Lennox ASC 025S, ASC 030S, ASC 035S, ASC 040S, ASC 045D Application Manual

...
APPLICATION GUIDE
ASC/ASH + CIC/CIH
Large ducted split
19 134 kW
AIRCOOLAIR
ASC/ASH
20 230 kW
AIRCOOLAIR-AGU-1603-E
lennoxemeia.com
TABLE OF CONTENTS
AIRCOOLAIR APPLICATION GUIDE
GENERAL DESCRIPTION
1. 2
OPTIONS
2. 7
GENERAL DATA
3. 13
4.
VENTILATION DATA
Ref : AIRCOOLAIR- AGU-1603-E
16
PERFORMANCES
5.
Cooling and heating capacities Auxiliary heaters selection
ACOUSTIC DATA
6. 45
ELECTRICAL DATA
7. 49
DIMENSIONAL DATA
8. 54
WEIGHTS DATA
9. 58
10. 59
REFRIGERANT CONNECTIONS
22 44
Product designed and manufactured under a
quality management system certifi ed ISO 9001.
All the technical and technological information contained in this manual, including any drawing and technical descriptions provided by us, remain the property of Lennox and must not be utilised (except in operation of this product), reproduced, issued to or made available to third parties without the prior written agreement of Lennox.
Application Guide • AIRCOOLAIR-AGU-1603-E
Our company’s products comply with
European standards.
• 1 •
GENERAL DESCRIPTION
AIRCOOLAIR
Split Condensing unit
20S 140D
ASC/ASH + CIC/CIH A NA
ASC/ASH A
200D & 230D
OUTDOOR UNIT
ASC / ASH 020S 025S 030S 035S 040S 045D 055D 070D 085D 100D 120D 140D 200D 230D
Box
A BOX
AB C DE
B BOX
C BOX
D BOX
INDOOR UNIT
CIC / CIH 020S 025S 030S 035S 040S 045D 055D 070D 085D 100D 120D 140D
Box
ABCD
A BOX
B BOX
C BOX
D BOX
MODEL NUMBER DESCRIPTION EXAMPLE : ASC 020S NM3M + CIC 020S NM3M
OUTDOOR UNIT INDOOR UNIT
AIRCOOLAIR Common to AIRCOOLAIR and COMPACTAIR ranges
AC
Single split Indoor unit
SI
C = Cooling only
CC
H = Heat pump
COMMON TO AIRCOOLAIR AND COMPACTAIR RANGES
C = Cooling only H = Heat pump
• 2 •
Cooling capacity in kW
020
S = 1 circuit
S
D = 2 circuits Not used
N
M R410A
Revision number
3
400 V / 3 / 50 Hz
M
Application Guide • AIRCOOLAIR-AGU-1603-E
GENERAL DESCRIPTION
INTRODUCTION
AIRCOOLAIR range is developed from ECOLEAN liquid chiller range and exists in two versions:
AIRCOOLAIR SPLIT UNIT it can be used for medium to large commercial cooling and heating applications when the premises are not directly accessible from the roof. AIRCOOLAIR split unit exist in cooling only and heat pump versions.
AIRCOOLAIR CONDENSING UNIT It is the outdoor unit without the supply section. This unit is available as cooling only or as heat pump and can be combined with air handling units. It provides you with a low noise level, high effi ciency and almost customized units.
OUTDOOR SECTION ASC & ASH
Casing
- Casing made of galvanized steel sheet metal painted with a white RAL 9002 powdered polyester paint and a RAL3003 red stripe.
- Rigid, hot dipped galvanized chassis.
- Unit lifting and handling via the base frame.
- State of the art design with hidden compressors, fans and pump for perfect architectural integration.
- Side grilles as option to protect the unit during transportation and against human aggressions.
High effi ciency multiscroll technology
- Exclusive Compliant Scroll® design with both axial and radial compliance to increase compressor operation tolerance to liquid refrigerant, substantially improving durability and reliability.
- Motor cooled by suction gas.
- Motor protection device against high temperature or over current situations.
- Discharge non-return valve.
- Crankcase heater as standard on heat pump and optional with winter operation down 0°C for cooling only units.
- Direct on line start.
- Low noise scroll compressors insulated with a compressor acoustic jacket.
- Compressors mounted on high effi ciency cellular polyurethane vibration absorbers.
Advanced condenser fan design
Fan-motor assembly using external rotor technology associated with OWLET high performance aluminum fan blades of the latest fan technology to improve energy consumption and airfl ow rate on the outdoor coils while reducing sound power level. Axial fans speed are 700 or 900 rpm according to models, direct coupling, with available static pressure up to 75 Pa as standard. Pressure version for size 100 to 230 : speed axial fans are 1450 RPM, direct coupling, with available static pressure up to 250 Pa. For small sizes, COMPACTAIR is the appropriate unit for technical room. .
Heat exchanger
Made of copper tubes and aluminum corrugated swirl fi ns, the coil heat exchanger are designed to maximize the output.
Refrigerant circuit:
AIRCOOLAIR outdoor units operate with R410A refrigerant. For cooling only outdoor units, each circuit includes in stan­dard:
- High pressure switch with automatic reset.
- Low and high pressure transducers.
On heat pumps outdoor units, each circuit includes in addition, as standard :
- Four-way valve
- Liquid receiver
- Thermostatic expansion valve
- Filter drier
Each refrigerant circuit is pressure and leak tested with a Hydrogen/Nitrogen mixture, and vacuumed before being charged with nitrogen. All units are then subjected to a complete functional and operational run test to guarantee perfect sealing before leaving the factory.
Electrical box:
- Unit wiring in compliance with standard EN 60204-1.
- IP54 water protection.
- Circuit breaker protection for compressors and fans.
- Compressor and fan working contactors.
