Lennox BRENTWOOD LV User Manual

INSTALLATION AND OPERATION INSTRUCTIONS
Brentwood™ LV
Shown with louver kit installed
Shown with clean face kit installed
THIS UNIT REQUIRES THE INSTALLATION OF A
FINISHING KIT. SEE “PARTS REQUIRED”
SECTION FOR DETAILS
Fireplace, Also For Use In
Manufactured Homes With Solid Fuel Only.
EPA Wood-Burning Fireplaces P/N 506023-13 REV. A 02/2011
MODEL
Brentwood LV
This installation manual will enable you to obtain a safe, efficient and dependable installation of your fireplace system. Please read and understand these instructions before beginning your installation.
Lennox Hearth Products wood-burning fireplaces are designed for use as a supplemental heater. They are not intended for continuous use as a primary heat source.
SAVE THESE INSTRUCTIONS
FOR FUTURE REFERENCE
TM
WARNINGS
• Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will retain heat for a while after shutting off the appli­ance. Severe burns may result.
• Carefully supervise children in the same room as appliance.
If small children are present in the home, it is recommended that this appliance be fitted with an adjustable safety gate or barrier screen.
Listed to standards: ULC-S610 & UL-127 Report No. 3011202 EPA Cert. No. 537
PIBRENTLV REV. 1 02/2011
WARNINGS
• The fireplace cannot be operated without a door. Consult your dealer to select the correct door. Important! To assure proper alignment of glass
• doors: Install this fireplace in a square and plumb condition, using shims as necessary at sides and/or bottom.
Install the fireplace only as described in these instructions.
IMPORTANT! GENERAL SAFETY PRE CAUT IONS . REA D AND UNDERSTAND THESE SAFETY
RULES BEFORE YOUR FIRST FIRE.
WARNING
THE FIREPLACE MUST BE OPER­ATED WITH THE DOOR FULLY OPENED OR DOOR FULLY CLOSED. IF THE DOORS ARE LEFT PARTLY OPENED, GAS AND FLAME MAY BE DRAWN OUT OF THE FIREPLACE OPENING, CREATING RISKS OF BOTH FIRE AND SMOKE.
WARNING
NEVER use gasoline, gasoline­type lantern fuel, kerosene, charcoal lighter fluid, naphtha, engine oil or similar liquids to start or “freshen up” a fire in this fireplace. Keep any flammable liquids a safe distance from the fireplace at all times.
WARNING
THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOGS OR A FIREPLACE INSERT. TO REDUCE RISK OF FIRE OR INJURY, DO NOT INSTALL AN UNVENTED GAS LOG SET OR FIREPLACE INSERT OR OTHER PRODUCTS NOT SPECIFIED FOR USE WITH THIS FIREPLACE.
WARNING
Never leave your fireplace unat­tended while it is burning.
WARNING
To avoid the risk of damaging fireplace materials and increas­ing the risk of fire, do not use the fireplace to cook or warm food.
2
WARNING
Use care when selecting window treatments for windows located near the fireplace. Avoid using combustible flowing window treatments such as curtains on nearby windows that are of suf­ficient length to be blown in front of an open flame when the window is opened. Keep any combustible furniture, materials or decorative pillows at least 48" (1219 mm) from the front fireplace opening.
WARNING
Never modify or alter your fireplace system in any way. To do so may create a potential fire hazard and void the limited warranty
, listings
and approvals of this system.
IMPORTANT
When burning wood, use SOLID NATURAL DRY WELL-SEASONED WOOD ONLY. Hardwoods are rec­ommended (soft woods tend to burn very quickly).
• DO NOT burn treated wood, charcoal, coal, trash, cardboard, driftwood, woods dipped in tar, Christmas tree greens, pitch, pine tar, creosote, chemical chimney cleaners, flame colorants, poly­styrene packaging, wood prod­ucts with synthetic binders (i.e. plywood). Plywood, lumber and other misc. materials can produce abnormally high temperatures, sputtering and smoking fires and may contain hazardous chemicals to treat insects and fungus.
