Lennox CIC 040S, CIC 070D, CIC 045D, CIC 055D, CIC 085D Installation, Operation & Maintenance Manual

...
lennoxemeia.com
COMPACTAIR
CSC - CSH
CDC - CDH
Installation, operating and maintenance
MIL121E-0613 / 11-2014
Translation of original manual
1
3
4
1 -
1.1 5
1.2 5
1.3 7
1.4 12
2 -
2.1 14
2.2 14
2.3 15
2.4 15
2.5 15
2.6 16
2.7 17
3 -
3.1 22
4 -
4.1 23
4.2 23
WARNING: Read this manual before carrying out installation, repair or maintenance work.
All the technical and technological information contained in this manual, including any drawings and technical descriptions provided by us, remain the property of Lennox and must not be utilised (except in the operation of this product), reproduced, issued to or made available to third parties without the prior written agreement of Lennox.
INSTALLATION OPERATION MAINTENANCE MANUAL
TABLE OF CONTENTS
AIRCOOLAIR/COMPACTAIR INDOOR UNITS
POINTS TO BEAR IN MIND
Manufacturer’s recommended inspections
DATA PAGE FOR COMMISSIONING OF THE UNIT
GENERAL CHARACTERISTICS
Physical data
Electrical data
Fan performance
Unit dimensions
INSTALLATION
Installation guidelines
Optional task prior to unit installation : regulating airfl ow in the fans
Service space
Drainage
Refrigerant connections
Electrical connections
Installation of options
COMMISSIONING AND OPERATION
Preliminary checks
MAINTENANCE
Preventive maintenance
Fault diagnosis
2
POINTS TO BEAR IN MIND
DANGER AND WARNING SIGNS
Abrasive surfaces
Low temperatures High temperatures Risk of injury from
moving objects
Electrical voltage
Risk of injury from
rotating objects
ELECTRICAL CONNECTIONS
To prevent serious electrical injuries, make sure to switch off the power before doing any installation, repair or maintenance work on the unit. To install the unit, bear in mind local and national legislation.
ATTENTION - WARNING
Electric shock can cause injury or death. Before attempting to perform any service or maintenance on the unit, turn OFF the electrical power, and check that the fan has stopped.
The air fi lter cleaning operations does not require technical service; however, when an electrical or mechanical operation is required, call an Engineer.
CLEANING THE FILTER
Check the air fi lter and make sure it is not blocked with dust or dirt.
If the fi lter is dirty, wash it in a bowl with neutral soap and water, drying it in the shade before re-inserting it in the unit.
Standard Guidelines for Lennox equipment.
All technical data contained in these operating instructions, including diagrams and technical descriptions, remain the property of Lennox and may not be used (except for the purpose of familiarizing the user with the equipment), reproduced, photocopied, transferred or transmitted to third parties without prior written authorization from Lennox.
Data published in the operating instructions are based on the latest information available. We reserve the right to make modifi cations without notice.
We reserve the right to modify our products without notice and with no obligation to modify goods previously supplied.
These operating instructions contain useful and important information for the smooth operation and maintenance of your equipment.
The instructions also include guidelines on how to avoid accidents and serious damage before commissioning the equipment and during its operation and how to ensure smooth and fault-free operation. Read the operating instructions carefully before starting the equipment, familiarize yourself with the equipment and with handling the installation and carefully follow the instructions. It is very important to be properly trained in handling the equipment. These operating instructions must be kept in a safe place near the equipment.
Like most equipment, the unit requires regular maintenance. This section concerns maintenance personnel and management. If you have any queries or would like to receive further information on any aspect relating to your equipment, do not hesitate to contact us.
The manufacturing of these units is made under the requirements of the ISO 9001 and ISO 14001.
3
DATA PAGE FOR UNIT COMMISSIONING
COOLING CYCLE
Air fl ow data:
Air intake temperature, Indoor Coil:
ºC
High Pressure:
Low pressure :
HEATING CYCLE
Air fl ow data:
Air intake temperature, Indoor Coil:
ºC
High Pressure:
Low pressure :
YES NO
DRAINAGE WITH TRAP
CLEAN INTERIOR AIR FILTER
GENERAL POWER SUPPLY CONNECTION
DATA INPUT:
ELECTRIC POWER CONSUMPTION (Amps)
Fan indoor section: Fan indoor section:
UNIT: ______________________________________ SERIAL NUMBER : _____________________________
CONTROL PANEL IDENTIFICATION CODE : ______________________________________________________
INSTALLATION ADDRESS: ____________________________________________________________________
INSTALLER : ________________________________ INSTALLER TEL : ______________________________
INSTALLER ADDRESS : _______________________________________________________________________
___________________________________________________________________________________________
COMMISSIONING DATE : _____________________________________________________________________
CHECKS : __________________________________________________________________________________
___________________________________________________________________________________________
SUPPLY VOLTAGE : __________________________ RATED VOLTAGE OF THE UNIT : _________________
Options installed : ____________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
Comments : _________________________________________________________________________________ ___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
___________________________________________________________________________________________
4
C I C 020 S
N
M
3
M
CIC CIH
020S 025S 030S 035S 040S 045D 055D 070D 085D 100D 120D 140D
108 111 115 150 160 170 242 259 276 470 480 490
2 2 2 2 2 2 2 3 3 3 3 3
10 10 10 10 10 20 20 20 30 45 45 45
50 50 50 75 75 75 165 165 165 190 190 190
10 10 10 12 16 20 20 24 30 40 40 40
6,5 3 3 5 0 3 3 3 13 13 8 8
6,5 3 8 8 3 6 6 16 21 27 14 14
9,5 8 11 8 6 6 19 24 21 27 40 40
25 25 25 28 28 28 37 37 37 65 65 65
n/a n/a n/a n/a n/a n/a 145 145 145 230 230 230
6 6 6 9 9 9 14 14 14 23
23 23
CIC CIH
020S 025S 030S 035S 040S 045D 055D 070D 085D 100D 120D 140D
0,74 1,45 1,45 1,89 2,69 2,69 2,69 3,63 5,06 5,06 6,38 6,38
1,40 2,59 2,59 3,45 4,80 4,80 4,80 6,48 8,60 8,60 11,1 11,1
6,44 13,0 13,0 17,3 26,4 26,4 26,4 35,6 60,2 60,2 81 81
3N
~400V
50 Hz
3~400V 50Hz
M:400V/3/50
- - - -
1. GENERAL CHARACTERISTICS
1.1.- PHYSICAL DATA
Type of unit COMPACTAIR / AIRCOOLAIR
I: Indoor unit
Type of Refrigerant M: R-410A
Approximate cooling capacity in kW.
