Lennox E360DGPE-H, E360DGPE, E360DGNE-H, E360DGNE, E420DGPE-H User Manual

...
CARE AND OPERATION
US
Portland
WARNINGS
• Hot! Do not touch! The
surfaces of this appliance will be hot during operation and will retain heat
for a while after shutting off the appli­ance. Severe burns may result.
• Carefully supervise children in the same space as the appliance.
INSTRUCTIONS
OUTDOOR GAS FIREPLACE
ELITE® SERIES
MODELS
E36ODGNE E42ODGNE
E36ODGNE-H E42ODGNE-H E36ODGPE E42ODGPE E36ODGPE-H E42ODGPE-H
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLO­SION MAY RESULT CAUSING PROPERTY DAM­AGE, PERSONAL INJURY OR LOSS OF LIFE.
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
What to do if you smell gas:
• DO NOT light any appliance.
• DO NOT touch any electrical switches, do not
use any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow your gas suppliers instructions.
• If your gas supplier cannot be reached, call
the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
A French manual is available upon request. Order Form Number 875,032CF.
Ce manuel d’installation est disponible en francais, simplement en faire la demande. Numéro de la pièce 875,032CF.
OTL Report No. 116-F-41-5
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
INSTALLATEUR: Laissez cette notice avec l'appareil. CONSOMMATEUR: Conservez cette notice pour consula­tion ultérieure.
AVERTISSEMENT: ASSUREZ-VOUS DE BIEN SUIVRE LES INSTRUCTIONS DONNÉES DANS CETTE NOTICE POUR RÉDUIRE AU MINIMUM LE RISQUE D’INCENDIE D’EXPLOSION OU POUR ÉVITER TOUT DOMMAGE MA­TÉRIEL, TOUTE BLESSURE OU LA MORT.
Ne pas entreposer ni utiliser d’essence ni d’autre vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucun interrupteur. Ne pas vous servir des téléphones se trouvant dans le bátiment où vous vous trouvez.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournis­seur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies.
L’installation et l’entretien doivent être assurés par un installeur ou un service d’entretien qualifié ou par le fournisseur de gaz.
1
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In selecting this LENNOX Outdoor Gas Appliance you have chosen the finest and most dependable fireplace to be found anywhere. A beautiful, prestigious, alternative to a wood burning fireplace. Welcome to a Family of tens of thousands of satisfied LENNOX Fireplace Owners.
Please read and carefully follow all of the instructions found in this manual. Please pay special attention to the safety instructions provided in this manual. The Care and Opera­tion Instructions included here will assure that you have many years of dependable and enjoyable service from your LENNOX product.
WARNING: THESE APPLIANCES ARE NOT DESIGNED OR INTENDED TO BE USED FOR COOKING. DO NOT BAR-B­QUE, HEAT FOOD, OR ROAST MARSH­MALLOWS IN THIS APPLIANCE. DOING SO COULD DAMAGE THE APPLIANCE AND CAUSE INJURY.
GENERAL INFORMATION
TABLE OF CONTENTS
Introduction .............................................page 2
General Information ................................. page 2
Operation/Care of Your Appliance ............page 3
Variable Flame Adjustment .......................page 4
Glass Cleaning .........................................page 4
Maintenance .............................................page 4
Maintenance Schedule ............................. page 5
Reset Limit Switch ...................................page 5
Burner Adjustments ................................. page 5
Flame Appearance and Sooting ................ page 5
Adjustment ...............................................page 6
Log Placement ......................................... page 7
Electronic Appliance Checkout .................page 8
Accessory Components ...........................page 8
Wiring Diagrams ......................................page 9
Warranty .................................................. page 9
Replacement Parts ................................... page 9
Product Reference Information ................ page 9
Lighting Instructions – Electronic ............page 10
Troubleshooting Guide – Electronic ......... page 12
Replacement Parts List ............................ page 14
This manual is part of a set of two supporting this product. Refer to manual 850,034M for Installation Instructions.
INTRODUCTION
The Fireplace models covered in this manual are ventless outdoor gas fireplace heaters designed for exterior application. Ventless appliances operate with the combustion chamber com­pletely open to the outside atmosphere. All air for combustion is brought in through the face opening and exhaust gases are vented through the same face opening. These appliances must
be installed outdoors.
