Lennox Elite CVF - NG, Elite CVF - LP Installation And Operation Instructions Manual

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P/N 850056M Rev. C 04/2012
INSTALLATION AND OPERATION INSTRUCTIONS
Catalytic Vent-Free Fireplaces Elite® CVF Models
WHAT'S INSIDE
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety and Your Fireplace. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
FREE Safety Guard Offer
Important Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . 4
[EN FRANÇAIS] L’information de sûreté importante . . . . . . . . . . . . 3–4
[EN ESPAÑOL] Información importante de seguridad. . . . . . . . . . . . 3–4
Manufacturer: Focal Point Fires plc. United Kingdom
(Protects Against Burns) . . . . . . . . . . . . . 2
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventila­tion air must be provided. Refer to Combustion and Ventilation Air section in this manual.
MODELS
Elite CVF - NG and Elite CVF - LP
Report No. 317-F-08-5 (NG) & 317-F-09-5 (LP)
INSTALLER: Leave this manual
Wait...
DON’T THROW IT AWAY!
This manual contains
important operating
and safety
information.
with the appliance.
notice pour consultation ultérieure.
Portland
US
CONSUMER: Retain this manual for future reference.
INSTALLATEUR : Laissez cette notice avec l'appareil.
CONSOMMATEUR : Conservez cette
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appli­ance is not convertible for use with other gases.
WARNING /
• HOT GLASS WILL CAUSE BURNS.
• DO NOT TOUCH GLASS UNTIL COOLED.
• NEVER ALLOW CHILDREN TO TOUCH GLASS.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neigh­bor’s phone. Follow the gas supplier’s instruc­tions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
AVERTISSEMENT / AVISO
• UNE SURFACE VITRÉE CHAUDE PEUT CAUSER DES BRÛLURES.
• LAISSER REFROIDIR LA SURFACE VITRÉE AVANT D'Y TOUCHER.
• NE PERMETTEZ JAMAIS À UN ENFANT DE TOUCHER LA SURFACE VITRÉE.
AVERTISSEMENT: Assurez-vous de bien suivre les instruc­tions données dans cette notice pour réduire au minimum le risque d’incindie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.
- Ne pas entreposer ni utilizer d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucan interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâtiment où vous trouvez.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incindies.
- L’installation et l’entretien doivent être assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
• EL VIDRIO CALIENTE CAUSARÁ QUEMADURAS.
• USTED DEBE NUNCA TOCAR EL VIDRIO CALIENTE.
• LOS NIÑOS DEBEN NUNCA TOCAR EL VIDRIO.
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Thank you for your purchase. We appreciate your business!
Please carefully read and follow all instructions in this manual.
Pay special attention to all warnings and safety information.
Following these safety, care, and operation instructions will help ensure many years of dependable and enjoyable service from your fireplace.
Register your product online today!
To help us keep you up-to-date on product information and offers, please take a few moments to register your product online at
www.lennox.com (> Hearth > Owner Resources).
TABLE OF CONTENTS
Safety and Your Fireplace . . . . . . 2-3
Important Safety Information . . . . . . 4
Appliance Installation, Service, and
Maintenance Notices . . . . . . . . . . . .5
Appliance Operation Notices . . . . . . . 5
Warranty Information . . . . . . . . . . . . . 5
General Information . . . . . . . . . . . . 5-6
Packaging List . . . . . . . . . . . . . . . . . . 7
Appliance Specifications . . . . . . . . . . 7
Unpacking the Appliance . . . . . . . . . . .7
Burn-in Period . . . . . . . . . . . . . . . . . . .7
Codes, Massachusetts
and New York . . . . . . . . . . . . .7
Combustion And Ventilation Air . . . . . .8
Site Requirements . . . . . . . . . . . . . . . .9
Clearances . . . . . . . . . . . . . . . . . . . . .9
Preparing The Appliance . . . . . . . . . .10
Mounting The Appliance . . . . . . .10-11
Checking The Burner . . . . . . . . . . . . .11
Connecting A Gas Line . . . . . . . . . . . .11
Checking The Gas Connections . . . .12
Gas Pressure Check . . . . . . . . . . . . .12
Spark Gap . . . . . . . . . . . . . . . . . . . .13
Fitting The Glass Facia . . . . . . . . . . .13
Briefing The Customer . . . . . . . . . . .13
Servicing . . . . . . . . . . . . . . . . . . . . .14
Servicing The Burner . . . . . . . . . . . .14
Pilot Assembly . . . . . . . . . . . . . . . . .14
Catalysts . . . . . . . . . . . . . . . . . . . . .15
Testing For Firebox Leakage . . . . . . .15
Cleaning . . . . . . . . . . . . . . . . . . . . . .15
Lighting Instructions and
Turning Off Appliance . . . . . .16
Troubleshooting Guide . . . . . . . . . . .17
Replacement Parts List . . . . . . . . . .18
Positioning Of Field
Assembled Parts . . . . . . . . .19
Specifications . . . . . . . . . . . . . . . . . .20
Gas Entry Point Dimensions . . . . . .21
Product Reference Information . . . .22
Safety and
Your Fireplace
All parts of your Lennox
Hearth Products fireplace
get EXTREMELY HOT!
To prevent severe burns and injuries, install
a screen or physical barrier to prevent direct contact with the glass.
Follow the safety instructions below
and be sure everyone in your household understands this burn hazard:
• The surfaces on your fireplace get EXTREMELY HOT!
• The glass on the front of the fireplace reaches EXTREMELY HIGH temperatures and can cause severe burns if touched.
• Keep children away from an operating fireplace. Closely supervise children in any room where a fireplace is operating to prevent contact with glass.
• Keep clothing, furniture, gasoline, and other flammable liquids away from the fireplace.
• Even after the gas is turned off, fireplace surfaces remain extremely hot.
Read Important Safety Information on
2
Page 4.
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[FRENCH] [SPANISH]
La sécurité et
votre foyer
Toutes les parties de votre foyer
Lennox Hearth Products deviennent
EXTRÊMEMENT CHAUDES !
Afin d'éviter de vous brûler gravement ou de
vous blesser, installez une grille ou une barrière physique pour empêcher tout contact direct avec la vitre.
Suivez les instructions de sécurité ci-dessous
et veillez à ce que tous les membres de votre famille soient conscients du danger de brûlure encouru :
• Les surfaces de votre foyer deviennent EXTRÊMEMENT CHAUDES !
• La vitre située à l'avant du foyer atteint des températures EXTRÊMEMENT ÉLEVÉES et peut causer de graves blessures en cas de contact.
• Tenez les enfants à l'écart du foyer lorsqu'il fonctionne. Surveillez attentivement les enfants dans les pièces où un foyer est utilisé afin d'éviter qu'ils ne soient en contact avec la vitre.
• Tenez tous les vêtements, les meubles, l'essence et tout autre liquide inflammable à l'écart du foyer.
• Même après fermeture du gaz, les surfaces du foyer restent extrêmement chaudes.
Lisez la Section Informations importantes
relatives à la sécurité, Page 4.
Seguridad y
su chimenea
¡Todas las partes de la chimenea
Lennox Hearth Products se ponen
MUY CALIENTES!
Instale una malla o barrera física para evitar
el contacto directo con el vidrio y prevenir las quemaduras y lesiones graves.
Siga las instrucciones de seguridad a
continuación y asegúrese de que todos en su hogar sepan acerca de este peligro de quemadura:
• ¡Las superficies de la chimenea se ponen MUY CALIENTES!
• El vidrio delante de la chimenea alcanza temperaturas EXTREMADAMENTE ALTAS y puede causar quemaduras graves si se toca.
• Mantenga a los niños alejados de la chimenea en funcionamiento. Supervise en forma cercana a los niños en cualquier cuarto donde haya una chimenea funcionando para impedir el contacto con el vidrio.
• Mantenga la ropa, mobiliario, gasolina y otros líquidos inflamables alejados de la chimenea.
• Aún después de haber apagado el gas, las superficies de la chimenea permanecen extremadamente calientes.