- Terminal block and wiring for power supply to the unit.
- Power supply 400V/3/50Hz without neutral except for size 20S with neutral.
Application Guide • AIRCOOLAIR-AGU-1603-E
• 3 •
GENERAL DESCRIPTION
INDOOR SECTION CIC & CIH
Casing
Casing made of galvanized steel sheet metal painted with a white RAL 9002 powdered polyester paint.
Fan
Indoor sections are supplied with one or two double-inlet centrifugal fans. Double fans are fi tted with a common axle with one motor. Equipped with adjustable drive, variable pulley and belt, to set up the right airfl ow on site.
Air fi lter
G4 washable air fi lter; auto extinguishable material with M1 classifi cation.
ENERGY SAVINGS
Heat exchanger
Made of copper tubes and aluminum corrugated swirl fi ns.
Refrigerant circuit:
On cooling only and heat pumps indoor units, each circuit includes as standard :
- Thermostatic expansion valve
- Filter drier
Each refrigerant circuit is pressure and leak tested with a Hydrogen/Nitrogen mixture, and vacuumed before being charged with nitrogen. All units are then subjected to a complete functional and operational run test to guarantee perfect sealing before leaving the factory.
R410A refrigerant
Effi cient systems such as AIRCOOLAIR are designed around R410A refrigerant to achieve the best performances.
- Energy effi cient refrigerant thanks with pressure drop in the pipes: Higher evaporating pressure and lower condensing pressure improve compressor EER & COP.
- R410A compressors have a better isentropic effi ciency.
- Environmentally friendly refrigerant: It contains No Chlorine (ODP = 0).
Free cooling: economizer for Split Unit
Indoor sections are supplied with one or two double-inlet centrifugal fans. Double fans are fi tted with a common axle with one motor. Equipped with adjustable drive, variable pulley and belt, to set up the right airfl ow on site.
Dynamic and alternate defrost
Defrost is necessary to ensure effi cient operation of heat pumps in winter. The unit starts defrost cycle when the outside temperature is below a set temperature and repeat the defrost cycles periodically . It results sometimes in starting an expensive defrost cycle when it is very cold outside but very dry, or too warm, in other words when the coil is not frozen.
- Dynamic defrost is Lennox’ answers to unnecessary defrost cycles. Dynamic defrost detects icing of the coil by monitoring the difference between refrigerant and outside temperature and starts the defrost cycle only when required. Under certain conditions a rooftop unit equipped with this built in dynamic defrost feature can run several hours in heat pump mode without starting any defrost cycle. Dynamic defrost can save up to 15% on annual energy consumption.
- Alternate defrost saves energy by reducing the need for
auxiliary heating during defrost cycles. With Alternate defrost when one circuit starts a defrost cycle the other circuit is running in heat pump at full capacity to minimize the need for auxiliary heating.
Morning anticipation and dynamic set point for Split Unit :
The unit can be programmed to switch-on in the morning to reach the occupied zone temperature set point just in time. Dynamic set point can be used in summer to offset the ambient temperature set point according to the outdoor temperature. This is to avoid large temperature difference between indoor and outdoor. The indoor temperature set point would then increase with the outdoor temperature improving comfort and saving large amount of energy
Scheduling / Time zone Management:
In order to ensure the unit perfectly matches the requirements of the most diffi cult applications in terms of occupation and varying internal loads, the CLIMATIC 60 offers now up to 7 time zones per day (Z0 to Z6) adjustable by steps of 10 minutes. Each time zone can be programmed to follow one of four possible operating modes: A,B,C & D
• 4 •
Application Guide • AIRCOOLAIR-AGU-1603-E
GENERAL DESCRIPTION
CONTROL
The new generation of microprocessor based control, CLIMA TIC 60 equip the AIRCOOLAIR range. It inherits more than 20 years of technology and fi eld operating experience from its predecessors Climatic control platforms. CLIMATIC 60 controller intelligently improves effi ciency and helps set up and service operations to guarantee long lasting performance.
CLIMA TIC 60 is designed to provide the best energy effi ciency throughout unit’s life cycle while ensuring reliable and consistent operation with user friendly interfaces. This new controller constantly monitors more machine parameters than ever to improve unit operation and maximize effi ciency and reliability
The PI algorithm of the CLIMATIC 60 controls the supply air temperature and a temperature difference between supply and return. It is able to optimize the refrigeration circuit operation to match perfectly the required cooling or heating load maximizing effi ciency and comfort.
COMFORT AND AIR QUALITY OF SPLIT UNIT
It will also improve reliability with features such as compressor operating limits monitoring, (High and Low refrigerant pressure and temperature now measured and displayed on DS60 and Bus) refrigerant leak detection or compressor operating time equalization and protection against excessive short cycling.
Faults and alarms
CLIMA TIC 60 manages more than 90 different faults and alarms codes and can store the last 32 with time and date. The stored faults and alarms can then be displayed on the DS60 and on the communication bus with the full text detail.
Intelligent air quality management
With accurate percentage of fresh air the dampers are regularly calibrated to introduce just the required amount of fresh air in the building to reduce annual energy consumption. The fresh air ratio can also be controlled using the indoor CO2 level as an input.
Intelligent heating priority optimization
This feature allows the user to program the priority between the different heating elements (thermodynamic, electric heaters or auxiliary heating). This is particularly interesting on units with electrical pre-heaters. This feature maximizes energy effi ciency by optimizing heat pump operation depending on the outdoor temperature.
Filtration
Two fi ltration levels are available. The standard equipment is G4 washable and refi llable fi lters with metallic frame. This type of confi guration allows to extend the lifecycle of fi lters and reduce the cost of replacement, changing only the media. G4 pre-fi lter/ F7 fi lter is optional.
