Lennox MLDVT-40PM, MLDVT-35NM, MLDVT-30NM, MLDVT-45NE, MLDVT-30PM User Manual

...
INSTALLATION INSTRUCTIONS
AVERTISSEMENT : Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incindie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result, causing property damage, personal injury, or death.
WARNING /AVERTISSEMENT/AVISO
• HOT GLASS WILL CAUSE BURNS.
• DO NOT TOUCH GLASS UNTIL COOLED.
• NEVER ALLOW CHILDREN TO TOUCH GLASS.
• UNE SURFACE VITRÉE CHAUDE PEUT CAUSER DES BRÛLURES.
• LAISSER REFROIDIR LA SURFACE VITRÉE AVANT D'Y TOUCHER.
• NE PERMETTEZ JAMAIS À UN ENFANT DE TOUCHER LA SURFACE VITRÉE.
• EL VIDRIO CALIENTE CAUSARÁ QUEMADURAS.
• USTED DEBE NUNCA TOCAR EL VIDRIO CALIENTE.
• LOS NIÑOS DEBEN NUNCA TOCAR EL VIDRIO.
- Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire
department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
- Ne pas entreposer ni utilizer d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucan interrupteur. Ne pas vous servir des
téléphones se trouvant dans le bâtiment où vous trouvez.
• Appelez immédiatement votre fournisseur de gaz depuis
un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz,
appelez le service des incindies.
- L’installation et l’entretien doivent être assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
MLDVT Direct-Vent Gas Fireplaces
P/N 506015-02 Rev. E 06/2011
This manual is one of a set of two supporting this product. Refer to P/N 506017-01 for Care and Operation Instructions.
Ce manuel est disponible en francais, simplement en faire la demande. Numéro de la pièce 506223-03.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
INSTALLATEUR : Laissez cette notice avec l'appareil. CONSOMMATEUR : Conservez cette notice pour consultation ultérieure.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certified kit is used.
MODELS
MILLIVOLT:
Report No. 100326540PRT-001
MLDVT-40NM MLDVT-40PM MLDVT-45NM MLDVT-45PM
ELECTRONIC:
MLDVT-30NE MLDVT-35NE MLDVT-40NE MLDVT-45NE
LENNOX HEARTH PRODUCTS • MERIT® SERIES DIRECT-VENT GAS FIREPLACES • MODELS MLDVT-30/35/40/45 • INSTALLATION INSTRUCTIONS
TABLE OF CONTENTS
Packaging .........................................Page 2
Introduction ......................................Page 2
General Information ..........................Page 2
Requirements for the Commonwealth of Massachusetts .Page 4
New York City Approval .....................Page 4
Cold Climate Insulation .....................Page 5
Manufactured Home Requirements ..Page 5
Location ............................................Page 5
Vent Termination Clearances ............Page 6
Appliance and Vent Clearances .........Page 8
Pre-Installation Steps ........................Page 9
Typical Installation Sequence ...........Page 9
Detailed Installation Steps .................Page 9
Step 1. Framing ................................. Page 9
Fireplace/Framing Specifications .......Page 10
Step 2. Routing Gas Line ..................Page 11
Step 3. Install the Venting System ....Page 12
Vertical Termination Systems ............Page 13
Vent Section Length Chart ................Page 13
Vertical Vent Tables and Figures ........Page 16
Horizontal Termination System .........Page 17
Horizontal Vent Tables and Figures ...Page 20
Venting Using Flexible Vent Pipe .......Page 23
Step 4. Field Wiring .........................Page 24
Step 5. Optional Blower Kit Wiring ..Page 25
Step 6. Connecting Gas Line ...........Page 26
Step 7. Verifying Appliance Operation Page 27
Step 8. Installing Logs ...................Page 28
Step 9. Installing Glass Door ..........Page 31
Step 10. Burner Adjustments ............Page 31
Step 11. Hood Installation .................Page 33
Finishing Requirements ....................Page 33
Step 12. Attaching Safety-in-
Operation Warnings .......................Page 34
Installation Accessories ....................Page 35
Gas Conversion Kits .........................Page 37
Please read and understand these instructions before beginning your
installation.
PACKAGING
The assembled vented gas fireplace heater is packaged with:
One log set located in firebox area.
One envelope containing the literature pack-
age which consists of the care and operations manual, installation instructions, safety in operation warning labels and warranty; en­velope is located in the control compartment.
One vent restrictor to be applied as shown on
Page 12 ; restrictor is taped to the envelope.
One hood located behind the door assembly.
One bag of decorative volcanic stone located
in the control compartment.
One bag of glowing embers located in the
control compartment.
INTRODUCTION
The Millivolt appliances have a millivolt gas control valve with piezo ignition system. If any optional accessories that will require electrical power are to be installed, the electrical power must be provided at the time of appliance in­stallation.
The Electronic appliances have an electronic intermittent pilot ignition system. External electrical power is required to operate these units. The battery back-up can be used in case of a power outage.
These vented gas fireplace heaters are sealed combustion, air-circulating gas fireplaces de­signed for residential applications.