Lea la Información importante de seguridad
en la página 4.
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Important Safety Information
L'information de sûreté importante
1. WARNING: Do not operate appliance with the glass front removed, cracked or broken.
2. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
3. Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
4. Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.
5. Clothing or other flammable material should not be placed on or near the appliance.
6. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children, and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at-risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children, and other at-risk individuals out of the room and away from hot surfaces.
7. Any safety screen or guard removed for servicing an appliance must be replaced prior to operating the appliance.
8. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean. See maintenance instructions on Page 14.
1. AVERTISSEMENT. Ne pas utiliser l’appareil si le panneau frontal en verre n’est pas en place, est craqué ou brisé.
2. Ne pas utiliser cet appareil s’il a été plongé, même partiellement, dans l’eau. Appeler un technicien qualifié pour inspecter l’appareil et remplacer toute partie du système de commande et toute commande qui a été plongée dans l’eau.
3. En raison des températures élevées, l’appareil devrait être installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures.
4. Les enfants et les adultes devraient être informés des dangers que posent les températures de surface élevées et se tenir à distance afin d’éviter des brûlures ou que leurs vêtements ne s’enflamment.
5. On ne devrait pas placer de vêtements ni d’autres matières inflammables sur l’appareil ni à proximité.
6. Les jeunes enfants devraient être surveillés étroitement lorsqu’ils se trouvent dans la même pièce que l’appareil. Les tout petits, les jeunes enfants ou les adultes peuvent subir des brûlures s’ils viennent en contact avec la surface chaude. Il est recommandé d’installer une barrière physique si des personnes à risques habitent la maison. Pour empêcher l’accès à un foyer ou à un poêle, installez une barrière de sécurité ; cette mesure empêchera les tout petits, les jeunes enfants et toute autre personne à risque d’avoir accès à la pièce et aux surfaces chaudes.
7. Tout écran ou protecteur retiré pour permettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.
8. L’installation et la réparation devrait être confiées à un technicien qualifié. L’appareil devrait faire l’objet d’une inspection par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite. Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de poussière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres. Voyez les instructions d’entretien à la Page 14.
[SPANISH]
Información importante de seguridad
1. ADVERTENCIA: No opere el artefacto con el frente de vidrio quitado, agrietado o roto.
2. No use este artefacto si alguna de sus partes ha estado bajo agua. Llame de inmediato a un técnico de servicio calificado para que inspeccione el artefacto y reemplace cualquier parte del sistema de control y cualquier control de gas que haya estado bajo agua.
3. Debido a las altas temperaturas, el artefacto debe situarse fuera de las áreas de tráfico y lejos del mobiliario y cortinas.
4. Se debe alertar a los niños y adultos sobre los peligros de las altas temperaturas en la superficie y que se mantengan alejados para evitar quemaduras o ignición de la ropa.
5. No debe colocarse ropa u otros materiales inflamables sobre y cerca del artefacto.
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6. Se debe supervisar de cerca a los niños cuando estén en el mismo cuarto que el artefacto. Los niños pequeños, los jóvenes y otras personas pueden ser susceptibles a quemaduras por contacto accidental. Se recomienda instalar una barrera física si hay personas en riesgo en la casa. Para restringir el acceso a una chimenea o estufa, instale una puerta de seguridad ajustable para mantener a los niños pequeños, jóvenes y otras personas en riesgo fuera del cuarto y lejos de las superficies calientes.
7. Cualquier malla o resguardo de seguridad quitado para dar servicio a un artefacto, debe reinstalarse antes de operar el artefacto.
8. Una persona de servicio competente debe realizar la instalación y reparación. Una persona de servicio profesional debe inspeccionar el artefacto antes de usar al menos una vez por año. Se puede requerir limpieza más frecuente debido a la pelusa excesiva del alfombrado, del material de cobijas, etc. Es imprescindible mantener limpios los compartimientos de control, los quemadores y los pasajes de circulación del aire del artefacto. Ver las instrucciones de mantenimiento en la página 14.
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Appliance Installation, Service, and Maintenance Notices
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
Only trim kit(s) supplied by the manu­facturer shall be used in the installation of this appliance.
Any change to this appliance and/or its operating controls is dangerous. Improper installation or use of this appliance can cause serious injury or death from fire, burns, explosion or carbon monoxide poisoning.
CARBON MONOXIDE POISONING: Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immediately. Turn off the gas supply to the appliance and have it serviced by a qualified professional, as it may not be operating correctly. Some people are more affected by carbon monoxide than others, including pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
Turn off gas to the fireplace and allow it to cool before cleaning or servicing the appliance.
Appliance Operation Notices
Do not operate appliance with the glass front removed, cracked, or broken.
These fireplaces are unvented gas appliances. Do not burn wood or other material in these appliances.
This appliance is only for use with the type of gas indicated on rating plate. This appliance is Not convertible for use with other gases.
These appliances are designed to operate on natural gas or propane gas only. The use of other fuels or combinations of fuels will degrade the performance of this system and may be dangerous.
Provide adequate clearances around air openings and adequate accessibility clearance for service and proper operation. Never obstruct the front openings of the appliance.
These fireplaces are designed as supplemental heaters. Therefore, it is advisable to have an alternate pri­mary heat source when installed in a dwelling.
Warranty Information
Your gas appliance is covered by a limited lifetime warranty. You will find a copy of the warranty accompanying this manual. Please read the warranty to be familiar with its coverage.
Retain this manual. File it with your other documents for future reference.
General Information
Do not build a wood fire. Do not burn wood or other material in these appliances.
Lennox designed for use as a supplemental heater. They are not intended for continuous use as a primary heat source.
Keep heater area clear and free from combustible materials, gasoline and other flammable vapors and liquids.
Hot! Do not touch! This appliance will be hot during operation and will retain heat for a while after shutting off the appliance. Severe burns may result.
Carefully supervise children in the same room as appliance.
®
vent-free appliances are
Failure to comply with the installation and operating instructions provided will result in an improperly installed and operating appliance, voiding its warranty.
Do not attempt to alter or modify the construction of the appliance or its components. Any modification or alteration may void the warranty, certification, and listings of this unit.
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General Information
The appliance is designed to fit various types of situations as listed in the installation requirements.
WARNING
This appliance is equipped for (natural or propane) gas. Field conversion in not permitted.
WARNING
Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.
WARNING
Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame patterns.
WARNING
Check gas type: The gas supply must be the same as stated on the appliance’s rating plate. If the gas supply is different DO NOT install the appliance. Contact your dealer for the correct model.
WARNING
Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this heater.
WARNING
Due to the nature of this product the area around the top of the appliance (i.e. the grill) gets very hot. Care should be taken when operating the appliance.
IMPORTANT: Read and understand these instruc­tions completely before installing or operating your unvented room heater.
This appliance is factory set for operation on the gas type, and at the pressure stated on the appliance rating plate.
Read all these instructions before commencing installation. All instructions must be left in the possession of the user for safekeeping.
Allow the heater to cool before servicing. Always shut off the gas to the heater while performing service work.
The installation must conform with local codes or, in the absence of local codes with the National Fuel Gas Code, ANSI Z223.1/NFPA 54-latest edition.
The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing its equipment shut-off valve during any pressure testing of the gas supply piping system at test pres­sures equal to or less than 1/2 psi (3.5 kPa).
Input ratings are shown in BTU per hour and are for elevations up to 4,500 feet. Do not install this heater at an elevation above 4,500 feet if the gas supply has not been derated for that elevation. Consult your local gas supplier. (For operation at elevations above 4,500 feet, equipment ratings shall be reduced at the rate of 4 percent for each 1,000 feet above 4,500 feet before selecting appropriately sized equipment). When installing any vent-free appliance at elevations above 4500 feet, nuisance pilot outages may occur.
Ensure that the heater is clean when operating. Excessive dust accumulation on the burner will increase the amount of carbon monoxide formation and could lead to carbon monoxide poisoning and/or death.