S: One circuit D: Two circuits
CIC: Cooling only unit R-410A. CIH: Heat pump unit R-410A.
1.2.- ELECTRICAL DATA
ELECTRICAL CONSUMPTION FOR STANDARD UNITS
WEIGHT FOR STANDARD UNITS AND OPTIONS
C: Cooling only unit H: Heat pump unit
Number of revision
MODELS
Indoor unit CIC/CIH
Airsock control
Electrical heater
Free-cooling
Hot water coil kg
Ventilation kit - HP1
Ventilation kit - HP2
Ventilation kit - HP3
Exhaust fan
Return fan
High effi ciency air fi lter
(G4 prefi ltre/F7 fi ltration)
MODELS
Maximum absorbed power
Kw
Maximum current
A
Start up current
A
Voltage
Ph/V/Hz
n/a: not available
5
CIC/H 020S CIC/H 025S CIC/H 030S CIC/H 035S
MAP MC MAP MC MAP MC MAP MC
0 0 0 0 0 0 0 0
0,71 1,19 0,44 0,86 0,44 0,86 0,8 1,35
0,71 1,19 1,24 2,21 1,24 2,21 1,74 3,03
1,15 2,05 1,24 2,21 2,18 3,89 1,74 3,03
0,51 2,6 0,51 2,6 0,51 2,6 1,33 6,8
n/a n/a n/a n/a n/a n/a n/a n/a
10 14,3 10 14,3 10 14,3 15 21,5
15 21,5 15 21,5 15 21,5 20 28,6
20 28,6 20 28,6 20 28,6 27 39
CIC/H 040S CIC/H 045D CIC/H 055D CIC/H 070D
MAP MC MAP MC MAP MC MAP MC
0 0 0 0 0 0 0 0
0 0 0,94 1,68 0,94 1,68 1,43 2,12
0,94 1,68 2,37 3,8 2,37 3,8 2,75 4,62
2,37 3,8 2,37 3,8 3,69 3,69 5,16 8,82
1,33 6,8 1,33 6,8 2,65 4,5 2,65 4,5
n/a n/a n/a n/a 2,69 4,8 3,63 6,5
15 21,5 15 21,5 20 28,6 20 28,6
20 28,6 20 28,6 27 39 27 39
27 39 27 39 40 57,8 40 57,8
CIC/H 085D CIC/H 100D CIC/CIH 120D/140D
MAP MC MAP MC MAP MC
0 0 0 0 0 0
1,32 2,5 1,32 2,5 2,41 4,2
3,73 6,7 5,06 8,6 3,74 6,1
3,73 6,7 5,06 8,6 6,38 11,1
2,65 4,5 5,3 9 5,3 9
3,63 6,5 5,06 8,6 6,38 11,1
20 28,6 27 39 27 39
27 39 40 57,8 40 57,8
40 57,8 50 72,3 50 72,3
1. GENERAL CHARACTERISTICS
1.2.- ELECTRICAL DATA
ADDITIONAL ELECTRICAL CONSUMPTION FOR THE OPTIONS
kW A kW A kW A kW A
Standard Indoor fan
Ventilation kit - HP1
Ventilation kit - HP2
Ventilation kit - HP3
Exhaust fan
Return fan
Standard electrical heater
Medium electrical heater
High electrical heater
kW A kW A kW A kW A
Standard Indoor fan
Ventilation kit - HP1
Ventilation kit - HP2
Ventilation kit - HP3
Exhaust fan
Return fan
Standard electrical heater
Medium electrical heater
High electrical heater
kW A kW A kW A
Standard Indoor fan
Ventilation kit - HP1
Ventilation kit - HP2
Ventilation kit - HP3
Exhaust fan
Return fan
Standard electrical heater
Medium electrical heater
High electrical heater
MAP Maximum absorbed power MC Maximum current
6
020S
824 788 753 717 682
3150 167 149 132 116 101
3425 162 143
127
109 93
3700 155 138 120 103 85
4100 127
108
90 72
025S
824 788 753 717 682
4250 141 123 103 84 66
4625 129 109
89
69 49
5000 115 92 71 50 28
5500 89 66
42
19 n/a
030S
915 876 836 797 757
4650 173 149 125 103 80
5050 158 133
109
84 60
5450 141 115 89 63 38
6000 84
56
28 0
035S
735 704 672 640 609
6200 164 142 119 98 77
6650 153 130
106
83 61
7100 139 114 89 66 42
8050 102 75
48
22 n/a
040S
837 792 748 704 659
6950 213 178 143 109 75
7550 196 158
122
86 50
8150 175 136 97 58 21
9050 136 94
53
10 n/a
045D
937 888 838 788 738
6950 272 227 183 140 97
7550 249 201
155
109 63
8150 171 121 72 23
9050
103
51 1
055D
837 792 748 704 659
9950 206 177 148 122 96
10825 195 166
138
110 83
11700 185 154 125 97 68
12850
136
105
75 45
070D
937 888 838 788 738
12450 237 200 163 128 95
13550
183
145
109 73
14650
124 85 48
15090
115
75 36
085D
937 888 838 788 738
14000 202 163 125 87 51
15125 182 142
102
62 23
16250 160 117 75 34 n/a
16725 149 105
63
20 n/a
100D
750 710 670 630 591
17350 237 202 167 133 101
18875 223 185
149
115 81
20400
168 131 94 59
22450
100
63 25
120D
750 710 670 630 591
19300
207 169 133 98 64
21000
187 48
111
73 38
22700
164 124 84 46 9
24950
87
46
5 n/a
140D
750 710 670 630 591
21000
231 192 155 117 82
22250
218 178
140
101 65
23500
204 163 123 84 46
24750
146
105
65 25
1.3.- FAN PERFORMANCES
1.3.1.- STANDARD FAN PERFORMANCES
CLOSED PULLEY
1 TURN
2 TURNS
3 TURNS
4 TURNS
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
CLOSED PULLEY
1 TURN
2 TURNS
3 TURNS
4 TURNS
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
(●) WRONG STATUS ON ACCOUNT OF MOTOR POWER LIMIT.