Use Only These Approved Vent Components
These fireplaces are designed, tested and listed for operation and installation with, the
following (4-1/2" inner and 7-1/2" outer) vent
components only:
Secure Vent™ Direct-Vent System Compo-
nents manufactured by Security Chimneys International,
Secure Flex™ Flexible Vent Components
manufactured by Security Chimneys Inter­national and
Z-FLEX™ Model GA Venting Systems listed
to UL1777 and ULCS635 manufactured by
Flexmaster Canada Limited.
These approved vent system components are labeled for identification. DO NOT use any other manufacturer’s vent components with these appliances.
GENERAL INFORMATION
WARNING
Young children should be care­fully supervised when they are in the same room as the appli­ance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
AVERTISSEMENT
Les jeunes enfants devraient être surveillés étroitement lorsqu’ils se trouvent dans la même pièce que l’appareil. Les tout petits, les jeunes enfants ou les adultes peuvent subir des brûlures s’ils viennent en contact avec la sur­face chaude. Il est recommandé d’installer une barrière physique si des personnes à risques habi­tent la maison. Pour empêcher l’accès à un foyer ou à un poêle, installez une barrière de sécu­rité; cette mesure empêchera les tout petits, les jeunes enfants et toute autre personne à risque d’avoir accès à la pièce et aux surfaces chaudes.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.
Les enfants et les adultes devraient être infor-més des dangers que posent les températures de surface élevées et se tenir à distance afin d’éviter des brûlures ou que leurs vêtements ne s’enflamment.
DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY, CERTIFICATION AND LISTINGS OF THIS UNIT.
2
LENNOX HEARTH PRODUCTS • MERIT® SERIES DIRECT-VENT GAS FIREPLACES • MODELS MLDVT-30/35/40/45 • INSTALLATION INSTRUCTIONS
WARNING
Improper installation, adjust­ment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
WARNING
Failure to comply with these installation instructions will result in an improperly installed and operating appliance, voiding its warranty. Any change to this appli­ance and/or its operating controls is dangerous.
WARNING
Clothing or other flammable material should not be placed on or near the appliance.
AVERTISSEMENT
On ne devrait pas placer de vêtements ni d’autres matières inflammables sur l’appareil ni à proximité.
WARNING
Any safety screen or guard removed for servicing the appli­ance must be replaced prior to operating the appliance.
AVERTISSEMENT
Tout écran ou protecteur retiré pour permettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.
WARNING
Improper installation or use of this appliance can cause serious injury or death from fire, burns, explosion or carbon monoxide poisoning.
Note: Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etcetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
Remarque : L’installation et la réparation devrait être confiées à un technicien qualifié. L’appareil devrait faire l’objet d’une inspec­tion par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite. Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de pous-sière. Il est essentiel que les comparti­ments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres.
Do not use these appliances if any part has been under water. Immediately call a qualified, professional service technician to inspect the appliance and to replace any parts of the control system and any gas control which have been under water.
Ne pas utiliser cet appareil s’il a été plongé, même partiellement, dans l’eau. Ap­peler un technicien qualifié pour inspecter l’appareil et remplacer toute partie du système de commande et toute commande qui a été plongée dans l’eau.
Only trim kit(s) supplied by the manufacturer shall be used in the installation of this ap­pliance.
Seules les trousses de garniture fournies par le fabricant doivent être utilisées pour l’installation de cet appareil.
These appliances comply with National Safety Standards and are tested and listed by ETL/
Intertek (Report No. 100326540PRT-001) to ANSI Z21.88 (in Canada, CSA-2.33), and CAN/ CGA-2.17-M91 in both USA and Canada, as
vented gas fireplace heaters.
Both millivolt and electronic versions of these appliances are listed by ETL/Intertek for installation in bedrooms and Manufac­tured Homes.
Misc. Codes/Standards
The Installation must conform to local codes or, in the absence of local codes, with the National
Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition (In Canada, the current CAN/CSA-B149.1
installation code).
The appliance, when installed, must be electri­cally grounded and wired in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA
70 - latest edition, or the Canadian Electrical Code, CSA C22.1 - latest edition.
Provide adequate clearances around air open­ings and adequate accessibility clearance for service and proper operation. Never obstruct the front or back openings of the appliance.
These appliances are designed to operate on natural or propane gas only. The use of other fuels or combination of fuels will degrade the performance of this system and may be dangerous.
These fireplaces are designed as supplemental heaters. Therefore, it is advisable to have an alternate primary heat source when installed in a dwelling.
These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance.
Millivolt Models - The millivolt appliances are manually controlled and feature a spark igniter
(piezo) that allows the appliance's pilot gas to
be lit without the use of matches or batteries. This system provides continued service in the event of a power outage.
Millivolt models come standard with a manually-
modulated gas valve; flame appearance and heat output can be controlled at the gas valve. The BTU Input for these appliances is shown in Table 1.
Electronic Models - These electronic appli­ances are manually controlled and feature an electronic intermittent pilot ignition system. External electrical power is required to operate these units.
These electronic models come standard with a manually-modulated gas valve; flame appear­ance and heat output can be controlled at the gas valve. The BTU Input for these appliances is shown in Table 1.