2
The Lennox Elite® Series Outdoor Gas Fireplace is designed for outdoor use. It may also be installed in screened porches and lanais that meet these minimum requirements:
Minimum porch area - 96 square feet Minimum ceiling height - 7 feet 8 inches
A minimum of two (2) walls can be screened but must be open to outside ventilation. Minimum screen area - 64 square feet Minimum screen top height - 6 feet 8 inches
These appliances are designed to operate on natural or propane gas. An electronic intermit­tent pilot ignition system provides safe, efficient operation. The system operates on two (2) "D" batteries.
These appliances comply with National Safety Standards and are tested and listed by Omni Test Laboratories (Report No. 116-F-41-5) to CSA 4-96 (in Canada, CR97-003), and CAN/ CGA-2.17-M91 in both USA and Canada, as an outdoor gas fireplace.
The Installation must conform to local codes or, in the absence of local codes, with the National
Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1. The appliance, when installed, must be
electrically grounded in accordance with local codes or, in the absence of local codes, with the
National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.
DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY, CERTIFICATION AND LISTINGS OF THIS UNIT.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Note: Installation and repair should be per­formed by a qualified service person. The appliance should be inspected annually by a qualified professional service technician. More frequent inspections and cleanings may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that the control compartment, burners and circulating air passage ways of the appliance be kept clean.
S'assurer que le brùleur et le compartiment des commandes sont propres. Voir les instructions d'installation et d'utilisation qui accompagnent l'appareil.
Provide adequate clearances around air open­ings and adequate accessibility clearance for service and proper operation. Never obstruct the front openings of the appliance.
Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies. Locate furniture and window coverings accordingly.
WARNING: THESE FIREPLACES ARE GAS FIREPLACES. DO NOT BURN WOOD OR OTHER MATERIAL IN THESE APPLIANCES.
These appliances are designed to operate on natural or propane gas only.
All Models -
All models have a manually modulated gas valve. Input of these models is shown in the following table:
Tables 1 shows the units' gas orifice size for
Model
No.
Orifice size
Elevation
Feet
(meters)
Natural
Gas
Propane
E36ODG
0.1405" (#28)
0.0785" (#47)
0-4500
(0-1372)
E42ODG
0.1405" (#28)
0.0785" (#47)
Access
Cover
Control V
alve
Refractor
y
Cover
the elevations indicated.
Table 1
Units are tested and approved for elevations of 0 to 4500 feet (0 to 1372 meters).
For elevations above 4500 feet (1372 meters), install the unit according to the regulations of the local authorities having jurisdiction and, in the USA, the latest edition of the National Fuel Gas Code (ANSI Z223.1) or, in Canada, the latest edition of the CAN1-B149.1 and .2 codes.
Maximum manifold pressure is 3.5 in. w.c. (0.87 kPa) for natural gas and 10 in. w.c. (2.49 kPa) for LP/Propane gas.
The minimum manifold pressure on low is 2.2 in. w.c. (0.55 kPa) for natural gas and 6.3 in. w.c. (1.57 kPa) for LP/Propane gas.
Do not use these appliances if any part has been under water. Immediately call a qualified, professional service technician to inspect the appliance and to replace any parts of the control system and any gas control which have been under water.
Minimum inlet gas pressure to these appli­ances is 5.0 inches water column (1.24 kPa) for natural gas and 11 inches water column (2.74 kPa) for propane for the purpose of input adjustment.
Maximum inlet gas supply pressure to these appliances is 10.5 inches water column (2.61 kPa) for natural gas and 13.0 inches water column (3.23 kPa) for propane.
The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of 1/2 psig (3.5 kPa).
Any safety guard or screen removed for ser­vicing the appliance must be replaced prior to operating the appliance.
WARNING: FAILURE TO COMPLY WITH THE INSTALLATION AND OPERATING INSTRUCTIONS PROVIDED IN THIS DOCUMENT WILL RESULT IN AN IM­PROPERLY INSTALLED AND OPERATING APPLIANCE, VOIDING ITS WARRANTY. ANY CHANGE TO THIS APPLIANCE AND/OR ITS OPERATING CONTROLS IS DANGEROUS. IMPROPER INSTAL­LATION OR USE OF THIS APPLIANCE CAN CAUSE SERIOUS INJURY OR DEATH FROM FIRE, BURNS, EXPLOSION OR CARBON MONOXIDE POISONING.
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immediately. Turn off the gas sup­ply to the appliance and have it serviced by a qualified professional, as it may not be operating correctly.
