Lennox EDVI35US User Manual

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CARE AND OPERATION INSTRUCTIONS

Direct-Vent Gas

Fireplace Heater Inserts

P/N 775,157M Rev. J, 12/2007

Installer: Leave This Manual With The Appliance.

Consumer: Retain This Manual For Future Reference.

A French manual is available upon request. Order P/N 775,157CF.

Ce manuel d’installation est disponible en francais, simplement

en faire la demande. Numéro de la pièce 775,157CF.

Report No. 116-F-14-5

WARNINGS

Models: EDVI25, EDVI30 & EDVI35

• Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will retain heat for a while after shutting off the appliance. Severe burns may result.

• Carefully supervise children in the same room as appliance.

• If small children are present in the home, it is recommended that this appliance be ﬁtted with a screen door or screen panel kit. See Page 14 for ordering information.

• Suitable for installation into masonry or factory built ﬁreplaces.

• Lennox™ gas-burning appliances are designed for use as a supplemental heater. They are not intended for continuous use as a primary heat source.

WARNING: If the information in this manual is not followed exactly, a ﬁre or explosion may result causing property damage, personal injury or loss of life.

Do not store or use gasoline or other ﬂammable vapors or liquids in the vicinity of this or any other appliance.

AVERTISSEMENT: Assurez-vous de bien suivre les instructions donné dans cette notice pour réduire au minimum le risque d’incendie ou pour éviter tout dommage matériel, toute blessure ou la mort.

POUR VOTRE SÉCURITÉ: Ne pas entreposer ni utiliser d’essence ni d’autre vapeurs ou liquides inﬂammables dans le voisinage de cet appareil ou de tout autre appareil.

POUR VOTRE SÉCURITÉ: Que faire si vous sentez une odeur

WHAT TO DO IF YOU SMELL GAS:

• Do not light any appliance.

• Do not touch any electrical switch; do not Use any phone in your building.

• Immediately call your gas supplier from a

neighbor’s phone. Follow your gas supplier's

instructions.

• If your gas supplier cannot be reached, call the ﬁre department.

de gaz:

• Ne pas tenter d’allumer d’appareil.

• Ne touchez à aucun interrupteur. Ne pas vous servir des téléphones se trouvant dans le batiment où vous vous trouvez.

• Evacuez la piéce, le bâtiment ou la zone.

• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.

• Si vous ne pouvez rejoindre le fournisseur de gaz,

appelez le service dos incendies. Installation and service must be performed by a qualiﬁed installer, service agency or the gas supplier.

L’installation et service doit être exécuté par un qualiﬁé instal-

leur, agence de service ou le fournisseur de gaz.

IMPORTANT SAFETY AND WARNING INFORMATION

READ THIS MANUAL IN ITS ENTIRETY AND UNDER-STAND THESE RULES TO FOLLOW FOR SAFETY.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualiﬁed installer, service agency or the gas supplier.

WARNING

Do not attempt to alter or modify the construction of the appliance or its components. Any modiﬁcation or alteration may void the warranty, certiﬁcation and listings of this unit.

WARNING

These fireplace Inserts are vented heaters. Do not burn wood or other material in these appliances.

WARNING

Failure to comply with the installation and operating instructions provided in this document will result in an improperly installed and operating appliance, voiding its warranty. Any change to this appliance and/or its operating controls is dangerous. Improper installation or use of this appliance can cause serious injury or death from ﬁre, burns, explosion or carbon monoxide poisoning.

WARNING

Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning are similar to the ﬂu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immediately. Have the appliance serviced by a qualiﬁed technician as it may not be operating correctly. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the inﬂuence of alcohol, and those at high altitudes.

WARNING

Do not place clothing or other ﬂammable materials on or near this appliance.

AVERTISSEMENT

Surveiller les enfants. Garder les vêtements, les meubles, l'essence ou autres liquides à vapeur inﬂammables loin de l'appareil.

WARNING

Children and adults should be alerted to the hazards of high surface temperatures. Use caution around the appliance to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the same room as the appliance.

Do not attempt to touch the front enclosure glass with your hands while the ﬁreplace is in use.

Note: An Optional Screen Panel for the glass is available (see Page 14 for ordering information).

WARNING

Do not use these appliances if any part has been under water. Immediately call a qualiﬁed, professional service technician to inspect the appliances and to replace any parts of the control system and any gas controls which have been under water.

AVERTISSEMENT

Ne pas se servir de cet appareil s'il a été plongé dans l'eau, complètement ou en partie. Appeler un technicien qualiﬁé pour inspecter l'appareil et remplacer toute partie du système de contrôle et toute commande qui ont été plongés dans l'leau.

IMPORTANT

• Provide adequate clearances around air openings and adequate accessibility clearance for service and proper operation. Never obstruct the front open-

• ings of the appliance. Due to high temperatures of

• these appliances, adequate clearances need to be maintained from furniture, draperies and other combustibles. Locate furniture and window coverings accordingly. The recommended clearance zone from the front of the appliance to combustibles is 36 inches (914 mm). Maintain all other clearances as outlined in the Installation Manual. These appliances are designed

• as supplemental heaters. Therefore, it is advisable to have an alternate heat source when installed in a dwelling.

CONGRATULATIONS ON THE PURCHASE OF YOUR NEW GAS APPLIANCE MANUFACTURED BY LENNOX HEARTH PRODUCTS.

When you purchased your new gas-ﬁred heater, you joined the ranks of thousands of individuals whose answer to their home heating needs reﬂects their concern for efﬁciency and our environment. We extend our continued support to help you achieve the maximum beneﬁt and enjoyment available from your new gas-ﬁred heater. It is our goal at Lennox Hearth Products to provide you, our valued customer, with an appliance that will ensure years of trouble-free warmth and pleasure. Thank you for selecting a Lennox Hearth Products gas-ﬁred heater as the answer to your home heating needs.

Sincerely, All of us at Lennox Hearth Products

TABLE OF CONTENTS

Important Safety and

Warning Information ....................

Introduction ......................................Page 3

General Information ..........................

Burn-In Period ..................................

Gas Controls .....................................

Variable Flame Adjustment ................

Control Compartment Access ...........

Operation/Care of Your Appliance .....

Maintenance ......................................Page 5

Maintenance Schedule ......................

Front Glass Enclosure Panel,

Removal and Installation .................

Burner Adjustments ..........................

Flame Appearance and Sooting .........

Log/Rockwool/Vermiculite Placement

Millivolt Appliance Checkout .............

Blower Operation ..............................

Fireplace Requirements .....................

Wiring Diagrams ...............................

Accessory Components ....................

Lighting Instructions – Millivolt ........

Replacement Parts List .....................

Troubleshooting Guide – Millivolt

Product Reference Information .........

INTRODUCTION

The Insert models covered in this manual are Direct-Vent sealed combustion gas heaters designed for residential application for install ion into an existing masonry or factory built solid-fuel ﬁreplace. The required liners for the air intake and exhaust are as follows:

Air Intake: Use 3” diameter UL 1181 or UL

1777 listed liner only.

Exhaust: Use 3” diameter UL1777 listed gas vent liner only. DO NOT USE UL 1181

LISTED LINER.

Page 2

Page 3 Page 4 Page 4 Page 4 Page 4 Page 5

Page 7

Page 8 Page 8 Page 8

Page 9

Page 13 Page 13 Page 13 Page 13 Page 14 Page 16 Page 18

......Page 20

Page 24

These millivolt appliances are designed to operate on either natural or propane gas. A

millivolt gas control valve with piezo ignition system provides safe, efficient operation. External electrical power is required to operate the air circulation blower.

These appliances comply with National Safety Standards and are tested and listed by OMNI-Test Laboratories Inc.; Beaverton, Oregon (see report numbers on cover) to ANSI Z21.88 (in Canada, CSA-2.33), and CAN/CGA-2.17-M91 in both USA and Canada, as vented gas heaters.

