Lennox 13ACX-018-230-01, 13ACX-018-230-02, 13ACX-018-230-03, 13ACX-018-230-10, 13ACX-018-230-11 Installation And Service Procedure

...
Page 1
INSTALLATION AND SERVICE
PROCEDURE
Corp. 0612-L2
Service Literature
LOUVERED
Revised January 2015
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause personal injury, loss of life, or damage to property.
Installation and service must be performed by a licensed professional installer (or equivalent) or a service agency.
IMPORTANT
This unit must be matched with an indoor coil as specified in Lennox Product Specification bulletin. Coils previously charged with HCFC-22 must be flushed.
WARNING
Electric Shock Hazard. Can cause injury or death. Unit must be grounded in accordance with national and local codes.
Line voltage is present at all components when unit is not in operation on units with single‐pole contactors. Disconnect all remote electric power supplies before opening access panel. Unit may have multiple power supplies.
13ACX
TABLE OF CONTENTS
Model Number Identification 2......................
Typical Serial Number Identification 2..............
Specifications 2.................................
Electrical Data 4................................
Unit Dimensions 8.................................
Typical Unit Parts Arrangement 9...................
Operating Gauge Set and Service Valves 9...........
Unit Placement 11.................................
Removing and Installing Louvers 12.................
New or Replacement Line Set 13....................
Brazing Connections 15...........................
Flushing Line Set and Indoor Coil 18................
Installing Indoor Metering Device 19................
Leak Test Line Set and Indoor Coil 20...............
Evacuating Line Set and Indoor Coil 21.............
Electrical Connections 22..........................
System Operation 23..............................
Maintenance 24...................................
Start-Up and Performance Checklist 25..............
Sequence of Operations 26.........................
Servicing Unit Void of Charge 28....................
Unit Start-Up 28..................................
System Refrigerant 28.............................
13ACX Air Conditioners, which will also be referred to in this instruction as the outdoor unit, uses HFC-410A refrigerant. This outdoor unit must be installed with a matching indoor unit and line set as outlined in the Lennox 13ACX Product Specification bulletin.
This outdoor unit is designed for use in systems that use one of the following refrigerant metering devices:
Thermal expansion valve (TXV) Fixed orifice
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of refrigerant (CFCs, HCFCs and HFCs) as of July 1, 1992. Approved methods of recovery, recycling or reclaiming must be followed. Fines and/or incarceration may be levied for noncompliance.
Page 1
Page 2
Model Number Identification
AC X13 024
Nominal SEER
Unit Type
AC = Air Conditioner
Refrigerant
X = R-410A
Typical Serial Number Identification
Location Code
19 = Saltillo, Mexico
58 = Marshalltown, IA
Year Code
08 = 2008 09 = 2009 10 = 2010
19 09 C
Specifications
230
Cooling Capacity - Tons 018 = 1.5
024 = 2 030 = 2.5 036 = 3 042 = 3.5 048 = 4 060 = 5
05716
Month Code
A = January B = February C = March
17
Minor Revision Number
Voltage
230 = 208/230V-1phase-60hz
5 (or 6) Digit Unique Number
Unit Outdoor Fan
Model Number
13ACX-018-230-01 76 4 lbs. 7 oz. 3 18
13ACX-018-230-02 76 3 lbs. 13 oz. 3 18
13ACX-018-230-03 76 5 lbs. 7 oz. 3 18
13ACX-018-230-10 through -15 76 3 lbs. 13 oz. 3 18
13ACX-018-230-17, -18 76 3 lbs. 15 oz. 3 18
1
Tested according to AHRI Standard 270-2008 test conditions.
2
Refrigerant charge sufficient for 15 feet length of refrigerant lines.
Model Number
13ACX-024-230-01 76 4 lbs. 14 oz. 3 18
13ACX-024-230-02 76 4 lbs. 6 oz. 3 18
13ACX-024-230-03 76 5 lbs. 12 oz. 3 18
13ACX-024-230-10 through -13, -15, -17 76 4 lbs. 6 oz. 3 18
13ACX-024-230-18 76 3 lbs. 15 oz. 3 18
13ACX-024-230-19 76 4 lbs. 6 oz. 3 18
1
Tested according to AHRI Standard 270-2008 test conditions.
2
Refrigerant charge sufficient for 15 feet length of refrigerant lines.
Sound Rating Number
Sound Rating Number
(dB)
(dB)
1
1
Factory Refrigerant
Unit Outdoor Fan
Factory Refrigerant
Charge
Charge
2
2
Number of Blades Diameter - inches.
Number of Blades Diameter - inches.
Page 2
Page 3
Unit Outdoor Fan
Model Number
Sound Rating Number
(dB)
1
Factory Refrigerant
Charge
2
Number of Blades Diameter - inches.
13ACX-030-230-01 76 6 lbs. 3 oz. 4 18
13ACX-030-230-02 76 4 lbs. 4 oz. 4 18
13ACX-030-230-03 76 5 lbs. 13 oz. 4 18
13ACX-030-230-10 through -13, -15 76 4 lbs. 4 oz. 4 18
13ACX-030-230-17, -18, -19 76 5 lbs. 2 oz. 4 18
1
Tested according to AHRI Standard 270-2008 test conditions.
