Lennox EDVSTNM-B, EDVCLNM-B, EDVCRNM-B, EDVCRNE-B, EDVCLPM-B User Manual

...
Page 1
US
Portland
AVERTISSEMENT : Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incindie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.
- Ne pas entreposer ni utilizer d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucan interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâtiment où vous trouvez.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz,
appelez le service des incindies.
- L’installation et l’entretien doivent être assurés par un installateur ou un service d’entretien qualifié ou par le
fournisseur de gaz.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result, causing property damage, personal injury, or death.
-
vapors and liquids in the vicinity of this or any other
appliance.
- WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s
instructions.
department.
- Installation and service must be performed by a
WARNING /AVERTISSEMENT / AVISO
HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL COOLED.
NEVER ALLOW CHILDREN TO TOUCH GLASS.
UNE SURFACE VITRÉE CHAUDE PEUT CAUSER DES BRÛLURES.
LAISSER REFROIDIR LA SURFACE VITRÉE AVANT D'Y TOUCHER.
NE PERMETTEZ JAMAIS À UN ENFANT DE TOUCHER LA SURFACE VITRÉE.
EL VIDRIO CALIENTE CAUSARÁ QUEMADURAS.
USTED DEBE NUNCA TOCAR EL VIDRIO CALIENTE.
LOS NIÑOS DEBEN NUNCA TOCAR EL VIDRIO.
EDV Direct-Vent Gas Fireplaces
P/N 850018M Rev. H 01/2011
This manual is one of a set of two supporting this product. Refer to P/N 875022M for Care and Operation Instructions.
Ce manuel est disponible en francais, simplement en faire la demande. Numéro de la pièce 850018CF.
INSTALLER: Leave this manual with the appliance.
MODELS
EDVSTNM-B EDVSTPM-B EDVPFNM-B EDVPFPM-B
OTL Report No. 116-F-04-5
MILLIVOLT:
EDVCRNM-B EDVCRPM-B EDVCLNM-B
EDVCLPM-B
ELECTRONIC:
EDVSTNE-B EDVPFNE-B EDVCRNE-B EDVCLNE-B
CONSUMER: Retain this manual for future reference. INSTALLATEUR : Laissez cette notice avec l'appareil.
CONSOMMATEUR : Conservez cette notice pour
consultation ultérieure.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certified kit is used.
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TABLE OF CONTENTS
PACKAGING
GENERAL INFORMATION
Packaging .........................................Page 2
Introduction ......................................Page 2
General Information ..........................Page 2
Requirements for the Commonwealth of Massachusetts . Page 4
New York City Approval .....................Page 4
Cold Climate Insulation .....................Page 5
Manufactured Home Requirements ..Page 5
Location ............................................Page 5
Vent Termination Clearances ............Page 6
Appliance and Vent Clearances .........Page 8
Detailed Installation Steps .................Page 9
Typical Installation Sequence ...........Page 10
Step 1. Framing .................................Page 10
Fireplace and Framing Specifications . Page 11
Step 2. Routing Gas Line ..................Page 14
Step 3. Appliance Vent Collar ............Page 14
Step 4. Install The Venting System ...Page 15
Vertical Termination Systems ............Page 16
Vent Section Length Charts ...............Page 16
Vertical Vent Tables and Figures ........Page 19
Horizontal Termination System .........Page 21
Horizontal Vent Tables and Figures ...Page 23
Venting Using Flexible Vent Pipe .......Page 26
Step 5. Field Wiring .........................Page 27
Step 6. Optional Blower Kit Wiring ..Page 28
Step 7. Connecting Gas Line ...........Page 28
Step 8. Verifying Appliance Operation Page 29
Step 9. Installing Logs ...................Page 30
Step 10. Remove/Install Glass Door . Page 34
Step 11. Burner Adjustments ............Page 34
Step 12. Hood Installation .................Page 36
Finishing Requirements ....................Page 36
Step 13. Attaching Safety-in-
Operation Warnings .......................Page 37
Installation Accessories ....................Page 38
Gas Conversion Kits .........................Page 40
Please read and understand these instructions before beginning your
installation.
The assembled vented gas fireplace heater is packaged with:
1 - one log set located within the firebox. 2 - one plastic bag containing the literature
package, which consists of the care and operation manual, installation instructions, warning labels and warranty, 8 (EDVST), 4 (EDVPF, EDVCR, EDVCL).
3 - two hoods (EDVST), or three hoods (EDVPF)
taped to rthe top of the firepalce.
4 - one plastic bag of glowing embers, one
plastic bag of decorative volcanic stone and one bag of vermiculate is located in the bottom compartment.
5 - one vent restrictor to be applied as shown
on page 14 ; restrictor is taped to the envelope.
INTRODUCTION
The Millivolt appliances have a millivolt gas control valve with piezo ignition system. If any optional accessories that will require electrical power are to be installed, the electrical power must be provided at the time of appliance installation.
The Electronic appliances are designed to op­erate on natural or propane gas. An electronic intermittent pilot ignition system provides safe, efficient operation. External electrical power is required to operate these units.
These vented gas fireplace heaters are sealed combustion, air-circulating gas fireplaces de­signed for residential applications.
Approved Vent Components - These fireplaces are designed, tested and listed for operation and installation with the following vent com­ponents only:
Secure Vent™ Direct-Vent System Compo-
nents manufactured by Security Chimneys International,
Secure Flex™ Flexible Vent Components
manufactured by Security Chimneys Inter­national and
Z-FLEX™ Model GA Venting Systems listed
to UL1777 and ULCS635 manufactured by Flexmaster Canada Limited.
Use only the correct size venting (4-1/2" inner and 7-1/2" outer).
These approved vent system components are labeled for identification. DO NOT use any other manufacturer’s vent components with these appliances.
WARNING
Young children should be care­fully supervised when they are in the same room as the appli­ance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
AVERTISSEMENT
Les jeunes enfants devraient être surveillés étroitement lorsqu’ils se trouvent dans la même pièce que l’appareil. Les tout petits, les jeunes enfants ou les adultes peuvent subir des brûlures s’ils viennent en contact avec la sur­face chaude. Il est recommandé d’installer une barrière physique si des personnes à risques habi­tent la maison. Pour empêcher l’accès à un foyer ou à un poêle, installez une barrière de sécu­rité; cette mesure empêchera les tout petits, les jeunes enfants et toute autre personne à risque d’avoir accès à la pièce et aux surfaces chaudes.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.
Les enfants et les adultes devraient être infor­més des dangers que posent les températures de surface élevées et se tenir à distance afin d’éviter des brûlures ou que leurs vêtements ne s’enflamment.
DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY, CER­TIFICATION AND LISTINGS OF THIS UNIT.
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WARNING
Improper installation, adjust­ment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
WARNING
Failure to comply with these installation instructions will result in an improperly installed and operating appliance, voiding its warranty. Any change to this appli­ance and/or its operating controls is dangerous.
WARNING
Clothing or other flammable material should not be placed on or near the appliance.
AVERTISSEMENT
On ne devrait pas placer de vêtements ni d’autres matières inflammables sur l’appareil ni à proximité.
WARNING
Any safety screen or guard removed for servicing the appli­ance must be replaced prior to operating the appliance.
AVERTISSEMENT
Tout écran ou protecteur retiré pour permettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.
Note: Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bed­ding material, etcetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
Remarque: L’installation et la réparation devrait être confiées à un technicien qualifié. L’appareil devrait faire l’objet d’une inspection par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite. Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de pous­sière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres.
Do not use these appliances if any part has been under water. Immediately call a qualified, professional service technician to inspect the appliance and to replace any parts of the control system and any gas control which have been under water.
Ne pas utiliser cet appareil s’il a été plongé, même partiellement, dans l’eau. Ap­peler un technicien qualifié pour inspecter l’appareil et remplacer toute partie du système de commande et toute commande qui a été plongée dans l’eau.
WARNING
Improper installation or use of this appliance can cause serious injury or death from fire, burns, explosions or carbon monoxide poisoning.
Only trim kit(s) supplied by the manufacturer shall be used in the installation of this ap­pliance.
Seules les trousses de garniture fournies par le fabricant doivent être utilisées pour l’installation de cet appareil.
These appliances comply with National Safety Standards and are tested and listed by OMNI-Test Laboratories, Inc. (Report No. 116-F-04-5) to ANSI Z21.88 (in Canada, CSA-2.33), and CAN/ CGA-2.17-M91 in both USA and Canada, as vented gas fireplace heaters.
Both millivolt and electronic versions of these appliances are listed by OMNI-Test Laboratories for installation in bedrooms and Manufactured Homes.
Misc. Codes / Standards -
The Installation must conform to local codes or, in the absence of local codes, with the National
Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition (In Canada, the current CAN/CSA-B149.1
installation code).
The appliance, when installed, must be electri­cally grounded and wired in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA
70 - latest edition, or the Canadian Electrical Code, CSA C22.1 - latest edition.
Provide adequate clearances around air open­ings and adequate accessibility clearance for service and proper operation. Never obstruct the front or back openings of the appliance.
These appliances are designed to operate on natural or propane gas only. The use of other fuels or combination of fuels will degrade the performance of this system and may be dangerous.
These fireplaces are designed as supplemental heaters. Therefore, it is advisable to have an alternate primary heat source when installed in a dwelling.
Millivolt Models - The millivolt appliances are manually controlled and feature a spark igniter (piezo) that allows the appliance's pilot gas to be lit without the use of matches or batteries. This system provides continued service in the event of a power outage.
Millivolt models come standard with a manually­modulated gas valve; flame appearance and heat output can be controlled at the gas valve. The BTU Input for these appliances is shown in Table 1.
Electronic Models - Electronic models have a fixed rate gas valve. Input of electronic models is shown in Table 1.
Input (BTU) Gas Valves (all models)
All Models Fuel
Type
Millivolt Natural
Millivolt Propane
Electronic Natural 39,000
Electronic Propane 39,000
Table 1
Input Rate (BTU / HR)
39,000 high
31,000 low
39,000 high
31,000 low
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Gas Pressure - All Models
ON/OFF Switch
Electronic Gas Control Valve
Inlet Pressure Port
Manifold Pressure Port
OFF
IN
PSI
ON
CONTROL
IGNITER
H
I
L
O
W
HTPTHTPT
P
I
L
O
T
P
I
L
O
T
O
N
it
O
F
F
IN
OUT
Tables 2 and 3 show the appliances' inlet and manifold gas pressure requirements:
Inlet Gas Supply Pressure
(all models)
Fuel # Minimum Maximum
Natural Gas
Propane
4.5" WC
(1.12 kPa)
11.0" WC
(2.74 kPa)
10.5" WC
(2.61 kPa)
13.0" WC
(3.23 kPa)
Table 2
Manifold Gas Supply Pressure
(all models)
Fuel # Low High
Natural
Gas
Propane
(Lo) 2.2" WC
(0.55 kPa)
(Lo) 6.3" WC
(1.57 kPa)
(Hi) 3.5" WC
(0.87 kPa)
(Hi) 10.0" WC
(2.49 kPa)
Table 3
Test gauge connections are provided on the front of the millivolt and electronic gas control valve (identified IN for the inlet and OUT for the manifold side). The control valves have a 3/8" (10mm) NPT thread inlet and outlet side of the valve (refer to Figures 1 and 2).
Propane tanks are at pressures that will cause damage to valve components. Verify that the tanks have step down regulators to reduce the pressure to safe levels.
These appliances must be isolated from the gas supply piping system (by closing their individual manual shut-off valve) during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
These appliances and their individual shut-off valves must be disconnected from the gas supply piping system during any pressure testing of that system at pressures greater than 1/2 psig (3.5 kPa).
These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance.
Orifice Sizes - Sea Level to High Altitude (All Models)
These appliances are tested and approved for installation at elevations of 0-4500 feet (0-1372 meters) above sea level using the standard burner orifice sizes (marked with an "*" in Table 4 ). For elevations above 4500 feet, contact your gas supplier or qualified service technician.
Deration - At higher elevations, the amount of BTU fuel value delivered must be reduced by either:
• Using gas that has been derated by the gas
company.
• By changing the burner orice to a smaller
size as regulated by the local authorities having jurisdiction and by the (USA) National Fuel Gas Code NFPA 54/ANSI Z223.1 - latest edition or, in Canada, the CAN/CSA-B149.1 codes - latest edition.
Install the appliance according to the regulations of the local authorities having jurisdiction and, in the USA, the National Fuel Gas Code NFPA 54 / ANSI Z223.1 - latest edition or, in Canada, the CAN/CSA-B149.1 - latest edition.
Flame breadth, height and width will diminish 4% for every 1,000 feet of altitude.
Burner Orifice Sizes (all models)
Elevation
Feet (meters)
0-4500
(0-1372)
Table 4
• Part /Cat. Number
Natural
Gas
drill size (inches)
(0.125")
*
21L81 •
* Standard size installed at factory
Propane
Gas
drill size (inches)
#41 (0.096")
21L82 •
*
Gas Valve Diagrams
See Figure 1 for Millivolt models and Figure 2 For Electronic Models.
Main Gas Control Knob
OFF/PILOT/ON
Pilot Adjustment
Screw
Honeywell Electronic
Figure 2
Gas Valve
REQUIREMENTS FOR THE COMMON­WEALTH OF MASSACHUSETTS
These fireplaces are approved for installation in the US state of Massachusetts if the following additional requirements are met:
• Install this appliance in accordance with
Massachusetts Rules and Regulations 248 C.M.R.
• Installation and repair must be done by a
plumber or gas fitter licensed in the Com­monwealth of Massachusetts.
• The exible gas line connector used shall
not exceed 36 inches (92 centimeters) in length.
• The individual manual shut-off must be a
T-handle type valve.
Massachusetts Horizontal Vent Requirements
In the Commonwealth of Massachusetts, hori­zontal terminations installed less than seven (7) feet above the finished grade must comply with the following additional requirements:
• A hard wired carbon monoxide detector
with an alarm and battery back-up must be installed on the floor level where the gas fireplace is installed. The carbon monoxide detector must comply with NFPA 720, be ANSI/UL 2034 listed and be ISA certified.
• A metal or plastic identication plate must
be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade and be directly in line with the horizontal termination. The sign must read, in print size no less than one-half (1/2) inch in size, GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.
4
Manifold Pressure Tap
Inlet Pressure Tap
HI/LO Variable Flame Height Adjustment
NEW YORK CITY, NEW YORK (MEA)
Installation of these fireplaces are approved for installation in New York City in the US state of New York.
Figure 1 - SIT Millivolt Gas Valve
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
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COLD CLIMATE INSULATION
See-Through (EDVST)
Corner - Left
(EDVCL)
Corner - Right
(EDVCR)
Peninsula
(EDVPF)
See-Through
(EDVST) -
one side flush with a wall
VERTICAL VENT
HORIZONTAL VENT
- REAR
HORIZONTAL VENT
- TOP
For cold climate installations, seal all cracks around your appliance with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under floor on which appliance rests, if floor is above ground level. Gas line holes and other open­ings should be caulked or stuffed with unfaced fiberglass insulation.
If the fireplace is being installed on a cement slab in cold climates, a sheet of plywood or other raised platform can be placed underneath to prevent cold transfer to the fireplace and into the room. It also helps to sheetrock inside surfaces and tape for maximum air tightness and caulk firestops.
MANUFACTURED HOME REQUIREMENTS
This appliance may be installed in an aftermarket permanently located, manufactured home and must be installed in accordance with the manu­facturer's instructions and the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States, or the Standard for Installation in Mobile Homes, CAN/ CSA Z240 MH Series, in Canada.
Cet appareil peut être installé cómme du matéri­el d'origine dans une maison préfabriquée (É.U. seulement) ou mobile et doit être installé selon les instructions du fabricant et conformément à la norme Manufactured Home Constructions and Safety, Title 24 CFR, Part 3200 aux Unis ou à la norme Can/CSA-Z240 Série MM, Maisons mobiles au Canada.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Cet appareil doit être utilisé uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil ne peut être converti à d'autres gaz, sauf si une trousse de conversion est utilisée.
When the unit is installed with one side flush with a wall,
(See-Through Model Shown)
the wall on the other side of the unit must not extend beyond the front edge of the unit.
Figure 3 TYPICAL LOCATION
LOCATION
CAUTION: Ensure that the cross mem­bers are not cut or weakened during installation. The structural integrity of the manufactured home floor, wall, and ceiling / roof must be maintained.