Fire Insulation
Air treatment sections are insulated with M1 material: this insures that the insulation doesn’t burn and doesn’t create toxic smoke. M0 insulation is in option mechanically fi tted.
Application Guide • AIRCOOLAIR-AGU-1603-E
• 5 •
GENERAL DESCRIPTION
PLUG AND PLAY UNIT
Power supply
T o make installation easier, AIRCOOLAIR power supply does not require «neutral» connection. It is powered by 400 V , 3 phases, 50 Hz except size 20S
Circuit breakers
To improve the safety of the AIRCOOLAIR and extend its life, circuit breakers protect against over-loading, over intensity and a disconnected supply phase. Maintenance is also improved as there is no requirement to change fuses. The electrical panel is manufactured in accordance with EN60204-1 (1998) electrical directive.
Adjustable ventilation for Split Unit
Airfl ow and external static pressure characteristics are adjusted in the factory to deliver the right pulley and belt to be the nearest to the site needs. However, once on site, the real characteristics of ventilation requirement might be slightly different than theory measured on drawings: therefore, AIRCOOLAIR Split unit is delivered as standard with adjustable pulley opened. This remains the possibility to adjust the airfl ow accurately at the commissioning and fi nd the perfect airfl ow for the site comfort and system effi ciency.
Refrigerant pressure reading :
No need to access to refrigerant pressure gauges. Refrigerant pressures and superheat on each circuit can be read directly on the service display DS60 or a BMS as all units are equipped with high and low pressure transducers and refrigerant suction temperature probes
Easy access
All access to internal components of the AIRCOOLAIR units are closed by panels equipped by locks and handle for quick and easy dismounting. No more screws are used as panel fi xtures.
EXTENDED LIFECYCLE
Assembly quality, compliance to PED 97-23, EN 60204-1, CE, made in an ISO 9001v2000 factory.
What makes the difference are the small details which have given LENNOX its reputation. Electrical components are selected to the highest standards, refrigeration components are generously sized to ensure maximum performance and reliability. Quality manufacturing procedures together with a culture of continuous improvement at all LENNOX factories, ensures the products are built to the highest standards. AIRCOOLAIR complies to EN60204 norms, PED 97-23 directive, is CE compliant and is built in an ISO9001v2000 certifi ed Factory
• 6 •
Application Guide • AIRCOOLAIR-AGU-1603-E
OPTIONS
FRESH AIR OPTIONS
Economizer
020S - 045D 055D - 140D
Free cooling is provided through the use of fresh air when it’s appropriate rather than cooling the return air. Using an economizer is the easiest and most effi cient way to modulate fresh volumes and reduce running costs for air conditioning application, as well as improving air quality. Fully controlled by the CLIMATIC, it is also able to ensure that minimum fresh air is provided in line with Indoor Air Quality Regulations. Economizer operates using a «sensible» control. It is possible to prevent the economizer from supplying air below a certain temperature (adjustable set point, 10°C as default).
On sizes 20S to 45D, the economizer is factory fi tted on unit and tested prior to shipment. It includes 2 dampers operating from a 24V actuator.
On sizes 55D to 140D, the economizer is delivered as a separate module that can be installed as monobloc on site. It includes 3 dampers operating from 3x 24V actuators
Exhaust module
The exhaust fans eliminate the air overpressure in the room. It
Return Module
The RETURN FAN module is necessary when the return duct circuit creates high pressure drops. It offers available static pressure up to 250-300 Pa. It includes a separate casing to be connected to the economizer casing with the ductworks. The return module drives the opening and closure of the 3 dampers regarding the amount of fresh air introduced.
eDrive: available in Non Standard Request
eDrive, direct transmission on return fan and supply fan : variable speed fans adjust airfl ow rate to the exact needs and during unoccupied period. This feature saves up to 30% annual energy consumption and reduces maintenance costs. CLIMATIC manages air fl ow rate passing through the unit following 3 possible strategies. eDrive control strategies can be changed with each time zone in occupied or unoccupied mode. Whatever the control stra­tegy, soft starter is still available to infl ate fl exible ducts and reduce inrush current during fan starts.
- Standard mode : Constant air fl ow rate
- Dead Zone mode : Reduced air fl ow rate in “dead zone”.
- Part Load mode : Variable air fl ow rate during part load and dead zone.
020S - 045D 055D - 140D
is driven by the Climatic controller. On sizes 20S to 45D, it is delivered as a separate module that
can be connected to the return duct. On sizes 55D to 140D, this exhaust fan is in built in the
economizer casing
Application Guide • AIRCOOLAIR-AGU-1603-E
• 7 •
OPTIONS
INDOOR AIR QUALITY OPTIONS
High fi ltration level - G4 pre-fi lter / F7 fi ltration
G4 pre-fi lter 50 mm / F7 fi lter 100 mm are both in metallic refi llable frames. This confi guration allows extending the lifecycle of fi lters and reducing the cost of replacement, changing only the media. 100 mm fi lters have been selected also to reduce the energy consumption due to:
- lower pressure drop especially when the fi lters start being dirty.
- decrease of the replacement frequency.
Analog dirty fi lter and fan control :
This analog pressure sensor analyses the clogging of the fi lters to inform the user and to allow preventive replacement of the lters that will decrease the energy consumption and increase the air quality.
Air Quality sensor :
This function allows to adapt the minimum fresh air to the building occupancy. It measures the CO2 level and adjust the fresh air volume accordingly. Indoor air quality is controlled from the CLIMA TIC main controller. A VOC (V olatile Organic Component) sensor detects the amount of CO2 in the ambient air between 0 and 2000PPM. The VOC sensor sends a proportional signal (0-20mA) to the CLIMATIC controller which will then modulate the fresh air damper.