2
Refrigerant charge sufficient for 15 feet length of refrigerant lines.
Unit Outdoor Fan
Model Number
Sound Rating Number
(dB)
1
Factory Refrigerant
Charge
2
Number of Blades Diameter - inches.
13ACX-036-230-01 76 6 lbs. 7 oz. 4 18
13ACX-036-230-02 through -16 76 5 lbs. 9 oz. 4 18
13ACX-036-230-17, -18 76 5 lbs. 4 oz. 4 18
1
Tested according to AHRI Standard 270-2008 test conditions.
2
Refrigerant charge sufficient for 15 feet length of refrigerant lines.
Unit Outdoor Fan
Model Number
Sound Rating Number
(dB)
1
Factory Refrigerant
Charge
2
Number of Blades Diameter - inches.
13ACX-042-230-01 79 8 lbs. 3 oz. 4 22
13ACX-042-230-03 79 7 lbs. 6 oz. 4 22
13ACX-042-230-10 through -16 79 6 lbs. 6 oz. 4 22
13ACX-042-230-17, -18 79 6 lbs. 8 oz. 4 22
1
Tested according to AHRI Standard 270-2008 test conditions.
2
Refrigerant charge sufficient for 15 feet length of refrigerant lines.
Unit Outdoor Fan
Model Number
Sound Rating Number
(dB)
1
Factory Refrigerant
Charge
2
Number of Blades Diameter - inches.
13ACX-048-230-01 79 8 lbs. 4 oz. 4 22
13ACX-048-230-03 79 8 lbs. 12 oz. 4 22
13ACX-048-230-10 through -16 79 7 lbs. 8 oz. 4 22
13ACX-048-230-17, -18, -19 79 7 lbs. 12 oz. 4 22
1
Tested according to AHRI Standard 270-2008 test conditions.
2
Refrigerant charge sufficient for 15 feet length of refrigerant lines.
Unit Outdoor Fan
Model Number
Sound Rating Number
(dB)
1
Factory Refrigerant
Charge
2
Number of Blades Diameter - inches.
13ACX-060-230-01 79 11 lbs. 2 oz. 4 22
13ACX-060-230-02 79 10 lbs. 0 oz. 4 22
13ACX-060-230-05 79 11 lbs. 6 oz. 4 22
13ACX-060-230-10 through -16 79 10 lbs. 0 oz. 4 22
13ACX-060-230-17, -18 79 9 lbs. 0 oz. 4 22
1
Tested according to AHRI Standard 270-2008 test conditions.
2
Refrigerant charge sufficient for 15 feet length of refrigerant lines.
Page 3
13ACX SERIES
Page 4
Electrical Data
208/230V-60 Hz-1 Ph
Unit Compressor Condenser Fan
Model Number
13ACX-018-230-01
Label
Rev.
1.0, 2.0 &
3.0
Maximum
Over-
current
Protection
(amps)
1
Minimum
Circuity
Ampacity
20 12.3 9.0 48.0 1/5 1075 1.1 2.0
13ACX-018-230-02 1.0 20 12.0 9.0 48.0 1/10 1075 0.7 1.4
13ACX-018-230-03 1.0 20 13.0 9.0 48.0 1/4 1080 1.7 3.4
13ACX-018-230-10 1.0 20 12.0 9.0 48.0 1/10 1075 0.7 1.4
1.0 20 10.9 8.1 39.0 1/10 1075 0.7 1.4
13ACX-018-230-11
2.0 15 9.8 7.3 39.0 1/10 1075 0.7 1.4
3.0 20 12.0 9.0 39.0 1/10 1075 0.7 1.4
13ACX-018-230-12 1.0 20 12.0 9.0 48.0 1/10 1075 0.7 1.4
13ACX-018-230-13
1.0 15 9.8 7.3 39.0 1/10 1075 0.7 1.4
2.0 20 12.0 9.0 39.0 1/10 1075 0.7 1.4
13ACX-018-230-14 1.0 & 2.0 20 12.0 9.0 39.0 1/10 1075 0.7 1.4
13ACX-018-230-15 1.0 & 2.0 20 12.0 9.0 39.0 1/10 1075 0.7 1.4
13ACX-018-230-17
1.0 15 10.9 8.1 39.0 1/10 1075 0.7 1.4
2.0 20 12.0 9.0 39.0 1/10 1075 0.7 1.4
13ACX-018-230-18 1.0 20 12.0 9.0 48.0 1/10 1075 0.7 1.4
1
HACR type circuit breaker or fuse.
2
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements.
Rated
Load
Amps
2
(RLA)
Locked
Rotor Amps (LRA)
Motor HP
Nominal
RPM
Full Load
Amps (FLA)
Locked
Rotor Amps (LRA)
208/230V-60 Hz-1 Ph
Unit Compressor Condenser Fan
Model Number
13ACX-024-230-01
Label
Rev.
