Lennox LMDV-3530-CNE, LMDV-40, LMDV-4035-CPM, LMDVR-3328-CNM, LMDVT-3328-CNM User Manual

...
INSTALLATION
US
INSTRUCTIONS
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
In the Commonwealth of Massachusetts:
Installation must be performed by a licensed plumber or
gas fitter;
WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLO­SION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
DIRECT VENT MERIT
LMDV-33/35/40 SERIES
VENTED GAS FIREPLACE HEATERS - DIRECT VENT MODELS
P/N 850,029M REV. G 05/2008
MODELS
Millivolt Models
LMDVT-3328-CNM LMDVT-3328-CPM LMDVR-3328-CNM LMDVR-3328-CPM
LMDV-3530-CNM LMDV-3530-CPM LMDV-4035-CNM LMDV-4035-CPM
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
AVERTISSEMENT: ASSUREZ-VOUS DE BIEN SUIVRE LES INSTRUCTIONS DONNÉ DANS CETTE NOTICE POUR RÉDUIRE AU MINIMUM LE RISQUE D'INCENDIE OU POUR ÉVITER TOUT DOMMAGE MATÉRIEL, TOUTE BLESSURE OU LA MORT.
Electronic Models
LMDVT-3328-CNE LMDVR-3328-CNE LMDV-3530-CNE LMDV-4035-CNE
WHAT TO DO IF YOU SMELL GAS:
• Do not light any appliance.
• Do not touch any electrical switch; do not Use any phone in your building.
Immediately call your gas supplier from a
neighbor’s phone. Follow your gas supplier's
instructions.
• If your gas supplier cannot be reached, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
OTL Report No. 116-F-31-5
A French manual is available upon request. Order P/N 850,029CF
Ce manuel d’installation est disponible en francais, simplement en faire la demande. Numéro de la pièce 850,029CF.
POUR VOTRE SÉCURITÉ: Ne pas entreposer ni utiliser d'essence ni d'autre vapeurs ou liquides inflammables dans le voisinage de cet appareil ou
de tout autre appareil. POUR VOTRE SÉCURITÉ: Que faire si vous sentez
une odeur de gaz:
• Ne pas tenter d'allumer d'appareil.
• Ne touchez à aucun interrupteur. Ne pas vous servir des téléphones se trouvant dans le bati­ment où vous vous trouvez.
• Evacuez la piéce, le bâtiment ou la zone.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service dos incendies.
L'installation et service doit être exécuté par un qualifié installeur, agence de service ou le fournis­seur de gaz.
TABLE OF CONTENTS
Packaging .........................................Page 2
Introduction ......................................Page 2
General Information ..........................
New York City Approval .....................
Requirements for the Commonwealth of Massachusetts .
Cold Climate Insulation .....................
Location ............................................Page 4
Manufactured Home Requirements ..
Vent Termination Clearances ............
Appliance and Vent Clearances .........
Detailed Installation Steps .................
Typical Installation Sequence ...........
Step 1. Framing .................................
Step 2. Routing Gas Line ..................
Fireplace Specifications .....................
Step 3. Install the Venting System ....
Vertical Termination Systems ............
Vent Section Length Chart ................
Vertical Vent Tables and Figures ........
Horizontal Termination System .........
Horizontal Vent Tables and Figures ...
Venting Using Flexible Vent Pipe .......
Step 4. Field Wiring .........................
Step 5. Optional Blower Kit Wiring ..
Step 6. Connecting Gas Line ...........
Step 7. Checking Unit Operation .....
Step 8. Installing Logs ...................
Step 9. Installing Glass Door ..........
Step 10. Burner Adjustments ............
Step 11. Hood Installation .................
Finishing Requirements ....................
Installation Accessories ....................
Gas Conversion Kits .................. Page 34
This manual is part of a set of two supporting this product. Refer to manual 875,028M for Care & Operation information.
Please read and understand these instructions before beginning your
installation.
The Millivolt appliances have a millivolt gas control valve with piezo ignition system which provides safe, efficient operation. If any optional accessories that will require electrical power are to be installed, the electrical power must be provided at the time of appliance installation.
The
Electronic appliances have an electronic intermittent pilot ignition system which provides safe, efficient operation. External electrical pow er is required to operate these appliances.
2
Page 2 Page 3
Page 4 Page 4
Page 5 Page 5 Page 7 Page 8 Page 8 Page 8 Page 8 Page 9 Page 11 Page 12 Page 12 Page 14 Page 16 Page 19 Page 22 Page 23 Page 23 Page 24 Page 25 Page 26 Page 29 Page 29 Page 30 Page 30 Page 31
PACKAGING
The assembled vented gas fireplace heater is packaged with:
One log set located in firebox area.
1 -
One envelope containing the literature pack-
2 -
age which consists of the homeowner's manual, installation instructions, and war ranty; envelope is located in the control compartment.
One vent restrictor to be applied as shown on
3 -
Page 11 ; restrictor is taped to the envelope.
One hood located behind the top panel.
4 -
One bag of decorative volcanic stone located
5 -
in the control compartment.
One bag of glowing embers located in the
6 -
control compartment.
