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EDV40RNE

Lennox EDV40RNM, EDV35RNM, EDV45RNM, EDV35RPM, EDV40RPM Installation Instructions Manual

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INSTALLATION INSTRUCTIONS
EDV Direct-Vent Gas Fireplaces
P/N 506011-05 Rev. NC 11/2013
This manual is one of a set of two supporting this product. Refer to P/N 506013-05 for Care and Operation Instructions.
Ce manuel est disponible en francais, simplement en faire la demande. Numéro de la pièce 506223-68.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
INSTALLATEUR : Laissez cette notice avec l’appareil. CONSOMMATEUR : Conservez cette notice pour consultation ultérieure.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
MODELS
EDV35RNM EDV40RNM EDV45RNM
OTL Report No. 116-F-05d-5
MILLIVOLT:
EDV35RPM EDV40RPM EDV45RPM
Portland
US
ELECTRONIC:
EDV35RNE EDV40RNE EDV45RNE
P506011-05
TABLE OF CONTENTS
PACKAGING
GENERAL INFORMATION
Packaging .........................................Page 2
Introduction ......................................Page 2
General Information ..........................Page 2
Requirements for the Commonwealth of Massachusetts .Page 4
Cold Climate Insulation .....................Page 5
Manufactured Home Requirements ..Page 5
Location ............................................Page 5
Vent Termination Clearances ............ Page 6
Appliance and Vent Clearances .........Page 8
Pre-Installation Steps ........................Page 9
Typical Installation Sequence ...........Page 9
Step 1. Framing .................................Page 9
Fireplace and Framing Specifications .Page 10
Step 2. Routing Gas Line ..................Page 11
Step 3. Appliance Vent Collar ............Page 12
Step 4. Install The Venting System ...Page 12
Vertical Termination Systems ............ Page 13
Vent Section Length Chart ................Page 13
Vertical Vent Tables and Figures ........Page 16
Horizontal Termination System .........Page 18
Horizontal Vent Tables and Figures ...Page 20
Venting Using Flexible Vent Pipe .......Page 23
Step 5. Field Wiring .........................Page 24
Step 6. Optional Blower Kit Wiring ..Page 25
Step 7. Connecting Gas Line ...........Page 25
Step 8. Verifying Appliance Operation Page 26
Step 9. Installing Logs ...................Page 27
Step 10. Remove/Install Glass Door .Page 30
Step 11. Burner Adjustments ............Page 30
Step 12. Hood Installation .................Page 32
Finishing Requirements ....................Page 32
Step 13. Attaching Safety-in-
Operation Warnings .......................Page 33
Installation Accessories ....................Page 34
Gas Conversion Kits .........................Page 36
Please read and understand these instructions before beginning your
installation.
The assembled vented gas fireplace heater is packaged with: 1 - the logs are packaged in a carton located
within the firebox.
2 - one plastic bag of glowing embers is located
in the bottom compartment.
3 - one envelope containing the literature
package which consists of the care and operation s manual, installation instructions, warning labels and warranty; envelope is located in the bottom compartment.
4 - one vent restrictor to be applied as shown on
Page 12 ; restrictor is taped to the envelope.
5 - one hood taped to the front of the standoff
bracket at the top of the unit.
6 - three-piece ceramic ember panel.
INTRODUCTION
The Millivolt appliances have a millivolt gas control valve with piezo ignition system. If any optional accessories that will require electrical power are to be installed, the electrical power must be provided at the time of appliance installation.
The Electronic appliances are designed to op­erate on natural or propane gas. An electronic intermittent pilot ignition system provides safe, efficient operation. External electrical power is required to operate these units.
These vented gas fireplace heaters are sealed combustion, air-circulating gas fireplaces de­signed for residential applications.
Approved Vent Components - These fireplaces are designed, tested and listed for operation and installation with the following vent com­ponents only:
• Secure Vent
nents manufactured by IHP,
• Secure Flex® Flexible Vent Components
manufactured by IHP and
• Z-FLEX® Model GA Venting Systems listed
to UL1777 and ULCS635 manufactured by Flexmaster Canada Limited.
Use only the correct size venting (4-1/2" inner and 7-1/2" outer).
These approved vent system components are labeled for identification. DO NOT use any other manufacturer’s vent components with these appliances.
®
Direct-Vent System Compo-
WARNING
Young children should be care­fully supervised when they are in the same room as the appli­ance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
AVERTISSEMENT
Les jeunes enfants devraient être surveillés étroitement lorsqu’ils se trouvent dans la même pièce que l’appareil. Les tout petits, les jeunes enfants ou les adultes peuvent subir des brûlures s’ils viennent en contact avec la sur­face chaude. Il est recommandé d’installer une barrière physique si des personnes à risques habi­tent la maison. Pour empêcher l’accès à un foyer ou à un poêle, installez une barrière de sécu­rité; cette mesure empêchera les tout petits, les jeunes enfants et toute autre personne à risque d’avoir accès à la pièce et aux surfaces chaudes.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.
Les enfants et les adultes devraient être infor­més des dangers que posent les températures de surface élevées et se tenir à distance afin d’éviter des brûlures ou que leurs vêtements ne s’enflamment.
DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY, CER­TIFICATION AND LISTINGS OF THIS UNIT.
2
WARNING
Improper installation, adjust­ment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
WARNING
Failure to comply with these installation instructions will result in an improperly installed and operating appliance, voiding its warranty. Any change to this appli­ance and/or its operating controls is dangerous.
WARNING
Clothing or other flammable material should not be placed on or near the appliance.
AVERTISSEMENT
NOTE: Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etcetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
Remarque: L’installation et la réparation devrait être confiées à un technicien qualifié. L’appareil devrait faire l’objet d’une inspection par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite. Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de pous­sière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres.
Do not use this appliance if any part has been under water. Immediately call a qualified, service technician to inspect the appliance and to replace any parts of the control system and any gas control which has been under water.
Ne pas utiliser cet appareil s’il a été plongé, même partiellement, dans l’eau. Ap­peler un technicien qualifié pour inspecter l’appareil et remplacer toute partie du système de commande et toute commande qui a été plongée dans l’eau.
The appliance, when installed, must be electri­cally grounded and wired in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA
70 - latest edition, or the Canadian Electrical Code, CSA C22.1 - latest edition.
Provide adequate clearances around air open­ings and adequate accessibility clearance for service and proper operation. Never obstruct the front or back openings of the appliance.
These appliances are designed to operate on natural or propane gas only. The use of other fuels or combination of fuels will degrade the performance of this system and may be dangerous.
These fireplaces are designed as supplemental heaters. Therefore, it is advisable to have an alternate primary heat source when installed in a dwelling.
These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance.
Millivolt Models - The millivolt appliances are manually controlled and feature a spark igniter (piezo) that allows the appliance's pilot gas to be lit without the use of matches or batteries. This system provides continued service in the event of a power outage.
On ne devrait pas placer de vêtements ni d’autres matières inflammables sur l’appareil ni à proximité.
WARNING
Any safety screen or guard removed for servicing the appli­ance must be replaced prior to operating the appliance.
AVERTISSEMENT
Tout écran ou protecteur retiré pour permettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.
WARNING
Improper installation or use of this appliance can cause serious injury or death from fire, burns, explosion or carbon monoxide poisoning.
IMPROPER INSTALLATION OR USE OF THIS APPLIANCE CAN CAUSE SERIOUS INJURY OR DEATH FROM FIRE, BURNS, EXPLOSION OR CARBON MONOXIDE POISONING.
Only trim kit(s) supplied by the manufacturer shall be used in the installation of this ap­pliance.
Seules les trousses de garniture fournies par le fabricant doivent être utilisées pour l’installation de cet appareil.
These appliances comply with National Safety Standards and are tested and listed by OMNI-Test Laboratories, Inc. (Report No. 116-F-05d-5) to ANSI Z21.88-2009 (in Canada, CSA-2.33-2009), and CAN/CGA-2.17-M91 (R2009) in both USA and Canada, as vented gas fireplace heaters.
Both millivolt and electronic versions of these appliances are listed by OMNI-Test Laboratories for installation in bedrooms and Manufactured Homes.
Misc. Codes / Standards -
The Installation must conform to local codes or, in the absence of local codes, with the National
Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition (In Canada, the current CAN/CGA-B149.1
installation code).
Electronic and Millivolt models come standard with a manually-modulated gas valve; flame ap­pearance and heat output can be controlled at the gas valve. The BTU Input for these appliances is shown in Table 1.
Input (BTU/HR) Gas Valves (all models)
Models
EDV35
EDV40
EDV45
Input Rate (BTU / HR)
Nat. Gas Prop. Gas
25,000 high
19,000 low
27,000 high
21,000 low
31,000 high
25,000 low
24,000 high
18,000 low
27,000 high
21,000 low
29,000 high
23,000 low
Table 1
3
Gas Pressure - All Models
Tables 2 and 3 show the appliances' inlet and manifold gas pressure requirements:
Inlet Gas Supply Pressure
(all models)
Fuel # Minimum Maximum
Natural Gas
Propane
4.5" WC
(1.12 kPa)
11.0" WC
(2.74 kPa)
10.5" WC
(2.61 kPa)
13.0" WC
(3.23 kPa)
Table 2
Deration - At higher elevations, the amount of BTU fuel value delivered must be reduced by either:
• Using gas that has been derated by the gas
company.
• Changing the burner orice to a smaller size
as regulated by the local authorities having jurisdiction and by the (USA) National Fuel Gas Code NFPA 54/ANSI Z223.1 - latest edition or, in Canada, the CAN/CGA-B149.1 codes - latest edition.
Flame breadth, height and width will diminish 4% for every 1,000 feet of altitude.
