Lennox EBVI30US, EBVI25 User Manual 2
CARE AND OPERATION INSTRUCTIONS
US
B-Vent Gas
Fireplace Heater Inserts
P/N 775,155M Rev. E, 12/2007
Installer: Leave This Manual With The Appliance.
Consumer: Retain This Manual For Future Reference.
A French manual is available upon request. Order P/N 775,155CF.
Ce manuel d’installation est disponible en francais, simplement
en faire la demande. Numéro de la pièce 775,155CF.
Report No. 116-F-15-5
WARNINGS
Models: EBVI25 & EBVI30
• Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will
retain heat for a while after shutting off the appliance. Severe burns may result.
• Carefully supervise children in the same room as appliance.
• If small children are present in the home, it is recommended that this appliance be fitted with a
screen door or screen panel kit. See Page 13 for ordering information.
• Suitable for installation into masonry or factory built fireplaces.
• Lennox™ gas-burning appliances are designed for use as a supplemental heater. They are not intended for
continuous use as a primary heat source.
WARNING: If the information in this manual is not
followed exactly, a fire or explosion may result
causing property damage, personal injury or loss
of life.
Do not store or use gasoline or other flammable
vapors or liquids in the vicinity of this or any other
appliance.
AVERTISSEMENT: Assurez-vous de bien suivre les
instructions donné dans cette notice pour réduire au
minimum le risque d’incendie ou pour éviter tout dommage matériel, toute blessure ou la mort.
POUR VOTRE SÉCURITÉ: Ne pas entreposer ni utiliser
d’essence ni d’autre vapeurs ou liquides inflammables dans
le voisinage de cet appareil ou de tout autre appareil.
POUR VOTRE SÉCURITÉ: Que faire si vous sentez une odeur
WHAT TO DO IF YOU SMELL GAS:
• Do not light any appliance.
• Do not touch any electrical switch; do not
Use any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow your gas supplier's
instructions.
• If your gas supplier cannot be reached, call
the fire department.
de gaz:
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucun interrupteur. Ne pas vous servir
des téléphones se trouvant dans le batiment où vous
vous trouvez.
• Evacuez la piéce, le bâtiment ou la zone.
• Appelez immédiatement votre fournisseur de gaz depuis
un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz,
appelez le service dos incendies.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
L’installation et service doit être exécuté par un qualifié instal-
leur, agence de service ou le fournisseur de gaz.
IMPORTANT SAFETY AND
WARNING INFORMATION
READ THIS MANUAL IN ITS
ENTIRETY AND UNDER-STAND
THESE RULES TO FOLLOW FOR
SAFETY.
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause injury
or property damage. Refer to
this manual. For assistance or
additional information consult
a qualified installer, service
agency or the gas supplier.
WARNING
Do not attempt to alter or modify
the construction of the appliance
or its components. Any modification or alteration may void
the warranty, certification and
listings of this unit.
WARNING
These fireplace Inserts are
vented heaters. Do not burn
wood or other material in these
appliances.
WARNING
Failure to comply with the installation and operating instructions
provided in this document will
result in an improperly installed
and operating appliance, voiding
its warranty. Any change to this
appliance and/or its operating
controls is dangerous. Improper
installation or use of this appliance can cause serious injury or
death from fire, burns, explosion
or carbon monoxide poisoning.
WARNING
Carbon Monoxide Poisoning:
Early signs of carbon monoxide
poisoning are similar to the flu
with headaches, dizziness and/or
nausea. If you have these signs,
obtain fresh air immediately.
Have the appliance serviced
by a qualified technician as it
may not be operating correctly.
Some people are more affected
by carbon monoxide than others.
These include pregnant women,
people with heart or lung disease
or anemia, those under the influence of alcohol, and those at high
altitudes.
WARNING
Do not place clothing or other
flammable materials on or near
this appliance.
AVERTISSEMENT
Surveiller les enfants. Garder les
vêtements, les meubles, l'essence
ou autres liquides à vapeur inflammables loin de l'appareil.
WARNING
Children and adults should be
alerted to the hazards of high
surface temperatures. Use caution around the appliance to
avoid burns or clothing ignition.
Young children should be carefully
supervised when they are in the
same room as the appliance.
Do not attempt to touch the front
enclosure glass with your hands
while the fireplace is in use.
Note: An Optional Screen Panel for
the glass is available (see Page
13 for ordering information).
WARNING
Do not use these appliances if
any part has been under water.
Immediately call a qualified,
professional service technician
to inspect the appliances and to
replace any parts of the control
system and any gas controls
which have been under water.
AVERTISSEMENT
Ne pas se servir de cet appareil
s'il a été plongé dans l'eau,
complètement ou en partie.
