Lennox MONTE User Manual

INSTALLATION AND
TM
OPERATION INSTRUCTIONS
MONTECITO™
EPA Wood-Burning Fireplace P/N 850,037M REV. J 11/2008
MODEL
MONTE
This installation manual will enable you to obtain a safe, efficient and dependable installation of your fireplace system. Please read and understand these instructions before beginning your installation.
Do not alter or modify the fireplace or its components under any circum­stances. Any modification or alteration of the fireplace system, including but not limited to the fireplace, chimney components and accessories, may void the warranty, listings and approvals of this system and could result in an unsafe and potentially dangerous installation.
Lennox Hearth Products wood-burning fireplaces are designed for use as a supplemental heater. They are not intended for continuous use as a primary heat source.
SAVE THESE INSTRUCTIONS
WARNINGS
• Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will retain heat for a while after shutting off the appli­ance. Severe burns may result.
• Carefully supervise children in the same room as appliance.
• If small children are present in the home, it is recommended that this appliance be fitted with a firescreen kit. See Page 21 for ordering information.
Listed to standards: ULC-S610 and UL-127 Report No. 307-4084 EPA Cert. No. 537
Fireplace, also for use in mobile or
manufactured homes with solid fuel only.
WARNINGS
• The fireplace cannot be operated without a door. Consult your dealer to select the correct door model.
• Important! To assure proper alignment of glass doors: Install this fireplace in a square and plumb condition, using shims as necessary at sides and/or bottom.
• Install the fireplace only as described in these instructions.
PIMONTECITO REV. 5 NOV 2008
IMPORTANT! GENERAL SAFETY PRE CAUT IONS . REA D AND UNDERSTAND THESE SAFETY
RULES BEFORE YOUR FIRST FIRE.
WARNING
The Montecito™ fireplace must be installed with an outside air kit intake, which is included with the fireplace
WARNING
THE FIREPLACE MUST BE OPER­ATED WITH THE DOORS FULLY OPENED OR DOORS FULLY CLOSED. IF THE DOORS ARE LEFT PARTLY OPENED, GAS AND FLAME MAY BE DRAWN OUT OF THE FIREPLACE OPENING, CREATING RISKS OF BOTH FIRE AND SMOKE. IF THE UNIT IS OPERATED WITH THE DOORS FULLY OPENED, THE FIRE SCREEN MUST BE USED.
WARNING
NEVER use gasoline, gasoline­type lantern fuel, kerosene, charcoal lighter fluid, naphtha, engine oil or similar liquids to start or “freshen up” a fire in this fireplace. Keep any flammable liquids a safe distance from the fireplace at all times.
WARNING
THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS OR A FIREPLACE INSERT. TO REDUCE RIS K OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET OR FIREPLACE INSERT OR OTHER PRODUCTS NOT SPECIFIED FOR USE WITH THIS FIREPLACE.
WARNING
Never leave your fireplace unat­tended while it is burning.
WARNING
To avoid the risk of damaging fireplace materials and increas­ing the risk of fire, do not use the fireplace to cook or warm food.
2
WARNING
Use care when selecting window treatments for windows located near the fireplace. Avoid using combustible flowing window treatments such as curtains on nearby windows that are of suf­ficient length to be blown in front of an open flame when the window is opened. Keep any combustible furniture, materials or decorative pillows at least 48" (1219 mm) from the front fireplace opening.
WARNING
Never modify or alter your fireplace system in any way. To do so may create a potential fire hazard and void the Limited Warranty.
IMPORTANT
When burning wood, use SOLID NATURAL DRY WELL-SEASONED WOOD ONLY. Hardwoods are rec­ommended (soft woods tend to burn very quickly).
• DO NOT burn treated wood, charcoal, coal, trash, cardboard, driftwood, woods dipped in tar, Christmas tree greens, pitch, pine tar, creosote, chemical chimney cleaners, flame colorants, poly­styrene packaging, wood prod­ucts with synthetic binders (i.e. plywood). Plywood, lumber and other misc. materials can produce abnormally high temperatures, sputtering and smoking fires and may contain hazardous chemicals to treat insects and fungus.