WARNING: DO NOT PLACE CLOTHING OR OTHER FLAMMABLE MATERIALS ON OR NEAR THIS APPLIANCE.
The appliance must be isolated from the gas supply piping system (by closing its individual manual shut-off valve) during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
AVERTISSEMENT: SURVEILLER LES ENFANTS. GARDER LES VÊTEMENTS, LES MEUBLES, L'ESSENCE OU AUTRES LIQUIDES À VAPEUR INFLAMMABLES LOIN DE L'APPAREIL.
WARNING: CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES. USE CAUTION AROUND THE APPLI­ANCE TO AVOID BURNS OR CLOTHING IGNITION. YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.
Ne pas se servir de cet appareil s'il a été plongé dans l'eau, complètement ou en partie. Appeler un technicien qualifié pour inspecter l'appareil et remplacer toute partie du système de con­trôle et toute commande qui ont été plongés dans l'leau.
Test gage connections are provided on the front of the electronic gas control valve (identified OUT for the manifold side and IN for inlet pressure. A 1/8" NPT test gage connection is provided on the electronic gas control valve adjacent to the outlet to the main burner.
Figure 1
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
3
OPERATION AND CARE OF YOUR
Switch
Cover
Weather Seal
Orient Batteries Vertically To Fit Within Box
Pilot Stage Terminal
Pressure-Tap (Inlet)
Pilot Gas Outlet
Supply Gas Inlet
Pressure-Tap (Manifold)
Burner Stage Terminal
Ground
(TP)
PILOT
OUT
VENT
LO
TH
TP
TH
TP
HI
IN
IN
Gas Outlet
To Burner
Regulator Mounting Screw
APPLIANCE
Appliance operation may be controlled by a remotely located wall switch.
Gas Controls/Control Compartment Access
The gas controls can be found beneath the bot­tom refractory. Remove the bottom refractory by lifting it up. Remove the access cover (refer to Figure 1 ).
All Models -
To light these appliances refer to the detailed lighting instructions found in both English and French on pages 14 and 15 of these instructions respectively. The appliance lighting instruc-
tions may also be found on the pull out lighting instruction labels attached to the gas control valve. See Figure 1 for its location.
Variable Flame Height Adjustment
1. All appliances are equipped with a variable
gas control valve. Flame height for these models may be adjusted through a range between fixed low and high settings, alternately, while the appliance is in operation.
Adjust the flame height as desired after lighting the appliance by rotating the variable adjustment control knob located on the front of the valve
(see Figure 2).
Figure 2
2. When lit for the first time, this appliance will emit a slight odor for an hour or two. This is due to the “burn-in” of internal paints and lubricants used in the manufacturing process.
3. Keep lower control compartment clean by vacuuming or brushing at least twice a year. More frequent cleaning may be required due to excessive lint from carpeting, bedding materials, etc. It is important that control compartments, burners and circulating air passageways of the appliance be kept clean.
4. Always keep the appliance area clear and free from combustible materials, gasoline and other flammable liquids.
Dexen Electronic Gas Valve
Maintenance
The appliance should be thoroughly inspected before initial use and at least annually by a qualified service technician. However, more frequent periodic inspections and cleanings should be performed by the homeowner.
Homeowner must contact a qualified service technician at once if any abnormal condition is observed.
Refer to the maintenance schedule for main­tenance tasks, procedures, periodicity and by whom they should be performed. Always verify proper operation of the appliance after servicing.
4
Figure 3 Battery Replacement
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
IMPORTANT: TURN OFF GAS AND ANY ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE.
Battery Replacement
The intermittent ignition system operates on 3 volts provided by two (2) "D" cell batteries. The batteries are located in a pack installed within the J-Box, behind the stainless ON/OFF switch panel. Refer to Figure 3.
Note: All batteries loose voltage when frozen or left for prolonged periods. It may be wise to remove batteries during extended periods of disuse.
Maintenance Schedule
Annually (Before the onset of the Burning Season)
Maintenance Task Accomplishing Person Procedure
Inspecting/Cleaning Burner, Logs and Controls
Inspecting/Cleaning Pilot and Burner
Appliance Checkout
Replacing Rock Ember Materials
Replace Spent Batteries
Periodically (After the Burning Season)
Maintenance Task Accomplishing Person Procedure
Qualified Service Technician
Qualified Service Technician
Qualified Service Technician
Homeowner/Qualified Services Technician
Homeowner
Inspect valve and ensure it is properly op­erating. Check piping for leaks. Vacuum the control compartment, fireplace logs and burner area.