Installation must conform to local codes. In the absence of local codes, installation must comply with the current National Fuel Gas Code, ANSI Z223.1 / NFPA 54 - latest edition. (In Canada, the current CAN-1 B149 installation code.) Electrical wiring must comply with the National Electrical Code ANSI/ NFPA 70 - latest edition. In Canada, the current CSA C22-1 Canadian Electrical Code - latest edition.

GENERAL INFORMATION

Installation, repair and annual service inspection should be performed by a qualiﬁed service technician.

It is imperative that the control compart-

ment, burners and circulating air passage ways of the appliance be kept clean.

S'assurer que le brùleur et le compartiment des commandes sont propres. Voir les instructions d'installation et d'utilisation qui accompagnent l'appareil.

Input of millivolt models is variable. These rates are shown in the following table:

Millivolt Models with

MAnnually-Modulated Gas Valves

Nat. Gas Propane

Model No. Input Rate

(BTU/HR)

EDVI25

EDVI30 21,500 to

EDVI35 25,500 to

Table 1

17,000 to

25,000

30,000

35,000

Input Rate

(BTU/HR) 19,000 to

25,000

22,000 to

28,000

26,000 to

34,000

Table 2 shows the units' gas oriﬁce size for the elevations indicated.

Model

No.

EDVI25

EDVI30 #37

EDVI35 #33

Table 2

Oriﬁce Size Elevation

Nat.

Gas

#41

(.096”)

(.104”)

(.113”)

Prop.

Gas

#53

(.0595”)

1/16”

(.0625”)

#51

(.067”)

Feet

(meters)

0-4500

(0-1372)

0-4500

(0-1372)

0-4500

(0-1372)

Tables 3 and 4 show the gas pressure

requirements for all models:

Inlet Gas Supply Pressure (all models)

Fuel # Minimum Maximum

Natural Gas 4.5" WC

(1.12 kPa)

Propane 11.0" WC

(2.73 kPa)

Table 3

Manifold Gas Supply Pressure (all models)

Fuel # Low High

Natural

Gas

Propane (Lo) 6.3" WC

Table 4

(Lo) 1.6" WC

(.40 kPa)

(1.57 kPa)

10.5" WC

(2.61 kPa)

13.0" WC

(3.23 kPa)

(Hi) 3.5" WC

(.87 kPa)

(Hi) 10.0" WC

(2.49 kPa)

These vent systems must be routed through the existing ﬁreplace ﬂue system to the vent termination.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE

Test gauge connections are provided on the

TPTH TP TH

OUT

front of the millivolt gas control valve (identi ﬁed IN for the inlet and OUT for the manifold side). See

Figures 1 & 2.

GAS CONTROLS

See Figure 3, showing how to access the control compartment.

CONTROL COMPARTMENT ACCESS

Pull down hinged door to access control compartment

(see Figure 3).

This appliance must be isolated from the gas supply piping system (by closing its individual manual shut-off valve) during any pressure testing of the gas supply piping system at test pressures

equal to

or less than 1/2 psig (3.5 kPa).

This appliance and its individual shut-off valve

must be disconnected from the gas supply piping system during any pressure testing of that system at pressures

greater

than 1/2 psig (3.5 kPa).

This appliance must not be connected to a chimney or ﬂue serving a separate solid-fuel appliance.

Burn-in Period

During the ﬁrst few burns of these appliances there will be some odor due to the curing of the high temperature paint and burning off of lubri cants used in the manufacturing process.

Depending on your use, the burn-in period may take a few hours or a few days.

Do not turn on

blower during Burn-In period.

IMPORTANT

Keep your house well ventilated during the curing process. The odor and haze emitted by the curing process can be quite noticeable and may set off a smoke detector.

These millivolt appliances are ﬁtted with a burner ON/OFF Switch, located on the side surround panel as shown in

Figure 4 on Page 4. Once the pilot is lit, and valve knob is in the ON posi tion, the ON/OFF switch will control the appliance ON/OFF operation. To operate, toggle the switch between its ON and OFF positions.

Variable Flame Height Adjustment

These millivolt appliances are equipped with a variable gas control valve. Flame height may be adjusted through a range between ﬁxed low and high settings by rotating the HI/LO knob on the valve (see Figures 1 & 2) alternately, while the appliances are in operation.

MODELS: EDVI30 & EDVI35

Honeywell Millivolt Gas Valve Controls

PIEZO

CONVERTIBLE

INLET PRESSURE TAP

IGNITER

HI/LO REGULATOR (adjusts ﬂame height and heat output)

PILOT ADJUSTMENT

SCREW

TP/TH

WIRING TERMINALS

GAS CONTROL KNOB

Figure 1

MODEL EDVI25

SIT Millivolt Gas Valve Controls

GAS CONTROL KNOB

OUTLET PRESSURE TAP

Control Compartment Access

Pull down hinged door to access control compartment

Side View of Insert

Pull down lower louver (hinged)

Figure 3

Burner On/Off Switch and Rheostat Location

Burner On/Off Switch

If optional surround is installed

Units with Beveled Surround

Rheostat (blower speed control)

Left Front surround Panel

Units with Flat Surround

Rheostat (blower speed control)

Lighting Millivolt Appliances

To light millivolt appliances refer to the detailed lighting instructions found on lish) and lighting instructions may also be found on the pull-out lighting instruction labels located in the control compartment (below glass door).

Page 17 (French). Millivolt appliance

Page 16 (Eng-

INLET PRESSURE TAP

PIEZO IGNITER

OUTLET PRESSURE TAP

CONVERTIBLE HI/LO REGULATOR (adjusts ﬂame height and heat output)

Figure 2

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE

Figure 4

Left Front surround Panel

Burner On/Off Switch

OPERATION AND CARE OF YOUR APPLIANCE

WARNING

IMPORTANT

Appliance operation may be controlled through a remotely located optional wall thermostat or remote control.

In lieu of remote control or remote wall thermo stat operation, the appliance must be operated directly through the on/off switch located on the surround panel (see

If your millivolt appliance is equipped with an optional wall thermostat kit or remote control kit and the pilot is lit (and valve is in the On position), the appliance main burner may be turned on and off with the wall thermostat or remote control.

Always keep the appliance area clear and free from combustible materials, gasoline and other ﬂammable liquids.

Remember, Millivolt appliances have a continu ous burning pilot ﬂame. Exercise caution when using products with combustible vapors.

Figure 4).

MAINTENANCE

The appliance and venting system should be thoroughly inspected before initial use and at least annually by a qualiﬁed service technician. However, more frequent periodic inspections and cleanings should be performed by the homeowner. Homeowner must contact a quali ﬁed service technician at once if any abnormal condition is observed.

Refer to the maintenance schedule on 7 for maintenance tasks, procedures, recommended frequency and by whom they should be performed. Always verify proper operation of the appliance after servicing.

Always turn off the gas to the appliance before cleaning. Before re-lighting, refer to the lighting instructions in this manual. Instructions are also found on pull-out panels located below the glass door in the control compartment.

Keep lower control compartment clean by vacuuming or brushing at least twice a year. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is important that control compartments, burners and circulating air passageways of the appliance be kept clean.

Page

Turn off gas and electrical power before servicing the appliance.

CAUTION

Wear gloves and safety glasses for protection while doing required maintenance.

IMPORTANT

Always verify proper operation after servicing.

Check Burner Flame Appearance

Visually check the ﬂame of the burner periodi cally making sure the ﬂames are steady and not lifting or ﬂoating (see

Glass Cleaning

Note: Clean glass after ﬁrst two weeks of operation (after Burn-In period is over).