AUXILIARY HEATERS OPTIONS
Stepped or modulating Electrical heaters
Additional or instead of heat pumps, Lennox offers many auxiliary heaters on every air-to-air units. This helps to adapt to local climate requirement, local regulation preferences and applications variable heating needs.
Standard, Medium and High heating power capacity are available on each unit size High electrical heater is also available as modulating instead of 2-stage heater. The performances of this option are available in auxiliary heaters selection: page 44
The electric heater comprises of shielded resistance heaters, which are smooth anticorrosion tubes 8 W/cm² capacity. 3 security elements are insuring permanent controls of the heaters:
- 2 high temperature limit controls offer overload protection. An automatic reset safety thermostat is set at 75°C – a manual reset safety thermostat is set at 105 °C; both located at less than 150 mm over electric heaters. This is provided as a standard feature on the electric heater, with the electric power supply cables made of reticulated silicon rubber, resistant to temperatures up to 200°C.
- an air pressure differential controls the fan activity and dis­connects the electrical heater in case of critical airfl ow
- dual contactor are insuring safe redundancy in case of failure of one dry contact
Modulating Hot water coil :
This modulating heater is equipped with a 3 way valve offering accurate comfort and electronic adjustable antifreeze protection. This avoids the use of glycol in most of European regions. The hot water coils and control valves are factory fi tted in air treatment section. The performances of this option are available in auxiliary heaters selection page 44.
• 8 •
Application Guide • AIRCOOLAIR-AGU-1603-E
OPTIONS
REFRIGERATION OPTIONS INSTALLATION AND SAFETY OPTIONS
Winter cooling operations down to 0 °C
This option allows the AIRCOOLAIR to operate in cooling mode with an outside temperature down to 0°C (instead of 15°C on the standard unit). This is especially needed when free-cooling operation is not possible. This function is made of condenser fan alternate start/ stop that maintains a constant condensing pressure. This equipment is standard on heat pump versions
Winter cooling operations down to -15 °C
Unit fi tted with variable speed fans. This option also allows cooling operation in very low outside temperature (-15°C), with good performance on condenser fan, belt lifecycle extension and starting peak current reduction. Strongly recommended for applications where cooling is required during winter.
Refrigerant pre-charged
As standard, the units are delivered with Nitrogen. With this option, the outdoor unit is fi tted with refrigerant and equipped with service valves option.
Active Acoustic Attenuation System with variable speed fans
Low Noise option consists in an acoustic jackets . Besides, with the variable speed fan include in Winter cooling operations down to -15 °C option, the CLIMA TIC 60 controls the fan speed limited by the Smart Acoustic System which allows progressive adaptation of the unit to the building load while respecting the noise level constraints and the operating limits. The maximum sound level and the fan strategies can be adjusted according to the schedule mode in order to benefi t from the different modes “Auto”, “Auto Quiet” and “Quiet” operation as well as in heating or cooling mode. The Active Acoustic Attenuation System can be adjusted according to the scheduling and can take different values for each schedule mode.
Main disconnect switch
Main disconnect switch is lockable to make a safe access to electrical panel. It is installed on the electrical panel door of the compressor section and controls all parts. Is also used as emergency cut off: it is mandatory to guarantee a proper access to this switch. Main disconnect switch is sized accordingly to the options fi tted in the unit.
Smoke detector
Located downstream of the fi lter, the optical head of the smoke detector can detect any type of smoke. When this occurs the unit will stop operating, the return air damper will be fully closed and the fresh air damper will fully open while sending an alarm signal to the unit. In accordance with the European norm, it is also compliant with the French regulation on public buildings.
Compressor electrical protection
Return lock against 3 phases inversion at installation. This protection prevents the Scroll compressor from starting and operatint in the wrong sense: in case of the electrical phases are wrongly connected, the compressor will not start. The compressor electrical protection option is particularly required when the installation of the air conditioning unit is made before the electrical wirings.
Condenser coil guards:
The condenser coil protection grill prevents light damage to the coil when shipping and when installed.
Coil Anticorrosion protection:
When the units are installed in potentially aggressive environments, which can often be the case for example in coastal environments, it is often a requirement that the coils are specially treated to protect them against the corrosive effects. LenGuard anti-corrosion treatment is available on indoor and outdoor units.
M0 Insulation indoor unit:
Because health and safety issue cannot be compromised, Lennox equips its air treatment units (indoor unit) with a fi re-proof insulation M0 that is mechanically fi tted to the unit.
Service valves
This option consists in liquid and gas service valves that isolate the refrigerant section during maintenance. This is particularly useful when components of the circuit have to be changed. It reduces the time and cost of maintenance operation.
Long distance refrigerant connection
When the distance between the condensing section and the treatment section is over 40 meters of cupper piping, this kit has to be installed. It allows distance up to 65 meters.
Application Guide • AIRCOOLAIR-AGU-1603-E
Anti-vibration mounts rubber type (supplied loose)
These parts reduce the transmission of vibration to the ground and the general sound level. They are fi xed under the unit at the points specifi ed by our technical drawing.
Pallet packaging
This unit protection option is wooden pallet packaging with plastic bag useful during potentially bad shipment condition: long distance by truck or container.
• 9 •
OPTIONS
CONTROL AND COMMUNICATIONS OPTIONS
DC60 remote comfort display (supplied loose)
This is a remote controller for non-technical customer. It has been designed to aesthetically fi t inside a room and be very easy to use. It can be installed at maximum 50 meters from the unit. There are two levels : In the fi rst level, ambient temperature is provided and the setpoint temperature or offset to this setpoint temperature can be adjusted (according to settings and rights offered by the technician). The unit can be turned On and Off in this level. The full level additionally provides information such as outdoor temperature, supply temperature, ambient humidity level, air quality , fresh air damper opening percentage, time zone and working mode of the given time zone. DC60 Comfort display shows faults number when the unit is in the failure mode. Customer can reset fault thanks to a combination of keys. Time and day of the unit can be seen and modifi ed easily through the DC60.