Manifold
(OUT)
Test Port
Orange
Wire
(From DFC
Wire
Harness)
Inlet (IN) Test Port
Hi/Lo Flame
Control Knob
Green Wire
(From DFC Wire
Harness)
Manifold Gas Supply Pressure
(all models)
Fuel # Low High
Natural
Gas
Propane
(Lo) 2.2" WC
(0.55 kPa)
(Lo) 6.3" WC
(1.57 kPa)
(Hi) 3.5" WC
(0.87 kPa)
(Hi) 10.0" WC
(2.49 kPa)
Table 3
Test gauge connections are provided on the front of the millivolt and electronic gas control valve (identified IN for the inlet and OUT for the manifold side). The control valves have a 3/8" (10mm) NPT thread inlet and outlet side of the valve (refer to Figures 1 and 2).
Propane tanks are at pressures that will cause damage to valve components. Verify that the tanks have step down regulators to reduce the pressure to safe levels.
The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
Orifice Sizes - Sea Level to High Altitude (All Models)
These appliances are tested and approved for installation at elevations of 0-4500 feet (0-1372 meters) above sea level using the standard burner orifice sizes (marked with an "*" in Table 4).
For elevations above 4500 feet, contact your gas supplier or qualified service technician.
Burner Orifice Sizes
Elevation 0-4500 feet ( 0-1372 meters)
Model
Series
EDV35
EDV40
EDV45
Table 4
Nat.Gas
drill size (inches)
#42 (0.0935")*
H3721 •
#40 (0.0980")*
#53 (0.0595")*
69L96 •
#37 (0.1040")*
24M10 •
* Standard size installed at factory
• Part /Cat. Number
Propane
drill size (inches)
(0.0570")*
H8998 •
39L10•
(0.0620")*
21L01 •
In Canada - CAN/CGA-2.17-M91 (R2009) (high altitude):
THE CONVERSION SHALL BE CARRIED OUT BY A MANUFACTURER’S AUTHO­RIZED REPRESENTATIVE, IN ACCOR­DANCE WITH THE REQUIREMENTS OF THE MANUFACTURER, PROVINCIAL OR TERRITORIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN/CGA-B149.1 OR CAN/CGA-B149.2 INSTALLATION CODES.
Gas Valve Diagrams
See Figure 1 for Millivolt models and Figure 2 For Electronic Models.
Main Gas Control Knob
OFF/PILOT/ON
N
O
T
O
it
L
I
P
O
F
F
OUT
IN
Manifold Pressure Tap
Inlet Pressure Tap
Pilot Adjustment
I
P
W
O
L
H
I
HI/LO Variable Flame Height Adjustment
Screw
T
O
L
HTPTHTPT
Main Gas Inlet
3/8" NPT
Yellow Ground Wire
(From DFC Wire
Harness)
Figure 2 - SIT Electronic Gas Valve
REQUIREMENTS FOR THE COMMON­WEALTH OF MASSACHUSETTS
These fireplaces are approved for installation in the US state of Massachusetts if the following additional requirements are met:
• Install this appliance in accordance with
Massachusetts Rules and Regulations 248 C.M.R.
• Installation and repair must be done by a
plumber or gas fitter licensed in the Com­monwealth of Massachusetts.
• The exible gas line connector used shall
not exceed 36" (92cm) in length.
• The individual manual shut-off must be a
T-handle type valve.
Massachusetts Horizontal Vent Requirements
In the Commonwealth of Massachusetts, hori­zontal terminations installed less than seven (7) feet above the finished grade must comply with the following additional requirements:
• A hard wired carbon monoxide detector
with an alarm and battery back-up must be installed on the floor level where the gas fireplace is installed. The carbon monoxide detector must comply with NFPA 720, be ANSI/UL 2034 listed and be ISA certified.
• A metal or plastic identication plate must
be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade and be directly in line with the horizontal termination. The sign must read, in print size no less than one-half (1/2) inch in size, GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.
Figure 1 - SIT Millivolt Gas Valve
4
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
COLD CLIMATE INSULATION
For cold climate installations, seal all cracks around your appliance with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under floor on which appliance rests, if floor is above ground level. Gas line holes and other open­ings should be caulked or stuffed with unfaced fiberglass insulation.
If the fireplace is being installed on a cement slab in cold climates, a sheet of plywood or other raised platform can be placed underneath to prevent conduction of cold transferring to the fireplace and into the room. It also helps to sheetrock inside surfaces and tape for maximum air tightness and caulk firestops.
MANUFACTURED HOME REQUIREMENTS
This appliance may be installed in an aftermar­ket permanently located, manufactured home and must be installed in accordance with the manufacturer's instructions.
Cet appareil peut être installé cómme du matéri­el d'origine dans une maison préfabriquée (É.U. seulement) ou mobile et doit être installé selon les instructions du fabricant.
TOP VENT
APPLICATION
APPLICATION
TOP VENT
INSTALLATION
VERTICAL VENT (Rear Vent Application)
REAR VENT
RECESSED
REAR VENT
APPLICATION
APPLICATION
TOP VENT
TOP VENT
APPLICATION
TOP VENT
APPLICATION
HORIZONTAL VENT (Rear Vent Application without a chase)
APPLICATION
TOP VENT
APPLICATION
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Cet appareil doit être utilisé uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil ne peut être converti à d'autres gaz, sauf si une trousse de conversion est utilisée.
CAUTION: Ensure that the cross mem­bers are not cut or weakened during installation. The structural integrity of the manufactured home floor, wall, and ceiling / roof must be maintained.