The viewing glass should be cleaned periodi cally to remove any build-ups caused from the

following:

• During start-up, it is normal for condensa tion to form on the inside of the glass (this

condensation and fog will usually disappear

in a few minutes). This can cause lint, dust and other airborne particles to cling to the glass surface.

• Initial curing of the high temperature paint and burning off of lubricants used in the manufacturing process may result in a ﬁlm on the glass.

• A white coating may form on the glass as a

result of impurities and minerals in the fuel. It is recommended that the glass be cleaned two or three times during each heating season, depending on the circumstances present.

Use one of the following to clean glass:

• Non-ammonia based household cleaner

• 50%-50% mix of white vinegar & water

• gas stove glass cleaner

Figure 19 on Page 8).

Do not use abrasive cleaners on glass. Never clean the glass when it is hot.

WARNING

Do not attempt to touch the front enclosure glass with your hands while the ﬁreplace is in use.

Servicing Blower

Refer to blower wiring diagram on Page 13.

To access the blower assembly for maintenance, adjustment or replacement, see the following procedure:

1. Unplug 120-volt A.C. power supply to

insert.

2. Shut off gas supply to insert.

3. Remove Glass Door (see Removing Standard Glass Door Assembly on

Page 8).

4. Remove log set, burner and grate.

5. (EDVI25 only) Remove the two shields shown in

Figure 5

6. (EDVI25 only) Remove blower access panel (see

7. (EDVI25 only) Remove the two blower mounting screws and remove the blower (see

Figure 5.

Shields

Remove 4 Screws

Remove the 4 screws from back wall (indicated by arrows).

EDVI25

Figure 6).

Remove screws around parimeter of blower access panel, then lift out.

Procedure For

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE

Figure 6

Remove blower mounting screws.

EDVI25

8. (EDVI30 only) Remove the two screws shown in

Figure 7

Figure 7, then lift out air hood.

Air Hood

Remove 2 Screws

EDVI30

9. ENSURE THAT GAS SUPPLY IS SHUT OFF.

Disconnect gas line ﬁtting at the valve (for models EDVI30 & EDVI35). See

Disconnect Gas

Line Fitting

Figure 8.

Figure 8

Small Area Paint Touch-up

The ﬁnish of the insert body and surround (optional) is a high-quality powdercoat. Only use factory supplied powdercoat paint for touch-ups, cat. no. 90L74.

Do not attempt to repaint the insert until the ﬁnish is completely cured (see Burn-In Period on this page). If the surface later becomes stained or marred, it may be lightly sanded and touched up with spray paint.

Paint is available at your local authorized Lennox Hearth Products dealer. Never attempt to paint a hot insert.

Inspect Wiring

Inspect and clean all wire connections. Ensure that there is no melting or damage. Inspection should include:

• Terminals at the valve

• On/Off switch

• Wall thermostat, remote control, or control kit (optional parts)

Refer to wiring diagrams on Pages 13 & 14.

CAUTION

14. (EDVI35 only) Remove the blower per instruction in

Disconnect wires from terminals on blower (including green ground wire). Proceed to instructions in Figure 13.

Figures 12 through 14.

Blower

Remove 2 Screws

Figure 12 - EDVI35

Access Opening

Front

Rotate blower 45° clockwise toward the back, then pull it forward so that it is directly below the blower access opening. Rotate it so that the outlet is again pointing upward. Proceed to instructions in Figure 14.

Blower - RH Side View

Outlet

Figure 13 - EDVI35

Back

10. Disconnect the two burner circuit wires from the valve terminals (see

Disconnect Blue Wires From Valve Terminals

Figure 9).

Figure 9

11. (EDVI30 only) Remove the screws around the perimeter of the gas valve train, then lift out and set aside (see

Figure 11).

12. (EDVI35 only) Remove the screws around the perimeter of the blower access panel, then lift out and set aside (see

Remove Blower Access Panel

Figure 10).

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous appliance operation.

13. (EDVI30 only) Remove the two blower mounting screws and remove blower per instructions in

Disconnect wires from terminals & green ground wire after blower is pulled forward.

Remove 2 Screws

Figure 11

Figure 11.

EDVI30

Blower

To remove, tip blower back, pull it forward, then tip back upright.

14. (EDVI35 ONLY) When reinstalling the blower (reverse steps in

Figures 12

through 14),

15. To reinstall blower, reverse steps 1-14.

Front

Rotate Blower 90° counterclockwise, while lifting blower up at the same time. Lift out as shown below.

Back

Blower Outlet

Front

Back

Figure 10

Figure 14 - EDVI35

EDVI35

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE

MAINTENANCE SCHEDULE

Annually (Before the onset of the Burning Season)

Maintenance Task Accomplishing Person Procedure

Inspecting/Cleaning Burner, Logs and Controls

Check Flame Patterns and Flame Height

Inspecting/Cleaning Pilot and Burner Qualiﬁed Service Technician Refer to

Checking Vent System Qualiﬁed Service Technician Inspect the vent system at the top and at the base (within the

Appliance Checkout Qualiﬁed Service Technician Perform the appropriate appliance checkout procedure detailed

Replacing Rockwool Ember Materials Homeowner/Qualiﬁed Service

Qualiﬁed Service Technician Inspect valve and ensure it is properly operating. Check piping

for leaks. Vacuum the control compartment, ﬁreplace logs and burner area.

Qualiﬁed Service Technician Refer to

and height displayed by the appliance conforms to the picture. Flames must not impinge on the logs.

Remove any surface build-up on pilot and burner assembly. Wipe the pilot nozzles, igniter/ﬂame rod and hood. Ensure the pilot ﬂame engulfs the ﬂame sensor as shown.

ﬁrebox) for signs of blockage or obstruction. Look for any signs of dislocation of the vent components.

in this manual.

Remove old ember materials and vacuum the rockwool placement

Technician

area. Place new rockwool as described on Pages 11 & 12.

Figure 19 on Page 8 and verify the ﬂame pattern

Figure 19 on Page 8 and Figure 38 on Page 13.

Periodically (After the Burning Season)

Maintenance Task Accomplishing Person Procedure

Cleaning Firebox Interior

Check Flame Patterns and Flame Height

Checking Vent System

Cleaning Front Door Window

Homeowner Carefully remove logs, rockwool and and vermiculite. Vacuum out

interior of the ﬁrebox. Clean ﬁrebox walls and log grate. Replace logs, Rockwool and vermiculite as detailed in this manual.

Homeowner Refer to

height displayed by the appliance conforms to the picture. Flames must not impinge on the logs.

Homeowner Inspect the vent system at the top and at the base (within the

ﬁrebox) for signs of blockage or obstruction. Look for any signs of dislocation of the vent components.

Homeowner Clean as necessary following the directions provided in this

manual. DO NOT TOUCH OR ATTEMPT TO CLEAN GLASS WHILE HOT.

Figure 19 on Page 8 and verify the ﬂame pattern and

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE

PROCEDURE FOR REMOVING THE STANDARD GLASS DOOR ASSEMBLY

WARNING

Handle glass door with extreme care! The glass door assembly is susceptible to damage. Do not scratch while handling or while reinstalling.

WARNING

Never operate unit without the front glass door panel in place and secure.

Remove the front door assembly from insert as follows:

1) Pull off top louver and hinge down lower louver (see

Pull Off Top Louver

(side view)

Glass Front

Pull down lower louver (hinged)

Top Surround

Top Louver

2) Locate the spring hook under the glass door assembly (see

Pull hook forward until it releases out of the bottom door frame.

Figure 15).

Figure 15

Figure 16).

Figure 18

To reinstall glass door assembly panel, reverse instructions 1 - 3 on this page.