• Burning unapproved fuels can produce excessive temperatures, beyond the design capabilities of the fireplace and may produce excess sparks or may contain hazardous chemicals. Burning unapproved fuels can result in a chimney fire, a house fire, personal injury, death or loss of property.
WARNING
Never leave children unattended when there is a fire burning in the fireplace.
WARNING
Always ensure that the air inlet to the fireplace is free from debris and any other obstructions that can block the entrance of air.
IMPORTANT
WHEN INSTALLED IN A MOBILE OR MANUFACTURED HOME:
• Mobile or manufactured home installations must be installed in accordance with the requirements of the Department of Housing and Urban Development (HUD) “Mobile Home Construction and Safety stan­dards” for US or Canada Mortgage and Housing Corporation (CMHC) for Canada.
• The fireplace must be fastened to the floor by unfolding and screwing the small tabs on both sides at the bottom of the fireplace.
• It is necessary to have access openings, for inspection purpose only, into built-in enclosures sur­rounding the fireplace installation. Such openings to require a house­hold tool for access.
• The vapor barrier of the mobile home shall be as close as possible of the location where the chimney assembly penetrates the ceiling and roof structure with no interfer­ence to the required clearance to combustible material.
• When the mobile or manufactured home has a flat roof, the Attic Radia­tion Shield must be installed from below going through the roof (See Figures 29b and 29d).
• Warning: Do not install in a sleeping room
WARNING
Neither the manufacturer nor the seller warrants “smoke free” operation nor are we respon­sible for inadequate system draft caused by mechanical systems, general construction conditions, inadequate chimney heights, adverse wind conditions and/or unusual environmental factors or conditions beyond our control.
CONGRATULATIONS!
PARTS REQUIRED
When you purchased your new wood fireplace, you joined the ranks of thousands of individuals whose answer to their home heating needs reflects their concern for aesthetics, efficiency and our environment. We extend our continued support to help you achieve the maximum benefit and enjoyment available from your new wood fireplace.
Thank you for selecting a Lennox Hearth Products wood fireplace as the answer to your home supplemental heating needs.
TABLE OF CONTENTS
SAFETY RULES and Specifications for Mobile or Manufactured
Home Installation .........................Page 2
Introduction ......................................Page 3
Parts Required .................................Page 3
Optional Equipment ...........................Page 3
Operating The Fireplace ....................Page 4
Fuel ...................................................Page 4
Combustion Control .........................Page 4
Refueling For Best Performance .......Page 5
Smoking – Causes And
Troubleshooting ............................Page 5
Important Cautions ...........................Page 5
Maintaining Your
Brentwood™ LV Fireplace.............Page 6
Chimney Maintenance .......................Page 6
Dealing With A Chimney Fire .............Page 6
Finish Door Casing Care ....................Page 6
Disposing of Ashes ...........................Page 6
Refractory Installation .......................Page 7
Door Installation ...............................Page 7
Door Adjustment ...............................Page 7
Glass Care - Replacement .................Page 8
Glass Care - Cleaning ........................Page 8
Gasket Replacement ........................Page 8
Fireplace Installation ........................Page 8
Locating The Brentwood LV Fireplace ..Page 8
Installing The Finishing Kits ..............Page 9
Framing, Facing And Mantel ..............Page 10
Hearth Extension Requirements .......Page 10
Cold Climate Installations ..................Page 10
Fireplace and Framing Dimensions ...Page 11
Insulated Chase Construction ...........Page 12
Nailing Flanges ..................................Page 12
Facing / Mantel ..................................Page 13
Hot Air Ducting Installation ..............Page 14
Gravity Kit .........................................Page 14
Central Forced Air Kit ........................Page 15
Outside Air Kit ..................................Page 16
Chimney System ...............................Page 17
Chimney Installation Notes ...............Page 17
Chimney Installation Instructions ......Page 18
Offset Chimney Installation ...............Page 19
Angled Wall Radiation Shield ............Page 21
Chimney Support Installation ............Page 22
Chimney Chase And
Multiple Terminations......................Page 22
Chimney Adaptor ..............................Page 22
Masonry Application Instructions .....Page 23
Installation Accessories ....................Page 24
Chimney Components Lists ..............Page 25
Specifications ....................................Page 27
Clearances ........................................Page 27
Replacement Parts ............................Page 28
Product Reference Information .........Page 30
THE FIREPLACE
INTRODUCTION
The Brentwood LV wood-burning fireplace is an energy efficient, heat circulating, closed combustion fireplace. You will receive a lifetime of comfort and enjoyment from your fireplace provided it is installed, maintained and oper­ated properly.
Please read these instructions and retain
this manual for future reference.
Before beginning the fireplace installation,
consult the local authorities to obtain your building permit and check your local building codes. Install the fireplace only as described in these instructions and using only Lennox Hearth Products components.
• This fireplace has been tested for CAN/ULC S610-M87 and ANSI/UL 127 under report number 3011202. It has also been tested for EPA 40 C.F.R Part 60, section 60.532(b). Certificate number 537.
The Brentwood LV fireplace is not intended for
use with a gas log set. Do not use a fireplace insert or any other product with this fireplace unless it is specified by Lennox Hearth Products for use with this appliance. Failure to follow these instructions will void the certification and the warranty of the fireplace and may result in an unsafe installation.
• Lennox Hearth Products wood fireplaces are designed for use as a supplemental heater. They are not intended for continuous use as a primary heat source.
Fireplace Model Brentwood LV
.Finishing Kit - Required *
...(Order Separately)
- Louver kit OR
- Clean face obstruction plate kit. Must be used in conjunction with a gravity vent kit.
*SEE “INSTALLING THE FINISHING KITS” SECTION FOR THE ASSEMBLY OF THE FIN­ISHING KITS.
.Black steel door - Required
...(included w/fireplace)
.Outside air kit - Required
...(included w/fireplace)
. Blower kit with thermo-disc
... (included w/fireplace)
6” diameter chimney - model ASHT+,
S-2100+, HT6000+, HT6103+ or AC manu­factured by Security Chimneys International only, including:
- Chimney lengths
- Elbows (where necessary)
- Associated components as per these installation instructions
OPTIONAL EQUIPMENT
• Additional Equipment (optional)
- AC chimney adaptor
(required if using AC chimney)
- AC chimney outside air kit
- Gravity venting system
- Central forced air kit u
- Blower speed control
uNot tested under EPA certification. If in-
stalled, this appliance no longer qualifies for EPA certification.
3
OPERATING THE FIREPLACE
Fuel
USE SOLID NATURAL WOOD FUEL ONLY. The
Brentwood™ LV fireplace is designed to work best when fueled with dry seasoned natural wood only. Hardwoods are preferred to soft­woods since the energy content of wood is relative to its density. Hardwoods will result in a longer burning fire and less frequent refueling. A moisture content of 15% to 20% (seasoned) is recommended. Wood that has been cut and split and let to dry under a cover for a period of one year will usually meet that criteria. The required drying time will vary depending on the climate. Wood that is packed tight together will take longer to dry. Seasoned wood is darker in color than wet wood and will have visible cracks in the grain on the ends. Excessively wet wood will be difficult to burn and will result in lower efficiency, increased creosoting and deposits on the glass and in the chimney. Excessively dry wood will burn well but will also have higher emissions and shorter burning time.
Do not burn scrap or garbage, treated wood or wood such as driftwood from the ocean which has been exposed to salt or other chemicals. Salt or chemicals can corrode the firebox and chimney. Do not burn large amounts of paper, cardboard, Christmas tree branches or building construction materials. Intense firing with these materials may overheat the fireplace, causing damage to the unit, a fire or even possibly ignit­ing a chimney fire if the chimney is creosoted. Burning unapproved fuel, resulting in excessive pollutants being emitted, may be prohibited and subject to a fine or other penalty by the authority having jurisdiction in your area.
Processed firelogs can be used. Although, do not poke or stir the logs while they are burning. Use only firelogs that have been evaluated for the application of fireplace and refer to firelog warnings and caution markings on packaging prior to use.
First Fires
Before using the fireplace make sure to remove the plastic wrapping and EPA label on door. Remove any glue residue left by the label using mild soap.
The first five or six fires should be small fires of short duration (about 30 to 60 minutes).
This will help cure the refractory bricks. During the first few fires of this appliance there may be some odor and smoke due to the curing of the paint, dust accumulation and burning off of lubricants used in the manufacturing process. It may set off a smoke alarm located in the same room. For this reason the room should be well ventilated for the first few fires.
WARNING
Be careful adding wood fuel to the fire or handling fireplace tools such as shovels, tongs or pokers.
WARNING
The bottom refractory can be cracked by excessive abuse such as tossing heavy logs onto the grate or gouging with fireplace tools. Exercise caution when adding wood to your fireplace.
Building a Fire (starting and maintaining a fire)
To start a fire, place several crumpled up balls of newspaper in the firebox. Place small dry pieces of kindling on top of the paper, criss-crossing the kindling so that there are air spaces in be­tween. Keep the fuel far back enough so that air can get underneath. Open the air controls fully and light the newspaper. Once the newspaper and the kindling is well ignited, close the door. Once the kindling fire is well established, cord wood can be added (see Primary Air Combus- tion Control section for proper operation of the air controls).
The unit will burn best with 2-3 pieces of cord wood spaced 1 to 2 inches apart and allowing air to get under the fuel. Criss-crossing or ar­ranging the fuel so that air can get underneath, will help the fire to get started easily. The unit should be operated with the air control fully open long enough to get the cord wood well ignited.
COMBUSTION CONTROLS
Primary Air and Air Boost Controls
There is no flue damper in the Brentwood LV fireplace. As is common with air tight stoves, the combustion air control sets the flow of air entering the firebox. This allows for a more precise control of the fire. The combustion air control is located below the door on the left side. The main source of air (primary air) entering the firebox can be diminished by moving the air combustion control from left to right. The primary air is fully opened when the air control is completely moved to the left. The air control device can also be used to add an extra boost of air especially during fire start up and reloading of the unit. Pulling the air combustion control will induce an air boost at the base of the fire allowing an easier fire start up. When the fire is well established, the control can be pushed in to shut down the air boost allowing for a longer burn time. The combustion air control should be in the closed position (primary air and air boost) when the fireplace is not in use. This will minimize air leakage up the chimney. The combustion air control should be opened before opening the door to minimize the possibility of back draft coming into the room.
Accelerated Combustion
The maximum heat output for the Brentwood LV fireplace is achieved by burning with the door closed and the combustion air opened and pulled out. By this method, the Brentwood LV fireplace can produce up to 55,000 BTU of heat per hour. However, it will be necessary to reload with wood every one or two hours. This is the least efficient method of burning the Brentwood LV fireplace.
Push to Close Air Boost
Pull to
Open
Air Boost
Slow
Medium
Accelerated
Figure 1
4
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Use caution when firing with the combustion air control wide open. Only burn cord wood in this manner. Small dry pieces of softwood and construction scraps will burn very intensely using this method and may damage the firebox.
Medium Combustion
This is the recommended mode of operating the Brentwood™ LV fireplace and should be the one normally used since it will deposit the least amount of creosote on the glass and in the chimney. The combustion air control must be 3/4 closed (Figure 1) and pushed in to close the air boost. The precise setting will depend on many factors, including chimney length and the moisture content of the wood.
For instance, a long chimney will necessitate closing the damper more. To obtain the proper combustion, close the damper completely, then open it about 1/4” to 1/2”. Three medium size pieces of wood should be burning on a bed of hot coals. The heat output will be approximately 30,000 BTU per hour and the loading time will be about every 3-4 hours. Softwoods may be burned using this method but the time will be substantially reduced.
Slow Combustion
When the air combustion control is completely closed, the fireplace is in a slow combustion phase. If the hearth is hot enough, slow combus­tion will not extinguish the fire, but there will be a noticeable change in the flame pattern. The flames will be slow and may appear dirty if the wood is too wet (moisture content of 20% and more). Do not allow the wood to burn without flame, since this will produce excessive creosote in the unit.
Creosote may accumulate on the glass door. This method of burning should be used only after operating the Brentwood LV fireplace with the air control opened (Figure 1) to produce a hot fire for about an hour or at medium pace for at least three (3) hours. Slow combustion can be used at night in order to reduce the heat output and to prolong the burn. The loading time will be between 6-8 hours.
REFUELING FOR BEST PERFORMANCE
The Brentwood LV fireplace will operate best if attention is given to operating the unit with the damper fully opened in order to bring the firebox and the chimney system up to their optimum operating tempera­ture. Combustion efficiency is relative to firebox temperature. A temperature of 932º F (500º C) and up, with a visible flame, in the upper part of the firebox indicates a maximum efficiency. To obtain this temperature, the fireplace must be operated with the primary air and air boost controls fully opened during 10 to 20 minutes after reloading, depending on the heat and on the moisture content of the wood.
Once you have reached the desired temperature, the air boost can be closed and the primary air set to a medium setting. You know you have reached the desired temperature when, closing the primary air control, you can see a flame at the top of the firebox. The benefit of this technique will be cleaner glass, less creosoting, greater efficiency and the most pleasing fire for your enjoyment. If your fireplace is equipped with a forced air system, make sure the central blower is turned off during reloading to avoid smoking problems.
(figure 1)
after refueling
SMOKING – CAUSES AND TROUBLESHOOTING
To reduce the likelihood of smoking when open­ing the door, set the combustion air controls to the left before opening the door. Your fireplace has been designed and tested to provide smoke free operation. Occasionally, there may be a small amount of smoking upon lighting the fire, until the chimney heats up but this should not continue. If the fireplace continues to smoke it is probably for one of the following reasons:
A. Negative pressure in the house -
As the fire burns, air goes up the chimney.
This air must be replaced through leakage into the house or through the outside air duct. When operating the Brentwood LV fireplace, open a nearby window temporarily to check if there is adequate replacement air supply.
B. Blowers operating (e.g.: range hood) -
These blowers draw air out of the house and may actually cause a negative pressure in the house. Turn off all blowers and open a nearby window to determine if this is the cause of the problem.
C. Wet wood - Wet or tarred wood will smoulder
and smoke instead of burning properly.
dealer can help you determine if you have properly seasoned wood for burning.
D. Dirty or blocked chimney - Check to make
sure the chimney is clear and clean.
call a certified chimney sweep or use a properly sized chimney brush to clean.
E. Chimney not long enough - The minimum
chimney height is twelve (12) feet (3.7 m) not including the fireplace height. The chimney must extend at least three (3) feet (915 mm) above its point of contact with the roof and at least two (2) feet (610 mm) higher than any roof or wall within ten (10) feet (3 m) of it. When installed with offsets, the minimum chimney height is fifteen (15) feet. Additional height will increase draft and will decrease the tendency to smoke.
F. Poor chimney draft - With no fire, there should
be sufficient draft to exhaust cigarette smoke introduced under the baffle. Chimneys installed against an outside wall without protection may generate back draft problems which will cause start-up problems. To prevent this, open a nearby window, roll up a piece of paper and light it. Then, hold it in the upper part of the firebox to warm up the chimney. Wait until the draft is sufficient, then start the fire.
G. Blower for forced air kit operating - Make
sure that the blower is in the “off” position when you open the fireplace door for reloading.
Your
If dirty
IMPORTANT CAUTIONS
A. Do not block the hot air vents to the fireplace
as this will cause the fireplace to overheat.
B. Never use gasoline, gasoline-type lantern
fuel, kerosene, charcoal lighter fluid, or similar liquids to start or ‘freshen up’ a fire in this fireplace. Keep all such liquids well away from the fireplace while it is in use.
C. Do not burn coal. The sulphur in coal will
corrode the firebox.
D. Do not burn driftwood which has been in the
ocean or salt water. The salt will corrode the firebox and chimney.
E. Do not burn wood in the area in front of the
grate.
F. Do not abuse the unit by burning paper, or
cardboard or construction material such as pressed wood, plywood or lumber. Wood protectors, metallic paper, coal, plastic, waste, sulphur and/or oil will damage the fireplace.
G. Do not allow the wood to smoulder or burn
without flame, since this will produce excessive creosote in the unit
increased particulate emissions.
as well as
5
MAINTAINING YOUR BRENTWOOD™ LV FIREPLACE
Creosote - Formation and Need for Removal
When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-burning fire.
As a result, creosote residue accumulates on the flue lining. When ignited this creosote makes an extremely hot fire.
The chimney shall be inspected at least twice a year during the heating season to determine when a creosote buildup has occurred.
When creosote has accumulated it shall be removed to reduce the risk of a chimney fire.
When the creosote accumulation is large, a creosote fire in the chimney can damage the chimney and overheat the surrounding wood framing. Creosote formation in a chimney can be minimized by making sure there is always visible flame burning, avoid smouldering fires and by proper refuelling techniques.
Top Baffle Removal Prior to Cleaning The Chimney
Before starting to clean your chimney, we recommend that you remove the top baffle to avoid creosote dust collection at the top of the baffle. Follow these steps to set the top baffle out of the way:
1. Remove the side refractory holder. They are located at the top of the refractory.
2. Lift the front baffle.
3. Slide the back baffle under the front baffle. You now have access to the chimney.
Dealing With a Chimney Fire
Regular chimney maintenance and inspection can prevent chimney fires. If you have a chimney fire, follow these steps:
1. Close the fireplace door and the combustion air controls.
2. Alert your family of the possible danger.
3. If you require assistance, alert your fire department.
4. If possible, use a dry chemical fire extin­guisher, baking soda or sand to control the fire. Do not use water as it may cause a dangerous steam explosion.
5. Check outside to ensure that sparks and hot embers coming out of the chimney are not igniting the roof.
6. Do not use the fireplace again until your chimney and fireplace have been inspected by a qualified chimney sweep or a Fire Department Inspector.
Finish Door Casing Care
Use a glass cleaner and a soft cloth to polish the casing. Do not use abrasives such as steel wool, steel pads or an abrasive polish for they may scratch the casing’s finish.
Chimney Maintenance
Regular chimney inspection and maintenance combined with proper operation will prevent chimney fires. Keep your chimney clean. Do not allow more than 1/16” (1.6 mm) creosote build up in your chimney. The amount of creosote will depend on variables such as frequency of use and type of fire. We recommend that you:
A. Initially inspect the chimney system weekly.
From this, you will learn how often it will be necessary to clean your chimney.
B. Have your chimney cleaned by a qualified
chimney sweep. If you wish to clean it yourself, we recommend using a stiff plastic or non-metallic brush. If a metal brush is used, its size should be slightly smaller than the flue to avoid damaging the chimney. Do not use a brush that will scratch the stainless steel interior of the chimney.
C. Do not expect chemical cleaners to keep
your chimney clean. The rain cap can be removed for inspection and/or cleaning of the chimney.
Figure 2a - Top Baffle Removal
Figure 2b - Top Baffle Removal
DISPOSING OF ASHES
Remove ashes only when the fire is out and the ashes are cold (24 to 48 hours after the fire is out). Do not leave the ashes in the house as they give off carbon monoxide and other toxic gases.
WARNING
Disposal of Ashes: Ashes should be placed in a metal container with a tight fitting lid. The closed con­tainer of ashes should be placed on a non-combustible floor or on the ground well away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled.
6
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
REFRACTORY REPLACEMENT
The intense heat of the fire will normally cause hairline cracks in the refractory. These cracks can be minimized by proper curing as described in “First Fires”. They will not normally dimin­ish the effectiveness of the refractory. If large cracks develop, then the refractory should be replaced. To replace the refractory bricks, fol­low these steps:
1. Remove the front refractories
2. Remove the bottom refractory
3. Remove the left side refractory
4. Remove the right side refractory
5. Remove the back refractory
6. Remove the front ceramic baffle
7. Remove the rear ceramic baffle To install the new refractories, follow the above steps in reverse.
DOOR INSTALLATION
Your fireplaces door has been factory installed and adjusted.
To remove the door simply unscrew the top hinge from the door then lift the door (without touching the trim over the door) to disengage the male part of the bottom hinge from the female part.
The door adjustment has been set at the factory. If the fit is still not perfect, you can adjust the door using the hinge screws.
DOOR ADJUSTMENT
The door may need to be adjusted to be com­pletely airtight. The gaskets’ air-tightness can be adjusted using the adjustment screw located on the right side of the fireplace facade (An Allen key #1/8 – not supplied - will be necessary for this adjustment).
Checking Door Seal - A one-inch strip of paper may be used to perform a test of the integrity of the door seal. Close the door on the paper in at least eight points. It is normal to feel only a slight amount of friction. The door gasket does not need to be “tight” in all areas, since a small amount of leakage is not hazardous or detrimen­tal to the performance of your fireplace.
7
6
5
4
1. Front Refractories
2. Bottom Refractory
3. Left Side Refractory
4. Right Side Refractory
5. Back Refractory
6. Front Ceramic Baffle
7. Rear Ceramic Baffle
Figure 4
3
WARNINGS
2
1
• Use only a Lennox Hearth Products glass doors, specifically designed for the Brentwood™ LV fireplace.
The fireplace cannot be operated without door. Consult your dealer to select the correct replacement door.
• Important! To assure proper alignment of glass doors: Install this fireplace in a square and plumb condition, using shims as neces­sary at sides and/or bottom.
Hinge Screws
Figure 3 - Door Installation
Figure 5
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Gasket Adjustment Screw
7
GLASS CARE
Glass Replacement
The glass used for the Brentwood™ LV fireplace is a high temperature ceramic glass (1,400° F / 760° C). If the glass breaks, it must be replaced with an identical ceramic glass. Tempered glass or ordinary glass will not withstand the high temperatures of the Brentwood LV fireplace. Replacement glass should be purchased from a Lennox Hearth Products dealer (see “Replace­ment Parts”, Page 28). DO NOT OPERATE THE
UNIT WITH CRACKED OR BROKEN GLASS.
Glass Cleaning
The Brentwood LV fireplace is designed to keep the glass clean under normal operating conditions. If the Brentwood LV fireplace is operated continuously with the combustion air controls closed, the glass will tend to get dirty unless the fuel, firebox and glass are maintained at hot temperatures (see “Refueling For Best Performance”). To clean the glass, there are a number of specially designed cleaners. Your authorized Lennox Hearth Products dealer can recommend a suitable cleaner which is available in your area. Regular household glass cleaners will not clean creosote. Do not use abrasives
such as steel pads, steel wool or oven cleaner as they will scratch the glass.
DO NOT USE CHEMICAL GLASS CLEANERS ON PAINTED SURFACES AS IT MAY CAUSE THE PAINT TO PEEL.
CAUTION : DO NOT ALLOW WINDOW CLEANER TO GET IN CONTACT WITH DOOR OR PAINT ON FACADE OR DOOR. ONCE CLOSED, CONTACT OF GLASS CLEANER WITH THE FIREPLACE FACADE CAN PROVOKE PAINT PEELING OFF.
Gasket Replacement
Remove the door from the unit (see Page 7) and lay it on a clean unabrasive surface. To replace the gasket, first remove all of the old gasket and gasket cement. Make sure that the surface is totally clean before applying new cement (a high temperature silicone caulking rated at 500° F [260° C] is suitable) or adhesion problems may result. Apply gasket cement to the gasket channel and install the new gasket. This replacement part is available from your Lennox Hearth Products dealer in the following dimensions:
Gasket Length* Dimensions Part No.
Around Glass
On Door Frame
74
(1880)
77-3/4 (1975)
3/16” x 1”
(4.8 x 25.4)
5/8 dia.