Input (BTU/HR) Manually Modulated
Gas Valves (all models)
Models
MLDVT-30
MLDVT-35
MLDVT-40
MLDVT-45
Input Rate (BTU / HR)
Nat. Gas Prop. Gas
13,500 high
10,500 low
16,000 high
12,500 low
20,000 high
15,500 low
23,000 high
17,500 low
12,500 high
9,000 low
15,000 high
11,500 low
20,000 high
15,800 low
22,000 high
17,000 low
Table 1
3
LENNOX HEARTH PRODUCTS • MERIT® SERIES DIRECT-VENT GAS FIREPLACES • MODELS MLDVT-30/35/40/45 • INSTALLATION INSTRUCTIONS
Gas Pressure - All Models Tables 2 and 3 show the appliances' inlet and
manifold gas pressure requirements:
Inlet Gas Supply Pressure
(all models)
Fuel # Minimum Maximum
Natural Gas
Propane
4.5" WC
(1.12 kPa)
11.0" WC
(2.74 kPa)
10.5" WC
(2.61 kPa)
13.0" WC
(3.23 kPa)
Table 2
Manifold Gas Supply Pressure
(all models)
Fuel # Low High
Natural
Gas
Propane
(Lo) 2.2" WC
(0.55 kPa)
(Lo) 6.3" WC
(1.57 kPa)
(Hi) 3.5" WC
(0.87 kPa)
(Hi) 10.0" WC
(2.49 kPa)
Table 3
Test gauge connections are provided on the front of the millivolt and electronic gas control valve (identified IN for the inlet and OUT for the
manifold side). The control valves have a 3/8" (10mm) NPT thread inlet and outlet side of the
valve (refer to Figures 1 and 2).
Propane tanks are at pressures that will cause damage to valve components. Verify that the tanks have step down regulators to reduce the pressure to safe levels.
These appliances must be isolated from the gas supply piping system (by closing their
individual manual shut-off valve) during any
pressure testing of the gas supply piping system at test pressures equal to or less
than 1/2 psig (3.5 kPa).
These appliances and their individual shut-off valves must be disconnected from the gas supply piping system during any pressure testing of that system at pressures greater
than 1/2 psig (3.5 kPa).
Orifice Sizes - Sea Level to High Altitude (All Models)
These appliances are tested and approved for
installation at elevations of 0-4500 feet (0-1372 meters) above sea level using the standard burner orice sizes (marked with an "*" in Table
4). For elevations above 4500 feet, contact your
gas supplier or qualified service technician.
Deration - At higher elevations, the amount of BTU fuel value delivered must be reduced by either:
• Using gas that has been derated by the gas
company.
• Changing the burner orice to a smaller size
as regulated by the local authorities having
jurisdiction and by the (USA) National Fuel Gas Code NFPA 54/ANSI Z223.1 - latest edition or, in Canada, the CAN/CSA-B149.1
codes - latest edition.
Install the appliance according to the regulations of the local authorities having jurisdiction and, in the USA, the National Fuel Gas Code NFPA
54 / ANSI Z223.1 - latest edition or, in Canada, the CAN/CSA-B149.1 - latest edition.
NOTE: Flame appearance will diminish 4% per thousand feet.
Burner Orifice Sizes
Elevation 0-4500 feet ( 0-1372 meters)
Model
Series
MLDVT-30
MLDVT-35
MLDVT-40
MLDVT-45
Nat.Gas
drill size (inches)
#50 (0.070")*
H4873
(0.0748")*
H1355
#44 (0.086")*
60J80
(0.090")*
37L70
Propane
drill size (inches)
#59 (0.041")*
H7838
(0.045")*
75L10
#55 (0.052")*
19L52
#54 (0.055")*
99K79
*Standard size installed at factory. Table 4
Gas Valve Diagrams
See Figure 1 for Millivolt models and Figure 2 For Electronic Models.
Main Gas Control Knob
Part /Cat. Number.
OFF/PILOT/ON
N
O
T
O
t i
L
I
P
O
F
F
Pilot Adjustment
W
O
L
H
I
Screw
T
O
L
I
P
H T P T H T P T
Supply Gas Inlet
Pressure-Tap (Manifold)
IN
PILOT
Pilot Gas Outlet
Regulator Mounting Screw
Pressure-Tap (Inlet)
Burner Stage
Terminal
VENT
OUT
IN
HI
Ground (TP)
LO
TH
TH
TP
Pilot Stage Terminal
TP
Figure 2 - Dexen Electronic Gas Valve
REQUIREMENTS FOR THE COMMON­WEALTH OF MASSACHUSETTS
These fireplaces are approved for installation in
the US state of Massachusetts if the following
additional requirements are met:
• Install this appliance in accordance with Massachusetts Rules and Regulations 248 C.M.R.
• Installation and repair must be done by a
plumber or gas fitter licensed in the Com-
monwealth of Massachusetts.
• The exible gas line connector used shall not
exceed 36 inches (92 centimeters) in length.
• The individual manual shut-off must be a
T-handle type valve.
Massachusetts Horizontal Vent Requirements
In the Commonwealth of Massachusetts, hori­zontal terminations installed less than seven (7) feet above the finished grade must comply with the following additional requirements:
• A hard wired carbon monoxide detector
with an alarm and battery back-up must be installed on the floor level where the gas fireplace is installed. The carbon monoxide detector must comply with NFPA 720, be
ANSI/UL 2034 listed and be ISA certied.
• A metal or plastic identication plate must
be permanently mounted to the exterior of
the building at a minimum height of eight (8)
feet above grade and be directly in line with the horizontal termination. The sign must
read, in print size no less than one-half (1/2) inch in size, GAS VENT DIRECTLY BELOW.