NOTE: With long distance kit option, the unit should not operate below its nominal airfl ow.
NOMINAL FACTORY SETTING.
1. GENERAL CHARACTERISTICS
7
020S
1098 1051 1003 956 909
3150 324 294 264 237 211
3425 321 289
261
233 207
3700 317 285 257 229 202
4100 310 279
249
222 193
025S
1098 1051 1003 956 909
4250 308 276 246 218 190
4625 301 269
239
209 180
5000 292 260 228 197 167
5500 278 244
211
178 146
030S
1098 1051 1003 956 909
4650 290 259 228 198 169
5050 280 248
215
184 154
5450 269 235 201 169 138
6000 249 213
178
143 109
035S
937 888 838 788 738
6200 321 281 241 203 167
6650 313 272
232
193 155
7100 306 262 221 181 142
8050 282 236
191
148 105
040S
937 888 838 788 738
6950 298 255 214 174 135
7550 283 240
197
155 113
8150 267 221 176 132 88
9050
186
138
90 43
045D
1041 986 931 876 820
6950 371 318 267 217 168
7550 353 298
244
190 139
8150 330 271 215 158 103
9050 316 258
199
141 84
055D
1041 986 931 876 820
9950 357 313 272 232 194
10825 349 304
263
223 185
11700
295 253 213 173
12850
239
196 156
070D
1041 986 931 876 820
12450 321 276 232 191 151
13550 307 262
217
174 133
14650 291 244 199 154 110
15090
236
190
145 101
085D
1041 986 931 876 820
14000 288 242 197 155 112
15125 272 223
177
132 88
16250 253 203 154 107 60
16725 244 193
144
95 48
100D
837 792 748 704 659
17350 323 279 236 196 157
18875 310 264
221
180 140
20400 296 248 204 162 121
22450
178
133 90
120D
837 792 748 704 659
19300 295 249 206 163 123
21000 278 231
186
142 101
22700 258 209 163 118 74
24950 228 176
127
80
35
140D
837 792 748 704 659
21000 322 275 230 186 145
22250 311 262
216
172 128
23500 299 249 202 157 112
24750 286 234
186
139
94
CLOSED PULLEY
1 TURN
2 TURNS
3 TURNS
4 TURNS
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
CLOSED PULLEY
1 TURN
2 TURNS
3 TURNS
4 TURNS
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
(●) WRONG STATUS ON ACCOUNT OF MOTOR POWER LIMIT.
NOTE: With long distance kit option, the unit should not operate below its nominal airfl ow.
NOMINAL FACTORY SETTING.
1. GENERAL CHARACTERISTICS
1.3.2.- FAN PERFORMANCES WITH KIT HIGH STATIC PRESSURE (OPTIONAL TRANSMISSION) VENTILATION HP1
8
020S
1177 1126 1075 1024 974
3150
377 342 309 278 247
3425
373 338
306
273 243
3700
369 334 302 269 239
4100
364 329
295
263 232
025S
1318 1261 1204 1147 1091
4250
466 423 381 341 303
4625
461 418
375
335 295
5000
412 368 327 287
5500
314 273
030S
1339 1268 1197 876 1055
4650
468 413 359 309 261
5050
462 405
352
299 250
5450
454 396 341 289 238
6000
441 383
325
270 216
035S
1103 1044 986 927 869
6200
469 414 362 313 266
6650
463 408
356
305 257
7100
458 402 348 297 247
8050
442 383
327
272 220
040S
1103 1044 986 927 869
6950 449 393 340 289 239
7550 440 382
327
275 223
8150 427 370 312 257 203
9050 405 344
284
225 168
045D
1103 1044 986 927 869
6950 432 373 317 263 211
7550 415 355
296
240 184
8150 395 332 271 211 152
9050 384 320
256
195 134
055D
1172 1109 1047 985 923
9950 514 456 399 346 296
10825 508 448
391
338 286
11700 500 440 383 328 275
12850
369
313 258
070D
1172 1109 1047 985 923
12450 371 421 363 307 252
13550 470 408
348
289 233
14650 457 391 329 268 208
15090 450 383
320
258 196
085D
1172 1109 1047 985 923
14000 452 390 328 268 211
15125 438 371
307
245 183
16250 418 349 282 215 150
16725 408 338
270
202 135
100D
937 888 838 788 738
17350 477 419 364 312 262
18875 469 410
354
299 248
20400 458 398 341 284 232
22450 440 379
319
261 206
120D
937 888 838 788 738
19300 454 396 339 284 232
21000 442 381
323
267 213
22700 426 364 304 246 190
24950 402 337
276
215
157
140D
937 888 838 788 738
21000 486 425 367 311 257
22250 479 416
357
300 245
23500 469 407 346 287 231
24750 460 395
334
274
215
1. GENERAL CHARACTERISTICS
1.3.2.- FAN PERFORMANCES WITH KIT HIGH STATIC PRESSURE (OPTIONAL TRANSMISSION) VENTILATION HP2
CLOSED PULLEY
1 TURN
2 TURNS
3 TURNS
4 TURNS
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
CLOSED PULLEY
1 TURN
2 TURNS
3 TURNS
4 TURNS
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
(●) WRONG STATUS ON ACCOUNT OF MOTOR POWER LIMIT.