Appeler un technicien qualifié
pour inspecter l'appareil et remplacer toute partie du système de
contrôle et toute commande qui
ont été plongés dans l'leau.
IMPORTANT
• Provide adequate clearances
around air openings and
adequate accessibility clearance for service and proper
operation.
• Never obstruct the front openings of the appliance.
• Due to high temperatures of
these appliances, adequate
clearances need to be maintained from furniture, draperies and other combustibles.
Locate furniture and window
coverings accordingly. The
recommended clearance zone
from the front of the appliance
to combustibles is 36 inches
(914 mm). Maintain all other
clearances as outlined in the
Installation Manual.
• These appliances are designed
as supplemental heaters.
Therefore, it is advisable to
have an alternate heat source
when installed in a dwelling.
2
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
CONGRATULATIONS ON THE PURCHASE OF YOUR NEW GAS APPLIANCE MANUFACTURED BY LENNOX HEARTH PRODUCTS.
When you purchased your new gas-fired heater, you joined the ranks of thousands of
individuals whose answer to their home heating needs reflects their concern for efficiency
and our environment. We extend our continued support to help you achieve the maximum
benefit and enjoyment available from your new gas-fired heater. It is our goal at Lennox
Hearth Products to provide you, our valued customer, with an appliance that will ensure
years of trouble-free warmth and pleasure.
Thank you for selecting a Lennox Hearth Products gas-fired heater as the answer to
your home heating needs.
Sincerely,
All of us at Lennox Hearth Products
TABLE OF CONTENTS
Important Safety and
Warning Information ....................Page 2
Introduction ......................................Page 3
General Information ..........................Page 3
Burn-In Period ..................................Page 4
Lighting Millivolt Appliances .............Page 4
Gas Controls .....................................Page 4
Control Compartment Access ...........Page 4
Operation & Care of Your Appliance ..Page 5
Maintenance Procedures ...................Page 5
Maintenance Schedule ......................Page 7
Front Glass Door Assembly,
Removal and Installation .................Page 8
Burner Adjustments ..........................Page 8
Flame Appearance and Sooting .........Page 8
Log Placement Instructions ..............Page 9
Millivolt Appliance Checkout .............Page 12
Blower Operation ..............................Page 12
Fireplace Requirements .....................Page 12
Wiring Diagrams ...............................Page 12
Accessory Components ....................Page 13
Lighting Instructions – Millivolt ........Page 15
Replacement Parts List .....................Page 17
Troubleshooting Guide ......................Page 19
Product Reference Information .........Page 20
INTRODUCTION
The Insert model covered in this manual is
a B-Vent gas heater designed for residential
application for installation into an existing
masonry or factory built solid-fuel fireplace
using 4" diameter, UL1777 listed aluminum
liner for the exhaust.
The vent must be routed through the existing
fireplace flue system to the vent termination.
This millavolt appliance is designed to operate
on either natural or propane gas. A millivolt
gas control valve with piezo ignition system
provides safe, efficient operation. External
electrical power is required to operate the air
circulation blower.
This appliance complies with National Safety
Standards and is tested and listed by OMNITest Laboratories Inc.; Beaverton, Oregon
(Report No. 116-F-15-5) to ANSI Z21.88
(in Canada, CSA-2.33), and CAN/CGA-2.17M91 in both USA and Canada, as vented
gas heaters.
Installation must conform to local codes.
In the absence of local codes, installation
must comply with the current National Fuel
Gas Code, ANSI Z223.1 / NFPA 54 - latest
edition. (In Canada, the current CAN-1 B149
installation code). Electrical wiring must
comply with the National Electrical Code
ANSI/ NFPA 70 - latest edition. In Canada,
the current CSA C22-1 Canadian Electrical
Code - latest edition.
GENERAL INFORMATION
Installation, repair and annual service inspection should be performed by a qualified
service technician.
It is imperative that the control compart-
ment, burners and circulating air passage
ways of the appliance be kept clean.
S'assurer que le brùleur et le compartiment
des commandes sont propres. Voir les
instructions d'installation et d'utilisation
qui accompagnent l'appareil.
Input of millivolt model is variable. The rates
are shown in the following table:
Millivolt Models with
MAnnually-Modulated Gas Valves
Nat. Gas Propane
Model No. Input Rate
(BTU/HR)
EBVI25 17,000 to
25,000
EBVI30 21,500 to
30,000
Table 1
Input Rate
(BTU/HR)
19,500 to
25,000
22,000 to
28,000
Table 2 shows the main burner gas orifice
size for the elevations indicated.
Model
No.
EBVI25 #41
EBVI30 #37
Table 2
Orifice Size Elevation
Nat.
