clearance values. For typical installations, see Figure 2 on Page 5.
Sides
Top Spacers
Floor
Back
Bottom of Appliance To C eili ng
Vent
1/2 in. (13 mm)
0 in. (0 mm) Spacers **
0 in. (0 mm) 0 in. (0 mm)
1/2 in. (13 mm)
0 in. (0 mm) Spacers
64 in. (1626 mm)
3 in. (76 mm) Top*
1 in. (25.4 mm) Sides & Bottom
Table 6: Appliance Minimum Clearances
Front
3 ft (0.9 m)
Table 7: Appliance Service Clearances
* 3 in. (75 mm) above any horizontal/inclined vent component.
** See Page 9, Step 1 for clearance requirements to the nailing flange located at each side of the unit and any screw heads adjacent to it.
Wall Finishes / Surrounds / Mantels
NOTE: Combustible wall finish materials and/or surround materials must not be allowed to encroach the area defined by the appliance front face (black sheet metal). Never allow combustible materials to be positioned in front of or overlapping the appliance face. See
Figure 6 and Figure 44 on Page 26.
Noncombustible materials, such as surrounds and other appliance trim, may be installed on the appliance front face with these exceptions: they must not cover any portion of the removable glass
panel.
Vertical installation clearances to combustible mantels vary according to the depth of the mantel (see Figure 5). Mantels constructed of noncombustible materials may be installed at any height above the appliance. Minimum clearance requirements include any projections such as shelves, window sills, mantels, etc. above the appliance.
Figure 5: Minimum Mantel Clearances
Top View of
Fireplace
At 0 in. minimum side wall clearance, one combustible wall can project to any length.
Mantel Leg,
Trim, or Wall
3 1/2 in.
(89 mm)
Combustible materials may project beyond either side of the fireplace opening as long as they are kept within the shaded “Safe Zone” area.
45
o
Figure 6: Minimum Distance to Unprotected Side Wall
NOTE: We recommend the use of high temperature paint (rated 175 °F or higher) on the underside of the mantel.
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NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
5/8 in. Thick Drywall
LENNOX HEARTH PRODUCTS • MONTEBELLO® DLX POWER VENT DV GAS FIREPLACES (MDLX40/45IN-PV) • INSTALLATION INSTRUCTIONS
PRE-INSTALLATION STEPS
The appliance is shipped with all gas controls and components installed and pre-wired.
Before installing the appliance, follow these steps:
1. Remove the shipping carton.
2. Remove the shipping pad, exposing the
front glass door.
3. Using a Phillips screwdriver, unfasten the two (2) screws located at the top of the glass
frame (see Figure 40 on Page 24). Tilt the top of the glass frame away from the unit.
Lift it carefully off the bottom door track and set the door aside, protecting it from
inadvertent damage.
4. Remove the embers and volcanic stone
from the control compartment.
TYPICAL INSTALLATION SEQUENCE
The typical sequence of installation is outlined below. However, each installation is unique and may result in variations to the steps described.
See the page numbers references in the
following steps for detailed procedures.
DETAILED INSTALLATION STEPS
Step 1. FRAMING
Frame these appliances as illustrated in Figure 8 on Page 10, unless the appliance is
to be installed in a corner. See Figure 9 on Page 11 for corner framing installations. All
framing details must allow for a minimum
clearance to combustible framing members
as shown in Table 6 on Page 8.
If the appliance is to be elevated above oor level, a solid continuous platform must be constructed below the appliance.
Headers may be in direct contact with the appliance top spacers but must not be supported by them or notched to t
around them.
The replace should be secured to the side framing members using the unit nailing anges—one top and bottom on each side
of the fireplace front (see Figure 7). Use 8d
nails or their equivalent.
Use Top Flange For 1/2 in. Thick Drywall
Front Of Fireplace
Use Center Flange For Flush Mount
Use Bottom Flange For
Note: The nailing flanges, combustible members and screw heads located in areas directly adjacent to the nailing flanges, are EXEMPT from the 1/2 in. clearance to combustible requirements for the firebox outer wrapper. Combustible framing may be in direct contact with the nailing flanges and may be located closer than 1/2 in. from screw heads and the firebox wrapper in areas adjacent to the nailing flanges. Frame the opening to the exact dimensions specified in the framing details of this manual.
Left Side Front Corner of Fireplace Shown (Right Side Requirements the Same).
Figure 7: Unit Secured by Nailing
Flanges to the Framing
Step 1. (Page 9) Construct the appliance
framing. Position the appliance within the framing and secure with
nailing brackets.
Step 2. (Page 11) Route gas supply line to
the right side.
Step 3. (Page 12) Install the vent system and
exterior termination.
Step 4. (Page 18) Field Wiring Connect 120 VAC electrical power to
the appliance receptacle.
Step 5. (Page 20) Remove glass door
assembly.
Step 6. (Page 21) Make connection to gas
supply.
Step 7. (Page 21) Install rebox liner kit. Step 8. (Page 21) Verify appliance operation. Step 9. (Page 22) Install volcanic stone,
glowing embers, and logs.
Step 10. (Page 24) Install glass door
assembly.
Step 11. (Page 24) Adjust burner to ensure
proper flame appearance.
Step 12. (Page 27) Attach Safety-in-
Operation Warnings.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
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