NOTE: With long distance kit option, the unit should not operate below its nominal airfl ow.
NOMINAL FACTORY SETTING.
9
020S
1318 1261 1204 1147 1091
3150 483 438 397 357 319
3425 478 434
393
353 316
3700 474 430 389 349 312
4100 469 425
383
343 305
025S
1500 1420 1340 1261 1181
4250
550 485 423 365
4625
545
480
418 359
5000
541 475 412 352
5500
532
466
402 339
030S
1500 1420 1340 1261 1181
4650
535 469 408 349
5050
529
463
399 340
5450
521 455 391 330
6000
511
443
376 313
035S
1250 1183 1117 1051 985
6200
548 483 421 362
6650
545
478
415 355
7100
539 472 408 347
8050
526
456
390 326
040S
1250 1183 1117 1051 985
6950 602 530 463 399 339
7550 594 522
453
388 326
8150 586 512 442 376 311
9050 570 493
421
351 283
045D
1250 1183 1117 1051 985
6950 589 515 446 381 317
7550 578 501 430 363 295
8150 562 485 411 340 270
9050
553 475 400 326 255
055D
1339 1268 1197 1126 1055
9950 689 612 539 471 406
10825 683 606 533 464 398
11700 677 599 525 457 390
12850
670 590 515 444 376
070D
1339 1268 1197 1126 1055
12450 662 582 508 437 370
13550 652 573
497
424 354
14650 641 561 484 408 336
15090 636 555
477
400 328
085D
1339 1268 1197 1126 1055
14000 636 557 478 406 336
15125 623 542
464
387 315
16250 609 526 445 367 289
16725 602 518
436
357 279
100D
1041 986 931 876 820
17350 606 537 469 407 346
18875 599 529
461
396 334
20400 592 519 451 384 321
22450
504
433
364 299
120D
1041 986 931 876 820
19300 587 516 447 382 319
21000 576 503
433
367 303
22700 564 489 418 350 284
24950 543 467
393
322 255
140D
1041 986 931 876 820
21000 620 547 477 411 347
22250 615 541
471
402 337
23500 608 533 462 392 326
24750 601 525
451
380 313
1. GENERAL CHARACTERISTICS
1.3.2.- FAN PERFORMANCES WITH KIT HIGH STATIC PRESSURE (OPTIONAL TRANSMISSION) VENTILATION HP3
CLOSED PULLEY
1 TURN
2 TURNS
3 TURNS
4 TURNS
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
CLOSED PULLEY
1 TURN
2 TURNS
3 TURNS
4 TURNS
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
(●) WRONG STATUS ON ACCOUNT OF MOTOR POWER LIMIT.
NOTE: With long distance kit option, the unit should not operate below its nominal airfl ow.
NOMINAL FACTORY SETTING.
10
020S-025S-030S 035S-040S-045D 055D-070D-085D
2000 2500 2750 3000 3500 4000 6000 7000 8000
160 105 75 210 180 130 260 200 90
100D 120D-140D
13200 14300 15400 16500 13200 14300 15400 16500
230 200 150 50 230 200 150 50
055D
755 715 675 635 595
9950
255 230 207 184 162
10825
257 232
208
184 162
11700
260 234 210 184 160
12850
260 233
207
180 155
070D
755 715 675 635 595
12450
260 235 208 182 157
13550
260 233
205
176 150
14650
258 228 198 168 140
15090
255 225
195
165 135
085D
755 715 675 635 595
14000
260 230 202 173 145
15125
255 225
195
165 135
16250
250 215 183 153 120
16725
212
178
145 115
100D
672 636 601 565 529
17350 293 263 234 205 178
18875 293 261
232
202 173
20400 291 258 227 196 166
22450
251
218
185 153
120D
766 725 684 644 603
19300 381 343 305 268 232²
21000 380 340
300
263 227
22700 380 337 297 257 220
24750 373 330
287
245 205
140D
766 725 684 644 603
21000 380 340 300 263 227
22700 380 337
297
257 220
24750 373 330
287
245 205
1.3.3.- FAN PERFORMANCES WITH FREE-COOLING
Return fan performances for each models are:
Air fl ows with exhaust fan for option “free-cooling without return fan”
1. GENERAL CHARACTERISTICS
Models
Airfl ow m3/h
Available static pressure (Pa)
Models
Airfl ow m3/h
Available static pressure (Pa)
CLOSED PULLEY
1 TURN
2 TURNS
3 TURNS
4 TURNS
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
CLOSED PULLEY
1 TURN
2 TURNS
3 TURNS
4 TURNS
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
rpm
m
3
/h
Available static pressure (Pa)
(●) WRONG STATUS ON ACCOUNT OF MOTOR POWER LIMIT.
NOTE: With long distance kit option, the unit should not operate below its nominal airfl ow.
NOMINAL FACTORY SETTING.
11
346 190
407
3
8
7
4
00
7
50
213
346
191
603
1
00
5
3
8
7
400
4
0
7
645
1195
53
8
5
104
.
5
467
455.