This appliance is a high efficiency, unvented, flame effect gas heater. It provides radiant and convected warmth both efficiently and safely utilizing the latest type catalytic convertor burner technology. The appliance does not require a flue system of any type as the catalytic converter cleans the flue products to provide a complete combustion system, which is intrinsically safe.
These heaters are fitted with a specially designed pilot utilizing an oxygen depletion sensor (ODS) which responds to the amount of oxygen available in the room and shuts the heater off before the oxygen level drops below 18%. It must not be adjusted or put out of operation. If replaced then manufacturers original parts must be used. The pilot can be relit only when fresh air is available. Refer to the Combustion and Ventilation Air section.
6
This appliance is intended for supplemental heating. If the appliance is used in a room as the sole source of heat, then condensation may occur on colder surfaces within the room.
Maintain minimum clearances.
Do not install the appliance in a sleeping room or bathroom.
Do not place any objects on top of the appliance.
Keep heater area clear and free from combustible materials, gasoline and other flammable vapors and liquids.
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PACKAGING LIST
BURN-IN PERIOD
Quantity Description 1 Firebox and Burner Assembly
1 Installation and Operation Instructions 1 Decorative Glass Facia 4 Decorative Spring-Loaded Corner Posts 1 Screw and Wall Plug Pack 1 Rubber Grommet 1 Fitting Template
APPLIANCE SPECIFICATIONS
Gas Type Natural Gas Propane/LPG
Gas Inlet Pressure
Min.
Regulator Pressure Setting 5” w.c. 10” w.c. Max Energy Input 6,825 BTU/hour 5,800 BTU/hour Minimum Energy Input 3,412 BTU/hour 3,412 BTU/hour Pilot Energy Input 560 BTU/hour 560 BTU/hour Main burner flow restrictor
(burner orifice)
Oxypilot SIT/Bray 9082 SIT/Bray 9284 Gas Inlet Connection 3/8” NPT 3/8” NPT Ignition Double Piezo spark Double Piezo spark Spark Gap 1/8” - 3/16” 1/8” - 3/16” Please see Data Plate affixed to appliance for current data. This appliance is for use
only with the gas type, and at the pressure stated on the appliance Data Plate.
Max.
10.5” w.c. 6” w.c.
1.16mm (0.046”) 0.65mm (0.026”)
Table 1
13” w.c. 11” w.c.
On initial light up of a new appliance, the ‘newness’ will burn off within the first few hours of operation. During this period some smoke may be emitted from outlet grill, this should be no cause for concern. Accord­ingly, the room should be well ventilated with all windows and doors open during this period.
Depending on your use, the burn-in period may take a few hours or a few days. Also if you have a sensitive sense of smell you may notice slight odors during operating after the burn-in period is over.
KEEP YOUR HOUSE WELL VENTILATED DURING THE BURN-IN PERIOD. THE ODOR AND HAZE EMITTED DURING THE BURN-IN PERIOD CAN BE QUITE NOTICEABLE AND MAY SET OFF A SMOKE DETECTOR. MAKE SURE SMOKE DETECTORS ARE NOT TOO CLOSE TO THE FIREBOX (CHECK WITH YOUR LOCAL CODE FOR ALLOWABLE DISTANCES).
CODES
Adhere to all local codes or in their absence the latest edition of The National Fuel Gas Code ANSI Z223.1 or NFPA 54 which can be obtained from The American National Standards Institute, Inc. (1430 Broadway, New York, NY, 10018) or National Fire Protection Association, Inc. (Bat­terymarch Park, Quincy, MA, 02269).
Seller of unvented propane or natural gas fired supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
This Lennox Hearth Products Unvented Gas Room Heater is certified by OMNI-Test Laboratories, Inc to ANSI Z21.11.2 standard.
Massachusetts Requirements
These fireplaces are approved for installation in the US state of Mas­sachusetts if the following additional requirements are met:
UNPACKING THE APPLIANCE
Remove the outer packaging, remove any instructions or fixing kits. Read ALL these instructions before continuing to unpack or install this appliance.
Remove the remaining components from the packaging.
Check that the components supplied with the packaging list, shown above. Please dispose of all the packaging materials at your local recycling center.
• Unvented Room Heaters shall be installed in accordance with 527 CMR and 248 CMR:
• Installation and repair must be done by a plumber or gas fitter licensed in the Commonwealth of Massachusetts
• The flexible gas line connector used shall not exceed 36 inches (92 centimeters) in length.
• The individual manual shut-off must be a T-handle type valve.
• Vent-Free appliances may NOT be installed in bedrooms or bathrooms.
• A working smoke detector must be installed in the area where vent­free appliances are installed.
Seller of unvented propane or natural gas-fired supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
New York:
These fireplaces are approved for installation in the US state of New York, but not in New York City.
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COMBUSTION AND VENTILATION AIR
This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air. The heater may be located in unusually tight construction provided the space is unconfined, or if confined, is provided with two permanent openings communicating directly with an additional room(s) of sufficient volume so that the combined volume of all connected spaces meets the criteria for an unconfined space, (National Fuel Gas Code NFPA 54 / ANSI Z223.1 - latest edition, Section on Air for Combustion and Ventilation. Generally 50 ft appliances in the space.
The National Fuel Gas Code, ANSI Z223.1/NFPA 54, defines a confined space as a space whose volume is less than 50 ft
3
(4.8 m
per kW) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 ft rating of all appliances installed in that space.
Rooms communicating directly with the space in which the appliances are installed, through openings not furnished with doors, are considered a part of the unconfined space.
Unusually tight construction is defined as construction where:
a. Wall and ceilings exposed to the outside atmosphere have a continu-
ous water vapor retarder with a rating of one perm (6 X 10-11 kg per pa-sec-m
b. Weather stripping has been added on operable windows and doors;
and
c. Caulking or sealants are applied to areas such as joints around window
and door frames, between sole plates and floors, between wall ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other openings.
3
per 1,000 BTU/Hr (4.8 m3 per kW) of the aggregate input
2
) or less with openings gasketed or sealed;
3
per 1,000 BTU input of all operating
3
per 1,000 BTU/Hr
Example: Vent-free heater #1 9,000 BTU/Hr
Vent-free heater #2 23,000 BTU/Hr Gas appliance #1 35,000 BTU/Hr (water heater) Total = 67,000 BTU/Hr
* Do not include direct-vent gas appliances. Direct-vent is sealed com-
bustion and draws combustion air from the outdoors.
4. Compare the maximum BTU/Hr the space can support with the actual amount of BTU/Hr used.
_______ BTU/Hr (max. the space can support) _______ BTU/Hr (actual amount of BTU/Hr used)
Example: 61,440 BTU/Hr (max. the space can support) 67,000 BTU/Hr (actual amount of BTU/Hr used)
The space in the previous example is a confined space because the actual BTU/Hr used is more than the maximum BTU/Hr the space can support. You must provide additional fresh air.
Your options are:
a. Rework equations adding the space of adjoining room(s). If the extra
volume provides an unconfined space, then remove door or add ventilation grills between rooms. Refer to National Fuel Gas Code, ANSI Z223.1/NFPA 54-latest edition, Section ”Air for Combustion and Ventilation”.
b. Vent room directly to the outdoors. Refer to National Fuel Gas Code,
ANSI Z223.1/NFPA 54-latest edition, Section ”Air for Combustion and Ventilation”.
c. Install a lower BTU/Hr heater to make the area an unconfined space.
If the actual BTU/Hr used is less than the maximum BTU/Hr the space can support, then the space is an unconfined space. You will need no additional fresh air ventilation for an unconfined space.
Use the following equations to determine if you have a confined or unconfined space.
3
3
)/ 50 ft3 =
3
.
3
1. Determine the volume of space — ft
Length x Width x Height = _____ ft (Include adjoining rooms with doorless passageways or ventilation
grills between rooms).
Example: 24' (L) x 16' (W) x 8' (H) = 3072 ft
2. Divide the volume of space by 50 ft3 to determine the maximum BTU/Hr
the space can support.
