Lennox LSBV-4228MN, LSBV-3628MN-H, LSBV-3628MP-H, LSBV-3628EN, LSBV-4228EN-H User Manual

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INSTALLATION INSTRUCTIONS
CRESTLINE™ SERIES
B-VENTED GAS APPLIANCES P/N 850,042M REV. A 12/2008
LENNOX HEARTH PRODUCTS
This appliance may be installed in an aftermarket perma­nently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
In the Commonwealth of Massachusetts & New York:
Installation must be performed by a licensed plumber or gas fitter. See Table of Contents for location of additional New York & Commonwealth of Massachusetts requirements.
WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLO­SION MAY RESULT CAUSING PROPERTY DAM­AGE, PERSONAL INJURY OR LOSS OF LIFE.
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
What to do if you smell gas:
MODELS
Millivolt Models Electronic Models
LSBV-3628MN LSBV-3628EN LSBV-3628MP LSBV-3628EN-H LSBV-3628MN-H LSBV-4228EN LSBV-3628MP-H LSBV-4228EN-H LSBV-4228MN LSBV-4228MP LSBV-4228MN-H LSBV-4228MP-H
Portland
US
AVERTISSEMENT: ASSUREZ-VOUS DE BIEN SUIVRE LES INSTRUCTIONS DONNÉES DANS CETTE NOTICE POUR RÉDUIRE AU MINIMUM LE RISQUE DINCENDIE DEXPLOSION OU POUR ÉVITER TOUT DOMMAGE MATÉRIEL, TOUTE BLESSURE OU LA MORT.
Ne pas entreposer ni utiliser dessence ni d’autre vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
OTL Report No. 116-F-45-5
• DO NOT light any appliance.
• DO NOT touch any electrical switches, do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow your gas suppliers instructions.
• If your gas supplier cannot be reached, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
INSTALLATEUR: Laissez cette notice avec lappareil. CONSOMMATEUR: Conservez cette notice pour consultation ultérieure.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
Ne pas tenter dallumer dappareil.
Ne touchez à aucun interrupteur. Ne pas vous
servir des téléphones se trouvant dans le bátiment où vous vous trouvez.
Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies.
Linstallation et lentretien doivent être assurés par un installeur ou un service dentretien qualifié ou par le fournisseur de gaz.
A French manual is available upon request. Order P/N 506223-07. Ce manuel dinstallation est disponible en francais, simplement en faire
la demande. Numéro de la pièce 506223-07.
1
TABLE OF CONTENTS
Packaging........................................ page 2
Introduction..................................... page 2
Massachusetts and New York
Requirements ................................ page 2
General Information......................... page 2
Location .......................................... page 3
Appliance Specifications.................. page 4
Clearances ....................................... page 4
Gas Vent Rule.................................. page 4
Framing Specifications .................... page 5
Assembly Steps............................... page 5
Installation....................................... page 6
Vent System Installation.................. page 7
Field Wiring ..................................... page 7
Connecting Gas Line........................ page 8
Outside Air Kit Installation ............... page 8
Log and Rockwool Installation ........ page 9
Appliance Operation ........................ page 10
Manual Limit Switch........................ page 10
Millivolt Appliance Checkout............ page 11
Electronic Appliance Checkout......... page 11
Adjustments .................................... page 11
Finishing Requirements................... page 12
Cold Climate Insulation.................... page 12
Installation Accessories................... page 12
Gas Conversion Kits.................. page 14
This manual is part of a set of two supporting this product. Refer to manual 875,035M for Care & Operations.
Please read and understand these instructions before beginning your
installation.
PACKAGING
The assembled vented gas fireplace is pack­aged with:
1 - one foam packaged log set located in fire-
box area.
2 - one bag of glowing embers (rockwool)
located in the bottom compartment.
2
3 - one envelope containing the literature
package which consists of the homeowner's manual, installation instructions, and war­ranty; envelope is located in the control area.
INTRODUCTION
The millivolt appliances are designed to oper­ate on either natural or propane gas. A millivolt gas control valve with piezo ignition system provides safe, efficient operation.
The electronic appliances are designed to op­erate on either natural or propane gas. An electronic intermittent pilot system provides safe, efficient operation. External electrical power is required to operate these units.
These appliances comply with National Safety Standards and are tested and listed by Omni­Test Laboratories (Report No. 116-F-45-5) to ANSI Z21.50b (in Canada, CSA-2.22b), and CAN/CGA-2.17-M91 in both USA and Canada, as vented gas fireplaces.