DS60 Service display (supplied loose)
This plug and play service display and controller allows maintenance staff to set up, read and modify all unit parameters (unit settings, operating time and number of compressor starts, low and high pressure reading, airfl ow rate of supply fan, and read the history of last 32 faults...). This controller has been designed to be very user-friendly , with 6 different keys and a graphic display . It includes scrolling menus and full text (no codes) explanation. It is available in English or other languages.
BE60 Extension control board
This board has been developed for any customer who wants to take over the control of the unit using digital or analogue input signal. With this dry contact board option the customer can set:
• 4 digital inputs (On/Off, clear faults, various component
unloading, heating priority modifi cations, thermostat orders....)
• 4 digital Outputs (alarms reporting, components status, scheduling time zone and operating mode status, cooling, heating, defrost and auxiliary heating status...)
• Up to 4 analogue inputs (external temperature humidity probes, fresh air input signal, force fan speed and tempera­ture setpoint offset).
• 1 analogue output (Humidifi er)
Note that CLIMA TIC controller always stays in charge of all safety algorithms, defrost operation and free cooling. This option is required to control the unit with a “universal thermostat”. The BE60 expansion board is an additional board fi xed on DIN rail. This board is supplied as standard on AIRCOOLAIR condensing unit.
Modbus communication interface RS485
Communication card using ModBus protocol with RS485. Communication interface with a building management system.
DM60 Multi-units display (supplied loose)
The DM60 remote display can manage up to 8 units on a single Bus. On a multiunit site it makes the installation less expensive because, not only because of DM60 price, but because only one bus-wire has to be connected down to the DM60. In addition to the functions offered by the DC60 display, the DM60 display provides the percentage of power factor for compressors and auxiliary heater. Moreover DM60 display allows to set time zones and to modify working modes for the given time zone. These information are available for each of the units connected to the Bus. It can be installed up to 1000 meters from the unit.
BACnet® communication interface RS485
Communication card using Bacnet® protocol with RS485. Communication interface with a building management system.
LonWorks® communication interface
Communication card using LonTalk® protocol.Communication interface with a building management system.
Modbus or BACnet® communication interface TCP/ IP
Communication card using Bacnet ® or Modbus with TCP/IP. Communication interface with building management system.
REMOTE COMFORT DISPLAY
DC60 :
• 10 •
DS60 :
SERVICE DISPLAY
DM60 :
MULTI-UNIT DISPLAY
Application Guide • AIRCOOLAIR-AGU-1603-E
OPTIONS
Legend : STD = As standard
NSR = Non standard request N/A = Non available
Cooling only Heat pump Cooling only Heat pump
Split unit Condensing unit
INDOOR SECTION : CIC AND CIH
Economizer
Exhaust module
X X N/A N/A
X X N/A N/A
Return module Size 55 - 140
Fresh air over - Return bottom Size 20 - 45
Fresh air left - Exhaust right Size 55 - 140
Filtration High fi ltration level G4 prefi ltre / F7 fi ltration
X X N/A N/A
Auxiliary heating
Models
N/A N/A
N/A N/A
N/A N/A
Electrical heater standard
Electrical heater medium
Electrical heater high
Electrical heater high - Modulating
Modulating hot water coil
Control
Smoke detector
Air quality sensor
Remote duct sensor
Analog dirty fi lter and fan control
Airfl ow confi guration
Vertical air supply
X X N/A N/A
X X N/A N/A
X X N/A N/A
X X N/A N/A
X X N/A N/A
X X N/A N/A
X X N/A N/A
X X N/A N/A
X X N/A N/A
X X N/A N/A
Other options
M1 insulation indoor unit