CAUTION: This appliance must be ground­ed to the chassis of the manufactured home in accordance with local codes or in the absence of local codes, with the National Electrical Code ANSI / NFPA 70
- latest edition or the Canadian Electrical Code CSA C22.1 - latest edition.
In selecting the location, the aesthetic and functional use of the appliance are primary concerns. However, vent system routing to the exterior and access to the fuel supply are also important.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies (Figure 3).
En raison des températures élevées, l’appareil devrait être installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures (Figure 3).
The location should also be free of electrical, plumbing or other heating/air conditioning ducting.
These direct-vent appliances are uniquely suited for installations requiring a utility shelf positioned directly above the fireplace. Utility shelves like these are commonly used for locat-ing television sets and decorative plants.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
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Page 6
12
X
Roof Pitch is X/12
2 FT MIN.
2 FT MIN.
Lowest
Discharge
Opening
H*
*H = MINIMUM HEIGHT FROM ROOF TO
LOWEST DISCHARGE OPENING OF VENT
TERMINATION HEIGHTS FOR VENTS ABOVE
FLAT OR SLOPED ROOFS
Horizontal Overhang
Vertical Wall
Vent
Termination
Storm Collar
Concentric
Vent Pipe
Flashing
1 inch (25.4 mm) Minimum Clearance to Combustibles
Be aware that this is a heat producing ap-
6"
(152 mm)
12"
(305 mm)
Combustible Projection greater
Horizontal Vent Termination Clearances
Combustible Projection
2-1/2
inches or less in length
18"
(457 mm)
Ventilated
Soffit
Unventilated
Soffit
than 2-1/2 inches in length
Termination Kit
Side Elevation View
Termination Kit
All horizontal terminations may be located as close as 6” (152mm) to any (non-combustible and combustible) exterior sidewall. This distance may be decreased to 2” (51mm) for non-­combustible exterior sidewalls only, if the SV4.5HT-2 termination is used.
pliance. Objects placed above the unit are exposed to elevated temperatures.
Do not insulate the space between the appli­ance and the area above it (see Figure 8 ).
The minimum height from the base of the appli­ance to the underside of combustible materials used to construct a utility shelf in this fashion is shown in Figure 8.
The appliance should be mounted on a fully supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile, etc., a metal or wood barrier covering the entire bottom surface must be used.
VENT TERMINATION CLEARANCES
These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CSA-B149.1 in Canada.
Vertical Vent Termination Clearances
Termination Heights For Vents
Above Flat Or Sloped Roofs Ref. NFPA 54 / ANSI Z223.1
Roof Pitch * Feet * Meters
Flat to 6/12 1.0 0.3 6/12 to 7/12 1.25 0.38 7/12 to 8/12 1.5 0.46 8/12 to 9/12 2.0 0.61
9/12 to 10/12 2.5 0.76 10/12 to 11/12 3.25 0.99 11/12 to 12/12 4.0 1.22 12/12 to 14/12 5.0 1.52 14/12 to 16/12 6.0 1.83
The vent / air intake termination clearances above the high side of an angled roof is as shown in the following chart:
16/12 to 18/12 7.0 2.13 18/12 to 20/12 7.5 2.29 20/12 to 21/12 8.0 2.44
Figure 5
Horizontal Vent Termination Clearances
The horizontal vent termination must have a minimum of 6" (152 mm) clearance to any overhead combustible projection of 2-1/2" (64 mm) or less (see Figure 6). For projections exceeding 2-1/2" (64 mm), see Figure 6. For additional vent location restrictions refer to Page 7.
Vertical Vent Termination Clearances
Terminate multiple vent terminations according to the installation codes listed above and Figures
4 and 5.
Figure 4 - Multiple Terminations
6
12”
(305mm)
Minimum
Figure 6
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Note - See Figure 42 on Page 22 for the exterior wall recess
allowances of the square horizontal termination.
Page 7
EXTERIOR HORIZONTAL VENT TERMINATION CLEARANCE REQUIREMENTS
V
V
V
V
V
F
C
Fixed
Closed
Window
Operable
Window
B
B
A
B
H
M
I
= Area where Termination is not Permitted
= Air Supply Inlet
X
= Vent Termination
V
D
V
3 ft.
3 ft.
A
A
A
= 9” in U.S. = 12” in Canada
V
L
B
J
X
V
A
G
Inside
Corner Detail
B
C
C
C
*18”
Ventilated Soffit
Horizontal Termination
Detail D
Exterior Wall
6”
Inside Corner
* See Item D in the Text Below.
V
P
V
O
N
N
Q
NOTE: Local Codes Or Regulations May Require Different Clearances.
NOTE: Location Of The Vent Termination Must Not Interfere With Access To The Electrical Service.
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NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
7
Page 8
MINIMUM CLEARANCES TO COMBUSTIBLES
4 (102)
2
(51)
4
(102)
6
(152)
8
(203)
10
(254)
12
(305)
6 (152)
10 (254)
14 (356)
12 (305)
8 (203)
.oNledoM
)mm(sehcnithgieHflehS
woblEeergeD09enOhtiw-tneVpoTkcaBehttuOthgiartS-tneVraeR
tneVeruceSxelFeruceStneVeruceSxelFeruceS
TSVDE FPVDE
RCVDE
LCVDE
8/735)8631(8/555)3141(8/114)5401(8/114)5401(
Shelf Above Fireplace
With Rear Venting
Do not insulate the space between the
appliance and the
area above it.
Shelf Height
(see table)
Shelf Above Fireplace
With Top Venting
Do not insulate the space between the
appliance and the
area above it.
Shelf Height
(see table)
Appliance And Vent Clearances
The appliance is approved with zero clearance to combustible materials on all sides (as detailed in Table 5), with the following exception: When the unit is installed with one side flush with a wall, the wall on the other side of the unit must not extend beyond the front edge of the unit. In addition, when the unit is recessed, the side walls surrounding the unit must not extend beyond the front edge of the unit (see Figure 3).
*Note: 3 in. (75 mm) above any horizontal/inclined vent component.
**Note: See Page 10, Step 1 and Figure 12 for clearance requirements to the nailing ange
located at each side of the unit and any screw heads adjacent to it.
Mantel Depth
Top of Appliance
inches (millimeters)
Hearth Extension - A hearth extension is not
required with this appliance. If a hearth exten­sion is used, do not block the lower control compartment door. Any hearth extension used is for appearance only and does not have to conform to standard hearth extension instal­lation requirements.
Shelf Height - To provide for the lowest pos-
sible shelf surface, use the alternate rear vent outlet, the venting attached to the top vent should be routed in a way to minimize obstructions to the space above the appliance. Do not insulate
the space between the appliance and the area above it (see Figure 8). The minimum height
from the base of the appliance to the underside of combustible materials used to construct a utility shelf in this fashion is shown in Figure 8.
The appliance should be mounted on a fully supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile, etc., a metal or wood barrier covering the entire bottom surface must be used.
8
Front or Rear Face
Figure 7 - Minimum Mantel Clearances
Figure 8 -
Shelf Height Minimum Clearances
of Appliance
Wall Finishes / Surrounds / Mantels
Note: Combustible wall finish materials and/ or surround materials must not be allowed to encroach the area defined by the appliance front face (black sheet metal). Never allow combus-
tible materials to be positioned in front of or overlapping the appliance face (see Figure 66 on Page 36) and Figure 9 on page 9.
Non-combustible materials, such as surrounds and other appliance trim, may be installed on the appliance face with these exceptions: they must not cover any portion of the removable glass panel or control compartment.
Vertical installation clearances to combustible mantels vary according to the depth of the mantel. See Figure 7. Mantels constructed of non-combustible materials may be installed at any height above the appliance opening; however, do not allow anything to hang below the fireplace hood.
Note: We recommend the use of high tem­perature paint (rated 175° F or higher) on the underside of the mantel.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Page 9
Top Bustle
Top Radiant Panel
Bottom Bustle
Control Compartment Access Panel
17"
14"
Min. Distance To Unprotected Side Wall
8-1/4"
45°
Combustible Materials Allowed In Shaded Area Safe Zone
12"
5"
Min. Distance To Protected Side Wall
Top View Of
Fireplace
Side Wall
Side Wall
Figure 9
MINIMUM CLEARANCES* Inches (millimeters)
Back and Sides 1/2 in. (13)
0 (0) from Spacers Or Dimples **
Top Spacers 0 (0)
Floor 0 (0)
From Bottom of Unit To Ceiling 64 (1626)
Vent 3 (76)
SERVICE CLEARANCES Feet (meters)
Front, Back, Sides 3 feet (0.9 meters)
Top * / 1 (25.4) Sides & Bottom
Table 5
WARNING
Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
AVERTISSEMENT
Risque de dommages ou de blessures si les pièces ne sont pas installées conformément à ces schémas et ou si des pièces autres que celles spécifiquement approuvées avec cet appareil sont utilisées.
DETAILED INSTALLATION STEPS
The appliance is shipped with all gas controls and components installed and pre-wired.
1 - Remove the shipping carton. 2 - Remove the top radiant panel (refer to Figure 11 ). 3 - Lift the pressure relief plates and remove the cardboard from underneath each of them. 4 - Open the control compartment access
panel, by actuating the spring-loaded magnetic catches securing the panel, gently depressing the outer top corners of the panel until the catches "pop" the panel free and allowing it to swing out and down to open. 5 - Remove the bottom control compartment access panel by compressing the spring­loaded hinge pin on the left side until it disengages from the left cabinet panel hole. Pull the panel away from the fireplace. See
Figure 56 on page 30.
6 - Remove the modesty panel by pulling the bottom right corner of the modesty panel out slightly to disengage the snap-fit feature; lift the modesty panel by the tab on the panel's right end, pull the right end of the panel away from the cabinet and then pull the panel diagonally out of the left side cabinet panel slots. (In the above procedure, reverse the words "left" and "right" for EDVCR models). Remove the modesty panel carefully, so that none of the wires become loose or disconnected. 7 - Open the two latches (located under the firebox floor) securing the glass enclosure panel. Remove the panel by tilting it outward at the bottom and lifting it up. Set the door aside protecting it from inadvertent damage.
See Figure 63 on page 34.
Figure 10 Unit Parts Identification
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
9
Page 10
Pressure Relief
Turn tabs down and secure to the floor with 8d nails or other appropriate fasteners on all sides of the unit which do not have viewing glass panels.
EDVST SHOWN
(EDVPF - NO NAILING FLANGES
ON END WITH GLASS PANEL)
EDVCL SHOWN
(FOR EDVCR VIEW, INTERCHANGE SIDES)
Remove these two screws and use them when installing the nailing flanges.
Nailing Flanges
Note: The nailing flanges, combustible members and screw heads located in areas directly adjacent to the nailing flanges, are EXEMPT from the 1/2” clearance to combustible requirements for the firebox outer wrapper
.
Combustible framing may be in
direct contact with the nailing flanges and may be located closer than 1/2” from screw heads and the firebox wrapper in areas adjacent to the nailing flanges. Frame the opening to the exact dimensions specified in the framing details of this manual.
Plates
REMOVE
CARDBOARD
BEFORE USING
REMOVE
CARDBOARD BEFORE USING
Step 2. (Page 14) Route gas supply line to
appliance location.
Step 3. Preparing the appliance vent collar (Page 14).
Step 4. (Page 15) Install the vent system and exterior termination.
Step 5. (Page 27) Field Wiring
Step 10. (Page 34) Install glass door as-
sembly.
Step 11. (Page 34) Adjust burner to ensure proper flame appearance.
Step 12. (Page 36) Install the hoods.
Step 13. (Page 37) Attach Safety in Operation
Warnings.
Remove Cardboard Before Using Appliance
Figure 11
TYPICAL INSTALLATION SEQUENCE
The typical sequence of installation is outlined below. However, each installation is unique and may result in variations to the steps described.
See the page numbers references in the follow­ing steps for detailed procedures.
Step 1. (Page 10) Construct the appliance framing. Position the appliance within the framing and secure with nailing brackets (refer to Figure 12).
a. Millivolt Appliances – Install the operating control switch (not factory provided) and bring in electrical service line for forced air-circulating blower (optional equipment). b. Electronic Appliances – Field wire and install operating control switch.
Step 6. (Page 28) Install blower kit (optional equipment).
Step 7. (Page 28) Make connection to gas supply.
Step 8. (Page 29) Verifying appliance opera- tion.
Step 9. (Page 30) Install the logs, decorative volcanic stone and glowing embers.
Before proceeding it may be helpful to remove the log set form the firebox and remove the embers and volcanic stone from the control compartment. Refer to the following steps:
1. Remove the front glass enclosure panel
(see Removing and Installing Glass Enclosure Panels on Page 34).
2. Remove log set box from firebox. Next, remove embers and volcanic stone from con­trol compartment. Handle logs carefully to
prevent breakage.
Step 1. FRAMING
Frame these appliances as illustrated in Figures
13 (EDVST), 14 (EDVPF), 15 (EDVCL) or 16
(EDVCR). All framing details must allow for a minimum clearance to combustible framing members as shown inTable 5 on page 9. If the appliance is to be elevated above floor level, a solid continuous platform must be constructed. Headers may be in direct contact with the appliance top spacers but must not be sup­ported by them or notched to fit around them. All construction above the appliance must be self supporting, DO NOT use the appliance for structural support.
10
Figure 12 - Nailing Flanges
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Side Nailing Flanges
The fireplace should be secured to the framing at the side(s) and/or rear of the unit using the factory-provided nailing flanges. Install the nailing flanges - 8 (EDVST), 4 (EDVPF, EDVCL and EDVCR) - as shown in Figure 12 using the existing screws.
Position the fireplace within the framing. When required, the flanges may be bent 90 degrees by hand or with the assistance of a hammer. Use wood screws to secure the nailing flanges to the framing. See Table 5 on page 9 for clear- ances of framing members to cabinet parts in the nailing flange area. The nailing flange itself is exempt from these clearances.
Floor Nailing Tabs
Secure the fireplace to the floor as shown in
Figure 12.
Page 11
Gas Line
Center of gas line
is 3 in. (76 mm)
up from floor.
*41-1/2
(1054)
***48-1/2
(1232)
26-3/4
(679)
11-3/8
(267)
Dimension A Secure Vent - 47-1/8 (1197) Secure Flex - 47-3/4 (1213)
7
(178)
5-1/8 (130)
12-1/8
(308)
10-1/2
**22-3/4
(578)
EDVST (See-Through)
VENT FRAMING ­TOP VENT WITH ONE 90º ELBOW
VENT FRAMING ­REAR VENT WITH NO ELBOWS
inches (millimeters)
7
(178)
5-1/8
(130)
12-1/8
(308)
6-1/4
(159)
A
Minimum Framing Stud Size is 2x4
*This dimension can be reduced to 41 inches (1041 mm). This results in 0 in. (0 mm) clearance between framing and unit framing spacers. (The 41-1/2 in. dimension permits easier fireplace installation, if unit is installed after framing is erected.)
**This dimension based on 5/8” drywall. For 1/2” drywall use 23”.
***Provide Additional Space For Side Vent Seal Cap If Installing Against A Solid Wall
EDVPF (Peninsula)
Gas Line
Center of gas line
is 3 in. (76 mm)
up from floor.
*41-1/2
(1054)
***43-5/8
(1108)
26-3/4
(679)
11-3/8
7
(178)
5-1/8
(130)
12-1/8
(308)
VENT FRAMING ­TOP VENT WITH ONE 90º ELBOW
VENT FRAMING ­REAR VENT WITH NO ELBOWS
inches (millimeters)
7
(178)
(130)
(308)
6-1/4 (159)
A
Minimum Framing Stud Size is 2x4
(267)
(289)
**22-3/4
(578)
Dimension A Secure Vent - 47-1/8 (1197) Secure Flex - 47-3/4 (1213)
*This dimension can be reduced to 41 inches (1041 mm). This results in 0 in. (0 mm) clearance between framing and unit framing spacers. (The 41-1/2 in. dimension permits easier fireplace installation, if unit is installed after framing is erected.)
**This dimension based on 5/8” drywall. For 1/2” drywall use 23”.
***Provide Additional Space For Side Vent Seal Cap If Installing Against A Solid Wall
10-1/2
12-1/8
5-1/8
*41-1/2
(1054)
**43-5/8
(1108)
*This dimension can be reduced to 41 inches (1041 mm). This results in 0 in. (0 mm) clearance between framing and unit framing spacers. (The 4-1/2 in. dimension permits easier fireplace
installation, if unit is installed after framing is erected.)