CAUTION: This appliance must be ground­ed to the chassis of the manufactured home in accordance with local codes or in the absence of local codes, with the National Electrical Code ANSI / NFPA 70
- latest edition or the Canadian Electrical Code CSA C22.1 - latest edition.
HORIZONTAL VENT (Rear Vent Application with a chase)
Figure 3
- Typical Locations
HORIZONTAL VENT (Top Vent Application)
LOCATION
In selecting the location, the aesthetic and functional use of the appliance are primary concerns. However, vent system routing to the exterior and access to the fuel supply are also important.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies (Figure 3).
En raison des températures élevées, l’appareil devrait être installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures (Figure 3).
The location should also be free of electrical, plumbing or other heating/air conditioning ducting.
These direct-vent appliances are uniquely suited for installations requiring a utility shelf positioned directly above the fireplace. Utility shelves like these are commonly used for locat­ing television sets and decorative plants.
VERTICAL VENT (Top Vent Application)
Be aware that this is a heat producing ap­pliance. Objects placed above the unit are exposed to elevated temperatures.
Do not insulate the space between the ap­pliance and the area above it (see Figure 8).
The minimum height from the base of the appli­ance to the underside of combustible materials used to construct a utility shelf in this fashion is shown in Figure 8.
The appliance must be mounted on a fully sup­ported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile or other combustible material other than wood flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
5
12
X
Roof Pitch is X/12
2 FT MIN.
2 FT MIN.
Lowest
Discharge
Opening
H*
*H = MINIMUM HEIGHT FROM ROOF TO
LOWEST DISCHARGE OPENING OF VENT
TERMINATION HEIGHTS FOR VENTS ABOVE
FLAT OR SLOPED ROOFS
Horizontal Overhang
Vertical Wall
Vent
Termination
Storm Collar
Concentric
Vent Pipe
Flashing
1 inch (25.4 mm) Minimum Clearance to Combustibles
VENT TERMINATION CLEARANCES
Horizontal Vent Termination Clearances
These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CGA-B149.1 in Canada.
Vertical Vent Termination Clearances
Terminate multiple vent terminations according to the installation codes listed above and Figures 4 and 5.
12”
(305mm)
Minimum
Figure 4 - Multiple Terminations
Vertical Vent Termination Clearances
Termination Heights For Vents
Above Flat Or Sloped Roofs Ref. NFPA 54 / ANSI Z223.1
Roof Pitch * Feet * Meters
Flat to 6/12 1.0 0.3 6/12 to 7/12 1.25 0.38 7/12 to 8/12 1.5 0.46 8/12 to 9/12 2.0 0.61
9/12 to 10/12 2.5 0.76 10/12 to 11/12 3.25 0.99 11/12 to 12/12 4.0 1.22 12/12 to 14/12 5.0 1.52 14/12 to 16/12 6.0 1.83
The vent / air intake termination clearances above the high side of an angled roof is as shown in the following chart:
16/12 to 18/12 7.0 2.13 18/12 to 20/12 7.5 2.29 20/12 to 21/12 8.0 2.44
Figure 5
Horizontal Vent Termination Clearances
The horizontal vent termination must have a minimum of 6" (152 mm) clearance to any overhead combustible projection of 2-1/2" (64 mm) or less (see Figure 6). For projections exceeding 2-1/2" (64 mm), see Figure 6. For additional vent location restrictions refer to Figure 7 on Page 7.
6
Combustible Projection 2-1/2”
or less in length
Combustible Projection greater
than 2-1/2” in length
Ventilated
Soffit
Unventilated
Soffit
6"
18"
(457 mm)
12"
(305 mm)
(152 mm)
Side Elevation View
Termination Kit
Figure 6
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
All horizontal terminations may be located as close as 6” (152mm) to any (non-combustible and combustible) exterior sidewall. This distance may be decreased to 2” (51mm) for non-­combustible exterior sidewalls only, if the SV4.5HT-2 termination is used.
Termination Kit
NOTE" See Figure 36 on Page 19 for the exterior wall recess allowances of the square horizontal termination.
C*
1*
1)
1) 5m
3*
7‡
1‡ 6* 6* 3* 1*
EXTERIOR HORIZONTAL VENT TERMINATION CLEARANCE REQUIREMENTS
* See Item D in the Text Below.
Exterior Wall
*18”
Horizontal Termination
Inside Corner
B
V
L
V
6”
Detail D
F
V
A
Ventilated Soffit
V
Fixed
Closed
Window
V
C
X
= Air Supply Inlet
C
C
C
V
Inside
Corner Detail
V
A
B
Operable
V
Window
B
B
= Vent Termination
NOTE: Local Codes Or Regulations May Require Different Clearances.
NOTE: Location Of The Vent Termination Must Not Interfere With Access To The Electrical Service.
G
= 9” in U.S.
1
= 12” in Canada
3 ft.
X
1
J
B
= Area where Termination is not Permitted
1
3 ft.