One bag of vermiculite located in the control
7 -
compartment.
INTRODUCTION
These vented gas fireplace heaters are sealed combustion, air circulating gas fireplaces de signed for residential applications.
Approved Vent Components - These fireplaces are designed, tested and listed for operation and installation with, the following vent com ponents only:
Secure Vent™ Direct Vent System Compo- nents,
Secure Flex™ Flexible Vent Components manufactured by Security Chimneys Inter national and
Z-FLEX™ Model GA Venting Systems listed to UL1777 and ULCS635 manufactured by Flexmaster Canada Limited.
These approved vent system components are labeled for identification. DO NOT use any other manufacturer’s vent components with these appliances. Use only the correct size venting (4-1/2" inner & 7-1/2" outer).
These appliances comply with National Safety Standards and are tested and listed by OMNI­Test Laboratories, Inc. (Report No. 116-F-31-5) to ANSI Z21.88b (in Canada, CSA-2.33b), and CAN/CGA-2.17-M91 in both USA and Canada, as vented gas fireplace heaters.
Both millivolt and electronic versions of these appliances are listed by OMNI-Test Laboratories for installation in bedrooms and Manufactured Homes.
Manufactured Homes -
Manufactured Home Requirements on
See Page 5 for additional information.
-
WARNING
Improper installation, adjust­ment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
This appliance is only for use with the type of gas indicated on the rating plate. This ap­pliance is not convertible for use with other gases, unless a certified kit is used.
Cet appareil doit être utilisé uniquement avec les types de gaz indiqués sur la plaque
-
signalétique. Ne pas l'utiliser avec d'autres gaz sauf si un kit de conversion certifié est installé.
Misc. Codes / Standards -
Installation must conform to local codes. In the absence of local codes, installation must comply with the current National Fuel Gas Code, ANSI Z223.1. (In Canada, the current CAN-1 B149 installation code).
The appliance, when installed, must be elec trically grounded & wired in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI / NFPA 70-latest edition, or the Canadian Electrical
-
Code, CSA C22.1 - latest edition.
GENERAL INFORMATION
Note: Installation and repair should be per-
-
formed by a qualified service person. The appliance should be inspected annually by a qualified professional service technician. More frequent inspections and cleanings may be required due to excessive lint from carpeting,
-
bedding material, etc.
S'assurer que le brùleur et le compartiment des commandes sont propres. Voir les instructions d'installation et d'utilisation qui accompagnent l'appareil.
Provide adequate clearances around air open ings and adequate accessibility clearance for service and proper operation. Never obstruct the front openings of the appliance.
These appliances are designed to operate on natural or propane gas only. The use of other fuels or combination of fuels will degrade the performance of this system and may be dangerous.
These fireplaces are designed as supplemen tal heaters. Therefore, it is advisable to have an alternate heat source when installed in a dwelling.
Millivolt Models - The millivolt appliances are manually controlled and feature a spark igniter (piezo) that allows the appliance's pilot gas to be lit without the use of matches or batteries. This system provides continued service in the event of a power outage.
Millivolt models come standard with a manu ally-modulated gas valve; flame appearance and heat output can be controlled at the gas valve. The BTU Input for these appliances is shown
Tables 1 & 2.
in
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-
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I ER
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Input (BTU) Manually-Modulated Gas
H
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TPT
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IN
OUT
Valves (millivolt models)
NATURAL GAS
Models Input Rate (BTU / HR)
LMDVT-3328CNM LMDVR-3328CNM
LMDV-3530CNM
LMDV-4035CNM
17,500 high
11,700 low
20,000 high
12,800 low
27,000 high
18,500 low
Table 1
Input (BTU) Manually-Modulated Gas
Valves (millivolt models)
PROPANE GAS
Models Input Rate (BTU / HR)
LMDVT-3328CPM LMDVR-3328CPM
LMDV-3530CPM
LMDV-4035CPM
17,500 high
14,000 low
20,000 high
15,200 low
27,000 high
21,500 low
Table 2
Electronic Models -
Electronic models have a fixed rate gas valve. Input of electronic models is shown in Table 3.
Electronic Models with Fixed Rate Gas Valve
Natural and Propane Gas
Model Series Input Rate
(BTU / HR)
LMDVT-3328 LMDVR-3328
17,500
LMDV-3530 20,000 LMDV-4035 27,000
Table 3
Manifold Gas Supply Pressure
(millivolt models)
Fuel # Low High
Natural
Gas
Propane
(Lo) 2.2" WC
(.55 kPa)
(Lo) 6.3" WC
(1.57 kPa)
(Hi) 3.5" WC
(.87 kPa)
(Hi) 10.0" WC
(2.49 kPa)
Table 5
Manifold Gas Supply Pressure
(electronic models)
Fuel # Maximum Manifold Pressure
Natural Gas (Hi) 3.5" WC (.87 kPa)
Propane (Hi) 10.0" WC (2.49 kPa)
Table 6
Test gauge connections are provided on the front of the millivolt gas control valve, identi fied IN for the inlet and OUT for the manifold side. A 1/8" NPT Test gauge connection is provided at the inlet and outlet side of the electronic gas control valve.
