Lennox INALTO Installation, Operation And Maintenance Manual

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INSTALLATION, OPERATION
AND MAINTENANCE
DUCTABLE AIR TREATMENT UNIT
INALTO
2581 - 27851 W 381 - 5668 m3/h
LENNOX participates in the ECP programme for FCU.
Check ongoing validity of certifi cate :
www.eurovent-certifi cation.com
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INALTO
Installation, operation and maintenance / INALTO-IOM-1809-E
FOR INSTALLER
General description
Dimensions and technical data
Installation
Example of accessories use and compatibility
Assembly diagrams
Hydraulic connection
Wiring diagrams
3-speed motor
3-speed motor + LXTFF01M controller
EC motor
EC motor + LXTFF01M controller
Turning the coil
FOR USER
What to do if...
Dismantling the unit
INSTALLATION, OPERATION AND MAINTENANCE
Ref : INALTO-IOM-1809-E
• 2 •
Installation, operation and maintenance / INALTO-IOM-1809-E
INTRODUCTION
This installation and maintenance booklet should always accompany the air treatment unit for ready consultation by the installer or user if necessary. The unit should be installed in compliance with the regulations in force in each country and according to the manufacturer’s or qualifi ed person’s instructions. The manufacturer cannot be held liable for any damage to property or injury to persons and animals caused by incorrect installation of the unit. Only qualifi ed persons should install the unit and connect it to the mains electricity supply. Before carrying out any work on the unit, en­sure that it is disconnected from the electricity supply. Read this instruction booklet prior to installation.
RECOMMENDATIONS
This unit is easy to use, but it is important to read all the contents of this guide before using it for the fi rst time. This will help you to:
- use the unit in all safety
- obtain best performance
- avoid incorrect actions
- respect the environment
- Do not allow children or unassisted handicapped persons to use the unit.
- Do not touch the unit with wet parts of the body or if barefoot.
- Do not tug, pull or twist electrical cables attached to the unit, even when disconnected from the electricity supply.
- Do not open the fl aps giving access to the internal parts of the unit with- out having fi rst put the system on-off switch to “off”.
- Do not introduce sharp pointed objects through the air intake and outlet grilles.
- Do not leave packing material (boards, staples, plastic bags, etc.) within reach of children since they could be a source of danger. Dispose of correctly.
- Do not spray or throw water directly on the unit.
- Do not use the unit in places with suspended dust/powder or in po­tentially explosive atmospheres, in very damp environments or in the presence of oil in suspension or in particularly aggressive atmospheres.
- Do not cover the unit with objects or drapes that even partially obstruct the air fl ow.
The unit works by electricity at mains voltage (230 Vac, 50 Hz). Always bear in mind that mains voltage is potentially dangerous and any appliance connectedto it should be used with caution. Before carrying out any work on the unit, disconnect it from the electricity supply (by pulling out the plug from the mains socket or isolating the supply line by putting the on-of switch OFF. If the unit is not be used for long periods, make sure that the controls are in the position 0 (off). If the unit is not going to be used in winter when temperatures are near to freezing, drain the system and ensure that the unit heat exchanger has no water in it in order to prevent the formation of ice and consequent breakage. To make the unit inoperable, disconnect it totally from the electricity supply. It is unsafe to alter or try to alter the char­acteristics of this product. Any tampering or alteration in any case makes the warranty null and void. In the event of malfunction or failure, do not try to repair the unit yourself; contact a qualifi ed technician. Repairs car- ried out by incompetent persons could cause damage or accidents. Always keep the unit clean. In particular clean the air fi lter periodically (at least once a month).
FAILURE TO COMPLY WITH THE ASSEMBLY INSTRUCTIONS GIVEN IN THIS GUIDE RELIEVES THE PRODUCER OF ALL AND ANY LIABIL­ITY. INCORRECT INSTALLATION COULD CAUSE MALFUNCTIONING OR FAILURE OF THE UNIT. IT COULD ALSO REPRESENT A HAZARD FOR THE USER.