P
N
Q
H
M
V
I
N
O
V
D
E
V
X
K
Figure 7
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7
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
MINIMUM CLEARANCES TO COMBUSTIBLES
17"
14"
Min. Distance To Unprotected Perpendicular Side Wall
8-1/4"
45º
Combustible Materials Allowed In Shaded Area “Safe Zone”
12"
5"
Top View Of
Fireplace
Side Wall
Side Wall
Min. Distance To Protected Perpendicular Side Wall
12 (305) MANTEL
10 (254) MANTEL
8 (203) MANTEL
6 (152) MANTEL
4 (102) MANTEL
2-1/2
(64)
12-1/2 (318)
10-1/2
(267)
8-1/2 (216)
2 (51) MANTEL
TOP OF APPLIANCE
4-1/2 (114)
6-1/2 (165)
MANTEL CLEARANCES
Inches (mm)
Appliance And Vent Clearances
The appliance is approved with zero clearance to combustible materials on all sides (as detailed in Table 5), with the following exception: When the
unit is installed with one side flush with a wall, the wall on the other side of the unit must not extend beyond the front edge of the unit. In
addition, when the unit is recessed, the side walls surrounding the unit must not extend beyond the front edge of the unit (see Figure 3).
MINIMUM CLEARANCES* Inches (millimeters)
Back 1/2" (13)
0 (0) from Spacers Or Dimples
Sides 1/2" (13)
0 (0) from Spacers Or Dimples **
Top Spacers 0 (0)
Floor 0 (0)
From Bottom of Unit To Ceiling 64 (1626)
Vent 3 (76)
Top * / 1 (25.4) Sides & Bottom
SERVICE CLEARANCES Feet (meters)
Front 3 feet (0.9 meters)
Table 5
All Models
Top Vent *50-1/2 (1283) *52-1/4 (1327)
Rear Vent *40-1/4 (1022) *40-1/4 (1022)
* Includes 3” clearance to combustibles (required above vent components)
Do not insulate the space between the appliance and the area above it.
Shelf Height
(see table)
Shelf Above Fireplace With Rear Venting
Figure 8 -
Inches (millimeters)
Combustible Shelf Height - Inches (millimeters)
Secure Vent
®
Do not insulate the space between the ap­pliance and the area above it.
Secure Flex® (flex elbow)
Shelf Height
(see table)
Shelf Above Fireplace With Top Venting
Shelf Height Minimum Clearances With Top Venting
*NOTE: 3" (75 mm) above any horizontal/inclined vent component.
**NOTE: See Page 9, Step 1 for clearance requirements to the nailing flange located at each side of the unit and any screw heads adjacent to it.
Hearth Extension - A hearth extension is not required with this appliance.
If a hearth extension is used, do not block the lower control compartment door. Any hearth extension used is for appearance only and does not have to conform to standard hearth extension installation requirements.
Shelf Height - To provide for the lowest possible shelf surface, use the
alternate rear vent outlet, the venting attached to the top vent should be routed in a way to minimize obstructions to the space above the appliance.
Do not insulate the space between the appliance and the area above it (see Figure 8). The minimum height from the base of the appliance to
the underside of combustible materials used to construct a utility shelf in this fashion is shown in Figure 8.
Wall Finishes / Surrounds / Mantels
NOTE: Combustible wall finish materials and/or surround materials must not be allowed to encroach the area defined by the appliance front face (black sheet metal). Never allow combustible materials to be positioned in front
of or overlapping the appliance face (see Figures 63 and 64 on Page 32).
Non-combustible materials, such as surrounds and other appliance trim, may be installed on the appliance face with these exceptions: they must not cover any portion of the removable glass panel or control compartment.
Vertical installation clearances to combustible mantels vary according to the depth of the mantel. See Figure 9. Mantels constructed of non­combustible materials may be installed at any height above the appliance opening; however, do not allow anything to hang below the fireplace hood.
Minimum clearance requirements include any projections such as shelves, window sills, mantels, etc. above the appliance.
NOTE: We recommend the use of high temperature paint (rated 175° F or higher) on the underside of the mantel.
8
NOTE: Hood is shown as positioned on fireplaces with radiant panels. The hood position for fireplaces with louvered panels is higher than shown.
Figure 9 - Minimum Mantel Clearances
Combustible materials may project beyond one side of the fireplace opening as long as they are kept within the shaded areas illustrated here.
Figure 10 - Minimum Distance to Side Wall
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
PRE-INSTALLATION STEPS
The appliance is shipped with all gas controls and components installed and pre-wired.
1. Remove the shipping carton. Remove the shipping pad, exposing the front glass door.
2. Open the two spring latches securing the glass door (under the firebox floor). Remove the door by tilting it outward at the bottom and lifting it up. Set the door aside, taking care to protect it from inadvertent damage. See Removing The Glass Enclosure Panel on
Page 30.
3. Remove the log set from the firebox. Handle
logs carefully to prevent breakage.
4. Remove the embers and volcanic stone from
the control compartment.
TYPICAL INSTALLATION SEQUENCE
The typical sequence of installation is outlined below. However, each installation is unique and may result in variations to the steps described.
See the page numbers references in the follow­ing steps for detailed procedures.