26-3/4
(679)
5-1/8
12-1/8
(308)
10-1/2
(
267
)
(130)
12-1/2
(318)
7
(178)
10-1/2
(
267
)
10-3/8
(
264
)
5-1/4 (133)
5-1/4
(133)
24
(610)
EDVCL (Corner-Left)
VENT FRAMING ­TOP VENT WITH ONE 90º ELBOW
VENT FRAMING ­REAR VENT WITH NO ELBOWS
inches (millimeters)
6-1/4 (159)
9-3/4 (248)
Optional Gas Line Location
Center of gas line is 3 in. (76 mm)
up from floor.
A
Gas Line
Center of gas line
is 3 in. (76 mm)
up from floor.
Minimum Framing Stud Size is 2x4
7
(178)
5-1/8
(130)
12-1/8
(308)
Dimension A Secure Vent - 47-1/8 (1197) Secure Flex - 47-3/4 (1213)
**Provide Additional Space For Side Vent Seal Cap If Installing Against A Solid Wall
*41-1/2
(1054)
24
(610)
*This dimension can be reduced to 41 inches (1041 mm). This results in 0 in. (0 mm) clearance between framing and unit framing spacers. (The 41-1/2 in. dimension permits easier fireplace installation, if unit is installed after framing is erected.)
26-3/4
(679)
10-1/2
(
267
)
12-1/2
(318)
7
(178)
5-1/8
(130)
12-1/8 (308)
10-1/2
(
267
)
10-3/8
(
264
)
5-1/4 (133)
5-1/4
(133)
EDVCR (Corner-Right)
VENT FRAMING ­TOP VENT WITH ONE 90º ELBOW
VENT FRAMING ­REAR VENT WITH NO ELBOWS
inches (millimeters)
Gas Line
Center of gas line is
3 in. (76 mm) up from floor.
9-7/8
(251)
A
Minimum Framing Stud Size is 2x4
7
(178)
5-1/8 (130)
12-1/8
(308)
Dimension A Secure Vent - 47-1/8 (1197) Secure Flex - 47-3/4 (1213)
**43-5/8
(1108)
**Provide Additional Space For Side Vent Seal Cap If Installing Against A Solid Wall
FIREPLACE FRAMING SPECIFICATIONS
Figure 13
Figure 15
Figure 14
Figure 16
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
11
Page 12
12 (305)
10
(254)
TOP VIEW
40-1/8 (1019)
3-1/2
(89)
5/8 (16)
Stepped to Accept Drywall on Two Corners
FRAMING SPACERS (Top and Side)
FINISH WALL BRACKET
(Front, back, and left edge of unit top)
6-7/8 (175)
10-1/4
(260)
12
(305)
(63.5)
RIGHT SIDE VIEW
LEFT SIDE VIEW
3 (76)
1/2 (13)
DETAIL OF FINISH WALL BRACKET
FLUE (Top or Side)
2-1/2
(63.5)
2-1/2
NOTE - Unit has a factory-installed vent seal cap and vent cover plate (see Figures 22 and 23 on page 15) in each flue outlet. The vent seal cap is not shown in this figure.
Provide Additional Space For Side Vent Seal Cap If Installing Against A Solid Wall
24
(610)
41
(1041)
37
(940)
43-5/8
(1108)
1/2 (13)
FRONT VIEW
4 (102)
GAS INLET
ELECTRICAL
INLETS
CONTROL COMPARTMENT ACCESS PANEL
EDVST (See-Through)
41
(1041)
37
(940)
47-1/8 (1197)
6-7/8
(175)
10-1/4
(260)
12
(305)
12 (305)
10
(254)
(63.5)
FRONT VIEW
RIGHT SIDE VIEW
LEFT SIDE VIEW
TOP VIEW
3 (76)
4 (102)
FLUE
(Top or Side)
10-1/2
(267)
1/2 (13)
FLUE
(Top or Side)
GAS INLET
ELECTRICAL INLETS
GAS INLET
40-1/8 (1019)
5/8 (16)
Stepped to Accept Drywall on All 4 Corners
3-1/2 (89)
3 (76)
ELECTRICAL INLETS
FRAMING SPACERS (Top and Both Sides)
24
(610)
CONTROL COMPARTMENT ACCESS PANEL
FINISH WALL BRACKET
(Front and back edge of unit top)
1/2
(13)
DETAIL OF FINISH WALL BRACKET
1/2 (13)
2-1/2
(63.5)
2-1/2
ELECTRICAL INLETS
NOTE - Unit has a factory-installed vent seal cap and vent cover plate (see Figures 22 and 23 on page 15) in each flue outlet. The vent seal cap is not shown in this figure.
3-1/2 (89)
Provide Additional Space For Side Vent Seal Cap If Installing Against A Solid Wall
FIREPLACE SPECIFICATIONS
Figure 17
EDVPF (Peninsula)
Figure 18
12
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Page 13
41
(1041)
37
(940)
43-5/8 (1108)
6-7/8 (175)
10-1/4
(260)
12
(305)
12 (305)
10
(254)
1/2 13)
(63.6)
FRONT VIEW
RIGHT SIDE VIEW
LEFT SIDE VIEW
TOP VIEW
3 (76)
4 (102)
FLUE
(Top or Side)
40-1/8 (1019)
3-1/2
(89)
FLUE
(Top or Side)
GAS INLET
ELECTRICAL INLETS
5/8 (16)
Stepped to Accept Drywall
FRAMING SPACERS (Top, Side and Back)
1/2 (13)
DETAIL OF
FINISH WALL BRACKET
FINISH WALL BRACKET
(Front and left edge of unit top)
CONTROL COMPARTMENT ACCESS PANEL
2-1/2
9-1/4 (235)
OPTIONAL GAS INLET
OPTIONAL GAS INLET AT CABINET REAR
3 (76)
NOTE - Unit has a factory-installed vent seal cap and vent cover plate (see Figures 22 and 23 on page 15) in each flue outlet. The vent seal cap is not shown in this figure.
(63.6)
2-1/2
Provide Additional Space For Side Vent Seal Cap If Installing Against A Solid Wall
1/2 (13)
24
(610)
FLUE (Top or Side)
6-7/8 (175)
10-1/4
(260)
12
(305)
2-1/2
(63.5)
3 (76)
FLUE (Top or Side)
41
(1041)
37
(940)
43-5/8 (1108)
24
(610)
12 (305)
10
(254)
FRONT VIEW
LEFT SIDE VIEW
TOP VIEW
4 (102)
40-1/8 (1019)
3-1/2 (89)
ELECTRICAL INLETS
5/8
(16)
Stepped to Accept Drywall
FRAMING SPACERS (Top, Side and Back)
1/2 (13)
DETAIL OF
FINISH WALL BRACKET
RIGHT SIDE VIEW
FINISH WALL BRACKET (Front and right edge of unit top)
9-7/8 (251)
Gas Line Location
2-1/2
(63.5)
GAS INLET AT REAR OF UNIT
CONTROL COMPARTMENT ACCESS PANEL
NOTE - Unit has a factory-installed vent seal cap and vent cover plate (see Figures 22 and 23 on page 15) in each flue outlet. The vent seal cap is not shown in this figure.
Provide Additional Space For Side Vent Seal Cap If Installing Against A Solid Wall
1/2 (13)
1/2 (13)
FIREPLACE SPECIFICATIONS CONTINUED
EDVCL (Corner-Left)
Figure 19
EDVCR (Corner-Right)
Figure 20
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
13
Page 14
Step 2. ROUTING GAS LINE
5-5/8"
(143 mm)
3-1/8"
(79 mm)
Route a 1/2" (13 mm) gas line to the left side of the appliance as shown in Figure 21. Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. All appliances are factory-equipped with a flexible gas line connector and 1/2 inch shutoff valve. (See
Step 7 on Page 28).
Also see Figures 13 and 14.
Figure 21 - Route Gas Line
Proper Sizing of Gas Line
Properly size and route the gas supply line from the supply regulator to the area where the appliance is to be installed per requirements outlined in the National Fuel Gas Code, NFPA 54 - latest edition (USA) or CAN/CSA-B149.1
- latest edition (Canada).
Never use galvanized or plastic pipe. Refer to Table 6 for proper sizing of the gas supply line, if black iron pipe is being used. Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. We recommend that a qualified individual such as a plumber or gas fitter be hired to correctly size and route the gas supply line to the appliance.
Installing a gas supply line from the fuel supply to the appliance involves numerous considerations of materials, protection, sizing, locations, con­trols, pressure, sediment, and more. Certainly no one unfamiliar and unqualified should attempt sizing or installing gas piping.
Schedule 40
Black Iron Pipe
Inside Diameter (Inches)
Schedule 40 Pipe
Length (feet)
0-10 1/2 3/8
10-40 1/2 1/2
40-100 1/2 1/2 100-150 3/4 1/2 150-200 3/4 1/2
Natural
Gas
Propane
Gas
Table 6
Notes:
• All appliances are factory-equipped with
a flexible gas line connector and 1/2 inch shutoff valve.
• See Massachusetts Requirements on Page 4 for additional requirements for installations
in the state of Massachusetts in the USA.
• The gas supply line should Not be connected
to the appliance until Step 7 (Page 28).
• A pipe joint compound rated for gas should be
used on the threaded joints. Ensure propane resistant compounds are used in propane applications. Be very careful that the pipe
compound does not get inside the pipe.
• It is recommended to install a sediment
trap in the supply line as close as possible to the appliance. Appliances using Propane should have a sediment trap at the base of the tank.
• Check with local building ofcial for local
code requirements (i.e. are below grade penetrations of the gas line allowed?, etc).
IMPORTANT: If propane is used, be aware that if tank size is too small (i.e. under 100-lbs, if
this is the only gas appliance in the dwelling.
Ref. NPFA 58), there may be loss of pressure,
resulting in insufficient fuel delivery (which can result in sooting, severe delayed ignition or other malfunctions). Any damage resulting from an improper installation, such as this, is not covered under the limited warranty.
Step 3. PREPARING THE APPLIANCE VENT COLLAR
WARNING
Failure to reinstall and securely tighten vent seal cap screws could result in leakage of flue products into the living space. Vent seal cap must remain securely installed on unused vent collar. Failure to do so could result in leakage of flue products into living space.
REMOVE VENT SEAL CAP (From the vent that will be used only)
Top Vent Installations - See Figure 22 Side Vent Installations - See Figure 23
Preparing the Appliance Vent Collar
Each of the appliances' two vent collars are sealed with a seal cap which must be removed from the vent collar being used. Refer to Figure 22 for top vent installations and Figure 23 for side vent installations and the following steps to prepare the appropriate collar for use.
From the vent collar being used, remove the two screws securing the vent seal cap. Twist the cap counterclockwise. Pull it away from the appliance and discard, along with the piece of insulation.
14
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Page 15
(OUTSIDE of
Appli
ance)
Insulation
Cabinet Top
Securing Screws
Firebox Top
Top Vent
CROSS SECTION
(INSIDE of Appli
ance)
Step 4. INSTALL THE VENT SYSTEM
Vent Seal Cap
General Information
These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CSA-B149.1 in Canada.
Ensure clearances are in accordance with local installation codes and the requirements of the gas supplier.
Dégagement conforme aux codes d'installation locaux et aux exigences du foumisseunde gaz.
Figure 22 -
(INSIDE of
Appli
Side Vent
(TOP VENT INSTALLATIONS ONLY)
CROSS SECTION
ance)
Cabinet Back
Insulation
Vent Seal Cap
(OUTSIDE of
Appli
ance)
Securing Screws
SIDE VENT SEAL CAP REMOVAL
TOP VENT SEAL CAP REMOVAL
Figure 23 -
(SIDE VENT INSTALLATIONS ONLY)
VENT RESTRICTOR INSTALLATION
A vent restrictor may be needed when vertically terminating the vent
system above the roof (when using the appliance top vent), install a vent
If needed, install the restrictor as shown, either from inside or outside the
restrictor in the top vent of the fireplace outlet.
unit, in the inner fireplace collar.
Restrictor
Use only approved venting components. See Approved Vent Components on Page 2.
These fireplaces must be vented directly to the outside.
The vent system may not service multiple appliances, and must never be connected to a flue serving a solid fuel burning appliance. The vent pipe is tested to be run inside an enclosed wall (such as a chase). There is no requirement for inspection openings in the enclosing wall at any of the joints in the vent pipe.
Installation of Vent Restrictor
A vent restrictor may be needed with this appliance. The restrictor is installed in the appliance top flue outlet as shown in Figure 24, either before adding vent, from above, or after installation of vent from below, within the firebox. The restrictor is self securing through a positive friction fit.
Determine the venting for the appliance. If the vent run will include at
least 8 feet of vertical rise, then install the restrictor in the appliance collar before connecting any vent (Refer to Figure 24 ). Place the
restrictor inside the appliance vent collar and press in place.
Note: The restrictor is included within the firebox.
Select Venting System - Horizontal or Vertical
With the appliance secured in framing, determine vent routing and identify the exterior termination location. The following sections describe vertical (roof) and horizontal (exterior wall) vent applications. Refer to the section relating to your installation. A list of approved venting components are
shown on Pages 38 and 39.
Figure 24
Inner
Fireplace
Collar
Appliance
Vent Outlet
Top Shown - Rear Similar
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
15
Page 16
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SV4.5CGV-1
Termination
SV4.5FA OR SV4.5FB Flashing AND SV4.5SC STORM COLLAR
*SV4.5VF Firestop/Spacer
SV4.5L6/12/24/36/48 Vent Sections
40' Max
(12.2 M)
1" (25.4 mm) Minimum Clearance to Combustibles
*When using Secure Flex,
use Firestop/Spacer
SF4.5VF
VERTICAL TERMINATION SYSTEMS (ROOF)
See Figure 25 and Figures 35 through 39 on Pages 19 and 20 and their associated Vertical Vent Tables which illustrate the various vertical venting configurations that are possible for use with these appliances. Secure Vent™ pipe applications are shown in these Figures; Secure Flex™ pipe may also be used. A Vertical Vent Table summarizes each system’s minimum and maximum vertical and horizontal length values that can be used to design and install the vent components in a variety of applications.
Both these vertical vent systems terminate through the roof. The minimum vent height above the roof and/or adjacent walls is speci­fied in ANSI Z223.1-(latest edition) (In Canada, the current CAN/CSA-B149.1 installation code) by major building codes. Always consult your local codes for specific requirements. A general guide to follow is the Gas Vent Rule (refer to
Figure 5 on Page 6).
Vertical (Straight) Installation
(Figure 25)
Determine the number of straight vent sec­tions required. 4-1/2" (114 mm), 10-1/2" (267 mm), 22-1/2" (572 mm), 34-1/2" (876 mm) and 46-1/2" (1181 mm) net section lengths are available (see Tables on this page and Page 38 - Rigid Vent Sections). Plan the vent lengths so that a joint does not occur at the intersection of ceiling or roof joists. Refer to the Vent Section Length Chart.
Figure 25
16
Effective Vent Length
Note: Convert inches into metric equivalent measurement, as follows:
Millimeters (mm) = Inches x 25.4 Centimeters (cm) = Inches x 2.54 Meters (M) = Inches x .0254
Model Effective Length
SV4.5L6 4-1/2" SV4.5L12 10-1/2" SV4.5L24 22-1/2" SV4.5L36 34-1/2" SV4.5L48 46-1/2"
Table 7
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Page 17
First Vent Component
Align the dimple (four places) with the opening of the locking incline channel on appliance collar. Twist vent component clockwise to engage and seal.
Locking Incline Channel
Dimple
Appliance collar
Vent / Appliance Collar
Connection
Align the dimple (four places) of the upper vent section with the opening of the locking incline channel on the lower vent section. Twist vent component clockwise to engage and seal until arrow and dimple align.
Locking Incline Channel
Dimple
Arrow
Connected
Vent Sections
Vent / Vent Section
Connection
Arrow
Arrow
Vertical (Offset) Installation
Analyze the vent routing and determine the quantities of vent sections and number of elbows required. Refer to Vertical Vent Figures and Tables on page 16 to select the type of vertical installation desired. Vent sections are available in net lengths of 4-1/2" (114 mm), 10-1/2" (267 mm), 22-1/2" (572 mm), 34-1/2" (876 mm) and 46-1/2" (1181 mm). Refer to the
Effective Vent Length Chart Table 7 on page 16 for an aid in selecting length combinations.