______ (volume of space – ft (Maximum BTU/Hr the space can support)
Example: 3072 ft or 61,440 BTU/Hr the space can support.
3. Add the BTU/Hr of all the fuel burning appliances in the space.
Vent-Free heater _______ BTU/Hr Gas appliance #1* _______ BTU/Hr Gas appliance #2 + _______ BTU/Hr Gas appliance #3 + _______ BTU/Hr Total = _______ BTU/Hr
3
/ 50 ft3 = 61.44
WARNING
If the area in which the heater may be operated does not meet the required volume for indoor combustion air, combustion and ventilation air shall be provided by one of the methods described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code or local applicable codes.
WARNING
If the area in which the heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the national fuel gas code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation Or applicable local codes.
8
Page 9
SITE REQUIREMENTS
This appliance is designed to be wall-hung. Do not recess any part of the appliance into the wall.
This appliance may be installed in any room in a home except bedrooms or bathrooms - or areas where large amounts of steam are likely to be generated.
It should be noted that heaters create warm air currents. These currents move heat to wall surfaces next to the heater. Installing the heater next to vinyl or cloth wall coverings or operating the heater where impuri­ties in the air (such as tobacco smoke or candle smoke) exist, may discolor walls.
Installation in living rooms is common, however other rooms such as kitchens, dining rooms and hallways are permitted, providing a suitable natural gas supply or propane gas supply is available, and rooms sizing and ventilation requirements are strictly adhered to (see Combustion And Ventilation Air section).
The appliance is designed to be versatile, and as such will operate correctly when exposed to normal gentle drafts experienced within the home. It is not recommended, however that the appliance be installed in areas where it is likely to be exposed to persistent strong drafts, that may be generated by outside doors or windows, air vents etc. It is recommended that the appliance should not be installed within 20” of any air vent.
CAUTION
The back of the appliance may be installed directly onto a combustible wall or non-combustible wall, providing the area behind the appliance is flat and does not interfere with the various vent holes in the back panel of the appliance.
CLEARANCES TO NON-COMBUSTIBLES
Non-combustible surfaces are defined as brick, metal, marble, concrete etc. and also a number of man-made materials impervious to flame. If in doubt refer to the material manufacturer for further information before proceeding with installation.
Clearances to the sides of the appliance are 4”. Clearance to the front of the appliance is 20”.
CLEARANCES TO COMBUSTIBLE MATERIALS
Combustible materials are defined as wood, fabrics, or other materials likely to combust if exposed to flame. Generally, any material, which is likely to discolor, melt or misshape when exposed to moderate heat, should be considered as a combustible material or surface.
Clearance to the sides of the appliance are 4” but curtains, drapes and other fabrics are not permitted within a distance of 20” of the appliance sides. No such materials are permitted directly above the appliance regardless of distance.
The minimum clearance to the ceiling above the appliance is 32” mea­sured from the top of the appliance glass panel.
Combustible materials should not be positioned directly in front of the appliance within a distance of 40”.
Under no circumstances should any electrical equipment e.g. plasma screen TV sets etc. be positioned on the wall above the appliance. The appliance is designed to be wall mounted alone and not in conjunction with any type of combustible fire surround.
No combustible shelves should be positioned on the wall above the appliance.
It should be established that any mirrors or picture frames etc. to be positioned on the wall above the appliance are able to withstand prolonged exposure to moderate heat and moisture before proceeding with their installation.
The wall must be structurally sound and constructed from a material capable of withstanding moderate heat. Finished plaster, conventional wall paper and dry-lined plasterboard are examples of suitable materi­als. Materials such as flock, blown vinyl and embossed paper which are sensitive to even small amounts of heat should be avoided as scorching and or discoloration may occur over time.
If the appliance is to be mounted on a dry-lined wall or a timber framed construction wall then the integrity and ability of the wall to carry the weight of the appliance must be confirmed. It is important in these circumstances that any vapor control barrier is not damaged, and that any structural members of the house frame are not damaged.
The appliance may be positioned as close to a solid floor (i.e. stone, wooden laminate etc.) as the particular design of fire frame permits, however it is not permitted to install the appliance within 4” of carpet, rugs or fabric materials of any kind. This dimension is measured verti­cally to the bottom of the appliance frame.
The appliance may be installed with or without a non-combustible hearth. If a hearth is fitted, the size and design may be as desired.
A non-combustible shelf of any depth may be positioned above the appli­ance provided it is no closer than 16” from the top of the appliance glass panel and the wall above the appliance is non-combustible.
9
Page 10
PREPARING THE APPLIANCE
Artwork Size: W605 x H960
IMPORTANT NOTE: All gas piping must be done by a licensed plumber or gas fitter and must conform to the requirements of the National Fuel Gas Code NFPA 54 / ANSI Z223.1 - latest edition
Gas connection: The heater gas inlet connection is 3/8” NPT at the regulator, located below the burner, in the center of the heater.
There are four possible entry points for the gas supply pipe-work to enter the appliance firebox. These entry points are ‘knock out’ type holes (shown in Figure 1).
NOTE: See Page 21 for gas line entry point dimensions.
To ensure customer safety, be sure to design the installation so that the strength of both the wall and any wall fixings used are sufficient. Lennox Hearth Products assumes no responsibility for injuries and damages that may occur due to improper installation or handling.
The appliance should not be installed until all dry wall sanding and wall painting has been completed.
Incorrect installation can cause the appliance to fall from the wall and cause injury. Do not block the ventilation holes of the appliance. The wall onto which the appliance is installed must be flat.
Install only on a vertical surface. Avoid sloped surfaces. Installation
onto anything other than a vertical wall may result in fire, damage or injury.
A full size fitting template is supplied to assist with wall-mounting.
POSITION SPIRIT LEVEL ALONG THIS EDGE TO LEVEL TEMPLATE BEFORE MARKING OUT WALL
COLOQUE EL NIVEL SOBRE ESTE BORDE PARA NIVELAR LA PLANTILLA ANTES DE MARCAR LA PARED
9-3/16” (234mm)
FIXING POINTS
PIERCE TEMPLATE TO MARK
HOLE POSITION ON WALL X 4
PUNTOS DE SUJECION
PERFORE LA PLANTILLA PARA MARCAR
LA POSICION DE LOS 4 TALADROS EN LA PARED
Figure 1 - Gas Supply Entry Points
Non-concealed gas connections may be made using the entry points on the sides or base of the firebox. A concealed gas connection may be made using the knock out hole in the center back of the firebox. Select the most appropriate entry point and knock out the rel evant hole.
If a concealed gas con nection is to be made, the supply pipe should always be sleeved through walls and floors using the shortest possi ble route.
For concealed supply pipe routing, pipes must (where possible) be ver tical and providing there is sufficient wall thick ness available, they should be placed in pipe chases. Horizontal pipe runs should be avoided. Prior to chasing a solid wall, an inspection should be made to note the proximity of any cables/sockets outlets which may already be buried. Pipes must be secured using suitable clips and protected against corrosion. Ideally factory finished protected pipe-work and fittings should be used. Joints should be kept to a minimum and compression fittings must not be used. The pipe-work installation must be tested for soundness before any protection is applied and/or the pipe-work and fittings are buried.
MOUNTING THE APPLIANCE
After having selected the final mounting position of the appliance, tak ing into account the site requirements as specified in the Site Requirements section of these instructions, the integrity of the wall, and the feasibil­ity of the proposed supply pipe routing, the appliance firebox may be secured to the wall.
CVF
IMPORTANT
IMPORTANTE
CENTRO
LINEA DE
CENTRE LINE
FIXING POINTS
PUNTOS DE SUJECION
1-1/8”
(28mm)
CONCEALED GAS INLET
FIREBOX OUTLINE
CONTORNO DE LA CAMARA DE COMBUSTION
APPLIANCE OUTLINE CONTORNO DE LA APARATO
WARNING
CLEARANCES FROMCOMBUSTIBLEMATERIALS
The following clearances must be maintained at all times. Failure to do so may result in the risk of a fire. For full information refer to the instruction manual provided with the heater.
