Lennox BCK 025, BCK 035, BCK 030, BCK 040, BCK 045 Installation Operating & Maintenance Manual
...
BALTIC
English
August 2003
INSTALLATION
OPERATING &
MAINTENANCE MANUAL
IOM / ROOFTOP BALTIC Series - 0803 - E Page 1
CONTENTS
The present manual applies to the following ROOFTOP versions :
BCK 020 - BCK 025- BCK 030- BCK 035- BCK 040- BCK 045- BCK 050
BHK 020 - BHK 025- BHK 030- BHK 035- BHK 040- BHK 045- BHK 050
BGK 020 - BGK 025- BGK 030- BGK 035- BGK 040- BGK 045- BGK 050
BDK 020 - BDK 025- BDK 030- BDK 035- BDK 040- BDK 045-BDK 050
The technical information and specifications contained in this manual are for reference only. The manufacturer reserves
the right to modify these without warning and without obligation to modify equipment already sold.
IOM MANUAL
Ref. IOM-RT B/0803-E
NOTES FOR UNIT FITTED WITH GAS BURNER:
THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH LOCAL SAFETY
CODES AND REGULATIONS AND CAN ONLY BE USED IN WELL
VENTILLATED AREA.
PLEASE READ CAREFULLY THE MANUFACTURER'S INSTRUCTIONS
BEFORE STARTING THIS UNIT.
THIS MANUAL IS ONLY VALID FOR UNITS DISPLAYING THE FOLLOWING
CODES: GB IR GR DA NO FI IS
In case these symbols are not displayed on the unit, please refer to the
technical documentation which will eventually detail any modifications required
to the installation of the unit in a particular country.
Page 2 - IOM / ROOFTOP BALTIC Series - 0803 - E
CONTENTS
INSTALLATION
TRANSPORT - HANDLING ......................................................................................... 4
DIMENSIONS AND WEIGHTS .................................................................................... 5
LIFTING THE UNITS ................................................................................................... 6
PRELIMINARY CHECKS .............................................................................................7
MINIMUM CLEARANCE AROUND THE UNIT ............................................................8
INSTALLATION ON ROOF MOUNTING FRAMES ......................................................9
Adjustable roofcurb .................................................................................................... 10
Multidirectional roofcurb ............................................................................................ 16
Non-adjustable Non-assembled roofcurb ..................................................................22
Curbing and flashing .................................................................................................. 25
ECONOMISER AND EXTRACTION ..........................................................................26
COMMISSIONING 27
BEFORE CONNECTING THE POWER .................................................................... 27
CLIMATIC .................................................................................................................. 27
POWERING THE UNIT .............................................................................................28
RUN TEST ................................................................................................................. 28
COMMISSIONING SHEET 29
VENTILATION 30
BELT TENSION .........................................................................................................32
MOUNTING & ADJUSTING PULLEYS ......................................................................33
AIRFLOW BALANCING ............................................................................................ 34
FILTERS ....................................................................................................................40
FAN STARTER .......................................................................................................... 41
HEATING OPTIONS 42
HOT WATER COILS ..................................................................................................42
ELECTRIC HEATER ..................................................................................................44
GAS BURNERS ......................................................................................................... 45
CLIMATIC CONTROLLER 55
COMMUNICATION LINKS .........................................................................................56
SOFTWARE FEATURES AND LOGIC ......................................................................57
OTHER FEATURES .................................................................................................. 59
CONTROL INTERFACES .......................................................................................... 60
DC50 COMFORT DISPLAY .......................................................................................60
DS50 SERVICE DISPLAY ........................................................................................ 62
DS50 MENU TREE ....................................................................................................64
SAFETY AND ERROR CODES ................................................................................. 73
COMMISSIONING ..................................................................................................... 74
CONTROL INTERFACE CLIMALINK-CLIMALOOK 75
ELECTRICAL WIRING DIAGRAM 83
REFRIGERATION CIRCUIT 93
MAINTENANCE DIAGNOSTIC 95
MAINTENANCE PLAN 98
CONTENTS
IOM / ROOFTOP BALTIC Series - 0803 - E Page 3
IMPORTANT NOTICE
IMPORTANT NOTICE
All work on the unit must be carried out by a qualified and authorised employee.
Non-compliance with the following instructions may result in injury or serious accidents.
Work on the unit:
• The unit shall be isolated from the electrical supply by disconnection and locking using the
main isolating switch.