Application Guide • AIRCOOLAIR-AGU-1603-E
X X N/A N/A
• 11 •
OPTIONS
Legend : STD = As standard
NSR = Non standard request N/A = Non available
OUTDOOR SECTION : ASC AND ASH
Refrigeration option
Winter cooling operation down to 0°C outdoor temperature
Winter cooling operation down to -15°C outdoor temperature
Service valves
Refrigerant precharged
Long distance refrigerant connection up to 65 m
Electrical and safety
Main disconnect switch
Compressor electrical protection
Models
Split unit Condensing unit
Cooling only Heat pump Cooling only Heat pump
X STD X STD
X NSR X N/A
XXXX
XXXX
X X N/A N/A
XXXX
XXXX
Condenser coil guards
Control & Communication
Advanced control pack (enthalpy and humidity control)
Modbus communication interface RS485
Lonworks® communication interface
Bacnet® communication interface RS485 Modbus or bacnet® communication interface TCP/
IP DC60 remote comfort display (supplied loose)
DS60 service display (supplied loose)
DM60 service display (supplied loose)
BE60 expansion control board
Other options
XXXX
X X N/A N/A
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
XXXX
X X STD STD
High static pressure up to 250 Pa Size 100 - 140 Size 100 - 230
Low noise version
Outdoor coil anticorrosion protection
Outdoor & indoor coil anticorrosion protection
Rubber anti-vibration mounts (supplied loose)
Pallet packaging
• 12 •
XXXX
XXXX
X X N/A N/A
XXXX
XXXX
Application Guide • AIRCOOLAIR-AGU-1603-E
GENERAL DATA
LARGE DUCTED SPLIT
Cooling mode - ASC + CIC - ASH + CIH
Gross cooling capacity Net cooling capacity Absorbed power Gross EER Net EER
(1)
(1)
(1)
(1)
(1)
Heating mode - ASH + CIH
Net heating capacity Net COP
(1)
Net absorbed power
(1)
(1)
Electrical heater capacity
Hot water coil capacity
(2)
20S 25S 30S 35S 40S
19,9 24,2 27,9 36,5 41,9
kW
19,5 23,5 27,0 35,5 40,5 6,72 8,45 9,82 12,4 14,7 3,13 3,12 3,11 3,19 3,15 2,90 2,78 2,75 2,86 2,75
kW
19,5 25 28,5 36 40
3 3 2,95 3,03 3
6,5 8,33 9,66 11,9 13,3
(3)
S
(3)
M
kW
(3)
H
10 10 10 15 15 15 15 15 20 20 20 20 20 27 27
31 38 40 56 61
Refrigerant circuit
Number of compressors/Number of circuits Refrigerant charge per circuit (approximate)
Air treatment ventilation
Minimum airfl ow Maximum airfl ow Maximum available static pressure
Condensing unit ventilation
Nominal airfl ow
Acoustic data
Outdoor blower outlet sound power Standard unit (Lw)
Outdoor blower outlet sound power Low noise unit (Lw)
(1)
(1)
Indoor blower outlet sound power level (Lw)
kg
3
m
Pa
3
m
dB(A)
1/1 1/1 1/1 1/1 1/1 4,9 5,9 6,33 8,84 10,83
3150 4250 4650 6200 6950
/h
4100 5500 6000 8050 9050
685 672 650 729 833
/h
6800 9750 11500 11300 11000
72 76 76 77 78
70 71 70 71 72
75 82 82 82 85
(1) EUROVENT conditions data Cooling :
Outdoor temperature = 35°C DB Entering coil temperature 27°C DB / 19°C WB
Heating :
Outdoor temperature = 7°C DB / 6°C WB Indoor temperature = 20°C DB
Application Guide • AIRCOOLAIR-AGU-1603-E
(2) Air inlet temperature = 20°C Water temperature = 90-70°C
(3) S = Standard heat M = Medium heat H = High heat
• 13 •
GENERAL DATA
LARGE DUCTED SPLIT
Cooling mode - ASC + CIC - ASH + CIH
Gross cooling capacity Net cooling capacity Absorbed power Gross EER Net EER
(1)
(1)
(1)
(1)
(1)
Heating mode - ASH + CIH
Net heating capacity Net COP
(1)
Net absorbed power
(1)
(1)
Electrical heater capacity
Hot water coil capacity
(1)
45D 55D 70D 85D 100D 120D 140D
48,7 57,3 72,4 86,0 103,9 116,2 140,6
kW
46,5 55,5 69,5 82,0 100,0 111,0 135,0
17 19,8 24,8 29,8 35,7 38,9 48,2 3,28 3,17 3,3 3,33 3,26 3,44 3,3 2,73 2,8 2,8 2,75 2,8 2,85 2,80
kW
49,5 56,5 72,5 80 108 118 137
2,9 3 3 3 3,13 3,05 2,82
17,1 18,8 24,2 26,7 34,5 38,7 48,6
(3)
S
(3)
M
(3)
H
15 20 20 20 27 27 27
kW
20 27 27 27 40 40 40
27 40 40 40 50 50 50
66 91 105 113 171 183 192
Refrigerant circuit
Number of compressors/Number of circuits Refrigerant charge per circuit (approximate)