5
5
3
4
188.5
455.5
1445
1260
53
1
40
0
5
8
0
4
4
5
5
5
9
MODELS 020S-025S-030S
MODELS 035S-040S-042S-045D
VERTICAL DISCHARGE (OPTIONAL)
HORIZONTAL DISCHARGE
STANDARD
Drainage outside thread 3/4”
Refrigerant connections
Electrical power supply
Access to motor
Drainage outside thread 3/4”
VERTICAL DISCHARGE (OPTIONAL)
Refrigerant connections
Electrical power supply
HORIZONTAL DISCHARGE
STANDARD
Access to motor
Air fi lter
VERTICAL DISCHARGE (OPTIONAL)
Drainage outside thread 3/4”
Drainage outside thread 3/4”
Transportation support
VERTICAL DISCHARGE (OPTIONAL)
Drainage outside thread 3/4”
Air fi lter
Transportation support
Drainage outside
thread 3/4”
1.4.- UNIT DIMENSIONS
1. GENERAL CHARACTERISTICS
12
373 524
203
6
4
1
6
0
3
4
1
2
6
0
3
6
4
1
53
1
2
0
1054
1100
266
0
2900
105
0
5
5
5
6
4
1
6
0
3
4
1
2
6
0
3
6
4
1
3
2
1
7
2
6
1
1
9
5
7
0
9
1
695
740
53
75
2
2
9
1
2
2
5
0
5
3
4
9
5
7
0
5
4
4
4
2
9
1
MODELS 060S-070S-055D-070D-085D
MODELS 100D-120D-140D
Air fi lter
Drainage outside thread 3/4”
VERTICAL DISCHARGE (OPTIONAL)
Drainage outside thread 3/4”
Air fi lter
Drainage outside thread 3/4”
VERTICAL DISCHARGE (OPTIONAL)
Drainage
outside
thread 3/4”
Transportation support
HORIZONTAL DISCHARGE STANDARD
VERTICAL DISCHARGE (OPTIONAL)
Electrical power supply
Electrical power supply
Refrigerant connections
Refrigerant connections
Drainage outside thread 3/4”
Access to motor
VERTICAL DISCHARGE
(OPTIONAL)
Drainage outside thread 3/4”
HORIZONTAL DISCHARGE (STANDARD)
Refrigerant connections
Electrical power supply
Access to motor
Refrigerant connections
Electrical power supply
* Values with HP2 and HP3 option.
1. GENERAL CHARACTERISTICS
1.4.- UNIT DIMENSIONS
13
1
4
2
6
3
5
7
3
2
1
3
B A
7
3
B A
1
2
2.1.- INSTALLATION GUIDELINES
2.2.- OPTIONAL OPERATIONS PRIOR TO UNIT INSTALLATION: VENTILATION FOR CIC-CIH UNITS IS PROVIDED BY:
1.- Centrifugal fan (single or double).
2.- Drive motor.
3.- Pulley fi xed to the fan.
4.- Adjustable pulley on the fan motor.
5.- Pulley belt.
6.- Base of the motor with displacement system for tensioning belts.
7.- Tensioning screw.
The unit must be transported in a HORIZONTAL POSITION on its metal legs. Any other position may cause serious damage to the machine. When the unit is received, it should be checked to ensure that there are no knocks or other damage, following the instructions on the packaging. If there is damage, the unit may be rejected by notifying the LENNOX Distribution Department and explaining on the transport agent’s delivery notice why the machine is unacceptable. Any complaint or claim made subsequently to the LENNOX Distribution Department for this type of anomaly cannot be considered under the Guarantee. Suffi cient space must be allowed to facilitate placement of the unit.
ALL INSTALLATION, SERVICE and MAINTENANCE operations must be carried out by QUALIFIED PERSONNEL.
When positioning the unit, be sure that the Rating Plate will always be visible since this data will be necesary to assure proper maintenance.
The units are designed to be installed with ducts, calculated by qualifi ed technical staff. The joints to be used between ducts and the openings to the unit should be Elastic Joints. Avoid the use of BYPASS joints between the extraction air and input air in both the outdoor and indoor sections. The structure where the unit is placed must be able to support the weight of the unit during operation.
If there are problems of height, the transport supports can be removed by unscrewing them from the base (Units 020S to 085D).
REGULATING AIRFLOW AT THE FANS
The unit fan has an adjustable pulley on the drive motor so that, when the fan is switched off, the pulley diameter can be adjusted to modify the unit’s air fl ow, as required.
1. Fixed part.
2. Moving part.
3. Fixing screw.
CLOSE PULLEY:
To increase the air fl ow from the fan, turn the moving part in direction “B”. (Clockwise).
OPEN PULLEY:
To reduce airfl ow, turn in direction “A”. (Anticlockwise).
TENSION OF BELTS The belts can be easily tensioned by means of the tensioning screw incorporated into the base of the motor in the transmission unit, which also makes it easy to carry out servicing properly. When the tensioning screw is turned, the fan motor is moved sideways in order to tension the pulley.
ADJUSTABLE PULLEYS
SIMPLE PULLEY
DOBLE PULLEY
DISPLACEMENT
2. INSTALLATION
14
1m
1m
1m
1m
2%
C1
C2
2.3.- SERVICE SPACE
Free space should be left to enable access for servicing, in order to check the installation of
the cables, drainage connections, electrical installation and cleaning fi lters, as well as to give easy access to the unit.
2.4.- DRAINAGE
All units have a 3/4” steel threaded drainage pipe welded to the condensation tray. Drainage pipes will be fi tted for each tray through a siphon with a height difference of 80 mm. to avoid drainage problems from the depression formed by the fans. The pipes should have a 2% slope to enable condensation to be drained easily.
Also tip the unit slightly (2%) toward the drainage side. Check that the condensation trays are clean and free of dirt and other debris from the installation work and that water drains correctly.
UNIT
Min. 80 mm
Inspection and cleaning cap.
2.5.- REFRIGERANT CONNECTIONS The unit is supplied with gas and liquid lines, sealed with copper caps.
THE UNITS ARE SUPPLIED WITH NITROGEN GAS. THIS MUST BE REMOVED BEFORE PROCEEDING AS FOLLOWS:
1 Remove the nitrogen gas through the top and bottom 5/16” service ports, leaving a vacuum as a safety measure. 2 Remove the caps from the connecting pipes. 3 Braze the connecting pipes. (When brazing refrigerant pipes, nitrogen gas must be supplied through the service ports into the pipes to remove
any air).