Gas
(.096")
(.104")
Prop.
Gas
#53
(.0595")
1/16"
(.0625")
(meters)
0-4500
(0-1372)
0-4500
(0-1372)
Feet
Tables 3 and 4 show the gas pressure
requirements for all models:
Inlet Gas Supply Pressure (all models)
Fuel # Minimum Maximum
Natural Gas 4.5" WC
(1.12 kPa)
Propane 11.0" WC
(2.73 kPa)
Table 3
Manifold Gas Supply Pressure (all models)
Fuel # Low High
Natural
Gas
Propane (Lo) 6.3" WC
Table 4
(Lo) 1.6" WC
(.40 kPa)
(1.57 kPa)
10.5" WC
(2.61 kPa)
13.0" WC
(3.23 kPa)
(Hi) 3.5" WC
(.87 kPa)
(Hi) 10.0" WC
(2.49 kPa)
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
3
Test gauge connections are provided on the
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front of the millivolt gas control valve (identified IN for the inlet and OUT for the manifold
side). See Figures 1 & 2.
This appliance must be isolated from the
gas supply piping system (by closing its
individual manual shut-off valve) during
any pressure testing of the gas supply
piping system at test pressures equal to
or less than 1/2 psig (3.5 kPa).
This appliance and its individual shut-off
valve must be disconnected from the gas
supply piping system during any pressure
testing of that system at pressures greater
than 1/2 psig (3.5 kPa).
GAS CONTROLS
These millivolt appliances are fitted with a burner
Off/On Switch, located on the side surround
panel as shown in Figure 4 on Page 4. Once the
pilot is lit, and valve knob is in the ON position,
the Off/On switch will control the appliance
Off/On operation. To operate, toggle the switch
between its ON and OFF positions.
Variable Flame Height Adjustment
These millivolt appliances are equipped with
variable gas control valves. Flame height may
be adjusted through a range between fixed low
and high settings by rotating the HI/LO knob on
the valve (see Figures 1 & 2) while the appliance
is in operation.
CONTROL COMPARTMENT ACCESS
Pull down hinged door to access control
compartment (see Figure 3).
Control Compartment Access
Pull down hinged door to access control compartment
Side View of Insert
Pull down lower
louver (hinged)
Figure 3
This appliance must not be connected to a
chimney or flue serving a separate solid-fuel
appliance.
Burn-in Period
During the first few burns of these appliances
there will be some odor due to the curing of the
high temperature paint and burning off of lubricants used in the manufacturing process.
Depending on your use, the burn-in period may
take a few hours or a few days. Do not turn on
blower during Burn-In period.
IMPORTANT
Keep your house well ventilated
during the curing process. The
odor and haze emitted by the
curing process can be quite
noticeable and may set off a
smoke detector.
Lighting Millivolt Appliances
To light millivolt appliances refer to the detailed
lighting instructions found on Page 15 (English) and Page 16 (French). Millivolt appliance
lighting instructions may also be found on the
pull-out lighting instruction labels located in the
control compartment (below glass door).
Model EBVI30
Honeywell Millivolt Gas Valve Controls
PIEZO
CONVERTIBLE
INLET
PRESSURE
TAP
IGNITER
HI/LO REGULATOR
(adjusts flame height
and heat output)
PILOT
ADJUSTMENT
SCREW
TP/TH
TP
TH
WIRING
TERMINALS
GAS CONTROL
KNOB
Figure 1
MODEL EBVI25
SIT Millivolt Gas Valve Controls
GAS CONTROL
KNOB
INLET
PRESSURE
TAP
Figure 2
PIEZO
IGNITER
OUTLET
PRESSURE
TAP
CONVERTIBLE
HI/LO REGULATOR
(adjusts flame height
and heat output)
OUTLET
PRESSURE
TAP
Burner Off/on Switch and Rheostat Location
If optional surround is installed
Units with Beveled Surround
Burner Off/On
Switch
Rheostat
(blower
speed
control)
Left Front
surround
Panel
Units with Flat Surround
Rheostat
(blower
speed
control)
Burner Off/on
Switch
Left Front
surround
Panel
Figure 4
4
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
OPERATIO N AND CAR E OF YOUR
APPLIANCE
WARNING
IMPORTANT
Appliance operation may be controlled
through a remotely located optional wall
thermostat or remote control.
In lieu of remote control or remote wall thermostat operation, the appliance must be operated
directly through the off/on switch located on the
side surround panel (see Figure 4).
If your millivolt appliance is equipped with an
optional wall thermostat kit or remote control
kit and the pilot is lit (and valve is in the On
position), the appliance main burner may be
turned on and off with the wall thermostat
or remote control.