TRANSPORTATION, RECEIVING, HANDLING
The units and their accessories are enclosed in cardboard boxes up to size 50, while the other sizes are palletised. The packs should be kept intact until positioned in the fi nal place of installation. Use suitable handling equipment according to the weight of the unit, as provided for by directive 89/391/EEC and subsequent amendments. The weight of each single ma­chine is given in this guide (table 2). Upon receiving the unit, check all the parts for any damage caused in transit. Any damage should be reported to the carrier by affi xing an accepted with reservation on the accompanying note, specifying the type of damage. In the event of prolonged storage, keep the units protected against dust and far from sources of vibration or heat. The number of units that may be positioned on one pallet are given in the table (table 1).
THE PRODUCER CANNOT BE HELD LIABLE FOR DAMAGE DUE TO INCORRECT HANDLING OR LACK OF PROTECTION AGAINST THE ELEMENTS.
SAFETY INSTRUCTIONS
IDENTIFICATION OF THE UNIT
The air treatment units come with a rating plate, which shows :
- The manufacturer's address; - Supply voltage in "V";
- "CE" marking; - Supply frequency in “Hz”;
- Model; - Number of phases, indicated with "Ph";
- Lot number; - Total cooling capacity in “W”;
- Date of production; - Sensible cooling capacity in “W”;
- Rated absorbed current in "A"; - Heating capacity
- Input in “W”;
Secure packs during transportation. Do not expose to the elements. Do not tread on packs.
Protect hands with work gloves when dismantling the unit. Work in PAIRS if the appliance weighs more than 25 kg.
GENERAL DESCRIPTION
• 3 •
05 11 15 25 28
L
mm
770 1070 1270 1420 1520
H 297 297 347 372 397
P 643 643 643 770 770
A 656 956 1156 1306 1406
B 253 253 303 328 353
M 680 980 1180 1330 1430
C 247 247 297 322 347
D 237 237 237 300,5 300,5
E 118 118 118 195 195
F 93,5 93,5 118,5 131 143,5
G 233 233 233 310 310
I 83,5 83,5 108,5 121 133,5
N 193 193 193 270 270
Ø
1/2” 1/2” 3/4” 3/4” 1”
1/2” 3/4” 3/4” 1” 1”
3/4” 3/4” 1” 1” 1” 1/4
kg 28 38 49 62
Installation, operation and maintenance / INALTO-IOM-1809-E
DIMENSIONS - UNIT 05 to 28
TECHNICAL DATA - UNIT 05 to 28
SIZE
Fittings (male)
2 rows coil
4 rows coil
6 rows coil
Net weight
Figure 01
DIMENSIONS & TECHNICAL DATA
• 4 •
49 57
L
mm
2190 2190
H 373 398
P 770 770
A 2076 2076
B 328 353
M 2100 2100
C 323 348
D 300,5 300,5
E 201,5 201,5
F 131,5 144
G 311 311
I 121,5 134
N 270 270
Ø
1” 1”
1” 1/4 1” 1/2
1” 1/2 1” 1/2
kg
Installation, operation and maintenance / INALTO-IOM-1809-E
SIZE
Fittings (male)
2 rows coil
4 rows coil
6 rows coil
Net weight
Figure 02
DIMENSIONS - UNIT 49 & 57
TECHNICAL DATA - UNIT 49 & 57
DIMENSIONS & TECHNICAL DATA
• 5 •
P
1,5
P
Installation, operation and maintenance / INALTO-IOM-1809-E
RECOMMENDATIONS FOR INSTALLATION
Before installing the unit, ensure that:
1) The place of installation has suffi cient space for carrying out installa- tion as well as routine and extraordinary maintenance work (see Figu­re 03). If the unit is installed behind a suspended ceiling, an access should be provided;
2) There are no obstructions for air intake and delivery;
3) The water fi ttings are of the sizes, in the position and spaced apart as required by the unit;
4) The system pressure does not exceed 8 bar for the water-fi lled ver- sions;
5) The electricity supply corresponds to the data on the unit rating plate and that there is a circuit breaker switch readily accessible to the user to cut off the power supply whenever necessary;
6) The circuit breaker is in the OFF position so that there is no voltage on the unit
supply line.