KEEP CLEAR OF ALL OBSTRUCTIONS.
NEW YORK CITY, NEW YORK (MEA)
Installation of these fireplaces are approved for installation in New York City in the US state of New York.
OUT
IN
Manifold Pressure Tap
Inlet Pressure Tap
HI/LO Variable Flame Height Adjustment
Figure 1 - SIT Millivolt Gas Valve
4
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
LENNOX HEARTH PRODUCTS • MERIT® SERIES DIRECT-VENT GAS FIREPLACES • MODELS MLDVT-30/35/40/45 • INSTALLATION INSTRUCTIONS
COLD CLIMATE INSULATION
For cold climate installations, seal all cracks around your appliance with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under floor on which appliance rests, if floor is above ground level. Gas line holes and other open­ings should be caulked or stuffed with unfaced fiberglass insulation.
If the fireplace is being installed on a cement slab in cold climates, a sheet of plywood or other raised platform can be placed underneath to prevent cold transfer to the fireplace and into the room. It also helps to sheetrock inside surfaces and tape for maximum air tightness and caulk firestops.
MANUFACTURED HOME REQUIREMENTS
This appliance may be installed in an aftermarket permanently located, manufactured home and must be installed in accordance with the manu-
facturer's instructions and the Manufactured
Home Construction and Safety Standard, Title
24 CFR, Part 3280, in the United States, or the Standard for Installation in Mobile Homes, CAN/ CSA Z240 MH Series, in Canada.
Cet appareil peut être installé cómme
du matéri-el d'origine dans une maison préfabriquée (É.U. seulement) ou mobile
et doit être installé selon les instructions du fabricant et conformément à la norme
Manufactured Home Constructions and Safety, Title 24 CFR, Part 3200 aux Unis ou à la norme Can/CSA-Z240 Série MM, Maisons mobiles au Canada.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Cet appareil doit être utilisé uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil ne peut être
converti à d'autres gaz, sauf si une trousse
de conversion est utilisée.
CAUTION: Ensure that the cross mem­bers are not cut or weakened during installation. The structural integrity of the manufactured home floor, wall, and ceiling / roof must be maintained.
CAUTION: This appliance must be ground­ed to the chassis of the manufactured home in accordance with local codes or in the absence of local codes, with the National Electrical Code ANSI / NFPA 70
- latest edition or the Canadian Electrical Code CSA C22.1 - latest edition.
TNEVPOT
NOITACILPPA
NOITACILPPA
TNEVPOT
NOITACILPPA
TNEVPOT
APPLICATION
TOP VENT
RECESSED
INSTALLATION
HORIZONTAL VENT
(Top Vent Application)
NOITACILPPA
TNEVPOT
TOP VENT
APPLICATION
VERTICAL VENT
(Top Vent Application)
Figure 3 - Typical Locations
LOCATION
In selecting the location, the aesthetic and functional use of the appliance are primary concerns. However, vent system routing to the exterior and access to the fuel supply are also important.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies (Figure 3).
En raison des températures élevées, l’appareil devrait être installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures (Figure 3).
The location should also be free of electrical, plumbing or other heating/air conditioning ducting.
These direct-vent appliances are uniquely suited for installations requiring a utility shelf positioned directly above the fireplace. Util­ity shelves like these are commonly used for locat-ing television sets and decorative plants.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Note: When the unit is installed with one side flush with a wall, the wall on the other side of the unit must not extend beyond the front edge of the unit.
Be aware that this is a heat producing appliance. Objects placed above the unit are exposed to elevated temperatures.
Do not insulate the space between the appliance and the area above it (see Figure 8 on Page 8).
The minimum height from the base of the appli­ance to the underside of combustible materials used to construct a utility shelf in this fashion is shown in Figure 8 on Page 8.
The appliance should be mounted on a fully supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile, etc., a metal or wood barrier covering the entire bottom surface must be used.
5
12
X
Roof Pitch is X/12
2 FT MIN.
2 FT MIN.
Lowest
Discharge
Opening
H*
*H = MINIMUM HEIGHT FROM ROOF TO
LOWEST DISCHARGE OPENING OF VENT
TERMINATION HEIGHTS FOR VENTS ABOVE
FLAT OR SLOPED ROOFS
Horizontal Overhang
Vertical Wall
Vent
Termination
Storm Collar
Concentric
Vent Pipe
Flashing
1 inch (25.4 mm) Minimum Clearance to Combustibles
LENNOX HEARTH PRODUCTS • MERIT® SERIES DIRECT-VENT GAS FIREPLACES • MODELS MLDVT-30/35/40/45 • INSTALLATION INSTRUCTIONS
VENT TERMINATION CLEARANCES
These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CSA-B149.1 in Canada.
Vertical Vent Termination Clearances
Terminate multiple vent terminations according to the installation codes listed above. Also see Figure 4.
Terminate single vent caps relative to building components according to Figure 5.