1.0, 2.0 and 3.0
Maximum
Over-
current
Protection
(amps)
1
Minimum
Circuity
Ampacity
30 17.9 13.4 58.3 1/5 1075 1.1 2.0
Rated
Load
Amps
2
(RLA)
Locked
Rotor Amps (LRA)
Motor HP
Nominal
RPM
Full Load
Amps (FLA)
Locked
Rotor Amps (LRA)
13ACX-024-230-02 1.0 30 17.5 13.4 58.3 1/10 1075 0.7 1.4
13ACX-024-230-03 1.0 30 18.5 13.4 58.3 1/4 1080 1.7 3.4
13ACX-024-230-10 1.0 30 17.5 13.4 58.3 1/10 1075 0.7 1.4
1.0 30 17.5 13.4 53.3 1/10 1075 0.7 1.4
13ACX-024-230-11
2.0 20 14.1 10.7 53.0 1/10 1075 0.7 1.4
3.0 20 13.1 9.9 53.0 1/10 1075 0.7 1.4
4.0 30 17.5 13.4 53.3 1/10 1075 0.7 1.4
13ACX-024-230-12
13ACX-024-230-13
1.0 30 17.5 13.4 58.3 1/10 1075 0.7 1.4
2.0 30 17.5 13.46 58.3 1/10 1075 0.7 1.4
1.0 20 13.1 9.9 53.0 1/10 1075 0.7 1.4
2.0 30 17.5 13.4 53.0 1/10 1075 0.7 1.4
13ACX-024-230-15 1.0 & 2.0 30 17.5 13.4 53.0 1/10 1075 0.7 1.4
13ACX-024-230-17
1.0 20 14.1 10.7 53.0 1/10 1075 0.7 1.4
2.0 30 17.5 13.46 53.0 1/10 1075 0.7 1.4
13ACX-024-230-18 1.0 30 17.6 13.5 58.3 1/10 1075 0.7 1.4
13ACX-024-230-19 1.0 30 17.5 13.46 58.0 1/10 1075 0.7 1.4
1
HACR type circuit breaker or fuse.
2
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements.
Page 4
Page 5
208/230V-60 Hz-1 Ph
Unit Compressor Condenser Fan
Model Number
13ACX-030-230-01
Label
Rev.
1.0, 2.0 &
3.0
Maximum
Over-
current
Protection
(amps)
1
Minimum
Circuity
Ampacity
30 18.7 14.1 73.0 1/5 1075 1.1 2.0
Rated
Load
Amps
2
(RLA)
Locked
Rotor Amps (LRA)
Motor HP
Nominal
RPM
Full Load
Amps (FLA)
Locked
Rotor Amps (LRA)
13ACX-030-230-02 1.0 30 18.7 14.1 73.0 1/5 1075 1.1 2.0
13ACX-030-230-03 1.0 30 19.3 14.1 73.0 1/4 1080 1.7 3.4
13ACX-030-230-10 1.0 30 18.7 14.1 73.0 1/5 1075 1.1 2.0
1.0 30 29.3 12.9 59.0 1/5 1075 1.1 2.0
13ACX-030-230-11
2.0 30 15.6 11.6 59.0 1/5 1075 1.1 2.0
3.0 25 16.3 12.2 59.0 1/5 1075 1.1 2.0
4.0 30 18.7 14.1 59.0 1/5 1075 1.1 2.0
13ACX-030-230-12 1.0 30 18.7 14.1 73.0 1/5 1075 1.1 2.0
13ACX-030-230-13
1.0 25 16.3 12.2 59.0 1/5 1075 1.1 2.0
2.0 30 18.7 14.1 59.0 1/5 1075 1.1 2.0
13ACX-030-230-15 1.0 & 2.0 30 18.7 14.1 59.0 1/5 1075 1.1 2.0
13ACX-030-230-17
1.0 25 15.6 11.6 59.0 1/5 1075 1.1 2.0
2.0 30 18.7 14.1 59.0 1/5 1075 1.1 2.0
13ACX-030-230-18 1.0 30 18.7 14.1 73.0 1/5 1075 1.1 2.0
13ACX-030-230-19
1
HACR type circuit breaker or fuse.
2
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements.
1.0 25 17.1 12.8 64.0 1/5 1075 1.1 2.0
2.0 30 18.7 14.1 64.0 1/5 1075 1.1 2.0
208/230V-60 Hz-1 Ph
Unit Compressor Condenser Fan
Model Number
13ACX-036-230-01
Label
Rev.