Installation must conform to local codes. In the absence of local codes, installation must comply with the current National Fuel Gas Code, ANSI Z223.1 (NFPA 54). (In Canada, the current CAN/CGA B149 installation code.) Elec­trical wiring must comply with local codes. In the absence of local codes, installation must be in accordance with the National Electrical Code, NFPA 70 - (latest edition). (In Canada, the current CSA C22.1 Canadian Electric Code.)
These Crestline series appliances have been designed, tested and listed for use with Security Chimney's 10" B-vent system. Refer to page 12 for a complete listing of the 10" B-vent compo­nents available for use with these models.
DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY, CERTIFICATION AND LISTINGS OF THIS UNIT.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDI­TIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.
Massachusetts And New York City, NY Requirements
These appliances are approved for installation in the following USA locations listed in the following:
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Massachusetts:
Installation of these fireplaces are approved for installation in the US state of Massachu­setts if the following additional requirements are met-
• Installation and repair must be done by a plumber or gas fitter licensed in the Common­wealth of Massachusetts.
• The flexible gas line connector used shall not exceed 36 inches (92 centimeters) in length.
• The individual manual shut-off must be a T­handle type valve.
New York City, NY:
Installation of these fireplaces are approved for installation in New York City in the US state of New York, if the following additional re­quirements are met-
• An outside air kit (FOAK-4 or FOAK-4LD) must be installed.
GENERAL INFORMATION
Note: Installation and repair should be per-
formed by a qualified service person. The appli­ance should be inspected annually by a quali­fied professional service technician. More fre­quent inspections and cleanings may be re­quired due to excessive lint from carpeting, bedding material, etc. It is imperative that the control compartment, burners and circulating air passage ways of the appliance be kept clean.
S'assurer que le brùleur et le compartiment des commandes sont propres. Voir les instruc­tions d'installation et d'utilisation qui accompagnent l'apareil.
Provide adequate clearances around air open­ings and adequate accessibility clearance for service and proper operation. Never obstruct the front openings of the appliance.
WARNING: THESE FIREPLACES ARE VENTED DECORATIVE GAS APPLIANCES. DO NOT BURN WOOD OR OTHER MATE­RIAL IN THESE APPLIANCES.
These appliances are designed to operate on natural or propane gas only. The use of other fuels or combination of fuels will degrade the perfor­mance of this system and may be dangerous.
Input of appliance are 45,000 BTU/HR for Pro­pane models and 50,00 BTU/HR for Natural Gas models.
Gas Orifice Size
Type Elevation
LSBV-3628
LSBV-4228
Natural
#26
#26
Propane
#45
#45
0 - 4500' (0 - 1370 m)
0 - 4500' (0 - 1370 m)
Nominal operating pressures for the manifold side of the gas control system are; 3.5 inches water column (0.87 kPa) for natural gas mod­els and 10 inches water column (2.49 kPa) for propane gas models.
Do not use these appliances if any part has been under water. Immediately call a qualified, pro­fessional service technician to inspect the ap­pliance and to replace any parts of the control system and any gas control which have been under water.
Ne pas se servir de cet appareil s'il a été plongé dans l'eau, complètement ou en partie. Appeler un technicien qualifié pour inspecter l'appareil et remplacer toute partie du système de contrôle et toute commande qui ont été plongés dans l'lau.
This appliance may be installed in an after­market permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not con­vertible for use with other gases, unless a certified kit is used.
Cet appareil peut être installé dans un maison préfabriquée (É.-U. seulement) ou mobile déjà installée à demeure si les réglements locaux le permettent. Cet appareil doit être utilisé uniquement avec les types de gaz indiqués sur la plaque signalétique. Ne pas l'utiliser avec d'autres gaz sauf si un kit de conversion certifié est installé.
The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of 1/2 psig (3.5 kPa).
These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance.
Do not place clothing or other materials on or near this appliance.
WARNING: FAILURE TO COMPLY WITH THE INSTALLATION AND OPERATING IN­STRUCTIONS PROVIDED IN THIS DOCU­MENT WILL RESULT IN AN IMPROP­ERLY INSTALLED AND OPERATING AP­PLIANCE, VOIDING ITS WARRANTY. ANY CHANGE TO THIS APPLIANCE AND/OR ITS OPERATING CONTROLS IS DANGER­OUS. IMPROPER INSTALLATION OR USE OF THIS APPLIANCE CAN CAUSE SERI­OUS INJURY OR DEATH FORM FIRE, BURNS, EXPLOSION OR CARBON MON­OXIDE POISONING.