12”
(305mm)
Minimum
Vertical Vent Termination Clearances
Termination Heights For Vents
Above Flat Or Sloped Roofs Ref. NFPA 54 / ANSI Z223.1
Roof Pitch * Feet * Meters
Flat to 6/12 1.0 0.3 6/12 to 7/12 1.25 0.38 7/12 to 8/12 1.5 0.46
8/12 to 9/12 2.0 0.61
9/12 to 10/12 2.5 0.76
10/12 to 11/12 3.25 0.99 11/12 to 12/12 4.0 1.22
12/12 to 14/12 5.0 1.52 14/12 to 16/12 6.0 1.83
The vent / air intake termination clearances above the high side of an angled roof is as shown in the following chart:
16/12 to 18/12 7.0 2.13
18/12 to 20/12 7.5 2.29 20/12 to 21/12 8.0 2.44
Figure 5
Horizontal Vent Termination Clearances
The horizontal vent termination must have a minimum of 6" (152 mm) clearance to any overhead combustible projection of 2-1/2" (64 mm) or less (see Figure 6). For projections exceeding 2-1/2" (64 mm), see Figure 6. For additional vent location restrictions refer to Figure 7 on Page 7.
Figure 4 - Multiple Terminations
6
Horizontal Vent Termination Clearances
Combustible Projection
inches or less in length
2-1/2
Combustible Projection greater
than 2-1/2 inches in length
Ventilated
Soffit
Unventilated
Soffit
6"
18"
(457 mm)
12"
(305 mm)
(152 mm)
Side Elevation View
Termination Kit
Figure 6
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
All horizontal terminations may be located as close as 6” (152mm) to any (non-combustible and combustible) exterior sidewall. This distance may be decreased to 2” (51mm) for non-­combustible exterior sidewalls only, if the SV4.5HT-2 termination is used.
Termination Kit
Note - See Figure 30 on Page 19 for the exterior wall recess allowances of the square horizontal termination.
NOTE: Local Codes Or Regulations
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LENNOX HEARTH PRODUCTS • MERIT® SERIES DIRECT-VENT GAS FIREPLACES • MODELS MLDVT-30/35/40/45 • INSTALLATION INSTRUCTIONS
EXTERIOR HORIZONTAL VENT TERMINATION CLEARANCE REQUIREMENTS
* See Item D in the Text Below.
Exterior Wall
*18”
Horizontal Termination
Inside Corner
B
V
L
V
6”
Detail D
F
V
A
Ventilated Soffit
V
Fixed
Closed
Window
V
C
X
= Air Supply Inlet
C
C
C
V
Inside
Corner Detail
V
A
B
Operable
V
Window
B
B
= Vent Termination
G
B
= Area where Termination is not Permitted
May Require Different Clearances.
NOTE: Location Of The Vent Termination Must Not Interfere With Access To The Electrical Service.
= 9” in U.S.
A
= 12” in Canada
3 ft.
X
A
3 ft.
J
Figure 7
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
P
N
Q
H
A
M
V
I
N
O
V
D
E
V
X
K
7
5 (127)
8-1/4
(209)
14
(356)
12 (305)
19
(483)
LENNOX HEARTH PRODUCTS • MERIT® SERIES DIRECT-VENT GAS FIREPLACES • MODELS MLDVT-30/35/40/45 • INSTALLATION INSTRUCTIONS
MINIMUM CLEARANCES TO COMBUSTIBLES
Appliance And Vent Clearances
The appliance is approved with zero clearance to combustible materials on all sides (as detailed in Table 5), with the following exception: When
the unit is installed with one side flush with a wall, the wall on the other side of the unit must not extend beyond the front edge of the unit. In addition, when the unit is recessed, the side walls surrounding
the unit must not extend beyond the front edge of the unit (see Figure 3).
MINIMUM CLEARANCES* Inches (millimeters)
Back 0 (0) Spacers Or Dimples
Sides 0 (0) Spacers Or Dimples **
Top Spacers 0 (0) Spacers Or Dimples
Floor 0 (0)
From Bottom of Unit To Ceiling 64 (1626)
Vent 3 (76)
Top* / 1 (25.4) Sides & Bottom
SERVICE CLEARANCES Feet (meters)
Front 3 feet (0.9 meters)
Table 5
*Note: 3 in. (75 mm) above any horizontal/inclined vent component.
Model No.
MLDVT-30/35 *46-1/2 (1181) *48-1/4 (1226) MLDVT-40/45 *51-1/2 (1308) *53-1/4 (1349)
Do not insulate the space between the
appliance and the
area above it.
*Shelf Height
see table)
(
Figure 8 -
Shelf Height Minimum Clearances With Top Venting
Top Vent - with One 90 Degree Elbow
Secure Vent Secure Flex (flex elbow)
* Includes 3" clearance to combustibles (required above vent components)
Mantel Depth
Combustible Shelf Height - Inches (millimeters)
18 (457)
inches (millimeters)
16 (406)
**Note: See Step 1 on Page 9 for clearance requirements to the nail­ing flanges on each side of the unit and any adjacent screw heads.
Hearth Extension - A hearth extension is not required with this appliance.
If a hearth extension is used, do not block the lower control compartment door. Any hearth extension used is for appearance only and does not have to conform to standard hearth extension installation requirements.
Shelf Height - To provide for the lowest possible shelf surface, the venting
attached to the top vent should be routed in a way to minimize obstructions to the space above the appliance. Do not insulate the space between the appliance and the area above it (see Figure 8). The minimum height from the base of the appliance to the underside of combustible materials used to construct a utility shelf in this fashion is shown in Figure 8.