These appliances must be isolated from the gas supply piping system (
by closing their
individual manual shut-off valve) during any
pressure testing of the gas supply piping system at test pressures equal to or
less than
1/2 psig (3.5 kPa). These appliances and their individual shut-off
must be disconnected from the gas
valves supply piping system during any pressure testing of that system at pressures
greater
than 1/2 psig (3.5 kPa).
Orifice Sizes - Sea Level to High Altitude (All Models)
These appliances are tested and approved for installation at elevations of 0-4500 feet (0-1372 meters) above sea level using the standard burner orifice sizes (marked with an "*" in
Table 7). For
elevations above 4500 feet, contact your gas
Install the appliance according to the regulations of the local authorities having jurisdiction and, in the USA, the National Fuel Gas Code NFPA 54 / ANSI Z223.1 - latest edition or, in Canada, the CAN1-B149.1 and .2 codes - latest edition.
Gas Valve Diagrams
Figures 1 & 2 for Millivolt models and
See
Figure 3 For Electronic Models.
SIT Millivolt Gas Valve
-
HI/LO Variable Flame Height Adjustment
Pilot Adjustment Screw
Manifold Pressure Tap
Inlet Pressure Tap
Main Gas
Control Knob
OFF/PILOT/ON
Figure 1
Honeywell Millivolt Gas Valve
PIEZO IGNITER
PILOT ADJUSTMENT SCREW
TP/TH
TP
TH
WIRING TERM­INALS
GAS CONTROL KNOB
INLET PRESSURE TAP
CONVERTIBLE HI/LO REGULATOR (adjusts flame height and heat output)
Figure 2
OUTLET PRESSURE TAP
supplier or qualified service technician .
Gas Pressure - All Models
Tables 4, 5 and 6 show the appliances' gas pressure requirements:
Inlet Gas Supply Pressure
(all models)
Fuel # Minimum Maximum
Natural Gas
Propane
Table 4
5.0" WC
(1.24 kPa)
11.0" WC
(2.74 kPa)
10.5" WC
(2.61 kPa)
13.0" WC
(3.23 kPa)
Model
Series
LMDVT-3328 LMDVR-3328
LMDV-3530
LMDV-4035
Table 7
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Burner Orifice Sizes
Elevation 0-4500 feet ( 0-1372 meters)
Nat.Gas
drill size (inches)
#45 (.082")
39L66 •
#44 (.086")
60J8001 •
#37 (.104")
24M1001 •
* Standard size installed at factory
• Part /Cat. Number
*
*
*
Propane
drill size (inches)
(.048") 99K780
#55 (.052")
19L5201
1/16" (.062")
21L0101 •
*
*
*
Honeywell Electronic Gas Valve
Manifold Pressure Port
ON / OFF Switch
Inlet Pressure Port
Figure 3
Electronic Gas Control Valve
3
Massachusetts And New York City, NY Re-
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APPLICATION
TOP VENT
TNEV RAE
R
NOITAC
I LPPA
TNEV
P OT
NO I
T A CILP
PA
RECESSED
INSTALLATION
TOP VENT
APPLICATION
NOITACILPPA TN E
V POT
NOITACILPPA TNEV POT
(Rear Vent
VERTICAL VENT
Application)
(Rear Vent Application
HORIZONTAL VENT
without a chase)
HORIZONTAL VENT (Rear Vent Application With a chase)
VERTICAL VENT (Top Vent Application)
HORIZONTAL VENT (Top Vent Application)
quirements
These appliances are approved for installation in the following USA locations listed in the following:
Massachusetts:
These fireplaces are approved for installation in the US state of Massachusetts if the following additional requirements are met-
• Installation and repair must be done by a plumber or gas fitter licensed in the Common wealth of Massachusetts.
• The flexible gas line connector used shall not exceed 36 inches (92 centimeters) in length.
• The individual manual shut-off must be a T-handle type valve.
Massachusetts Horizontal Vent Requirements
In the Commonwealth of Massachusetts, hori­zontal terminations installed less than seven (7) feet above the finished grade must comply with the following additional requirements:
• A hard wired carbon monoxide detector with an alarm and battery back-up must be installed on the floor level where the gas fireplace is installed. The carbon monoxide detector must comply with NFPA 720, be ANSI/UL 2034 listed and be ISA certified.
• A metal or plastic identification plate must be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade and be directly in line with the horizontal termination. The sign must read, in print size no less than one-half (1/2) inch in size, GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.
-
Figure 4 - Typical Locations
New York City, NY:
These fireplaces are approved for installation in New York City in the US state of New York.
COLD CLIMATE INSULATION
For cold climate installations, seal all cracks around the appliance with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under floor on which the appliance rests, if floor is above ground level. Gas line holes and other openings should be caulked or stuffed with unfaced fiberglass insulation. If the fireplace is being installed on a cement slab, in cold climates, a sheet of plywood or other raised platform can be placed underneath to prevent conducting cold up into the room. It also helps to sheetrock inside surfaces and tape for maximum air tightness and caulk firestops.