Lift top of door off this ﬂange

BURNER ADJUSTMENT

Flame Appearance and Sooting

Proper ﬂame appearance is a ﬂame which is blue at the base and becomes yellow/orange in the body of the ﬂame. When the insert is ﬁrst lit, the entire ﬂame may be blue and will gradually turn yellow/orange during the ﬁrst 6-8 minutes of operation. If after 6-8 minutes the ﬂame stays blue, or if the ﬂame is orange with evidence of sooting (black tip), the air shutter may require adjustment.

An appliance operated with an air shutter opening that is too large will exhibit ﬂames that are blue and transparent. These weak, blue and transparent ﬂames are termed anemic. If the air shutter opening is too small, sooting may develop.

Burner Flame Appearance

Pull door hook forward until it releases

Figure 16

3) Swing the bottom of the door outward (see

Door hook is located below glass door

Figures 17 & 18) and

lift it off of the ﬂange on unit (where door hooks onto, at top). Set door aside in a safe place.

Swing bottom of door outward

Figure 17

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE

Figure 19

EDVI35 Shown

Sooting is indicated by black puffs developing at the tips of very long orange ﬂames. Sooting results in black deposits forming on the logs, appliance inside surfaces and on exterior surfaces adjacent to the vent termination. Sooting is caused by incomplete combustion in the ﬂames and lack of combustion air entering the air shutter opening. To achieve a warm yellow-to-orange ﬂame that does not soot, the shutter opening must be adjusted between these two extremes.

No smoke or soot should be present. Reposition the logs if ﬂames impinge on any of them. If the logs are properly positioned and sooting conditions exist, the air shutter opening on the main burner tube should be adjusted.

IMPORTANT

Ensure that the front glass panel is in place and sealed during adjustment.

Burner Adjustment Procedure

Adjustment Rod Up

(1/8" Open Position)

Air Shutter

Burner T

ube

Adjusting Set Screw

Adjustment Rod Down

(full open position)

CAUTION

WARNING

Air shutter adjustment should only be performed by a qualiﬁed professional service technician.

CAUTION

The adjustment rod and nearby appliance surfaces are hot. Exercise caution to avoid injury while adjusting ﬂame appearance.

If the burner ﬂame appearance differs greatly from what is shown on this Page (see Burner Flame Appearance), some adjustment from the factory setting for the air shutter gap may be necessary (to compensate for variables in the installation and fuel such as, BTU value composition, gas pressure, speciﬁc gravity of gas, altitude, etc.).

Table 5 for Burner Air Shutter Adjust-

See ment Guidelines.

Initially, always position the air shutter to the factory setting as shown in ment rod is located in the lower control area). This can be done by moving the adjustment rod up or down accordingly. Allow the burner to operate for at least 15 minutes. Observe the ﬂame continuously. If it appears weak or sooty as previously described, adjust the air shutter to a more open position until the proper ﬂame appearance is achieved.

Figure 20 (adjust-

Carbon will be produced if the air shutter is closed too much. Any damage due to carboning resulting from improperly setting the air shutter is not covered under the warranty.

The following chart (Table 5) is provided to aid you in achieving the correct air shutter adjustment for your installation.

Air Shutter Adjustment Guidelines

Amount of

Primary Air

If air shutter is closed too far

If air shutter is open

Table 5

LOGS, VERMICULITE AND EMBERS - Models EDVI25 & EDVI30

(For EDVI35 Log Installation Instructions, see Page 11).

Installation Instructions

too far

Flame Color Air Shutter

Adjustment

Flame will be orange Air shutter gap should

be increased

Flame will be blue Air shutter gap should

be decreased

WARNING

If logs are not installed according to the directions shown here, ﬂame impingement and improper combustion could occur and result in soot and/or excessive production of carbon monoxide (CO) - a colorless, odorless, toxic gas.

Carefully install the seven-piece log set into the ﬁrebox as shown in these instructions. All logs should ﬁt onto corresponding pins and/or log stoppers. This will ensure a proper ﬂame and safe combustion.

Burner Air Shutter Adjustment

Ref. Air shutter Patent: U.S. Pat. 5,553,603

FACTORY AIR SHUTTER OPENING SETTING

Model Gas Type Air Shutter Gap

EDVI25

EDVI30 Natural Gas

EDVI35 Natural Gas

Natural Gas

Propane

3/16” (4.76 mm)

3/8” (9.52 mm)

5/16” (7.94 mm)

1/2” (12.7 mm) 3/8” (9.52 mm) 1/2” (12.7 mm)

Figure 20

Note: Place some vermiculite around the burner as shown in Figure 30, if necessary, before installing the logs (the entire bag of vermiculite will NOT be used).

Rear Log

Top Left Log

Front Center Log

Top Right Log

Center Log

Figure 21

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE

Front Left Log

Front Right Log

1. Place the rear log onto the two corresponding locating pins at the

back of the ﬁrebox as shown in Figure 22.

Figure 22

Rear Log

2. Place the Front Right Log onto the two corresponding locating pins as shown in Figure 23.

Figure 23

Front Right Log

3. Place the Center Log onto the two corresponding locating pins as shown in Figure 24.

Figure 25

Front Left Log

5. Install the Top Left Log onto the corresponding locating pin and indentation on Center Log as shown in Figure 26.

Figure 26

Top Left Log

6. Install the Front Center Log over the Front Right Log . The front of log will rest on the burner and the back of log will rest on rear log as shown in

Figure 27.

Figure 24

Center Log

4. Place the Front Left Log onto the two corresponding locating pins as shown in Figure 25.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE

Figure 27

Front Center Log

7. Install the Top Right Log into the corresponding indentations on Front Center Log and Locating Pin as shown in Figure 28.

Figure 29

Embers

Figure 28

8. Place the glowing embers on the burner as shown in Figure 29.

One package of ember material has been included with this log set You will not need to use the entire bag.

IMPORTANT: The quantity and placement of the ember material can affect insert performance therefore it is very important that it be placed as shown in Figure 29.

a. Unpackage and divide the ﬁne ember material (mineral wool) into dime-sized ﬂuffy pieces. b. Distribute the pieces over the top of the front burner ports, ﬁlling the area in front of the forward logs.

LOGS, VERMICULITE AND EMBERS - Model EDVI35

Center Left Log

Top Right Log

Rear Log

Figure 30

Vermiculite

Top Right Log

Front Right Log

Top Left Log

Figure 31

Front Left Log

Front Center Log

WARNING

1. Place some vermiculite around the burner as shown in Figure 32 (the entire bag of vermiculite will NOT be used).

2. Place the Rear Log onto the two corresponding locating pins at the back of the ﬁrebox as shown in

Figure 32.

Rear Log

5. Place the Front Center Log in place as shown in Figure 35. The back of the log ﬁts into the corresponding indent on Rear Log.

Figure 32

Vermiculite

3. Place the Front Right Log and the Center Left Log onto the two corresponding locating pins (each) as shown in

Figure 33

Center Left Log

Front Right Log

Figure 33.

4. Place the Front Left Log onto the two corresponding locating pins, then place the Top Left Log onto the locating pin on the Center Left Log (the log will rest in the corresponding indent on Rear Log). See

Figure 34.

Top Left Log

Figure 35

Front Center Log

6. Install the Top Right Log into the corresponding indentations on Front Center Log and Front Right Log as shown in

Figure 36

Top Right Log

Figure 36.

7. Place the glowing embers on the burner as shown in Figure 37.

One package of ember material has been included with this log set You will not need to use the entire bag.

IMPORTANT: The quantity and placement of the ember material can affect insert performance, therefore, it is very important that it be placed as shown in Figure 37.

a. Unpackage and divide the ﬁne ember material (mineral wool) into dime-sized ﬂuffy pieces.

b. Distribute the pieces over the top of the front burner area in front of the forward logs (see

Figure 37).