Elbows are available in 90° and 45° configura­tions. Refer to Figure 30 for the SV4.5E45 and SV4.5E90 elbow dimensional specifications.
Where required, a telescopic vent section (SV4.5LA) may be used to provide the installer with an option in installing in tight and confined spaces or where the vent run made up of fixed length pieces develops a joint in a undesirable location, or will not build up to the required length. The SV4.5LA Telescopic Vent Section has an effective length of from 1-1/2" (38 mm) to 7-1/2" (191 mm). The SV4.5LA is fitted with a locking inclined channel end (identical to a normal vent section component) and a plain end with 3 pilot holes. Slip the plain end over the locking channel end of a standard SV4.5 vent component the required distance and secure with three screws.
Maintain a minimum 1" (25 mm) clearance to combustible materials for all vertical elements. Clearances for all horizontal elements are 3" (76 mm) on top, 1" (25 mm) on sides and 1" (25 mm) on the bottom.
A. Frame ceiling opening - Use a plumb line
from the ceiling above the appliance to locate center of the vertical run. Cut and/or frame an opening, 10-1/2" x 10-1/2" (267mm x 267mm) inside dimensions, about this center mark (Figure 26 ).
10-1/2" Min.
(267 mm)
10-1/2" Min.
(267 mm)
Figure 26
B. Attach vent components to appliance ­Secure Vent SV4.5 direct vent system compo-
nents are unitized concentric pipe components featuring positive twist lock connections (see Figures 27 and 28 ).
All of the appliances covered in this document are fitted with collars having locking inclined channels. The dimpled end of the vent com­ponents fit over the appliance collar to create the positive twist lock connection.
Figure 27
Figure 28
To attach a vent component to the appliance collar, align the dimpled end over the collar, adjusting the radial alignment until the four locking dimples are aligned with the inlet of the four inclined channels on the collar (refer to Figure 27 ). Push the vent component against the collar until it fully engages, then twist the component clockwise, running the dimples down and along the incline channels until they seat at the end of the channels. The unitized design of the Secure Vent components will engage and seal both the inner and outer pipe without the need for sealant or screws. If desired a #6 x 1/2" screw may be used at the joint, but it is not required as the pipe will securely lock when twisted.
Note: An elbow may also be attached to the appliance collar. Attach in the same manner as you would a vent section.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
C. Attach vent components to each other
- Other vent sections may be added to the
previously installed section in accordance with the requirements of the vertical vent figures and tables. To add another vent component to a length of vent run, align the dimpled end over the inclined channel end of the previously installed section, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels of the previous section.
Push the vent component against the previous section until it fully engages, then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of the channels.This seating position
is indicated by the alignment of the arrow and dimple as shown in Figure 28.
D. Install firestop/spacer at ceiling (Figure
29 ) - When using Secure Vent, use SV4.5VF firestop/spacer at ceiling joists; when using Secure Flex, use SF4.5VF firestop/spacer. If there is living space above the ceiling level, the firestop/spacer must be installed on the bottom side of the ceiling. If attic space is above the ceiling, the firestop/spacer must be installed on the top side of the joist. Route the vent sections through the framed opening and secure the firestop/spacer with 8d nails or other appropriate fasteners at each corner.
Remember to maintain 1" (25 mm) clearance to combustibles, framing members, and attic or ceiling insulation when running vertical chimney sections. Attic insulation shield (96K94) may be used to obtain the required clearances indicated here. See installation accessories tables on pages 38 and 39.
SV4.5FA or SV4.5FB Flashing and SV4.5SC Storm Collar
vWhen
using secure Flex, use Firestop/ Spacer SF4.5VF
Ceiling Framing
SV4.5CGV-1 Termination
1” (25.4 mm) Minimum Clearance to Combustibles
v SV4.5VF
Firestop / spacer
uSV4.5SP
Support Plate
uSV4.5SU
Support Strap
Shown With
Optional
Radiant
Panels
8 ft. (2.4 M)
Maximum
uSecured
to Vent with Appropriate Fasteners
Figure 29
17
Page 18
F. Change vent direction to horizontal/inclined
SV4.5E90
(90
°
Elbow)
8-1/8"
(206 mm)
Swivel Joint
(360
°
swivel)
4-13/16"
(122 mm)
SV4.5E45
(45
°
Elbow)
Swivel Joint
(360
°
swivel)
C
D
Storm Collar
run - At transition from or to a horizontal/in-
clined run, install the SV4.5E45 and SV4.5E90 elbows in the same manner as the straight vent sections. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element.
Twist elbow sections in a clockwise direction only so as to avoid the possiblity of unlocking any of the previously connected vent sections.
See Figure 30.
H. Frame roof opening - Identify location for vent at the roof. Cut and/or frame opening per Roof Framing Chart and Figure 31.
E. Support the vertical vent run sections -
Note - Proper venting support is very important. The weight of the vent must not be supported by the fireplace in any degree.
Support the vertical portion of the venting system every 8 feet (2.4m) above the fireplace vent outlet. One method of support is by utiliz­ing field provided support straps (conventional plumber's tape). Secure the plumber's tape to the framing members with nails or screws. Loop the tape around the vent, securing the ends of the tape to the framing. If desired, sheet metal screws #6 x 1/2" length may be used to secure the support straps to the vent pipe. Refer to
Figure 29.
Figure 30
Framing Dimensions for Roof
Pitch C D 0/12 10-1/2 in. 10-1/2 in.
(267 mm) (267 mm) 6/12 10-1/2 in. 12 in.
(267 mm) (305 mm) 12/12 10-1/2 in. 17-3/4 in.
(267 mm) (451 mm)
Figure 31
I. Install the roof flashing - Extend the vent sections through the roof structure. Install the roof flashing over the vent section and posi­tion such that the vent column rises vertically (use carpenters level) (Figure 32 ). Nail along perimeter to secure flashing or adjust roofing to overlap the flashing edges at top and sides only and trim where necessary. Seal the top and both sides of the flashing with waterproof caulking.
Figure 33
K. Install the vertical termination - The final step involves installation of the SV4.5CGV-1 Vertical Termination. Extend the vent sections to the height as shown in the "Vertical vent ter­mination section" on page 6. The SV4.5CGV-1 Vertical Termination (Figure 34 ) installs in the exact same fashion as any other Secure Vent section. Align the termination over the end of the previously installed section, adjusting the radial alignment until the four locking dimples of the termination are aligned with the inlets of the four incline channels of the last vent section. Push the termination down until it fully engages, then twist the termination clockwise running the dimples down and along the incline channels until they seat at the end of the channels.
18
G. Continue installation of horizontal/inclined sections - Continue with the installation of the
straight vent sections in horizontal/inclined run as described in Step C. Install support straps every 5' (1.52 m) along horizontal/inclined vent runs using conventional plumber’s tape. It is
very important that the horizontal/inclined run be maintained in a straight (no dips) and slightly elevated plane in a direction away from the fireplace 1/4" per foot (20 mm per
meter) of horizontal vent. Use a carpenter’s level to measure from a constant surface and adjust the support straps as necessary.
It is important to maintain the required clear­ances to combustibles: 1" (25 mm) at all sides for all vertical runs; and 3" (76 mm) at the top, 1" (25 mm) at sides, and 1" (25 mm) at the bottom for all horizontal/inclined runs.
Figure 32
J. Install the storm collar - Install the storm collar, supplied with the flashing, over the vent/ flashing joint. See Figure 33. Loosen the storm collar screw. Slide collar down until it meets the top of the flashing. Tighten the adjusting screw. Apply non-combustible caulking or mastic around the circumference of the joint to provide a water tight seal.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Figure 34
If the vent system extends more than 5' (1.5 m) above the roof flashing, stabilizers may be necessary. Additional screws may be used at section joints for added stability. Guide wires may be attached to the joint for additional sup­port on multiple joint configurations.
Page 19
VERTICAL VENT FIGURES/TABLES
H
V
V1
V
H
Note: Secure Vent (rigid vent pipe) is shown in the figures; Secure Flex (flexible vent pipe) may also be used.
Note: It is very important that the horizontal/ inclined run be maintained in a straight (no dips) and recommended to be in a slightly
elevated plane, in a direction away from the fireplace of 1/4" rise per foot (20 mm per meter)
which is ideal, though rise per foot run ratios that are smaller are acceptable all the way down to at or near level.
Note: SV4.5VF (Secure Vent), SF4.5VF (Secure Flex) firestop/spacer must be used anytime vent pipe passes through a combustible floor or ceil­ing. SV4.5HF (Secure Vent), SF4.5HF (Secure Flex)firestop/spacer must be used anytime vent pipe passes through a combustible wall.
Note: Two 45 degree elbows may be used in place of one 90 degree elbow. The same rise to run ratios, as shown in the venting figures for 90 elbows, must be followed if 45 degree elbows are used.
Note: An elbow is acceptable as 1 foot of vertical rise, except where an elbow is the only vertical component in the system. (See Figure 44 on page 23 ).
WARNING
Under no circumstances, may sepa­rate sections of concentric flexible vent pipe be joined together.
uCeiling Firestop /
Spacer (SV4.5VF)
Table A
H Maximum
feet (meter) feet (meter)
V Minimum
u Ceiling Firestop / Spacer (SV4.5VF)
2 (0.610) 1 (0.305) 4 (1.219) 2 (0.610) 6 (1.829) 3 (0.914) 8 (2.438) 4 (1.219)
V + H = 40 feet (12.2 meters) Max.
H = 8 feet (2.4 meters) Max.
Ratio V to H ratio is 1:2
u When using Secure Flex, use Firestop /
Spacer SF4.5VF.
Example: If 8 feet of (H) horizontal vent run is needed, then 4 feet minimum (V) vertical vent will be required.
This table shows a 1(V) to 2(H) ratio. For every 1 foot of (V) vertical, you are allowed 2 feet of (H) horizontal run, up to a maximum horizontal run of 8 feet.
Figure 36 - Side Vent - ONE 90 DEGREE ELBOW
Table B
Ceiling Firestop /
u
Spacer (SV4.5VF)
H Maximum
feet (meter) feet (meter)
5 (1.524) Elbow Only
5 (1.524) 1 (0.305) 10 (3.048) 2 (0.610) 15 (4.572) 3 (0.914) 20 (6.096) 4 (1.219)
V + V
+ H = 40 feet (12.2 m) Max.
1
H = 20 feet (6.096 meters) Max.
Example: If 20 feet of (H) hori­zontal vent run is needed, then 4 feet minimum of (V) vertical vent will be required.
V Minimum
This table shows a 1(V) to 5(H)
40 feet
(12.2 meters)
Maximum
A Vent Restrictor as shown in Figure 24, must be used in this
application.
Wall Firestop/
v
Spacer (SV4.5HF)
ratio. For every 1 foot of (V) verti­cal, you are allowed 5 feet of (H) horizontal run, up to a maximum horizontal run of 20 feet.
An elbow is acceptable as 1 foot of vertical rise except where an elbow is the only vertical component in the system. See Figure 44.
u When using Secure Flex, use
Firestop / Spacer SF4.5VF.
v When using Secure Flex, use
When using Secure Flex, use
u
Firestop/Spacer SF4.5VF
Figure 35 - Top Vent - STRAIGHT
Firestop / Spacer SF4.5HF.
Figure 37 - Top Vent - TWO 90 DEGREE ELBOWS
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
19
Page 20
VERTICAL VENT FIGURES / TABLES (CONTINUED)
H1
V
V1
H
V
H
1
H
V
1
Table C
H
+H
Maximum H Maximum V Minimum
1
feet (meter) feet (meter) feet (meter)
5 (1.524) 2 (0.610) 1 (0.305) 10 (3.048) 4 (1.219) 2 (0.610) 15 (4.572) 6 (1.829) 3 (0.914) 20 (6.096) 8 (2.438) 4 (1.219)
V + V1 + H + H1 = 40 feet (12.2 m) Max
H = 8 feet (2.438 meters) Max.
H + H
= 20 feet (6.096 meters) Max.
1
u When using Secure Flex, use Firestop / Spacer SF4.5VF v When using Secure Flex, use Firestop / Spacer SF4.5HF
Ceiling Firestop /
u
Spacer (SV4.5VF)
Wall Firestop/
v
Spacer (SV4.5HF)
Ceiling Firestop /
u
Spacer (SV4.5VF)
Example: If 20 feet total (H+H then 4 feet minimum of (V) vertical vent will be required.
This table shows a 1(V) to 5(H) ratio. For every 1 foot of (V) vertical, you are allowed 5 feet of (H+H1) horizontal run up to a maximum total horizontal run of 20 feet.
) horizontal vent run is needed,
1
Figure 38 - Side Vent - THREE ELBOWS
Table D
Maximum
H
H +
1
feet (meter) feet (meter)
5 (1.524) Elbow Only
5 (1.524) 1 (0.305) 10 (3.048) 2 (0.610) 15 (4.572) 3 (0.914) 20 (6.096) 4 (1.219)
H + H1 = 20 feet (6.096 m) Max.
V + V1 + H + H1 = 40 ft. (12.192 m) Max.
V Minimum
Ceiling
u
Firestop / Spacer (SV4.5VF)
Wall Firestop/
v
Spacer (SV4.5HF)
u When using Secure Flex, use Firestop / Spacer SF4.5VF v When using Secure Flex, use Firestop / Spacer SF4.5HF
Example: If 20 feet total (H+H of (V) vertical vent will be required.
This table shows a 1(V) to 5(H) ratio. For every 1 foot of (V) vertical, you are allowed 5 feet of (H+H1) horizontal run up to a maximum total horizontal run of 20 feet.
An elbow is acceptable as 1 foot of vertical rise except where an elbow is the only vertical component in the system. See Figure 44.
Figure 39- Top Vent - THREE ELBOWS
20
) horizontal vent run is needed, then 4 feet minimum
1
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Page 21
HORIZONTAL (OUTSIDE WALL) TERMINATION SYSTEM
Figures 40, and Figures 43 to 48 on pages 23 to 25 and their associated Horizontal Vent
Table illustrate the various horizontal venting configurations that are possible for use with these appliances. Secure Vent pipe applications are shown in these figures; Secure Flex pipe may also be used. A Horizontal Vent Table sum­marizes each system’s minimum and maximum vertical and horizontal length values that can be used to design and install the vent components in a variety of applications.
Both of these horizontal vent systems terminate through an outside wall. Building Codes limit or prohibit terminating in specific areas. Refer to
Figure 6 and page 7 for location guidelines. Secure Vent SV4.5 direct vent system components
are unitized concentric pipe components featuring positive twist lock connection, (refer to Figure 28 on page 17). All of the appliances covered in this document are fitted with collars having locking inclined channels. The dimpled end of the vent components fit over the appliance collar to create the positive twist lock connection.
A. Plan the vent run - Analyze the vent routing and determine the types and quantities of sections required 4-1/2" (114 mm), 10-1/2" (267 mm), 22-1/2" (572 mm), 34-1/2" (876 mm) and 46-1/2" (1181 mm) net section lengths are available. It is recommended that you plan the venting so that a joint does not occur in the ceiling or roof joists. Allow for elbows as indicated in Figure 30 on page 18.
Maintain a minimum 1" (25 mm) clearance to combustibles on the vertical sections. Clearances for the horizontal runs are; 3" (76 mm) on top, 1" (25 mm) on sides, and 1" (25 mm) at the bottom.
B. Frame exterior wall opening -
Locate the center of the vent outlet on the exterior wall according to the dimensions shown in Figures 13, through 16 on page 11. Cut and/or frame an opening, 10-1/2" x 12-1/8" (267 mm x 308mm) inside dimensions, about this center.
C. Frame ceiling opening - If the vertical route is to penetrate a ceiling, use plumb line to locate the center above the appliance. Cut and/or frame an opening, 10-1/2" x 10-1/2" (267 mm x 267 mm) inside dimensions, about this center (refer to Figure 26 on page 17 ).
D. Attach vent components to appliance - To attach a vent component to the appliance collar, align the dimpled end over the collar, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels on the collar (refer to Figure 27 on page 17 ).
Push the vent component against the collar until it fully engages, then twist the component clockwise, running the dimples down and along the incline chan­nels until they seat at the end of the channels.
Building
Support
Framing
SV4.5E90
Elbow
Vertical
Rise
Support
Brackets
Ceiling
u Firestop / Spacer
SV4.5VF
See Figure 29 on Page 17 for vertical vent section support.