4
LOCATION
To provide for the lowest possible shelf surface use the alternate rear vent outlet with attached
In selecting the location, the aesthetic and func­tional use of the appliance are primary concerns. However, vent system routing to the exterior and access to the fuel supply are also important. Consideration should be given to traffic ways, furniture, draperies, etc., due to elevated surface temperatures (Figure 4). The location should also be free of electrical, plumbing or other
venting routed in a way to minimize obstructions to the use of the space above the appliance.
Do not insulate the space between the appliance and the area above it. See Figure 9. The mini-
mum height from the base of the appliance to the underside of combustible materials used to construct a utility shelf in this fashion is shown in the Table in Figure 9.
heating/air conditioning ducting.
The appliance should be mounted on a fully
These direct vent appliances are uniquely suited for installations requiring a utility shelf positioned directly above the fireplace. Utility shelves like these are commonly used for locat­ing television sets and decorative plants. Be
aware that this is a heat producing appliance. Objects placed above the unit are exposed to elevated temperatures.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile, etc., a metal or wood barrier covering the entire bottom surface must be used.
12
X
Roof Pitch is X/12
2 FT MIN.
2 FT MIN.
Lowest
Discharge
Opening
H*
*H = MINIMUM HEIGHT FROM ROOF TO
LOWEST DISCHARGE OPENING OF VENT
TERMINATION HEIGHTS FOR VENTS ABOVE
FLAT OR SLOPED ROOFS
Horizontal Overhang
Vertical Wall
Vent
Termination
Storm Collar
Concentric
Vent Pipe
Flashing
1 inch (25.4 mm) Minimum Clearance to Combustibles
MANUFACTURED HOME
3"
(76 mm)
12"
(305 mm)
Combustible Projection greater
Horizontal Vent Termination Clearances
Combustible Projection
2-1/2 inches or less in length
18"
(457 mm)
Ventilated
Soffit
Unventilated
Soffit
than 2-1/2 inches in length
Termination Kit
Side Elevation View
Termination Kit
All horizontal terminations may be located as close as 6” (152mm) to any (non-combustible and combustible) exterior sidewall. This distance may be decreased to 2” (51mm) for non-­combustible exterior sidewalls only, if the SV4.5HT-2 termination is used.
REQUIREMENTS
This appliance may be installed in an after­market permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.
Cet appareil peut être installé dans un maison
préfabriquée (É.-U. seulement) ou mobile déjà
installée à demeure si les réglements locaux
le permettent.
Manufactured Home installations must be installed in accordance with these instructions and the following standards / codes:
• Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or
the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites and Communities ANSI / NFPA 501A in the USA, and CAN / CSA Z240 MH Mobile Home Standard in Canada
• (when applicable) The American National
Standard for Manufactured Homes (NCSBCS / ANSI A225.1 - latest edition).
CAUTIONS
Vertical Vent Termination Clearances
The vent / air intake termination clearances above the high side of an angled roof is as shown in the following chart:
Figure 5
Termination Heights For Vents
Above Flat Or Sloped Roofs
Ref. NFPA 54 / ANSI Z223.1, 7.6
Roof Pitch * Feet * Meters
Flat to 6/12 6/12 to 7/12 7/12 to 8/12 8/12 to 9/12
9/12 to 10/12 10/12 to 11/12 11/12 to 12/12 12/12 to 14/12 14/12 to 16/12 16/12 to 18/12 18/12 to 20/12 20/12 to 21/12
1.0 0.3
1.25 0.38
1.5 0.46
2.0 0.61
2.5 0.76
3.25 0.99
4.0 1.22
5.0 1.52
6.0 1.83
7.0 2.13
7.5 2.29
8.0 2.44
Ensure that the cross members are not cut or weakened during installation. The structural integ­rity of the manufactured home floor, wall, and ceiling / roof must be maintained.
This appliance must be grounded to the chassis of the manufac­tured home in accordance with local codes or in the absence of local codes, with the National Electrical Code ANSI / NFPA 70
- latest edition or the Canadian Electrical Code CSA C22.1 - latest edition.
VENT TERMINATION CLEARANCES
These instructions should be used as a guide­line and do not supersede local codes in any way. Install vent according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CGA-B149.1 and
-B149.2 in Canada.
Terminate multiple vent terminations according to the installation codes listed above.
Terminate single vent caps relative to building components according to
Figure 5.
Figure 6
Note - See Figure 35 on Page 20 for the exterior wall recess allowances of the square horizontal termination.
Horizontal Vent Termination Clearances
The horizontal vent termination must have a minimum of 3" (76 mm) clearance to any overhead combustible projection of 2 1/2" (64 mm) or less. See (64 mm), see
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Figure 6. For additional vent location restrictions refer to Figure 7 on Page 8.
Figure 6. For projections exceeding 2 1/2"
5
EXTERIOR HORIZONTAL VENT TERMINATION CLEARANCE REQUIREMENTS
V
V
V
V
V
F
C
Fixed
Closed
Window
Operable
Window
B
B
A
B
H
M
I
= Area where Terminal is not Permitted
= Air Supply Inlet
X
= Vent Terminal
V
D
V
3 ft.
3 ft.
