CHA/CHP16 and CHP20 series units in the 2 through 5 ton
(7.0 through 17.6 kW) sizes are designed for outdoor roofĆ
top or ground level installations in light commercial applicaĆ
tions. Electric heat is available in several kW sizes. Models
are available in single or three phase power supply and can
be utilized in downflow or horizontal supply and return air.
CHA/CHP16-024/030 model units are equipped with a
reciprocating compressor. CHA/CHP16-036/060 and
CHP20-024/060 model units are equipped with scroll
compressors. The scroll compressor offers high voluĆ
metric efficiency, quiet operation and the ability to start
under system load. Continuous flank contact, mainĆ
tained by centrifugal force, minimizes gas leakage and
maximizes efficiency. The motor is internally protected
from excessive current and temperature.
CHA/CHP16 and CHP20 model units are designed to acĆ
cept any of several different thermostat control systems
with minimum field wiring. Control options such as econĆ
omizer, warm up kit, Honeywell T7300 thermostat or
Honeywell T8600/T8611/T8621 thermostat controls
connect to the unit with jackĆplugs. When plugged in the
controls become an integral part of the unit wiring. Low
voltage thermostat connections facilitate thermostat
field wiring.
Optional electric heat is field installed. Electric heat operĆ
ates in single or multiple stages depending on the kW size.
5kW through 25 kW sizes are available for the CHA/CHP16
and CHP20 units.
Information in this manual is for use by a qualified service
technicial only. All specifications in this manual are subject
to change. Procedures outlined in this manual are repesĆ
ented as a recommendation only and do not supersede or
replace state or local codes.
2 to 5 ton (7.0 to 17.6 kW)
CHP20
IMPORTANT
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, personĆ
al injury or loss of life. Installation and service must
be performed by a qualified installer, service agency
or the gas supplier.
WARNING
Electric shock hazard. Can cause injury
or death. Before attempting to perform
any service or maintenance, turn the
electrical power to unit OFF at disconĆ
nect switch(es). Unit may have multiple
power supplies.
Page 1
WARNING
Refrigerant can be harmful if it is inhaled. Refrigerant
must be used and recovered responsibly.
Failure to follow this warning may result in personal
injury or death.
Electrostatic discharge can affect electronic
components. Take precautions during unit
installation and service to protect the unit's elecĆ
tronic controls. Precautions will help to avoid
control exposure to electrostatic discharge by
putting the unit , the control and the technician at
the same electrostatic potential. Neutralize elecĆ
trostatic charge by touching hand and all tools on
an unpainted unit surface, such as the blower
deck, before performing any service procedure.
Page 2
SPECIFICATIONS CHA16
Certified
g
Ratings
Coil
Net face area
Condenser
Condenser
ECH16R-5
ECH16R-7
ECH16R-10
Electric
g
Ratings
Model No.CHA16Ć024CHA16Ć030CHA16-036CHA16-048CHA16-060
*Sound Rating Number in accordance with test conditions included in ARI Standard 270.
LRated in accordance with ARI Standard 210/240 and DOE 95_F (35_F) outdoor air temperature and 80_F (27_C) db/67_F (19_C) wb entering evaporator coil air.
lAnnual Fuel Utilization Efficiency based on DOE test procedures and FTC labeling regulations.
*Sound Rating Number in accordance with test conditions included in ARI Standard 270.
LRated in accordance with ARI Standard 210/240;
Cooling Ratings - 95_F (35_F) outdoor air temperature and 80_F (27_C) db/67_F (19_C) wb entering indoor coil air
High Temperature Heating Ratings - 47 _F (8_C) db/43_F (6_C) wb outdoor air temperature and 70_F (21_C) entering indoor coil air
Low Temperature Heating Ratings - 17_F (-8_C) db/15_F (-9_C) wb outdoor air temperature and 70_F (21_C) entering indoor coil air.
Total unit watts26153185387049156225
SEER (Btuh/Watts)10.0
EER (Btuh/Watts)9.18.69.58.8
Total capacity - Btuh (kW)23,800 (7.0)29,400 (8.6)35,800 (10.5)49,500 (14.5)57,500 (16.8)
Total unit watts22352780343046055765
C.O.P. (Coefficient of Performance)3.123.103.063.142.94
HSPF - Region IV (Region V)6.6 (5.9)
Total capacity - Btuh (kW)12,800 (3.7)17,000 (5.0)22,800 (6.7)28,000 (8.2)33,600 (9.8)
ow
Total unit watts18552330318238005045
C.O.P. (Coefficient of Performance)2.022.142.102.161.98
Blower wheel nominal diameter x width in. (mm)
5 lbs. 10 oz.
(2.55 kg)
9 x 8
(229 x 203)
6 lbs. 0 oz.
(2.72 kg)
10 x 7 (254 x 178)
7 lbs. 0 oz..
(3.18 kg)
10 lbs. 12 oz.
(4.88 kg)
10 x 8
(254 x 203)
Motor horsepower (W)1/3 (249)1/2 (373)3/4 (560)
Net face area - sq. ft. (m2)3.2 (0.30)4.1 (0.38)5.8 (0.54)
Tube diameter - in. (mm) & No. of rows3/8 (9.5) - 3
No. & size of cleanable polyurethane filters - in. (mm)(1) 16 x 25 x 1 (406 x 635 x 25)(1) 20 x 25 x 1 (508 x 635 x 25)
Net weight of basic unit Ċ lbs. (kg)305 (138)355 (161)355 (161)455 (206)535 (243)535 (243)
Shipping weight of basic unit Ċ lbs. (kg) (1 Pkg.)390 (177)419 (190)419 (190)525 (238)610 (277)610 (277)
Electrical characteristics (60 hz)208/230v-1ph
Model No.
and
Ratings
*Sound Rating Number in accordance with test conditions included in ARI Standard 270.
lAnnual Fuel Utilization Efficiency based on DOE test procedures and FTC labeling regulations.
LCertified in accordance with the USE certification program, which is based on ARI standard 210/240.
Cooling RatingsĊ 95_F (35_C) outdoor air temperature and 80_F (27_C) db/67_F (19.5_C) wb entering indoor coil air.
High Temperature Heating RatingsĊ 47_F (8_C) db/43_F (6_C) wb outdoor air temperature and 70_F (21_C) entering indoor coil air.
Low Temperature Heating RatingsĊ 17_F (-8_C) db/15_F (-9_C) wb outdoor air temperature and 70_F (21_C) entering indoor coil air.
(Down-Flow) Ċ Installs directly in cabinet, recircuĆ
lated air dam
exhaust damper, formed, gasketed damper blades,
nylon bearings, 24v damper motor has adjustable
minimum position switch, electronic discharge air
sensor, adjustable outdoor air enthalpy control. UtiĆ
lizes filter furnished with unit, filter rack will acce
up to 2 in. (51 mm) filter. Removable exhaust air
and outdoor air intake hood w
aluminum mesh filter. Choice of economizer conĆ
trols.
lated air damper, formed, gasketed damper blades,
nylon bearings, 24v damper motor has adjustable
minimum position switch, electronic discharge air
(25 mm) fiberglass filter furnished, filter rack will
accept up to 2 in. (51 mm) filter, outdoor air intake
mizer controls.
Electric Heat Ċ Field installed, helix wound nichrome elements, time delay for eleĆ
ment staging, individual element limit controls, wiring harness, may be twoĆstage
controlled.
ECH16R - Supplemental thermal cutoff safety fuses and thermal
ECH16 - Supplemental secondary limits, heating control relay,
Electric Heat Single Point Power Source Sub-Fuse Box Ċ Use with ECH16R
electric heaters, use in conjunction with ECH16 fuse box for single point power
source applications, installs internal to unit, fuses furnished, constructed of galvaĆ
nized steel with prepunched mounting holes
Unit Single Point Power Source Sub Fuse Box Ċ Installs internal to unit, proĆ
vides sub-fusing to the unit, used in conjunction with ECH16 or ECH16R for single
point power source applications, fuses furnished, constructed of galvanized steel
with prepunched mounting holes and electrical inlet and outlet holes, hinged box
cover
Enthalpy Control, Differential Ċ Used in conjunction with outdoor air enthalpy
control. Determines and selects which air has the lowest enthalpy. Return air enĆ
thalpy sensor field installs in economizer damper section
Gravity Exhaust Dampers Ċ For use with EMDH16. Pressure operated assembly
field installs in the return air duct adjacent to the economizer assembly. Includes
bird screen. - Net Weight
cabinet with filter access, disposable, pleated fiber filter furnished, number and
size of filter - Net Weight
Low Ambient Control Kit Ċ Units operate down to 30°F (-1°C) outdoor air temperĆ
ature in cooling mode without any additional controls. A Low Ambient Kit can be
field installed, enabling unit to operate properly down to 0°F (Ć17.7°C).
Roof Curb Power Entry Kit Ċ Allows power entry through
roof mounting frame, knockouts provided in roof frame,
contains 40 in. (1016 mm) armored conduit and installation
hardware, two kits are required, one for low voltage and one
for high voltage. See Dimension Drawing
Roof Mounting Frame Ċ Nailer strip furnished, mates to unit, U.S. National RoofĆ
ing Contractors Approved, shipped knocked down. RMF16-41 may be used on
all sizes, with a slight unit overhang on CHP16-048 and CHP16-060 units - Net
Weight
NOTE (US Only) Ċ Sound Reduction Plate must be ordered separately for field
installation.
Outdoor Air Damper Section Ċ For downĆflow applications,
dam
adjustable, 0 to 25% (fixed) outdoor air, outdoor air hood with
cleanable filter included, number and size of filter - Net Weight
Outdoor Air Damper Section Ċ For horizontal applications, installs in return air
duct adjacent to unit, manually adjustable (fixed) outdoor air - Net Weight
Outdoor Thermostat Kit Ċ Used to lock out some of the
electric heating elements on indoor units where two stage
control is applicable. Outdoor thermostat maintains the
heating load on the low power input as long as possible
before allowing the full power load to come on line
Indoor filter is not furnished with economizer. REMD16 utilizes existing filter furnished with 16 unit.
ers with pressure operated gravit
eanable
num mesh
relay sequencer.
fuse block, thermal relay sequencer (20-25 kW
208/230v) and galvanized steel control box.
Outdoor Filter(1) 8 x 24 x 1 (203 x 610 x 25)(1) 8 x 28 x 1 (203 x 711 x 25)
Fully ModulatingEMDH16M-41S - 70 lbs. (32 kg)EMDH16M-65S - 86 lbs. (39 kg)
Indoor Filter(1) 20 x 20 x 1 (508 x 508 x 25)(1) 20 x 25 x 1 (508 x 635 x 25)
Outdoor Filter
1/2 in. (13 mm)18H70
1 in. (26 mm)18H71
1-1/2 in. (39 mm)18H72
US Only
Canada Only
Thermostat KitLB-29740BA (56A87)
Mounting BoxM-1595 (31461) / BM-10260 (33A09) Canada Only
(1) 16-1/2 x 21-3/4 x 1
HF16-46S - 18 lbs. (8 kg)
RMF16-41 - 75 lbs. (35 kg) 97G59
Plate (order separately) (73H80)
OAD16-41 - 12 lbs. (5 kg)
OAD16-41S - 10 lbs. (5 kg)
Page 6
(419 x 552 x 25)
See Electric Heat Data Tables
See Electric Heat Data Tables
See Electric Heat Data Tables
GEDH16-65 - 4 lbs. (2 kg)
(1) 20 x 20 x 2 in.
(508 x 508 x 51 mm)
CHP16 LB-57113BM (27J00)
CHA16 LB-57113BC (24H77)
(1) 5 x 17 x 1 in.
(127 x 432 x 25 mm)
(1) 14 x 6 x 1 in.
(356 x 152 x 25 mm)
OAD3-46/65 - 8 lbs. (4 kg)
(1) 19-7/8 x 22-3/4 x 1
(505 x 578 x 25)
(1) 16 x 25 x 1 (406 x 635 x 25)
(1) 14 x 25 x1 (356 x 635 x 1)
(1) 22-1/2 x 25-1/4 x 1
(571 x 641 x 25)
54G44
HF16-65S - 21 lbs. (10 kg)
(1) 20 x 25 x 2 in.
(508 x 635 x 51 mm)
RMF16-41 - 75 lbs. (35 kg)
OAD16-65 - 12 lbs. (5 kg)
OAD16-65S - 16 lbs. (7 kg)
97G59
Plate (order separately)
(73H80)
RMF16-65 - 86 lbs.
(39 kg) 97G60
Plate (order separately)
(73H82)
(1) 8 x 17 x 1 in.
(203 x 432 x 25 mm)
(1) 18 x 6 x 1 in.
(457 x 152 x 25 mm)
OPTIONAL ACCESSORIES CHA/CHP16 Cont.
nished, interior transition (even air flow), internally
transition (even air flow), internally sealed (prevents recirĆ
ent cutĆout) prevents compressor operation when outdoor temperature is
below 35°F (2°C).
Diffusers Ċ Aluminum grilles, large center grille, inĆ
sulated diffuser box with flanges, hanging rings furĆ
nished, interior transition (even air flow), internally
sealed (prevents recirculation), adapts to TĆbar ceilĆ
ing grids or plaster ceilings - Net Weight
Timed Off Control Ċ Prevents compressor shortĆcycling and allows time
for suction and discharge pressure to equalize, permitting the compressor
to start in an unloaded condition. Automatic reset control provides a time
delay between compressor shutoff and startĆup.
Transitions (Supply and Return) Ċ Used with diffusers, installs in roof
mounting frame, galvanized steel construction, flanges furnished for duct
connection, fully insulated - Net Weight
Unit Stand-Off Mounting Kit Ċ Elevates horizontal application units
above mounting surface. Includes six high impact polystyrene standĆoff
mounts. See dimension drawings.
Diffusers Ċ Aluminum grilles, large center grille, insulated
diffuser box with flanges, hanging rings furnished, interior
transition (even air flow), internally sealed (prevents recirĆ
culation), adapts to TĆbar ceiling grids or plaster ceilings Net Weight
Economizer with Gravity Exhaust Dampers (Down-Flow) Ċ Installs directly in
cabinet, recirculated air dampers with pressure operated gravity exhaust dampĆ
er, formed, gasketed damper blades, nylon bearings, 3 position or fully moduĆ
lating 24v damper motor has adjustable minimum position switch, electronic
discharge air sensor, adjustable outdoor air enthalpy control. Utilizes filter furĆ
nished with unit, filter rack will accept up to 2 in. (51 mm) filter. Removable
exhaust air hood and outdoor air intake hood with aluminum mesh filter. Choice
of economizer controls. Model No. - Net Weight - No. & size of filter, in. (mm)
Economizer Dampers (Horizontal) Ċ Installs directly in cabinet, combination outĆ
door air and recirculated air damper, formed, gasketed damper blades, nylon
bearings, 3 position or fully modulating 24v damper motor has adjustable miniĆ
mum position switch, electronic discharge air sensor, adjustable outdoor air enĆ
thalpy control. 1 in (25 mm) fiberglass filter furnished, filter rack will accept up to 2
in. (51 mm) filter, outdoor air intake hood with aluminum mesh filter. Choice of
economizer controls. Model No. - Net Weight - No. & size of filter, in. (mm)
Electric Heat Ċ Field installed, helix wound nichrome elements, time delay for eleĆ
ment staging, individual element limit controls, wiring harness, may be twoĆstage
controlled.
ECH16R - Supplemental thermal cutoff safety fuses and thermal
ECH16 - Supplemental secondary limits, heating control relay,
Electric Heat Single Point Power Source Sub-Fuse Box Ċ Use with ECH16R elecĆ
tric heaters, use in conjunction with ECH16 fuse box for single point power source
applications, installs internal to unit, fuses furnished, constructed of galvanized steel
with prepunched mounting holes
Unit Single Point Power Source Sub Fuse Box Ċ Installs internal to unit, provides
sub-fusing to the unit, used in conjunction with ECH16 or ECH16R for single point
power source applications, fuses furnished, constructed of galvanized steel with
prepunched mounting holes and electrical inlet and outlet holes, hinged box cover
Enthalpy Control, Differential Ċ Used in conjunction with outdoor air enthalpy
control. Determines and selects which air has the lowest enthalpy. Return air enĆ
thalpy sensor field installs in economizer damper section
Gravity Exhaust Dampers Ċ For use with EMDH16. Pressure operated assembly
field installs in the return air duct adjacent to the economizer assembly. Includes
bird screen. - Net Weight
Low Ambient Control Kit - Units operate down to 30°F (-1°C) outdoor air temperaĆ
ture in cooling mode without any additional controls. A Low Ambient Kit can be field
installed, enabling unit to operate properly down to 0°F (Ć17.7°C).
Roof Curb Power Entry Kit Ċ Allows power entry through
roof mounting frame, knockouts provided in roof frame,
contains 40 in. (1016 mm) armored conduit and installaĆ
tion hardware, two kits are required, one for low voltage
and one for high voltage. See Dimension Drawing
relay sequencer.
fuse block, thermal relay sequencer (20-25 kW
208/230v) and galvanized steel control box.
StepĆDown -
double deflecĆ
tion louvers
Flush - fixed
blade louvers
1/2 in. (13 mm)18H70
1 in. (26 mm)18H71
1-1/2 in. (39 mm)18H72
LB-82199CF (47J23)
2 guards per order
T6-1469 (45F08)
RTD9-65 - 67 lbs. (30 kg)
FD9-65 Ć 37 lbs.(17 kg)
LB-50709BK (47J27)
SRT16 - 20 lbs. (9 kg)
38H18
CHP20-024
CHP20-030
CHP20-036
LB-82199CF (47J23)
2 guards per order
RTD9-65 - 67 lbs. (30 kg)
FD9-65 Ć 37 lbs.(17 kg)
REMD16-41 - 48 lbs. (22 kg)
REMD16M-41 - 48 lbs. (22 kg)
EMDH16-41 - 110 lbs. (50 kg)
EMDH16M-41 - 110 lbs. (50 kg)
3 Position:
Modulating:
Indoor: (1) 16 x 25 x 1
(406 x 635 x 25)
Outdoor : (1) 14 x 25 x 1
(356 x 635 x 25)
3 Position:
Modulating:
Indoor : (1) 20 x 24 x 1
(508 x 610 x 25)
Outdoor : (1) 8 x 24 x 1
(203 x 610 x 25)
See Electric Heat Data Tables
See Electric Heat Data Tables
See Electric Heat Data Tables
GEDH16-65 - 4 lbs. (2 kg)
LB-57113BM (27J00)
LB-82199CG (47J24)
3 guards per order
CHP20-042
CHP20-048
LB-82199CG (47J24)
3 guards per order
REMD16-65 - 66 lbs. (30 kg)
REMD16M-65 - 66 lbs. (30 kg)
EMDH16-65 - 130 lbs. (59 kg)
EMDH16M-65 - 130 lbs. (59 kg)
(1) 14 x 25 x1 (356 x 635 x 1)
54G44
3 Position:
Modulating:
Indoor: (1) 20 x 25 x 1
(508 x 635 x 25)
Outdoor : (1) 18 x 25 x 1
(457 x 635 x 25)
3 Position:
Modulating:
Indoor : (1) 16 x 25 x 1
(406 x 635 x 25) &
Outdoor : (1) 8 x 28 x 1
(203 x 711 x 25)
CHP20-060
Page 7
OPTIONAL ACCESSORIES CHP20 Cont.
C
Condenser Coil
Evaporator
C
Condenser Coil
Evaporator
Model No.CHP20-024, -030, -036CHP20-042, -048CHP20-060
Roof Mounting Frame Ċ Nailer strip furnished, mates to unit, U.S. National
Roofing Contractors Approved, shipped knocked down. RMF16-41 may be
used on all sizes, with a slight unit overhang on CHP20-048 and CHP20-060
units - Net Weight. NOTE (US Only) Ċ Sound Reduction Plate must be ordered
separately for field installation.
Outdoor Air Damper Section Ċ For downĆflow applications, damper assembly reĆ
places blower access panel, manually adjustable, 0 to 25% (fixed) outdoor air, outĆ
door air hood with cleanable filter included, number and size of filter - Net Weight
Outdoor Air Damper Section Ċ For horizontal applications, installs in return
air duct adjacent to unit, manually adjustable (fixed) outdoor air - Net Weight
Outdoor Thermostat Kit Ċ Used to lock out some of the
electric heating elements on indoor units where two
stage control is applicable. Outdoor thermostat maintains
the heating load on the low power input as long as posĆ
sible before allowing the full power load to come on line
Timed Off Control Ċ Prevents compressor shortĆcycling and allows time for
suction and discharge pressure to equalize, permitting the compressor to start
in an unloaded condition. Automatic reset control provides a time delay beĆ
tween compressor shutoff and startĆup.
Transitions (Supply and Return) Ċ Used with diffusers, installs in roof mountĆ
ing frame, galvanized steel construction, flanges furnished for duct connection,
fully insulated - Net Weight
Unit Stand-Off Mounting Kit Ċ Elevates horizontal application units above
mounting surface. Includes six high impact polystyrene standĆoff mounts. See
dimension drawings.
Indoor filter is not furnished with economizer. REMD16 utilizes existing filter furnished with CHP20 unit.
{ReferĂtoĂNational or CanadianĂElectricalĂCodeĂmanualĂtoĂdetermineĂwire,ĂfuseĂandĂdisconnectĂsizeĂrequirements.
Where current does not exceed 100 amps, HACR type circuit breaker may be used in place of fuse (U.S. Only).
Recommended maximum fuse size (amps)3015351515402015
{Minimum Circuit Ampacity20119231110281412
ompressor
Condenser Coil
FanĂMotor
Evaporator
Blower Motor
{ReferĂtoĂNational or CanadianĂElectricalĂCodeĂmanualĂtoĂdetermineĂwire,ĂfuseĂandĂdisconnectĂsizeĂrequirements.
Where current does not exceed 100 amps, HACR type circuit breaker may be used in place of fuse (U.S. Only).
Motors are rated at 460 volts. Full load amps shown are for step-down transformer output.
{ReferĂtoĂNational or CanadianĂElectricalĂCodeĂmanualĂtoĂdetermineĂwire,ĂfuseĂandĂdisconnectĂsizeĂrequirements.
Where current does not exceed 100 amps, HACR type circuit breaker may be used in place of fuse (U.S. Only).
{ReferĂtoĂNationalĂor Canadian ElectricalĂCodeĂmanualĂtoĂdetermineĂwire,ĂfuseĂandĂdisconnectĂsizeĂrequirements.
"WhereĂcurrentĂdoesĂnotĂexceedĂ100Ăamps,ĂHACRĂtypeĂcircuitĂbreakerĂmayĂbeĂusedĂinĂplaceĂofĂfuse.
{ReferĂtoĂNationalĂor Canadian ElectricalĂCodeĂmanualĂtoĂdetermineĂwire,ĂfuseĂandĂdisconnectĂsizeĂrequirements.
"WhereĂcurrentĂdoesĂnotĂexceedĂ100Ăamps,ĂHACRĂtypeĂcircuitĂbreakerĂmayĂbeĂusedĂinĂplaceĂofĂfuse.
CHA/CHP16/20 2, 2 1/2 and 3 ton units are in the one cabiĆ
net size. CHA/CHP16/20 3.5, 4 and 5 ton units are also one
in one cabinet size. All CHA/CHP16/20 model units are apĆ
plicable for commercial, single or three phase installations.
CHA/CHP16/20 models are factory equipped with the hardĆ
ware required for installing Lennox' optional thermostat conĆ
trol systems like the T7300 or T8600 (refer to the EngineerĆ
ing Handbook for more specific application data).
II-UNIT COMPONENTS
CHA/CHP16/20 unit components are shown in figure 1.
A-Control Box Components
CHA/CHP16/20 control box is shown in figure 2. The control
box is located adjacent to the compressor compartment, beĆ
hind the control box access panel in front of the unit.
The condenser fan can be accessed by removing the fan
grill located on top of the unit.
The indoor blower access panel (all units) is located on the
opposite side of the unit from the heating compartment acĆ
cess.
1-Transformer T1
All CHA/CHP16/20 series units use a single line voltage to
24VAC transformer mounted in the control box. The transĆ
former supplies power to control circuits in the unit. TransĆ
formers are rated at 70VA and use two primary voltage taps
as shown in figure 3. T1 is protected by a 3.5 amp circuit
breaker (CB8).
208 / 240 VOLT TRANSFORMER
PRIMARYSECONDARY
ORANGE
240 VOLTS
RED
208 VOLTS
BLUE
24 VOLTS
DANGER
Single -phase units use single
pole contactors. One leg of comĆ
pressor, capacitor and condensĆ
er fan are connected to line voltĆ
age at all times.
Remove all power to disconnect
before servicing.
Electrical shock resulting in
death or injury may result if
power is not disconnected.
NOTE-Contactor K1 is energized by the thermostat
control system. Depending on the control system
installed, the contactor may or may not be immediately
energized upon demand.
3-Indoor Blower Relay K3 (Cooling Speed)
208/230 volt units use a single DPDT relay to energize the
indoor blower motor. 460 volt and 575 volt units use a single
3PDT relay.
CHP16/20 units (singleĆphase and threeĆphase) use aconventional 2 heat / 2 cool thermostat. Transfer relay
K8 is used to direct power to blower relay K3 depending on
whether the unit is in cooling or heating mode. In cooling
mode transfer relay K8 is deĆenergized and blower relay K3
is energized by thermostat terminal G through K8Ć1 normalĆ
ly closed contacts. In heating mode transfer relay K8 is enĆ
ergized and blower relay K3 is energized directly by transĆ
former T1 through K8Ć1 normally open contacts.
460 (G) voltage units use a unique blower motor which reĆ
quires the 3PDT relay. The motor utilizes the extra set of
N.C. relay contacts to complete an internal circuit when the
motor is on heating speed. Refer to the blower motor section
of this manual for more information.
BLACK
FIGURE 3
YELLOW
2-Cooling Contactor K1
K1 is a 24V to line voltage contactor used to energize the
compressor and condenser fan in response to thermostat
demand. Three-phase units use three-pole double-break
contactors. Single-phase units use single-pole contactors.
Page 18
4-Defrost Relay K4 (CHP Models Only)
Relay K4 initiates defrost in response to demand. K4 is enĆ
ergized when defrost thermostat S6 closes and defrost conĆ
trol CMC1 calls for defrost. Once energized, contacts K4Ć1
open to reset the internal timer to zero, contacts K4Ć2 close
to energize the electric heat (if installed) and K4Ć3 closes to
latch condenser fan relay K10 and defrost relay K4 through
defrost cycle.
5-Start Capacitor C7
Compressor start capacitor C7 is used in CHA/
CHP16-024/030 units only, and located in the compressor
compartment. C7 is connected in parallel with capacitor
(C12). The capacitor is energized during compressor startĆ
up and is switched off by potential relay K31 when the comĆ
pressor nears full speed. See side of capacitor for ratings.
The start capacitor uses a 15K ohm 2 watt bleed" resistor
connected in parallel with the capacitor terminals. The resisĆ
tor is used to slowly discharge the capacitor when not in use.
6-Dual Capacitor C12
Single phase CHA/CHP16/20 model units use a single
dual" capacitor, connected to both the fan motor and the
compressor. A dual capacitor is two independent capacitors
inside one can. Each side of the capacitor has different ratĆ
ings and will be printed on the side.The capacitor is located
inside the compressor compartment.
7-Condenser Fan Relay K10
Condenser fan relay K10, used in all CHP16/20 units, is a
DPDT relay with a 24V coil. In all units K10 de-energizes conĆ
denser fan B4 in response to defrost demand.
8-Latch Relay K6
CHP16/20 commercial units are designed to use convenĆ
tional heat/cool thermostats and are equipped with latch
relay K6. Latch relay K6 is used in commercial heat pumps
to control operation of the reversing valves when a heat/cool
thermostat is used.
CHP16/20 series units are plumbed so that the unit is in coolĆ
ing mode when the reversing valve is energized. Latch relay
K6 controls operation of the reversing valves and is controlled
by the indoor thermostat.
A latch relay (figure 4) is a special type of relay with two coils;
a SET" coil and a RESET" coil. When 24VAC is applied to
the SET" coil, the normally open contacts close and the norĆ
mally closed contacts open. When power is removed from
the SET" coil, nothing happens; the N.O. contacts remain
closed and the N.C. contacts remain open. The contacts do
not return to their normal position until the RESET" coil is
energized. Once the contacts are reset, they remain in their
normal position when power is removed.
CHP16/20 series units use a
LATCH RELAY K6
DPDT latch relay. One set of
normally open contacts is conĆ
nected in series with thermostat
Y1 and compressor contactor
K1 while the matching normally
closed contacts are connected
in series with thermostat W1
and compressor contactor K1.
14
The other set of normally open
contacts is connected in series
568
10
9
RESET
1314
12
SET
FIGURE 4
with the reversing valve. When
the SET" coil is energized (Y1),
the normally open contacts
close to energize the reversing
valve (thereby placing the unit in
cooling mode) and to energize
the compressor contactor.
When power is removed from the SET" coil (such as when
cooling demand is satisfied), the normally open contacts remain
closed, the reversing valve remains energized and the unit reĆ
mains in cooling mode.
9-Transfer Relay K8
The combined operation of latch relay K6 and transfer relay
K8 allow the CHP16 to use a conventional heat/cool thermoĆ
stat as opposed to a heat pump thermostat. Transfer relay
K8 switches thermostat blower demand from cooling mode
to heating mode. Relay K8 routes blower demand from the
appropriate thermostat output to the blower relay depending
on whether the unit is in cooling or heating mode.
During cooling mode, the blower relay receives power from
thermostat terminal G (relay K8 deĆenergized). During
heating demand transfer relay K8 is energized. When K8 is
energized, power routing is switched so that the blower
relay receives power from heating thermostat demand
(W1).
10-Potential Relay K31
Relay K31 is used in the CHA/CHP16-024/030 models ONLY
and is located in the control box. It is a potential relay which
controls the operation of the compressor starting circuit. The
relay is normally closed when the compressor (contactor K1)
is de-energized. Capacitor (C7) is connected to a set of norĆ
mally closed K31 contacts and assists the compressor in
starting. When K1 energizes, the compressor immediately beĆ
gins startĆup. K31 remains de-energized during compressor
start-up and the start capacitor (C7) remains in the circuit. As
the compressor gains speed K31 is energized by electromoĆ
tive forces generated by the compressor. When K31 enerĆ
gizes, its contacts open to take the start capacitor out of the
circuit.
Page 19
11-Defrost Control CMC1
GU
6
The CMC1 defrost control (figure 5 ) is a solid state control
which provides automatic switching from normal heating operaĆ
tion to defrost mode and back. The control provides maximum
14 minute defrost periods at 30, 60 or 90Ćminute fieldĆchangeĆ
able intervals. Each control monitors thermostat demand and
holds" the timer in place between thermostat demand. A set of
diagnostic pins are also provided for troubleshooting the refrigĆ
eration circuit.
The control contains a solid state timer which switches an exĆ
ternal defrost relay through 1/4" male spades mounted on the
control's circuit board. The control energizes the defrost relay
at regular timed intervals. Defrost thermostat S6 initiates deĆ
frost and pressure switch S46 terminates defrost. If S46 does
not terminate defrost, CMC1 will terminate defrost after 14
minutes.
SOLID STATE DEFROST TIMER
TIMING JUMPER
TIMING PINS
TROUBLESHOOTING
PINS
CONTROL
TERMINALS
IMPORTANT
Prevent control damage. Avoid contact with other
control terminals or control components.
NEEDLE-NOSE
PLIERS
IMPORTANT
Prevent control damage. Do not connect timing
jumper to either TST" pin.
TO CHANGE CONTROL TIMINGS:
1- Turn off all power to the unit to avoid damaging the circuit board.
2- Grasp wire connector firmly with needle nose pliers as shown.
3- Gently pull connector from pin.
4- Select new timing pin. DO NOT SELECT A TST" PIN.
5- Gently push connector onto desired pin (see Table 1 for timings).
Connector is seated when pin snaps.
6- Turn on power to unit.
FIGURE 5
When the indoor thermostat closes (call for heat or cool), deĆ
frost timer initiates 30, 60 or 90Ćminute (depending on how the
control is preset) timing sequence. At the end of the timing seĆ
quence, the control attempts to energize the defrost relay. If
both defrost thermostat and defrost pressure switch are
closed when timing sequence ends, the defrost relay is enerĆ
gized and defrost begins. Consequently, the defrost pressure
switch must open in order for defrost to be terminated (defrost
can also be terminated by the internal timer of the defrost conĆ
trol).
Defrost Control Components
a- Timing Pins 30(T1), 60(T2), 90(T3)
Each of these pins provides different timed interval beĆ
tween defrosts. A jumper connects the pins to circuit
board pin W1. Table 1 shows the timings of each pin.
The defrost interval can be field changed to 30, 60 or 90
minutes. The defrost period (14 minutes) cannot be
changed. To change the interval between defrosts, simĆ
ply remove the jumper from the pin it is connected to and
reconnect the jumper to one of the other available pins
(see figure 6).
FI
RE
b- Timing Jumper
A timing jumper is factory installed on the circuit board
and is used to connect pin W1 to one of three timing
pins. The jumper may be connected to any one timing
pin but must never be connected to the TST" pins. See
following Caution.
IMPORTANT
Potential for control damage.
Do not connect timing jumper to TST" pins.
TST" pins are used only during a test and must
not connect with timing pins.
TABLE 1
DEFROST
CONTROL CMC
TIMINGS
NORMAL
OPERATION
TST" PINS
JUMPERED
TOGETHER
c- 24V" Terminal
Terminal 24V" receives 24VAC from the control transĆ
former. This terminal powers the control's internal timer
and relays. Terminal 24V" must be powered at all times
in order to provide HOLD" between thermostat deĆ
mands.
INTERVAL BETWEEN
DEFROSTS WITH
JUMPER CONNECTED TO:
30 (T1)60 (T2)90 (T3)
30 + 360 + 690 + 914 + 1.4
MIN.MIN.MIN.MIN.
7 + 0.714 + 1.421 + 2.13.3 + 0.3
SEC.SEC.SEC.SEC.
DEFROST
TIME
Page 20
TO PLACE CONTROL IN TEST MODE:
1- Turn off all power to avoid damaging the circuit board.
2- Make sure all control terminals are connected as shown on unit
wiring diagram before attempting to place control in test mode.
See NOTE below.
NOTE - Control will not go into test mode when disconĆ
nected from unit. Unit load must be applied to control termiĆ
nals before the control will go into test mode.
3- Connect jumper to TST" pins as shown.
4- Turn indoor thermostat to heat mode and adjust to highest temperaĆ
ture setting.
5- Turn on power to unit.
6- See Table 1 for control timings in TST" mode.
7- Be sure to turn off power and remove jumper when test is complete.
Turn on power and re-adjust thermostat.
IMPORTANT
Prevent control damage. Avoid contact with other
control terminals or control components.
FIGURE 7
d- COM" Terminal
Terminal COM" provides 24VAC common.
e- HLD" Terminal
Terminal HLD" holds an internal timer in place between
thermostat demands and allows the unit to continue timĆ
ing upon resumption of thermostat demand. When therĆ
mostat demand is present, the control is allowed to count
down to the next defrost. Terminal HLD" is connected
directly to thermostat demand.
f-OUT" Terminal
Terminal OUT" controls defrost when connected to one
side of the defrost relay coil. An internal relay conĆ
nected to terminal OUT" closes (allowing an internal
path from OUT" to COM") to allow external defrost
relay to energize and initiate defrost. At the end of the
defrost period, the internal relay connected to terminal
OUT" opens to de-energize the external defrost relay.
g- RST" Terminal
Terminal RST" resets the internal timer when power is reĆ
moved and begins timer operation when power is returned.
Terminal RST" is connected to terminal COM" through a
set of normally closed defrost relay contacts. When the deĆ
frost relay contacts open terminal RST" loses power (the
path through RST" is disrupted) and internal timer is reset.
The control resumes timing when the defrost relay contacts
close.
h- TST" Pins
Each board is equipped with a set of test pins for use in
troubleshooting the unit. When jumpered together, these
pins reduce the control timing to a fraction of the original
time (see table 1 and figure 7).
IMPORTANT
Prevent control damage.
Control will begin test mode only if normal load
is applied to control terminals. Do not attempt
to operate or test control out of unit.
A defrost period can last up to 14 minutes and can be termiĆ
nated two ways. First, if the defrost pressure switch does not
open within 14 minutes after defrost begins, the internal timer
(by opening the internal path from OUT" to COM") will de-enĆ
ergize the defrost relay and the unit will resume normal operaĆ
tion. Second, if the defrost pressure switch opens during the
14 minute defrost period, the defrost relay is de-energized
and the unit resumes normal operation. Refer to figure 8.
Page 21
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