• Workers shall wear the appropriate personal protective equipment (helmet, gloves, glasses,
etc.).
Work on the electrical system:
• Work on electric components shall be performed with the power off (see below) by employees
having valid electrical qualification and authorisation.
Work on the refrigerating circuit(s):
• Monitoring of the pressures, draining and filling of the system under pressure shall be carried
out using connections provided for this purpose and suitable equipment.
• To prevent the risk of explosion due to spraying of coolant and oil, the relevant circuit shall be
drained and at zero pressure before any disassembly or unbrazing of the refrigerating parts
takes place.
• There is a residual risk of pressure build-up by degassing the oil or by heating the exchangers
after the circuit has been drained. Zero pressure shall be maintained by venting the drain
connection to the atmosphere on the low pressure side.
• The brazing shall be carried out by a qualified brazer. The brazing shall comply with the
standard NF EN1044 (minimum 30% silver).
Replacing components:
• In order to maintain CE marking compliance, replacement of components shall be carried out
using spare parts, or using parts approved by Lennox.
• Only the coolant shown on the manufacturer's nameplate shall be used, to the exclusion of all
other products (mix of coolants, hydrocarbons, etc.).
CAUTION:
In the event of fire, refrigerating circuits can cause an explosion and spray coolant gas and oil.
All Baltic units are compliant with the PED directive 97-23-CE.
The following note must be followed carefully.
Page 4 - IOM / ROOFTOP BALTIC Series - 0803 - E
TRANSPORT - HANDLING
DELIVERY CHECKS
On receipt of a new equipment please check the following
points. It is the customer's responsibility to ensure that the
products are in good working order:
- The exterior has not been damaged in any way.
- The lifting and handling equipment are suitable for the
equipment and comply with the specifications of the handling
instructions enclosed here-in.
- Accessories ordered for on site installation have been
delivered and are in good working order.
- The equipment supplied corresponds to the order and
matches the delivery note.
If the product is damaged, exact details must be confirmed in
writing by registered post to the shipping company within 48
hours of delivery (working days). A copy of the letter must be
addressed to Lennox and the supplier or distributor for
information purposes. Failure to comply will invalidate any claim
against the shipping company.
RATING PLATE
The rating plate provides a complete reference for the model
and ensures that the unit corresponds to the model ordered. It
states the electrical power consumption of the unit on startup, its rated power and its supply voltage. The supply voltage
must not deviate beyond +10/-15 %. The start-up power is the
maximum value likely to be achieved for the specified
operational voltage. The customer must have a suitable
electrical supply. It is therefore important to check whether
the supply voltage stated on the unit's rating plate is compatible
with that of the mains electrical supply. The rating plate also
states the year of manufacture as well as the type of refrigerant
used and the required charge for each compressor circuit.
STORAGE
When units are delivered on site they are not always required
immediately and are sometimes put into storage. In the event
of medium to long-term storage, we recommend the following
procedures :
- Ensure that there is no water in the hydraulic systems.
- Keep the heat exchanger covers in position (AQUILUX cover).
- Keep protective plastic film in position.
- Ensure the electrical panels are closed.
- Keep all items and options supplied in a dry and clean place
for future assembly before using the equipment.
MAINTENANCE KEY
On delivery we recommend that you keep the key which is
attached to an eyebolt in a safe and accessible place. This
allows you to open the panels for maintenance and installation
work.
The locks are ¼ turn + then tighter (figure 2).
CONDENSATE DRAINS
The condensate drains are not assembled when delivered and
are stored
in the electrical panel with their clamping collars.
To assemble them, insert them on the condensate tray outlets
and use a screwdriver to tighten the collars (Figure 3).