Step 1. FRAMING (Page 9): Install top standoff spacers. Construct the appliance framing. Position the appliance within the framing. Secure with nailing flanges.
Step 2. (Page 11) Route gas supply line to appliance location.
Step 3. (Page 12) Preparing the appliance vent collar.
Step 4. (Page 12) Install the vent system and exterior termination.
Step 5. (Page 24) Field Wiring
a. Millivolt Appliances - Install the operat-
ing control switch (not factory provided) and bring in electrical service line for forced air-circulating blower (optional equipment).
b. Electronic Appliances - Field wire and install operating control switch.
Step 6. (Page 25) Install blower kit (optional equipment).
Step 7. (Page 25) Make connection to gas supply.
Step 8. (Page 26) Verifying appliance operation. Step 9. (Page 27) Install the logs, decorative
volcanic stone and glowing embers.
Step 10. (Page 30) Install glass door assembly. Step 11. (Page 30) Adjust burner to ensure
proper flame appearance.
Step 12. (Page 32) Install the hood. Step 13. (Page 33) Attach Safety-In-Operation
Warnings.
Step 1. FRAMING
Frame these appliances as illustrated in Figures 13 and 14 on Pages 10 and 11 (Figure 15
applies to corner framing installations only). All framing details must allow for a minimum clearance to combustible framing members as shown in Table 5 on Page 8.
If the appliance is to be elevated above floor level, a solid continuous platform must be constructed below the appliance.
Headers may be in direct contact with the appliance top standoff spacers (Figure 12), maintaining the 3" clearance to the fireplace top,
but must not be supported by them or notched to fit around them. All construction above the appliance must be self-supporting. DO NOT use the appliance for structural support.
The fireplace should be secured to the side framing members using the unit's side nailing flanges - one top and bottom on each side of the fireplace front. See Figure 13. Use 8d nails or their equivalent.
TOP STANDOFF SPACERS
IMPORTANT! Bend the top standoff spacers to the proper configuration as shown in Figure
12 (see detail "B" if 1/2" nish materials are being used or detail "C" if 5/8" nish materials
are being used). The two 3" standoff spacers on top of the
fireplace cabinet are shipped flat as shown in detail A (Figure 12). The standoffs will need to be bent to their proper configuration to maintain the required top 3” clearance as follows:
1) The standoffs are secured with 2 screws in the 2 left screw holes (see detail A in Figure
12). Remove the screw on the right.
2) Bend the standoffs as shown in Detail B (Figure 12) if 1/2” finish materials are being used or Detail C (Figure 12) if 5/8” finish materials are being used.
3) Install the screw that was removed on step 1 as shown in Figure 12.
SIDE NAILING FLANGES
Bend out the appropriate nailing flanges for the drywall/finish material to be used. Nailing flanges are provided for flush framing, 1/2" and 5/8" framing depths (see Figure 13).
Install the top standoff spacers to the proper configuration before installing the fireplace.
Positioned flat as shipped
A
from the factory.
Top Standoff
Fireplace Front
Configuration if 1/2"
B
finish materials are being used.
Top Standoff
Fireplace Front
Configuration if 5/8" finish materials are being used.
C
IMPORTANT!
Top Standoff
Fireplace Front
Figure 12 - Top Standoff Spacers
Unit Nailing Flange
(No clearance to combustible framing is required)
Side
Framing
NOTE: The nailing flanges, combustible members, and screw heads in areas directly adjacent to
the nailing anges are EXEMPT from the 1/2"
clearance to combustible requirements for the firebox outer wrapper.
Combustible framing may be in direct contact with the nailing flanges and may be located closer than 1/2" from screw heads and the firebox wrapper in areas adjacent to the nailing flanges.
Frame the opening to the exact dimensions specified in the framing details in this manual.
Figure 13 - Side Nailing Flanges
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
9
FIREPLACE AND FRAMING SPECIFICATIONS
Framing
Models
EDV35
EDV40
EDV45
Models AFUE P4 AFUE P4
EDV35 66 61 66 61 EDV40 66 64 66 65 EDV45 67 63 67 62
A B C
in. 35-1/4 40-1/4 20-7/8 23-5/8 27-1/2 43-5/8
mm 896 1022 530 600 699 1108
in. 40-1/4 40-1/4 20-7/8 23-5/8 27-1/2 43-5/8
mm 1022 1022 530 600 699 1108
in. 45-1/4 40-1/4 20-7/8 23-5/8 27-1/2 43-5/8
mm 1149 1022 530 600 699 1108
Efficiencies %
Natural Gas Propane
(rear vent)C(top vent)
D E
Vent Framing - Top Vent With One 90º Elbow
Vent Framing - Rear Vent With no Elbows
B
Framing should be constructed of 2x4 or larger lumber.
10-1/2
(
)
267
7
(178) 5-1/8 (130)
7
(178)
5-1/8
E
(130)
12-1/8
(308)
12-1/8
(308)
Vent Size
Co-axial DV
Vent Size
Diagrams, illustrations and pho­tographs are not to scale - consult installation instructions. Product designs, materials, dimensions, specifications, colors and prices are subject to change or discontinu­ance without notice.