1.0, 2.0 &
3.0
Maximum
Over-
current
Protection
(amps)
1
Minimum
Circuity
Ampacity
35 21.9 16.6 79.0 1/5 1075 1.1 2.0
Rated
Load
Amps
2
(RLA)
Locked
Rotor Amps (LRA)
Motor HP
Nominal
RPM
Full Load
Amps (FLA)
Locked
Rotor Amps (LRA)
13ACX-036-230-02 1.0 35 21.9 16.6 79.0 1/5 1075 1.1 2.0
13ACX-036-230-04 1.0 35 22.5 16.6 79.0 1/5 1075 1.7 2.0
13ACX-036-230-10 1.0 35 21.9 16.6 79.0 1/5 1075 1.1 2.0
1.0 35 21.9 16.6 70.0 1/5 1075 1.1 2.0
13ACX-036-230-11
2.0 35 20.2 15.3 70.0 1/5 1075 1.1 2.0
3.0 35 21.9 16.6 70.0 1/5 1075 1.1 2.0
13ACX-036-230-12
1.0 35 21.8 16.7 79.0 1/5 1075 1.1 2.0
2.0 35 22.0 16.7 79.0 1/5 1075 1.1 2.0
13ACX-036-230-13 1.0 35 21.9 16.6 70.0 1/5 1075 1.1 2.0
13ACX-036-230-14 1.0 35 21.9 16.6 70.0 1/5 1075 1.1 2.0
13ACX-036-230-15 1.0 & 2.0 35 21.9 16.6 70.0 1/5 1075 1.1 2.0
13ACX-036-230-16 1.0 35 21.8 16.7 79.0 1/5 1075 1.1 2.0
13ACX-036-230-17
13ACX-036-230-18
1
HACR type circuit breaker or fuse.
2
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements.
1.0 35 20.1 15.2 70.0 1/5 1075 1.1 2.0
2.0 35 22.0 16.7 70.0 1/5 1075 1.1 2.0
1.0 35 21.9 16.7 79.0 1/5 1075 1.1 2.0
2.0 35 22.0 16.7 79.0 1/5 1075 1.1 2.0
Page 5
13ACX SERIES
Page 6
208/230V-60 Hz-1 Ph
Unit Compressor Condenser Fan
Model Number
13ACX-042-230-01
Label
Rev.
1.0, 2.0 &
3.0
Maximum
Over-
current
Protection
(amps)
1
Minimum
Circuity
Ampacity
40 24.1 17.9 112.0 1/3 1075 1.7 4.1
Rated
Load
Amps
2
(RLA)
Locked
Rotor Amps (LRA)
Motor HP
Nominal
RPM
Full Load
Amps (FLA)
Locked
Rotor Amps (LRA)
13ACX-042-230-03 1.0 40 25.2 17.9 112.0 1/2 1075 2.8 No Data
13ACX-042-230-10
13ACX-042-230-11
1.0 40 24.1 17.9 112.0 1/4 825 1.7 3.1
2.0 40 25.3 18.8 112.0 1/4 825 1.7 3.1
1.0 50 28.1 21.1 90.0 1/4 825 1.7 3.1
2.0 40 25.3 18.8 90.0 1/4 825 1.7 3.1
1.0 40 24.1 17.9 112.0 1/4 825 1.7 3.1
13ACX-042-230-12
2.0 40 25.3 18.8 112.0 1/4 825 1.7 3.1
3.0 45 28.1 21.2 112.0 1/4 825 1.7 3.1
13ACX-042-230-13 1.0 40 25.3 18.8 90.0 1/4 825 1.7 3.1
13ACX-042-230-14 1.0 40 25.3 18.8 90.0 1/4 825 1.7 3.1
13ACX-042-230-15 1.0 & 2.0 40 25.3 18.8 90.0 1/4 825 1.7 3.1
13ACX-042-230-16 1.0 40 25.3 18.8 112.0 1/4 825 1.7 3.1
13ACX-042-230-17 1.0 & 2.0 45 28.1 21.2 90.0 1/4 825 1.7 3.1
13ACX-042-230-18
1
HACR type circuit breaker or fuse.
2
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements.
1.0 40 24.1 18.0 112.0 1/4 825 1.7 3.1
2.0 & 3.0 45 28.1 21.2 112.0 1/4 825 1.7 3.1
208/230V-60 Hz-1 Ph
Unit Compressor Condenser Fan
Model Number
13ACX-048-230-01
Label
Rev.
1.0, 2.0 &
3.0
Maximum
Over-
current
Protection
(amps)
1
Minimum
Circuity
Ampacity
50 28.9 21.8 117.0 1/4 825 1.7 3.1
Rated
Load
Amps
2
(RLA)
Locked
Rotor Amps (LRA)
Motor HP
Nominal
RPM
Full Load
Amps (FLA)
Locked
Rotor Amps (LRA)
13ACX-048-230-10 1.0 50 28.9 21.8 117.0 1/4 825 1.7 3.1
1.0 50 28.9 21.8 117.0 1/4 825 1.7 3.1
13ACX-048-230-11
2.0 45 27.7 20.8 100.0 1/4 825 1.7 3.1
3.0 50 28.9 21.8 100.0 1/4 825 1.7 3.1
13ACX-048-230-12
1.0 50 28.9 21.8 117.0 1/4 825 1.7 3.1
2.0 50 31.9 24.2 117.0 1/4 825 1.7 3.1
13ACX-048-230-13 1.0 50 28.9 21.8 100.0 1/4 825 1.7 3.1
13ACX-048-230-14 1.0 50 28.9 21.8 100.0 1/4 825 1.7 3.1
13ACX-048-230-15 1.0 & 2.0 50 28.9 21.8 100.0 1/4 825 1.7 3.1
13ACX-048-230-16 1.0 50 28.9 21.8 117.0 1/4 825 1.7 3.1
13ACX-048-230-17
1.0 50 31.9 24.1 100.0 1/4 825 1.7 3.1
2.0 50 31.9 24.2 100.0 1/4 825 1.7 3.1
13ACX-048-230-18 1.0 50 28.9 21.8 117.0 1/4 825 1.7 3.1
13ACX-048-230-19 1.0 50 31.9 24.2 100.0 1/4 825 1.7 3.1
1
HACR type circuit breaker or fuse.