Fig. 1
Fig. 2
Fig. 3
IOM / ROOFTOP BALTIC Series - 0803 - E Page 5
TRANSPORT - HANDLING
A
B
D
C
A
B
D
C
A
B
D
C
B BOX
D BOX
C BOX
BALTIC BCK/BHK/BGK/BDK 020 025 030 035 040 045 050
View B BOX B BOX C BOX C BOX D BOX D BOX D BOX
A mm 2050 2050 1950 1950 1950 1950 1950
B mm 1418 1418 1913 1913 2233 2233 2233
C mm 1220 1220 1220 1220 1220 1220 1220
D mm 478 478 418 418 418 418 418
Weight of standard units
without hood kg 377 428 501 503 626 630 638
with hood kg 400 451 529 531 659 663 671
Weight of gas units
Standard heat without hood kg 419 472 567 572 709 718 723
Standard heat with hood kg 442 495 595 600 742 751 756
High heat without hood kg 431 484 586 591 730 739 744
High heat with hood kg 454 507 614 619 763 772 777
DIMENSIONS AND WEIGHTS
Fig. 4
Page 6 - IOM / ROOFTOP BALTIC Series - 0803 - E
TRANSPORT - HANDLING
LIFTING B BOX RETRACTABLE LIFTING LUG
LIFTING C BOX LIFTING D BOX
1930
1700
(mini) (mini)
2250
1700
(mini)
(mini)
1850 1410
(mini) (mini)
Fig. 5
Fig. 6
Fig. 7
Fig. 8
IOM / ROOFTOP BALTIC Series - 0803 - E Page 7
TRANSPORT - HANDLING
FORKLIFT PROTECTIONS
PRELIMINARY CHECKS
Before installing the equipment, the following points MUST
be checked :
-Have the forklift protections been removed ?
-Is there sufficient space for the equipment?
-Is the surface on which the equipment is to be installed
sufficiently solid to withstand its weight? A detailed study of
the frame must be made beforehand.
-Do the supply and return ductwork openings excessively
weaken the structure?
-Are there any obstructing items which could hinder the
operation of the equipment?
-Does the electrical power available correspond to the
equipment's electrical specifications?
-Is drainage provided for the condensate?
-Is there sufficient access for maintenance?
-Installation of the equipment could require different lifting
methods which may vary with each installation (helicopter or
crane). Have these been evaluated ?
-Ensure that the unit is installed in accordance with the
installation instructions and local applicable codes.
-Check to ensure that the refrigerant lines do not rub against
the cabinet or against other refrigerant lines.
In general, make sure no obstacles (walls, trees or roof ledges)
are obstructing the duct connections or hindering assembly
and maintenance access.
REMOVE FORKLIFT PROTECTIONS
BEFORE INSTALLATION
INSTALLATION REQUIREMENTS
The surface on which the equipment is to be installed must
be clean and free of any obstacles which could hinder the
flow of air to the condensers:
-Avoid uneven surfaces
-Avoid installing two units side by side or close to each other
as this may restrict the airflow to the condensers.
Before installing a packaged Rooftop unit it is important to
understand :
-The direction of prevailing winds.
-The direction and position of air flows.
-The external dimensions of the unit and the dimensions
of the supply and return air connections.
-The arrangement of the doors and the space required to
open them to access the various components.
CONNECTIONS
-Ensure that all the pipe-work crossing walls or roofs are
secured, sealed and insulated.
-To avoid condensation problems, make sure that all pipes
are insulated according to the temperatures of fluids and
type of rooms.
NOTE: The AQUILUX protection sheets fitted to the finned
surfaces must be removed prior to start up.
Fig. 9
Page 8 - IOM / ROOFTOP BALTIC Series - 0803 - E
TRANSPORT - HANDLING
MINIMUM CLEARANCE AROUND THE UNIT
Figure 4 shows the required clearances and service access around the unit.
NOTE : Ensure the fresh air inlet does not face prevailing wind direction.
A
D
B
C
A BCD
B box 1000
(1)
1500
(2)
1500 1000
C box 1200
(1)
1500
(2)
1500 1000
D box 1400
(1)
1500
(2)
1500 1000
(1)Add one meter to this distance if units is fitted with Gas Burner.
(2) Double distance if unit fitted with extraction.
Fig. 10
IOM / ROOFTOP BALTIC Series - 0803 - E Page 9
INSTALLATION ON A ROOF MOUNTING FRAMES
As levels are adjustable, observe the following
recommendations when installing the equipment.
Above all, ensure that all the adjustable returns are facing
outward ( figure 11). They are usually turned inside-out for
transport.
Place the roof mounting frame on the trimmer beam by first
lining up the inlet and the outlet opening. ("2"- figure 12)
After levelling the frame, secure the adjustable returns on
the trimmer (figure 13).
It is important to centre the unit on the roof frame.