Refer to Figure 10 (Dexen) on page 8. Remove any surface build-up on pilot and burner as­sembly. Wipe the pilot nozzles, ignitor/flame rod and hood. Ensure the pilot flame engulfs the flame sensor as shown.
Perform the appropriate appliance checkout procedure detailed in this manual.
Remove old ember materials and vacuum the rock placement area. Place new rock as described in this document.
Locate and remove the four (4) screws retain­ing the stainless J-Box cover. Remove the battery pack and replace the two (2) "D" cell batteries.
Cleaning Firebox Interior
Replace Spent Batteries
Reset Limit Switch
Step 1. Remove bottom middle refractory
panel (#4) and valve cover assembly (#9) to gain access to the limit switch (#25).
Step 2. Slide your left hand into the fireplace and use your middle finger to feel for two wires connected to the limit switch. Follow up, in between the two wires is the reset but­ton, located on the back of the limit switch.
Refer to Figure 4 and Figure 5 on page 6 for more detail.
Homeowner
Homeowner
Note: Make sure you have new batteries and all lava rock has filled the pan and that the logs
are set correctly.
Burner Adjustments
The following paragraphs address burner adjustment concerns and procedures.
Carefully remove logs and decorative volcanic stone. Vacuum out interior of the firebox. Clean firebox walls and log grate. Replace logs, Rockwool and volcanic stone as detailed in this manual.
Locate and remove the four (4) screws re­taining the stainless J-Box cover. Remove the battery pack and replace the two (2) "D" cell batteries.
Flame Appearance and Sooting
Proper flame appearance is a matter of taste. Generally most people prefer the warm glow of a yellow to orange flame. Appliances operated with air shutter openings that are too large will exhibit flames that are blue and transparent. These weak, blue and transparent flames are termed anemic. If the air shutter opening is too small excessive sooting may develop.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
5
Sooting is indicated by black puffs developing
Shutter
Opening
1/16” For
Natural Gas
1/2” Open
For LP
at the tips of very long orange flames. Sooting results in black deposits forming on the logs, appliance inside surfaces and on exterior sur­faces adjacent to the face opening.
Sooting is caused by incomplete combustion in the flames and a lack of combustion air entering the air shutter opening. To achieve a warm yellow to orange flame with an orange body that does not soot, the shutter opening must be adjusted between these two extremes.
Limit Switch Detail
Limit Switch Location
These appliances should not smoke. Small amounts of soot will accumulate over time and should be expected. This soot adds to the realism of the firebox interior. The logs can be cleaned, when cool, with a soft brush and small amounts of water.
If the logs are properly positioned and exces­sive sooting conditions exist, the air shutter opening on the main burner tube should be adjusted. Keep in mind that this is an outdoor appliance. Wind and air currents cannot be strictly controlled.
If the flame acts too erratically, we recommend that the screens be closed.
WARNING: AIR SHUTTER ADJUSTMENT SHOULD ONLY BE PERFORMED BY A QUALIFIED PROFESSIONAL SERVICE TECHNICIAN.
Burner Adjustment
CAUTION: THE SHUTTER AND NEARBY APPLI­ANCE SURFACES ARE HOT. EXERCISE CAU­TION TO AVOID INJURY WHILE ADJUSTING FLAME APPEARANCE.
Figure 4
Slide Left Hand Underneath Limit Switch
Figure 5
Limit Switch
Use Middle Finger To Press Reset Button On Underside Of Limit Switch
To adjust the flame, turn the shutter (located in the left side of the burner pan) up or down to increase or reduce the air shutter opening, respectively. Position the air shutter to the
factory setting, as shown in Figure 6.
Allow the burner to operate for at least 15 minutes. Observe the flame continuously. If it appears weak or sooty as previously described, adjust the air shutter by rotating the shuter until the flame appearance is as desired.
When satisfied that the appliance operates properly, proceed to finish the installation. Leave the control knob in “ON” position and turn the remote switch “OFF.” Reinstall the access and refractory cover.
6
Figure 6
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Log Placement
WARNING: LOGS GET VERY HOT AND WILL REMAIN HOT UP TO ONE HOUR AFTER GAS SUPPLY IS TURNED OFF. HANDLE ONLY WHEN LOGS ARE COOL. TURN OFF ALL ELECTRICITY TO THE AP­PLIANCE BEFORE YOU INSTALL GRATE AND LOGS.