• Burning unapproved fuels can produce excessive temperatures, beyond the design capabilities of the fireplace and may produce excess sparks or may contain hazardous chemicals. Burning unapproved fuels can result in a chimney fire, a house fire, personal injury, death or loss of property.
WARNING
Never leave children unattended when there is a fire burning in the fireplace.
WARNING
Always ensure that the air inlet to the fireplace is free from debris and any other obstructions that can block the entrance of air.
IMPORTANT
WHEN INSTALLED IN A MOBILE OR MANUFACTURED HOME:
• Mobile or manufactured home installations must be installed in accordance with the requirements of the Department of Housing and Urban Development (HUD) “Mobile Home Construction and Safety stan­dards” for US or Canada Mortgage and Housing Corporation (CMHC) for Canada.
• The fireplace must be fastened to the floor by unfolding and screwing the small tabs on both sides at the bottom of the fireplace.
• It is necessary to have access openings, for inspection purpose only, into built-in enclosures sur­rounding the fireplace installation. Such openings to require a house­hold tool for access.
• The vapor barrier of the mobile home shall be as close as possible of the location where the chimney assembly penetrates the ceiling and roof structure with no interfer­ence to the required clearance to combustible material.
• When the mobile or manufactured home has a flat roof, the Attic Radia­tion Shield must be installed from below going through the roof (See Figures 22b and 22d).
• Warning: Do not install in a sleeping room
WARNING
Neither the manufacturer nor the seller warrants “smoke free” operation nor are we respon­sible for inadequate system draft caused by mechanical systems, general construction conditions, inadequate chimney heights, adverse wind conditions and/or unusual environmental factors or conditions beyond our control.
CONGRATULATIONS!
In selecting this Lennox Hearth Products wood-burning appliance you have chosen one of the finest fireplaces available. The Montecito™ wood burning fireplace is a clean burn­ing EPA certified fireplace that is designed to provide you dependable service as well as warmth and enjoyment for many years to come.
Please carefully read and follow all of the instructions found in this manual. Please pay special attention to the safety instructions provided in this manual. This information will be useful to you now and in years to come, so keep the manual handy and refer to it as needed.
TABLE OF CONTENTS
Safety Rules and Specifications for Mobile or Manufactured
Home Installation .........................Page 2
Introduction ......................................Page 3
Parts Required .................................Page 3
Optional Equipment ...........................Page 3
Operating The Montecito Fireplace ....Page 3
Fuel ...................................................Page 3
Starting And Maintaining A Fire ........Page 4
Combustion Control .........................Page 4
Refueling For Best Performance .......Page 4
Smoking – Causes And
Troubleshooting .............................. Page 4
Important Cautions ...........................Page 5
Maintaining Your
Montecito Fireplace ......................... Page 5
Creosote ............................................Page 5
Chimney Maintenance ....................... Page 5
Dealing With A Chimney Fire .............Page 5
Finish Door Casing Care ....................Page 5
Disposing of Ashes ...........................Page 6
Refractory Installation ....................... Page 6
Door Installation ...............................Page 6
Door Adjustment ............................... Page 6
Glass Care - Replacement .................Page 7
Glass Care - Cleaning ........................Page 7
Gasket Replacement ........................Page 7
Fireplace Installation ........................Page 7
Locating The Montecito Fireplace .....Page 7
Framing, Facing And Mantel ..............Page 8
Hearth Extension Requirements ....... Page 8
Cold Climate Installations ..................Page 8
Fireplace Blower ................................Page 11
Hot Air Ducting Installation ..............Page 11
Gravity Kit .........................................Page 11
Outside Air Kit ..................................Page 13
Chimney System ...............................Page 13
Chimney Installation Notes ...............Page 13
Chimney Installation Instructions ......Page 13
Offset Chimney Installation ...............Page 15
Angled Wall Radiation Shield ............Page 18
Chimney Support Installation ............ Page 19
Chimney Chase And
Multiple Terminations......................Page 19
Masonry Application Instructions .....Page 20
Installation Accessories ....................Page 21
Chimney Components Lists ..............Page 21
Replacement Parts ............................Page 23
Product Reference Information .........Page 24
THE FIREPLACE
INTRODUCTION
The Montecito wood-burning fireplace is an energy efficient, heat circulating, closed com­bustion fireplace. You will receive a lifetime of comfort and enjoyment from your fireplace provided it is installed, maintained and oper­ated properly.