4-1/2" Inner 7-1/2" Outer
Based on CSA P.4.1-09
NOTES
Input (BTU/HR) - MV & Electronic
Input Rate (BTU / HR)
Models Nat. Gas Prop. Gas EDV35 25,000 24,000
EDV40 27,000 27,000 EDV45 31,000 29,000
Rear/Side
Standoffs
Vertical Venting Through the Ceiling:
Frame ceiling opening - Use a plumb line from the ceiling above the appliance to locate center of the vertical run. Cut and/or frame an opening, 10-1/2" x 10-1/2" (267 mm x 267 mm) inside dimensions, about this center mark (see Figure 19).
WARNING
Framing
Spacers
Header
Spacing
Top
M
N
Top View
K
Inches (mm)
¹⁄₂ A
A
Concentric Flue: Flue
4-1/2” (114 mm); Combustion Air 7-1/2” (190 mm).
10-7/8
(275)
3 (76)
D
C
C is the required framing depth dimension when the finish material(drywall) thickness is 1/2" (13mm)
Viewable Glass Size
35" Model
40" Model
45" Model
29-1/2" Wide
24" High
34-1/2" Wide
24" High
39-1/2" Wide
24" High
20-7/8
(531)
Hood
1/2 (13)
10
Failure to position the parts in accordance with these diagrams or failure to use only parts specifi­cally approved with this appliance may result in property damage or personal injury.
AVERTISSEMENT
Risque de dommages ou de blessures si les pièces ne sont pas installées conformément à ces schémas et ou si des pièces autres que celles spécifiquement approuvées avec cet appareil sont utilisées.
Figure 14
F
H
J
G
GAS INLET
either side
(
and bottom)
3 (76)
Front View
(179)
Model F G H J K L M N
EDV35
EDV40
EDV45
in. 40-1/8 37-1/8 24 29-1/2 35-1/8 27-1/2 21-1/2 10-3/4
mm 1019 943 609 749 892 698 546 273
in. 40-1/8 37-1/8 24 34-1/2 40-1/8 27-1/2 26-1/2 13-3/4
mm 1019 943 609 876 1019 698 675 337
in. 40-1/8 37-1/8 24 39-1/2 45-1/8 27-1/2 31-1/2 15-3/4
mm 1146 943 609 1003 1146 698 802 401
10-1/8
(257)
7
L
Electrical Inlet
Right Side View
FIREPLACE FRAMING SPECIFICATIONS
Framing
Model A B C D E F
EDV35
EDV40
EDV45
* In EDV35 corner installations, the unit has been moved 1-3/8" (35mm)
* These dimensions occur when one 45º elbow is connected directly
NOTE: Venting requirements for rear vent applications in corner installa­tions - the horizontal vent length “a” to “b,” must not exceed 28" (711mm)
in. 35-1/8 65-1/2 46-5/16 25-11/16 32-3/4 5
mm 892 1664 1176 652 832 127
in. 40-1/8 67-3/4 47-7/8 25-11/16 33-7/8 5-3/4
mm 1019 1721 1216 652 860 146
in. 45-1/8 72-3/4 51-7/16 25-1/16 36-3/8 7-1/2
mm 1146 1848 1307 652 924 191
into the room in order to achiever a minimum of 5" (127mm) in the F dimension.
to the appliance collar.
Figure 15 - Corner Framing with Horizontal Termination
Step 2. ROUTING GAS LINE
Route a 1/2" (13 mm) gas line to the left side of the appliance as shown in Figure 16. Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. All appliances are factory-equipped with a flexible gas line connector and 1/2" shutoff valve. (See Figure 50 on Page 26).
Left Side
Front Corner of
Fireplace Framing
3"
(76 mm)
6-1/2"
(152 mm)
Also see Figure 14 on Page 10.
Figure 16 - Route Gas Line
Proper Sizing of Gas Line
Properly size and route the gas supply line from the supply regulator to the area where the appliance is to be installed per requirements outlined in the National Fuel Gas Code, NFPA 54 - latest edition (USA) or CAN/CGA-B149.1
- latest edition (Canada).
Never use galvanized or plastic pipe. Refer to Table 6 for proper sizing of the gas sup­ply line, if black iron pipe is being used. Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. We recommend that a qualified individual such as a plumber or gas fitter be hired to correctly size and route the gas supply line to the appliance. Installing a gas supply line from the fuel supply to the appliance involves numerous considerations of materials, protection, sizing, locations, controls, pressure, sediment, and more. Certainly no one unfamiliar and unqualified should attempt sizing or installing gas piping.
Schedule 40 Pipe
Length (feet)
0-10 1/2 3/8
10-40 1/2 1/2
40-100 1/2 1/2 100-150 3/4 1/2 150-200 3/4 1/2
Table 6
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Schedule 40
Black Iron Pipe
Inside Diameter (Inches)
Natural
Gas
*F
*C
a
A
*B
Back wall of chase/enclosure(including any finishing materials)
NOTES:
• All appliances are factory-equipped with a
flexible gas line connector and 1/2" shutoff valve (see Figure 50 on Page 26).