2
Fig. 12
Fig. 13
Fig. 11
1
Page 10 - IOM / ROOFTOP BALTIC Series - 0803 - E
INSTALLATION ON A ROOF MOUNTING FRAMES
D
D
2D
2D
Roof opening 1795 x 1085
2D
Return Air
8
Main Power Entry
1D
Down Supply Air
020 025
BCK
BHK
(*) without auxiliary electric heater
without hot water coil.
ADJUSTABLE ROOFCURB DRAWINGS
IOM / ROOFTOP BALTIC Series - 0803 - E Page 11
1D
1D
2D
2D
Roof opening 1642 x 1282
030 035
BCK
BHK
8
Main Power Entry
2D
Front supply air
1D
Down Supply Air
(*) without auxiliary electric heater
without hot water coil.
INSTALLATION ON A ROOF MOUNTING FRAMES
ADJUSTABLE ROOFCURB DRAWINGS
Page 12 - IOM / ROOFTOP BALTIC Series - 0803 - E
045 050040
BCK
BHK
1D
1D
2D
2D
8
Main Power Entry
2D
Front supply air
1D
Down Supply Air
Roof opening 1642 x 1532
(*) without auxiliary electric heater
without hot water coil.
INSTALLATION ON A ROOF MOUNTING FRAMES
ADJUSTABLE ROOFCURB
DRAWINGS
IOM / ROOFTOP BALTIC Series - 0803 - E Page 13
4D
5D
1D
2D
2D
1D
020 025
BGK
BDK
4D
5D
Down hot water Entry
2D
DownReturn Air
1D
Down Supply Air
Down main power entry
Roof opening 1795 x 1085
(*) This roofcurb is also necessary for all cooling only or
heatpump rooftop with auxiliary electric heater or hot
water coil.
INSTALLATION ON A ROOF MOUNTING FRAMES
ADJUSTABLE ROOFCURB DRAWINGS
Page 14 - IOM / ROOFTOP BALTIC Series - 0803 - E
2D
2D
4D
030 035
BGK
BDK
4D
2D
DownReturn Air
1D
Down Supply Air
Down main power entry
Roof opening 1642 x 1282
(*) This roofcurb is also necessary for all cooling only or
heatpump rooftop with auxiliary electric heater or hot
water coil.
INSTALLATION ON A ROOF MOUNTING FRAMES
ADJUSTABLE ROOFCURB DRAWINGS
IOM / ROOFTOP BALTIC Series - 0803 - E Page 15
4D
2D
2D
045 050040
BGK
BDK
4D
2D
DownReturn Air
1D
Down Supply Air
Down main power entry
Roof opening 1642 x 1532
(*) This roofcurb is also necessary for all cooling only or heatpump
rooftop with auxiliary electric heater or hot water coil.
INSTALLATION ON A ROOF MOUNTING FRAMES
ADJUSTABLE ROOFCURB
DRAWINGS
Page 16 - IOM / ROOFTOP BALTIC Series - 0803 - E
2F
2F'
2F'
2F
1F'
1F
2F'
2F
2F'
1F
1F
1F
1F'
1F'
INSTALLATION ON A ROOF MOUNTING FRAMES
020 025
BCK
BHK
1F'
Front supply air
2F
2F'
Front return air
1F
Front supply air
WARNING : ONLY ONE OF THE 4 FOLLOWINGS POSSIBILITIES :
2F - 1F / 2F - 1F'
2F' - 1F / 2F' - 1F'
Front return air
(*) without auxiliary electric heater
without hot water coil.
MULTIDIRECTIONAL HORIZONTAL ROOFCURB
IOM / ROOFTOP BALTIC Series - 0803 - E Page 17
2F'
2F
1F
1F' 1F 1F'
1F'
1F
2F'
2F
1F'
1F
2F'
2F
035030
BCK
BHK
1F'
Front supply air
2F
2F'
Front return air
1F
Front supply air
WARNING : ONLY ONE OF THE 4 FOLLOWINGS POSSIBILITIES :
2F - 1F / 2F - 1F'
2F' - 1F / 2F' - 1F'
Front return air
(*) without auxiliary electric heater
without hot water coil.
INSTALLATION ON A ROOF MOUNTING FRAMES
MULTIDIRECTIONAL HORIZONTAL ROOFCURB
Page 18 - IOM / ROOFTOP BALTIC Series - 0803 - E
2F' 2F 1F
2F'
1F 1F'
1F'
1F
2F'
2F
1F'
1F
2F'
2F
045 050040
BCK
BHK
1F'
Front supply air
2F
2F'
Front return air
1F
Front supply air
WARNING : ONLY ONE OF THE 4 FOLLOWINGS POSSIBILITIES :
2F - 1F / 2F - 1F'
2F' - 1F / 2F' - 1F'
Front return air
(*) without auxiliary electric heater
without hot water coil.
INSTALLATION ON A ROOF MOUNTING FRAMES
MULTIDIRECTIONAL HORIZONTAL
ROOFCURB
IOM / ROOFTOP BALTIC Series - 0803 - E Page 19
020 025
BGK
BDK
2F'
2F
1F
2F'
1F
1F'
1F'
1F
2F'
2F
1F'
1F
2F'
2F
1F'
Front supply air
2F
2F'
Front return air
1F
Front supply air
WARNING : ONLY ONE OF THE 4 FOLLOWINGS POSSIBILITIES :
2F - 1F / 2F - 1F'
2F' - 1F / 2F' - 1F'
Front return air
(*) This roofcurb is also necessary for all cooling only or
heatpump rooftop with auxiliary electric heater or hot
water coil.
INSTALLATION ON A ROOF MOUNTING FRAMES
MULTIDIRECTIONAL HORIZONTAL ROOFCURB
Page 20 - IOM / ROOFTOP BALTIC Series - 0803 - E
030 035
BGK
BDK
1F'
Front supply air
2F
2F'
Front return air
1F
Front supply air
WARNING : ONLY ONE OF THE 4 FOLLOWINGS POSSIBILITIES :
2F - 1F / 2F - 1F'
2F' - 1F / 2F' - 1F'
Front return air
2F' 2F 1F 2F'
1F
1F'
1F'
1F 2F'
2F
1F'
1F
2F'
2F
(*) This roofcurb is also necessary for all cooling only
or heatpump rooftop with auxiliary electric heater or
hot water coil.
INSTALLATION ON A ROOF MOUNTING FRAMES
MULTIDIRECTIONAL HORIZONTAL ROOFCURB
IOM / ROOFTOP BALTIC Series - 0803 - E Page 21
045 050040
BGK
BDK
2F'
2F
1F
2F'
1F
1F'
2F
2F'
1F
1F'
2F
2F'1F
1F'
1F'
Front supply air
2F
2F'
Front return air
1F
Front supply air
WARNING : ONLY ONE OF THE 4 FOLLOWINGS POSSIBILITIES :
2F - 1F / 2F - 1F'
2F' - 1F / 2F' - 1F'
Front return air
(*) This roofcurb is also necessary for all cooling only or heatpump
rooftop with auxiliary electric heater or hot water coil.
INSTALLATION ON A ROOF MOUNTING FRAMES
MULTIDIRECTIONAL HORIZONTAL
ROOFCURB
Page 22 - IOM / ROOFTOP BALTIC Series - 0803 - E
INSTALLATION ON A ROOF MOUNTING FRAME
NON ADJUSTABLE NON ASSEMBLED ROOFCURB INSTALLATION
FRAME PARTS IDENTIFICATION
Figure 14 shows the different parts for identification
INSTALLATION
The roof mounting frame provides support when the units are installed in down-flow configurations.
The non adjustable, non assembled roof mounting frame can be installed directly on decks having adequate structural
strength or on roof supports under deck. See page 23 for frame dimensions, location of supply and return air opening
NOTE: frame assembly must be installed flat, levelled within 5mm per linear meter in any direction.
UNIT FLOOR
UNIT FLOOR
INSULATION
UNIT SUPPORT RAIL
ROOFCURB
AIR DUCT
Fig. 15
Fig. 14
IOM / ROOFTOP BALTIC Series - 0803 - E Page 23
A
J
I
CF
G
H
E
D
B
D
D
2D
2D
1D
Down Supply Air
2D
Return Air
8
Main Power Entry 030-035-040-045-050
BCK = Cooling only unit
BHK = Heat pump unit
BGK = Cooling only unit with gas fired heating
BDK = Heat pump unit with gas fired heating
(*) Non adjustable, non assembled roofcurb.
8'
Main Power Entry 020-025
Roof opening I x J
Type Taille A B C D E F G H I J
All 020
1183 1893 691 400 246 246 515 50 1783 1083
025
All 030
1380 1740 790 400 351 240 675 50 1640 1280
035
All 040
045 1630 1740 1050 400 352 229 675 50 1640 1530
050
All units
INSTALLATION ON A ROOF MOUNTING FRAME
NON ADJUSTABLE HORIZONTAL ROOFCURB
Page 24 - IOM / ROOFTOP BALTIC Series - 0803 - E
INSTALLATION ON A ROOF MOUNTING FRAME
ASSEMBLY
The frame is supplied as a single package and shipped folded down for ease of transport and handling. It is easy field
assembled as all parts required are supplied with the frame.
-Measure frame diagonally from corner to corner as shown
in figure 16. These Dimensions must be equal in order for
the fame to be square.
-It is extremely important to sight frame from all corner to
ensure it is not twisted across. Shim frame under any low
side. The maximum slope tolerance is 5mm per linear meter
in any direction.
-After the frame has been squared, straightened and
shimmed, weld or secure the frame to the roof deck.
NOTE: It must be securely fastened to the roof as per local
codes and regulations.
SECURING THE FRAME
To ensure proper mating with units (figure 15), it is mandatory that the roof mounting frame be squared to roof structure as
follows:
-With frame positioned levelled in the desired location on roof trusses, tack weld corner of frame.
Fig. 16
IOM / ROOFTOP BALTIC Series - 0803 - E Page 25
y
y
y
y
y
y
y
y
y
y
y
y
3
1
2
INSTALLATION ON A ROOF MOUNTING FRAME
CURBING AND FLASHING
When the frame is correctly positioned. It is essential to secure the assembly with a disconnected stitched welded seam (20 to
30mm every 200mm) along the outside or by using an alternative method.
Before installing the equipment, make sure that seals are not
damaged and check that the unit is secured to the mounting
frame. Once in position, the bottom of the equipment must be
horizontal.
The installer must comply to local authority standards and
specifications.
Outside of frame must be insulated with rigid type insulation;
We recommend a minimum of 20 mm thick insulation (2 figure
18).
Check that the insulation is continuous, counter flash and seal
around the frame as shown in (1-figure 18).
CAUTION : To be effective, the upstream must end below the
drop edge (3 - figure 18).
Where pipes and electrical conduits extend through the roof,
flashing must conform to local codes of practice.
Fig. 18
Fig. 17
Page 26 - IOM / ROOFTOP BALTIC Series - 0803 - E
Economiser
Free cooling can be provided through the use of fresh air where
appropriate rather than cooling excessive amounts of return
air.
The economiser is factory fitted and tested prior to shipment.
It includes two dampers operating from a 24V actuator
Rain hood
It also includes a factory fitted rain hood . Hoods is folded
during transportation to limit risks of damage and must be
unfolded on site as shown below:
Extraction
Installed with economiser assembly, the gravity exhaust
dampers relieve the pressure when outside air is introduced
into the system.
When large amount of fresh air is introduced into the system
power exhaust fans can be used to equalise the pressures.
The extraction fan runs when return air dampers are being
closed and supply air blower is in operation. The extraction
fan runs when outdoor air dampers are at least 50% open
(adjustable value) It is overload protected.
NOTE: When horizontal flow configuration is required, the
multidirectional roofcurb will be installed
HORIZONTAL FLOW WITH MULTIDIRECTIONAL
ROOFCURB
VERTICAL FLOW STANDARD INSTALLATION
1 Supply fan
2 Economiser damper
3 Exhaust damper or
Exhaust damper + exhaust fan
4 Multidirectional roofcurb
Fresh air
Return air
Supply air
Exhaust air
1
4
2
3
ECONOMISER AND EXTRACTION
1
2
3
1 Supply fan
2 Economiser damper
Fresh air
Return air
1 Supply fan
2 Economiser damper
3 Exhaust damper or
Exhaust damper + exhaust fan
Fresh air
Return air
Supply air
Exhaust air
VERTICAL FLOW WITH EXTRACTION
2
1
2
OR
OR
OR
Supply air
Fig. 19
Fig. 20
Fig. 21
Fig. 22
IOM / ROOFTOP BALTIC Series - 0803 - E Page 27
Fig. 25
COMMISSIONING
THIS WORK MUST ONLY BE CARRIED
OUT BY TRAINED REFRIGERATION
ENGINEERS
FILL THE COMMISSIONNING SHEET AS
YOU GO ALONG
BEFORE CONNECTING THE POWER:
- Ensure that the power supply between the building and the
unit meets local authority standards and that the cable
specification satisfies the start-up and operating conditions.