(15.9)
SR1685J
SR1823G
Table 1 * Inches (millimeters)
FIREPLACE INSTALLATION
Locating The Brentwood LV Fireplace
The best location to install your fireplace is determined by considering the location of windows, doors, and the traffic flow in the room where the fireplace is located, allowing space in front of the unit for the hearth extension and the mantel, and taking into consideration the location of the hot air ducts (optional), outside air kit and chimney.
If possible, you should choose a location where the chimney will pass through the house without cutting floor or roof joists (see fireplace dimen­sions Page 11).
Usually, no additional floor support is needed for the fireplace. The adequacy of the floor can be checked by first estimating the weight of the fireplace system. Weights are given in the appendix. Note the floor construction and consult your local building code to determine if additional support is needed.
The Brentwood LV fireplace may be installed directly on the floor or on a raised base (for proper guidelines, refer to “Hearth Extension Requirements”) and a minimum of 6’8” (2 m) measured from the base of the appliance to the ceiling is required.
When selecting the location, the chimney outlet position and the direction of the wind are impor­tant factor affecting the chimney performance. To allow a maximum draft and to reduce wind turbulence, the chimney must:
• Penetrate the highest part of the roof.
• Be installed as far as possible of roof offsets, trees or any other obstructions that may cause wind turbulence and back drafts in the chimney.
• The least amount of offsets (elbows) pos­sible. Note: A maximum of 2 offsets is allowed.
Location Recommended
Marginal Location
Wind Direction
Location Not Recommended
Location Not Recommended
Outside Air Intake Facing the Wind
Figure 6
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
8
INSTALLING THE FINISHING KITS
The Brentwood™ LV requires the installation of a finishing kit. Two options are available:
1. Louver kit (part number: LOUVRECF) OR
2. Clean face kit (part number: CAPPINGCF)
Installing The Louver Kit
The louver kit includes two identical louver assemblies. The louvers must be oriented so the angular parts of the grills are towards the front and the bottom and the cotter pins are at the bottom.
Insert the top of the louver rods in the top trims holes. Than insert the bottom of the rods in the holes at the bottom of the opening. The cotter pins will rest on the bottom trim in order to vertically locate the louvers.
Fireplace Face
The gravity kit MUST BE used with the clean face kit to allow hot air flow that would normally come out of the top louver. ANY OTHER INSTALLATION MAY RESULT IN THE FIREPLACE OVERHEATING AND POTENTIALLY CAUSE A FIRE.
See Gravity Kit section on Page 14 to install the gravity vent kit.
Installation Steps:
1. Install the side finishing trim, making sure to differentiate the left from the right. The shortest end bend should be towards the bottom.
2. Install the right side trim. The full length flat part must rest against the right side face frame, the center bend must be oriented towards the outside of the unit and the bends towards the inside. The end bend on top must be pushed between the crossing
trim and the right side frame. This can be difficult because these are close together to allow a good look when using the louver kit. The part will be fixed in place when installing the other parts.
3. Repeat with the left trim.
4. Install the top obstruction plate in the top opening, oriented so the insulation faces the inside and the 1/2 inch bend is towards the outside and the bottom. The part is pressure installed to keep from using screws that could interfere with your finishing material. Place the bottom bend on the lower trim and push on it to insert the top bend. Push on the part so the ends lie well on the fireplace face.
5. Install the bottom part the same way. Make sure to push the part to the bottom to leave the required air space.
6. (Optional) You can use rivets or sheet metal screws on all four (4) corners to secure the installation.
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Figure 7
Installing The Clean Face Kit
The clean face kit includes four parts. Two trims, left and right, are used to cover the edge of the finishing material on the sides, and two obstruction plates to cover the top and bottom openings allowing to install the finishing material closer to the door.
WARNING: The bottom obstruction plate is designed to leave an opening area for the convection air to circulate and cool your fireplace. NEVER BLOCK THIS AIR SPACE TO AVOID OVERHEATING THE FIREPLACE AND POTENTIALLY CAUSE A FIRE IN YOUR HOME.
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Figure 8
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
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