Air treatment ventilation
Minimum airfl ow Maximum airfl ow Maximum available static pressure
Condensing unit ventilation
Nominal airfl ow
Acoustic data
Outdoor blower outlet sound power Standard unit (Lw)
Outdoor blower outlet sound power Low noise unit (Lw)
(1)
(1)
Indoor blower outlet sound power level (Lw)
2/2 2/2 2/2 2/2 3/2 3/2 3/2
kg
6,94 +
6,94
6,42 +
6,42
8,74+
8,74
10,9 +
10,9
13,98 +
11,6
17,32 +
7950 9950 12450 14000 17350 19300 21000
m3/h
9750 12850 15090 16725 22450 24950 24750
Pa
812 747 711 680 812 784 828
m3/h
2 x
9750
2 x
11500
2 x
11300
2 x
11000
22700 +
18100
+18100
79 79 80 81 82 83 87
dB(A)
74 73 74 75 76 76 81
86 80 85 87 85 87 89
11,16
22700
17,23 +
17,1
2 x
22700
(1) EUROVENT conditions data Cooling :
Outdoor temperature = 35°C DB Entering coil temperature 27°C DB / 19°C WB
Heating :
Outdoor temperature = 7°C DB / 6°C WB Indoor temperature = 20°C DB
• 14 •
(2) Air inlet temperature = 20°C
Water temperature = 90-70°C
(3) S = Standard heat
M = Medium heat
H = High heat
Application Guide • AIRCOOLAIR-AGU-1603-E
GENERAL DATA
CONDENSING UNIT
020S 025S 030S 035S 040S 045D 055D
Cooling mode - ASC
Cooling capacity
(1)
EER
(1)
kW
19,7 24,7 28,4 36,1 42 49,4 56,7 3,06 3,05 2,95 3,03 2,98 3,05 2,94
Heating mode - ASH
Heating capacity
(2)
COP
(2)
kW
19,8 25,0 28,6 36,0 40,2 50,1 57,1 3,20 3,21 3,12 3,24 2,98 3,21 3,1
Refrigerant circuit
Number of compressors/Number of circuits Capacity steps
1/1 1/1 1/1 1/1 1/1 2/2 2/2
1111122
Electrical data
Voltage 400V/3 Ph/50Hz Maximum absorbed power
kW
8,55 10,8 12,5 16,4 17,7 21,6 25
Acoustic data
Sound power level
(3)
dB(A)
76 78 81 80 81 81 84
CONDENSING UNIT
070D 085D 100D 120D 140D 200D 230D
Cooling mode - ASC
Cooling capacity
(1)
EER
(1)
kW
72,1 83,9 104 115 141 197 228 3,04 2,96 3,03 3,1 3,05 3,11 3,06
Heating mode - ASH
Heating capacity
(2)
COP
(2)
kW
71,9 80,3 105 114 137 191 218 3,24 3,1 3,24 3,2 3,13 3,19 3,06
Refrigerant circuit
Number of compressors/Number of circuits Capacity steps
2/2 2/2 3/2 3/2 3/2 4/2 4/2
2222222
Electrical data
Voltage 400V/3 Ph/50Hz Maximum absorbed power kW
32,8 35,5 45,6 48,7 59,9 83,0 96,2
Acoustic data
Sound power level
(3)
dB(A)
83 84 87 87 90 89 82
(1) Evaporating temperature = 7°C / Ambient temperature = 35°C (2) Condensing temperature = 50°C / Ambient temperature = 7°C DB/6°C WB (3) EUROVENT conditions data
Application Guide • AIRCOOLAIR-AGU-1603-E
• 15 •
VENTILATION DATA
TREATMENT VENTILATION DATA LARGE DUCTED SPLIT
ASP
Airfl ow
(m3/h)
3150 3425 3700 4100
ASP
Airfl ow
CIC/CIH 020S
(m3/h)
3150 3425 3700 4100
ASP
Airfl ow
(m3/h)
4250 4625 5000 5500
100 Pa 150 Pa 200 Pa 250 Pa
K PI RPM K PI RPM K PI RPM K PI RPM
STD 1x0,55 682 STD 1x0,55 788 HP1 1x1,1 890 HP1 1x1,1 980 STD 1x0,55 699 STD 1x0,55 800 HP1 1x1,1 896 HP1 1x1,1 984 STD 1x0,55 717 STD 1x0,55 813 HP1 1x1,1 909 HP1 1x1,1 991 STD 1x0,55 735 HP1 1x1,1 921 HP1 1x1,1 1003
No kit
300 Pa 350 Pa 400 Pa 550 Pa
K PI RPM K PI RPM K PI RPM K PI RPM
HP1 1x1,1 1060 HP2 1x1,1 1133 HP3 1x1,5 1204 HP3 1x1,5 1275 HP1 1x1,1 1068 HP2 1x1,1 1135 HP3 1x1,5 1214 HP3 1x1,5 1281 HP1 1x1,1 1074 HP2 1x1,1 1138 HP3 1x1,5 1220 HP3 1x1,5 1289 HP1 1x1,1 1083 HP2 1x1,1 1141 HP3 1x1,5 1233 HP3 1x1,5 1293
100 Pa 150 Pa 200 Pa 250 Pa 300 Pa
K PI RPM K PI RPM K PI RPM K PI RPM K PI RPM
STD 1x1,1 753 STD 1x1,1 840 HP1 1x1,5 915 HP1 1x1,5 1009 HP1 1x1,5 1085 STD 1x1,1 770 HP1 1x1,5 860 HP1 1x1,5 942 HP1 1x1,5 1021 HP1 1x1,5 1098 STD 1x1,1 806 HP1 1x1,5 883 HP1 1x1,5 956 HP1 1x1,5 1035 HP2 1x1,5 1091 STD 1x1,1 840 HP1 1x1,5 903 HP1 1x1,5 988 HP1 1x1,5 1059 HP2 1x1,5 1098
ASP
Airfl ow
CIC/CIH 025S
(m3/h)
4250 4625 5000 5500
ASP
Airfl ow
(m3/h)
4650 5050 5450 6000
ASP
Airfl ow
CIC/CIH 030S
(m3/h)
4650 5050 5450 6000
350 Pa 400 Pa 450 Pa 500 Pa 550 Pa
K PI RPM K PI RPM K PI RPM K PI RPM K PI RPM
