Lennox EDV3530CNM-B, EDV3530CNE-B, EDV4035CNE-B, EDV4540CNE-B, EDV4035CNM-B Installation Instructions Manual

...
US
Portland
INSTALLATION INSTRUCTIONS
AVERTISSEMENT : Assurez-vous de bien suivre les instructions données dans cette notice pour réduire au minimum le risque d’incindie ou d’explosion ou pour éviter tout dommage matériel, toute blessure ou la mort.
- Ne pas entreposer ni utilizer d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ :
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucan interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâtiment où vous trouvez.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz,
appelez le service des incindies.
- L’installation et l’entretien doivent être assurés par un installateur ou un service d’entretien qualifié ou par le
fournisseur de gaz.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result, causing property damage, personal injury, or death.
-
vapors and liquids in the vicinity of this or any other
appliance.
- WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s
instructions.
department.
- Installation and service must be performed by a
WARNING /AVERTISSEMENT / AVISO
HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL COOLED.
NEVER ALLOW CHILDREN TO TOUCH GLASS.
UNE SURFACE VITRÉE CHAUDE PEUT CAUSER DES BRÛLURES.
LAISSER REFROIDIR LA SURFACE VITRÉE AVANT D'Y TOUCHER.
NE PERMETTEZ JAMAIS À UN ENFANT DE TOUCHER LA SURFACE VITRÉE.
EL VIDRIO CALIENTE CAUSARÁ QUEMADURAS.
USTED DEBE NUNCA TOCAR EL VIDRIO CALIENTE.
LOS NIÑOS DEBEN NUNCA TOCAR EL VIDRIO.
EDV Direct-Vent Gas Fireplaces
P/N 850017M Rev.N 01/2011
This manual is one of a set of two supporting this product. Refer to P/N 875021M for Care and Operation Instructions.
Ce manuel est disponible en francais, simplement en faire la demande. Numéro de la pièce 850017CF.
MODELS
EDV3530CNM-B EDV4035CNM-B EDV4540CPM-B
OTL Report No. 116-F-05-5
MILLIVOLT:
EDV3530CPM-B EDV4035CPM-B EDV4540CPM-B
ELECTRONIC:
EDV3530CNE-B EDV4035CNE-B EDV4540CNE-B
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
INSTALLATEUR : Laissez cette notice avec l'appareil. CONSOMMATEUR : Conservez cette notice pour
consultation ultérieure.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certified kit is used.
TABLE OF CONTENTS
PACKAGING
GENERAL INFORMATION
Packaging .........................................Page 2
Introduction ......................................Page 2
General Information ..........................Page 2
Requirements for the Commonwealth of Massachusetts . Page 4
New York City Approval .....................Page 4
Cold Climate Insulation .....................Page 5
Manufactured Home Requirements ..Page 5
Location ............................................Page 5
Vent Termination Clearances ............Page 6
Appliance and Vent Clearances .........Page 8
Detailed Installation Steps .................Page 9
Typical Installation Sequence ...........Page 9
Step 1. Framing .................................Page 9
Fireplace and Framing Specifications . Page 10
Step 2. Routing Gas Line ..................Page 11
Step 3. Appliance Vent Collar ............Page 12
Step 4. Install The Venting System ...Page 12
Vertical Termination Systems ............Page 13
Vent Section Length Chart ................Page 13
Vertical Vent Tables and Figures ........Page 16
Horizontal Termination System .........Page 18
Horizontal Vent Tables and Figures ...Page 20
Venting Using Flexible Vent Pipe .......Page 23
Step 5. Field Wiring .........................Page 24
Step 6. Optional Blower Kit Wiring ..Page 25
Step 7. Connecting Gas Line ...........Page 25
Step 8. Verifying Appliance Operation Page 26
Step 9. Installing Logs ...................Page 27
Step 10. Remove/Install Glass Door . Page 30
Step 11. Burner Adjustments ............Page 30
Step 12. Hood Installation .................Page 32
Finishing Requirements ....................Page 32
Step 13. Attaching Safety-in-
Operation Warnings .......................Page 33
Installation Accessories ....................Page 34
Gas Conversion Kits .........................Page 36
Please read and understand these instructions before beginning your
installation.
The assembled vented gas fireplace heater is packaged with: 1 - the logs are packaged in a carton located
within the firebox.
2 - one plastic bag of glowing embers is located
in the bottom compartment.
3 - one envelope containing the literature
package which consists of the care and operations manual, installation instructions, warning labels and warranty; envelope is located in the bottom compartment.
4 - one vent restrictor to be applied as shown
on page 12 ; restrictor is taped to the en­velope.
5 - one hood taped to the front of the standoff
bracket at the top of the unit.
6 - three-piece ceramic ember panel.
INTRODUCTION
The Millivolt appliances have a millivolt gas control valve with piezo ignition system. If any optional accessories that will require electrical power are to be installed, the electrical power must be provided at the time of appliance installation.
The Electronic appliances are designed to op­erate on natural or propane gas. An electronic intermittent pilot ignition system provides safe, efficient operation. External electrical power is required to operate these units.
These vented gas fireplace heaters are sealed combustion, air-circulating gas fireplaces de­signed for residential applications.