Clearance to combustible ceiling 32” measured from top of appliance glass panel
Clearance in front of heater 20”
Note : Zero clearance from bottom of heater frame required for hard combustible floors. Minimum 4” clearance required to rugs or any fabric floor coverings. REFER TO INSTRUCTION MANUAL
IMPORTANT : Fabrics, curtains and drapes are not permited above the heater at any distance and within 20” of the heater sides. No combustible shelves of any size are permitted above the heater.
ADVERTENCIA
ESPACIO LIBRE HASTAMATERIALES COMBUSTIBLES
Deben mantenerse en todo momento los siguientes espacios libres. El no hacerlo puede causar un riesgo de incendio. Consulte el manual de instrucciones suministrado con este aparato para obtener información completa.
El espacio de 32” hasta un techo combustible se mide desde el borde superior del panel de vidrio del aparato
Espacio libre delante del calentador 20”
Nota: No se requiere espacio libre desde el borde inferior del marco del calentador en caso de pisos combustibles duros. Se requiere un espacio mínimo de 4” entre el calentador y cualquier alfombra, moqueta o revestimiento de suelo de tela. CONSULTE EL MANUAL DE INSTRUCCIONES.
IMPORTANTE: No se permite la colocación de telas, cortinas y similares por encima del calentador a cualquier distancia, ni a una distancia de 20” de los laterales del calentador. No se permiten estantes combustibles de cualquier tamaño por encima del calentador.
Figure 2
DO 005860/0 - ISSUE A
Elite
WALL MOUNTED VENT FREE FITTING TEMPLATE
PLANTILLA PARA LA INSTALACION DE CHIMENEAS
DE PARED SIN SALIDA DE HUMOS
THIS APPLIANCE IS TO BE WALL HUNG ONLY.
DO NOT RECESS OR INSET ANY PART OF THE APPLIANCE.
THIS TEMPLATE IS FOR THE MARKING OF FIXING POINTS ONLY.
20-1/4” (515mm)
DO NOT INSTALL THE APPLIANCE WITH THIS TEMPLATE IN PLACE.
ESTE APARATO UNICAMENTE DEBE SER COLGADO EN UNA PARED.
NO EMPOTRE NINGUN ELEMENTO DE ESTE APARATO.
Clearance to combustible sidewalls 4” (both sides)
F860041/A
Espacio hasta paredeslaterales combustibles 4” (ambos lados)
F860041/A
ESTA PLANTILLA SIRVE UNICAMENTE PARA MARCAR LOS PUNTOS DE FIJACION.
RETIRE LA PLANTILLA ANTES DE COLOCAR LE APARATO.
ENTRADA DE GAS OCULTA
Mark the positions shown as ”Fixing Points” on the wall. If the appliance is to be mounted on the inner leaf of a con ventional cavity wall, or a solid wall, drill four holes using a 5/16” masonry bit, to a depth of 1-11/16”. Insert the wall plugs provided. Note: Special ”screw fixings” are not
required if installed directly into vertical studs. We recommend that this appliance should be secured to a stud on at least one side while the other side can be secured to the wall with the ”screw fixings”.
If the appliance is to be mounted on a dry lined wall or a timber framed construction wall then special cavity screw fixings will be required which are not supplied with this product. These should be constructed from metal and not plastic.
WARNING
The wall where the appliance is to be installed must be capable of long-term support of the total load of the appliance. Measures should also be taken to ensure sufficient strength to withstand the force of earthquakes, vibration and other external forces.
If a concealed gas connection is to be made ensure the gas supply pipe is in it’s final position and can enter the appliance in the correct position when the appliance is hung on the wall.
Insert the wall-mounting screws into the top wall plugs, taking care to leave the screws protruding approximately 3/8” from the wall. Now hang the appliance onto these screws through the two keyhole shaped holes in the back panel of the appliance.
10 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
Page 11
MOUNTING THE APPLIANCE - continued
CONNECTING A GAS LINE
Before tightening the wall-mounting screws fully, at this stage it is recommended to check the horizontal alignment of the appliance with a spirit level, as small adjust ments can still be made if necessary. When this has been checked, tighten all four fixing screws fully.
To access the upper fixing screws insert a screwdriver either through the round holes in the front of the outlet Grill (as shown in Figure 3), or alternatively for easier access the outlet Grill may be removed and the fixing screws accessed more directly through the holes in the deflector baffle as shown in Figure 4.
Figure 3
NOTE: See Page 21 for gas line entry point dimensions.
WARNING
Connecting directly to a unregulated propane tank may cause an explosion.
IMPORTANT
Hold heater regulator with a wrench to prevent move­ment when connecting to inlet piping.
A qualified gas appliance installer must connect the gas room heater to the gas supply. Consult all local codes.
The installer must provide an ANSI approved manual shut off valve, flex connector and 3/8” NPT fitting. A flex gas line kit with shut-off valve is available (see Page 18 for ordering information).
Route gas line using techniques and materials prescribed by local and/ or national codes. Only use pipe of 1/2” or greater diameter to allow full gas volume to the gas fireplace. Undue pressure loss will occur if the pipe is too small.
An external regulator must be used on all propane (L.P.G.) heaters, in addition to the regulator fitted to the heater, to reduce the supply tank pressure to 13” w.c. (maximum).
Figure 4
CHECKING THE BURNER
There are no imitation fuel bed components, such as logs or rocks, to install. The appliance features a ribbon burner which is designed to produce a continuous band of flame over its length. The burner should be visually inspected to ensure it is free from any foreign matter. If it is necessary to clean or dust off the burner then the glass door should be removed by removal of the four retaining screws. Re-fit the glass door after cleaning or inspection, ensuring a good seal.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
Manual
Regulator
Fireplace or Firebox Wall
3”
Figure 5
An ANSI approved manual shut-off valve and union must be installed upstream of the heater within the fireplace cavity when rigid pipe is used. Ensure that a sediment trap is installed upstream of the heater (Figure 5) within the structure’s piping system to prevent moisture and contaminants from passing through the pipe to the heater controls and burner. Failure to do so could prevent the heater from operating reliably. The heater gas inlet connection is 3/8” NPT at the regulator, located below the burner, in the center of the heater. When tightening up the joint to the regulator hold the regulator securely with a wrench to prevent the regulator from moving.
Union
Fireplace or Firebox Wall
Sediment Trap
Shut-Off Valve
Wall Shut-Off Key
Down
11
Page 12
CHECKING THE GAS CONNECTIONS
WARNING
Never use an open flame to check for leaks.
Turn on gas supply and test for gas leaks using a gas leak test solution (also referred to as bubble leak solution).
NOTE: Using a soapy water solution (50% dish soap, 50% water) is an effective leak test solution, but it is not recommended, because the soap residue that is left on the pipes/fittings can result in corrosion over time.
A. Light the appliance (refer to the lighting instructions label in
the con trol compartment or on Page 16).
B. Brush all joints and connections with the gas leak test
solution to check for leaks. If bubbles are formed, or gas odor is detected, turn the gas control knob (off/pilot/on) to the ”OFF” position. Either tighten or refasten the leaking connection, then retest as described above.
C. When the gas lines are tested and leak free, be sure to rinse
off the leak testing solution.
D. Observe the individual tongues of flame on the burner. Make
sure all ports are open and producing flame evenly across the burner. If any ports are blocked, or partially blocked, clean out the ports.
GAS PRESSURE CHECK
Connect the pressure gauge.
Turn on the gas supply and light the heater. Turn the control to the high flame setting and check the pressure.
Figure 7
The pressure regulator on manual models is preset and locked to avoid tampering. If the pressure is not as specified in Table 1 on Page 3, replace the regulator with P/N H6063 for Natural Gas units and H7001 for Propane Gas units.
Replace the test point screw ensuring no gas leaks.
The heater regulator controls the burner pressure which should be checked at the pressure test point located on the appliance inlet pipe. The appliance inlet pipe runs between the regulator and the gas valve and the test point is located next to the regulator.
The test point is situated before the appliance gas valve so it will be necessary to turn off the gas supply before removing the test point screw (Figure 6).