Figure 34

Front Left Log

Figure 37

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE

Embers

MILLIVOLT APPLIANCE CHECKOUT

¹⁄₈" Min (3 mm)

Thermocouple

Igniter Rod

Hood

³⁄₈" Min (9 mm)

Thermopile

Pilot

Nozzels

Light the pilot by following the instructions Pages 16 or 17 of this manual.

The pilot ﬂame should be steady, not lifting or ﬂoating. Flame should be blue in color with traces of orange at the outer edge. The top 3/8" (10 mm) at the pilot generator (thermopile) and the top 1/8" minimum (tip) of the quick drop out thermocouple should be engulfed in the pilot ﬂame. The ﬂame should project 1" (25 mm) beyond the hood at all three ports (Figure 38).

Replace logs if removed for pilot inspec tion.

Proper Pilot Flame Appearance

FIREPLACE REQUIREMENTS

IMPORTANT: When installing these appliances

into a factory built ﬁreplaces or heatforms, the air ﬂow within and around the ﬁreplace shall not be altered by the installation of the insert (i.e. DO NOT BLOCK louvers or cooling air inlet or outlet ports, circulating air chambers in a steel ﬁreplace liner or metal heat circulator).

CAUTION: The factory built ﬁrebox must accept the insert without modiﬁcation other

than removing bolted or screwed together pieces such as smoke shelf/deﬂectors, ash lips, screen or door tracks, log grates, refractory and damper assemblies. Any ﬁreplace component,

which is removed, must be retained so they can be reinstalled to restore the ﬁreplace to its original operating condition. The removal of any part must not alter the integrity of the outer shell of the pre-engineered ﬁreplace cabinet in any way.

If any components are removed from (or altered) from the existing ﬁreplace, a Warning Label (see Figure 39) must be afﬁxed inside the ﬁreplace ﬁrebox, so that it shall be visible upon removal of the ﬁreplace insert. Note: RTV high temperature silicone is an approved adhesive.

Room Air Circulation Blower

IMPORTANT: Blower ground wire with power cord green wire should be attached to the ground screw. Failure to do so will result in a potential safety hazard. The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes, the National Electrical Code, ANSI/NFPA 70 - latest edition. (In Canada, the current CSA C22-1 Canadian Electrical Code - latest edition.

WARNING: THE POWER CORD MUST BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE-PRONG 120 VOLT, 60 HZ WALL RECEPTACLE. DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG. DO NOT ROUTE POWER CORD UNDER OR IN FRONT OF APPLIANCE.

Blower Wiring Diagram

Figure 38

To light the burner, rotate the gas valve control knob counterclockwise to the “ON” position then turn “ON” the on/off switch To light the burner, rotate the gas valve control knob counterclockwise to the “ON” position then turn “ON” the on/off switch mounted on the surround assembly (see

Figure 4

on Page 4) or operate the burner with the optional remote control, wall thermostat or control switch.

With proper care and maintenance, your appliance will provide many years of enjoyment. If you should experience any problem, ﬁrst refer to the troubleshooting guide in this manual. If problem persists, contact your Lennox Hearth Products Dealer.

BLOWER OPERATION

When the insert heats up, the blower will automat ically be turned on by the fan disc located under the ﬁrebox bottom on the front left side. It will come on at the speed determined by the rheostat located on the side surround panel (see Figure

4 on Page 4). To adjust the blower speed, dial

the rheostat to the desired speed setting. Rotate the dial down (clockwise), just past the click (the ﬁrst ON position) for the highest speed setting. Turning the knob further clockwise will provide slower blower speeds. Note: If the rheostat is not turned “on,” the blower will not operate.

Fireplace Warning Label

(Provided in Accessory Package)

WARNING

THIS FIREPLACE HAS BEEN ALTERED TO

ACCOMMODATE A FIREPLACE INSERT

AND SHOULD BE INSPECTED BY A QUALI-

FIED PERSON PRIOR TO RE-USE AS A

CONVENTIONAL FIREPLACE.

Figure 39

WIRING DIAGRAMS

Wiring diagrams are provided here for reference purposes only. This information is also provided on schematics attached directly to the appliance on a pullout panel located within the control compartment.

CAUTION

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous appliance operation.

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE

RedBlackBlack

Figure 40

Black

Fan Disc

Rheostat

Black

Hot (Live)

Green

(Ground)

Blower Assembly

120 V AC

Power Cord

White

(Neutral)

SIT & Honeywell

Millivolt Wiring Diagram

If any of the original wire as supplied must be replaced, it must be replaced with Type AWM 105° C - 18 Gauge wire.

Thermopile

* Switch

* On/off Switch, Optional Thermostat or Remote Control Receiver

Figure 41

ACCESSORY COMPONENTS

Tall Arch Pane Screen Door Kits

These decorative screen door panels ﬁt on the face of the appliance surround (eliminating the need for the top and bottom louver panels).

Screen Door Kits

These decorative screen door panels ﬁt over the standard glass door panels.

Cat. No. Model Description H1501 TPSDK-25 Twin-Pane Screen Door Kit, EDVI25 H0877 TPSDK-30DVI Twin-Pane Screen Door Kit, EDVI30 H0878 TPSDK-35I Twin-Pane Screen Door Kit, EDVI35

Brickaded Liner Kits

The brickaded liner kits include panels for the rear and side walls of the ﬁrebox. The panels have brick-like features in relief. These kits can be retroﬁtted into previously installed Elite™ inserts.

Deluxe Remote Control System

The Model RCL-T (Deluxe) Remote Control System has all of the features of the standard system along with an added easy to read LCD screen which presents access to many enhance ments, including; battery power level indicator, timer, mode of operation, thermostatic display including room temperature in either metric or English units, ﬂame indicator and clock. Fully programmable, the Model RCL-T allows for command over nearly all operational and temperature variables, using the hand held remote control transmitter.

Cat. No. Model Description H0251 RCL-T Remote Control System (Deluxe)

Standard Remote Control System

The Model RCL (Standard) Remote Control System, features a simple On/Off control function for the insert. This model includes a hand-held transmitter, a remote receiver with wall-mount coverplate and all hardware required to install the unit. The remote receiver can be wall or hearth mounted.

EDVI35 Brick Liner Kit Shown

Cat. No. Model Description H0904 BLK-30DVI Brick Liner Kit, EDVI30 H0905 BLK-35DVI Brick Liner Kit, EDVI35 H1513 BLK-25DVI Brick Liner Kit, EDVI25

CAT# MODEL# DESCRIPTION H3595 TAPSDK25C 25” Charcoal, EDVI25 H3596 TAPSDK25TI 25” Textured Iron, EDVI25 H3597 TAPSDK25SP 25” Satin Pewter, EDVI25 H3840 TAPSDK25PC 25” Pewt/Charc, EDVI25 H3598 TAPSDK30C 30” Charcoal, EDVI30 H3599 TAPSDK30TI 30” Textured Iron, EDVI30 H3600 TAPSDK30SP 30” Satin Pewter, EDVI30 H3841 TAPSDK30PC 30” Pewt/Charc, EDVI30 H3601 TAPSDK35C 35” Charcoal, EDVI35 H3602 TAPSDK35TI 35” Textured Iron, EDVI35 H3603 TAPSDK35TSP 35” Satin Pewter, EDVI35 H3842 TAPSDK35TPC 35” Pewt/Charc, EDVI35

Control Kit

If an optional surround kit is not purchased, this kit is required to provide the on/off switch and rheostat.

Cat. No. Model Description H0249 RCL Remote Control System (Standard)

Touch-Up Powdercoat Paint Kit

Repair of minor scratches and discoloration of the appliance's charcoal powdercoated sur

faces may be accomplished with the use of this touch-up

Cat. No. Model Description H0919 CK-EI Control Kit, Elite Inserts

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE

paint kit.