INSTALLATION OF THE AIR TREATMENT UNIT
PRELIMINARY OPERATIONS
- check that the various unit components are perfectly intact;
- check that the installation accessories and documentation are in the pack;
- place the packed section as close as possible to the place of installation;
- do not place tools or weights of any kind on the packed unit.
Drill the holes in line with the relative slots for the 6 unit screw anchors (Figure 4). Inject thermosetting resin into the holes and then insert the screw anchors (Figure 5).
Fix the threaded rods of the correct length to the screw anchors (Pic. 5) and insert them into the relative slots (Pic. 6). After having created a slope (max. 3 cm/m) in the direction of the condensate outlet, lock the threaded rod with a nut and check nut. To prevent possible noise being created by vibrations from the unit, it is advisable to insert a vibration-damping joint.
Note: the screw anchors, threaded rods and whatever else is neces­sary for accomplishing the installation are NOT included in the supply of the air treatment unit.
Figure 04
Figure 05
Figure 06
Figure 03
INSTALLATION
• 6 •
PAM
RAM
GAM
SRE
SRA
USG
SSP
BAM
Installation, operation and maintenance / INALTO-IOM-1809-E
EXAMPLE OF ACCESSORIES USE AND COMPATIBILITY
UNIT
Aluminium damper
Air intake grill
Air supply grill
Depending on the requirements, the air fi lter can have a thickness of 12/25/48 mm
• 7 •
Installation, operation and maintenance / INALTO-IOM-1809-E
SUPPLY PLENUM (PAM)
INTAKE PLENUM (PAM)
Size 05 to 28
x8 Screw TC+M5x12 UNI7687
x6 Hex nut M5 fl anged with corrugated washer DIN4161
Sizes 49 & 57
x10 Screw TC+M5x12 UNI7687
x6 Hex nut M5 fl angiato with corrugated washer DIN4161
Size 05 to 28
x8 Screw TC+M5x12 UNI7687
x6 Hex nut M5 fl anged with corrugated washer DIN4161
Sizes 49 & 57
x10 Screw TC+M5x12 UNI7687
x6 Hex nut M5 fl anged with corrugated washer DIN4161
Figure 07
Figure 08
ASSEMBLY DIAGRAMS
• 8 •
TE M5x12
TE M5x12
Installation, operation and maintenance / INALTO-IOM-1809-E
SUPPLY PLENUM (RAM)
INTAKE PLENUM (RAM)
Size 05 to 28
x5 Screw TC+M5x12 UNI7687
x6 Hex nut M5 fl anged with corrugated washer DIN4161
x3 Screw TE M5x12 UNI 5739
Sizes 49 & 57
x6 Screw TC+M5x12 UNI7687
x6 Hex nut M5 fl anged with corrugated washer DIN4161
x4 Screw TE M5x12 UNI 5739
Size 05 to 28
x7 Screw TC+M5x12 UNI7687
x6 Hex nut M5 fl anged with corrugated washer DIN4161
x1 Screw TE M5x12 UNI 5739
Sizes 49 & 57
x8 Screw TC+M5x12 UNI7687
x6 Hex nut M5 fl anged with corrugated washer DIN4161
x2 Screw TE M5x12 UNI 5739
Figure 09
Figure 10
ASSEMBLY DIAGRAMS
• 9 •
Installation, operation and maintenance / INALTO-IOM-1809-E
MOUNTING BRACKET (PAM)
MOUNTING BRACKET (RAM)
Size 05 to 28
x6 Self-drilling screw with tip TC+3,9x9,5 UNI6954
Size 05 to 28
x6 Self-drilling screw with tip TC+3,9x9,5 UNI6954
Figure 11
Figure 12
ASSEMBLY DIAGRAMS
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