WARNING: THIS APPLIANCE IS NOT MEANT TO BURN WOOD. ANY ATTEMPT TO DO SO COULD CAUSE IRREPARABLE DAMAGE TO YOUR APPLIANCE AND PROVE HAZARDOUS TO YOUR SAFETY.
WARNING: THE SIZE AND POSITION OF THE LOG SET WAS ENGINEERED TO GIVE YOUR APPLIANCE A SAFE, RELIABLE AND ATTRACTIVE FLAME PATTERN. ANY ATTEMPT TO USE A DIFFERENT LOG SET IN THE FIREPLACE WILL VOID THE WARRANTY AND WILL RESULT IN INCOMPLETE COMBUSTION, SOOTING, AND POOR FLAME QUALITY.
Rear Log
Figure 7
Base Log
CAUTION: NEVER OPERATE THE FIREPLACE WITHOUT THE LAVA ROCKS IN THE BURNER PAN. PROLONGED USE WITHOUT THE ROCK IN PLACE WILL OVERHEAT THE PAN AND CAUSE THE FIREPLACE TO SHUTOFF AUTOMATICALLY.
After verifying that the fireplace operates properly, replace the cover and set the bottom refractory components in place.
Use two (2) bags of lava rock to fill the bottom of the burner tray to completely cover the burner tube. Level the rock evenly.
Place the rear log approximately centered as shown in Figure 7.
Place the base log approximately as shown in Figure 8.
The remaining logs can be placed across the rear and base log approximately as shown in Figure 9. The exact position of these logs is not critical. Due to the nature of an outdoor environment, the flame will never be strictly controlled. You may need to reposition the logs to get the effect you find most desirable.
Figure 8
Top Left Log
Top Center Log
Top Right Log
WARNING: LAVA ROCK WITHIN THE BURNER CAN "POP" FOR THE FIRST FEW FIRES. WIND BORNE DEBRIS MAY ALSO ENTER THE FIREPLACE INEXPEDIENTLY. IN HIGH WIND CONDITIONS, OPERATE THE APPLIANCE WITH THE SCREENS OR DOORS CLOSED.
Figure 9
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
7
Electronic Appliance Checkout
Decorative Bi-Fold Doors
This attractive Bi-Fold door is easy to install and enhances the appearance of the appliance.
Decorative Bi-Fold Doors
Cat. No. Model
Description
H4645 36LBFOD-BS 36” Otdr B-F Door, Brshd SS
H4646
42LBFOD-BS
42” Otdr B-F Door, Brshd SS
Outdoor Weather Cover
This attractive Outdoor Weather Cover is easy to install and protects the firebox interior from adverse weather.
Outdoor Weather Cover
Cat. No. Model
Description
H4647 36-EODC 36” SS Otdr Weather Cover
H4648
42-EODC
42” SS Otdr Weather Cover
Hood Kit
This attractive Hood Kit is easy to install and enhances the appearance of the appliance.
Outdoor Hood Kit
Cat. No. Model
Description
H4818 ODGHK36 36” Hood Kit Outdoor Gas
H4819
42” Hood Kit Outdoor Gas
ODGHK42
Decorative Volcanic Stone
The decorative volcanic stone, Model FDVS, can be used to enhance the look of your ap­pliance. Order model FDVS for replacement of stone when needed. Spread the decorative volcanic stone evenly around the bottom of the firebox.
Decorative Volcanic Stone
Cat. No. Model No. Description
80L42 FDVS Bag of Volcanic Stone
ELECTRONIC
Pilot Hood
Sensor
Ignitor
To light the burner, refer to the lighting instruc­tions on page 10. Ensure the ignitor lights the pilot. The pilot flame should engulf the flame sensor as shown in Figure 10.
With proper care and maintenance, your appli­ance will provide many years of enjoyment. If you should experience any problem, first refer to the trouble shooting guide in this manual. If problem persists, contact your Lennox distributor.
ACCESSORY COMPONENTS
Figure 10
8
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
WIRING DIAGRAMS
INTERMITTENT ELECTRONIC WIRING DIAGRAM
BROWN
BROWN
BLACK
BATTERY
WALL SWITCH BOX
BLACK (SENSOR)
BLACK (IGNITOR)
SPARK TO PILOT IGNITOR
IGNITOR MODULE
3V
RED
PILOT
IN
OUT
VENT
LO
HI
TH
TP
TH
TP
IN
ORANGE (THTP)
BLACK (TP)
GREEN (TH)
LIMIT
SWITCH
UMBILICAL CORD (9 Feet)
Wiring diagrams are provided here for reference purposes only. This information is also provided on schematics attached directly to the appliance on a pullout panel located within the control compartment.