Cat. No. Model Description 90L74 TPK-C Touch-Up Powdercoat Paint Kit

ACCESSORY COMPONENTS

Surround Kits

Hearth Riser Kits

Wall Thermostat

The wall thermostat kit provides temperature control for optimum comfort.

H4635 DWTK Wall Thermostat Kit, Digital

Decorative Flat Louver Kits

These decorative trim accents, installl above and below the glass door. They are available in three different ﬁnishes to enhance the beauty of the insert and are sure to ﬁt into any decor.

Cat. No. Model Description H0886 FLK-30DVI Flat Louver Kit, Charcoal, EDVI30 H0887 FLK-30DVIG Flat Louver Kit, Gold, EDVI30 H0888 FLK-30DVIBS Flat Louver Kit, Brushed Stainless, EDVI30 H0889 FLK-35 Flat Louver Kit, Charcoal, EDVI35 H0890 FLK-35G Flat Louver Kit, Gold, EDVI35 H0891 FLK-35BS Flat Louver Kit, Brushed Stainless, EDVI35 H1505 FLK-25 Flat Louver Kit, Charcoal, EDVI25 H1506 FLK-25G Flat Louver Kit, Gold, EDVI25 H1507 FLK-25BS Flat Louver Kit, Brushed Stainless, EDVI25

These surround panels install around the insert body providing an attractive ﬁnished look.

Width

SKS-25 = 41 1/16" W X 26 1/16" H SKM-25 = 44 1/8" W X 27 5/8" H SKS-30 = 40 1/4" W x 27 1/2" H

SKM-30 = 45 3/4" W x 30 1/4" H SKL-30 = 49 1/4"" W x 30" H SKM-35 = 48 1/16" W x 34 1/16" H

Cat. No. Model Description H0881 SKS-30 Beveled Surround, Sm, EDVI30 H0882 SKM-30 Beveled Surround, Med, EDVI30 H0883 SKL-30 Beveled Surround, Lg, EDVI30 H0884 SKM-35 Beveled Surround, Med, EDVI35 H1503 SKS-25 Beveled Surround, Sm, EDVI25 H1504 SKM-25 Beveled Surround, Med, EDVI25

SIZES

Height

Flat Surround Kits

These ﬂat surround kits are designed to have the outside overall dimensions cut down when custom shaped surround trim panels are needed.

Cat. No Model Description H3389 EFS-E35I Elite Insert Flat Surround Kit, E35I H3390 EFS-E30I Elite Insert Flat Surround Kit, E30I H3391 EFS-E25I Elite Insert Flat Surround Kit, E25I

The hearth riser trim kits are designed to be used with the optional surround kits (sold separately). It provides a ﬁnished look below the insert face when installed into ﬁreplaces with a elevated ﬁrebox.

Surround

Insert

Hearth Riser Trim Panel

Panels are available in 1”, 3” & 6” heights

Cat. No. Model Description

EDVI25

H2042 HRKS1-25 Hearth Riser Kit, SM, E25I, 1”

H2043 HRKS3-25 Hearth Riser Kit,, SM, E25I, 3”

H2044 HRKS6-25 Hearth Riser Kit, SM, E25I, 6”

H2045 HRKM1-25 Hearth Riser Kit, MED, E25I, 1”

H2046 HRKM3-25 Hearth Riser Kit, MED, E25I, 3”

H2047 HRKM6-25 Hearth Riser Kit, MED, E25I, 6”

EDVI30

H2098

HRKS1-30 Hearth Riser Kit, SM, E30I, 1”

H2099

HRKS3-30 Hearth Riser Kit, SM, E30I, 3”

H2100

HRKS6-30 Hearth Riser Kit, SM, E30I, 6”

H2101

HRKM1-30 Hearth Riser Kit, MED, E30I, 1”

H2102

HRKM3-30 Hearth Riser Kit, MED, E30I, 3”

H2103

HRKM6-30 Hearth Riser Kit, MED, E30I, 6”

H2104

HRKL1-30 Hearth Riser Kit, LG, E30I, 1”

H2105

HRKL3-30 Hearth Riser Kit, LG, E30I, 3”

H2106

HRKL6-30 Hearth Riser Kit, LG, E30I, 6”

EDVI35

H2107

HRKM1-35 Hearth Riser Kit, MED, E30I, 1”

H2108

HRKM3-35 Hearth Riser Kit, MED, E30I, 3”

H2109

HRKM6-35 Hearth Riser Kit, MED, E30I, 6”

SM = used with small surround MED = used with medium surround LG = used with large surround

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE

TPTH TP TH

OUT

LIGHTING INSTRUCTIONS – MILLIVOLT GAS VALVE

FOR YOUR SAFETY, READ BEFORE LIGHTING

WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

A. This appliance has a pilot which must be lighted with a piezo

igniter. When lighting the pilot, follow these instructions exactly.

B. BEFORE OPERATING, smell all around the appliance area for

gas. Be sure to smell next to the ﬂoor because some gas is heavier than air and will settle on the ﬂoor.

WHAT TO DO IF YOU SMELL GAS

• Extinguish any open ﬂame.

• Open windows.

• Do not light any appliance.

• Do not touch any electrical switches.

LIGHTING INSTRUCTIONS

1. STOP! Read the safety information above on this page.

2. Access the lower control compartment.

3. Turn remote wall switch to “OFF.”

4. Verify main line shut-off valve is open.

5. Push in gas control knob slightly and turn clockwise

to “OFF.”

PIEZO

SIT Millivolt

Gas Valve

Honeywell Millivolt

Gas Valve

TP/TH

GAS CONTROL KNOB

- LO/HI +

PIEZO IGNITER

IGNITER

TP/TH

- LO/HI +

• Do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s

phone.

• If your gas supplier cannot be reached, call the ﬁre depart-

ment.

C. Use only your hand to push in or turn the gas control knob.

Never use tools. If the knob will not push in or turn by hand, do not try to repair it, call a qualiﬁed service technician. Force or attempted repair may result in a ﬁre or an explosion.

D. Do not use this appliance if any part has been under water.

Immediately call a qualiﬁed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

6. Wait ﬁve (5) minutes to clear out any gas. If you then smell gas,

STOP! Follow “B” in the safety information above on this page. If you do not smell gas, go to the next step.

7. Push in gas control knob slightly and turn counterclockwise

to “PILOT.”

8. Push in control knob all the way and hold in. Immediately light the

pilot by triggering the spark igniter (pushing the button) until pilot lights. Continue to hold the control knob in for about 1-1/2 minutes after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 8.

• If knob does not pop up when released, stop

and immediately call your service technician or gas supplier.

• If pilot will not stay lit after several tries, turn the control knob to “OFF” and call your service technician or gas supplier.

Millivolt Pilot

9. Turn gas control knob counterclockwise to “ON.”

10. Close lower control compartment.

Note: Knob cannot be turned from “PILOT” to “OFF” unless the knob is pushed in slightly. Do not force.

1. Turn remote wall switch “OFF.” The pilot will remain lit for

normal service.

2. For complete shutdown, turn remote wall switch to “OFF.”

3. Access the lower control compartment.

TO TURN OFF GAS TO APPLIANCE

4. Depress gas control knob slightly and turn clockwise

to “OFF.” Do not force.

5. Close lower control compartment.

INSTRUCTIONS D’ALLUMAGE – VANNE GAZ MILLIVOLT

TPTH TP TH

OUT

POUR VOTRE SÉCURITÉ, LISEZ CES INSTRUCTIONS AVANT L’ALLUMAGE

AVERTISSEMENT : SI VOUS NE SUIVEZ PAS CES INSTRUCTIONS À LA LETTRE, IL POURRAIT S’EN SUIVRE UN INCENDIE OU UNE EXPLOSION CAUSANT DES DOMMAGES MATÉRIELS, DES BLESSURES CORPORELLES OU MÊME DES PERTES DE VIE.

