HEARTH PRODUCTS
KITS AND ACCESSORIES
775,235M
Rev. C, 03/2008
INSTALLATION INSTRUCTIONS FOR CONVERTING FROM PROPANE GAS (LP) TO
NATURAL GAS (NG). FOR USE WITH THE EPIC DIRECT VENT GAS STOVE
KIT CONTENTS (See Figure 1):
1 ea. Nova SIT NG Regulator Kit (A)
1 ea. #31 NG main burner orifice (40,000 BTU’s) (B)
1 ea. #36 NG main burner orifice (33,000 BTU’s) (C)
1 ea. Sticker “EPIC33” if NG orifice was #36
1 ea. Instruction Sheet
TOOLS NEEDED (See Figure 2):
5/32” Allen Wrench Or T-Handle Wrench
1/8” Allen Wrench Or T-Handle Wrench
Torx Bit (T20 with 1/4” shank and center hole)
1/2” Open End Wrench
7/16” Open End Wrench
Cet équipement de conversion sera installé par une
agence qualifiée de service conformément aux instructions du fabricant et toutes exigences et codes applicables de l'autorisés avoir la juridiction. Si l'information
dans cette instruction n'est pas suivie exactement, un
feu, explosion ou production de protoxyde de carbone
peut résulter le dommages causer de propriété, perte
ou blessure personnelle de vie. L'agence qualifiée de
service est esponsable de l'installation propre de cet
EPIC™ GAS CONVERSION INSTRUCTIONS LP TO NG
équipment. L'installation n'est pas propre et compléte
Figure 1 - Kit Contents
CB
jusqu'à l'opération de l'appareil converti est chéque
suivant les critères établis dans les instructions de
propriétaire provisionnées avec l'équipement.
CAT. NO. 75355, MODEL EPIC-CK-LP TO NG
AVERTISSEMENT
A
Figure 2 - Tools Needed
Fig. 2
WARNING
This conversion kit shall be installed by a qualified
service agency in accordance with the manufacturer's
instructions and all applicable codes and requirements
of the authority having jurisdiction. If the information
in these instructions is not followed exactly, a fire,
explosion or production of carbon monoxide may result
causing property damage, personal injury or loss of
life. The qualified service agency performing this
installation is responsible for the proper installation of
this kit and assumes responsibility for this conversion.
The installation is not proper and complete until the
operation of the converted appliance is checked as
specified in the manufacturers instructions supplied
with the kit.
IMPORTANT CANADA
The conversion shall be carried out in accordance with
the requirements of the provincial authorities having
jurisdiction and in accordance with the requirements
of the CAN/CSA B149.1 Installation code.
IMPORTANT LE CANADA SEULEMENT
La conversion devra être effectuée conformément
aux recommandations des autorités provinciales
ayant juridiction et conformément aux exigences
du code d'installation CAN/CSA B149.1 .
IMPORTANT
The burner orifices provided in this kit are only for
use at elevations of 0 to 2,000 feet (610 M) in the
USA and 0 to 4,500 feet (0-1372 M) in Canada. At
higher elevations the BTU input must be de-rated
by 4% for every 1,000 feet (305 M) to maintain
the proper ratio of gas to air. If the installer must
convert the unit to adjust for varying altitudes, a
deration information sticker must be filled out by the
installer and adhered to the appliance at the time
of the conversion. Contact your local gas supplier
for deration requirements for your area.
1
READ ALL THE STEPS BEFORE STARTING THE CONVERSION.
INSTALLER NOTICE: THESE INSTRUCTIONS MUST BE LEFT WITH
THE APPLIANCE.
This kit contains components required to convert this appliance
from using Propane Gas to using Natural Gas as the only fuel.
All of these components must be replaced in order for the unit to
operate safely on Natural Gas.
When installing gas components use pipe joint compound or
Teflon tape on all pipe fittings before installing (ensure propane
resistant compounds are used, do not use pipe joint compounds
on flare fittings).
INSTALLATION INSTRUCTIONS
TURN OFF THE GAS SUPPLY TO THE APPLIANCE.
Step 1. Using an 1/8” allen wrench, remove the control panel cover by
removing the 4 button screws around the control panel (indicated
by arrows in Figure 1). Do not disconnect any wires during this
step.
Figure 1
Step 2. Remove the knob extensions on the gas control and flame height
knobs by pulling them off.
Step 3. Using a Torx T20 or flat screwdriver, remove the Nova SIT LP
Regulator (flame height knob) by removing the 3 screws surrounding it (see Figures 2 and 3) . Be sure to also remove the
LP regulator diaphragm (see Figures 2 and 4).
Control Panel
Figure 4
Regulator
Diaphragm
Pressure
Regulator
Fill out & affix label from
regulator kit to valve
Screws
Remove
These
Components
Step 5. Replace the knob extensions on the gas control and flame height
knobs. Reinstall the control board panel using the 4 button screws
removed during step 1.