CAUTION: LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND DAN­GEROUS APPLIANCE OPERATION.
WARRANTY
Your gas appliance is covered by a limited twenty year warranty. You will find a copy of the war­ranty accompanying this manual. Please read the warranty to be familiar with its coverage.
Retain this manual. File it with your other docu­ments for future reference.
PRODUCT REFERENCE INFORMATION
We recommend that you record the following important information about your fireplace. Please contact your Lennox dealer for any questions or concerns. For the number of your nearest Lennox dealer, please call 1-800-9-LENNOX.
Your Fireplace's Model Number ________________________________________
Your Fireplace's Serial Number ________________________________________
The Date On Which Your Fireplace Was Installed ___________________________
The Type of Gas Your Fireplace Uses ____________________________________
Your Dealer's Name ________________________________________________
REPLACEMENT PARTS
A complete parts list is found at the end of this manual. Use only parts supplied from the manufacturer.
Normally, all parts should be ordered through your Lennox distributor or dealer. Parts will be shipped at prevailing prices at time of order.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
When ordering repair parts, always give the following information:
1. The model number of the appliance.
2. The serial number of the appliance.
3. The part number.
4. The description of the part.
5. The quantity required.
6. The installation date of the appliance.
If you encounter any problems or have any ques­tions concerning the installation or application of this system, please contact your distributor, or Lennox directly:
LENNOX HEARTH PRODUCTS 1110 West Taft Avenue Orange, CA 92865
9
LIGHTING INSTRUCTIONS — ELECTRONIC
PILOT
OUT
VENT
LO
TH
TP
TH
TP
HI
IN
IN
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY
RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
A. When lighting the appliance, follow these instructions
exactly.
B. BEFORE OPERATING smell all around the appliance area
for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
Extinguish any open flame.
Open windows.
Do not light any appliance.
Do not touch any electrical switches.
Do not use any phone in your building.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this page.
2. Turn remote wall switch to “OFF".
3. This appliance is equipped with an ignition device which
automatically lights the pilot. Do not try to light the pilot by hand.
4. Allow sufficient length of time (minimum 5 minutes) for
any gas in the combustion chamber to escape. If you still smell gas, STOP! Follow “B” in the safety informa­tion above on this page. If you do not smell gas, go to the next step.
Immediately call your gas supplier from a neighbor’s
phone.
If your gas supplier cannot be reached, call the fire
department.
C. Use only your hand to turn the gas control lever. Never
use tools. If the lever will not turn by hand, do not try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or an explosion.
D. Do not use this appliance if any part has been under
water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
5. Push the wall mounted "ON/OFF" switch back to the "ON"
position.
- If the burner does not light, replace steps 2 through 5.
- If the burner will not light or stay lit after several tries,
turn the wall mounted "ON/OFF" switch to the "OFF" posi­tion and call your service technician or gas supplier.
Note: Sufficient time must be allowed for air to escape
from lines if the unit is being lit for the first time.
6. Turn HI-LO burner control knob to desired setting and
close control door.
7. If the appliance will not operate, follow the instructions
"To Turn Off Gas To Appliance" and call your service tech­nician or gas supplier.
TO SHUT OFF
1. Turn off all electrical power to the appliance (remote wall
switch).
TO TURN OFF GAS TO APPLIANCE
1. For complete shut-down, turn remote wall switch to “OFF".
2. Turn off all electrical power to the appliances and
remove the batteries if service e is to be performed or for extended shutdown.
10
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
INSTRUCTIONS D’ALLUMAGE — ELECTRONIC
PILOT
OUT
VENT
LO
TH
TP
TH
TP
HI
IN
IN
POUR VOTRE SÉCURITÉ, LISEZ CES INSTRUCTIONS AVANT L’ALLUMAGE
AVERTISSEMENT: SI VOUS NE SUIVEZ PAS CES INSTRUCTIONS À LA LETTRE, IL POURRAIT S’EN SUIVRE UN INCENDIE OU UNE EXPLOSION CAUSANT DES DOMMAGES MATÉRIELS, DES BLESSURES CORPORELLES OU MÊME DES PERTES DE VIE.