A. Cet appareil est muni d’une veilleuse qui doit être allumée avec un

allumeur piézo-électrique. Lorsque vous allumez la veilleuse, suivre exactement ces instructions.

B. AVANT L’ALLUMAGE: Assurez-vous que vous ne détectez aucune odeur

de gaz autour de l’apareil ainsi que près du sol; certains gaz, étant plus lourds que l’air, descendent au niveau du sol.

VOICI CE QUE VOUS DEVEZ FAIRE SI VOUS DÉCELEZ UNE ODEUR

DE GAZ:

• Éteignez toute ﬂamme visible.

• Ouvrez les fenêtres.

• N’allumez aucun appareil.

• Ne touchez à aucun commutateur électrique.

• Ne vous servez d’aucun téléphone dans votre édiﬁce.

INSTRUCTIONS D'ALLUMAGE

1. ARRÊTEZ! Lisez les consignes de sécurité au verso de cette plaque.

2. Ouvrez le compartiment de contrôle du bas.

3. Tournez l’interrupteur mural à la position d’arrêt “OFF”.

4. Assurez-vous que la soupape d’arrêt de la canalisation principale est

ouverte.

5. Enfoncez légèrement le bouton de réglage du gaz et tournez-le dans

le sens des aiguilles d’une montre jusqu’à la position d’arrêt “OFF”.

ALLUMEUR

SIT Vanne

Gaz Millivolt

BOUTON DE RÉGLAGE DU GAZ

- LO/HI + (COMMANDE DE TAILLE DE FLAMME)

ALLUMEUR

Honeywell Vanne

Gaz Millivolt

Remarque: Il est impossible de tourner le bouton de “PILOT” à “OFF” à moins qu’il ne soit légèrement enfoncé. Ne le forcez pas.

6. Attendez cinq (5) minutes pour l’evacuation du gaz. Si vous décelez

une odeur de gaz, ARRÊTEZ ! Retournez au point “B” des consignes de sécurité au verso de cette plaque. Si vous ne remarquez aucune odeur de gaz, passez à l’étape suivante.

7. Enfoncez légèrement le bouton de réglage du gaz et tournez-le en

sens inverse des aiguilles d’une montre jusqu’à la position de veil leuse “PILOT”.

TP/TH

- LO/HI + (COMMANDE DE TAILLE DE FLAMME)

• Appelez immédiatement votre compagnie de gaz en utilisant le télé-

phone du voisin.

• S’il vous est impossible de contacter votre compagnie de gaz, appelez

le service des incendies.

C. N’utilisez que votre main pour manipuler le bouton de réglage du gaz.

N’utilisez jamais d’outils. Si le bouton refuse de tourner ou de bouger, n’essayez pas de le réparer. Communiquez immédiatement avec un technicien de service qualiﬁé. Toute tentative pour le forcer ou le réparer, risquerait de provoquer un incendie ou une explosion.

D. Ne vous servez pas de cet appareil si l’un de ses éléments a été

immergé dans l’eau. Appelez immédiatement un technicien compétent pour faire inspecter l’appareil et remplacer toute pièce du système de réglage ou commande du gaz qui a été sous l’eau.

8. Enfoncez le bouton de réglage jusqu’au fond et gardez-le enfoncé.

Allumez immédiatement la veilleuse en déclenchant l’allume-gaz à étincelle (en poussant le bouton) jusqu’à ce que la veilleuse s’enﬂamme. Continuez de tenir le bouton de réglage enfoncé pendant environ 90 secondes après l’allumage de la veilleuse. Relâchez le bouton et il sortira subitement. La veilleuse devrait rester allumée. Si elle s’éteint, répétez les étapes 5 à 8 inclusive

ment.

• Si le bouton ne sort pas automatiquement après avoir été relâché,

arrêtez immédiatement et téléphonez à votre technicien de service ou à votre fournisseur de gaz.

• Si la veilleuse refuse de rester allumée après plusieurs tentatives,

tournez le bouton de réglage jusqu’à sa position d’arrêt “OFF” et téléphonez à votre technicien de service ou à votre fournisseur de gaz.

9. Tournez le bouton de réglage du gaz en sens inverse des aiguilles

d’une montre jusqu’à sa position de marche “ON”.

10. Fermez le compartiment de contrôle du bas.

11. Au besoin, rebrancher l’appareil au

courant électrique et remettre

Millivolt Pilot

l’interrupteur du brûleur principal à la position “ON” ou régler le 0thermostat à la température désirée.

12. Si l’appareil ne fonctionne pas, suivre les instructions intitulées “Pour fermer le gaz qui alimente l’appareil” et appeler un technicien ou le fournisseur de gaz.

POUR FERMER LE GAZ QUI ALIMENTE L’APPAREIL

1. Tournez l’interrupteur mural à la position d’arrêt “OFF”. La veilleuse

restera allumée jusqu’au retour du service normal.

2. Pour une fermeture complète, tournez l’interrupteur mural à la posi

tion d’arrêt “OFF”.

3. Ouvrez le compartiment de contrôle du bas.

4. Enfoncez légèrement le bouton de réglage du gaz et tournez-le dans

le sens des aiguilles d’une montre jusqu’à la position

d’arrêt “OFF”. Ne forcez pas le bouton.

5. Fermez le compartiment de contrôle du bas.

REPLACEMENT PARTS LIST

Item # Part/Cat. No. Description Where Used

1 67L70 Pilot Assembly, NG/LP All 2 67L68 Pilot Tube All 3 67L67 Thermocouple All

4 60J79 Thermopile (pilot generator) All 10a 10K86 Piezo Igniter (wire not included) EDVI25 10b 24M89 Piezo Igniter (wire included) EDVI30 & EDVI35

7 67L87 Electrode Cable (piezo igniter wire w/ electrode) All

5a H1657 Gas Valve, NG – SIT EDVI25 5b H6196 Gas Valve, NG – Honeywell EDVI30 & EDVI35

6 H1127 Burner Assembly NG/LP EDVI25 & EDVI30

6 H1160 Burner Assembly NG/LP EDVI35

8 93L32 Connector-Flex Gas ALL

9 21L79 Oriﬁce, Burner, NG (.#41) EDVI25

9 24M10 Oriﬁce, Burner, NG (.#37) EDVI30

9 99K77 Oriﬁce, Burner, NG (#33) EDVI35

9 39L10 Oriﬁce, Burner, LP (#53) EDVI25

9 21L01 Oriﬁce, Burner, LP (.0625) EDVI30

9 H0922 Oriﬁce, Burner, LP (#51) EDVI35

11 H1585 Door Kit, Complete EDVI25 11 H0923 Door Kit, Complete EDVI30 11 H0924 Door Kit, Complete EDVI35 23 24 H6236 12 H0928 13 H0927 Grate Assembly EDVI35 14 H0929 Lock Assembly, Door (w/spring) All 15 27K30 Switch, On/Off All

16 88L53 FGE Glowing Embers All 17 H6235 Log Set, 7 pc. EDVI25 & EDVI30 17 H1103 Log Set, 7 pc. EDVI35 18 H3696 Vermiculite, Bag All

19 H1391 Blower Assembly, 7” EDVI25 19 H1141 Blower Assembly, 9" EDVI30 & EDVI35

20 21a H1290 21b 527

22 13M23 Switch, Temp. Control (TOD) All

Gas Controls

Misc. Gas Components

H0920 H0921 H1576 GCKNL-E25I, Conversion Kit, NG to LP EDVI25

GCKNL-E30I, Conversion Kit, NG to LP EDVI30 GCKNL-E35I, Conversion Kit, NG to LP EDVI35

Miscellaneous Parts

H1393 Gasket, Flue Adapter EDVI25

Gasket, Flue Adapter EDVI30 & EDVI35 Grate Assembly EDVI25 & EDVI30

Log Sets

Room Air Blower System

H1157 Power Cord All

Rheostat (knob included) All Knob, Rheostat All

REPLACEMENT PARTS DIAGRAMS

10b

21a

21b

10a

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE

TROUBLESHOOTING THE MILLIVOLT GAS CONTROL SYSTEM

Note: Before troubleshooting the gas control system, be sure external gas shut off valve (located at gas supply inlet) is

in the “ON” position.