2
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements.
Page 6
Page 7
208/230V-60 Hz-1 Ph
Unit Compressor Condenser Fan
Model Number
Label
Rev.
Maximum
Over-
current
Protection
(amps)
1
Minimum
Circuity
Ampacity
Rated
Load
Amps
2
(RLA)
Locked
Rotor Amps (LRA)
Motor HP
Nominal
RPM
Full Load
Amps (FLA)
Locked
Rotor Amps (LRA)
13ACX-060-230-01 1.0 & 2.0 60 34.5 26.2 134.0 1/4 825 1.7 3.1
13ACX-060-230-02 1.0 & 2.0 60 34.5 26.2 134.0 1/4 825 1.7 3.1
13ACX-060-230-05 1.0 60 35.6 26.2 134.0 1/2 1075 2.8 No Data
13ACX-060-230-10 1.0 60 34.5 26.2 134.0 1/4 825 1.7 3.1
1.0 60 34.5 26.2 134.0 1/4 825 1.7 3.1
13ACX-060-230-11
2.0 50 33.0 25.1 120.0 1/4 825 1.7 3.1
3.0 60 34.6 26.3 120.0 1/4 825 1.7 3.1
13ACX-060-230-12 1.0 60 34.6 26.3 134.0 1/4 825 1.7 3.1
13ACX-060-230-13
1.0 50 33.1 25.1 120.0 1/4 825 1.7 3.1
2.0 60 34.6 26.3 120.0 1/4 825 1.7 3.1
13ACX-060-230-14 1.0 60 34.6 26.3 120.0 1/4 825 1.7 3.1
13ACX-060-230-15 1.0 & 2.0 60 34.6 26.3 120.0 1/4 825 1.7 3.1
13ACX-060-230-16 1.0 60 34.6 26.3 134.0 1/4 825 1.7 3.1
13ACX-060-230-17
1.0 50 29.4 22.1 125.0 1/4 825 1.7 3.1
2.0 60 34.6 26.3 125.0 1/4 825 1.7 3.1
13ACX-060-230-18 1.0 60 34.7 26.4 134.0 1/4 825 1.7 3.1
1
HACR type circuit breaker or fuse.
2
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements.
Page 7
13ACX SERIES
Page 8
Unit Dimensions - Inches (mm)
A
OUTDOOR
COIL FAN
COMPRESSOR
A
DISCHARGE AIR
B
SUCTION AND LIQUID
LINE CONNECTION
OPTIONAL UNIT STANDOFF KIT (4)
SIDE VIEW
Model Numbers A B
13ACX-018-230-01 24-1/4 (616) 29-1/4 (743)
13ACX-018-230-02 and later 24-1/4 (616) 25-1/4 (641)
13ACX-024-230-01 24-1/4 (616) 33-1/4 (845)
13ACX-024-230-02 and later 24-1/4 (616) 25-1/4 (641)
13ACX-030-230-XX (All) 24-1/4 (616) 29-1/4 (743)
13ACX-036-230-XX (All) 24-1/4 (616) 29-1/4 (743)
13ACX-042-230-01 28-1/4 (718) 33-1/4 (845)
13ACX-042-230-02 and later 28-1/4 (718) 29-1/4 (743)
13ACX-048-230-01 28-1/4 (718) 29-1/4 (743)
13ACX-048-230-02 through -16 28-1/4 (718) 37-1/4 (946)
13ACX-048-230-17 28-1/4 (718) 33-1/4 (845)
13ACX-060-230-01 28-1/4 (718) 43-1/4 (1099)
13ACX-060-230-02 28-1/4 (718) 37-1/4 (946)
13ACX-060-230-03 through -16 28-1/4 (718) 33-1/4 (845)
13ACX-060-230-17 28-1/4 (718) 29-1/4 (743)
(FIELD INSTALLED)
SIDE VIEW
WARNING
This product and/or the indoor unit it is matched with may contain fiberglass wool.
Disturbing the insulation during installation, maintenance, or repair will expose you to fiberglass wool dust. Breathing this may cause lung cancer. (Fiberglass wool is known to the State of California to cause cancer.)
Fiberglass wool may also cause respiratory, skin, and eye irritation.
To reduce exposure to this substance or for further information, consult material safety data sheets available from address shown below, or contact your supervisor.