A. Lorsque vous allumez l’appareil, suivez exactement ces instruc-
tions.
B. AVANT L’ALLUMAGE: Assurez-vous que vous ne détectez
aucune odeur de gaz autour de l’apareil ainsi que près du sol; certains gaz, étant plus lourds que l’air, descendent au niveau du sol.
VOICI CE QUE VOUS DEVEZ FAIRE SI VOUS DÉCELEZ UNE ODEUR DE GAZ
Éteignez toute flamme visible.
Ouvrez les fenêtres.
N’allumez aucun appareil.
Ne touchez à aucun commutateur électrique.
Ne vous servez d’aucun téléphone dans votre édifice.
INSTRUCTIONS D’ALLUMAGE
1. ARRÊTEZ ! Lisez les consignes de sécurité au verso de cette
plaque.
2. Tournez l’interrupteur mural à distance à la position arrêt (off) ou placez le thermostat à la plus basse température possible, si requis.
3. Cet appareil est équipé d’un dispositif d’allumage qui allume automatiquement le brûleur. N’essayez pas d’allumer le brûleur à la main.
4. Attendez au moins 5 minutes pour que le gaz qui se trouve dans la chambre de combustion puisse s'échapper. Si vous sentez encore une odeur de gaz, ARRÊTEZ ! Référez-vous à la section B des consignes de sécurité de l'autre côté de cette plaque. Si vous ne sentez pas d'odeur de gaz, allez à la prochaine étape.
Appelez immédiatement votre compagnie de gaz en utilisant
le téléphone du voisin.
S’il vous est impossible de contacter votre compagnie de
gaz, appelez le service des incendies.
C. N’utilisez que votre main pour manipuler linterrupteur
“ON/OFF” de la valve à gaz. N’utilisez jamais d’outils. Si l’interrupteur ne bouge pas manuellement, n’essayez pas de le réparer. Communiquez immèdiatement avec un technicien de service qualifié. Toute tentative pour forcer l’interrupteur ou le réparer, risquerait de provoquer un incendie ou une explosion.
D. Ne vous servez pas de cet appareil si l’un de ses éléments a
été immergé dans l’eau. Appelez immédiatement un technicien compétent pour faire inspecter l’appareil et remplacer toute pièce du système de réglage ou commande du gaz qui a été sous l’eau.
5. Poussez le commutateur de L’unité à la position marche (on) le commutateur de l’unité peut aussi être complémenté d’un inter­rupteur mural.
- si le brûleur ne s’allume pas, répétez les étapes 2 à 5.
- si le brûleur ne s’allume pas ou ne reste pas allumé après plusieurs essais, tournez le commutateur de l’unité à la position arrêt (off) et appelez votre fournisseur de gaz ou votre technicien de service. Note : Si vous allumez l'unité pour la première fois, vous devrez atten­dre un certain temps afin que l'air puisse s'échapper des conduits.
6. Tournez le bouton de commande du brûleur HI-LO à la position désirée et fermez la porte. Ajustez le thermostat à la temperature désirée, si requis.
7. Si l'appareil ne fonctionne pas, suivez les instructions Comment fermer le gaz qui alimente l'appareil et contactez votre fournisseur de gaz ou technicien de service.
POUR ÉTEINDRE L'APPAREIL
1. Coupez le courant électrique qui alimente l'appareil (interrupteur mu-
ral) ou placez le thermostat à la plus basse température, si requis.
POUR FERMER LE GAZ QUI ALIMENTE L’APPAREIL
1. Pour une fermeture complète, tournez l'interrupteur mural à
la position arrêt (OFF) ou placez le thermostat à la plus basse température.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
2. Coupez l'alimentation électrique du foyer et retirez les batteries de sécurité si vous prévoyez faire le service de l'appareil ou si vous ne l'utilisez pas à long terme.
11
TROUBLESHOOTING THE ELECTRONIC IGNITION SYSTEM
Note: Before troubleshooting, be sure that the appliance main line gas shut-off valve, the gas control valve and the wall
switch are in the “ON” position.
Important: Valve system troubleshooting should only be accomplished by a qualified service technician.
SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION
1. Nothing happens when
ON/OFF switch is turned on (pilot does not spark).
2. The main burner does
not light and the igniter is sparking.
3. The main burner come
"ON" but then go "OFF".