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immedi­ately. Turn off the gas supply to the appliance and have it serviced by a qualified profes­sional, as it may not be operating correctly.
WARNING: CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES. USE CAUTION AROUND THE APPLIANCE TO AVOID BURNS OR CLOTHING IGNITION. YOUNG CHILDREN SHOULD BE CARE­FULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.
WARNING: DO NOT PLACE CLOTHING OR OTHER FLAMMABLE MATERIALS ON OR NEAR THIS APPLIANCE.
AVERTISSEMENT: SURVEILLER LES ENFANTS. GARDER LES VÊTEMENTS, LES MEUBLES, L'ESSENCE OU AUTRES LIQUIDES À VAPEUR INFLAMMABLES LIN DE L'APPAREIL.
WARNING: THIS APPLIANCE MAY ONLY BE FITTED WITH DOORS CERTIFIED FOR USE WITH THE APPLIANCE.
These appliances are equipped with an inte­gral combustion air door and actuator arm. Combustion air kits are optional and must be installed before removing the securing screw allowing the movement of the combustion air actuator arm (see Step 7 on page 8).
LOCATION
Test gage connections are provided on the front of the millivolt gas control valves (identified OUT for the manifold side and IN for inlet pressure side.
Minimum inlet gas pressure to the appliance is
5.0 inches water column (1.24 kPa) for natural gas and 11 inches water column (2.74 kPa) for propane for the purpose of input adjustment.
Maximum inlet gas supply pressure to the appliance is 10.5 inches water column (2.61kPa) for natural gas and 13.0 inches water column (3.23 kPa) for propane. The appliance must be isolated from the gas supply piping sys­tem (by closing its individual manual shut­off valve) during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5) kPa).
WARNING: B-VENT APPLIANCES ARE NOT DESIGNED TO OPERATE IN NEGA­TIVELY PRESSURED ENVIRONMENTS (PRESSURE WITHIN THE HOME IS LESS THAN PRESSURES OUTSIDE). SIGNIFI­CANT NEGATIVELY PRESSURED ENVI­RONMENTS CAUSED BY WEATHER, HOME DESIGN, OR OTHER DEVICES MAY IMPACT THE OPERATION OF THESE AP­PLIANCES. NEGATIVE PRESSURES MAY RESULT IN POOR FLAME APPEARANCE, SOOTING, DAMAGE TO PROPERTY AND/ OR SEVERE PERSONAL INJURY. DO NOT OPERATE THESE APPLIANCES IN NEGA­TIVELY PRESSURED ENVIRONMENTS.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Typical Locations
Figure 1
In selecting the location, the aesthetic and func­tional use of the appliance are primary concerns. However, vent system routing to the exterior and access to the fuel supply are also important. Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies. Consideration should be given to traf­fic ways, furniture, draperies, etc., due to el­evated surface temperatures. The location should also be free of electrical, plumbing or other heating/air conditioning ducting.
3
APPLIANCE SPECIFICATIONS
7-3/32
28-15/32
5-3/4
LSBV-36: 37 LSBV-42: 43
Front View
12-15/32
LSBV-36: 41-3/4 LSBV-42: 47-3/4
41-5/16
47-9/32
52-11/32
The appliance should be mounted on a fully supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materi­als. However, if installed on combustible mate­rials, such as carpeting, vinyl tile, etc., a metal or wood barrier covering the entire bottom surface must be used.
These appliances may be used for bedroom installations in the United States and are listed accordingly. These units may not be installed
in bedrooms in Canada.
CLEARANCES
Minimum clearance to combustibles for the ap­pliance is as follows: sides and back - 3/8" (9.52 mm), floor - 0" (0 mm), adjacent wall - 0" (0 mm), ceiling - 37-1/2" (953 mm).
Venting
Gas Vent Rule – Gas vent caps are not permit-
ted within 8 feet (2.4 mm) of a vertical wall or similar obstruction. Gas vent caps that are located 8' or more from a portion of a building which extends at an angle greater than 45° upward from the horizontal may terminate in accordance with that in no case shall any discharge opening on the cap be less than 2' (610 mm) horizontally from the roof surface (National Fuel Gas Code ANSI Z223.1 (NFPA 54) 7.6.2) (CAN/CGA B149).