HP2 1x1,5 1160 HP2 1x1,5 1233 HP2 1x1,5 1279 HP3 1x2,2 1358 HP3 1x2,2 1420 HP2 1x1,5 1169 HP2 1x1,5 1238 HP2 1x1,5 1281 HP3 1x2,2 1364 HP3 1x2,2 1426 HP2 1x1,5 1176 HP2 1x1,5 1246 HP3 1x2,2 1310 HP3 1x2,2 1371 HP3 1x2,2 1431 HP3 1x2,2 1195 HP3 1x2,2 1258 HP3 1x2,2 1321 HP3 1x2,2 1380 HP3 1x2,2 1441
100 Pa 150 Pa 200 Pa 250 Pa 300 Pa
K PI RPM K PI RPM K PI RPM K PI RPM K PI RPM
STD 1x1,1 797 STD 1x1,1 876 HP1 1x1,5 956 HP1 1x1,5 1038 HP2 1x2,2 1113 STD 1x1,1 822 STD 1x1,1 903 HP1 1x1,5 980 HP1 1x1,5 1051 HP2 1x2,2 1126 STD 1x1,1 856 HP1 1x1,5 932 HP1 1x1,5 1003 HP1 1x1,5 1074 HP2 1x2,2 1141 STD 1x1,1 895 HP1 1x1,5 970 HP1 1x1,5 1034 HP1 1x1,5 1098 HP2 1x2,2 1161
350 Pa 400 Pa 450 Pa 500 Pa 550 Pa
K PI RPM K PI RPM K PI RPM K PI RPM K PI RPM
HP2 1x2,2 1184 HP2 1x2,2 1251 HP2 1x2,2 1295 HP3 1x3 1380 HP3 1x3 1438 HP2 1x2,2 1197 HP2 1x2,2 1261 HP2 1x2,2 1298 HP3 1x3 1386 HP3 1x3 1445 HP2 1x2,2 1208 HP2 1x2,2 1271 HP2 1x2,2 1303 HP3 1x3 1395 HP3 1x3 1453 HP2 1x2,2 1227 HP2 1x2,2 1278 HP3 1x3 1349 HP3 1x3 1407 HP3 1x3 1465
Standard fan High pressure fan 1 (option)
STD HP1
High pressure fan 2 (option) High pressure fan 3 (option)
HP2 HP3
ASP PI (kW)
• 16 •
Available static pressure (Pa) Power input
Application Guide • AIRCOOLAIR-AGU-1603-E
VENTILATION DATA
TREATMENT VENTILATION DATA LARGE DUCTED SPLIT
ASP
Airfl ow
(m3/h)
6200 6650 7100 8050
ASP
Airfl ow
CIC/CIH 035S
(m3/h)
6200 6650 7100 8050
ASP
Airfl ow
(m3/h)
6950 7550 8150 9050
100 Pa 150 Pa 200 Pa 250 Pa 300 Pa
K PI RPM K PI RPM K PI RPM K PI RPM K PI RPM
STD 1x1,5 640 STD 1x1,5 720 HP1 1x2,2 788 HP1 1x2,2 849 HP1 1x2,2 912 STD 1x1,5 663 STD 1x1,5 735 HP1 1x2,2 797 HP1 1x2,2 863 HP1 1x2,2 922 STD 1x1,5 688 HP1 1x2,2 749 HP1 1x2,2 813 HP1 1x2,2 873 HP1 1x2,2 931 STD 1x1,5 735 HP1 1x2,2 788 HP1 1x2,2 848 HP1 1x2,2 903 HP2 1x3 956
350 Pa 400 Pa 450 Pa 500 Pa 550 Pa
K PI RPM K PI RPM K PI RPM K PI RPM K PI RPM
HP2 1x3 972 HP2 1x3 1028 HP2 1x3 1066 HP3 1x3 1134 HP3 1x3 1183 HP2 1x3 979 HP2 1x3 1035 HP2 1x3 1068 HP3 1x3 1139 HP3 1x3 1188 HP2 1x3 986 HP2 1x3 1044 HP2 1x3 1071 HP3 1x3 1144 HP2 1x3 1010 HP2 1x3 1052 HP3 1x3 1111 HP3 1x3 1159
No kit
100 Pa 150 Pa 200 Pa 250 Pa 300 Pa 350 Pa
K PI RPM K PI RPM K PI RPM K PI RPM K PI RPM K PI RPM
STD 1x2,2 690 STD 1x2,2 757 STD 1x2,2 821 HP1 1x2,2 882 HP2 1x3 940 HP2 1x3 997 STD 1x2,2 726 STD 1x2,2 782 HP1 1x2,2 838 HP1 1x2,2 900 HP2 1x3 956 HP2 1x3 1010 STD 1x2,2 748 STD 1x2,2 808 HP1 1x2,2 863 HP1 1x2,2 919 HP2 1x3 973 HP2 1x3 1024 STD 1x2,2 799 HP1 1x2,2 851 HP1 1x2,2 902 HP2 1x3 951 HP2 1x3 1002 HP2 1x3 1069
ASP
Airfl ow
CIC/CIH 040S
(m3/h)
6950 7550 8150 9050
ASP
Airfl ow
(m3/h)
7950 8675 9400 9750
CIC/CIH 045D
ASP
Airfl ow
(m3/h)
7950 8675 9400 9750
400 Pa 450 Pa 500 Pa 550 Pa 600 Pa
K PI RPM K PI RPM K PI RPM K PI RPM K PI RPM
HP2 1x3 1048 HP2 1x3 1103 HP3 1x4 1154 HP3 1x4 1202 HP3 1x4 1250 HP2 1x3 1053 HP3 1x4 1117 HP3 1x4 1162 HP3 1x4 1209 HP2 1x3 1059 HP3 1x4 1125 HP3 1x4 1172 HP3 1x4 1216 HP2 1x3 1069 HP3 1x4 1144 HP3 1x4 1189 HP3 1x4 1233
No kit
100 Pa 150 Pa 200 Pa 250 Pa 300 Pa
K PI RPM K PI RPM K PI RPM K PI RPM K PI RPM
STD 1x2,2 738 STD 1x2,2 800 HP1 1x3 857 HP1 1x3 912 HP1 1x3 967 STD 1x2,2 779 STD 1x2,2 833 HP1 1x3 886 HP1 1x3 938 HP1 1x3 986 STD 1x2,2 817 STD 1x2,2 867 HP1 1x3 917 HP1 1x3 966 HP1 1x3 1014 STD 1x2,2 838 HP1 1x3 884 HP1 1x3 931 HP1 1x3 979 HP1 1x3 1027
350 Pa 400 Pa 450 Pa 500 Pa 550 Pa
K PI RPM K PI RPM K PI RPM K PI RPM K PI RPM
HP1 1x3 1019 HP2 1x4 1058 HP3 1x4 1154 HP3 1x4 1168 HP3 1x4 1216 HP1 1x3 1041 HP2 1x4 1064 HP3 1x4 1136 HP3 1x4 1183 HP3 1x4 1226 HP2 1x4 1052 HP2 1x4 1073 HP3 1x4 1150 HP3 1x4 1196 HP3 1x4 1240 HP2 1x4 1056 HP3 1x4 1117 HP3 1x4 1161 HP3 1x4 1204 HP3 1x4 1250
Standard fan High pressure fan 1 (option)
STD HP1
High pressure fan 2 (option) High pressure fan 3 (option)
HP2 HP3
ASP PI (kW)
Application Guide • AIRCOOLAIR-AGU-1603-E
Available static pressure (Pa) Power input
• 17 •
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