Horizontal / Inclined Run
u When Using Secure Flex,
Use Firestop / Spacer SF4.5VF
Fireplace
Figure 40 -TYPICAL HORIZONTAL VENT INSTALLATION
The unitized design of the Secure Vent compo- nents will engage and seal both the inner and outer pipe elements with the same procedure. Sealant and securing screws are not required.
Note: An elbow may also be attached to the appliance collar. Attach in the same manner as you would a vent section.
E. Attach vent components to each other - Other vent sections may be added to the previously installed section in accordance with the require­ments of the vent tables. To add another vent component to a length of vent run, align the dimpled end of the component over the inclined channel end of the previously installed section, adjusting the radial alignment until the four lock­ing dimples are aligned with the inlets of the four incline channels of the previous section. Push the vent component against the previous section until it fully engages, then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of the channels.This seating position is indicated
by the alignment of the arrow and dimple as shown in Figure 28 on page 17.
F. Install firestop/spacer at ceiling -
When using Secure Vent, use SV4.5VF firestop/ spacer at ceiling joists; when using Secure Flex, use SF4.5VF firestop/spacer. If there is living space above the ceiling level, the firestop/ spacer must be installed on the bottom side of the ceiling. If attic space is above the ceiling, the firestop/ spacer must be installed on the top side of the joist. Route the vent sections through the framed opening and secure the firestop/spacer with 8d nails or other appropriate fasteners at each corner.
Remember to maintain 1" (25 mm) clearance to combustibles, framing members, and attic or ceiling insulation when running vertical chimney sections.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
SV4.5HT-2
Termination
Shown
SV4.5L6/12/24/36/48
Vent Sections
Support Bracket Spacing
Every 5 ft (1.52 m)
Shown With Optional Radiant Panels
Exterior
Wall
SV4.5HT-2
Termination
Shown
G. Support the vertical run sections -
On the vertical run, support the venting sys­tem every 8 feet (2.4m) above the fireplace vent outlet with field provided support straps (Plumber's tape). Attach the straps to the vent pipe and secure to the framing members with nails or screws. See Figure 29 on page 17.
H. Change vent direction - At transition from or to a horizontal/inclined run, install the SV4.5E45 and SV4.5E90 elbows in the same manner as the straight vent sections. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element. Twist
elbow sections in a clockwise direction only so as to avoid the possiblity of unlocking any of the previously connected vent sections. See Figure 30 on page 18.
I. Continue installation of horizontal/inclined sections - Continue with the installation of the
straight vent sections in horizontal/inclined run as described in Step E. Install support straps every 5 ft. (1.52 m) along horizontal/inclined vent runs using conventional plumber’s tape. See Figure 40, it is very important that the
horizontal/inclined run be maintained in a straight (no dips) and recommended to be in a slightly elevated plane, in a direction away from the fireplace of 1/4" rise per foot (20 mm
per meter) which is ideal, though rise per foot run ratios that are smaller are acceptable all the way down to at or near level. Use a carpenter’s level to measure from a constant surface and adjust the support straps as necessary.
It is important to maintain the required clear­ances to combustibles: 1" (25 mm) at all sides for all vertical runs; and 3" (76 mm) at the top, 1" (25 mm) at sides, and 1" (25 mm) at the bottom for all horizontal/inclined runs
21
Page 22
J. Assemble vent run to exterior wall - If not
Siding
Stucco
1-1/4" Maximum Recess of the Square Termination into Exterior Finishing Material
Exterior Surface of
Framing
6 in. to 9-1/4 in.
(152 to 235 mm)**
Exterior Surface of Siding
Interior Surface of
Finished Wall
Maximum wall thickness
10 in.(254 mm)**
SV4.5HT-2
Square Termination
Maximum Extent of Vent Run Sections Relative to Exterior Surface of Framing
Last Vent Section. Use Telescopic Vent Section (SV4.5LA), If
Necessary
Adapter
SV4.5RCH
SV4.5HT-2
Square Termination
Venting Connection and Exterior Wall Recessing of the
Horizontal Square Termination (SV4.5HT-2).
*Use silicone caulking to seal the top and sides of the termination, up to the underlayment, stucco, or masonry wall surface.
**For thicknesses greater than 10 inches, see Table 8.
*Caulk
*Caulk
Firestop/Spacer (SV4.5HF) shown on the exterior side of the wall. It
may also be installed on the
interior side.
SV4.5HT-2
Termination
10-1/2"
(267mm)
7"
(178)
5-1/8"
(130 mm)
12-1/8"
(308 mm)
Note: Centerline of Vent Piping is
NOT the Same as the Centerline of
the Framed Opening.
6 to 48 inch Vent Section,
Telescopic vent section,
Elbow or Appliance Collar
See Figures 13 through 16 on
pages 11 for Min. Distance to
Base of Appliance.
Base of Appliance
3"
(76 mm)
1"
(25.4 mm)
Adapter
SV4.5RCH
previously measured, locate the center of the vent at the exterior wall. Prepare an opening as described in Step B. Assemble the vent system to point where the terminus of the last section is within 7 in. (178 mm) to 11-1/4 in. (286 mm) inboard of the exterior surface to which the SV4.5 HT termination is to be attached, see Figure 42. If the terminus of the last section is not within this distance, use the telescopic vent section SV4.5LA, as the last vent section. For wall thicknesses greater than that shown in Figure 42, refer to Table 8 on page 23. This table lists the additional venting components needed (in addition to the termination and adapter) for a particular range of wall thicknesses.
K. Attach termination adapter - Attach the adapter (adapter - SV4.5RCH - provided with the termination) to the vent section or telescoping vent section), elbow or appliance collar as shown in Figure 41 in the same manner as any SV4.5 vent component (refer to Step E).
L. Install Firestop/Spacer at exterior wall
- When using the square termination, install
SV4.5HF (Secure Vent), SF4.5HF (Secure Flex) Firestop/Spacer over the opening at the exterior side of the framing, long side up, with the 3 inch spacer clearance at the top as shown in Figure
41, and nail into place.
Figure 41
Installing the Square Horizontal Termination (SV4.5HT-2)
(The Firestop/Spacer may also be installed over the opening at the interior side of the framing.)
M. Install the desired termination -
1. Install the square termination (SV4.5HT-2)-
For the last step , from outside the exterior wall, slide the collars of the termination onto the adapter (the outer over the outer and the inner inside the inner) until the termination seats against the exterior wall surface to which it will be attached. Orient the housing of the termination with the arrow pointed upwards. Secure the termination to the exterior wall. The
horizontal termination must not be recessed into the exterior wall or siding by more than
the 1-1/4" (32 mm) as shown in Figure 42.
SVHRK Snorkel Cap –The snorkel cap is de­signed to be fitted into a basement window box. The SVHRK cap is for use with flex vent The vertical distance between the inlet and outlet of the cap is 28 in. (711 mm). pipe.
IMPORTANT: The vent termination is hot while in operation and for a period of time following the use of the fireplace. To prevent contact with hot surfaces, we recommend the use of a Termina- tion Guard. See Page 39. This can be purchased at your local dealer.
22
Figure 42
Horizontal terminations have been designed to perform in a wide range of weather conditions. Our terminations meet or exceed industry standards.
When selecting the locations of your horizontal terminations, do not place the termination where water from eaves and adjoining rooflines may create a heavy flow of cascading water onto the termination cap. If the cap must be placed where the possibility of cascading water exists, it is the responsibility of the builder to direct the water away from the termination cap by using gutters or other means.
Take care to carefully follow the installation instructions for the termination, including the use of silicone caulking where required.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Page 23
HORIZONTAL VENT FIGURES/TABLES
H = 28 in. (711 mm)
Maximum
7 in. (711 mm)
21 in. (533 mm)
Maximum
H
V
Note: Secure Vent components (rigid vent pipe and terminal) are shown in the figures; Secure Flex components (flexible vent pipe and terminal) may also be used.
Note: Two 45 degree elbows may be used in place of one 90 degree elbow. The same rise to run ratios, as shown in the venting figures for 90 elbows, must be followed if 45 degree elbows are used.
Note: It is very important that the horizontal/inclined run be maintained
in a straight (no dips) and recommended to be in a slightly elevated plane, in a direction away from the fireplace of 1/4" rise per foot (20
mm per meter) which is ideal, though rise per foot run ratios that are smaller are acceptable all the way down to at or near level.
Note: SV4.5VF (Secure Vent), SF4.5VF (Secure Flex) firestop/spacer must be used anytime vent pipe passes through a combustible floor or ceiling. SV4.5HF (Secure Vent), SF4.5HF (Secure Flex) firestop/spacer must be used anytime vent pipe passes through a combustible wall.
Venting Components Required for Various Exterior Wall
Thicknesses, when using Typical Termination Kits
Vent Components Required Exterior Wall Thickness - inches (mm)
Termination Kit Only 6 to 9-1/4 (152 to 235) Termination Kit and 6 In. Vent
Section (SV4.5L6) Termination Kit and 12 in.
Vent Section (SV4.5L12) Termination Kit and Tele-
scopic Section (SV4.5L12)
Table 8
10-3/4 to 14 (273 to 356)
16-3/4 to 20 (426 to 508)
11-3/4 to 20 (299 to 508)
Note: See Figure 42 showing wall thickness range when using SV4.5HT-2 termination kit.
u When using
Secure Flex, use Firestop / Spacer SF4.5HF
Square termination (SV4.5HT-2) shown
Table F
H Maximum
V Minimum
feet (meter) feet (meter)
3 (0.914) Elbow Only
5 (1.524) 1 (0.305) 10 (3.048) 2 (0.610) 15 (4.572) 3 (0.914) 20 (6.096) 4 (1.219)
V + H = 40 feet (12.2 m) Max.
H = 20 ft. (6.096 m) Max.
Square termination (SV4.5HT-2) shown.
Wall Firestop/Spacer
v
(SV4.5HF)
See Table 8 as an aid in venting component selection for a particular range of exterior wall thicknesses.
Example: If 20 feet of (H) horizontal vent run is needed, then 4 feet
minimum of (V) vertical vent will be required.
This table shows a 1(V) to 5(H) ratio. For every 1 foot of vertical, you are allowed 5 feet of (H) horizontal run up to a maximum (H) horizontal run of 20 feet.
When using Secure Flex, use Firestop / Spacer SF4.5VF
u
When using Secure Flex, use Firestop / Spacer SF4.5HF
v
Figure 44 - Top Vent, ONE 90 DEGREE ELBOW
u
Wall Firestop / Spacer
(SV4.5HF)
See Table 8 as an aid in venting component selection for a particular range of exterior wall thicknesses.
Figure 43 - Side Vent, NO ELBOWS
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
WARNING
Under no circumstances, may separate sections of concentric flexible vent pipe be joined together.
23
Page 24
HORIZONTAL VENT FIGURES/TABLES (continued)
H
1
V
H
V
H
H
1
Square termination (SV4.5HT-2) shown
Wall Firestop/
v
Spacer (SV4.5HF)
u Ceiling Firestop
/ Spacer (SV4.5VF)
Table G
+H
Maximum H Maximum
H
1
V Minimum
feet (meter) feet (meter) feet (meter)
5 (1.524) 2 (0.610) 1 (0.305) 10 (3.048) 4 (1.219) 2 (0.610) 15 (4.572) 6 (1.829) 3 (0.914) 20 (6.096) 8 (2.438) 4 (1.219)
V + H + H1 = 40 feet (12.2 m) Max
H = 8 feet (2.438 meters) Max.
H + H
= 20 feet (6.096 meters) Max.
1
When using Secure Flex, use Firestop /
u
Spacer SF4.5VF When using Secure Flex, use Firestop /
v
Spacer SF4.5HF
Example: If 20 feet of (H + H1) horizontal vent run is needed, then 4 feet minimum of (V) vertical vent will be required.
This table shows a 1(V) to 5(H) ratio. For every 1 foot of (V) vertical, you are allowed 5 feet of (H+ H
) horizontal run, up to a maximum horizontal
1
run of 20 feet.
Figure 45 - Side Vent, TWO 90 DEGREE ELBOWS
Wall Firestop/
v
Spacer (SV4.5HF)
Square termination (SV4.5HT-2) shown
Example: If 20 feet of (H + H1) horizontal vent run
is needed, then 4 feet minimum of (V) vertical vent will be required.
This table shows a 1(V) to 5(H) ratio. For every 1 foot of (V) vertical, you are allowed 5 feet of (H+ H1) horizontal run, up to a maximum horizontal run of 20 feet.
An elbow is acceptable as 1 foot of vertical rise except where an elbow is the only vertical component in the system. See Figure 44.
Wall Firestop/
v
Spacer (SV4.5HF)
u Ceiling Firestop
/ Spacer (SV4.5VF)
See Table 8 on Page 23 as an aid in venting
component selection for a particular range of exterior wall thicknesses.
Table H
H
+ H
Maximum
1
V Minimum
feet (meter) feet (meter)
3 (0.914) Elbow Only
5 (1.524) 1 (0.305) 10 (3.048) 2 (0.610) 15 (4.572) 3 (0.914) 20 (6.096) 4 (1.219)
V + H + H1 = 40 feet (12.2 m) Max.
H + H
= 20 ft. (6.096 m) Max.
1
When using Secure Flex, use Firestop
u
/ Spacer SF4.5VF When using Secure Flex, use Firestop
v
/ Spacer SF4.5HF
See Table 8 on Page 23 as an aid in venting
component selection for a particular range of exterior wall thicknesses.
24
Figure 46 - Top Vent, TWO 90 DEGREE ELBOWS
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Page 25
HORIZONTAL VENT FIGURES/TABLES (continued)
V
H
2
H
1
H
V
H
H
1
V
1
When using Secure Flex, use
u
Firestop / Spacer SF4.5VF When using Secure Flex, use
v
Firestop / Spacer SF4.5HF
Note: See Table 8 as an aid in venting component selection for a particular range of exterior wall thicknesses.
Table J
H
+ H1 + H
Maximum H Maximum
2
feet (meter) feet (meter) feet (meter)
5 (1.524) 2 (0.610) 1 (0.305) 10 (3.048) 4 (1.219) 2 (0.610) 15 (4.572) 6 (1.829) 3 (0.914) 20 (6.096) 8 (2.438) 4 (1.219)
V + H + H1 + H2 = 40 feet (12.2 m) Max
H = 8 feet (2.438 meters) Max.
H + H1+ H
= 20 feet (6.096 meters) Max.
2
V Minimum
Wall Firestop / Spacer
v
(SV4.5HF)
Ceiling Firestop /
u
Spacer (SV4.5VF)
Example: If 20 feet total (H+H horizontal vent run is needed, then 4 feet minimum of (V) vertical vent will be required.
This table shows a 1(V) to 5(H) ratio. For every 1 foot of (V) vertical, you are allowed 5 feet of horizontal run up to a maximum total (H+H horizontal run of 20 feet.
1+H2
1+H2
)
)
Square termination (SV4.5HT-2) shown
Figure 47 - Side Vent, THREE 90 DEGREE ELBOWS
Square termination (SV4.5HT-2) shown.
Wall Firestop / Spacer
v
(SV4.5HF)
When using Secure Flex,
u
use Firestop / Spacer SF4.5VF When using Secure Flex,
v
use Firestop / Spacer SF4.5HF
Note: See Table 8 as an aid
in venting component selec­tion for a particular range of exterior wall thicknesses.
Wall Firestop
v
/ Spacer (SV4.5HF)
Figure 48 - Top Vent, THREE 90 DEGREE ELBOWS
u
Ceiling Firestop / Spacer (SV4.5VF)
Table K
H
+ H
Maximum
1
V Minimum
feet (meter) feet (meter)
5 (1.524)
Elbow Only
5 (1.524) 1 (0.305) 10 (3.048) 2 (0.610) 15 (4.572) 3 (0.914) 20 (6.096) 4 (1.219)
H
+ H1 = 20 feet (6.096 m) Max.
V + V
+ H + H1 = 40 ft. (12.192 m) Max.
1
Example: If 20 feet total (H+H vent run is needed, then 4 feet minimum of (V) vertical vent will be required.
This table shows a 1(V) to 5(H) ratio. For every 1 foot of (V) vertical, you are allowed 5 feet of (H+ H maximum horizontal run of 20 feet.
An elbow is acceptable as 1 foot of verti­cal rise except where an elbow is the only vertical component in the system. See Figure 44.