Wall Finishes / Surrounds / Mantels
Note: Combustible wall finish materials and/or surround materials must not be allowed to encroach the area defined by the appliance front face (black sheet metal). Never allow combustible materials to be positioned
in front of or overlapping the appliance face (see Figure 53 on Page 33).
Non-combustible materials, such as surrounds and other appliance trim, may be installed on the appliance face with these exceptions: they must not cover any portion of the removable glass panel.
Vertical installation clearances to combustible mantels vary according to the depth of the mantel. See Figure 9. Mantels constructed of non- combustible materials may be installed at any height above the appliance opening; however, do not allow anything to hang below the fireplace hood.
NOTE: Use high-temperature paint (rated 175° F or higher) on the underside of the mantel.
8
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
14 (356)
12 (305)
Header
Top of
10 (254)
8 (203)
Appliance
Note - Hood shown
12
(305)
10
(254)
(203)
6
8
(152)
(102)
2
4
(51)
as positioned.
Figure 9 - Minimum Mantel Clearances
At 14" minimum side wall clearance, a combustible wall can project to any length.
At 8-1/4" side wall clearance, a combustible wall can project 12"
o
45
Protected wall shown in white
Top View of
Fireplace
Combustible Materials Allowed In Shaded Area “Safe Zone”
Combustible Walls shown in dark gray
Combustible materials may project beyond one side of the fireplace opening as long as they are kept within the shaded areas illustrated here.
Inches (millimeters)
Figure 10 - Minimum Distance to Unprotected Side Wall
LENNOX HEARTH PRODUCTS • MERIT® SERIES DIRECT-VENT GAS FIREPLACES • MODELS MLDVT-30/35/40/45 • INSTALLATION INSTRUCTIONS
WARNING
Failure to position the parts in accordance with these diagrams or failure to use only parts specifi­cally approved with this appliance may result in property damage or personal injury.
AVERTISSEMENT
Risque de dommages ou de blessures si les pièces ne sont pas installées conformément à ces schémas et ou si des pièces autres que celles spécifiquement approuvées avec cet appareil sont utilisées.
PRE-INSTALLATION STEPS
The appliance is shipped with all gas controls and components installed and pre-wired.
1. Remove the shipping carton. Remove the shipping pad, exposing the front glass door.
TYPICAL INSTALLATION SEQUENCE
The typical sequence of installation is outlined below; however, each installation is unique and may result in variations to the steps described.
See the page numbers references in the follow­ing steps for detailed procedures.
Step 1. (Page 9) Construct the appliance
framing. Position the appliance within the framing and secure with nailing brackets.
Bend up the appropriate header spac-
ing guides for the drywall/finish mate­rial thickness to be used (see Figure
49). Bend up the outer pair for 1/2" materials and the inner pair for 5/8"
materials.
Bend out the appropriate nailing
flanges for the drywall/finish material to be used. Nailing flanges are provided for flush framing, 1/2-inch, and 5/8­inch framing depths (see Figure 12).
Step 2. (Page 11) Route gas supply line to
appliance location.
Step 3. (Page 12) Install the vent system and
exterior termination.
DETAILED INSTALLATION STEPS Step 1. FRAMING
Frame these appliances as illustrated in Figures 13 and 14 on Pages 10 and 11. (Figure 14
applies to corner framing installations only.)
All framing details must allow for a minimum clearance to combustible framing members as shown in Table 5 on Page 8.
If the appliance is to be elevated above floor level, a solid continuous platform must be constructed below the appliance.
Headers may be in direct contact with the appli­ance top spacers when they are bent up vertically
maintaining the 3" clearance to the replace top,
but must not be supported by them or notched to fit around them. All construction above the appliance must be self-supporting. DO NOT use the appliance for structural support.
The fireplace should be secured to the side framing members using the unit’s nailing flanges — one top and bottom on each side of the fireplace front (see Figure 12). Use 8d nails or their equivalent.
Unit Nailing Flange
2. Open the two latches (located under the rebox oor) securing the glass door. Re­move the door by tilting it outward at the bottom and lifting it up. Set the door aside protecting it from inadvertent damage. See Removing Glass Panels on Page 31.
Step 4. (Page 24) Field Wiring a. Millivolt Appliances – Install the
operating control switch (not fac-
tory provided) and bring in electrical
service line for forced air-circulating
blower (optional equipment).
b. Electronic Appliances – Field wire
and install operating control switch.
Step 5. (Page 25) Install blower kit (optional
equipment).
Step 6. (Page 26) Make connection to gas
supply.
Step 7. (Page 27) Verify appliance operation. Step 8. (Page 28) Install the logs, decorative
volcanic stone and glowing embers.
Step 9. (Page 31) Install glass door assembly. Step 10. (Page 31) Adjust burner primary air
shutter to achieve proper flame ap­pearance.
Step 11. (Page 33) Install the hood. Step 12. (Page 34) Attach Safety-in-Operation
Warnings.
Side
Framing
Unit Being Secured by its Nailing
Flanges to the Framing
Left Side Front Corner of Fireplace Shown
(Right side requirements are the same.)
NOTE: The nailing flanges, combustible mem­bers and screw heads located in areas directly adjacent to the nailing flanges, are EXEMPT from the 1/2” clearance to combustible requirements for the firebox outer wrapper.