• See Massachusetts Requirements on Page 4 for additional requirements for installations
in the state of Massachusetts in the USA.
• The gas supply line should Not be connected
to the appliance until Step 7 (Page 25).
• A pipe joint compound rated for gas should be
used on the threaded joints. Ensure propane resistant compounds are used in propane applications. Be very careful that the pipe
compound does not get inside the pipe.
• It is recommended to install a sediment
trap in the supply line as close as possible to the appliance. Appliances using Propane should have a sediment trap at the base of the tank.
Propane
Gas
• Check with local building ofcial for local
code requirements (i.e. are below grade penetrations of the gas line allowed?, etc).
IMPORTANT: If propane is used, be aware that if tank size is too small (i.e. under 100-lbs, if this is the only gas appliance in the dwelling. Ref. NPFA 58), there may be loss of pressure, resulting in insufficient fuel delivery (which can result in sooting, severe delayed ignition or other malfunctions). Any damage resulting from an improper installation, such as this, is not covered under the limited warranty.
b
7” (178mm)
*E
*D
11
VENT RESTRICTOR INSTALLATION
Vent restrictor may be needed when vertically
terminating the vent system above the roof (when
using the appliance top vent), install a vent
restrictor in the top vent of the fireplace outlet.
If needed, install the restrictor as shown, either
from inside or outside the unit, in the inner
fireplace collar.
Step 3. PREPARING APPLIANCE VENT
KNOCKOUT
KNOCKOUT
COLLAR
Prepare the vent collar being used per instructions on this page. Refer to Figure 17 for top vent usage and Figure 18 for rear, and the following steps to prepare the appropriate collar for use.
When the top vent collar is being used, remove the flue baffle and vent cover plate and gasket, then reinstall flue baffle as follows (refer to
Figure 17):
1. From inside the firebox, remove the two screws securing the flue baffle. Set flue baffle aside until step 4.
2. From inside the firebox, loosen the two screws in the keyhole slots of the cover plate and remove the remaining two cover plate securing screws. Remove and discard the cover plate. Reinstall and securely tighten
all four screws.
3. Reinstall the flue baffle and securely tighten the 2 screws.
PREPARING APPLIANCE REAR VENT COLLAR
COVER PLATE
SECURING SCREWS
REAR VENT
(INSIDE UNIT)
CAP AND GASKET
CABINET BACK
(OUTSIDE UNIT)
CROSS SECTION
Figure 18 - Rear vent seal and cover plate removal
Restrictor
Inner Fireplace Collar
Appliance Top
Vent Outlet
Figure 19
Step 4. INSTALL THE VENT SYSTEM
General Information
PREPARING APPLIANCE TOP VENT COLLAR
(OUTSIDE UNIT)
CABINET TOP
FIREBOX TOP
VENT
COVER PLATE
FLUE BAFFLE
(INSIDE UNIT)
GASKET
TOP VENT
COVER PLATE SCREWS (4 EA)
BAFFLE SCREWS (2 EA)
CROSS SECTION
Figure 17 - Top vent seal, cover plate and flue baffle
When the rear vent collar is being used, remove the vent cover plate as follows (refer
to Figure 18):
1. From inside the firebox, remove the two screws securing the lintel to the rear wall of the firebox. Remove the lintel.
2. Remove the four cover plate securing screws. Remove and discard the cover plate.
3. Reinstall and securely tighten all four cover
12
plate screws.
4. Re-secure the lintel to the rear wall of the firebox.
WARNING
Failure to reinstall and securely tighten cover plate screws could result in leakage of flue products into the living space. Vent cover plate and vent seal cap must remain securely installed on unused vent collar. Failure to do so could result in leakage of flue products into living space.
Installation of Vent Restrictor
A vent restrictor may be needed with this appliance. The restrictor is installed in the appliance top flue outlet as shown in Figure 19, either before adding vent, from above, or after installation of vent from below, within the firebox. The restrictor is self securing through a positive friction fit.
Determine the venting for the appliance. If the
vent run will include at least 8 feet of vertical rise, then install the restrictor in the appliance collar before connecting any vent (Refer to
Figure 19). Place the restrictor inside the ap­pliance vent collar and press in place.
NOTE: The restrictor is included within the firebox.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CGA-B149.1 in Canada.
Ensure clearances are in accordance with local installation codes and the requirements of the gas supplier.
Dégagement conforme aux codes d'installation locaux et aux exigences du foumisseunde gaz.
Use only approved venting components. See Approved Vent Components on
Page 2.
These fireplaces must be vented directly to the outside.
The vent system may not service multiple appliances, and must never be connected to a flue serving a separate solid fuel burning appli­ance. The vent pipe is tested to be run inside an enclosed wall (such as a chase). There is no requirement for inspection openings in the enclosing wall at any of the joints in the vent pipe.
Select Venting System - Horizontal or Vertical
With the appliance secured in framing, determine vent routing and identify the exterior termina­tion location. The following sections describe vertical (roof) and horizontal (exterior wall) vent applications. Refer to the section relating to your installation. A list of approved venting
components are shown on Pages 34 and 35.
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