A
A
A
= 9” in U.S. = 12” in Canada
V
L
B
J
X
V
A
G
Inside
Corner Detail
B
C
C
C
*18”
Ventilated Soffit
Horizontal Termination
Detail D
Exterior Wall
Center Line
of Termination
18”
Inside Corner
*
See Item D in the Text Below.
V
P
V
O
N
N
Q
NOTE: Local Codes Or Regulations May Require Different Clearances.
NOTE: Location Of The Vent Termination Must Not Interfere With Access To The Electrical Service.
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.sgnillewd
:roolfehthtaenebsedis2muminimanonepoyllufsiynoclabrokced,hcrop,adnarevfidettimrepylnO‡*
6
Figure 7
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
MINIMUM CLEARANCES TO COMBUSTIBLES
4 (102)
2
(51)
4
(102)
6
(152)
8
(203)
10
(254)
12
(305)
6 (152)
10 (254)
14 (356)
12 (305)
8 (203)
5 (127)
8-1/4
14
(356)
12 (305)
19
(483)
Shelf Above Fireplace With Rear Venting
Do not insulate the space between the
appliance and the
area above it.
Shelf Height
(see table)
*Shelf Height
(see table)
Do not insulate the space between the
appliance and the
area above it.
Shelf Above Fireplace With Top Venting
Hearth Extension A hearth extension is not required with this appliance. If a hearth extension is used, do not block the lower control compartment door. Any hearth extension used is for appearance only and does not have to conform to standard hearth extension installation requirements.
Wall Finishes / Surrounds / Mantels
Note: Combustible wall finish materials and/or surround materials must not be allowed to encroach the area defined by the appliance front face (black sheet metal). Never allow combustible materials to be positioned in front of or overlapping the appliance front face. See Figure 61 on Page 30.
Non-combustible materials, such as surrounds and other appliance trim, may be installed on the appliance front face with these exceptions: they must not cover any portion of the removable glass panel or louvers.
Appliance and Vent Clearances
The appliance is approved with zero clearance to combustible materials on all sides (as detailed in Table 8), with the following exception: When the unit is installed with one side flush with a wall, the wall on the other side of the unit must not extend beyond the front edge of the unit. In addition, when the unit is recessed, the side walls surrounding the unit must not extend beyond the front edge of the unit. See Figure 4.
Vertical installation clearances to combustible mantels vary according to the depth of the mantel. See Figure 8. Mantels constructed of non-combustible materials may be installed at any height above the appliance opening; however, do not allow anything to hang below the hood.
Mantel Depth
Top of Appliance
Note - Hood shown as positioned with louvered panels.
inches (millimeters)
Figure 8 - Minimum Mantel Clearances
Model No.
LMDVT-3328 *44-1/2 (1130) *46-1/4 (1175) N/A N/A
LMDVR-3328 N/A N/A 33-1/4 (845) 33-1/4 (845)
LMDV-3530 *46-1/2 (1181) *48-1/4 (1226) 35-1/4 (895) 35-1/4 (895) LMDV-4035 *51-1/2 (1308) *53-1/4 (1349) 40-1/4 (1022) 40-1/4 (1022)
Top Vent - with One 90 Degree Elbow Rear Vent - Straight Out the Back
Secure Vent Secure Flex
(flex elbow)
Secure Vent Secure Flex
* Includes 3” clearance to combustibles (required above vent components)
Combustible Shelf Height - Inches (millimeters)
Minimum Distance to Unprotected Side Wall
Combustible materials may project beyond the sides of the fire­place opening as long as they are kept within the shaded areas illustrated here.
At 14" minimum side wall clearance, a combustible wall can project to any length.
MINIMUM CLEARANCES Inches (millimeters)
Back 1/2 (13)
0 (0) Spacers
Sides 1/2 (13)
0 (0) Spacers
Top Spacers 0 (0)
Floor 0 (0)
Bottom of Appliance
To Ceiling
64 (1626)
Vent 3 (76) Top *
1 (25.4) Sides & Bottom
SERVICE CLEARANCES Feet (meters)
Front 3 ft. (0.9 m)
Table 8
*Note: 3 in. (75 mm) above any horizontal/in­clined vent component.
**Note: See Page 8, Step 1 for clearance requirements to the nailing flange located at each side of the unit and any screw heads adjacent to it.
At 8-1/4" side wall clearance, a combustible wall can project 12"
o
45
Top View of
Fireplace
Combustible Materials Allowed In Shaded Area “Safe Zone”
Combustible Walls shown in dark gray
Figure 9 -
Shelf Height Minimum Clearances
Inches (millimeters)
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
When the unit is installed with one side flush with a wall, the wall on the other side of the unit must not extend beyond the front edge of the unit.
Protected wall shown in white
Figure 10
7
Note: The nailing flanges, combustible members and screw heads located in areas directly adjacent to the nailing flanges, are EXEMPT from the 1/2” clearance to combustible requirements for the firebox outer wrapper
. Combustible framing may be
in
direct contact with the nailing flanges and may be located closer than 1/2” from screw heads and the firebox wrapper in areas adjacent to the nailing flanges. Frame the opening to the exact dimensions specified in the framing details of this manual.