Approved Vent Components - These fireplaces are designed, tested and listed for operation and installation with the following vent com­ponents only:
Secure Vent™ Direct-Vent System Compo-
nents manufactured by Security Chimneys International,
Secure Flex™ Flexible Vent Components
manufactured by Security Chimneys Inter­national and
Z-FLEX™ Model GA Venting Systems listed
to UL1777 and ULCS635 manufactured by Flexmaster Canada Limited.
Use only the correct size venting (4-1/2" inner and 7-1/2" outer).
WARNING
Young children should be care­fully supervised when they are in the same room as the appli­ance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
AVERTISSEMENT
Les jeunes enfants devraient être surveillés étroitement lorsqu’ils se trouvent dans la même pièce que l’appareil. Les tout petits, les jeunes enfants ou les adultes peuvent subir des brûlures s’ils viennent en contact avec la sur­face chaude. Il est recommandé d’installer une barrière physique si des personnes à risques habi­tent la maison. Pour empêcher l’accès à un foyer ou à un poêle, installez une barrière de sécu­rité; cette mesure empêchera les tout petits, les jeunes enfants et toute autre personne à risque d’avoir accès à la pièce et aux surfaces chaudes.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.
Les enfants et les adultes devraient être infor­més des dangers que posent les températures de surface élevées et se tenir à distance afin d’éviter des brûlures ou que leurs vêtements ne s’enflamment.
These approved vent system components are labeled for identification. DO NOT use any other manufacturer’s vent components with
2
these appliances.
DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY, CER­TIFICATION AND LISTINGS OF THIS UNIT.
WARNING
Improper installation, adjust­ment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
WARNING
Failure to comply with these installation instructions will result in an improperly installed and operating appliance, voiding its warranty. Any change to this appli­ance and/or its operating controls is dangerous.
WARNING
Clothing or other flammable material should not be placed on or near the appliance.
AVERTISSEMENT
On ne devrait pas placer de vêtements ni d’autres matières inflammables sur l’appareil ni à proximité.
WARNING
Any safety screen or guard removed for servicing the appli­ance must be replaced prior to operating the appliance.
AVERTISSEMENT
Tout écran ou protecteur retiré pour permettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.
Note: Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bed­ding material, etcetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
Remarque: L’installation et la réparation devrait être confiées à un technicien qualifié. L’appareil devrait faire l’objet d’une inspection par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite. Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de pous­sière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres.
Do not use these appliances if any part has been under water. Immediately call a qualified, professional service technician to inspect the appliance and to replace any parts of the control system and any gas control which have been under water.
Ne pas utiliser cet appareil s’il a été plongé, même partiellement, dans l’eau. Ap­peler un technicien qualifié pour inspecter l’appareil et remplacer toute partie du système de commande et toute commande qui a été plongée dans l’eau.
IMPROPER INSTALLATION OR USE OF THIS APPLIANCE CAN CAUSE SERIOUS INJURY OR DEATH FROM FIRE, BURNS, EXPLOSION OR CARBON MONOXIDE POISONING.
Only trim kit(s) supplied by the manufacturer shall be used in the installation of this ap­pliance.
Seules les trousses de garniture fournies par le fabricant doivent être utilisées pour l’installation de cet appareil.
These appliances comply with National Safety Standards and are tested and listed by OMNI­Test Laboratories, Inc. (Report No. 116-F-05-5) to ANSI Z21.88 (in Canada, CSA-2.33), and CAN/CGA-2.17-M91 in both USA and Canada, as vented gas fireplace heaters.
Both millivolt and electronic versions of these appliances are listed by OMNI-Test Laboratories for installation in bedrooms and Manufactured Homes.
Misc. Codes / Standards -
The Installation must conform to local codes or, in the absence of local codes, with the National
Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition (In Canada, the current CAN/CSA-B149.1
installation code).
The appliance, when installed, must be electri­cally grounded and wired in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA
70 - latest edition, or the Canadian Electrical Code, CSA C22.1 - latest edition.
Provide adequate clearances around air open­ings and adequate accessibility clearance for service and proper operation. Never obstruct the front or back openings of the appliance.
These appliances are designed to operate on natural or propane gas only. The use of other fuels or combination of fuels will degrade the performance of this system and may be dangerous.
These fireplaces are designed as supplemental heaters. Therefore, it is advisable to have an alternate primary heat source when installed in a dwelling.
Millivolt Models - The millivolt appliances are manually controlled and feature a spark igniter (piezo) that allows the appliance's pilot gas to be lit without the use of matches or batteries. This system provides continued service in the event of a power outage.
Millivolt models come standard with a manu­ally-modulated gas valve; flame appearance and heat output can be controlled at the gas valve. The BTU Input for these appliances is shown in Table 1.
Electronic Models - Electronic models have a fixed rate gas valve. Input of electronic models is shown in Table 1.