Figure 6
12 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
Page 13
SPARK GAP
The gap between the spark electrode and the pilot should be 1/8” to 3/16” to produce a good spark. There should be no need to adjust this (DO NOT ATTEMPT TO ADJUST THE GAP). If under any circumstances the piezo electric spark fails, the pilot cannot be lit manually.
Adjustment to the pilot is Not allowed
Figure 10
1/8” to 3/16” Spark Gap
FITTING THE DECORATIVE GLASS FACIA
Remove the glass facia panel from any protective packaging. The glass facia panel is supported by four M6 screws which protrude from the front of the outer casing.
Ensure each screw is unscrewed approximately one turn from the fully screwed in position in order to create a 2 mm gap.
Hang the facia panel onto the outer casing ensuring that the correspond­ing keyhole shaped holes engage the screw-heads fully.
Front Clamping Disc
Compress The
Assembly
Figure 12
BRIEFING THE CUSTOMER
WARNING
Do not add logs or ornaments such as pine cones, vermiculite or rock wool. Using these added items can cause sooting.
All instructions must be left in the possession of the user for safekeep­ing. If at all possible, show the customer how to light and control the appliance and how to remove and replace the decorative frame.
After commissioning the appliance, the customer should be instructed on the safe use of the appliance and the need for regular servicing. Fre­quency of service depends on usage, but MUST be carried out at least once annually. Advise that cleaning of the appliance may be achieved when the appliance is cold using a damp cloth and mild detergent on most surfaces.
To fit the decorative spring-loaded corner posts, ensure the main glass facia is mounted in position. Remove any transit tape and unscrew the front clamping disc and remove.
Compress the decorative spring-loaded corner posts and position behind the glass panel, lining up with the appropriate hole. Release the assembly when in position and secure in place by refitting the front clamping disc.
Figure 11
Advise that the appliance will emit a ”newness” smell for a time after initial commissioning and that extra ventilation may be needed during this time.
Advise to user to never place any objects on top of the appliance or obstruction this area in any way.
A periodic visual check of the pilot flame and the burner flame should be carried out.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
13
Page 14
SERVICING
WARNING
Turn off the appliance and allow to cool before cleaning. Verify proper operation after servicing.
Turn off the fireplace at the gas supply. Ensure that the fireplace is fully cold before attempting service. A suggested procedure for servicing is detailed as follows;
1. Lay out the dust sheet and tools.
2. Remove the decorative glass facia by following section in reverse.
3. Remove the glass door assembly (4 screws) and clean carefully. Detach the burner front cover plate by removal of the four retaining screws.
4. Inspect the burner and the catalysts and clean if necessary with a soft brush.
5. Disconnect the gas supply. IMPORTANT NOTE: This must be done by
a licensed plumber or gas fitter and must conform to the require­ments of the National Fuel Gas Code NFPA 54 / ANSI Z223.1 - latest edition.
6. Undo the four screws retaining the burner support brackets to the base and rear of the firebox.
7. Remove the burner unit, strip off the burner pipes and clean thoroughly.
8. Clean the in-line restrictor, pilot assembly and the burner tube. Do not attempt to remove the pilot injector as this can cause damage.
9. Re-assemble components.
10. Re-connect the gas supply. Turn on the gas supply and perform a gas leak test using gas leak test solution. Check pilot and burner for good ignition.
11. Refit the glass door assembly, ensuring a good seal.
12. Refit the decorative frame as detailed in the Fitting The Glass Facia section.
13. Check the purpose provided ventilation is unobstructed.
14. Light the appliance and test setting pressures.
15. Check safe operation of the appliance.
For specific servicing instructions, see relevant sections.
First, remove the front section of the frame (see Fitting The Glass Facia section), the glass panel. Detach the burner front cover plate by removal of the four retaining screws. Disconnect the gas connection inside appli­ance. The gas connections to the gas valve can now be released. Undo the four screws retaining the burner brackets to the base and rear of the firebox. The burner may now be removed.
Remove the pilot and main burner pipes and blow through to dislodge any debris. Now remove the in-line restrictor and blow through to make sure it is entirely clear.
Unclip the pilot lint gauze and clean with a soft brush. Clean the exterior of the pilot assembly with a soft brush and blow through the flame ports on the pilot head. Check the aeration holes are free from lint or dirt. The pilot assembly can be removed if required by disconnecting the electrode HT lead, gas pipe, thermocouple lead and unscrewing the mounting screws and lifting away. The pilot assembly is a non-serviceable item and should not be taken apart. Aeration holes must be clear internally for proper operation. NEVER MODIFY OR BEND THE THERMOCOUPLE TO MAKE THE PILOT STAY LIT. Modifications are dangerous and can have serious unseen effects on safety. If the pilot will not stay lit there is a problem with dirt, the gas supply to it, or the thermocouple needs replacement.
The gas valve is a non-serviceable item. If it needs replacement, replace the burner assembly. Replacement must be original manu­facturers parts.
Re-assemble in the reverse of removal. Ensure setting pressures are as stated in Table 1 on Page 7.
PILOT ASSEMBLY
WARNING
No adjustments are to be made to the ODS pilot system. Tampering with this system can be extremely hazardous.
SERVICING THE BURNER
WARNING
Any change to this heater or its controls can be dangerous.
WARNING
You must keep control areas, burners and circulating air passageways of appliance clean. Failure to keep the primary air opening(s) of the burner(s) clear may result in sooting and property damage. Inspect these areas of appliance before each use. Have appliance inspected yearly by a qualified service person. Appliance may need more frequent cleaning due to excessive lint form carpeting, bedding material, etc.
14
Remove the casing, glass panel and burner unit (as per servicing sec­tion), lint arrestor and pilot assembly by using a screwdriver to remove the retaining screws.
Clean the pilot assembly with a soft brush and blow through. Check the aeration holes are free of any dirt or lint. Clean thoroughly internally, the connection can be removed from the base of the pilot assembly using two wrenches to make cleaning easier. Do not damage or try to dismantle the pilot injector.
The unit is factory set and the only check necessary is to ensure the spark gap is correct. See specifications for gas setting.
NEVER MODIFY OR BEND THE THERMOCOUPLE TO MAKE THE PILOT STAY LIT. If the pilot will not stay lit there is a problem with dirt, the
gas supply, or the thermocouple needs replacement. Modifications are dangerous and can have a serious unseen effect on safety and therefore MUST not be done. Replacements must be origi nal manufacturers parts. Re-assemble in the reverse of removal. Ensure setting pressures are as stated in Table 1 on Page 7.
Page 15
CATALYSTS
WARNING
Do not block the catalysts or the appliance outlet grill. Blockage may cause high carbon monoxide levels and/or breakage of the glass facia panel.
WARNING
Do not operate the appliance with the catalyst units removed.
It is recommended that the catalysts are inspected for signs of damage and dirt during routine servicing procedures. The expected life of the catalysts is in excess of 11,000 hours (10 years of normal use). After this time the catalyst should be replaced.
If there are any deposits of dirt or soot on the catalysts they should be clean ed with a soft brush and a vacuum cleaner. If removed for cleaning ensure the seals are in good condition before replacing the catalyst. New seals will usually be required.
The performance of the catalyst may be checked using a combustion gas analyzer as follows.
TESTING FOR FIREBOX LEAKAGE
Appliances that are several years old or have been extensively disman tled should be checked for soundness. It is important that all the prod ucts of combustion pass through the catalytic convertors at the top of the firebox before leaving the appliance.
The firebox is heated by lighting for a few minutes to provide a flow through the firebox. The burner is then shut off and a smoke pellet or match introduced at the base of the fire underneath the burner tray. Large quantities of smoke will emerge from the top of the appliance, but none should emerge from the joints or gasket faces, especially around the door. It is important to note that the appliance can never be expect ed to be 100% smoke tight and small quantities of smoke may be seen in corners of joints and gasket faces etc without affecting safety when the appliance is in operation.
CLEANING
WARNING
Turn off the unvented gas room heater and allow to cool before cleaning.