Side
Framing
Unit Nailing Flange
(No clearance to
combustible
framing is required)
Left Side Front Corner of Fireplace Shown
(Right Side Requirements the Same)
Unit Being Secured By Its Nailing Flanges
To The Framing
DETAILED INSTALLATION STEPS
The appliance is shipped with all gas controls and components installed and pre-wired. Remove the shipping carton, exposing the front glass door. Remove the top and bottom louvered control panel per instructions on
Page 25 (see
Control Compartment Access / Louver Panel Instructions). Remove the cardboard from
underneath the pressure relief plates (in area behind top louver panel, See Figure 11). Open
the two latches (located under the firebox floor) securing the glass door. Remove the door by tilting it outward at the bottom and lifting it up. Set the door aside protecting it from inadvertent damage.
See Figure 57 on Page 29.
Pressure Relief Plates
REMOVE
CARDBOARD BEFORE USING
Remove Cardboard Before Using Appliance
Note: See-Through Model Shown
REMOVE
CARDBOARD BEFORE USING
Figure 11
TYPICAL INSTALLATION SEQUENCE
The typical sequence of installation follows, however, each installation is unique resulting in variations to those described.
See the Page numbers references in the follow ing steps for detailed procedures.
Step 1. (Page 8) Construct the appliance fram-
ing. Position the appliance within the framing and secure with nailing brackets.
Step 2. (Page 8) Route gas supply line to ap-
pliance location.
Step 3. (Page 11) Install the vent system and
exterior termination.
Step 4. (Page 23) Field Wiring
a. Millivolt Appliances – Install the operating
control switch (not factory provided) and bring in electrical service line for forced air circulating blower (optional equipment).
b. Electronic Appliances – Field wire and
install operating control switch.
Step 5. (Page 23) Install blower kit (optional
equipment).
Step 6. (Page 24) Make connection to gas
supply.
Step 7. (Page 25) Install the logs, decorative
volcanic stone and glowing embers.
Step 8. (Page 26) Checkout appliance opera-
tion.
Step 9. (Page 29) Install glass door frame
assembly.
Step 10. (Page 29) Adjust burner to ensure
proper flame appearance.
Step 11. (Page 30) Install the hoods.
Step 1. FRAMING
Frame these appliances as illustrated in Figures 14 & 15 on Pages 9 & 10 (Figure 15 applies to
corner framing installations only). All framing details must allow for a minimum clearance to combustible framing members as shown in Table 8 on Page 7.
If the appliance is to be elevated above floor level, a solid continuous platform must be constructed.
Headers may be in direct contact with the appliance top spacers but must not be sup ported by them or notched to fit around them. All construction above the appliance must be self supporting.
-
structural support.
The fireplace should be secured to the side framing members using the unit's nailing
flanges - one top and bottom on each side of the fireplace front. See
or their equivalent.
DO NOT use the appliance for
Figure 12. Use 8d nails
Figure 12
Step 2. ROUTING GAS LINE
Route a 1/2" (13 mm) gas line along the inside of the right side framing as shown in Figure
13. Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. All appliances are factory-equipped with a flexible gas line connector and 1/2 inch shutoff valve. (See
Step 6 on Page 24 ).
Right Side Front
-
Corner of Fire­place Framing
6 1/2"
(152 mm)
Also see Figure 14.
Figure 13 - ROUTE GAS LINE
3"
(76 mm)
8
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Continued on
Page 10.
FIREPLACE SPECIFICATIONS
.oNledoM A B C D E F** G H J K L M N
.ni 8/133 8/103 71 2/172 8/133 8/591 2/112 4/301 61/316 3
mm 148 567 234 996 148 894 645 372 371 67 212 07 033
.ni 8/153 8/123 91 2/192 8/153 61/1112 8/742 1 61/72 9 3 9 3 61
mm 298 618 384 947 298 155 236 613 022 67 022 67 604 .ni 8/104 8/173 42 2/143 8/104 61/1162 8/792 1 61/514 9 3 9 3 61 mm 9101 349 016 678 9101 876 957 973 022 67 022 67 604
LMDVT-3328
LMDVR-3328
LMDV-3530
LMDV-4035
132 3/4
8 11/32
A
B
D
7
(178)
5-1/8
12-1/8
(308)
10-1/2
(
267
)
C
VENT FRAMING ­TOP VENT WITH ONE 90ϒ ELBOW
VENT FRAMING ­REAR VENT WITH NO ELBOWS
** Framing should be constructed
of 2x4 or larger lumber
Inches (mm)
E
(130)
(130)
7
(308)
(178)
E is the required framing depth dimension when the
finish material (drywall) thickness is 1/2 in. (13mm).
A
**FRAMING WITH SQUARE HORIZONTAL TERMINATIONS (SV4.5HT-2)
5-1/8
12-1/8
1/2
G
E
F**
H
N
1-5/8
(42)
L
K
Top View
NOTE - Eyebrow hood shown as positioned in louvered front model.