Always keep the appliance area clear and free
from combustible materials, gasoline and
other flammable liquids.
Remember, millivolt appliances have a
continuous burning pilot flame. Exercise
caution when using products with combustible vapors.
MAINTENANCE
The appliance and venting system should be
thoroughly inspected before initial use and at
least annually by a qualified service technician.
However, more frequent periodic inspections
and cleanings should be performed by the
homeowner. Homeowner must contact a qualified service technician at once if any abnormal
condition is observed.
Refer to the maintenance schedule on Page
7 for maintenance tasks, procedures, recommended frequency and by whom they should
be performed. Always verify proper operation
of the appliance after servicing.
Always turn off the gas and unplug the power
cord to the appliance before cleaning. Before
re-lighting, refer to the lighting instructions
in this manual. Instructions are also found on
pull-out panels located below the glass door in
the control compartment.
Keep lower control compartment clean by
vacuuming or brushing at least twice a year.
More frequent cleaning may be required due to
excessive lint from carpeting, bedding materials,
etc. It is important that control compartments,
burners and circulating air passageways of the
appliance be kept clean.
Turn off gas and electrical power
before servicing the appliance.
CAUTION
Wear gloves and safety glasses
for protection while doing
required maintenance.
IMPORTANT
Always verify proper operation
after servicing.
Check Burner Flame Appearance
Visually check the flame of the burner periodically making sure the flames are steady and not
lifting or floating (see Figure 13 on Page 8).
Glass Cleaning
Note: Clean glass after first two weeks of operation (after Burn-In period is over).
The viewing glass should be cleaned periodically to remove any build-ups caused from the
following:
• During start-up, it is normal for condensation to form on the inside of the glass (this
condensation and fog will usually disappear
in a few minutes). This can cause lint, dust
and other airborne particles to cling to the
glass surface.
• Initial curing of the high temperature paint
and burning off of lubricants used in the
manufacturing process may result in a film
on the glass.
• A white coating may form on the glass as a
result of impurities and minerals in the fuel.
It is recommended that the glass be cleaned
two or three times during each heating season,
depending on the circumstances present.
Use one of the following to clean glass:
• Non-ammonia based household cleaner
• 50%-50% mix of white vinegar & water
• gas stove glass cleaner
Do not use abrasive cleaners
on glass. Never clean the glass
when it is hot.
WARNING
Do not attempt to touch the front
enclosure glass with your hands
while the fireplace is in use.
Servicing Blower
To access the blower assembly for maintenance, adjustment or replacement, see the
following procedure:
1. Unplug 120-volt A.C. power supply to
insert.
2. Shut off gas supply to insert.
3. Remove Glass Door (see Procedure
For Removing Standard Glass Door
Assembly on Page 8).
4. Remove log set, burner and grate.
5. Remove blower access panel and
gasket (see Figure 5 for model EBVI25
and Figure 6 for model EBVI30). Be
careful not to damage the gasket.
Model EBVI25
Remove 10 Screws (use phillips screwdriver)
Access Panel
w/ Gasket
Figure 5
Model EBVI30
Remove 12 Screws (use phillips screwdriver)
Access Panel
w/ Gasket
Figure 6
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
5
6. (Model EBVI25) Remove the two hex
head bolts shown in Figure 7.
(Model EBVI30) Remove the two
screws shown in Figure 8, then lift
out air duct channel.
Model EBVI25
Remove 2 Bolts
7. Disconnect wires from the blower.
8. Lift blower up and pull it out from back
opening of firebox (see Figure 9).
9. To reinstall blower, reverse Steps 1
through 8.
Blower Assembly
Figure 9
CAUTION
Label all wires prior to disconnection when servicing controls. Wiring errors can cause
improper and dangerous appliance operation.
Figure 7
Lift Out Air
Duct Channel
Figure 8
Blower
Model EBVI30
Remove 2 Screws
Small Area Paint Touch-up
The finish of the insert body and surround
(optional) is a high-quality powdercoat. Only
use factory supplied powdercoat paint kit for
touch-ups, cat. no. 90L74.
Do not attempt to repaint the insert until the
finish is completely cured (see Burn-In Period
on Page 4). If the surface later becomes stained
or marred, it may be lightly sanded and touched
up with spray paint.
Paint is available at your local authorized Lennox
Hearth Products dealer. Never attempt to paint
a hot insert.
Inspect Wiring
Inspect and clean all wire connections. Ensure
that there is no melting or damage. Inspection
should include:
• Terminals at the valve
• Off/On switch
• Wall thermostat, remote control, or control
kit (optional parts)
• Spill switch
Refer to wiring diagrams on Pages 12 & 13.
Draft Hood
Spill Switch
Figure 10
Check
Connections
6
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
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