Input (BTU/HR) Gas Valves (all models)
Models
EDV3530
(Millivolt)
EDV4035
(Millivolt)
EDV4540
(Millivolt)
EDV3530
(Electronic)
EDV4035
(Electronic)
EDV4540
(Electronic)
Input Rate (BTU / HR)
Nat. Gas Prop. Gas
27,000 high
21,000 low
30,000 high
23,500 low
33,000 high
26,000 low
27,000 27,000
30,000 30,000
33,000 33,000
27,000 high
20,700 low
30,000 high
24,200 low
33,000 high
26,500 low
Table 1
3
Gas Pressure - All Models
ON/OFF Switch
Electronic Gas Control Valve
Inlet Pressure Port
Manifold Pressure Port
OFF
IN
PSI
ON
CONTROL
IGNITER
H
I
L
O
W
HTPTHTPT
P
I
L
O
T
P
I
L
O
T
O
N
it
O
F
F
IN
OUT
Tables 2 and 3 show the appliances' inlet and manifold gas pressure requirements:
Natural Gas
Propane
Table 2
Fuel # Low High
Natural
Propane
Table 3
Test gauge connections are provided on the front of the millivolt and electronic gas control valve (identified IN for the inlet and OUT for the manifold side). The control valves have a 3/8" (10mm) NPT thread inlet and outlet side of the valve (refer to Figures 1 and 2).
Propane tanks are at pressures that will cause damage to valve components. Verify that the tanks have step down regulators to reduce the pressure to safe levels.
These appliances must be isolated from the gas supply piping system (by closing their individual manual shut-off valve) during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
These appliances and their individual shut-off valves must be disconnected from the gas supply piping system during any pressure testing of that system at pressures greater than 1/2 psig (3.5 kPa).
These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance.
Orifice Sizes - Sea Level to High Altitude (All Models)
These appliances are tested and approved for installation at elevations of 0-4500 feet (0-1372 meters) above sea level using the standard burner orifice sizes (marked with an "*" in Table 4 ).
4
Inlet Gas Supply Pressure
(all models)
Fuel # Minimum Maximum
4.5" WC
(1.12 kPa)
11.0" WC
(2.74 kPa)
10.5" WC
(2.61 kPa)
13.0" WC
(3.23 kPa)
Manifold Gas Supply Pressure
(all models)
Gas
(Lo) 2.2" WC
(0.55 kPa)
(Lo) 6.3" WC
(1.57 kPa)
(Hi) 3.5" WC
(0.87 kPa)
(Hi) 10.0" WC
(2.49 kPa)
For elevations above 4500 feet, contact your gas supplier or qualified service technician.
Deration - At higher elevations, the amount of BTU fuel value delivered must be reduced by either using gas that has been derated by the gas company or by changing the burner orifice to a smaller size as regulated by the local authorities having jurisdiction and by the (USA) National Fuel Gas Code NFPA 54/ANSI Z223.1 - latest edition or, in Canada, the CAN/CSA-B149.1 codes - latest edition.
Install the appliance according to the regulations of the local authorities having jurisdiction and, in the USA, the National Fuel Gas Code NFPA 54 / ANSI Z223.1 - latest edition or, in Canada, the CAN/CSA-B149.1 - latest edition.
Flame breadth, height and width will dimenish 4% for every 1,000 feet of altitude.
Burner Orifice Sizes
Elevation 0-4500 feet ( 0-1372 meters)
Model
Series
EDV3530
EDV4035
EDV4540
Table 4
Nat.Gas
drill size (inches)
#40 (0.0980")*
69L96•
#36 (0.1065")*
18L40•
#33 (0.1130")*
99K77•
* Standard size installed at factory
• Part /Cat. Number
Propane
drill size (inches)
#53 (0.0595")*
39L10•
#52 (0.0635")*
37G00•
#57 (0.0430")*
H0922•
Gas Valve Diagrams
See Figure 1 for Millivolt models and Figure 2 For Electronic Models.
Main Gas Control Knob
OFF/PILOT/ON
Manifold Pressure Tap
Inlet Pressure Tap
Pilot Adjustment
Screw
HI/LO Variable Flame Height Adjustment
Figure 1 - SIT Millivolt Gas Valve
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Honeywell Electronic
Figure 2
Gas Valve
REQUIREMENTS FOR THE COMMON­WEALTH OF MASSACHUSETTS
These fireplaces are approved for installation in the US state of Massachusetts if the following additional requirements are met:
• Install this appliance in accordance with
Massachusetts Rules and Regulations 248 C.M.R.
• Installation and repair must be done by a
plumber or gas fitter licensed in the Com­monwealth of Massachusetts.
• The exible gas line connector used shall
not exceed 36 inches (92 centimeters) in length.
• The individual manualshut-offmustbea
T-handle type valve.
Massachusetts Horizontal Vent Requirements
In the Commonwealth of Massachusetts, hori­zontal terminations installed less than seven (7) feet above the finished grade must comply with the following additional requirements:
• A hard wired carbon monoxide detector
with an alarm and battery back-up must be installed on the floor level where the gas fireplace is installed. The carbon monoxide detector must comply with NFPA 720, be ANSI/UL 2034 listed and be ISA certified.
• Ametalorplasticidenticationplatemust
be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade and be directly in line with the horizontal termination. The sign must read, in print size no less than one-half (1/2) inch in size, GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.
NEW YORK CITY, NEW YORK (MEA)
Installation of these fireplaces are approved for installation in New York City in the US state of New York.
HORIZONTAL VENT (Rear Vent Application with a chase)
HORIZONTAL VENT (Top Vent Application)
VERTICAL VENT (Top Vent Application)
(Rear Vent Application)
VERTICAL VENT
(Rear Vent Application without a chase)
HORIZONTAL VENT
COLD CLIMATE INSULATION
APPLICATION
REAR VENT
APPLICATION
TOP VENT
APPLICATION
TOP VENT
REAR VENT
APPLICATION
TOP VENT
APPLICATION
RECESSED
INSTALLATION
TOP VENT
APPLICATION
APPLICATION
TOP VENT
APPLICATION
TOP VENT
For cold climate installations, seal all cracks around your appliance with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under floor on which appliance rests, if floor is above ground level. Gas line holes and other open­ings should be caulked or stuffed with unfaced fiberglass insulation.
If the fireplace is being installed on a cement slab in cold climates, a sheet of plywood or other raised platform can be placed underneath to prevent conduction of cold transferring to the fireplace and into the room. It also helps to sheetrock inside surfaces and tape for maximum air tightness and caulk firestops.
MANUFACTURED HOME REQUIREMENTS
This appliance may be installed in an aftermar­ket permanently located, manufactured home and must be installed in accordance with the manufacturer's instructions and the Manufac­tured Home Construction and Safety Standard, Title 24 CFR, Part 3280, in the United States, or the Standard for Installation in Mobile Homes, CAN/CSA Z240 MH Series, in Canada.
Cet appareil peut être installé cómme du matéri­el d'origine dans une maison préfabriquée (É.U. seulement) ou mobile et doit être installé selon les instructions du fabricant et conformément à la norme Manufactured Home Constructions and Safety, Title 24 CFR, Part 3200 aux Unis ou à la norme Can/CSA-Z240 Série MM, Maisons mobiles au Canada.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Cet appareil doit être utilisé uniquement avec le type de gaz indiqué sur la plaque signalétique. Cet appareil ne peut être converti à d'autres gaz, sauf si une trousse de conversion est utilisée.
CAUTION: Ensure that the cross mem­bers are not cut or weakened during installation. The structural integrity of the manufactured home floor, wall, and ceiling / roof must be maintained.
CAUTION: This appliance must be ground­ed to the chassis of the manufactured home in accordance with local codes or in the absence of local codes, with the National Electrical Code ANSI / NFPA 70
- latest edition or the Canadian Electrical Code CSA C22.1 - latest edition.
Figure 3
LOCATION
In selecting the location, the aesthetic and functional use of the appliance are primary concerns. However, vent system routing to the exterior and access to the fuel supply are also important.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies (Figure 3).
En raison des températures élevées, l’appareil devrait être installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures (Figure 3).
The location should also be free of electrical, plumbing or other heating/air conditioning ducting.
These direct-vent appliances are uniquely suited for installations requiring a utility shelf positioned directly above the fireplace. Utility shelves like these are commonly used for locat­ing television sets and decorative plants.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
- Typical Locations
Be aware that this is a heat producing ap­pliance. Objects placed above the unit are exposed to elevated temperatures.
Do not insulate the space between the appli­ance and the area above it (see Figure 8).
The minimum height from the base of the appli­ance to the underside of combustible materials used to construct a utility shelf in this fashion is shown in Figure 8.
The appliance should be mounted on a fully supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile, etc., a metal or wood barrier covering the entire bottom surface must be used.
5
12
X
Roof Pitch is X/12
2 FT MIN.
2 FT MIN.
Lowest
Discharge
Opening
H*
*H = MINIMUM HEIGHT FROM ROOF TO
LOWEST DISCHARGE OPENING OF VENT
TERMINATION HEIGHTS FOR VENTS ABOVE
FLAT OR SLOPED ROOFS
Horizontal Overhang
Vertical Wall
Vent
Termination
Storm Collar
Concentric
Vent Pipe
Flashing
1 inch (25.4 mm) Minimum Clearance to Combustibles
VENT TERMINATION CLEARANCES
6"
(152 mm)
12"
(305 mm)
Combustible Projection greater
Horizontal Vent Termination Clearances
Combustible Projection
2-1/2
inches or less in length
18"
(457 mm)
Ventilated
Soffit
Unventilated
Soffit
than 2-1/2 inches in length
Termination Kit
Side Elevation View
Termination Kit
All horizontal terminations may be located as close as 6” (152mm) to any (non-combustible and combustible) exterior sidewall. This distance may be decreased to 2” (51mm) for non-­combustible exterior sidewalls only, if the SV4.5HT-2 termination is used.
These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CSA-B149.1 in Canada.
Vertical Vent Termination Clearances
Terminate multiple vent terminations according to the installation codes listed above and Figures 4 and 5.
12”
(305mm)
Minimum
Figure 4 - Multiple Terminations
Vertical Vent Termination Clearances
Termination Heights For Vents
Above Flat Or Sloped Roofs Ref. NFPA 54 / ANSI Z223.1
Roof Pitch * Feet * Meters
Flat to 6/12 1.0 0.3 6/12 to 7/12 1.25 0.38 7/12 to 8/12 1.5 0.46 8/12 to 9/12 2.0 0.61
9/12 to 10/12 2.5 0.76 10/12 to 11/12 3.25 0.99 11/12 to 12/12 4.0 1.22 12/12 to 14/12 5.0 1.52 14/12 to 16/12 6.0 1.83
The vent / air intake termination clearances above the high side of an angled roof is as shown in the following chart:
16/12 to 18/12 7.0 2.13 18/12 to 20/12 7.5 2.29 20/12 to 21/12 8.0 2.44
Figure 5
Horizontal Vent Termination Clearances
The horizontal vent termination must have a minimum of 6" (152 mm) clearance to any overhead combustible projection of 2-1/2" (64 mm) or less (see Figure 6). For projections exceeding 2-1/2" (64 mm), see Figure 6. For additional vent location restrictions refer to Figure 7 on Page 7.
6
Figure 6
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Note - See Figure 36 on Page 19 for the exterior wall recess
allowances of the square horizontal termination.
EXTERIOR HORIZONTAL VENT TERMINATION CLEARANCE REQUIREMENTS
V
V
V
V
V
F
C
Fixed
Closed
Window
Operable
Window
B
B
A
B
H
M
I
= Area where Termination is not Permitted
= Air Supply Inlet
X
= Vent Termination
V
D
V
3 ft.
3 ft.
A
A
A
= 9” in U.S. = 12” in Canada
V
L
B
J
X
V
A
G
Inside
Corner Detail
B
C
C
C
*18”
Ventilated Soffit
Horizontal Termination
Detail D
Exterior Wall
6”
Inside Corner
* See Item D in the Text Below.
V
P
V
O
N
N
Q
NOTE: Local Codes Or Regulations May Require Different Clearances.
NOTE: Location Of The Vent Termination Must Not Interfere With Access To The Electrical Service.
E
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Figure 7
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
7
MINIMUM CLEARANCES TO COMBUSTIBLES
12 (305) MANTEL
10 (254) MANTEL
8 (203) MANTEL
6 (152) MANTEL
4 (102) MANTEL
4
(102)
14
(356)
12
(305)
10
(254)
2 (51) MANTEL
TOP OF APPLIANCE
6
(152)
NOTE - Hood shown as positioned in louvered front model. The hood position in the flush faced front model is lower than shown.
8
(203)
MANTEL CLEARANCES
Inches (mm)
17"
14"
Min. Distance To Unprotected Perpendicular Side Wall
8-1/4"
45
°
Combustible Materials Allowed In Shaded Area “Safe Zone”
12"
5"
Top View Of
Fireplace
Side Wall
Side Wall
Min. Distance To Protected Perpendicular Side Wall
Shelf Above Fireplace With Rear Venting
Do not insulate the space between the
appliance and the
area above it.
Shelf Height
(
see table)
Shelf Height
(
see table)
Do not insulate the space between the
appliance and the
area above it.
Shelf Above Fireplace With Top Venting
Appliance And Vent Clearances
The appliance is approved with zero clearance to combustible materials on all sides (as detailed in Table 5), with the following exception: When the
unit is installed with one side flush with a wall, the wall on the other side of the unit must not extend beyond the front edge of the unit. In
addition, when the unit is recessed, the side walls surrounding the unit must not extend beyond the front edge of the unit (see Figure 3).
MINIMUM CLEARANCES* Inches (millimeters)
Back 1/2 in. (13)
0 (0) from Spacers Or Dimples
Sides 1/2 in. (13)
0 (0) from Spacers Or Dimples **
Top Spacers 0 (0)
Floor 0 (0)
From Bottom of Unit To Ceiling 64 (1626)
Vent 3 (76)
Top * / 1 (25.4) Sides & Bottom
SERVICE CLEARANCES Feet (meters)
Front 3 feet (0.9 meters)
Table 5
All Models
Top Vent *53-1/2 (1359) *55-1/4 (1403)
Rear Vent *40-1/4 (1022) *40-1/4 (1022)
Combustible Shelf Height - Inches (millimeters)
Secure Vent Secure Flex (flex elbow)
* Includes 3” clearance to combustibles (required above vent components)
Figure 8 -
Shelf Height Minimum Clearances With Top Venting
*Note: 3 in. (75 mm) above any horizontal/inclined vent component.
**Note: See Page 9, Step 1 for clearance requirements to the nailing ange
located at each side of the unit and any screw heads adjacent to it.
Hearth Extension - A hearth extension is not required with this appliance.
If a hearth extension is used, do not block the lower control compartment door. Any hearth extension used is for appearance only and does not have to conform to standard hearth extension installation requirements.
Shelf Height - To provide for the lowest possible shelf surface, use the
alternate rear vent outlet, the venting attached to the top vent should be routed in a way to minimize obstructions to the space above the appliance.
Do not insulate the space between the appliance and the area above it (see Figure 8). The minimum height from the base of the appliance to
the underside of combustible materials used to construct a utility shelf in this fashion is shown in Figure 8.
The appliance should be mounted on a fully supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile, etc., a metal or wood barrier covering the entire bottom surface must be used.
Wall Finishes / Surrounds / Mantels
Note: Combustible wall finish materials and/or surround materials must not be allowed to encroach the area defined by the appliance front face (black sheet metal). Never allow combustible materials to be positioned in front of
or overlapping the appliance face (see Figures 63 and 64 on Page 33).
Non-combustible materials, such as surrounds and other appliance trim, may be installed on the appliance face with these exceptions: they must not cover any portion of the removable glass panel or control compartment.
Vertical installation clearances to combustible mantels vary according to the depth of the mantel. See Figure 9. Mantels constructed of non-combustible materials may be installed at any height above the appliance opening; however, do not allow anything to hang below the fireplace hood.
8
Figure 9 - Minimum Mantel Clearances
Combustible materials may project beyond one side of the fireplace opening as long as they are kept within the shaded areas illustrated here.
Figure 10 - Minimum Distance to Side Wall
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Note: The nailing flanges, combustible members and screw heads located in areas directly adjacent to the nailing flanges, are EXEMPT from the 1/2” clearance to combustible requirements for the firebox outer wrapper. Combustible framing may be in direct contact with the nailing flanges and may be located closer than 1/2” from screw heads and the firebox wrapper in areas adjacent to the nailing flanges. Frame the opening to the exact dimensions specified in the framing details of this manual.
Side
Framing
Unit Nailing Flange
(No clearance to
combustible
framing is required)
Left Side Front Corner of Fireplace Shown
(Right Side Requirements the Same)
Unit Being Secured By Its Nailing Flanges
To The Framing
WARNING
Failure to position the parts in accordance with these diagrams or failure to use only parts specifi­cally approved with this appliance may result in property damage or personal injury.
AVERTISSEMENT
Risque de dommages ou de blessures si les pièces ne sont pas installées conformément à ces schémas et ou si des pièces autres que celles spécifiquement approuvées avec cet appareil sont utilisées.
DETAILED INSTALLATION STEPS
The appliance is shipped with all gas controls and components installed and pre-wired.
1. Remove the shipping carton. Remove the shipping pad, exposing the front glass door.
2. Open the two latches (located under the fire­box floor) securing the glass door. Remove the door by tilting it outward at the bottom and lifting it up. Set the door aside protecting it from inadvertent damage. See Removing Glass Panels on Page 30.
3. Remove the top louvered panel and locate the pressure relief plates (see Figure 11).
4. Lift the pressure relief plates and remove the cardboard from beneath each plate (be careful not to damage the white gasket).
Pressure Relief Plates
REMOVE
CARDBOARD BEFORE USING
REMOVE
CARDBOARD BEFORE USING
TYPICAL INSTALLATION SEQUENCE
The typical sequence of installation is outlined below. However, each installation is unique and may result in variations to the steps described.
See the page numbers references in the follow­ing steps for detailed procedures.
Step 1. (Page 9) Construct the appliance fram- ing. Position the appliance within the framing and secure with nailing brackets. Bend up the appropriate header spacing guides for the drywall/finish material thickness to be used (refer to Figure 58, page 30). Bend up the outer pair for 1/2" materials and the inner pair for 5/8" materials. Bend out the appropriate nailing flanges for the drywall/finish material to be used. Nailing flanges are provided for flush framing, 1/2 inch and 5/8 inch framing depths (see Figure 12). Step 2. (Page 11) Route gas supply line to appliance location.
Step 3. Preparing the appliance vent collar. Step 4. (Page 12) Install the vent system and
exterior termination.
Step 5. (Page 24) Field Wiring a. Millivolt Appliances – Install the operating
control switch (not factory provided) and bring in electrical service line for forced air-circulating blower (optional equipment). b. Electronic Appliances – Field wire and install operating control switch. Step 6. (Page 25) Install blower kit (optional equipment). Step 7. (Page 25) Make connection to gas supply. Step 8. (Page 26) Verifying appliance opera- tion. Step 9. (Page 27) Install the logs, decorative volcanic stone and glowing embers. Step 10. (Page 30) Install glass door as- sembly. Step 11. (Page 30) Adjust burner to ensure proper flame appearance.
Step 12. (Page 32) Install the hoods. Step 13. (Page 33) Attach Safety in Operation
Warnings.
2. Remove log set box from firebox. Next, remove embers and volcanic stone from con­trol compartment. Handle logs carefully to
prevent breakage.
Step 1. FRAMING
Frame these appliances as illustrated in Figures 13 and 14 on Pages 10 and 11 (Figure 14
applies to corner framing installations only). All framing details must allow for a minimum clearance to combustible framing members as shown in Table 5 on Page 8.
If the appliance is to be elevated above floor level, a solid continuous platform must be constructed below the appliance.
Headers may be in direct contact with the appli­ance top spacers when they are bent up vertically maintaining the 3" clearance to the fireplace top, but must not be supported by them or notched to fit around them. All construction above the appliance must be self-supporting. DO NOT use the appliance for structural support.
The fireplace should be secured to the side framing members using the unit's nailing flanges - one top and bottom on each side of the fireplace front. See Figure 12. Use 8d nails or their equivalent.
Remove Cardboard Before Using Appliance
Figure 11
Before proceeding it may be helpful to remove the log set form the firebox and remove the embers and volcanic stone from the control compartment. Refer to the following steps:
1. Remove the front glass enclosure panel
(see Removing Glass Enclosure Panels on Page 30).
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Unit Being Secured by Its Nailing
Flanges to the Framing
Figure 12 - Nailing Flanges
9
FIREPLACE AND FRAMING SPECIFICATIONS
.oNledoMFGHJKLMN
0353VDE
.ni8/1048/173422/1928/1532/1722/1124/301
mm9101349906947298896645372
5304VDE
.ni8/1048/173422/1438/1042/17222/164/331
mm91013499066789101896576733
0454VDE
.ni8/1048/173422/1938/1542/1722/1134/351
mm641134990630016411896208104
.oNledoMAB
C
RAER(
)TNEV
C
POT(
)TNEV
DE
0353VDE
.ni4/1534/1048/7028/5322/1724/364
mm69822010350069967811
5304VDE
.ni4/1044/1048/7028/5322/1724/364
mm220122010350069967811
0454VDE
.ni4/1544/1048/7028/5322/1724/364
mm941122010350069967811
A
B
E
7
(178)
5-1/8
12-1/8
(308)
10-1/2
(
267
)
D
VENT FRAMING ­TOP VENT WITH ONE 90° ELBOW
VENT FRAMING ­REAR VENT WITH NO ELBOWS
Framing should be constructed
of 2x4 or larger lumber.
Inches (mm)
(130)
(130)
7
(308)
(178)
C is the required framing depth
dimension when the finish material
(drywall) thickness is 1/2 in. (13mm).
¹⁄₂ A
C
5-1/8
12-1/8
K
G
J
H
Front View
3 (76)
(Louvered Front Model Shown)
F
2
(51)
L
1/2 (13)
3 (76)
Right Side View
2-1/4
(57)
GAS INLET (Either Side and bottom)
ELECTRICAL INLET
7
(179)
20-7/8
(531)
10-1/8
(257)
NOTE - Hood
shown as
positioned in
louvered front
model
M
N
Top View
REAR CONCENTRIC VENT FLUE OUTLET - 4-1/2 (114), COMBUSTION AIR
- 7-1/2 (190)
10-7/8
(275)
TOP CONCENTRIC VENT FLUE OUTLET - 4-1/2 (114), COMBUSTION AIR - 7-1/2 (190)
FRAMING
SPACERS
(Top, Sides
and Rear)
Framing
Efficiencies %
Natural Gas Propane
Models AFUE P4 AFUE P4
EDV3530 63 61 64 61 EDV4035 64 64 64 65 EDV4540 65 63 66 62
Vent Size
Co-axial DV
Vent Size
Diagrams, illustrations and photo­graphs are not to scale – consult
installation instructions. Product
designs, materials, dimensions, specifications, colors and prices are subject to change or discontinuance without notice.
4-1/2" Inner 7-1/2" Outer
Notes
Input (BTU/HR) - MV & Electronic
Natural & Propane Gas
Models Input Rate (BTU / HR)
EDV3530N 27,000 EDV3530P 27,000 EDV4035N 30,000 EDV4035P 30,000 EDV4540N 33,000 EDV4540P 33,000
Vertical Venting Through the Ceiling:
Frame ceiling opening - Use a plumb line from the ceiling above the appliance to locate center of the vertical run. Cut and/or frame an opening, 10-1/2" x 10-1/2" (267 mm x 267 mm) inside dimensions, about this center mark (see Figure 18).
10
Figure 13
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Viewable Glass Size
35" Model
40" Model
45" Model
29-1/2" Wide
24" High
34-1/2" Wide
24" High
39-1/2" Wide
24" High
FIREPLACE FRAMING SPECIFICATIONS
ledoM
.oN
ABCDEF
0353VDE
.ni8/1532/15661/56461/11524/3235 mm29846616711256238721
5304VDE
.ni8/10464/378/77461/11528/7334/35 mm910112716121256068641
0454VDE
.ni8/1544/32761/71561/1528/3632/17 mm641184817031256429191
Note­Venting requirements for rear vent applications in corner installations - the horizontal vent length “a” to “b,” must not exceed 28 inches (711 mm)
*These dimensions occur when one 45
degree elbow is connected directly to the
appliance collar.
*In EDV3530 corner installations, the unit has been moved 1-3/8 in. (35 mm) into the
room in order to achieve a minimum of
5 in. (127 mm) in the F dimension.
*C
Back wall of chase/enclosure
(including any finishing materials)
a
7” (178 mm)
b
*D
*E
*F
A
*B
Right Side
Front Corner of
Fireplace Framing
6-1/2"
(152 mm)
3"
(76 mm)
Figure 14 - Corner Framing with Horizontal Termination
Step 2. ROUTING GAS LINE
Route a 1/2" (13 mm) gas line to the left side of the appliance as shown in Figure 15. Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. All appliances are factory-equipped with a flexible gas line connector and 1/2 inch shutoff valve. (See Step 6 on Page 25).
Never use galvanized or plastic pipe. Refer to Table 6 for proper sizing of the gas sup- ply line, if black iron pipe is being used. Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. We recommend that a qualified individual such as a plumber or gas fitter be hired to correctly size and route the gas supply line to the appliance. Installing a gas supply line from the fuel supply to the appliance involves numerous considerations of materials, protection, sizing, locations, controls, pressure, sediment, and more. Certainly no one unfamiliar and unqualified should attempt sizing or installing gas piping.
Notes:
• All appliances are factory-equipped with
a flexible gas line connector and 1/2 inch shutoff valve (see Figure 50 on Page 25).
• SeeMassachusetts Requirements on Page 4 for additional requirements for installations
in the state of Massachusetts in the USA.
• ThegassupplylineshouldNotbeconnected
to the appliance until Step 6 (Page 25).
• Apipejointcompoundratedforgasshouldbe
used on the threaded joints. Ensure propane resistant compounds are used in propane applications. Be very careful that the pipe
compound does not get inside the pipe.
• It is recommended to install a sediment
trap in the supply line as close as possible
Schedule 40
Black Iron Pipe
Inside Diameter (Inches)
Schedule 40 Pipe
Length (feet)
0-10 1/2 3/8
Also see Figure 13.