Important: Valve system troubleshooting should only be accomplished by a qualiﬁed service technician.

SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION

1) Spark igniter will not light

pilot after repeated triggering of igniter button.

WARNING: IF THE PILOT WILL NOT LIGHT AFTER ONE MINUTE OF ATTEMPTING, WAIT FOR AT LEAST FIVE MINUTES FOR GAS TO CLEAR BEFORE ATTEMPTING AGAIN.

2) Pilot will not stay lit after

carefully following the lighting instructions.

3) Pilot flame stays lit, but main burner will not light. (Valve pilot/on/off knob is in ON position, on/off switch, wall thermostat or remote control is set to ON).

Read important note below.

IMPORTANT NOTE: If an

optional Remote Switch* is used for burner operation and if the standard burner OFF/ON switch is still installed on appliance, it must be in the "OFF" position.

4) Frequent pilot/burner outage problem

5) Smell of gas A. Pilot, gas supply system, or pilot & burner adjustment

6) A thin coating of black soot

forms on the window. NOTE: See Page 5, Glass Cleaning.

7) A white coating forms on windows, logs, and/or inside walls of ﬁrebox.

*Optional Remote Switch kits: wall switch, wall thermostat or remote control.

A. Electrode wire (at Piezo Igniter) not pushed completely

on.

B. Piezo igniter is defective • Replace piezo igniter C. Defective or misaligned electrode at pilot (spark at

electrode)

D. Incorrect lighting procedure • Carefully follow the lighting instructions on Pages 16 &17 or as found in

E. Gas supply problem • Check for multiple gas shut-offs. Check gas supply lines.· Check inlet gas

F. Pilot oriﬁce plugged • Clean or replace pilot oriﬁce A. Thermocouple is not ﬁrmly connected to control valve • Check connection at valve B. Pilot ﬂame is not directed to top of thermocouple • Ensure thermocouple is fully inserted into pilot assembly. Clean and/or adjust

C. Thermocouple is defective. The millivolt production should

be a minimum of 14 MV with pilot only. A. Burner control switch (on/off switch, wall thermostat or

remote control) is in “OFF” position; or thermostat (if installed) is set to a temperature setting that is too low.

B. Electrical wiring is damaged or poorly connected or remote switch is defective.

C. One of the following components may be defective: burner control switch, thermostat or thermopile. Thermopile: Millivolt production should be a minimum of 325 MV with pilot only.

D. Thermopile may not be generating sufﬁcient mil-

livolts

E. Plugged burner oriﬁce heck burner oriﬁce for blockage and remove. F. OFF/ON Switch & Remote Switch* are in the "ON"

position resulting in excessive resistance

A. Pilot ﬂame may be too low or blowing (high) causing the pilot/valve safety to drop out.

screws on valve may be leaking. FOLLOW INSTRUCTIONS

ON THE COVER OF THIS MANUAL

A. Burner primary air inlet is restricted or blocked • Ensure all openings (fresh air inlets) in the insert are free from dust and

B. Flames make contact with logs or other surfaces • Ensure ceramic logs are in their correct positions. C. Improper venting • Check for ﬂue blockage, disconnected ﬂue, improper installation. Make

A. Residues/impurities being burned off or impurities in the

fuel

• Check connection

• Using a match, light pilot. If pilot lights, turn off pilot and trigger the igniter button again. If pilot lights, an improper gas mixture caused the bad lighting and a longer purge period is recommended. If pilot will not light – check gap at electrode and pilot – It should be between 1/8” and 3/16.” If the gap is out of this range, adjust the gap or replace the pilot assembly. (

the insert control compartment.

pressure. It should be within the limits as marked on the rating plate.

pilot for maximum ﬂame impingement on thermocouple if necessary.

• Replace thermocouple

• Turn burner on/off switch on and/or refer to instructions provided with optional thermostat or remote control, if applicable.

• Check wall switch and wires for proper connections. Refer to Millivolt Wiring Diagram ( switch, if the burner comes on, replace the defective wall switch. If okay, jumper the wires across the wall switch wires at the valve. If the burner comes on, wires are faulty or connections are bad.

• Refer to Millivolt Wiring Diagram (Page 14, Figure 41). Electrically bypass components one at a time and replace defective item.

• Check thermopile with millivolt meter. Take reading at thermopile ter minals of gas valve. It should read 325 millivolts minimum with optional wall switch “OFF.” Replace faulty thermopile if reading is below speciﬁed minimum.

When turning on the burner using a Remote Switch,* ensure that the standard OFF/ON Switch is in the "OFF" position. If both switches are in the ON position, it may result in excessive resistance (& millivolt drainage) and the burner may not come on.

• Clean and/or adjust pilot ﬂame for maximum ﬂame impingement on ther mocouple (Page 13, Figure 38).

• WARNING: NEVER USE AN OPEN FLAME TO CHECK FOR LEAKS. After the gas company or ﬁre department has given clearance to re-enter the dwelling, have a qualiﬁed technician test all gas joints from the gas meter to the gas heater regulator for leaks using a gas leak test solution (also referred to as bubble leak solution).

debris. Recheck these areas periodically.

appropriate corrections.

• Follow cleaning guidelines outlined in the MAINTENANCE section of this manual.

Page 14, Figure 41). Jump the wire across terminals at the wall

Page 13, Figure 38)

NOTES:

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NOTES:

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NOTES:

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WARRANTY

Your gas appliance is covered by a limited warranty (see warranty certiﬁcate provided with appliance). Please read the warranty to be familiar with its coverage.

Retain this manual. File it with your other documents for future refer ence.

PRODUCT REFERENCE INFORMATION

We recommend that you record the following important information about your ﬁreplace. Please contact your Lennox dealer for any questions or concerns. For the number of your nearest Lennox dealer, please call 1-800-9-LENNOX.

REPLACEMENT PARTS

See Pages 18 and 19 for a complete replacement parts list. Use only parts supplied from the manufacturer.

Your Fireplace Insert's Model Number ___________________________________ Your Fireplace Insert’s Serial Number ___________________________________ The Date On Which Your Fireplace Insert Was Installed ______________________

Normally, all parts should be ordered through your Lennox distributor or dealer. Parts will be shipped at prevailing prices at time of order.

When ordering repair parts, always give the following information:

1. The model number of the appliance.

2. The serial number of the appliance.

3. The part number.

4. The description of the part.

5. The quantity required.

6. The installation date of the appliance.

If you encounter any problems or have any questions concerning the installation or application of this system, please contact your dealer.

LENNOX HEARTH PRODUCTS

1110 West Taft Orange, CA 92865

visit us at www.Lennox.com

The Type of Gas Your Fireplace Insert Uses _______________________________ Your Dealer's Name _________________________________________________ Fuel Type (Check one) c Natural Gas c Propane Gas (LP)

Lennox reserves the right to make changes at any time, without notice, in design, materials, speciﬁcations, prices and also to discontinue colors, styles and products. Consult your local distributor for ﬁreplace code information.

P/N 775,157M REV. J 12/2007

1110 West Taft Avenue • Orange, CA 92865

Lennox EDVI35US User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual