Lennox CIC 040S, CIC 042S, CIC 020S, CIC 045D, CIC 060S Installation, Operating And Maintenance

...
Providing indoor climate comfort
AIRCOOLAIR/COMPACTAIR
CIC/CIH
MIL107E-0110 04-2012 Original manual translation
Installation, operating and maintenance
1
4 4-5 5-8
10
11 11
12 12 12 13
14-21
22
22 23
WARNING: Read this manual before carrying out installation, repair or maintenance work.
TABLE OF CONTENTS
POINTS TO BEAR IN MIND PAGE 2 PAGE 2
DATA PAGE FOR COMMISSIONING OF THE UNIT PAGE 3 PAGE 3
1.- GENERAL CHARACTERISTICS PAGE
1.1.- PHYSICAL DATA
1.2.- ELECTRICAL DATA
1.3.- FAN PERFORMANCE
1.4.- UNIT DIMENSIONS
2.- 2.- INSTALLATION PAGE
2.1.- INSTALLATION GUIDELINES
2.2.- OPTIONAL TASK PRIOR TO UNIT INSTALLATION: REGULATING AIRFLOW IN THE FANSREGULATING AIRFLOW IN THE FANS
2.3.- SER�ICE SPACESER�ICE SPACE
2.4.- DRAINAGEDRAINAGE
2.5.- REFRIGERANT CONNECTIONS
2.6.- ELECTRICAL CONNECTIONS
2.7.- INSTALLATION OF OPTIONS
3.- COMMISSIONING AND OPERATION PAGE
3.1.- PRELIMINARY CHECKS
4.- MAINTENANCE PAGE
4.1.- PRE�ENTI�E MAINTENANCE
4.2.- FAULT DIAGNOSISFAULT DIAGNOSIS
Lennox have been providing environmental solutions since 1895. Our COMPACTAIR / AIRCOOLAIR range continues to meet the standards that have made LENNOX a household name; flexible design solutions to meet your needs and uncompromising attention to detail; engineered to last, simple to maintain and quality that comes as standard. For information on local contacts go to www.lennoxeurope.com.
All the technical and technological information contained in this manual, including any drawings and technical descrip­tions provided by us, remain the property of Lennox and must not be utilised (except in the operation of this product), reproduced, issued to or made available to third parties without the prior written agreement of Lennox.
2
POINTS TO BEAR IN MIND
DANGER AND WARNING SIGNS
Abrasive surfaces
Low
temperatures
High
temperatures
Risk of injury from
moving objects
Electrical
voltage
Risk of injury from
rotating objects
ELECTRICAL CONNECTIONS
To prevent serious electrical injuries, make sure to switch off the power before doing any installa­tion, repair or maintenance work on the unit. To install the unit, bear in mind local and national legislation.
ATTENTION - WARNING
Electric shock can cause injury or death. Before attempting to perform any service or maintenance on the unit, turn OFF the electrical power, and check that the fan has stopped.
The air filter cleaning operations does not require technical service; however, when an electrical or mechanical operation is required, call an Engineer.
CLEANING THE FILTER
Check the air filter and make sure it is not blocked with dust or dirt.
If the filter is dirty, wash it in a bowl with neutral soap and water, drying it in the shade before re-inserting it in the unit.
All technical data contained in these operating instructions, including diagrams and technical descriptions, remain the property of Lennox and may not be used (except for the purpose of familiarizing the user with the equipment), reproduced, photocopied, transferred or transmitted to third parties without prior written authorization from Lennox.
Data published in the operating instructions are based on the latest information available. We reserve the right to make modifications without notice.
We reserve the right to modify our products without notice and with no obligation to modify goods previously supplied.
These operating instructions contain useful and important information for the smooth operation and maintenance of your equipment.
The instructions also include guidelines on how to avoid accidents and serious damage before commissioning the equipment and during its operation and how to ensure smooth and fault-free operation. Read the operating instructions carefully before starting the equipment, familiarize yourself with the equipment and with handling the installation and carefully follow the instructions. It is very important to be properly trained in handling the equipment. These operating instructions must be kept in a safe place near the equipment.
Like most equipment, the unit requires regular maintenance. This section concerns maintenance personnel and management. If you have any queries or would like to receive further information on any aspect relating to your equipment, do not hesitate to contact us.
Standard Guidelines for Lennox equipment.
3
ºC
ºC
DATA PAGE FOR UNIT COMMISSIONING
Air flow data:
Air Intake Temperature, Indoor Coil:
High Pressure:
Low Pressure:
DRAINAGE WITH TRAP.
CLEAN INTERIOR AIR FILTER.
GENERAL POWER SUPPLY CONNECTION.
DATA INPUT:
COLD CYCLE HEATING CYCLE
ELECTRIC POWER CONSUMPTION (Amps)
Fan indoor section:
Options Installed:
Comments:
Fan indoor section:
UNIT:
INSTALLER TEL:INSTALLER:
CONTROL PANEL IDENTIFICATION CODE
INSTALLATION ADDRESS:
SERIAL Nr.:
CHECKS:
DATE COMMISSIONING:
SUPPLY �OLTAGE:
RATED �OLTAGE OF THE UNIT:
INSTALLER ADDRESS:
YES NO
Air flow data:
Air Intake Temperature, Indoor Coil:
High Pressure:
Low Pressure:
4
C I C 020 S
N
M
1
M
CIC CIH
020S 025S 030S 035S
040S 042S
045D
060S 055D
070S 070D
085D 100D 120D 140D
Kg 108 111 115 150 160 170 242 259 276 470 480 490 Kg 2 2 2 2 2 2 2 3 3 3 3 3 Kg 10 10 10 10 10 20 20 20 30 45 45 45 Kg 50 50 50 75 75 75 165 165 165 190 190 190 Kg 10 10 10 12 16 20 20 24 30 40 40 40 Kg 6,5 3 3 5 0 3 3 3 13 13 8 8 Kg 6,5 3 8 8 3 6 6 16 21 27 14 14 Kg 9,5 8 11 8 6 6 19 24 21 27 40 40 Kg 25 25 25 28 28 28 37 37 37 65 65 65 Kg n/a n/a n/a n/a n/a n/a 145 145 145 230 230 230 Kg 6 6 6 9 9 9 14 14 14 23
23 23
CIC CIH
020S 025S 030S 035S
040S 042S
045D
060S 055D
070S 070D
085D 100D 120D 140D
Kw 0.74 1.45 1.45 1.89 2.69 2.69 2.69 3.63 5.06 5.06 6.38 6.38
A 1.40 2.59 2.59 3.45 4.80 4.80 4.80 6.48 8.60 8.60 11.1 11.1 A 6.44 13.0 13.0 17.3 26.4 26.4 26.4 35.6 60.2 60.2 81 81
Ph/�/Hz 3N~400� 50Hz
CIC/H 020S CIC/H 025S CIC/H 030S CIC/H 035S CIC/H 040S/042S
0 0 0 0 0 0 0 0 0 0 0,71 1,19 0,44 0,86 44 0,86 0,8 1,35 0 0 0,71 1,19 1,24 2,21 1,24 2,21 1,74 3,03 0,94 1,68 1,15 2,05 1,24 2,21 2,18 3,89 1,74 3,03 2,37 3,8 0,51 2,6 0,51 2,6 0,51 2,6 1,33 6,8 1,33 6,8
n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a
10 14,3 10 14,3 10 14,3 15 21,5 15 21,5 15 21,5 15 21,5 15 21,5 20 28,6 20 28,6 20 28,6 20 28,6 20 28,6 27 39 27 39
M:400�/3/50
- - - -
1.- GENERAL CHARACTERISTICS
1.1.- PHYSICAL DATA
Type of unit COMPACTAIR / AIRCOOLAIR
I: Indoor unit
Type of Refrigerant M: R-410A
Approximate cooling capacity in kW.
S: One circuit D: Two circuits
CIC: Cooling only unit R-410A. CIH: Heat pump unit R-410A.
1.2.- ELECTRICAL DATA
ELECTRICAL CONSUMPTION FOR STANDARD UNITS
WEIGHT FOR STANDARD UNITS AND OPTIONS
C: Cooling only unit H: Heat pump unit
Number of revision
UNIT MODELS
Indoor unit CIC/CIH
Airsock control
Electrical heater Free-cooling Hot water coil Kit of ventilation HP1 Kit of ventilation HP2 Kit of ventilation HP3 Exhaust fan Return fan High efficiency air filter
(G4 prefiltre/F7 filtration)
UNIT MODELS
Maximum absorbed power Maximum current Start up current �oltage
ADDITIONAL ELECTRICAL CONSUMPTION FOR THE OPTIONS (CIC/CIH 020S-040S)
Maximum absorbed
power (Kw)
Maximum
current (A)
Maximum
absorbed
power (Kw)
Maximum
current (A)
Maximum absorbed
power (Kw)
Maximum
current (A)
Maximum absorbed
power (Kw)
Maximum
current (A)
Maximum absorbed
power (Kw)
Maximum
current (A)
Standard Indoor fanIndoor fan Kit of ventilation HP1 Kit of ventilation HP2 Kit of ventilation HP3 Exhaust fan Return fan Standard electrical heater Medium electrical heater High electrical heater
n/a: not available
5
CIC/H 045D CIC/H 055D/060S CIC/H 070D/070S CIC/H 085D CIC/H 100D CIC/CIH 120D/140D
0 0 0 0 0 0 0 0 0 0 0 0 0,94 1,68 0,94 1,68 1,43 2,12 1,32 2,5 1,32 2,5 2.41 4.2 2,37 3,8 2,37 3,8 2,75 4,62 3,73 6,7 5,06 8,6 3.74 6.1 2,37 3,8 3,69 3,69 5,16 8,82 3,73 6,7 5,06 8,6 6.38 11.1 1,33 6,8 2,65 4,5 2,65 4,5 2,65 4,5 5,3 9 5.3 9
n/a n/a 2,69 4,8 3,63 6,5 3,63 6,5 5,06 8,6 6.38 11.1
15 21,5 20 28,6 20 28,6 20 28,6 27 39 27 39 20 28,6 27 39 27 39 27 39 40 57,8 40 57.8 27 39 40 57,8 40 57,8 40 57,8 50 72,3 50 72.3
020S
rpm
824 788 753 717 682
m3/h
3150 167 149 132 116 101
3425 162 143
127
109 93
3700 155 138 120 103 85
4100
127
108
90 72
025S
rpm
824 788 753 717 682
m3/h
4250 141 123 103 84 66
4625 129 109
89
69 49
5000 115 92 71 50 28
5500 89 66
42
19 n/a
030S
rpm
915 876 836 797 757
m3/h
4650 173 149 125 103 80
5050 158 133
109
84 60
5450 141 115 89 63 38
6000
84
56
28 0
035S
r pm
735 704 672 640 609
m3/h
6200 164 142 119 98 77
6650 153 130
106
83 61
7100 139 114 89 66 42
8050 102 75
48
22 n/a
040S 042S
rpm
837 792 748 704 659
m3/h
6950 213 178 143 109 75
7550 196 158
122
86 50
8150 175 136 97 58 21
9050 136 94
53
10 n/a
045D
rpm 937 888 838 788 738 m3/h 7950 272 227 183 140 97 8675 249 201
155
109 63
9400
171 121 72 23
9750
103
51 1
060S 055D
rpm
837 792 748 704 659 m3/h 9950 206 177 148 122 96
10825 195 166
138
110 83 11700 185 154 125 97 68 12850
136
105
75 45
070S 070D
rpm
937 888 838 788 738
m3/h 12450 237 200 163 128 95 13550
183
145
109 73
14650
124 85 48
15090
115
75 36
085D
rpm
937 888 838 788 738
m3/h 14000 202 163 125 87 51 15125 182 142
102
62 23 16250 160 117 75 34 n/a 16725 149 105
63
20 n/a
100D
rpm
750 710 670 630 591
m3/h 17350 237 202 167 133 101 18875 223 185
149
115 81
20400
168 131 94 59
22450
100
63 25
1.- GENERAL CHARACTERISTICS
Maximum absorbed
power
(Kw)
Maximum
current (A)
Maximum absorbed
power
(Kw)
Maximum
current (A)
Maximum absorbed
power
(Kw)
Maximum
current (A)
Maximum absorbed
power
(Kw)
Maximum
current (A)
Maximum absorbed
power
(Kw)
Maximum
current (A)
Maximum absorbed
power
(Kw)
Maximum
current (A)
�entilador interior estándar
Kit de ventilación HP1
Kit de ventilación HP2
Kit de ventilación HP3
�entilador de extracción
�entilador de retorno
Batería eléctrica estándar
Batería eléctrica media
Batería eléctrica alta
1.2.- ELECTRICAL DATA
ADDITIONAL ELECTRICAL CONSUMPTION FOR THE OPTIONS (CIC/CIH 045D-140D)
1.3.- FAN PERFORMANCES
1.3.1.- STANDARD FAN PERFORMANCES
CLOSED
PULLEY
1 TURN 2 TURNS 3 TURNS 4 TURNS
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
CLOSED
PULLEY
1 TURN 2 TURNS 3 TURNS 4 TURNS
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
(●) WRONG STATUS ON ACCOUNT OF MOTOR POWER LIMIT.
NOTE: With low distance option it is not suitable unit working below nominal air flow.
NOMINAL FACTORY SETTING.
6
020S
rpm
1098 1051 1003 956 909
m3/h
3150
324 294 264 237 211
3425
321 289
261
233 207
3700
317 285 257 229 202
4100
310 279
249
222 193
025S
rpm
1098 1051 1003 956 909
m3/h
4250
308 276 246 218 190
4625
301 269
239
209 180
5000
292 260 228 197 167
5500
278 244
211
178 146
030S
rpm
1098 1051 1003 956 909
m3/h
4650
290 259 228 198 169
5050
280 248
215
184 154
5450
269 235 201 169 138
6000
249 213
178
143 109
035S
r pm
937 888 838 788 738
m3/h
6200
321 281 241 203 167
6650
313 272
232
193 155
7100
306 262 221 181 142
8050
282 236
191
148 105
040S 042S
rpm
937 888 838 788 738
m3/h
6950
298 255 214 174 135
7550
283 240
197
155 113
8150
267 221 176 132 88
9050
186
138
90 43
045D
rpm 1041 986 931 876 820 m3/h 7950 371 318 267 217 168 8675 353 298
244
190 139 9400 330 271 215 158 103 9750 316 258
199
141 84
060S 055D
rpm 1041 986 931 876 820 m3/h 9950 357 313 272 232 194
10825 349 304
263
223 185
11700
295 253 213 173
12850
239
196 156
070S 070D
rpm 1041 986 931 876 820 m3/h
12450 321 276 232 191 151 13550 307 262
217
174 133 14650 291 244 199 154 110 15090
236
190
145 101
085D
rpm 1041 986 931 876 820
m3/h 14000 288 242 197 155 112 15125 272 223
177
132 88 16250 253 203 154 107 60 16725 244 193
144
95 48
100D
rpm 837 792 748 704 659
m3/h 17350 323 279 236 196 157 18875 310 264
221
180 140 20400 296 248 204 162 121 22450
178
133 90
120D
rpm 837 792 748 704 659
m3/h 19300 295 249 206 163 123 21000 278 231
186
142 101 22700 258 209 163 118 74 24950 228 176
127
80
35
140D
rpm 837 792 748 704 659
m3/h 21000 322 275 230 186 145 22250 311 262
216
172 128 23500 299 249 202 157 112 24750 286 234
186
139
94
120D
rpm
m3/h
19300
207 169 133 98 64
21000
187 48
111
73 38
22700
164 124 84 46 9
24950
87
46
5 n/a
140D
rpm
m3/h
21000
231 192 155 117 82
22250
218 178
140
101 65 23500
204 163 123 84 46
24750
146
105
65 25
1.- GENERAL CHARACTERISTICS
1.3.- FAN PERFORMANCES
1.3.2.- FAN PERFORMANCES WITH KIT HIGH STATIC PRESSURE (OPTIONAL TRANSMISSION)
CLOSED PULLEY
1 TURN 2 TURNS 3 TURNS 4 TURNS
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
CLOSED PULLEY
1 TURN 2 TURNS 3 TURNS 4 TURNS
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
�ENTILATION HP1
CLOSED
PULLEY
1 TURN 2 TURNS 3 TURNS 4 TURNS
Available static pressure Pa.
CLOSED
PULLEY
1 TURN 2 TURNS 3 TURNS 4 TURNS
Available static pressure Pa.
(●) WRONG STATUS ON ACCOUNT OF MOTOR POWER LIMIT.
NOTE: With low distance option it is not suitable unit working below nominal air flow.
NOMINAL FACTORY SETTING.
7
020S
rpm
1177 1126 1075 1024 974
m3/h
3150
377 342 309 278 247
3425
373 338
306
273 243
3700
369 334 302 269 239
4100
364 329
295
263 232
025S
rpm
1318 1261 1204 1147 1091
m3/h
4250
466 423 381 341 303
4625
461 418
375
335 295
5000
412 368 327 287
5500
314 273
030S
rpm 1339 1268 1197 876 1055
m3/h
4650
468 413 359 309 261
5050
462 405
352
299 250
5450
454 396 341 289 238
600
441 383
325
270 216
035S
rpm 1103 1044 986 927 869
m3/h
6200
469 414 362 313 266
6650
463 408
356
305 257
7100
458 402 348 297 247
8050
442 383
327
272 220
040S 042S
rpm
1103 1044 986 927 869
m3/h
6950
449 393 340 289 239
7550
440 382
327
275 223
8150
427 370 312 257 203
9050
405 344
284
225 168
045D
rpm
1103 1044 986 927 869
m3/h
7950
432 373 317 263 211
8675
415 355
296
240 184
9400
395 332 271 211 152
9750
384 320
256
195 134
060S 055D
rpm
1172 1109 1047 985 923
m3/h
9950
514 456 399 346 296
10825
508 448
391
338 286
11700
500 440 383 328 275
12850
369
313 258
070S 070D
rpm 1172 1109 1047 985 923
m3/h
12450 371 421 363 307 252
13550 470 408
348
289 233
14650 457 391 329 268 208
15090 450 383
320
258 196
085D
rpm 1172 1109 1047 985 923
m3/h
14000 452 390 328 268 211
15125 438 371
307
245 183
16250 418 349 282 215 150
16725 408 338
270
202 135
100D
rpm 937 888 838 788 738
m3/h
8675 477 419 364 312 262
9437 469 410
354
299 248
10200 458 398 341 284 232
11225 440 379
319
261 206
120D
rpm 937 888 838 788 738
m3/h
9650 454 396 339 284 232
10500 442 381
323
267 213
11350 426 364 304 246 190
12475 402 337
276
215
157
140D
rpm 937 888 838 788 738
m3/h
10500 486 425 367 311 257
11125 479 416
357
300 245
11750 469 407 346 287 231
12375 460 395
334
274
215
1.- GENERAL CHARACTERISTICS
(●) WRONG STATUS ON ACCOUNT OF MOTOR POWER LIMIT.
NOTE: With low distance option it is not suitable unit working below nomi­nal air flow.
NOMINAL FACTORY SETTING.
CLOSED
PULLEY
1 TURN 2 TURNS 3 TURNS 4 TURNS
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
CLOSED
PULLEY
1 TURN 2 TURNS 3 TURNS 4 TURNS
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
1.3.- FAN PERFORMANCES
�ENTILATION HP2
8
020S
rpm
1318 1261 1204 1147 1091
m3/h
3150
483 438 397 357 319
3425
478 434
393
353 316
3700
474 430 389 349 312
4100
469 425
383
343 305
025S
rpm
1500 1420 1340 1261 1181
m3/h
4250
550 485 423 365
4625
545
480
418 359
5000
541 475 412 352
5500
532
466
402 339
030S
rpm
1500 1420 1340 1261 1181
m3/h
4650
535 469 408 349
5050
529
463
399 340
5450
521 455 391 330
6000
511
443
376 313
035S
r pm
1250 1183 1117 1051 985
m3/h
6200
548 483 421 362
6650
545
478
415 355
7100
539 472 408 347
8050
526
456
390 326
040S 042S
rpm
1250 1183 1117 1051 985
m3/h
6950
602 530 463 399 339
7550
594 522
453
388 326
8150
586 512 442 376 311
9050
570 493
421
351 283
045D
rpm 1250 1183 1117 1051 985
m3/h
7950
589 515 446 381 317
8675
578 501 430 363 295
9400
562 485 411 340 270
9750
553 475 400 326 255
060S 055D
rpm 1339 1268 1197 1126 1055
m3/h
9950 689 612 539 471 406
10825 683 606 533 464 398
11700 677 599 525 457 390
12850
670 590 515 444 376
070S 070D
rpm 1339 1268 1197 1126 1055
m3/h
12450
662 582 508 437 370
13550 652 573
497
424 354
14650 641 561 484 408 336
15090 636 555
477
400 328
085D
rpm 1339 1268 1197 1126 1055
m3/h
14000
636 557 478 406 336
15125 623 542
464
387 315
16250 609 526 445 367 289
16725 602 518
436
357 279
100D
rpm 1041 986 931 876 820
m3/h
8675
606 537 469 407 346
9437 599 529
461
396 334
10200 592 519 451 384 321
11225
504
433
364 299
120D
rpm 1041 986 931 876 820
m3/h
9650
587 516 447 382 319
10500 576 503
433
367 303
11350 564 489 418 350 284
12475 543 467
393
322 255
140D
rpm 1041 986 931 876 820
m3/h
10500
620 547 477 411 347
11125 615 541
471
402 337
11750 608 533 462 392 326
12375 601 525
451
380 313
(●) WRONG STATUS ON ACCOUNT OF MOTOR POWER LIMIT.
NOTE: With low distance option it is not suitable unit working below nomi­nal air flow.
NOMINAL FACTORY SETTING.
CLOSED
PULLEY
1 TURN 2 TURNS 3 TURNS 4 TURNS
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
CLOSED
PULLEY
1 TURN 2 TURNS 3 TURNS 4 TURNS
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
Available static pressure Pa.
�ENTILATION HP3
1.3.- FAN PERFORMANCES
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