Important: The temperature of the gases emitted by the catalytic converters reach very high temperatures (up to 700° F). Measuring gas of this temperature may damage some types of gas analyzers. If in doubt consult the equipment manufacturer.
Turn on the fireplace as per the operating instructions, and run at maximum setting for 15 minutes. Position gas sample probe directly over a cata lyst via the outlet Grill, on top of the appliance. Record the carbon diox ide (CO concentration as displayed by the analyzer - also noting the units in which the values are expressed. Most analyzers display carbon dioxide (CO
2) concentrations in percentage (%) terms and carbon monoxide
concentration in parts per million (ppm) terms.
In order to calculate the combustion ratio for the appliance (CO/CO it is first necessary to express both gas concentrations in terms of per­centage. To convert from parts per million (ppm) to a percentage (%) divide the ppm figure by 10,000. Examples: 35ppm = 0.0035%, 15ppm = 0.0015%, 5ppm = 0.0005%.
Now divide the concentration of carbon monoxide (CO) expressed in percent by the concentration of carbon dioxide (CO appliance combustion ratio. CO (%) CO
The combustion ratio of the gasses emitted by the catalytic convertor should not exceed 0.0015.
If replacing, firstly, remove the decorative fire frame as described in the Fitting The Glass Facia section. The catalysts are located on the top of the internal firebox and can be removed be unscrewing the retaining nuts securing the clamping plate. Remove the catalysts and the seals and discard.
2) concentration and then the carbon monoxide (CO)
2)
2) to obtain the
2 (%) = ratio
GLASS PANEL - This can be cleaned with a suitable glass cleaner. The
following solutions are approved for use to clean glass.
• Non-ammonia based household cleaner
• 50% -50% mix of white vinegar and water
• Gas fireplace/stove glass cleaner
PAINTED AREAS - These can be cleaned using a dry cloth.
STAINLESS STEEL AREAS - These can either be cleaned using a pro-
prietary stainless steel metal cleaner or baby oil. Test on a small hid den part of the stainless steel before cleaning. Always clean in the direction of the grain.
Refit a new catalyst and seals in reverse order, ensure the catalyst and door have a good seals.
15
Page 16
LIGHTING INSTRUCTIONS & TURNING OFF APPLIANCE
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
A. This appliance has a pilot which must be lit with a piezo
spark igniter. When lighting the pilot, follow these instructions exactly.
B. BEFORE OPERATING smell all around the heater area for gas.
Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
LIGHTING INSTRUCTIONS
1. Stop! Read the safety information above.
2. Make sure manual shut-off valve is fully open.
3. Depress control knob in and turn clockwise to the
”OFF” position (Figure 13).
4. Wait 5 minutes to clear out any gas. Then smell for gas, including near
the floor. If you smell gas, STOP! Follow the safety instructions in ”What to do if you smell gas” under section ‘B’ above. If you do not smell gas, go to next step.
5. The pilot is located on the left side behind the burner (Figure 13).
6. Depress control knob in and turn counter-clockwise to the
”SPARK” position (Figure 13) and hold there for a few seconds.
Note: If you are running the heater for the first time or after an extended period of non use it will be necessary to press the control knob all the way in for 30 seconds to allow air to bleed out of the gas piping.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
C. Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by hand, do
not try to repair it, call a qualified service technician. Forced or attempted repair may result in a fire or explosion.
D. Do not use this heater if any part has been under water.
Immediately call a qualified service technician to inspect the
appliance and to replace any part of the control system and any gas control which has been under water.
7. Continue turning counter-clockwise through the spark click to the PILOT light position, ensuring the pilot has lit. If not, turn the knob fully clockwise, and repeat.
8. Hold the control knob in for a further 10 seconds to prevent the flame failure detector from shutting off the gas while the probe is warming up.
9. Release the control knob while turning counter-clockwise to the preferred setting. Close the control access panel.
• If the knob does not pop out when released, stop and immediately call your service technician or gas supplier.
• If the pilot will not stay lit after several tries, depress and turn the gas control knob clockwise to ”OFF” and wait 30 seconds. Depress and turn knob counter-clockwise to ”SPARK” and ignite the heater again. If your pilot does not relight depress and turn control knob clockwise to ”OFF” and call your service technician or gas supplier.
10. Wait 30 seconds before readjusting the heater when the control knob has been turned down to a lower setting.
TO TURN OFF GAS TO APPLIANCE
1. Depress and turn control knob clockwise to the ”OFF” position (Figure 13).
Figure 13
‘OFF’ position
The control knob is located on the lower right hand side of the outer case. It is marked as shown in Figure 13.
‘SPARK’ position
‘LOW’ position
Figure 14: Pilot assembly. This is located behind the burner, on the left-hand side of the appliance.
‘HIGH’ position
16 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
Figure 14
Page 17
TROUBLESHOOTING GUIDE
PROBLEM CORRECTIVE ACTION
Igniter sparks but pilot does not light • No gas to Pilot, check the gas line connections.
• Air not fully purged. Purge supply or wait longer.
• Spark grounding to metal work, reset gap correctly.
• Blocked pilot, clean out internally.
Pilot lights but then goes out
Igniter electrode at pilot does not spark • HT lead detached,refit.
The burner stays on for a period of time, then cuts off
Pilot flame shrinks when fire is on high • Poor gas flow to fire, check pressure with fire on high.
Fireplace smells when first lit or in use • Newness smell from brand new appliance.
Severe restriction in gas supply: clear obstruction.
Faulty thermocouple, replace pilot assembly.
Blocked pilot, clean out.
Blocked lint gauze, clean.
Hold control knob in for longer.
If the pilot will not stay lit there is a problem with dirt, the gas supply, or
the thermocouple needs replacement. Modifications are dangerous and can have a serious unseen effect on safety. NEVER MODIFY OR BEND THE THERMOCOUPLE TO MAKE THE PILOT STAY LIT.
There is a draft (i.e. from window or door, etc.) disturbing the pilot. Remove
• draft. u
The ODS safety system may sense lack of oxygen. Turn off appliance. Call a qualified service technician. Open windows and doors to provide ventilation to the area. v
• Check the spark gap (see Spark Gap section).
• Faulty piezo unit, replace.
• Debris shorting out electrode, clean.
• Spark shorting to metalwork under tray, realign HT lead.
• Loose or faulty thermocouple, rectify.
• Blocked pilot, clean out.
• Dirt or lint in pilot aeration hole or on the lint gauze, clean thoroughly.
• If the pilot will not stay lit there is a problem with dirt, the gas supply, or the thermocouple needs replacement. Modifications are dangerous and can have a serious unseen effect on safety. NEVER MODIFY OR BEND THE THERMOCOUPLE TO MAKE THE PILOT STAY LIT.
• If pressure is low, remove any restriction in pipe-work or valve.
• Check all pipework are adequately sized.
• Check meter pressure is adequate.
• If the pilot will not stay lit there is a problem with dirt, the gas supply, or the thermocouple needs replacement. Modifications are dangerous and can have a serious unseen effect on safety. NEVER MODIFY OR BEND THE
THERMOCOUPLE TO MAKE THE PILOT STAY LIT.
• Leakage occurring. Carry out leakage test and rectify any problems.
• Combustible materials used in incorrect positions.
• Unit may require a service to remove dust from catalysts.
u This appliance is equipped with a oxygen depletion monitoring safety device (ODS). If the appliance shuts down during use for no
apparent reason then several reasons may be suspected. If a door or window has been opened creating a draft, then pilot disturbance could be the problem and removal of the draft should resolve this.
v If pilot disturbance is not the cause, then the ODS safety system sensing that there is a lack of oxygen. TURN THE APPLIANCE OFF,
call in your installer to check the appliance and ventilation. DO NOT allow the appliance to be used until the qualified service technician has determined that the appliance is operating properly and adequate ventilation is being provided.