Lennox Industries Inc. P.O. Box 799900 Dallas, TX 75379-9900
CAUTION
Physical contact with metal edges and corners while applying excessive force or rapid motion can result in personal injury. Be aware of, and use caution when working near these areas during installation or while servicing this equipment.
Page 8
Page 9
Typical Unit Parts Arrangement
CONTROL
GROUND LUG
CONTACTOR
CUTOUT FOR HIGH VOLTAGE CONDUIT
CAPACITOR
CONTROL WIRE LOOP
NOTE — PLUMBING LAYOUT AND COMPRESSOR TYPE MAY VARY SLIGHTLY BETWEEN MODEL SIZES.
COMPRESS0R
DISCHARGE LINE
COMPRESSOR
HARNESS
OUTDOOR COIL
LIQUID LINE SERVICE VALVE
Operating Gauge Set and Service Valves
These instructions are intended as a general guide and do not supersede local codes in any way. Consult authorities who have jurisdiction before installation.
IMPORTANT
Only use Allen wrenches of sufficient hardness (50Rc ­Rockwell Harness Scale minimum). Fully insert the wrench into the valve stem recess.
Service valve stems are factory-torqued (from 9 ft-lbs for small valves, to 25 ft-lbs for large valves) to prevent refrigerant loss during shipping and handling. Using an Allen wrench rated at less than 50Rc risks rounding or breaking off the wrench, or stripping the valve stem recess.
See the Lennox Service and Application Notes #C-08-1 for further details and information.
TORQUE REQUIREMENTS
When servicing or repairing heating, ventilating, and air conditioning components, ensure the fasteners are appropriately tightened. Table 1 lists torque values for fasteners.
HIGH PRESSURE
SWITCH (S4)
SUCTION LINE SERVICE VALVE (BALL OR ANGLE­TYPE)
IMPORTANT
To prevent stripping of the various caps used, the appropriately sized wrench should be used and fitted snugly over the cap before tightening.
When servicing or repairing HVAC components, ensure the fasteners are appropriately tightened. Table 1 provides torque values for fasteners.
Table 1. Torque Requirements
Parts Recommended Torque
Service valve cap 8 ft.- lb. 11 NM
Sheet metal screws 16 in.- lb. 2 NM
Machine screws #10 28 in.- lb. 3 NM
Compressor bolts 90 in.- lb. 10 NM
Gauge port seal cap 8 ft.- lb. 11 NM
USING MANIFOLD GAUGE SET
When checking the system charge, only use a manifold gauge set that features low loss anti-blow back fittings. Manifold gauge set used with HFC-410A refrigerant systems must be capable of handling the higher system operating pressures. The gauges should be rated for use with pressures of 0 - 800 psig on the high side and a low side of 30” vacuum to 250 psig with dampened speed to
Page 9
13ACX SERIES
Page 10
500 psi. Gauge hoses must be rated for use at up to 800 psig of pressure with a 4000 psig burst rating.
OPERATING SERVICE VALVES
The liquid and vapor line service valves are used for
removing refrigerant, flushing, leak testing, evacuating, checking charge and charging.
Each valve is equipped with a service port which has a factory-installed valve stem. Figure 1 provides information on how to access and operating both angle and ball service valves.
SERVICE VALVES
ANGLE AND BALL
Operating Angle Type Service Valve:
1. Remove stem cap with an appropriately sized wrench.
2. Use a service wrench with a hex-head extension (3/16” for liquid line valve sizes and 5/16” for vapor line valve sizes) to back the stem out counterclockwise as far as it will go.
SERVICE PORT CAP
SERVICE PORT CORE
(VALVE STEM SHOWN
TO INDOOR
UNIT
SERVICE PORT
CORE
TO OUTDOOR UNIT
When service valve is OPEN, the service port is open to linE set, indoor and outdoor unit.
ANGLE-TYPE SERVICE VALVE
(BACK-SEATED OPENED)
(VALVE STEM SHOWN OPEN) INSERT HEX WRENCH HERE
Operating Ball Type Service Valve:
1. Remove stem cap with an appropriately sized wrench.
2. Use an appropriately sized wrenched to open. To open valve, roate stem counterclockwise 90°. To close rotate stem clockwise 90°.
TO INDOOR UNIT
STEM CAP
ANGLE-TYPE SERVICE VALVE
(FRONT-SEATED CLOSED)
WHEN SERVICE VALVE IS CLOSED, THE SERVICE PORT IS OPEN TO
THE LINE SET AND INDOOR UNIT.
To Access Service Port:
A service port cap protects the service port core from contamination and serves as the primary leak seal.
1. Remove service port cap with an appropriately sized wrench.
2. Connect gauge set to service port.
3. When testing is completed, replace service port cap and tighten as follows:
CLOSED) INSERT HEX WRENCH HERE
With torque wrench: Finger tighten and
torque cap per table 1.
TO OPEN ROTATE STEM COUNTERCLOCKWISE 90°.
TO CLOSE ROTATE STEM CLOCKWISE 90°.