*CONCENTRIC FLUE
FLUE - 4-1/2 (114) COMBUSTION AIR - 7-1/2 (190)
GAS INLET (Either Side and bottom)
* LMDV models have a top and rear vent
Front View
(Louvered Front Model Shown)
ELECTRICAL
INLET
2-3/4
x 2 (70 x 51)
COVER PLATE with
KNOCKOUT)
Right Side View
LMDVR models have only a rear vent LMDVT models have only a top vent
J
M
**Note 1 - Collars protrude one inch on LMDVR-3328 model.
**See Note 1
** See Note 1
6 (152)
1-3/8 (35)
OPTIONAL ELECTRICAL
INLET KNOCKOUT,
REQUIRING A FIELD
PROVIDED JUNCTION BOX
(Either Side)
D
C
B
3 (76)
FRAMING SPACERS (Top & Sides & Rear)
1/2 (13)
A
Framing
Framing Dimensions
Model No. A B C D E
LMDVT-3328
LMDVR-3328
LMDV-3530
LMDV-4035
Models P4 Steady
LMDVT-3328 45 64 62 49 66 64
LMDVR-3328 53 63 61 55 66 64 LMDV-3530 53 64 62 55 62 60
LMDV-4035 59 69 67 60 69 67
in. 33-1/4 33-1/4 ------ 37-3/4 12-7/8
mm 845 845 ------ 959 327
in. 33-1/4 33-1/4 19-5/8 ------ 12-7/8
mm 845 845 498 ------ 327
in. 35-1/4 35-1/4 21-11/16 39-3/4 16
mm 895 895 551 1010 406
in. 40-1/4 40-1/4 26-11/16 44-3/4 16
mm 1022 1022 678 1137 406
Efficiencies %
Natural Gas Propane
State
AFUE P4 Steady
State
AFUE
Notes
* The Steady State Efficiency numbers based on maximum vent configuration.
Due to Lennox' ongoing commitment to quality, all specifications, ratings and dimensions are subject to change without notice.
Vent Size
Co-axial DV
Vent Size
4-1/2" Inner
/ 7-1/2" Outer
Input (BTU) - MV & Electronic
Natural & Propane Gas
Models Input Rate (BTU / HR)
LMDVT-3328CPM LMDVR-3328CPM
LMDV-3530CPM 20,000 LMDV-4035CPM 27,000
17,500
Vertical Venting Through the Ceiling:
Frame ceiling opening - Use a plumb line from the ceiling above the appliance to locate center of the vertical run. Cut and/or frame an opening, 10-1/2" x 10-1/2" (267 mm x 267 mm) inside dimensions, about this center mark
(see Figure 25).
Figure 14
9
C
Back wall of chase/enclosure (including any finishing materials)
a
Inches
(millimeters)
LMDV and LMDVR units
D
E
F
A
B
LMDV and LMDVT units
7 1/4 (184)
b
FIREPLACE FRAMING SPECIFICATIONS
.oNledoM A B C D E F
.ni 8/133 2/184 61/543 61/371 4/142 5
mm 148 2321 278 734 616 721
.ni 8/153 2/175 8/504 61/391 4/382 8/16
mm 298 1641 2301 784 037 651
.ni 8/104 61/316 23/1134 61/391 61/1103 8/77
mm 9101 4551 1011 784 977 002
LMDVT-3328
LMDVR-3328
LMDV-3530
LMDV-4035
Note­Venting requirments for rear vent applications in corner installations -
• The horizontal vent length "a" to "b" must not exceed 28 inches (711 mm).
LMDVT-3328 and LMDVR-3328 Models ­Dimension A to F occur when one 45 degree elbow is connected directly to the appliance collar.
LMDVT-3530 and LMDVR-4035 Models ­Dimension D and F occur when one 45 degree elbow is connected directly to the appliance collar.
Figure 15 - Corner Framing with Square Termination (SV4.5HT-2)
Proper Sizing of Gas Line
Properly size and route the gas supply line from the supply regulator to the area where the appliance is to be installed per require ments outlined in the National Fuel Gas Code, NFPA 54 - latest edition (USA) or B149 - latest edition (Canada).
Never use galvanized or plastic pipe. Refer to ply line, if black iron pipe is being used. Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. We recommend that a qualified individual such as a plumber or gas fitter be hired to correctly size and route the gas supply line to the appliance. Installing a gas supply line from the fuel supply to the appliance involves numerous considerations of materials, protection, sizing, locations, controls, pressure, sediment, and more. Certainly no one unfamiliar and unqualified should attempt sizing or installing gas piping.
10
-
Table 9 for proper sizing of the gas sup-
Schedule 40
Black Iron Pipe
Inside Diameter (Inches)
Schedule 40 Pipe
Length (feet)
Natural
Gas
Propane
Gas
0-10 1/2 3/8
10-40 1/2 1/2
40-100 1/2 1/2 100-150 3/4 1/2 150-200 3/4 1/2
Table 9
Notes:
• All appliances are factory-equipped with a flexible gas line connector and 1/2 inch shutoff valve (see
• See for additional requirements for installations in the state of Massachusetts in the USA.
• The gas supply line should Not be connected to the appliance until
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Figure 48 on Page 24 ).
Massachusetts Requirements on Page 4
Step 6 (Page 24 ).
• A pipe joint compound rated for gas should be used on the threaded joints.