ENSURE THAT THE POWER SUPPLY
INCLUDES 3 PHASES AND A NEUTRAL
- Check the following wire connections for tightness: Main
switch connections, mains wires linked to the contactors and
circuit breakers and the cables in the 24V control supply
circuit.
- Ensure that all drive motors are secure.
- Ensure that the adjustable pulley blocks are secure and
that the belt is tensioned with the transmission correctly
aligned. Refer to the next section foe details.
- Using the electrical wiring diagram, check the conformity of
the electrical safety devices (circuit breaker settings,
presence and rating of fuses).
- Check the temperature probe connections.
STARTING THE UNIT
At this point the unit circuit breakers should be open
You will need a DS50 maintenance controller or Climalook
with appropriate Interface.
The jumpers are factory set and the configuration switches
are adjusted depending on the option the type of unit.
Connecting the CLIMATIC diplays.
Close the 24V Control Circuit breakers.
The CLIMATIC 50 starts after 30s
Reset the DAD photo (If fitted)
Check and adjust the control settings.
Refer to the control section in this manual to adjust the
different parameters
LanguageLanguage
LanguageLanguage
Language
or
ENGLISHENGLISH
ENGLISHENGLISH
ENGLISH
RT 050.001RT 050.001
RT 050.001RT 050.001
RT 050.001
BIOS 0000 Boot 0000BIOS 0000 Boot 0000
BIOS 0000 Boot 0000BIOS 0000 Boot 0000
BIOS 0000 Boot 0000
Fig. 23
Fig. 24
Fig. 26
Fig. 27
Page 28 - IOM / ROOFTOP BALTIC Series - 0803 - E
POWERING THE UNIT
- Power up the unit by closing the isolator switch (if fitted).
- At this point the blower should start unless the climatic
does not energise the contactor. In this particular case the
blower can be forced by bridging the port NO7 and C7 on
connector J14 on the Climatic. Once the fan is running
check the rotation direction. Refer to the rotation arrow
located on the fan.
- The fans and compressors direction of rotation is checked
during the end of line test. They should therefore all turn in
either the right or wrong direction.
NOTE : A compressor rotating in the wrong direction will
fail.
- If the fan turns in the wrong direction, disconnect the main
power supply to the machine at the building's mains switch,
reverse two phases and repeat the above procedure.
- Close all circuit breakers and power up the unit, remove
the bridge on connector J14 if fitted.
- If now only one of the components rotates in the wrong
direction, disconnect the power supply at the machine's
isolator switch (if fitted) and reverse two of the component's
phases on the terminal within the electrical panel.
- Check the current drawn against the rated values, in
particular on the supply fan (ref. page 34).
- If the readings on the fan are outside the specified limits,
this usually indicates excessive air flow which will affect the
life expectancy and the thermodynamic performances of the
unit. This will also increase the risks of water ingress into
the unit. Refer to the "Air Flow Balancing" section to correct
the problem.
At this point attach the manometers to the refrigerant circuit.
RUN TEST
Start unit in cooling mode
Thermodynamic readings using manometers and
prevailing environmental conditions
No rated values are given here. These depend on the
climatic conditions both outside and inside the building
during operation. However, an experienced refrigeration
engineer will be able to detect any abnormal machine
operation.
Safety test
- "Dirty filter" detection test : vary the set-point value (menu
3413 on DS50) in respect to the air pressure value. Ob-
serve the response of the CLIMATIC™.
- Same procedure for detecting "Missing Filter" (menu
3412) or "Air Flow Detection" ( menu 3411).
- Check the smoke detection function (if fitted).
- Check the Firestat by pressing the test button(if fitted).
- Disconnect the circuit breakers of the capacitor fans and
check the high pressure cut-out points on different
refrigerant circuits.
Reverse cycle test
This test is designed to check the good operation of the 4way reversing valves on heat pump reversible systems.
Start the reverse cycle by adjusting the cold or hot
temperature threshold data according to the indoor and
outdoor conditions at the time of test (menu 3320).