DURING INSTALLATION OPERATIONS, KEEP GAS AND LIQUID PIPES COVERED, IN ORDER TO PREVENT HUMIDITY AND DIRT FROM GETTING INTO THEM. TAKE SPECIAL CARE TO ENSURE THAT REFRIGERANT PIPES ARE INSULATED. AVOID COLLAPSE ON PIPE LINES INSTALLATION.
- 100D and 120D units model use different sizes of pipe connections: big size for circuit 1 and small size for circuit 2.
Please be sure to connect indoor unit circuits C1 and C2 to the corresponding C1 and C2 circuits of the outdoor unit.
2. INSTALLATION
Legislation does not allow refrigerant gas emissions to the atmosphere, so the refrigerants have to be recycled to avoid being released to the atmosphere. Those recycled refrigerants shall be processed afterwards by an authorized waste manager.
Those components derived from the recycling of the unit have to be managed by authorized waste manager or be left in local waste facilities according the local normative in each country.
15
DS
AS
RS
RS HR/T
CO2
DPT
AS HRT
DIFS
LDRP
DADS
BAC
DS
AS
AS
HR/T
DPT DIFS
RS
3
BAC
2
DADS
LDRP
CO2
RS
HR/T
6
5
4
020
4G x 1,5 mm²
(STD/HP1)
4G x 1,5 mm²
(HP2/HP3)
4G x 2,5 mm² 6G x 1,5 mm²
4G x 6 mm²
6G x 1,5 mm²
4G x 10 mm²
6G x 1,5 mm²
4G x 10 mm²
7G x 1,5 mm²
6G x 1,5mm² 4G x 1,5mm²
N/A
025
030
035
4G x 6 mm²
6G x 1,5 mm²
4G x 10 mm²
6G x 1,5 mm²
040-042
045
055-060
4G x 1,5 mm²
(STD/HP1)
4G x 2,5 mm²
(HP2/HP3)
4G x 10 mm²
6G x 1,5 mm²
4G x 25 mm²
6G x 1,5 mm²
4G x 25 mm²
7G x 1,5 mm²
4G x 1,5mm²
070
085
100
4G x 2,5 mm²
(STD/HP1)
2 x (4G x 2,5 mm²)
(HP2/HP3)
4G x 2,5mm²
120
140
2.6.- ELECTRICAL CONNECTIONS
- BEFORE MAKING ANY ELECTRICAL CONNECTIONS, BE SURE THAT ALL CIRCUIT BREAKERS ARE OPEN.
- IN ORDER TO CARRY OUT THE ELECTRICAL CONNECTIONS, FOLLOW THE ELECTRICAL DIAGRAM SUPPIED WITH THE UNIT.
CONNECTION OF CONTROL ELEMENTS:
VOLTAGE OPERATING LIMITS: 342-462V
To be connected by installer
POWER SUPPY
COMPONENT
Nr WIRES X SECTION
Discharge sensor STANDARD 2 x 1 mm² (shielded)
Remote ambient sensor STANDARD 2 x 1 mm² (shielded)
Remote duct sensor OPTION 2 x 1 mm² (shielded)
Duct remote sensor for enthalpic free-cooling OPTION 6x 1 mm² (shielded)
CO2 Air quality probe. (Available only with enthalpic free-cooling). OPTION 4 x 1 mm² (shielded)
Air differential pressure transducer OPTION 3 x 1 mm² (shielded)
Remote ambient sensor for enthalpic free-cooling OPTION 6 x 1 mm² (shielded)
Dirty fi lter sensor OPTION 3 x 1.5 mm² (shielded)
Long distance connection OPTION
3 x 1,5 mm² (1 circuit units)
2 x (3 x 1,5 mm² ) (2 circuits units)
Smoke detector OPTION 7 x 1,5 mm²
Hot water coil OPTION 5 x 1,5 mm²
POWER SUPPLY
FAN
2
ELECTRICAL HEATER 3
FREE-COOLING 4 EXHAUST FAN 5 RETURN FAN 6
STANDARD MEDIUM HIGH MODULATING
2. INSTALLATION
16
*
055D-140D
* *
055D-140D020S-045D
MS
EF
IU
MS
IU
RS MS IU
EF
MS
RS
*
IU
HOT WATER COIL
PROTECTION AGAINST FREEZING:
• Use glycol water. GLYCOL IS THE ONLY EFFECTIVE
PROTECTION AGAINST FREEZING. This kit includes a safety thermostat with a probe located inside the hot water coil. When the temperature drops below 4ºC, the unit will stop in order to protect the hot water coil and to prevent the unit from working with very low evaporating temperatures. Five wires must be added between indoor and outdoor unit with this option. Hot water coil includes regulating valve:
- ON/OFF for standard and multi split.
- Proportional (0-10V).
You must ensure that manual or automatic air vents have been installed on all high points in the system. In order to drain the system, check that drain valves have been installed at all low points of the system.
Location of the hot
water coil once
installed
Water inlet
Water outlet
Support
2.7.- OPTIONS INSTALLATION
ELECTRICAL HEATER
The electrical heater must be supplied from the unit’s electrical box.
Safety thermostat
Small panel for contactors
and connections
Location of the electrical
heater once installed
Support
A HEATING COIL FROZEN DUE TO LOW AMBIENT CONDITIONS IS NOT COVERED BY THE WARRANTY.
INDOOR UNIT
FREE COOLING
1.- OPERATION The control compares the values of temperature/enthalpy between outside air and room air by means of the probes; if there is a negative difference and the safety elements allow (discharge temperature probes) then the control acts on the servomotor, which opens the outside damper and closes the return damper, allowing cool outside air to enter the room. The damper is proportionally regulated. If there is not a great demand for air indoors, it may be enough just to have free cooling to condition the room. If there is a greater demand for air, the free cooling and the unit may need to be working in different cooling mode stages.