Combustible framing may be in direct contact with the nailing flanges and may be located closer than 1/2” from screw heads and the firebox wrapper in areas adjacent to the nailing flanges.
Frame the opening to the exact dimensions specified in the framing details of this manual.
Nailing Flanges Are Provided At All Four Corners At 5/8”, 1/2” And Flush Settings
Figure 12 - Nailing Flanges
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
9
LENNOX HEARTH PRODUCTS • MERIT® SERIES DIRECT-VENT GAS FIREPLACES • MODELS MLDVT-30/35/40/45 • INSTALLATION INSTRUCTIONS
FIREPLACE AND FRAMING SPECIFICATIONS
Framing
Framing Dimensions
Model No. A B C D
MLDVT-30
MLDVT-35
MLDVT-40
MLDVT-45
MLDVT-30 57 55.6 58 56.1 MLDVT-35 57.5 55.6 59.0 58.1 MLDVT-40 62 61 62.3 59.5 MLDVT-45 63 60 64 62
Coaxial DV
Vent Size
Diagrams, illustrations and photo­graphs are not to scale – consult install ation instructions. Product design s, mat erials, dim ension s, specifications, colors and prices are subject to change or discontinuance without notice.
in. 30-1/4 35-1/4 39-1/4 16
mm 768 895 997 406
in. 35-1/4 35-1/4 39-1/4 16
mm 895 895 997 406
in. 40-1/4 40-1/4 44-1/4 16
mm 1022 1022 1124 406
in. 45-1/4 40-1/4 44-1/4 16
mm 1149 1022 1124 406
Efficiencies (%)
Model
Natural Gas Propane
AFUE EnerGuide (P4) AFUE EnerGuide (P4)
Vent Size
4-1/2" Inner
7-1/2" Outer
Notes
Input (BTU/HR) - MV & Electronic
Natural & Propane Gas
Models Input Rate (BTU / HR)
MLDVT-30N 13,500 MLDVT-30P 12,500 MLDVT-35N 16,000 MLDVT-35P 15,000 MLDVT-40N 20,000 MLDVT-40P 20,000 MLDVT-45N 23,000 MLDVT-45P 22,000
K
1/2 (13)
L
*CONCENTRIC FLUE
FLUE - 4-1/2 (114) COMBUSTION AIR
- 7-1/2 (190)
9-1/4 (235)
Top View
Framing should be
Vent Framing - Top Vent With One 90° Elbow
B
10-1/2
(
5-1/8 (130)
C
constructed of 2x4 or larger lumber.
)
267
7
(178)
12-1/8
(308)
D
1/2
A
A
Inches (millimeters)
Dimension D is the required framing depth when the finish material (drywall) thickness is 1/2 in. (13mm)
Vertical Venting Through the Ceiling: Frame ceiling opening - Use a plumb line from the ceiling above the appliance to
locate center of the vertical run. Cut and/or frame an opening, 10-1/2" x 10-1/2" (267 mm x 267 mm) inside dimensions, about this center mark (see Figure 18).
NOTE: It is recommended that the gas be stubbed in from the left side only.
ELECTRICAL INLET KNOCKOUT - 2-3/4 X 2
J
E
G
H
(70 X 51) COVER PLATE (With KNOCKOUT ­Right Side Only)
GAS INLET
KNOCKOUT
(Other Side)
F
INLET KNOCKOUT,
REQUIRING A FIELD
JUNCTION BOX
OPTIONAL
ELECTRICAL
PROVIDED
(Either Side)
M
Front View
3 (76)
NOTE - Eyebrow hood shown.
16 (406)
5-7/8 (149)
Right Side View
9-1/2 (241)
1-5/8
(42)
3 (76)
10
Figure 13
MLDVT-30
MLDVT-35
MLDVT-40
MLDVT-45
.oNledoM E F G H
32-1/4
28-1/8
.ni
819
mm
32-1/4
.ni
819
mm
37-1/4
.ni
946
mm
37-1/4
.ni
946
mm
23-1/4
715
587
686
28-1/8
23-1/4
58732813
715
28-1/4
33-1/8
71437940
841
33-1/8
28-1/4
841
714421067
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
27
J
30-1/4
76820508
35-1/4
89225635
40-1/4
101930762
45-1/4
114935889
K
L M
10
354
12-1/2
31733838
15
38138965
17-1/2
445
28
711
43
1092
Viewable Glass Size
30" Model
35" Model
40" Model
45" Model
24-1/4" Wide 20-1/4" High
29-1/4" Wide 20-1/4" High
34-1/4" Wide 25-1/4" High
39-1/4" Wide 25-1/4" High
LENNOX HEARTH PRODUCTS • MERIT® SERIES DIRECT-VENT GAS FIREPLACES • MODELS MLDVT-30/35/40/45 • INSTALLATION INSTRUCTIONS
FIREPLACE FRAMING SPECIFICATIONS
C
37 29/32
963
40 5/8
1032
43 11/32
1101
46 1/16
1170
26 13/16
28 3/4
30 11/16
32 5/8
MLDVT-30
MLDVT-35
MLDVT-40
MLDVT-45
.oNledoM A B D E
30 1/4
in.
mm
in.
mm
in.
mm
in.