Control Board Panel
Regulator screws are
indicated by arrows
Remove regulator
diaphragm
Figure 2
Step 4. Install the Nova SIT NG Regulator (included in this kit) using the
3 new screws provided as shown in Figure 3.
Regulator screws are
indicated by arrows
Figure 3
Figure 5
Screws are indicated by arrows
Step 6. Using a 5/32” allen wrench, remove the 2 screws near the rear
corners of the burner pan (see Figure 6).
Screws are indicated by arrows
Burner Pan
Figure 6
2
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
Step 7. Before removing the burner pan slide the air shutter control
lever all the way to the right to the open position (see Figure
7). To remove the burner pan lift up on the left side, then slide
the burner to the left and lift out (see Figure 8).
Open the Air
Shutter Control
Pilot Hood
Turn stem of
pilot hood assembly counter-clockwise
to loosen.
Pilot Hood
When hood
is positioned
as shown it is
in the loose
position.
Figure 7
Slide burner left, then lift out
Burner Pan
Figure 8
Step 8. Move the air shutter off of the orifice. Using a 1/2” open end wrench,
remove the orifice by turning counterclockwise. See Figure 9.
Air Shutter
Orifice
Figure 10
Step 11. Convert the orifice to NG by pushing the orifice slider to the right. The
top side of the orifice slider will be labeled NG. See Figure 11.
Orifice Slider
Figure 11
Push orifice slider to the right
Step 12. Retighten the pilot orifice with 7/16” open end wrench (see Figure
10). Ensure that the orifice slider stays in the NG position while
tightening (see Figure 11).
Step 13. Reinstall the burner, right side first, making sure that the burner
neck is seated in the air shutter (see Figure 12).
Figure 9
Step 9.
Using a 1/2” end wrench, replace the LP orifice with the NG main
burner orifice included in this kit (#31 for 40,000 BTU or #36 for
33,000 BTU). See Figure 9.
Step 10.
Using a 7/16” open-end wrench, loosen the stem of pilot hood
assembly with a 1/4 turn counterclockwise (see Figure 10).
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
Air
shutter
Burner
Neck
Figure 12
3
Step 14. Before you secure the burner with screws, double check that
the orifice is positioned into the burner neck by feeling around
the back of the burner (see Figure 13). Then, lower the burner
so it sits flush on the burner supports and replace the 2 screws
removed in step 6 (see Figure 13).
Burner
Reach behind burner and feel orifice to
ensure it is centered in the burner neck
Lower burner flush and reinstall
screws (indicated by arrows)
Burner
Inlet Gas Supply Pressure
Fuel # Minimum Maximum Desired
Nat.
Gas
5" WC/po. C.E
(1.24 kPa)
10.5" WC/po. C.E
(2.61 kPa)
7" WC/po. C.E
(1.74 kPa)
Manifold Gas Supply Pressure
Fuel # Low High
Natural
Gas
(Lo) 1.7" WC/po. C.E
(0.42 kPa)
(Hi) 3.5" WC/po. C.E
(0.87 kPa)
Step 14. Reinstall the log set and glass door assembly. See Page 12
(Log Set Installation) and Page 25 (Door Assembly Installation)
in the Installation and Operation Manual.
Step 15. Light the appliance per the lighting instructions label on appliance
(located inside left door) or lighting instructions on Page 19 of
the Installation and Operation Manual. Inspect for proper pilot
and burner flame appearances (see Figures 15 and 16 below).
Also see Flame Color and Behavior and Inspect The Pilot System
For Proper Flame on Page 20 of the Installation and Operation
Manual.
Figure 13
Step 15.Remove the sticker covering the model on the label so that it
reads “Epic NG40” if orifice #31 is installed. Use the sticker
“Epic NG33” to cover “Epic NG40” on the label if orifice #36
is installed. The label is located on the inside of the left hand
door (see Figure 14).
Safety Label
Figure 14
Step 16. Turn on gas supply and test for gas leaks using a gas leak test
solution (see Test Procedure on Page 18 of the Installation and
Operation Manual).
Step 17. Using a manometer, test the inlet and manifold gas pressure
per instructions in the Installation and Operation Manual (Page
18) and as shown in the following 2 tables.
NOTE: DIAGRAMS AND ILLUSTRATIONS ARE NOT TO SCALE.
Figure 15 - Proper Pilot Flame Appearance
Soot at
Flame Tip
Dark Orange
Flame
No Blue Flame
Center
IMPROPERLY
BURNING FLAME
Soot above
Flame Tip
Ports on Pan
Burner Assembly
PROPERLY
BURNING FLAME
Figure 16 - Burner Flame Appearance
No Soot at
Flame Tip
Semi-Transparent
Yellow Flame
Blue Flame
Center
Lennox reserves the right to make changes at any time, without notice, in design,
materials, specifications, prices and also to discontinue colors, styles and products.
Consult your local distributor for fireplace code information.
Printed in U.S.A. © 2007 Lennox Hearth Products
P/N 775,235M REV. C 03/2008
4
1110 West Taft Avenue • Orange, CA 92865
Loading...