2.- SUPPLY AND INSTALLATION The free cooling option can be delivered as a packaged system or as a split system. The mixing section will be delivered with the unit for models 020S to 045D and as a split system for the remaining models. Return fan section will be delivered with the unit.
Confi guration of free cooling supply:
2. INSTALLATION
Exhaust fan
Flexible duct to be installed by the customer.
Mixing section
Return fan section
*
Mixing and return fan sections can be together or not.
Indoor unit
17
DM
FM
OS
HR/T
OS
AS
AS
HR/T
DPT
CO
2
RS
RS
HR/T
DS
EFM
EFM
3x1.5
4 x 1.5
FM
DM
CO
2
RS
RS
HR/T
DPT
DS
OS
HR/T
OS
AS
AS
HR/T
≥1m
DM EFM FM
THERMOSTATIC AND ENTHALPIC FREE-COOLING WITHOUT RETURN FAN
CIC/CIH 020S TO 045D
THERMOSTATIC AND ENTHALPIC FREE-COOLING WITHOUT RETURN FAN
CIC/CIH 055D TO 140D.
C60 VERSION
FRESH AIR INTAKE
OUTDOOR UNIT
DISCHARGE AIR
DUCT
RETURN AIR DUCT
AIR FILTER
HEATER
MIXING SEC-
TION
INDOOR UNIT
ELECTRICAL
BOX
2x1 Shielded
2x1 Shielded
DISCHARGE AIR DUCT
HEATER
MIXING SECTION
INDOOR UNIT
OUTDOOR UNIT
RETURN AIR
DUCT
FRESH AIR
INTAKE
ELECTRICAL
BOX
AIR FILTER
5x1 Shielded
2x1 Shielded
2x1 Shielded
5x1 Shielded
3x1 Shielded
3x1 Shielded
2x1 Shielded
5x1 Shielded
ELECTRICAL BOX
ELECTRICAL BOX
3x1 Shielded
3x1 Shielded
5x1 Shielded
2x1 Shielded
6x1.5+3x1.5 (With EFM)
4x1 Shielded
2x1 Shielded
2x1 Shielded
6Gx1 Shielded
To be wired by the installer
To be wired by the installer
The drawings show the side view
The drawings show the top view
5x1.5 (Standard version)
2x1 Shielded
2x1 Shielded
4X1.5 (4x2.5, 100D and 140D models)
6x1.5+4x1.5 (With EFM)
5x1.5 (Standard version)
2. INSTALLATION
FREE-COOLING
Damper actuator Exhaust fan motor Indoor fan motor
18
FMRFM
CO
2
RS
RS
HR/T
OS
HR/T
OS
AS
AS
HR/T
4X2.5
DPT
4X2.5
DM
DS
DM
3x1
DM RFM FM
DS
OS
AS
RS
RS HR/T
CO2
DPT
OS HR/T
AS HR/T
To be wired by the installer
The drawings show the top view
2. INSTALLATION
FREE-COOLING
THERMOSTATIC AND ENTHALPIC FREE-COOLING WITH RETURN FAN
CIC/CIH 055D TO 140D
FRESH AIR
INTAKE
DISCHARGE AIR DUCT
HEATER
INDOOR UNIT
RETURN AIR
DUCT
DISCHARGE
AIR
RETURN SECTION
AIR FILTER
5x1 Shielded
2x1 Shielded
2x1 Shielded
5x1 Shielded
3x1 Shielded
3x1 Shielded
2x1 Shielded
ELECTRICAL
BOX
MIXING SECTION
ELECTRICAL BOX
2x1 Shieled
6x1.5+4x2.5 (With EFM)
5x1.5 (Standard version)
OUTDOOR UNIT
Damper actuator Return fan motor Indoor fan motor
Free-Cooling
Thermostatic Enthalpic
Discharge sensor Standard
Outdoor sensor Standard
Remote ambient sensor Standard
Duct sensor
Option
it replaces AS
N/A
Duct remote sensor N/A
Option
It replaces AS HR/T
CO2 Air quality probe N/A Option
Air differential pressure transducer Option Option
Outdoor sensor N/A Standard
Remote ambient sensor N/A Standard
19
740
87
0
23
2
.5
8
0
4
1
13.5
1
8
1.5
490
47
8.5
28 679 28
312
1
62
6
312
679
38
5
0
2
2
5
0
2
2
5
0
A B C D E F G H I J K L M N
020S-030S
1000 148,5 291 38,5 138 74,5 1027 92,5 1194 640 749 789,5 100 307
035S-045D
1250 129,3 311,3 41 229,4 34 1282 129 1445 735 870 791 110 314
525
3
9
0
5
0
0
17
22.5
5
0
0
4
9
4
0
2
4
9
5
0
0
8
7
.
5
A
C
K
L
B
F
G
H
I
N
D
E
M
24
1100
1050
2
33
803
114
147
507
496
45 1010
45
312.5
22
75
31
2.5
1008
38
5
0
2
9
0
0
2
9
0
0
MODELS 055D-070D-085D
INDOOR UNIT
SECTION OF FLEXIBLE DUCT TO BE INSTALLED BY THE CUSTOMER 2100 x 698mm
2
OUTDOOR AIR DAMPER
MIXING SECTION
DISCHARGE FRAME
490x508x40
EXHAUST FAN (OPTION)
RETURN AIR
An exhaust fan may be included with free cooling without return fan.
FREE-COOLING WITHOUT RETURN FAN
The position of the damper may be different from the one shown in the picture. See drawings.
RETURN AIR
MIXING SECTION
EXHAUST FAN
(View front)
INDOOR UNIT
OUTDOOR AIR
EXHAUST FAN
(View back)
MODELS 020S to 045D
MODELS
MODELS 100D-120D-140D
INDOOR UNIT
OUTDOOR AIR DAMPER
MIXING SECTION
DISCHARGE FRAME
803x1008x40
EXHAUST FAN (OPTION)
RETURN AIR
SECTION OF FLEXIBLE DUCT TO BE INSTALLED BY THE CUSTOMER 2660 x 1054mm
2
2. INSTALLATION
20
740
8
70
232.5
804
113.