) horizontal run, up to a
1
) horizontal
1
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
25
Page 26
GEAR CLAMPS
Adapter
(SV4.5RF)
Apply ONLY MIL-PAC BLACK HIGH TEMPERATURE SEALANT (Catalog No. 10K81) to the outside surface of both collars of the adapter (be especially careful to fill the grooves of the outer collar to be covered by the flexible pipe) and slide flexible pipe over inner and outer adapter collars.
NOTE: OUTER PIPE IS PULLED AWAY TO SHOW THE DETAIL OF THE INNER PIPE
FLEX VENT
1-3/4 in. (44 mm) Flexible Pipe and
Adapter Outer Collar Overlap
1-3/4 in. (44 mm) Flexible Pipe and
Adapter Inner Collar Overlap
SECURING SCREW
(3 PLACES EQUALLY SPACED
JUST BELOW GEAR CLAMP)
Attach Adapter to Appliance
Collar, or Secure Vent Sections
SECURING SCREW
(3 PLACES EQUALLY SPACED
JUST BELOW GEAR CLAMP)
5" (127 mm)
Radius Minimum
Flexible Vent Section
VERTICAL OR HORIZONTAL VENTING USING
SECURE FLEX KITS AND COMPONENTS
Secure Flex venting kits and components may be used in any venting application where rigid Secure Vent (SV4.5) direct vent components can be used. All restrictions, clearances and allowances that pertain to the rigid piping apply to the flexible venting. Secure Flex kits may
not be modified; also, under no circumstances may separate sections of flex pipe be joined together. Secure Flex kits may be added to the end of a vent run made up of rigid Secure Vent (SV4.5) vent sections provided that doing
so does not violate any of the venting length, height, routing, horizontal to vertical ratio re­quirements or clearance considerations detailed in this manual.
Secure Flex kits come with an included adapter that can be fitted to the appliance collar or the inclined channel end of the last Secure Vent (SV4.5) vent section in a rigid system in the exact same fashion as any other Secure Vent section. Align the dimpled end of the adapter over the previously installed section or appliance collar, adjusting the radial alignment until the four locking dimples of the adapter are aligned with the inlets of the four incline channels of the last vent section or collar. Push on the adapter until it fully engages, then twist the adapter clockwise running the dimples down and along the incline channels until they seat at the end of the channels.
Attach the flexible vent to the adapter as fol­lows (see Figure 49):
A. Install the Inner Flex Pipe -
1. Install the small gear clamp loosely around
the inner flexible vent pipe, push it back out of the way.
2. Apply a bead of Mill-Pac Black (700°F) high temperature sealant - Catalog No. 10K81) to
the inner adapter collar, approximately 1/2 inch from the end.
3. Pull and extend the inner flexible vent pipe.
4. Slide the inner flex pipe over the adapter
collar. Ensure the flexible vent pipe completely engages the adapter collar to a distance of 1-3/4 inches from the end, and that it is free from damage or tears.
5. Slide the gear clamp down and tighten it fully to secure the flexible vent to the adapter inner collar approximately 3/4 inch from the end of the flex.
6. Install three screws 120 degrees apart through the flexible vent pipe and into the adapter collar just below the gear clamp to provide ad­ditional security to the connection.
B. Install the Outer Flex Pipe -
1. Install the large gear clamp loosely around
the outer flexible vent pipe, push it back out of the way.
26
Figure 49
2. Apply a bead of Mill-Pac Black (700°F) high temperature sealant - Catalog No. 10K81) to
the outer adapter collar; to the grooves of the collar which extend approximately 1 inch from the end and to the flat surface, approximately 1-3/8 inches from the end.
3. Pull and extend the outer flexible vent pipe.
4. Slide the outer flex pipe over the adapter
collar. Ensure the flexible vent pipe completely engages the adapter collar to a distance of 1³⁄₄ inches from the end, and that it is free from damage or tears.
5. Slide the gear clamp down and tighten it fully to secure the flexible vent to the adapter outer collar approximately 3/4 inch from the end of the flex.
6. Install three screws 120 degrees apart through the flexible vent pipe and into the adapter collar just below the gear clamp to provide ad­ditional security to the connection.
C. Route Flex Vent - Ensure that the flex vent is properly routed to provide the required clearance. Do Not allow the flexible vent to bend in a radius tighter than 5" (127 mm). Refer to Figure 50. Support horizontal sections of flex with metal straps at 2 foot (0.61 m) intervals.
D. Install Firestop/Spacers at ceilings and walls - When Secure Flex penetrates a wall or ceiling, a firestop/spacer is required: use the SF4.5 VF firestop/spacer for ceilings and the SF4.5 HF firestop/spacer for walls.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
See the appropriate sections and figures shown throughout the venting section for their instal­lation requirments.
Figure 50
E. Attach Flex Vent to Termination - Secure Flex components can be purchased
separately and attached to bulk lengths of Secure Flex flexible tubing cut to size at the job site. Secure the flexible vent to the Secure Flex terminations in the same manner (see Figure
49 ) as it was attached to the adapter.
Note: Secure Flex vent must be attached to Secure Flex terminations only. DO NOT substitute Secure Vent terminations or the Secure Vent adapter for Secure Flex compo­nents. The collars of Secure Flex terminations and adapters have a different circumference than that used with the Secure Vent pipe. Additionally, Secure Flex components have an extended length center tube for use in attaching the flexible vent.
Page 27
Step 5. FIELD WIRING
TP-TH
TP TH
APPLIANCE- MOUNTED ON/OFF SWITCH (OPTIONAL)
BK/W(1)
BK/W(1)
WALL-MOUNTED ON/OFF SWITCH (OPTIONAL) THERMOSTAT (OPTIONAL)
JUNCTION BOX
BLACK
W
GR
120 V
AC
WALL MOUNTED CONFIGURATION FOR FAN SWITCH (OPTIONAL)
BK
R
WIRING DIAGRAM MILLIVOLT GAS VALVES
THERMOPILE
GAS VALV E
FAN
(OPTIONAL)
Ground supply lead must be con­nected to the wire attached to the green ground screw located on the outlet box. See ure to do so will result in a potential safety hazard. The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes, the National Electrical Code, ANSI/NFPA 70-latest edition.
(In Canada, the current CSA C22-1 Canadian Electrical Code).
CAUTION: Label all wires prior to disconnec­tion when servicing controls. Wiring errors can cause improper and dangerous operation.
ATTENTION: Au moment de l'entretien des commandes, étiquetez tous les fils avant de les débrancher. Des erreurs de cáblage peu­vent entraîner un fonctionnement inadéquat et dangereux.
Verify proper operation after servicing.
S'assurer que l'appareil fonctionne adé­quatement une fois l'entretien terminé.
CAUTION
Figures 52 & 53. Fail-
Refer to Section A for millivolt appliances and Section B for electronic appliances. The gas valve is set in place and pre-wired at the factory on both models.
A. Millivolt Wiring (See Figure 51)
Install Optional Control Switch (OFF/ON wall
switch, wall thermostat or remote control receiver). Install snap bushing (provided in Electrical Outlet Kit) into control switch knock­out in side panel (see Figures 17 through 20 and
53). Wire the optional control switch within the millivolt control circuit (as shown in Figure 51 ) using the 15 feet of 2 conductor wire supplied (route wires through the snap bushing to the optional control switch). Mount the optional control switch or wall thermostat in a convenient location on a wall near the fireplace.
CAUTION
Do not connect optinal control switch to 120VAC power supply.
2. Install the junction box and receptacle outlet
to the left of the valve in the front (for optional blower kit). See junction box and receptacle outlet as explained in steps 1-11 for (B) Elec­tronic Wiring (on this page).
B. Electronic Wiring (See Figure 54)
Note: The electronic appliance must be con-
nected to the main 120 VAC power supply.
1. Locate the Electrical Outlet Kit provided (packaged in firebox - contents: junction box, 2 screws, receptacle outlet, OFF/ON rocker switch
-for millivolt units only, and a snap bushing).
Note: The junction box can be installed in any of the 4 outside corners of the control compartment (outlet installed in front left corner is shown in Figure 53 ). If an optional blower is to be installed place the junction box to the left of the valve in the front corner.
2. Route a 3-wire, 120 VAC, 60 Hz, 1 ph power supply to the location on appliance where junc­tion box is to be installed.
3. Open the control compartment access panel.
4. Wire and install the outlet receptacle to junc­tion box, then install into the chosen corner of the control compartment as shown in Figures 51, 52 and 54.
5. After the receptacle/junction box wiring is complete, install the field-provided metal junc­tion box cover plate (see Figure 53).
6. Install the snap bushing (provided in kit) into the selected cabinet knockout opening in side cabinets (see Figures 17 through 20 and
53). The snap bushing provides protection for the wires (see note below) passing through side cabinet going to an optional burner control switch Wire in the burner control switch to the low voltage circuit as shown in Figure 54.
Note: The supplied 15 feet of 2 conductor wire has one end of each conductor connected to the gas valve circuit and the other end of each con­ductor placed loose on top of the appliance.
Important Note: The gas valve OFF/ON switch is shown in Figure 56 on Page 30. It is integral with the gas valve and should be set to the ON position.
WARNING
Electronic models of these appli-
ances are equipped with a three-
prong (grounding) plug utilized
in connecting the electronic
components to the junction box
in the lower compartment. This
grounding plug provides protec-
tion against shock hazard and
should be plugged directly into
the properly grounded three-
prong receptacle. DO NOT cut
or remove the grounding prong
from the plug.
Figure 51
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
27
Page 28
Ground Wire Connection
White (supply)
Bipolar
Black (supply)
Note: Supply wires may be alternatively con­nected to the outlet using the screw terminals, however the black supply wire must be wired to a terminal that is opposite (across the outlet) the point where the white supply wire is connected.
Terminal Screw
Figure 52
Step 6. WIRING - OPTIONAL FORCED AIR BLOWER KIT
FBK-100, FBK-200 and FBK-250 Kits
(See Figure 54 on page 29 for wiring) -
An electrical receptacle is provided for the installation of the FBK-100, FBK-200 and FBK- 250 forced air blower kits. Electrical power must be connected to this receptacle in order to operate these blowers. Install the blower kits according to the installation instructions provided with the kits.
CAUTION
Remove the carton support from the control compartment before operating the appliance.
Receptacle, Junction Box
and Cover Plate Installation
Outlet Receptacle
Junction Box
Latching magnet not shown
View Of Left Bottom Corner Of Unit
Field-provided Metal Junction Box Cover Plate With Screw
Junction Box knock-out (2 places each side)
Press snap bushing into the knock-out for control switch wires.
Fireplace
Side
Valve Access Side
Figure 53
TEST ALL CONNECTIONS FOR GAS LEAKS (FACTORY AND FIELD):
WARNING
Never use an open flame to check for leaks.
Step 7. CONNECTING GAS LINE
Make gas line connections. All codes require a shut-off valve mounted in the supply line. Figure 55 illustrates two methods for connecting the gas supply. The flex-line method is acceptable in the U.S., however, Canadian requirements vary depending on locality. Installation must be in compliance with local codes. A sediment trap is recommended in the gas piping within the home to prevent moisture and debris in the line from damaging the valve.
These appliances are equipped with a gas flex line for use (where permitted) in connecting the unit to the gas line. A gas flex line is provided to aid in attaching the direct vent appliance to the gas supply. The gas flex line can only be used where local codes permit. The flex line is rated for both natural and propane gas. A manual shut off valve is also provided with the flex line.
The gas control valve is located in the lower control compartment.
To access the valve open the lower control compartment door (see Figure 56 ) by pushing in the right top corner of the door. (The door is hinged at the bottom.) Remove the bottom compartment door by sliding the hinge pin, located at the door’s left side, to the right until it disengages from the left corner post hole. Pull the door diagonally to the left, away from the fireplace.
The lower control compartment door on the side opposite the valve lifts on and off.
The millivolt control valve has a 3/8" (10 mm) NPT thread inlet port. The electronic control valve has a 1/2" (13 mm) NPT thread inlet port and is fitted with a 1/2" x 3/8" (13 mm x 10 mm) NPT fitting.
28
Secure all joints tightly using appropriate tools and sealing compounds (ensure propane resistant compounds are used in propane applications).
All codes require a shut-off valve mounted in the supply line. The orientation of the shut-off valve should face the front. Figure 55 illustrates two methods for connecting the gas supply. A sediment Trap is recommended to prevent moisture and debris in the gas line for damaging the valve.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Page 29
Relay Module C/W FBK-250 only. Plug blower into J-Box receptacle for FBK-100 or FBK-200 application. See View A for J-Box wiring.
Optional Blower
*OFF/ON Switch (Integral with Gas Valve)
Honeywell Electronic Gas Valve
120 VAC Primary
Secondary
Optional Control Switch
Junction Box
Pilot Burner Assembly
BL
BL
Field Wired Factory
Wired
BK = BLACK BL = BLUE R = RED W = WHITE G = GREEN
BK
W
BK
BK
BL
R
GROUND
24 V
Transformer
View A J-Box Wiring when using unit mounted relay module.
BK
W
G
CAV 021
Igniter Connector
* Leave the OFF/ON switch, which is integral with the gas valve, in the ON position. ** Optional Control Switches: Wall Switch, Wall Thermostat or Remote Control Receiver.
Notes:
1. If any of the original wire as supplied must be replaced, use Type AWM 105°C
- 18 gage wire ONLY.
2. 120 VAC, 60 Hz - Less than 3 Amps. Caution: label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
Junction Box
Tab Intact
Tab Broken
Plug blower into this receptacle
neerG - dnuorG
* Wall-mounted ON/ OFF Blower Switch or Variable Speed Control Switch.
Blower
Ground
etihW - lartueN
120 VAC - Black
Green Ground Screw
White
Green
Neutral Side of Receptacle
Hot Side of Receptacle
Red
Black
J-BOX WIRING FOR WALL SWITCH BLOWER CONTROL
Schematic Representation Only
Electronic Wiring Diagram (Honeywell) Showing Blower Wiring for Optional FBK-100, FBK-200 & FBK-250 Kits
Figure 54
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Turn on gas supply and test for gas leaks, us­ing a gas leak test solution (also referred to as bubble leak solution).
Note: Using a soapy water solution is an effective leak test solution but it is not recom­mended, because the soap residue that is left on the pipes/fittings can result in corrosion over time.
A. Light the appliance (refer to the lighting
instructions label in the control compartment or in the Care and Operation Instructions manual).
B. Brush all joints and connections with the gas
leak test solution to check for leaks. If bubbles are formed, or gas odor is detected, turn the gas control knob (off/pilot/on) to the “OFF” position. Either tighten or refasten the leaking connection, then retest as described above.
C. When the gas lines are tested and leak free, be
sure to rinse off the leak testing solution.
Step 8. VERIFYING APPLIANCE OPERA­TION
Turn on burner and observe the individual tongues of flame on the burner. Make sure all ports are open and producing flame evenly across the burner. If any ports are blocked, or partially blocked, clean out the ports.
With gas line installed run initial system checkout before closing up the front of the unit. Follow the pilot lighting instructions provided in the Care and Operation Instructions manual. For piezo igniter location see Figure 56 on Page 30 (millivolt appliances only).
Note: Lighting Instructions are also found on the literature tag tied to the gas piping next to the gas valve. To access the tag, open the lower control compartment door (Figure 56) by pushing in simultaneously the left and right top corners of the door. (The door is hinged at the bottom). Remove the bottom compartment door by sliding the hinge pin, located at the door’s left side, to the right until it disengages from the left corner post hole. Remove the modesty panel. To remove the modesty panel, slide the panel forward until it contacts the cabinet bottom panel, then lift straight up and tilt forward. Remove the modesty panel care­fully, so that none of the wires become loose or disconnected.
29
Page 30
Piezo Ignitor
Gas Valve
Modesty Panel
Control Compartment Access panel
ON/OFF Switch
Hinge Pin
MILLIVOLT Thermocouple
Hood Igniter Rod
3/8" Min (9 mm)
Thermopile
Pilot Nozzels
Figure 57
Gas Stub
1/2" x 3/8" Flare
Shut-Off Valve
3/8" Flex Tubing
3/8" NPT x 3/8"
Flare Fitting
3/8" Nipple
3/8" Union
3/8" Close Nipple
3/8" Shut-Off Valve
1/2" x 3/8"
Reducer
Gas Valve
Optional Gas Flex-Line Connector
ELECTRONIC
Proper Flame
Adjustment
Pilot Nozzle
3/8 To 1/2 Inch
(9 mm to 13 mm)
Ground Electrode
Flame Rod
Hot Surface
Igniter
Electronic Appliance Checkout
Figure 55 - GAS CONNECTION
When first lighting the appliance, it will take a few minutes for the line to purge itself of air. Once purging is complete, the pilot and burner will light and operate as indicated in the instruc­tion manual.