SERVICE PORT
SERVICE PORT
SERVICE PORT
CORE
CAP
TO OUTDOOR
UNIT
BALL (SHOWN CLOSED)
VALV E STEM
STEM CAP
Without torque wrench: Finger tighten and
use an appropriately sized wrench to turn an additional 1/6 turn clockwise.
Reinstall Stem Cap:
Stem cap protects the valve stem from damage and serves as the primary seal. Replace the stem cap and tighten as follows:
With Torque Wrench: Finger tighten and
then torque cap per table 1.
Without Torque Wrench: Finger tight
en and use an appropriately sized wrench to turn an additional 1/12 turn clockwise.
9
10
9
10
8
1/6 TURN
12
1
11
8
7
11
6
1/12 TURN
12
2
3
4
5
1
2
3
4
5
7
6
NOTE — A label with specific torque requirements may be affixed to the stem cap. If the label is present, use the specified torque.
Figure 1. Angle and Ball Service Valves
Page 10
Page 11
See
NOTES
See NOTES
See NOTES
NOTES:
Service clearance of 30 in. (762 mm) must be maintained on one of the sides adjacent to the control box.
Clearance to one of the other three sides must be 36 in. (914 mm)
See
NOTES
CONTROL
BOX
Clearance to one of the remaining two sides may be 12 in. (305 mm) and the final side may be 6 in. (152 mm).
A clearance of 24 in. must be maintained between two units.
48 in. (1219 mm) clearance required on top of unit.
Figure 2. Installation Clearances
DETAIL A
INSTALL UNIT AWAY
FROM WINDOWS
TWO 90 ELBOWS INSTALLED IN LINE SET
WILL REDUCE LINE SET VIBRATION
Figure 3. Placement, and Slab Mounting
Unit Placement
See Unit Dimensions on page 8 for sizing mounting slab, platforms or supports. Refer to figure 2 for mandatory installation clearance requirements.
CAUTION
In order to avoid injury, take proper precaution when lifting heavy objects.
POSITIONING CONSIDERATIONS
Consider the following when positioning the unit:
DETAIL B
Install unit level or, if on a slope, maintain slope tolerance of 2 degrees (or 2 inches per 5 feet [50 mm per 1.5 m]) away from building structure.
BUILDING
STRUCTURE
Some localities are adopting sound ordinances based
on the unit's sound level registered from the adjacent property, not from the installation property. Install the unit as far as possible from the property line.
When possible, do not install the unit directly outside
a window. Glass has a very high level of sound transmission. For proper placement of unit in relation to a window see the provided illustration in figure 3, Detail A.
DISCHARGE AIR
MOUNTING SLAB
GROUND LEVEL
Page 11
13ACX SERIES
Page 12
PLACING UNIT ON SLAB
When installing unit at grade level, the top of the slab should be high enough above grade so that water from higher ground will not collect around the unit. The slab should have a slope tolerance as described in figure 3, Detail B.
ROOF MOUNTING
Install the unit a minimum of 6 inches (152 mm) above the roof surface to avoid ice build-up around the unit. Locate the unit above a load bearing wall or area of the roof that can adequately support the unit. Consult local codes for rooftop applications.
If unit coil cannot be mounted away from prevailing winter winds, a wind barrier should be constructed. Size barrier at
Removing and Installing Louvers
WARNING
To prevent personal injury, or damage to panels, unit or structure, be sure to observe the following:
While installing or servicing this unit, carefully stow all removed panels out of the way, so that the panels will not cause injury to personnel, nor cause damage to objects or structures nearby, nor will the panels be subjected to damage (e.g., being bent or scratched).
While handling or stowing the panels, consider any weather conditions, especially windy conditions, that may cause panels to be blown around and battered.
least the same height and width as outdoor unit. Mount barrier 24 inches (610 mm) from the sides of the unit in the direction of prevailing winds.
NOTICE
Roof Damage! This system contains both refrigerant and oil. Some
rubber roofing material may absorb oil and cause the rubber to swell when it comes into contact with oil. The rubber will then bubble and could cause leaks. Protect the roof surface to avoid exposure to refrigerant and oil during service and installation. Failure to follow this notice could result in damage to roof surface.
When removing the unit panels. Remove panel A first, then B, C and finally D. When reinstalling panels, reverse that order starting with panel
D, C, B and finally A.
REMOVAL
STEP 1
TO REMOVE PANEL, REMOVE MOUNTING SCREWS SECURING PANEL TO THE UNIT.
PANEL A
STEP 2
SLIGHTLY LIFT PANEL A IN ORDER TO CLEAR SIDE LIPS OF PANEL FROM BASE OF UNIT.
STEP 3
TILT PANEL OUT SLIGHTLY AND PULL DOWNWARD TO REMOVE.
REPEAT STEPS 1, 2 AND 3 TO REMOVE PANELS B, C AND FINALLY D.
PANEL A
PANEL B
WARNING
PANEL A
INSTALLATION
STEP 1
STARTING WITH PANEL D, INSERT PANEL UNDER UNIT TOP CAP LIP AND LIFT SLIGHTLY TO CLEAR SIDE LIP OF PANEL FROM BASE.