Table 1 (Figure 3)
, provided
4
Figure 2
Gas Line Or Switch Wire Outlet
8-7/8
Left Side View
8-15/32
1-7/16
LSBV-36: 23-1/2 LSBV-42: 29-1/2
Top View
Combustion
Air Inlet
7-7/16
Junction Box
15-27/32
1-25/32
Gas Line Or Switch Wire Outlet
Location
4-13/32
16-1/16
Right Side View
20-1/32
19/32
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
2-9/32
X
12
Roof Pitch is X/12
Minimum Height from Roof to Lowest Discharge Opening
Figure 3
Minimum Height
from Roof to Lowest
Roof Slope
Discharge Opening
Feet Meters
Flat to 6/12 1' 0" 0.3 Over 7/12 to 9/12 2' 0" 0.6 Over 10/12 to 12/12 4' 0" 1.2 Over 13/12 to 16/12 6' 0" 1.8 Over 17/12 to 21/12 8' 0" 2.4
Note: Venting terminals shall not be recessed into a wall or siding.
Table 1
FRAMING SPECIFICATIONS
ASSEMBLY STEPS
B
A
Fireplace Framing
Figure 4
Back Wall of Chase/Enclosure
Including Finising Materials
Rough Framing Face (Unfinished Shown)
if any
G
HH
Figure 5
Back Wall of Chase/Enclosure Including Finishing Materials if any
G
FATO Adapter
(Optional)
Outside Chase
Figure 6
C
A
Inside Chase
C
A
Header
FOAK
Combustion
Air Kit
Optional Locations
FOAK
Combustion
Air Kit
J
Rough Framing Face
(Unfinished Shown)
Back Wall of Chase/Enclosure Including Finishing Materials
if any
K
Corner Installation
D
C
A E
(Unfinished Shown)
Figure 7
Framing Dimensions
Fireplace Opening Width
LSBV-4228
(1226 mm)
(1344 mm)
(1765 mm)
(1248 mm)
A
B
C
D
E
F
G
H
J
K
LSBV-3628
42-1/4"
(1073 mm)
52-1/2"
(1344 mm)
23-9/16"
(599 mm)
11-1/4"
(286 mm)
63-1/2"
(1613 mm)
31-3/4"
(807 mm)
20-1/2"
(521 mm)
4"
(102 mm)
7-1/2"
(190 mm)
44-3/16"
(1122 mm)
Note: All framing dimensions calcu­lated for 1/2" dry wall at the appliance face. If sheathing the chase or finish­ing with other thickness materials, cal­culations will need to be made.
FOAK-4 Combustion Air Kit
Framing Face
48-1/4"
52-1/2"
29-9/16"
(751 mm)
14-1/4"
(362 mm)
69-1/2"
34-3/4"
(883 mm)
20-1/2"
(521 mm)
4"
(102 mm)
7-1/2"
(190 mm)
49-1/8"
G
Rough
The typical sequence of installation follows, however, each installation is unique resulting in variations to those described.
1. Construct the appliance framing.
F
2. Route gas supply line to appliance location.
3. Position the appliance.
4. Install the vent system and exterior termina-
tion.
5. Field wire and install operating control switch.
6. Make connection to gas supply.
7. Install (optional) outside Air Kit.
8. Install the logs and rockwool.
9. Checkout appliance operation.
10. Adjust burner to ensure proper flame ap-
pearance.
PRE-INSTALLATION NOTES
The fireplace may be installed directly on a combustible floor or raised on a platform of an appropriate height. Do not place fireplace on carpeting, vinyl or other soft floor coverings. It may, however, be placed on flat wood, ply­wood, particle board or other hard surfaces. Be sure fireplace rests on a solid continuous floor or platform with appropriate framing for sup­port and so that no cold air can enter the room from under the fireplace.
The fireplace may be positioned and then the framing built around it, or the framing may be constructed and the fireplace positioned into the opening.
Usually, no special floor support is needed for the fireplace, however, to be certain:
1. Estimate the total weight of the fireplace system and surround materials such as brick, stone, etc., to be installed.
2. Measure the square footage of the floor space to be occupied by the system, surrounds and hearth extensions.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
3. Note the floor construction, i.e. 2 x 6’s, 2 x 8’s or 2 x 10’s, single or double joists, type and thickness of floor boards.
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