A. Dead batteries.
B. Low voltage/or bad lead
wires.
C. Damaged igniter wire.
D. Damaged pilot assembly.
A. No fuel supply.
B. Loose sensor wire.
C. Lose wires to valve.
D. Loose wires to ignition
module.
E. Air in the gas line.
F. Low voltage.
A. Gas supply is turned
"OFF".
B. Loose wire connection on
valve or ignition module.
Replace batteries (Refer to page 4).
Check voltage on the batteries. The value should be around 2.7 to 3.2 VAC. Confirm that wire connections are secure.
Check for visible cracked casing, cuts, etc.
Check pilot assembly for visibly broken spark electrode, etc.
Ensure that the gas supply is turned on.
Ensure sensor wire connection is secure.
Ensure black, green and orange wires connection is secure to valve.
Ensure black sensor wire (S) and black igniter wire (I) is secure to ignition module.
Purge gas line of air.
Test voltage at the batteries. It should be around 2.7 to 3.2 VAC.
Turned gas supply to "ON".
Check wire connection.
12
4. Log soot.
5. The main burner shuts
off but the pilot remains lit.
C. Flame does not engulf
flame sensor.
A. Flame impingement on
the log.
B. Improper air shutter
opening.
A. Lose wire to valve or limit
switch has activated.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Check location of sensor.
Check for proper log placement.
Check for proper air shutter openings.
Allow the unit to cool to below 220° F and then reset the limit switch. Refer to Reset Limit Switch on page 5. Check the burner pan for the proper ap­plication of lava rock.
NOTES:
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
13
REPLACEMENT PARTS LIST
.oN NOITPIRCSED
GDO"63 GDO"24
.oNtraP .ytQ .oNtraP .ytQ
ylbmessAecalperiFsaG
.1 ediSHL,yrotcarfeR 7183H 1 7183H 1
.H1 enobgnirreHHL,yrotcarfeR 0383H 1 0383H 1
.2 ediSHR,yrotcarfeR 6183H 1 6183H 1
.H2 enobgnirreHHR,yrotcarfeR 9283H 1 9283H 1
.3 raeR,yrotcarfeR 9183H 1 4283H 1
.H3 enobgnirreHraeR,yrotcarfeR 3283H 1 1383H 1 .4 elddiM,mottoB,yrotcarfeR 2594H 1 2594H 1 .5 )HL(ediS,mottoB,yrotcarfeR 8494H 1 9494H 1 .6 )HR(ediS,mottoB,yrotcarfeR 0594H 1 1594H 1 .7 yrotcarfeR,pilC 8993H 4 8993H 4
.A8 )saGlarutaN(ylbmessAniarTsaG 1494H 1 1494H 1 .B8 )saGenaporP(ylbmessAniarTsaG 2494H 1 2494H 1
.9 ylbmessArevoCevlaV 7494H 1 7494H 1
.01 emarFpoT 3394H 1 4394H 1 .11 emarFmottoB 5394H 1 6394H 1 .21 )HL(tsoPrenroC 7394H 1 7394H 1 .31 )HR(tsoPrenroC 8394H 1 8394H 1 .41 tekcarBffO-dnatS 2183H 4 2183H 4 .51 )sseccAsaG(etalPrevoC 5594H 1 5594H 1 .61 teSgoL 2394H 1 2394H 1 .71 neercS 6294H 2 7294H 2 .81 doRneercS 9394H 2 0494H 2 .91 ylbmessArenruB,ebuT 0394H 1 0394H 1 .02 tekcarBrenruB 2984H 2 2984H 2 .12 troppuSebuTrenruB 3594H 2 3594H 2 .22 rotcennoCxelF 33K34 2 33K34 2 .32 )derutciPtoN(enotScinacloV 24L08 3 24L08 3 .42 )derutciPtoN(tiKlacirtcelE 4594H 1 4594H 1 .52 hctiwStimiL 22M31 1 22M31 1
14
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
REPLACEMENT PARTS
13
12
4
17
18
3
14
5
6
11
3H
16
15
1
2
1H
2H
7
(RIGHT SIDE)
(RIGHT SIDE)
8A
9
10
8B
21
19
20
22
25
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
15
Lennox Hearth Products reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.
Printed in U.S.A. © 2006 by Lennox Hearth Products
P/N 875,032M REV. D 04/2009
16
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
1110 West Taft Avenue • Orange, CA 92865
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