Subsequent lighting of the appliance will not require such purging. Inspect the pilot flame (re­move logs, if necessary, handling carefully).
Figure 56
Millivolt Appliance Checkout
The pilot flame should be steady, not lifting or floating. Flame should be blue in color with traces of orange at the outer edge.
The top 3/8" (10 mm) at the pilot generator (thermopile) and the top 1/8" minimum (tip) of the quick drop out thermocouple should be engulfed in the pilot flame.
The flame should project 1" (25 mm) beyond the hood at all three ports (see Figure 57). Replace logs if removed for pilot inspection.
To light the burner; turn “ON” the remote wall switch and rotate the gas valve control knob counterclockwise to the “ON” position (“ON” will be at the top side of the valve).
To light the burner, turn ‘ON’ the unit mounted On/Off switch or the optional remote wall switch. Ensure the igniter lights the pilot. The pilot flame should engulf the flame rod as shown in Figure 58.
Figure 58
Step 9. INSTALL VERMICULITE, GLOW­ING EMBERS AND LOGS
NOTE: Turn off all electricity to the appliance before you install vermiculite, embers and logs. DO NOT attempt to install the logs until the ap­pliance installation has been completed, the gas line connected and tested for leaks and the initial burner operation has been checked out.
30
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Page 31
INSTALLATION STEPS:
Glowing Embers
READ WARNINGS ON THIS PAGE BEFORE PROCEEDING. FOLLOW THE LOG PLACEMENT INSTRUCTIONS EXACTLY
1. Remove the front glass enclosure panel (see Glass Enclosure Panel Removal and Installation Instructions, Page 34 ).
2. Remove the following from firebox; log set, bag of embers and bag of vermiculite. Handle logs carefully to prevent breakage.
3. Ensure the Grate is properly installed in the firebox with the 4 legs
of the grate fitting into the 4 dimples on the firebox floor.
4. Placement of Glowing Embers -
Separate the Embers (rockwool) into pieces about the size of a quarter
(see Figure 59). Keep the pieces fluffed up, not matted. Distribute these pieces over the surface of the burner, as shown in Figure 60. Do not use more than is necessary. Ensure that the main burner ports remain uncovered by the ember material.
5. Place Lava Rock - Spread lava rock evenly over firebox floor.
6. Install Vermiculite - Place some vermiculite on the firebox floor around
the grate (the entire bag of vermiculite will NOT be used). See Figure 60.
DO NOT PLACE ANY VERMICULITE ON THE BURNER.
Note: This appliance is provided with enough Glowing Embers for several applications, do not use all that is in a new bag at one time. For best glowing effect, replace the ember material annually. Replacement Glowing Embers are available (order Catalog Number 88L53).
Figure 59
REFERENCE
Firebox Accessories / Parts
Cat. No. Model No. Description
88L53 FGE Bag of Glowing Embers
80L42 FDVS Bag of Decorative Volcanic Stone
WARNING
• DO NOT attempt to install the logs until the appli­ance installation has been completed, the gas line connected and tested for leaks and the initial burner operation has been checked out.
The size and position of the log set was engineered to give the appliance a safe, reliable and attractive flame pattern. Any attempt to use a different log set in the fireplace will void the warranty and will result in incomplete combustion, sooting, and poor flame quality.
• Logs get very hot and will remain hot up to one
hour after gas supply is turned off. Handle only when logs are cool. Turn off all electricity to the appliance before you install grate, volcanic stone, vermiculite, embers and logs.
This appliance is not designed to burn wood. Any attempt to do so could cause irreparable damage to the appliance and prove hazardous to your safety.
• If logs are not installed according to the log
installation instructions, flame impingement and improper combustion could occur and result in soot and/or excessive production of carbon monoxide (CO), a colorless, odorless, toxic gas.
Figure 60
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
31
Page 32
EDVPF, EDVST, EDVCL AND EDVCR LOG PLACEMENT
2
STEP 1
6
4
Log Part Number Description Number
1 Log, Corner 55M18 2 Log, Rear/Left 55M19 3 Log, Front/Left 55M20 4 Log, Rear/Right 55M21 5 Log, Front/Center 55M22 6 Log, Center/Top 55M23
Catalog Number for the entire log set: 55M04
3
5
1
STEP 3
Log (3) Lays Over Logs
3
1 And 2
1
Position Groove At The Bottom Of Log (1) Over The Burner Log Support Bracket
Position The Groove At The Bottom Of Log (1) Over The Grate And Slide It Forward Against The Grate Here
Position Log (2) Over The Grate Bar And Slide It Against The Back
STEP 2
2
Of The Grate Here
Position Groove At The Bottom Of Log (2) Over The Grate Here And Slide It Against The Back Of The Grate
Figure 61
Place Bottom Hole Of Log (3) On Pin In Log (2). Position Grooves At The Bottom Of Log (3) Over The Grate.
1
STEP 4
Position And Slide Log (4) Against The Back Of The Grate
4
Place Log (4) Over The Flat Spot On Log (1) Here
32
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Page 33
EDVPF, EDVST, EDVCL AND EDVCR LOG PLACEMENT (CONTINUED)
Log Part
2
6
4
Number Description Number
1 Log, Corner 55M18 2 Log, Rear/Left 55M19 3 Log, Front/Left 55M20 4 Log, Rear/Right 55M21 5 Log, Front/Center 55M22 6 Log, Center/Top 55M23
Catalog Number for the entire log set: 55M04
STEP 5
Grate
Assembly
3
5
1
Position Small End Of Log (6) On The Notch Of Log (3) Here
3
Position The Groove In The Back Of Log (3) Against The Grate
Position The Round End Of Log (6)
6
5
Against The Notch Of Log (4) Here. Two Charred Spots Face The Front
Log (5) Sits In Front Of The Grate
4
Rest Log (5) Against The Grate Here
Figure 62
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
33
Page 34
Step 10. REMOVING AND INSTALLING
Glass Door Latch
Control Compartment Access Panel and Hinge
Front Glass Enclosure Panel
Firebox Floor
Bottom Vee-flange
Glass Door Frame
Top Flange Glass Door Frame
Modesty Panel
EDVST SHOWN
THE GLASS DOOR
WARNING
Do not attempt to substitute the
materials used on these doors, or replace cracked or broken glass.
• Handle this glass with extreme
care! Glass is susceptible to damage – Do not scratch or handle roughly while reinstall­ing the glass door frame.
• The glass door(s) of this appli­ance must only be replaced as a complete unit as provided by the manufacturer. Do not attempt to replace broken, cracked or chipped glass sepa­rately.
Do not attempt to touch the
front enclosure glass with your hands while the fireplace is in use.
WARNING
Do not operate appliance with the glass front removed, cracked or broken.
AVERTISSEMENT
Ne pas utiliser l'appareil si le panneau frontal en verre n'est pas en place, est craqué ou brisé.
Only doors certified with the appliance shall be used.
Seules des portes certifiées pour cet appareil doivent être utilisées.
CAUTION: DO NOT abuse glass door by striking or slamming shut.
Removing Glass Enclosure Panel (see Figure 63 )
Remove the top louver assembly or radiant panel.
To access the glass door securing latches, first open the lower control compartment door (Figure 63 ) by pushing in simultaneously the left and right top corners of the door (the door is hinged at the bottom).
Remove the bottom compartment door by sliding the hinge pin, located at the door’s left side, to the right until it disengages from the left corner post hole. Pull the door diagonally to the left, away from the fireplace.
Locate the two (2) latches at the top of the control compartment and disengage them from the door frame bottom vee-flange, pulling down on their handles to open them.
Installing Glass Enclosure Panel (see Figure 63 )
Retrieve the glass door. Visually inspect the gasket on the backside of the frame. Gasket surface must be clean, free of irregularities and seated firmly.
Position the door in front of the firebox opening with the bottom of the door held away from the fireplace (Figure 63 ). Hook the top flange of the door frame over the top of the firebox frame.
Let the bottom of the door frame swing gently in towards the fireplace ensuring that the gasket seats evenly as the door frame draws shut. Fasten the two latches located underneath the firebox floor to the door's vee-flange. Close both the latches securely.
Note: When installing the glass door, ensure the spacing on both sides is even and equal.
Figure 63
Step 11. BURNER ADJUSTMENTS
Flame Appearance and sooting
Proper flame appearance is a flame which is blue at the base and becomes yellowish-orange in the body of the flame.
When the appliance is first lit, the entire flame may be blue and will gradually turn yellowish-orange during the first 15 minutes of operation. If the flame remains blue, or if the flame is orange with evidence of sooting (black tip), the air shutter opening may need to be adjusted.
If the air shutter opening is closed too far, sooting may develop. Sooting is indicated by black puffs developing at the tips of very long orange flames. Sooting results in black deposits forming on the logs, appliance inside surfaces and on exterior surfaces adjacent to the vent termination.
Sooting is caused by incomplete combustion in the flames and lack of combustion air enter­ing the air shutter opening. To achieve a warm yellowish-orange flame with an orange body that does not soot, the shutter opening must be adjusted between these two extremes.
Air Shutter Adjustment Guidelines
• If there is smoke or soot present, rst check
the log set positioning to ensure that the flames are not impinging on any of the logs. If the log set is properly positioned and a sooting condition still exists, then the air shutter opening should be increased.
• The more offsets in the vent system, the larger
the air shutter opening will need to be.
• An appliance operated with the air shutter
opened too far, may have flames that appear blue and transparent. These weak, blue and transparent flames are termed anemic.
• Propane models may exhibit ames which
candle or appear stringy. If this is present and persists, adjust the air shutter to a more closed position, then operate the appliance for a few more minutes to ensure that the flame normalizes and the flames do not appear sooty.
The following chart is provided to aid you in achieving the correct air shutter adjustment for your installation.
Air Shutter Adjustment Guidelines:
Amount of
Primary Air
If air shutter is closed too far
If air shutter is open too far
Flame
Color
Flame will be orange
Flame will be blue
Air Shutter
Adjustment
Air shutter gap should be increased
Air shutter gap should be decreased
34
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Page 35
WARNINGS
Glowing Embers (Rockwool)
Air shutter adjustment should
only be performed by a quali­fied professional service tech­nician.
Ensure front glass panel are
in place and sealed during adjustment.
CAUTIONS
Soot will be produced if the
air shutter is closed too much. Any damage due to sooting, resulting from improperly setting the air shutter, is not covered under the warranty.
The air shutter door and
nearby appliance surfaces are hot. Exercise caution to avoid injury while adjusting flame appearance.
Figure 64 - Burner Flame Appearance
1. Refer to Figure 64 for proper flame appearance. To adjust the flame, rotate the adjustment rod toward the back or toward the front of the
fireplace (rod located in the lower control area). Position the air shutter to the factory setting as shown in the table in Figure 65.
2. Light appliance (follow lighting procedure on lighting label in control compartment or see the Care and Operation Manual).
3. Allow the burner to operate for at least 15 minutes while observing the flame continuously to ensure that the proper flame appearance has been
achieved. If the following conditions are present, adjust accordingly.
• If ame appears weak or sooty, adjust the air shutter, incrementally, to a more open position until the proper ame appearance is achieved.
• If ame remains blue, adjust the air shutter, incrementally, to a more closed position until the proper ame appearance is achieved.
4. Leave the control knob (off/pilot/on) in the ON position and the burner OFF/ON switch OFF (and remote switches, if applicable).
5. When satisfied that the burner flame appearance is normal, re-install the lower control compartment door then proceed to finish the installation.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
35
Page 36
Adjustment Rod Positions (when viewed from above)
RENRUBNIAM
GNITTESRETTUHSYROTCAF
sledoM
saGlarutaN sehcni )mm(
saGenaporP
sehcni
)mm(
TSVDE
FPVDE RCVDE LCVDE
"4/1
)53.6(
"8/5
)88.51(
Air Shutter
Adjusting
Rod
Orifice
Increase Shutter Opening In This
Direction
Decrease Shutter
Opening In This
Direction
Note - Burners are omitted in this view for clarity.
Figure 65
Combustible
Wall
Framing
Combustible
Finished Wall
Materials
Header
Top Spacers
Drywall
Bracket/Spacer
Hood must be
installed as shown.
This Area Must Remain
Clear of Combustible
Top of Appliance
Louvers
Top of Door Frame
Materials
3" (76 mm)
1 in. Min.
(25 mm)
Top of Appliance
Radiant panel
Top of Door Frame
Hood must be
installed as shown. IF OPTIONAL RADIANT PANELS ARE INSTALLED
Step 12. HOOD INSTALLATION
Refer to Figure 66. All of these appliances must have hoods installed prior to operat­ing.
FINISHING REQUIREMENTS
- Wall Details
Complete finished interior wall. To install the appliance facing flush with the finished wall, position framework to accommodate the thick­ness of the finished wall (Figure 66 )
See Page 5 for
Cold Climate Insulation and
Page 8 for Clearances
Figure 66 - FINISHING REQUIREMENTS
36
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Page 37
STEP 13. ATTACHING SAFETY-IN-OPERATION WARNINGS It is the installers responsibility to ensure these warnings are properly affixed during installation. These warning labels are a
critical step in informing consumers of safe operation of this appliance.
ATTACHING SAFETY-IN-OPERATION WARNINGS
Your fireplace has been furnished with safety instruction labels that are to be affixed to the operation and control point of the fireplace. A safety instruction label should be affixed to the wall switch plate where the fireplace is turned on and off (See Figure A) or wall thermostat (See Figure B) and if used on the remote control handheld transmitter (Figure C). The warnings should already have been put in place when the fireplace initial set-up was completed. If they are not affixed at these spots, locate the multi-lingual adhesive labels provided with these instructions and proceed as follows:
1. Locate the wall switch or wall thermostat that controls the fireplace (verify the switch operates the fireplace by turning it on and off). Clean the wall switch plate or wall thermostat thoroughly to remove any dust and oils. Affix the label to the surface of the plate of the wall switch that controls the fireplace (Figure A) or the wall thermostat (Figure B). Choose the language primarily spoken in the home.
2. If a remote control is used to control the fireplace, locate the transmitter and clean it thoroughly to remove any dust and oils. Affix the label to the surface of handheld transmitter (Figure C). Choose the language primarily spoken in the home.
3. If you are unable to locate the labels, please call Lennox Hearth Products or your nearest Lennox Hearth Products dealer to receive additional safety instruction labels free of charge.
Cat. No. H8024 Replacement Label Kit
LENNOX HEARTH PRODUCTS 1-800-9-LENNOX
Note: English is red text on clear label. French and Spanish are white text on black label.
APPOSITION DES MISES EN GARDE RELATIVES À LA SÉCURITÉ D’UTILISATION
Votre foyer a été livré avec des étiquettes de sécurité qui doivent être collées à côté des dispositifs de contrôle du foyer. Une étiquette de sécurité doit être collée sur la plaque de l’interrupteur contrôlant l’allumage du foyer (voir Figure A) ou sur le thermostat mural (voir Figure B) et, le cas échéant, sur le boîtier de la télé­commande (Figure C). Les mises en garde auraient dû être collées au moment de l’installation initiale du foyer. Si ce n’est pas le cas, prenez les étiquettes adhésives multilingues fournies avec ces instructions et procédez comme suit:
1. Repérez l’interrupteur ou le thermostat mural qui contrôle le foyer (vérifiez que l’interrupteur contrôle le fonctionnement du foyer en le faisant basculer de Marche à Arrêt, et vice-versa). Nettoyez soigneusement la plaque murale de l’interrupteur ou le thermostat mural pour éliminer la poussière et les traces de graisse ou d’huile. Collez l’étiquette sur la surface de la plaque de l’interrupteur mural qui contrôle le foyer (Figure A) ou du thermostat mural (Figure B). Choisissez la langue qui est principalement parlée dans la résidence du propriétaire.
2. Si une télécommande est utilisée pour contrôler le foyer, nettoyez la soigneusement pour éliminer la poussière et les traces de graisse ou d’huile. Collez l’étiquette sur le boîtier de la télécommande (Figure C). Choisissez la langue qui est principale­ment parlée dans la résidence du propriétaire.
3. Si vous ne trouvez pas les étiquettes, veuillez appeler Lennox Hearth Products ou votre distribu­teur Lennox Hearth Products local pour recevoir gratuitement des étiquettes supplémentaires.