mm
35 1/4
40 1/4
768
895
1022
45 1/4
1149
53 3/16
1350
57 1/2
1461
61 13/16
1554
66 1/8
1680
Figure 14 - Corner Framing with Horizontal Termination
Step 2. ROUTING GAS LINE
Never use galvanized or plastic pipe. Refer to Table 6 for proper sizing of the gas sup-
Route a 1/2" (13 mm) gas line to the left side
of the appliance as shown in Figure 15. Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. All appliances are factory-equipped with a flexible gas line connector and 1/2 inch shutoff valve (see Step 6 on Page 26).
ply line, if black iron pipe is being used. Gas lines must be routed, constructed and made of materials that are in strict accordance with
local codes and regulations. We recommend
that a qualified individual such as a plumber or gas fitter be hired to correctly size and route the gas supply line to the appliance. Installing a gas supply line from the fuel supply to the appliance involves numerous considerations of materials, protection, sizing, locations, controls,
3"
(76 mm)
Left Side Front
Corner of Fireplace
Framing
Pipe Coupling
(Recommended)
6-1/2"
(152 mm)
pressure, sediment, and more. Certainly no one unfamiliar and unqualified should attempt sizing or installing gas piping.
Schedule 40 Pipe
Also see Figure 13.
Figure 15 - Route Gas Line
Proper Sizing of Gas Line
Properly size and route the gas supply line from the supply regulator to the area where the appliance is to be installed per requirements outlined in the National Fuel Gas Code, NFPA
54, latest edition (USA) or CAN/CSA-B149.1, latest edition (Canada).
Table 6
12 1/4
681
311
13 3/4
730
349
15 1/8
779
384
16 1/2
829
419
Back wall of chase/enclosure
(including any finishing materials)
Schedule 40
Black Iron Pipe
Inside Diameter (Inches)
Natural
Length (feet)
Gas
0-10 1/2 3/8
10-40 1/2 1/2
40-100 1/2 1/2
100-150 3/4 1/2 150-200 3/4 1/2
C
Propane
Gas
E
7 (178)
D
A
B
Inches
(millimeters)
Notes:
• All appliances are factory-equipped with a
flexible gas line connector and 1/2 inch shutoff valve (see Figure 40 on Page 26).
• See Massachusetts Requirements on Page 4
for additional requirements for installations in
the state of Massachusetts in the USA.
• The gas supply line should Not be connected
to the appliance until Step 6 (Page 26).
• A pipe joint compound rated for gas should be
used on the threaded joints. Ensure propane resistant compounds are used in propane applications. Be very careful that the pipe
compound does not get inside the pipe.
• It is recommended to install a sediment trap
in the supply line as close as possible to the appliance. Appliances using propane should have a sediment trap at the base of the tank.
• Check with local building ofcial for local code
requirements (i.e. are below grade penetrations
of the gas line allowed?, etc).
IMPORTANT: If propane is used, be aware that if tank size is too small (i.e. under 100-lbs, if this is the only gas appliance in the dwelling. Ref. NPFA 58), there may be loss of pressure, resulting in insufficient fuel delivery (which can result in sooting, severe delayed ignition or other malfunctions). Any damage resulting from an improper installation, such as this, is not covered under the limited warranty.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
11
LENNOX HEARTH PRODUCTS • MERIT® SERIES DIRECT-VENT GAS FIREPLACES • MODELS MLDVT-30/35/40/45 • INSTALLATION INSTRUCTIONS
Step 3. INSTALL THE VENT SYSTEM
General Information
These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CSA-B149.1 in Canada.
Ensure clearances are in accordance with local installation codes and the requirements of the gas supplier.
Dé gagement conforme a ux codes d'installation locaux et aux exigences du foumisseunde gaz.
Use only approved venting components. See Approved Vent Components on
Page 2.
These fireplaces must be vented directly to the outside.
The vent system may not service multiple appliances, and must never be connected to a flue serving a solid fuel burning appliance. The vent pipe is tested to be run inside an enclosed
wall (such as a chase). There is no requirement
for inspection openings in the enclosing wall at any of the joints in the vent pipe.
Installation of Vent Restrictor
A vent restrictor may be needed with this appliance. The restrictor is installed in the appliance top flue outlet as shown in Figure 16, either before adding vent, from above, or after installation of vent from below, within the firebox. The restrictor is self securing through a positive friction fit.
Determine the venting for the appliance. If the
vent run will include at least 8 feet of vertical rise, then install the restrictor in the appliance collar before connecting any vent (Refer to
Figure 16). Place the restrictor inside the ap- pliance vent collar and press in place.
Note: The restrictor is included within the firebox.
Vent Restrictor Installation
(Top Vent)
A vent restrictor may be needed when vertical­ly terminating the vent system above the roof (when using the appliance top vent), install vent restrictor in the top vent of the fireplace outlet on all MLDVT series models. If needed,
install the restrictor orientated as shown,
either from inside or outside the unit,in the
Restrictor
Inner Fireplace Collar
inner fireplace collar.
Appliance Top
Vent Outlet
Figure 16
Select Venting System - Horizontal or Vertical
With the appliance secured in framing, determine
vent routing and identify the exterior termina­tion location. The following sections describe
vertical (roof) and horizontal (exterior wall)
vent applications. Refer to the section relating to your installation. A list of approved venting
components are shown on Pages 35 and 36.
12
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
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