5
3
1
2
3
1
2
28 679
4
90
47
8.5
18
1.5
5
0
2
2
5
0
6
5
0
2
2
5
0
1626
95
28
1100
1050
233
8
0
3
114
1008
148
2
275
148
45
1010
80
3
2
14.5
0
13
2.50
5
0
2
9
0
0
3
8
INDOOR UNIT
OUTDOOR AIR DAMPER
RETURN DAMPER
RETURN AIR
SECTION OF FLEXIBLE DUCT TO
BE INSTALLED BY THE CUSTO-
MER
1626 x 679mm
2
SECTION OF FLEXIBLE DUCT TO BE INSTALLED BY THE CUSTOMER 2100 x 698 mm
2
DISCHARGE FRAME
DISCHARGE AIR
DIMENSIONS FREE-COOLING WITH RETURN FAN
MODELS 055D-070D-085D
2. INSTALLATION
MODELS 100D-120D-140D
INDOOR UNIT
SECTION OF FLEXIBLE
DUCT TO BE INSTALLED
BY THE CUSTOMER
2275 x 1010 mm
2
SECTION OF FLEXIBLE DUCT TO BE INSTALLED BY THE CUSTOMER 2660 x 1054 mm
2
DISCHARGE FRAME
803x1008x40
DISCHARGE AIR
OUTDOOR AIR DAMPER
RETURN DAMPER
RETURN AIR
21
3. COMMISSIONING AND OPERATION
3.1.- PRELIMINARY CHECKS BEFORE FIRST OPERATION
1. Check that drainage connections and their fi xtures are secure and that the level of the unit is tipped toward the drain.
2. Inspect the condition of the ducts and grilles (grilles are clean and clear of obstructions, no breaks in the duct, etc.).
3. Check that the power supply is the same as stated on the Rating Plate and is in accordance with the electrical diagram for the
unit and that cable sizes are correct.
4. Check that the electrical connections are tightened onto their terminals and to earth.
Inspect the Air Filter, which should be in its housing and correctly positioned (the metal grille should be facing inwards).
5. Check with your hand that the fan turns freely.
SKETCH FOR THE STANDARD UNIT CONFIGURATION IN DOUBLE CIRCUIT UNITS LOCATION The unit can be installed outside (if an outdoor kit installation has been ordered). If this is installed, air entry and exit ducts should be fi tted. The indoor unit should be assembled on bases that have been prepared beforehand. It should stand on absorbent and anti-vibration material to avoid vibrations being transmitted to the structure of the building.
DISCHARGE IN THE UNIT
MODELS 045D TO 140D
Always to be done through a common duct or plenum.
INDOOR SECTION
DISCHARGE AIR
INDOOR SECTION
FLEXIBLE JOINT IN OUTLETS
RETURN AIR DUCT
INTERNAL FAN ACCESS
DRAIN PIPE
TRAP
22
4.1.- PREVENTIVE MAINTENANCE
PREVENTIVE MAINTENANCE HELPS TO AVOID COSTLY REPAIRS, SO PERIODIC INSPECTIONS ARE REQUIRED:
GENERAL CONDITION OF THE HOUSING:
Fittings, paintwork, damage from knocks, rust spots, levelling and supporting, condition of the shock absorbers, if installed, bolted on panels, etc.
ELECTRICAL CONNECTIONS:
Condition of hoses, tightness of screws, earthing, current draw of the compressor and fans and checking that the unit is receiving the correct voltage.
COOLING CIRCUIT:
Check that pressure values are correct and that there are no leaks. Check that there is no damage to the pipe insulation,
that the state of the batteries is correct and that there are no material clogging the duct and obstructing the air fl ow, etc.
DRAINS:
Check that water drains correctly and that the drain trays are clean.
FAN:
Check that fans turn freely and in the correct direction without excessive noises.
AIR FILTER :
The air fi lter can be removed through the side by sliding it over the rail or downwards. (See fi gure). For downwards removal, remove the two profi les that support it (depending on the model) which are under the fi lter guide rail and screwed onto the unit.
The fi lter should be cleaned with a vacuum cleaner or washed in soapy water. The frequency for cleaning or changing the air fi lters will depend on the quality air in the area (fumes, vapors, suspended dust particles, etc.). Remember that the metal grille should always be toward the inside of the unit.
SIDE REMOVAL
Remember that the Control Panel may program a notifi cation parameter, for cleaning or replacement of air fi lters depen­ding on the number of hours of fan operation in the indoor section.
4. MAINTENANCE
4.2.- FAULT DIAGNOSIS
DIRTY FILTER INDICATION
If the fi lters are dirty, the detector activates an alarm, but only if the fan is ON.
SMOKE DETECTOR
In this case it would initiate shutdown sequence the unit, fully close the return air damper and open the fresh air dam­per up to 100% and send an alarm signal to the unit.
All the components derived from the recycling of the unit should be managed according local legislation, and have to be classifi ed and separated while dealt by authorized waste manager or be left in local waste facilities.
Refrigerant fl uids, electronic boards, heat exchangers and the oil extracted from the refrigerant circuit, as well as the oil recipients used must be recycled as hazardous waste according the local normative through an authorized waste manager or be left in local waste facilities. The rest of the components considered as non-hazardous wastes must be recycled according to the corresponding norms. At the end of its life, the equipment should be recycled in local waste facilities or by an authorized waste manager.
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Due to Lennox’s ongoing commitment to quality, the specifi cations, ratings and dimensions are subject to change without notice and without incurring liability. Improper installation, adjustment, alteration, service or maintenance can cause property damage or personal injury. Installation and service must be performed by a qualifi ed installer and servicing agency
SALES OFFICES :
OTHER COUNTRIES :
Translation of original manual
MIL121E-0613 / 11-2014
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