Please read these instructions and retain
this manual for future reference.
Before beginning the fireplace installation,
consult the local authorities to obtain your building permit and check your local building codes. Install the fireplace only as described in these instructions and using only Lennox Hearth Products components.
The Montecito fireplace is NOT intended
for use with a gas log set. Do not use a fireplace insert or any other product with this fireplace unless it is specified by Lennox for use with this appliance. Failure to follow these instructions will void the certification and the warranty of the fireplace and may result in an unsafe installation.
• These appliances are designed to provide supplemental heat to the immediate area only. Therefore, it is advisable to have an alternate heat source when installed in a dwelling.
PARTS REQUIRED
Fireplace Model MONTE
• 6” diameter chimney
S-2100+, HT6000+, HT6103+ or AC manu­factured by Security Chimneys International only, including:
- Chimney lengths
- Elbows
- Associated components as per these
installation instructions
(where necessary)
- Model ASHT+,
..Decorative Door - Required
....(Order Separately - See Page 21)
Front Facade kit - Required
...(Order Separately - See Page 21)
UZY5 blower (included in the fireplace).
VRUW Blower Speed Control (included)
Outside air kit (Included w/Fireplace)
OPTIONAL EQUIPMENT
• Additional Equipment (optional)
- AC Chimney Adaptor
(required if using AC Chimney)
- AC Chimney Outside Air Kit
- Gravity Venting System
- Rigid Firescreen
OPERATING THE MONTECITO FIREPLACE
Fuel
USE SOLID NATURAL WOOD FUEL ONLY. The
Montecito fireplace is designed to work best when fueled with dry seasoned natural wood only. Hardwoods are preferred to softwoods since the energy content of wood is relative to its density. Hardwoods will result in a longer burning fire and less frequent refueling. A moisture content of 15% to 20% (seasoned) is recommended. Wood that has been cut and split and let to dry under a cover for a period of one year will usually meet that criteria. Excessively wet wood will be difficult to burn and will result in lower efficiency, increased creosoting and deposits on the glass and in the chimney. Excessively dry wood will burn well but will also have higher emissions and shorter burning time.
Do not burn scrap or garbage, treated wood or wood such as driftwood from the ocean which has been exposed to salt or other chemicals. Salt or chemicals can corrode the firebox and chimney. Do not burn large amounts of paper, cardboard, Christmas tree branches or build­ing construction materials. Intense firing with these materials may overheat the fireplace, causing damage to the unit, a fire or even possibly igniting a chimney fire if the chimney is creosoted.
First Fires
Before using the fireplace make sure to re­move the plastic wrapping and EPA label on the door. Remove any glue residue left by the label using mild soap.
The first five or six fires should be small fires of short duration (about 30 to 60 minutes). This will help cure the refractory bricks. The first fires may produce slight smoking and some odor due to curing of the paint and steel and the burning off of dust accumulated on the fireplace will burn off at this time. It may set off a smoke alarm located in the same room. For this reason the room should be well ventilated for the first few fires.
WARNING
Be careful adding wood fuel to the fire or handling fireplace tools such as shovels, tongs or pokers.
WARNING
The bottom refractory can be cracked by excessive abuse such as tossing heavy logs onto the grate or gouging with fireplace tools. Exercise caution when adding wood to your fireplace.
3
Building a Fire (starting and maintaining a fire)
To start a fire, place several crumpled up balls of newspaper in the firebox. Place small dry pieces of kindling on top of the paper, criss-crossing the kindling so that there are air spaces in between. Keep the fuel far back enough so that air can get underneath. Open the air controls fully and light the newspaper. Once the newspaper and the kindling is well ignited, close the door. Once the kindling fire is well established, cord wood can be added (see Primary Air Combus- tion Control section for proper operation of the air controls).
The unit will burn best with 2-3 pieces of cord wood spaced 1 to 2 inches apart and allowing air to get under the fuel. Criss-crossing or arrang­ing the fuel so that air can get underneath, will help the fire to get started easily. The unit should be operated with the air control fully open long enough to get the cord wood well ignited.