Étiquettes de remplacement, n° cat. H8024
LENNOX HEARTH PRODUCTS 1-800-9-LENNOX
Remarque : Le texte anglais est rouge sur un support transparent. Le texte français et espagnol est blanc sur un support noir.
COLOCACIÓN DE ADVERTENCIAS DE SEGURIDAD EN OPERACIÓN
Su chimenea incluye etiquetas de instrucciones de seguridad que deben colocarse en el punto de operación y control de la chimenea. Se debe colocar una etiqueta de instrucciones de seguridad en la placa del interruptor de pared desde el cual se enciende y se apaga la chimenea (ver la Figura A) o en el termostato de pared (ver la Figura B) y en el transmisor de control remoto (Figura C) si se usa. Las advertencias ya deben haberse colocado cuando se completó la instalación inicial de la chimenea. Si no están colocadas en estos lugares, encuentre las etiquetas adhesivas multilingües proporcionadas con estas instrucciones y prosiga de la siguiente manera:
1. Identifique el interruptor o el termostato de pared que controla la chimenea (verifique que el interruptor opera la chimenea encendiéndola y apagándola). Limpie bien la placa del interruptor o el termostato de pared para quitar el polvo y aceite. Pegue la etiqueta en la superficie de la placa del interruptor que controla la chimenea (Figura A) o en el termostato de pared (Figura B). Seleccione el idioma que más se habla en la casa.
2. Si se usa un control remoto para controlar la chimenea, encuentre el transmisor y límpielo bien para quitar el polvo y aceite. Pegue la etiqueta en la superficie del transmisor (Figura C). Seleccione el idioma que más se habla en la casa.
3. Si no puede encontrar las etiquetas, sírvase llamar a Lennox Hearth Products o al distribuidor de Lennox Hearth Products más cercano para recibir etiquetas de instrucciones de seguridad adicionales gratuitas.
Juego de etiquetas de repuesto - Nº de cat. H8024
LENNOX HEARTH PRODUCTS 1-800-9-LENNOX
Nota: La etiqueta en inglés es transparente con texto rojo. Las etiquetas en francés y español son negras con texto blanco.
Figure A
SAFETY LABEL
DIAGRAMS
DIAGRAMMES DES ÉTIQUETTES
DE SÉCURITÉ
Figure B
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
DIAGRAMAS DE ETIQUETAS
DE SEGURIDAD
Figure C
37
Page 38
INSTALLATION ACCESSORIES
Listed Secure Vent™ Components
Cat. No. Model Description
H1968 SV4.5HT-2 Horizontal Square Ter-
mination With Firestop / spacer (H2246) & Adaptor (74L61)
H2152 SV4.5CGV-1 Vertical Termination Cap,
High Wind
H4687 SV4.5CTS Chase Top Termina-
tion, Square,
#750,207M
H4716 SV4.5CTS-B Chase Top Termination,
Square, Black, Ref. instr.
#750,207M
H4717 SV4.5CTS-TC Chase Top Termination,
Square, Terra Cotta, Ref. instr.
#750,207M
Ref. instr.
Cat. No. Model Description
Vent Sections
(Rigid)
The following flashings come packaged with a storm collar:
77L70 SV4.5L6 6 Inch (152 mm) 77L71 SV4.5L12 12 Inch (305 mm) 77L72 SV4.5L24 24 Inch (610 mm) 77L73 SV4.5L36 36 Inch (914 mm) 77L74 SV4.5L48 48 Inch (1219 mm) 77L75 SV4.5LA Telescopic Length Slip Sec-
77L76 SV4.5E45 45 Degree Elbow
77L77 SV4.5E90 90 Degree Elbow
77L78 SV4.5F Flat Roof Flashing
77L79 SV4.5FA 1/12 to 7/12 Adjustable
77L80 SV4.5FB 7/12 to 12/12 Adjustable
77L81 SV4.5SC6 Storm Collar (6 per box)
H6183 SV4.5HF5 Firestop Spacer, 5", rigid H6184 SF4.5HF5 H2246 SV4.5HF-10 Firestop / Spacer-Horizon-
H2247 SV4.5VF-10 Firestop / Spacer-Vertical,
96K92 SV4.5SP Support Plate
tion (2" to 7-1/2" rigid)
Flashing
Flashing
Firestop Spacer, 5", flex
tal, rigid (3-1-1 spacing), 10 Pack
rigid (1-1-1 spacing), 10 Pack
38
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Page 39
INSTALLATION ACCESSORIES CONTINUED
S
e
a
l
a
n
t
Listed Secure Vent™ Components
Cat. # Model Description
17M52 SV4.5HGS-1 Termination Guard,
(Fits
94L10 &
H1968)
(Fits
94L10 &
H1968)
(Fits
H1968)
17M53 SV4.5HGS-12 Termination Guard, Hori-
87L02 SV4.5HGS Termination Guard for
H5820 SV4.5HTSK Termination Shroud
H5816
750,247M
H3907 SV4.5ARSA Attic Insulation Shield w/
96K93 SV4.5SU Support Strap
10K81 SFMP Mill-Pac, Black, High Tem-
89L40 SFMP-12 Mill-Pac, Black, High Tem-
99L02 SV4.5HRK14 Horizontal Riser Kit, 14",
99L03 SV4.5HRK36 Horizontal Riser Kit, 36",
H1988 CTSA-33
H1985 CTSO-33
H1987 CTSO-44
H1986 CTSO-46
SV4.5-
TWSK10
Square (1 pack) Ref.
instr. #750,109M
zontal Square (12 pack)
Ref. instr. #750,109M
Horizontal Square Termi­nation (Deluxe) (1 pack)
Ref. instr. #750,055M
(Guard) for Horizontal Square Termination (1 pack) (ref. instr. #750246M)
Through Wall Shield Kit (used to shield the direct­vent pipe from blown insulation)
Ref. instr. #750,247M
adjustable height, 12"-22"
perature Sealant
perature Sealant - Bulk 12 pack
Ref. instr. #750,146M
Ref. instr. #750,146M
Chase Top Shroud Kit, Arch Top 3 X 3 Ft.,
instr. #750,194M
Ref.
Chase Top Shroud Kit, Open Top 3 X 3 Ft.,
instr. #750,193M
Ref.
Chase Top Shroud Kit, Open Top 4 X 4 Ft.,
instr. #750,193M
Ref.
Chase Top Shroud Kit, Open Top 4 X 6 Ft.,
instr. #750,193M
Ref.
Listed Secure Flex™ Components
Cat. # Model Description
These termination kits include firestop/spacer, gear clamps and flex adaptor.
60L10 SF-18 18 feet (5.49 m) * com-
98K03 SF-12 12 feet (3.66 m) * com-
H2248 SF4.5HF-10 Firestop / Spacer - Hori-
H2249 SF4.5VF-10 Firestop/Spacer-Vertical ,
H1969 SF4.5HT-2 Horizontal Square Termina-
77L87 SFKIT12S Square Term. for flex
77L88 SFKIT18S Square Term. for flex
77L89 SFKIT24S Square Term. for flex
77L90 SFKIT36S Square Term. for flex
77L91 SFKIT48S Square Term. for flex (with
56L74 SFVT30 Vertical Termination for
56L75 SFVT45 Vertical Termination for
91L66 SFGC4-6 Gear Clamp 4.5 in. (114
91L67 SFGC7-6 Gear Clamp 7.5 in. (190.5
H7748 H7748 36"
pressed flex,
#750,053M
pressed flex,
#750,052M
zontal
, flex
Ref. instr.
Ref. instr.
(3-1-1 spacing)
10 Pack
flex (1-1-1 spacing)
, 10 Pk
tion for flex (without flex)
(with 12 inch [305 mm] * compressed flex)
(with 18 inch [457 mm] * compressed flex)
(with 24 inch [610 mm] * compressed flex)
(with 36 inch [914 mm] * compressed flex)
48 inch [1219 mm] * compressed flex)
flex (flat to 6/12) with flex adaptor, section of rigid vent, roof support collar assembly, roof flashing and storm collar.
#750,052M
Ref. instr.
flex (6/12 to 12/12) with flex adaptor, section of rigid vent, roof support collar assembly, roof flashing and storm collar.
#750,052M
Ref. instr.
mm) for flex (6 pack)
mm) for flex (6 pack)
Flex
Connector Kit. 36" of flex with two adapters for mating two rigid sections of vent together.
,
*All compressed flex vents can be expanded up to two times.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
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GAS CONVERSION KITS
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WARNING
This conversion kit shall be installed by a qualified service agency in accor­dance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instruction is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer’s instructions supplied with the kit.The qualified service agency performing this installation assumes responsibility for this conversion.
INSTALLATION INSTRUCTIONS
AVERTISSEMENT
Cette trousse de conversion doit être installée par un technicien agréé, selon les instructions du fabricant et selon toutes les exigences et tous les codes pertinents de l’autorité compétente. Assurez-vous de bien suivre les instructions dans cette notice pour réduire au minimum le risque d’incendie, d’explosion ou la production de monoxyde de carbone pouvant causer des dommages matériels, des blessures ou la mort. Le tecnicien agréé est responsable de l’installation de cette trousse. L’installation n’est pas adéquate ni complète tant que le bon fonctionnement de l’appareil converti n’a pas été vérifié selon les instructions du fabricant fournies avec la trousse. Le fournisseur de service qualifié ayant réalisé l'installation assume les responsabilités liées à la conversion.
In Canada: THE CONVERSION SHALL BE CARRIED OUT IN ACCORDANCE WITH THE REQUIREMENTS OF THE PROVINCIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN/CSA-B149.1 INSTALLATION CODE.
LA CONVERSION DEVRA ÊTRE EFFECTUÉE CONFORMÉMENT AUX RECOMMANDA­TIONS DES AUTORITÉS PROVINCIALES AYANT JURIDICTION ET CONFORMÉMENT AUX EXIGENCES DU CODE D'INSTALLATION CAN/CSA-B149.1.
Gas conversion kits are available to adapt your appliance from the use of one type of gas to the use of another. These kits contain all the necessary components needed to complete the task including labeling that must be affixed to ensure safe operation.
Kit part numbers are listed here and the following steps detail the conversion procedure. Refer to the instructions provided with the conversion kit when performing any gas conversion.
Step 1. TURN OFF THE GAS SUPPLY TO THE APPLIANCE and disconnect power supply at the circuit breaker. Ensure appliance is cold.
CAUTION: THE GAS SUPPLY SHALL BE SHUT OFF PRIOR TO DISCONNECTING THE ELECTRICAL POWER, BEFORE PROCEED­ING WITH THE CONVERSION.
ATTENTION: A VANT D’EFFECTU ER LA CONVERSION, COUPEZ D’ABORD L’ALIMENTATION EN GAZ, ENSUITE, COU­PEZ L’ALIMENTATION ÉLECTRIQUE.
a. Open the control compartment access panel,
by actuating the spring-loaded magnetic catches securing the panel, gently depressing the outer top corners of the panel until the catches "pop" the panel free and allowing it to swing out and down to open.
b. Remove the bottom control compartment access panel by compressing the spring-loaded hinge pin on the left side until it disengages from the left cabinet panel hole. Pull the panel away from the fireplace.
c. Remove the modesty panel by pulling the bottom right corner of the modesty panel out slightly to disengage the snap-fit feature; lift the modesty panel by the tab on the panel's right end, pull the right end of the panel away from the cabinet and then pull the panel diagonally out of the left side cabinet panel slots. (In the above procedure, reverse the words "left" and "right" for EDVCR models). Remove the modesty panel carefully, so that none of the wires become loose or disconnected.
40
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Page 41
d. Locate the two (2) latches at the top of the
FRONT OF FIREPLACE
PAN BURNER
VENTURI TUBE ARM
AIR SHUTTER
ADJUSTMENT LEVER
FIREBOX SUBFLOOR
Spring
Adjusting Screw
Slotted Cap
PSI
OFFION
CONTROL
IGNITE
Manifold Pressure Test Port
Inlet Pressure Test Port
Pressure Regulator
Remove These Components
Pilot
Orifice
Retaining
Clip
Ignitor Assembly
Pilot Assembly
Pilot Orifice
Flare Nut
control compartment. To disengage the two latches from the bottom vee-flange of the glass enclosure panel, reach for the handles located towards the back of the latches and pull the handles down toward the front of the unit. See
Figure 63 on page 34.
e. Swing the bottom of the door out and raise
it slightly to lift the top flange of the door frame away from the appliance.
Step 2. Carefully remove the log set. Exercise care as not to break the log set.
Step 3. Referring to Figure 67, remove the
burner.
Figure 68
Step 5. Attach manometer to the manifold side pressure test fitting and verify manifold pres­sure reads 3.5 inches water column (0.87 kPa) for natural gas, and 10.0 inches water column (2.49 kPa) for propane gas.
Step 6. Refer to Figure 69 and remove the pilot hood assembly to access the hexed pilot orifice. Remove and replace the orifice with the one provided with the kit.
Figure 70
Exercise extreme care to prevent damage to or breakage of the ignitor assembly.
Remove the screw securing the pilot assembly to its mounting bracket. Back off the flare nut at the end of the pilot gas line to free the pilot assembly from the gas line. Remove the pilot orifice and replace it with the one provided with the conversion kit. Reinstall the pilot assembly by reversing the steps detailed here.
When reinstalling the ignitor assembly, use extreme care to prevent damage and break­age. Do not apply any leverage to the ignitor assembly while restoring the retainer clip to its original position.
Figure 67
Millivolt Appliances
Step 4. Refer to Figure 68 and the instruc-
tions provided with the kit. Using a Torx T20, remove and discard the three pressure regulator mounting screws. Remove the pressure regu­lator, spring, poppet, diaphragm and bushing. Discard all removed components. Ensure the rubber gasket installed on the back of the replacement pressure regulator is properly positioned and install the new pressure regula­tor using the new screws supplied with the kit. Tighten screws to 25 In. lb. torque.
Figure 69
Electronic Appliances
Step 7. Honeywell Electronic Valves - See
Figure 70 and the instructions provided with the kit. Remove the slotted cap screw, o-ring, pressure-regulating adjusting screw and spring. Retain all parts for possible later use. Install new components from the kit. Black cap and red spring for propane gas units. Silver cap and stainless steel spring for natural gas units. Before installing the cap, attach manometer to the manifold side pressure test fitting and adjust screw until pressure reads 3.5 inches water col­umn (0.87 kPa) for natural gas, and 10.0 inches water column (2.49 kPa) for propane gas.
See Figure 71 and replace the pilot orifice as fol- lows: Remove the ignitor assembly retainer clip, and carefully remove the ignitor assembly.
Note: If the ignitor is damaged, a replacement kit is available, order Catalog No. 87L54.
Figure 71
All Models
Step 8. (Refer to Figure 67 )
A. Remove the orifice from the manifold and
replace it with the one provided in the kit. The following table shows the orifice sizes for natural and propane models. Figure 72 illustrates the orifice. Always check and verify correct orifice size.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
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B. Install the burner as shown in Figure 73.
BURNER POSITIONING
PAN
BURNER
PILOT ASSEMBLY
Ensure that the arm of the venturi of the burner is hooked onto the air shutter adjustment lever (refer to Figure 67 on page 41).The primary air opening can be adjusted by rotating the adjust­ment lever from beneath the firebox floor. Refer to Figure 65 on page 36 for the recommended minimum primary air opening setting.
Figure 72
Step 9. Reassemble the remaining components by reversing the procedures outlined in the preceding steps.
Use pipe joint compound or Teflon tape on all pipe fittings before installing (ensure propane resistant compounds are used in propane ap­plications, do not use pipe joint compounds on flare fittings).
Burner Orifice Sizes (all models)
Elevation
Feet (meters)
0-4500
(0-1372)
Table 9
• Part /Cat. Number
Natural
Gas
drill size (inches)
(0.125")
*
21L81 •
* Standard size installed at factory
Propane
Gas
drill size (inches)
(0.096")
#41
21L82 •
Step 10. Attach the conversion label provided in the conversion kit to the rating plate on the appliance.
Step 11. Turn on gas supply and test for gas
*
leaks.
ALWAYS TEST PRESSURE WITH THE VALVE REGULATOR CONTROL AT THE HIGHEST SETTING
Figure 73
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Lennox Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.
Printed in U.S.A. © 2003 Lennox Hearth Products
P/N 850018M REV. H 01/2011
1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210
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