Ensure propane
resistant compounds are used in propane applications. Be very careful that the pipe compound does not get inside the pipe.
• It is recommended to install a sediment trap in the supply line as close as possible to the appliance (see
Figure 48 ). Appliances using Propane should have a sediment trap at the base of the tank.
• Check with local building official for local code requirements (i.e. are below grade penetrations of the gas line allowed?, etc).
IMPORTANT: If propane is used, be aware that if tank size is too small (i.e. under 100-lbs, if this is the only gas appliance in the dwelling. Ref. NPFA 58), there may be loss of pressure, resulting in insufficient fuel delivery (which can result in sooting, severe delayed ignition or other malfunctions). Any damage resulting from an improper installation, such as this, is not covered under the limited warranty.
Step 3. INSTALL THE VENT SYSTEM
General Information
These instructions should be used as a guide­line and do not supersede local codes in any way. Install vent according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CGA-B149.1 and
-B149.2 in Canada.
When the rear vent collar is being used, from
inside the firebox, remove the two screws se­curing the lintel to the rear wall of the firebox, then remove the lintel. Remove the four cover plate securing screws.
Remove and discard the cover plate. Rein stall and securely tighten all four cover plate screws. Re-secure the lintel to the rear wall of the firebox.
Vent Restrictor Installation
A vent restrictor may be needed when vertical­ly terminating the vent system above the roof (when using the appliance top vent), install vent restrictor in the top vent of the fireplace
-
outlet on LMDV-3530/4035 and LMDVT-3328 series models. If needed, install the restrictor orientated as shown, either from inside or out­side the unit,in the inner fireplace collar.
(Top Vent)
Use only approved venting components. See Approved Vent Components on Page 2.
These fireplaces must be vented directly to the outside.
The vent system may not service multiple appliances, and must never be connected to a flue serving a solid fuel burning appliance. The vent pipe is tested to be run inside an enclosing wall (such as a chase). There is no requirement for inspection openings in the enclosing wall at any of the joints in the vent pipe.
Preparing the Appliance Vent Collar on LMDV­3530/4035 Series (Combined Top and Rear Vent) Models.
Each of the unit's two vent collars are sealed with a cover plate and a seal plate and gasket. The cover, and seal plate and gasket must be removed from the vent collar being used. Refer to
Figure 16 for top vent usage and Figure 17 for rear, and the following steps to prepare the appropriate collar for use.
From the vent collar being used, remove the four screws securing the vent seal plate and gasket. Remove and discard the seal plate and gasket.
When the top vent collar is being used, from inside the firebox, loosen the two screws in the keyhole slots of the cover plate and remove the remaining two cover plate securing screws. Remove and discard the cover plate.
Reinstall
and securely tighten all four screws.
WARNING
Failure to reinstall and securely tighten cover plate screws could result in leakage of flue products into the living space. Vent cover plate and vent seal plate must remain securely installed on unused vent collar. Failure to do so could result in leakage of flue products into living space.
On LMDV-3530/4035 Series Models
(Combined Top And Rear Vent Units)
Top Vent Seal & Cover Plate Removal
When Using The Top Vent
(OUTSIDE of
Appli
ance)
Cabinet Top
Firebox Top
Vent Cover Plate
(Inside of Appli
Gasket
Top Vent
Vent Seal Plate
Securing Screws
Cover Plate Securing Screws
ance)
CROSS SECTION
Figure 16
On LMDV-3530/4035 Series Models
(Combined Top And Rear Vent Units)
Rear Vent Seal & Cover Plate Removal
When Using The Rear Vent
Cover Plate Securing Screws
(INSIDE of
Appli
ance)
Lintel
Lintel Securing Screws
Rear Vent
CROSS SECTION
Vent Seal Plate
Gasket
Securing Screws
Cabinet Back
(OUTSIDE of
Appli
ance)
Figure 17
Installation of Vent Restrictor
A vent restrictor may be needed with this ap pliance, install vent restrictor (provided) in the appliance top flue outlet as shown in (LMDV-3328, LMDV-3530 and LMDV-4035) or rear flue outlet as shown in
Figure 19 (LMDV-
3328, LMDV-3530 and LMDV-4035). It is held
in place by friction, only.
Figure 18
Restrictor
Inner Fireplace Collar
Appliance Top
Vent Outlet
Figure 18
VENT RESTRICTOR INSTALLATION
A vent restrictor may be needed when horzontally terminating the vent system from the rear of the appliance (when using the appliance rear vent), install vent restrictor in the rear vent of the fire­place outlet on LMDV(R)-3328/3530/4035 series models, in any installation that has a vertical vent run in excess of three feet (0.914 meters).
If needed, install the restrictor orientated as shown, either from inside or outside the unit, in the inner fireplace collar
Inner Fireplace
Collar
(REAR VENT)
Appliance Rear Vent Outlet
Restrictor
Figure 19
Select Venting System - Horizontal or Vertical
With the appliance secured in framing, de termine vent routing and identify the exterior termination location. The following sections describe vertical (roof) and horizontal (exterior
­wall) vent applications. Refer to the section
relating to your installation.
venting components is shown on Pages 31 and 32.
A list of approved
-
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
11
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