COMBUSTION CONTROLS
Primary Air and Air Boost Controls
There is no flue damper in the Montecito™ wood burning fireplace. As is common with air tight stoves, the combustion air control sets the flow of air entering the firebox. This allows for a more precise control of the fire. The combus­tion air control is located below the door on the left side. The main source of air (primary air) entering the firebox can be diminished by moving the air combustion control from left to right. The primary air is fully opened when the air control is completely moved to the left. The air control device can also be used to add an extra boost of air especially during fire start up and reloading of the unit.
Pulling the air combustion control will induce an air boost at the base of the fire allowing an easier fire start up. When the fire is well established, the control can be pushed in to shut down the air boost allowing for a longer burn time. The combustion air control should be in the closed position (primary air and air boost) when the fireplace is not in use. This will minimize air leakage up the chimney. The combustion air control should be opened before opening the door to minimize the possibility of back draft coming into the room.
Accelerated Combustion
The maximum heat output for the Montecito fireplace is achieved by burning with the door closed and the combustion air opened and pulled out. By this method, the Montecito fireplace can produce up to 55,000 BTU of heat per hour. However, it will be necessary to reload with wood every one or two hours. This is the least efficient method of burning the Montecito fireplace.
Use caution when firing with the combustion air control wide open. Only burn cord wood in this manner. Small dry pieces of softwood and construction scraps will burn very intensely us­ing this method and may damage the firebox.
Medium Combustion
This is the recommended mode of operating the Montecito fireplace and should be the one normally used since it will deposit the least amount of creosote on the glass and in the chimney. The combustion air control must be 3/4 closed and pushed in to close the air boost. The precise setting will depend on many fac­tors, including chimney length and the moisture content of the wood.
For instance, a long chimney will necessitate closing the damper more. To obtain the proper combustion, close the damper completely, then open it about 1/4” to 1/2”. Three medium size pieces of wood should be burning on a bed of hot coals. The heat output will be approximately 30,000 BTU per hour and the loading time will be about every 3-4 hours. Softwoods may be burned using this method but the time will be substantially reduced.
Slow Combustion
When the air combustion control is completely closed, the fireplace is in a slow combustion phase. If the hearth is hot enough, slow combustion will not extinguish the fire, but there will be a notice­able change in the flame pattern. The flames will be slow and may appear dirty if the wood is too wet (moisture content of 20% and more). Do not allow the wood to burn without flame, since this will produce excessive creosote in the unit.
Creosote may accumulate on the glass door. This method of burning should be used only after operating the Montecito fireplace with the air control opened to produce a hot fire for about an hour or at medium pace for at least three (3) hours. Slow combustion can be used at night in order to reduce the heat output and to prolong the burn. The loading time will be between 6-8 hours.
REFUELING FOR BEST PERFORMANCE
The Montecito fireplace will operate best if at­tention is given to operating the unit with the damper fully opened after refueling in order to bring the firebox and the chimney system up to their optimum operating temperature. Combustion efficiency is relative to firebox temperature. A temperature of 500º C (932º F) and up, with a visible flame, in the upper part of the firebox indicates a maximum efficiency. To obtain this temperature, the fireplace must be operated with the primary air and air boost controls fully opened during 10 to 20 minutes after reloading, depending on the heat and on the moisture content of the wood.
Once you have reached the desired temperature, the air boost can be closed and the primary air set to a medium setting. You know you have reached the desired temperature when, closing the primary air control, you can see a flame at the top of the firebox. The benefit of this
Push to Close Air Boost
technique will be cleaner glass, less creosoting, greater efficiency and the most pleasing fire for your enjoyment.
Combustion Air Register
Pull to Open Air Boost
SMOKING – CAUSES AND TROUBLESHOOTING
To reduce the likelihood of smoking when open­ing the door, set the combustion air controls to
Close
Open
Figure 1
4
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
the left before opening the door. Your fireplace has been designed and tested to provide smoke free operation. Occasionally, there may be a small amount of smoking upon lighting the fire, until the chimney heats up but this should not continue. If the fireplace continues to smoke it is probably for one of the following reasons:
A. Negative pressure in the house
As the fire burns, air goes up the chimney.
