Lennox E42ODG, E36ODG User Manual

GAS APPLIANCE

KITS AND ACCESSORIES

WARNING: THIS CONVERSION KIT SHALL BE INSTALLED BY A QUALIFIED SERVICE AGENCY IN ACCORDANCE WITH THE MANUFACTURER'S INSTRUCTIONS AND ALL APPLICABLE CODES AND REQUIREMENTS OF THE AUTHORIZED HAVING JURISDICTION. IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE, EXPLOSION OR PRODUCTION OF CARBON MONOXIDE MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. THE INSTALLATION IS NOT PROPER AND COMPLETE UNTIL THE OPERATION OF THE CONVERTED APPLIANCE IS CHECKED AS SPECIFIED IN THE OWNER INSTRUCTIONS SUPPLIED WITH THE KIT. THE QUALIFIED SERVICE AGENCY PERFORMING THIS INSTALLATION ASSUMES RESPONSIBILITY FOR THIS CONVERSION.

750,222M REV. A 07/2006

GAS CONVERSION KIT

AVERTISSEMENT: CET ÉQUIPEMENT DE CONVERSION SERA INSTALLÉ PAR UNE AGENCE QUALIFIÉE DE SERVICE CONFORMÉMENT AUX INSTRUCTIONS DU FABRICANT ET TOUTES EXIGENCES ET CODES APPLICABLES DE L'AUTORISÉS AVOIR LA JURIDICTION. SI L'INFORMATION DANS CETTE INSTRUCTION N'EST PAS SUIVIE EXACTEMENT, UN FEU, EXPLOSION OU PRODUCTION DE PROTOXYDE DE CARBONE PEUT RÉSULTER LE DOMMAGES CAUSER DE PROPRIÉTÉ, PERTE OU BLESSURE PERSONNELLE DE VIE. L'AGENCE QUALIFIÉE DE SERVICE EST ESPONSABLE DE L'INSTALLATION PROPRE DE CET ÉQUIPMENT. L'INSTALLATION N'EST PAS PROPRE ET COMPLÉTE JUSQU'À L'OPÉRATION DE L'APPAREIL CONVERTI EST CHÉQUE SUIVANT LES CRITÈRES ÉTABLIS DANS LES INSTRUCTIONS DE PROPRIÉTAIRE PROVISIONNÉES AVEC L'ÉQUIPEMENT.

In Canada: THE CONVERSION SHALL BE CARRIED OUT IN ACCORDANCE WITH THE REQUIREMENTS OF THE PROVINCIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN1-B149.1 AND .2 INSTALLATION CODE.

LA CONVERSION DEVRA ÊTRE EFFECTUÉE CONFORMÉMENT AUX RECOMMANDATIONS DES AUTORITÉS PROVINCIALES AYANT JURIDICTION ET CONFORMÉMENT AUX EXIGENCES DU CODE D'INSTALLATION CAN1B149.1 ET.2.

Gas conversion kits are available to adapt your appliance from the use of one type of gas to the use of another. These kits contain all the necessary components needed to complete the task including labeling that must be affixed to ensure safe operation.

Kit part numbers are listed here and the following steps detail the conversion procedure.

CAUTION: THE GAS SUPPLY SHALL BE SHUT OFF PRIOR TO DISCONNECTING THE ELECTRICAL POWER, BEFORE PROCEEDING WITH THE CONVERSION.

Step 1. Turn off the gas supply to the appli-

ance and disconnect the electrical power.

Step 2. Carefully remove the logs. Exercise care so as not to break the logs. Remove any

lava rock within the burner pan.

Step 3. Remove the burner tube with attached venturi tube. Refer to of the control valve and regulator, main orifice and pilot.

Orifice

Access

Cover

Main

Figure 1

for the location

Figure 1

Pilot Orifice

Control Valve And Regulator

sledoMtaNoTPLPLoTtaN GDO63E

GDO24E GDO63E

GDO24E

Burner Tube

.oNgolataC

5194H

.oNledoM

N041BD-KCG

stiKnoisrevnoCsaG

.oNgolataC

6194H

.oNledoM

P870BD-KCG

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Ground

Remove Tube

Regulator

Orifice

Remove Clip

Shutter Opening

(TP)

Gas Outlet

To Burner

Pilot Stage Terminal

Use pipe joint compound or Teflon tape on all

Pressure-Tap (Inlet)

Pilot Gas Outlet

pipe fittings before installing (ensure propane resistant compounds are used in propane applications, do not use pipe joint compounds on flare fittings).

VENT

OUT

PILOT

Supply Gas

Inlet

Burner Stage Terminal

Regulator Mounting Screw

Figure 2

ELECTRONIC PILOT

Pilot

Sensor

Hood

Ignitor

PROPANE

NATURAL

Note: If the ignitor is damaged, a replacement kit is available, order Catalog Number 87L54.

Figure 3

Electronic Appliances

Step 4. Dexen Electronic Valves - See

and the instructions provided with the kit. Remove and discard the two pressure regulator mounting screws. Remove the pressure regulator and diaphragm. Discard all removed components. Ensure the provided diaphragm is installed properly onto the replacement pressure regulator and install the new pressure regulator using the new screws supplied with the kit. Tighten screws.

Figure 2

Pressure-Tap (Manifold)

See

Figure 3

and replace the pilot orifice as follows: Remove pilot hood assembly to access the pilot orifice. Remove and replace the orifice with the one provided with the kit. Exercise

extreme care to prevent damage to or breakage of the ignitor assembly.

Step 5. (Refer to

Figure 5

)

A. Remove the orifice from the manifold and replace it with the one provided in the kit. See the following table for orifice sizes for natural and propane models

. Figure 4

illustrates the orifice.

B. Retrieve the burner and slide the venturi tube over the orifice. Set the shutter adjusting opening as shown in

.oNledoM

sledoMllA

Figure 5

larutaNenaporP

82#

5041.0

ezisecifirO

74#

Figure 4

Step 6. Reassemble the remaining compo-

nents by reversing the procedures outlined in the preceding steps.

RENRUBNIAM

GNITTESGNINEPORETTUHSYROTCAF

sledoM

llA

sledoM

saGlarutaN

)mm(sehcni

61/1)85.1(2/1)7.21(

saGenaporP

)mm(sehcni

Figure 5

Step 7. Attach appropriate conversion kit label

Figure 6

(

) to the rating plate on the appliance.

THIS APPLIANCE HAS BEEN CONVERTED TO:

NATURAL GAS

INPUT BTU/HR – 50,000

5870.0

MANIFOLD PRESSURE – 3.5" ORIFICE SIZE – (0.130)

THIS APPLIANCE HAS BEEN CONVERTED TO:

PROPANE/LPG

INPUT BTU/HR – 50,000 MANIFOLD PRESSURE – 10" ORIFICE SIZE – (0.080)

Figure 6

Step 8. Turn on gas supply and test for gas

leaks, using a soapy water solution.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Lennox Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.

P/N 750,222M REV. A 07/2006

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

LHP 1110 West Taft Avenue Orange, CA 92865