17
Page 18
REPLACEMENT PARTS - Elite® CVF - NG AND ELITE CVF - LP
Artwork Size: W605 x H960
Replacement Parts
Item # Cat. No. Description
1 H7009 Glass Door Assembly 2 H6060 Catalyst 3 H6061 Pilot Assembly, Natural Gas 4 H6999 Pilot Assembly, Propane Gas 5 H7010 Burner Assembly, Natural Gas 6 H7011 Burner Assembly, Propane Gas 7 H6062 Catalyst Gasket 8 H7007 Decorative Glass Facia
9a H7002 Ball Knob 9b H7040 Knob Spindle 10 H7006 Hardware Kit 11 H7042 Decorative Spring-Loaded Corner Posts (4 each) 12 H7322 Fitting Template
Optional Parts
13 93L32 FFGC Flex Gas Line Kit
u
CLEARANCES FROMCOMBUSTIBLEMATERIALS
The following clearances must be maintained at all times. Failure to do so may result in the risk of a fire. For full information refer to the instruction manual provided with the heater.
IMPORTANT : Fabrics, curtains and drapes are not permited above the heater at any distance and within 20” of the heater sides. No combustible shelves of any size are permitted above the heater.
ESPACIO LIBRE HASTAMATERIALES COMBUSTIBLES
Deben mantenerse en todo momento los siguientes espacios libres. El no hacerlo puede causar un riesgo de incendio. Consulte el manual de instrucciones suministrado con este aparato para obtener información completa.
IMPORTANTE: No se permite la colocación de telas, cortinas y similares por encima del calentador a cualquier distancia, ni a una distancia de 20” de los laterales del calentador. No se permiten estantes combustibles de cualquier tamaño por encima del calentador.
DO 005860/0 - ISSUE A
Hardware
POSITION SPIRIT LEVEL ALONG THIS EDGE TO LEVEL TEMPLATE BEFORE MARKING OUT WALL
COLOQUE EL NIVEL SOBRE ESTE BORDE PARA NIVELAR LA PLANTILLA ANTES DE MARCAR LA PARED
9-3/16” (234mm)
FIXING POINTS
PIERCE TEMPLATE TO MARK HOLE POSITION ON WALL X 4
PUNTOS DE SUJECION
PERFORE LA PLANTILLA PARA MARCAR
LA POSICION DE LOS 4 TALADROS EN LA PARED
Elite
CVF
WALL MOUNTED VENT FREE FITTING TEMPLATE
PLANTILLA PARA LA INSTALACION DE CHIMENEAS
DE PARED SIN SALIDA DE HUMOS
IMPORTANT
THIS APPLIANCE IS TO BE WALL HUNG ONLY.
DO NOT RECESS OR INSET ANY PART OF THE APPLIANCE.
THIS TEMPLATE IS FOR THE MARKING OF FIXING POINTS ONLY.
20-1/4” (515mm)
DO NOT INSTALL THE APPLIANCE WITH THIS TEMPLATE IN PLACE.
WARNING
Clearance to combustible ceiling 32” measured from top of appliance glass panel
Clearance in front of heater 20”
Note : Zero clearance from bottom of heater frame required for hard combustible floors. Minimum 4” clearance required to rugs or any fabric floor coverings. REFER TO INSTRUCTION MANUAL
ADVERTENCIA
El espacio de 32” hasta un techo combustible se mide desde el borde superior del panel de vidrio del aparato
Espacio libre delante del calentador 20”
Nota: No se requiere espacio libre desde el borde inferior del marco del calentador en caso de pisos combustibles duros. Se requiere un espacio mínimo de 4” entre el calentador y cualquier alfombra, moqueta o revestimiento de suelo de tela. CONSULTE EL MANUAL DE INSTRUCCIONES.
Clearance to combustible sidewalls 4” (both sides)
F860041/A
Espacio hasta paredeslaterales combustibles 4” (ambos lados)
F860041/A
IMPORTANTE
ESTE APARATO UNICAMENTE DEBE SER COLGADO EN UNA PARED.
NO EMPOTRE NINGUN ELEMENTO DE ESTE APARATO.
ESTA PLANTILLA SIRVE UNICAMENTE PARA MARCAR LOS PUNTOS DE FIJACION.
RETIRE LA PLANTILLA ANTES DE COLOCAR LE APARATO.
CENTRO
LINEA DE
CENTRE LINE
FIXING POINTS
PUNTOS DE SUJECION
1-1/8”
(28mm)
CONCEALED GAS INLET
ENTRADA DE GAS OCULTA
4
3
10
13
FIREBOX OUTLINE
CONTORNO DE LA CAMARA DE COMBUSTION
12
APPLIANCE OUTLINE CONTORNO DE LA APARATO
u Hardware kits consists of the following:
6 ea. No.8 x 5/16 Screw Pozi Pan Head 6 ea. M6 x 12 Screw Pozi Pan Head BZP 6 ea. M4 x 12 Screw Pozi Pan Head Black 1 ea. Rubber Grommet 4 ea. Wall Plug 4 ea. Wall Fixing Screws 2 ea. Ceramic bracket 2 ea. Clevis Pin
8
2
7
1
9b
9a
5
18 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
6
11
See ordering instructions on Page 22
Page 19
POSITIONING OF FIELD REMOVABLE PARTS
Glass Door Removal: Remove the four (4) screws indicated, then lift door off.
Outlet Grill
Main Firebox Assembly
Valve Cover Plate
Control Knob Spindle
Figure 15: Exploded view of components
Glass Door Assembly
Burner Assembly
Burner Cover Plate
As our policy is one of continuous improvement and development, we hope therefore you will understand we must retain the right to amend details and/or specifications without prior notice.
Control Knob
WARNING
Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this heater may result in property damage or personal injury.
Figure 16 - Visual check for correct pilot flame.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
19
Page 20
SPECIFICATIONS - Elite® CVF
Product Reference Information
Cat. No. Model Ship. Wt. Ship. Volume
H6072 Elite CVF - NG 50 lb. 4.3 cu. ft. H6073 Elite CVF - LP 50 lb. 4.3 cu. ft.
Top View
6-1/4”
23-7/8”
Front View
27-3/16”
9-3/16”
20-1/4”
Back View
20 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
Page 21
GAS ENTRY POINT DIMENSIONS
D1
D2
TOP VIEW
Finished Wall
D3
Fireplace
Regulator Gas Entry Point
Model D1 D2 D3
Elite® CVF
Note: The actual dimensions are shown in millimeters. The fractional dimensions are converted from millimeters and are rounded to the nearest 1/16”.
3/8”
(10mm)
1-3/8”
(35mm)
3-3/8”
(85mm)
KEY: D1 = Distance from mounting surface to rear entry point D2 = Distance from mounting surface to center of side entry point D3 = Distance from mounting surface to regulator gas entry point
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE
D2
D3
D1
21
Page 22
PRODUCT REFERENCE INFORMATION
We recommend that you record the following important information about your appliance. Please contact your Lennox Hearth Products dealer for any questions or concerns. For the number of your nearest Lennox Hearth Products dealer, please call 1-800-9-LENNOX.
REPLACEMENT PARTS
See Page 18 for a complete replacement parts list. Use only parts sup­plied from the manufacturer.
Normally, all parts should be ordered through your Lennox distributor or dealer. Parts will be shipped at prevailing prices at time of order.
When ordering repair parts, always give the following information:
Your Fireplace's Model Number ________________________________________
Your Fireplace’s Serial Number ________________________________________
The Date On Which Your Fireplace Was Installed ___________________________
1. The model number of the appliance.
2. The serial number of the appliance.
3. The part number.
4. The description of the part.
5. The quantity required.
6. The installation date of the appliance.
If you encounter any problems or have any questions concerning the installation or application of this system, please contact your dealer.
LENNOX HEARTH PRODUCTS 1508 Elm Hill Pike, Suite 108 Nashville, TN 37210 Visit us at www.Lennox.com
Your Dealer's Name _________________________________________________
Fuel Type c Natural Gas c Propane Gas
Lennox Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.
Printed in U.S.A. © 2008 Lennox Hearth Products
P/N 850056M Rev. C 04/2012
22
1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210
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