This air must be replaced through leakage into the house or through the outside air duct. When operating the Montecito fire­place, open a nearby window temporarily to check if there is adequate replacement air supply.
B. Fans operating (e.g.: range hood)
These fans draw air out of the house and
may actually cause a negative pressure in the house. Turn off all fans and open a nearby window to determine if this is the cause of the problem.
C. Wet wood
Wet or tarred wood will smoulder and smoke
instead of burn properly.
D. Dirty or blocked chimney
Check to make sure the chimney is clear and
clean.
E. Chimney not long enough
The minimum chimney height is twelve
(12) feet (3.7 m) not including the fireplace height. The chimney must extend at least three (3) feet (915 mm) above its point of contact with the roof and at least two (2) feet (610 mm) higher than any roof or wall within ten (10) feet (3 m) of it. When installed with offsets, the minimum chimney height is fifteen (15) feet (4.6 m). Additional height will increase draft and will decrease the tendency to smoke.
F. Poor chimney draft
With no fire, there should be sufficient draft to
exhaust cigarette smoke introduced under the baffle. Chimneys installed against an outside wall without protection may generate back draft problems which will cause start-up problems. To prevent this, open a nearby window, roll up a piece of paper and light it. Then, hold it in the upper part of the firebox to warm up the chimney. Wait until the draft is sufficient, then start the fire.
IMPORTANT CAUTIONS
A. Do not block the hot air vents to the fire-
place as this will cause the fireplace to overheat.
B. Never use gasoline, gasoline-type lantern
fuel, kerosene, charcoal lighter fluid, or similar liquids to start or ‘freshen up’ a fire in this fireplace. Keep all such liquids well away from the fireplace while it is in use.
C. Do not burn coal. The sulphur in coal will
corrode the firebox.
D. Do not burn driftwood which has been in the
ocean or salt water. The salt will corrode the firebox and chimney.
E. Do not burn wood in the area in front of the
grate.
F. Do not abuse the unit by burning paper, or
cardboard or construction material such as pressed wood, plywood or lumber.
G. Do not allow the wood to smoulder or burn
without flame, since this will produce excessive creosote in the unit.
MAINTAINING YOUR MONTECITO™ FIREPLACE
Creosote - Formation and Need for Removal
When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-burning fire. As a result, creosote residue accumulates on the flue lining. When ignited this creosote makes and extremely hot fire.
The chimney shall be inspected at least twice a year during the heating season to determine when a creosote buildup has occurred.
When creosote has accumulated it shall be removed to reduce the risk of a chimney fire.
When the creosote accumulation is large, a creosote fire in the chimney can damage the chimney and overheat the surrounding wood framing. Creosote formation in a chimney can be minimized by making sure there is always visible flame burning, avoid smouldering fires and by proper refuelling techniques.
Chimney Maintenance
Regular chimney inspection and maintenance combined with proper operation will prevent chimney fires. Keep your chimney clean. Do not allow more than 1/16” (1.6 mm) creosote build up in your chimney. The amount of creosote will depend on variables such as frequency of use and type of fire. We recommend that you:
A. Initially inspect the chimney system weekly.
From this, you will learn how often it will be necessary to clean your chimney.
B. Have your chimney cleaned by a qualified
chimney sweep. If you wish to clean it yourself, we recommend using a stiff plastic or non-metallic brush. If a metal brush is used, its size should be slightly smaller than the flue to avoid damaging the chimney. Do not use a brush that will scratch the stainless steel interior of the chimney.
C. Do not expect chemical cleaners to keep
your chimney clean. The rain cap can be removed for inspection and/or cleaning of the chimney.
Dealing With a Chimney Fire
Regular chimney maintenance and inspection can prevent chimney fires. If you have a chimney fire, follow these steps:
1. Close the fireplace door and the combustion air controls.
2. Alert your family of the possible danger.
3. If you require assistance, alert your fire department.
4. If possible, use a dry chemical fire extin guisher, baking soda or sand to control the fire. Do not use water as it may cause a dangerous steam explosion.
5. Check outside to ensure that sparks and hot embers coming out of the chimney are not igniting the roof.
6. Do not use the fireplace again until your chimney and fireplace have been inspected by a qualified chimney sweep or a Fire Department Inspector.