HIGH PRESSURE
CONNECTION CIRCUIT
N°2
LOW PRESSURE
CONNECTION CIRCUIT
N°2
COMMISSIONING
Fig. 28
IOM / ROOFTOP BALTIC Series - 0803 - E Page 29
COMMISSIONING report
(4) SUPPLY BLOWER SECTION / VENTILATION TRAITEMENT
Type / Type:
Power displayed on plate / Puissance affichée sur la plaque:
Voltage displayed on plate / Tension affichée sur la plaque:
Current displayed on plate / Intensité affichée sur la plaque:
KW
V
A
N°1
……………………
……………………
……………………
N°2
……………………
……………………
……………………
Fan Type / Type de Ventilateur: Forward / Action
Backward / Réaction
Forward / Action
Backward / Réaction
Displayed Belt Length / Longueur Courroie affichée: mm …………………… ……………………
Tension Checked/ Tension Vérifiée: Yes/Oui No/ Non Yes/Oui No/ Non
Alignment Checked / Alignement Vérifié: Yes/Oui No/ Non Yes/Oui No/ Non
Motor Pulley Dia/ Poulie Moteur Dia: D
M
mm …………………… ……………………
Fan Pulley Dia/ Poulie Ventilateur Dia: D
P
mm …………………… ……………………
Fan Speed / Vitesse rotation Ventilateur = Motor rpm x DM / D
P
Averaged Measured Amps / Intensité Mesurée moyenne:
rpm
A
……………………
……………………
……………………
……………………
Shaft Mechanical Power (Refer to airflow balancing)
Puissance Mécanique à l’Arbre (Voir section réglage débit)
W …………………… ……………………
Operating point checked / Vérif. Point de fonctionnement: Yes/Oui No/ Non Yes/Oui No/ Non
Estimated Airflow / Estimation Débit d’Air
m3/h
…………………… ……………………
(5) AIRFLOW PRESS. SENSOR CHECK / VERIF. DES SECURITES PRESSOSTATS D’AIR
Measured pressure drop / Pertes de charge au pressostat
…………………………… mbar
Set Points Adjusted / Changement des consignes:
Yes/Oui No/ Non
If Yes enter new values/ Si oui noter les nouvelles consignes:
3410: ………… 3411: ………… 3412: …………
(6) EXTERNAL SENSOR CHECKS / VERIFICATION DES CAPTEURS EXTERNES
Check and record temp. in menu 2110 / Vérifier et mesurer les
températures. Dans menu 2110: Yes/Oui
No/ Non
Check electrical connections / Vérification des
connections électriques: Yes/Oui
No/ Non
100% Fresh Air / 100% Air neuf 100% return Air / 100% Air repris
Supply Temperature / Température Soufflage ………………………..°C ………………………..°C
Return Temperature / Température reprise ………………………..°C ………………………..°C
Outdoor Temperature / Température extérieure ………………………..°C ………………………..°C
(7) MIXING AIR DAMPERS CHECKS / VERIFICATIONS VOLETS DE MELANGE
Dampers open & close freely/
Volets s’ouvrent et se ferment OK
% Minimum FA:
%minimum Air Neuf:
Power exhaust checked/
Ventilateur extraction
Enthalpy sensor(s) checked/
Control enthalpie installé
Yes/Oui No/ Non ……………..% Yes/Oui No/ Non Yes/Oui No/ Non
Site details / Informations site
Site / Site
Unit Ref/ N° Affaire
Installer/ Installateur
………………………………………
……………………………………....
………………………………………
Controller/ Contrôleur
Model/Model
Serial No/ No Série
Refrigerant / Réfrigérant
………………………………….
……………….…………………
…………………………………
…………………………………
(1) ROOF INSTALLATION / INSTALLATION SUR LE TOIT
Sufficient Access OK / Accès Suffisants
Yes/Oui
No/ Non
Condensate drain fitted / Drainage condensats
Installé Yes/Oui
No/ Non
Roofcurb / Costière
OK
Not OK/PasOK
(2) CONNECTIONS CHECK / VERIFICATIONS DE RACCORDEMENTS
Phase check/ Vérification des Phases
Yes / Oui
No / Non
Voltage between Phases
Tension entre Phases
1 / 2
……………….
2 / 3
……………….
1 / 3
……………….
(3)CLIMATIC CONFIGURATION CHECK / VERIFIER LA CONFIGURATION CLIMATIC
CLIMATIC 50 Configured according to the Options and Specifications / CLIMATIC 50 configuré en fonction des options et des
spécifications: Yes/Oui
No/ Non
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