Figure 15 - Route Gas Line
Proper Sizing of Gas Line
Properly size and route the gas supply line from the supply regulator to the area where the appliance is to be installed per requirements outlined in the National Fuel Gas Code, NFPA 54 - latest edition (USA) or CAN/CSA-B149.1
- latest edition (Canada).
10-40 1/2 1/2
40-100 1/2 1/2 100-150 3/4 1/2 150-200 3/4 1/2
Table 6
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Natural
Gas
Propane
Gas
to the appliance. Appliances using Propane should have a sediment trap at the base of the tank.
• Check with localbuildingofcialforlocal
code requirements (i.e. are below grade penetrations of the gas line allowed?, etc).
IMPORTANT: If propane is used, be aware that
if tank size is too small (i.e. under 100-lbs, if this is the only gas appliance in the dwelling.
Ref. NPFA 58), there may be loss of pressure,
resulting in insufficient fuel delivery (which can result in sooting, severe delayed ignition or other malfunctions). Any damage resulting from an improper installation, such as this, is not covered under the limited warranty.
11
VENT SEAL CAP
SECURING SCREWS
CROSS SECTION
BAFFLE
SECURING
SCREWS
BAFFLE
REAR VENT
COVER PLATE
SECURING SCREWS
REAR VENT SEAL CAP & COVER PLATE REMOVAL
WHEN USING THE REAR VENT
CABINET BACK
(INSIDE UNIT)
(OUTSIDE UNIT)
Step 3. PREPARING THE APPLIANCE
VENT RESTRICTOR INSTALLATION
Vent restrictor may be needed when vertically
terminating the vent system above the roof (when
using the appliance top vent), install a vent
restrictor in the top vent of the fireplace outlet.
If needed, install the restrictor as shown, either
from inside or outside the unit, in the inner
fireplace collar.
VENT SEAL CAP
FIREBOX TOP
CABINET TOP
SECURING SCREWS
VENT
COVER PLATE
TOP VENT
TOP VENT SEAL CAP & COVER PLATE
REMOVAL WHEN USING THE TOP VENT
VENT COVER PLATE
SECURING SCREW
CROSS SECTION
(INSIDE UNIT)
(OUTSIDE UNIT)
LINTEL
LINTEL
COVER PLATE
PUSH TO BEGIN REMOVAL
PROCESS OF LINTEL COVER PLATE
VENT COLLAR
Each of the unit's two vent collars are sealed with a cover plate and a seal cap. The cover plate and seal cap must be removed from the cent collar being used. Refer to Figure 16 for top vent usage and Figure 17 for rear, and the following steps to prepare the appropriate collar for use.
From the vent collar being used, remove the screw securing the vent seal cap. Twist the cap counterclockwise to disengage it from the vent collar. Remove and discard the seal cap.
WARNING
Failure to reinstall and securely tighten cover plate screws could result in leakage of flue products into the living space. Vent cover plate and vent seal cap must remain securely installed on unused vent collar. Failure to do so could result in leakage of flue products into living space.
Step 4. INSTALL THE VENT SYSTEM
General Information
These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CSA-B149.1 in Canada.
Ensure clearances are in accordance with local installation codes and the requirements of the gas supplier.
When the top vent is being used, remove the
lintel cover plate by pushing it back towards the rear of the fireplace by its front flange. It can then be removed by pulling it forward. Loosen the two screws in the keyhole slots of the vent cover plate and remove the remaining two vent cover plate securing screws. Remove and discard the vent cover plate. Reinstall and securely tighten all four cover plate screws. Reinstall the lintel cover plate.
Figure 17
Dégagement conforme aux codes d'installation locaux et aux exigences du foumisseunde gaz.
Use only approved venting components. See Approved Vent Components on
Page 2.
These fireplaces must be vented directly to the outside.
The vent system may not service multiple appliances, and must never be connected to a flue serving a solid fuel burning appliance. The vent pipe is tested to be run inside an enclosed wall (such as a chase). There is no requirement for inspection openings in the enclosing wall at any of the joints in the vent pipe.
Installation of Vent Restrictor
A vent restrictor may be needed with this appliance. The restrictor is installed in the appliance top flue outlet as shown in Figure 16, either before adding vent, from above, or after installation of vent from below, within the firebox. The restrictor is self securing through a positive friction fit.
Figure 16
When the rear vent is being used, from inside the firebox, remove the two screws securing the baffle to the rear wall of the firebox, then remove the baffle. Loosen the two screws in the keyhole slots of the cover plate and remove the remaining two cover plate securing screws. Remove and discard the cover plate. Reinstall and securely tighten all four cover plate screws. Re-secure the baffle to the rear wall of the firebox.
12
Restrictor
Inner Fireplace Collar
Appliance Top
Vent Outlet
Figure 18
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Determine the venting for the appliance. If the
vent run will include at least 8 feet of vertical rise, then install the restrictor in the appliance collar before connecting any vent (Refer to
Figure 19 ). Place the restrictor inside the ap- pliance vent collar and press in place.
Note: The restrictor is included within the firebox.
Select Venting System - Horizontal or Vertical
With the appliance secured in framing, determine vent routing and identify the exterior termina­tion location. The following sections describe vertical (roof) and horizontal (exterior wall) vent applications. Refer to the section relating to your installation. A list of approved venting
components are shown on Pages 34 and 35.
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