Top Baffle Removal Prior to Cleaning The Chimney
Before starting to clean your chimney, we recommend that you remove the top baffle to avoid creosote dust collection at the top of the baffle. Follow these steps to set the top baffle out of the way:
1. Remove the side refractory holder. They are located at the top of the refractory.
2. Lift the front baffle.
3. Slide the back baffle under the front baffle. You now have access to the chimney.
Figure 2A - Top Baffle Removal
Figure 2B - Top Baffle Removal
Finish Door Casing Care
Use a glass cleaner and a soft cloth to polish the casing. Do not use abrasives such as steel wool, steel pads or an abrasive polish for they may scratch the casing’s finish.
-
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
5
DISPOSING OF ASHES
Remove ashes only when the fire is out and the ashes are cold (24 to 48 hours after the fire is out).
WARNING
Disposal of Ashes: Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a non-combustible floor or on the ground well away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dis­persed, they should be retained in the closed container until all cinders have thoroughly cooled.
REFRACTORY REPLACEMENT
The intense heat of the fire will normally cause hairline cracks in the refractory. These cracks can be minimized by proper curing as described in “First Fires”. They will not normally dimin­ish the effectiveness of the refractory. If large cracks develop, then the refractory should be replaced. To replace the refractory bricks, fol­low these steps:
1. Remove the front refractories
2. Remove the bottom refractory
3. Remove the left side refractory
4. Remove the right side refractory
5. Remove the back refractory
6. Remove the front ceramic baffle
7. Remove the rear ceramic baffle
To install the new refractories, follow the above steps in reverse.
7
6
4
1. Front Refractories
2. Bottom Refractory
3. Left Side Refractory
4. Right Side Refractory
5. Back Refractory
6. Front Ceramic Baffle
7. Rear Ceramic Baffle
Figure 3
5
3
2
1
DOOR INSTALLATION
The door must be installed only when the installation of the Montecito™ fireplace is completed. All you have to do is fit the male part of the hinge, already on the door, to the female part, which is on the fireplace. To remove the door, simply pull the door up from the hinges (see Figure 4). The door adjustment has been set at the factory. If the fit is still not perfect, you can adjust the door using the hinge screws.
DOOR ADJUSTMENT
The door may need to be adjusted to be completely airtight. The gaskets’ air-tightness can be adjusted using the adjustment screw located on the right side of the fireplace facade (An Allen key #1/8 – not supplied - will be necessary for this adjustment).
Checking Door Seal
A one-inch strip of paper may be used to perform a test of the integrity of the door seal. Close the door on the paper in at least eight points. It is normal to feel only a slight amount of friction. The door gasket does not need to be “tight” in all areas, since a small amount of leakage is not hazardous or detrimental to the performance of your fireplace.
WARNINGS
• Use only a Lennox Hearth Products glass doors, specifically designed for the Montecito fireplace.
• The fireplace cannot be operated without a door. Consult your dealer to select the correct door model.
• Important! To assure proper alignment of glass doors: Install this fireplace in a square and plumb condition, using shims as necessary at sides and/or bottom.
Hinges Adjustment
Figure 4
6
Door Installation
Figure 5
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Gasket Adjustment Screw
Facade Installation
Install the Facade per instructions provided in Facade Kit (ordered separately - see Page 21).
Framing, Facing And Mantel
The construction of the framing, facing, and mantel must be in accordance with the stan­dards and the following illustrations (Figures
10 and 11
):
A. Frame the fireplace using 2” x 3” or heavier
lumber.
B. WARNING: Combustible materials can-
not be used in the space directly above the fireplace, except for the studs above the facade that support the facing and mantel. This area must remain empty for a height of 6’8” (2,032 mm) mea­sured from the base of the appliance.
C. Frame the fireplace with vertical studs at the
sides of the fireplace running from floor to ceiling (see Figure 8). If combustible facing is to be used, position the studs back, from the front edge of the fireplace (a space that is the thickness of the facing material, so that the facing can be installed flush with the fireplace facing). Frame headers between the vertical studs only as follows:
• Place 2” x 3” or 2” x 4” headers, only along the upper part of the front, side and back faces (some codes may require a 2” x 6” on an outside bearing wall). Do not put wood or any combustible material within the area above the fireplace except on the front facing.
• Place headers only as required to sup port the facing and mantel.
D. WARNING: The fireplace must not be in
contact with any insulation or loose fill­ing material. Cover the insulation with drywall panels around the fireplace.
Hearth Extension Requirements
The Brentwood fireplace may be installed directly on a combustible floor. The supplied safety metal strip must be positioned as fol­lows: One half under the front of the fireplace and the other half must extend on the floor over which the hearth extension will be built (see Figure 7A).
* The safety metal strip must cover the entire width of the fireplace.
The combustible floor in front of the fireplace must be covered with a non-combustible mate­rial (tile, marble, stone, etc). See Figures 7B.
COLD CLIMATE INSTALLATIONS
Climates where temperatures will fall below 32° F (0° C).
The heating performance of the appliance will vary depending upon the level of insulation, house design, how the appliance is operated, etc.
If this fireplace is being installed in a cold climate, it is especially important to seal all cracks around the fireplace and wherever cold air could enter the room with noncombustible material.
Fireplace
The crack between the fireplace and the hearth extension must be sealed with a non-combustible material such as sand-cement grout.
Elevated Fireplaces
Safety Metal Strip
Floor
WARNING: THE HEARTH EXTEN­SION IS TO BE INSTALLED ONLY AS ILLUSTRATED.
Hearth Extension Non-Combustible Finish Material
1/2”
13mm
Fireplace
u Elevated fireplace installations
require a special “Z” Metal Safety Strips (field provided), in place of the safety metal strip shown above. The safety strip should extend the full width of the fireplace. When more than one safety strip is used they must overlap by a minimum of 1”.
Figure 7A - Hearth Extension Requirements
-
Mantel
42”
(1067mm)
Min.
Hearth Extension
18”
Figure 7B
(457mm)
Non-Combustible Material
Also, the outside air inlet duct should be wrapped with noncombustible insulation to minimize the formation of condensation. Do not place insulation materials directly against the chimney sections. We recommend that you use the insulated wall radiation shield since it will maintain the home’s thermal barrier. AC chimney is NOT recommended in very cold climates (in areas with temperatures below 0° F (-18° C).
Platform
2”
4”
(102mm)
36”
(914mm)
u
Area where wood Mantel can be installed
45 Deg.
17” Min.
(432mm)
7
FRAMING DIMENSIONS
Header
B
A
OUTSIDE CHASE
G
C
A
Back Wall of Chase/Enclosure Including Finising Materials if any
Rough Framing Face (Unfinished Shown)
* Zero Clearance From Back Spacer to Wall
9-3/4”
28-1/32”
1”
13-15/16”
10-3/8”
24”
22-19/32”
36-1/16”
36”
42”
22-1/2”
12-1/4”
3-1/4”
6-3/4
8-1/4”
17-3/4”
24”
15-1/2”
12-3/4
3-3/4
17-3/4”
K
Combustion Air Kit
Fireplace Opening Width
A 36-1/4” 921 mm
B 42” 1067 mm
C 30-1/16” 764 mm
D 13-1/2” 343 mm
E 77” 1956 mm
F 37-1/2” 953 mm
G *24-1/2” 603 mm
J 53-3/4” 1365 mm
K 8” 203 mm
L 1” 25 mm
Combustible materials can NOT be used in the space directly above the fireplace. Do not fill the space above the fireplace with any material (Except the wood framing)
* Total depth is 25 inches (635mm) including the
back spacer minus 1/2 inch (13mm) for drywall to be flush with the facing.
2” x 3”
Min.
Plywood 1/2”
Corner Installation
F
20-1/2”
D
E
19-19/32”
J
Notes
Due to Lennox Hearth Products ongoing commitment to quality, all specifications, ratings and dimensions are subject to change without notice.
All framing dimensions calculated for 1/2" dry wall at
the fireplace face. If sheathing the chase or finishing with other thickness materials, calculations will need to be made.
* The fireplace must not be in contact with any insula
tion or loose filling material. Cover the insulation with
Drywall panels around the fireplace.
-
7’
Min.
B
Rough Framing Face
(dimension includes finish
material inside framing, if any)
G
8
Figure 8 - Framing Dimensions
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
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