STEP 2
MOVE PANEL IN TOWARDS UNIT. ALIGN LEFT/RIGHT SIDE LIPS OF PANEL WITH GROOVE INSERTS ALONG LEFT/RIGHT SIDE OF UNIT.
SIDE
GROOVE
STEP 3
SECURE PANEL, WITH MOUNTING SCREWS.
REPEAT STEPS 1 AND 2 TO INSTALL PANELS C, B AND FINALLY A.
PANEL C
PANEL D
TOP CAP
BASE
PANEL D
Figure 4. Louvers
Page 12
Page 13
New or Replacement Line Set
Table 2. Refrigerant Line Set
Model Number (-xx*)
13ACX-018-230-17 13ACX-024-230-17
13ACX-018-230-XX 13ACX-024-230-XX 13ACX-030-230-XX
13ACX-036-230-17 13ACX-042-230-17
13ACX-036-230-XX
13ACX-042-230-XX 13ACX-048-230-XX 13ACX-060-230-17
13ACX-060-230-XX 3/8” (10 mm) 1-1/8” (29 mm) ** Field-fabricated N/A N/A
* Applicable to all minor revision numbers unless otherwise specified. ** Some applications may required a field-provided 1-1/8” to 7/8” adapter.
Liquid Line Suction Line L15 Line Set Model Line Set Length Catalog Number
3/8” (10 mm) 5/8“ (16 mm)
3/8” (10 mm) 3/4” (19 mm)
3/8” (10 mm) 7/8” (22 mm)
This section provides information on new installation or replacement of existing line set. If a new or replacement line set is not required, then proceed to Brazing Connections on page 15.
Valve Size Connections Recommended Line Sets
L15-26-20 20 feet (6.1 m) 89J52
L15-26-25 25 feet (9.1 m) 89J53
L15-26-35 35 feet (12.2 m) 89J54
L15-26-50 50 feet (15.2 m) 89J55
L15-41-20 20 feet (6.1 m) 89J56
L15-41-30 30 feet (9.1 m) 89J57
L15-41-40 40 feet (12.2 m) 89J58
L15-41-50 50 feet (15.2 m) 89J59
L15-65-30 30 feet (9.1 m) 89J60
L15-65-40 40 feet (12.2 m) 89J61
L15-65-50 50 feet (15.2 m) 89J62
The compressor is charged with sufficient Polyol ester oil for line set lengths up to 50 feet. Recommend adding oil to system based on the amount of refrigerant charge in the system. No need to add oil in system with 20 pounds of refrigerant or less. For systems over 20 pounds - add one
NOTE - When installing refrigerant lines longer than 50 feet, see the Lennox Refrigerant Piping Design and Fabrication Guidelines, CORP. 9351-L9, or contact Lennox Technical Support Product Applications for assistance.
If refrigerant lines are routed through a wall, seal and isolate the opening so vibration is not transmitted to the building. Pay close attention to line set isolation during installation of any HVAC system. When properly isolated from building structures (walls, ceilings. floors), the refrigerant lines will not create unnecessary vibration and subsequent sounds.
Also, consider the following when placing and installing a high-efficiency air conditioner:
Field refrigerant piping consists of liquid and suction lines from the outdoor unit (braze connections) to the indoor unit coil (flare or braze connections). Use Lennox L15 (braze, non-flare) series line set, or use field-fabricated refrigerant lines as listed in Table 2.
ounce of every five pounds of refrigerant. Recommended topping-off POE oils are Mobil EAL
ARCTIC 22 CC or ICI EMKARATE RL32CF. To obtain the correct information from Lennox, be sure to
communicate the following points:
Model (13ACX) and size of unit (e.g. -060). Line set diameters for the unit being installed as listed
in table 2 and total length of installation.
Number of elbows and if there is a rise or drop of the
piping.
MATCHING WITH NEW OR EXISTING INDOOR COIL AND LINE SET
The RFC1-metering line consisted of a small bore copper line that ran from condenser to evaporator coil. Refrigerant was metered into the evaporator by utilizing temperature/pressure evaporation effects on refrigerant in the small RFC line. The length and bore of the RFC line corresponded to the size of cooling unit.
If the 13ACX is being used with either a new or existing indoor coil which is equipped with a liquid line which served
IMPORTANT
Mineral oils are not compatible with HFC-410A. If oil
must be added, it must be a Polyol ester oil.
as a metering device (RFCI), the liquid line must be replaced prior to the installation of the 13ACX unit. Typically a liquid line used to meter flow is 1/4” in diameter and copper.
Page 13
13ACX SERIES
Page 14
Line Set Isolation — The following illustrations are examples of proper refrigerant line set isolation:
REFRIGERANT LINE SET — TRANSITION
FROM VERTICAL TO HORIZONTAL
ANCHORED HEAVY NYLON WIRE TIE OR AUTOMOTIVE
MUFFLER‐TYPE HANGER
WALL STUD
NON-CORROSIVE
METAL SLEEVE
AUTOMOTIVE
MUFFLER‐TYPE HANGER
STRAP LIQUID LINE TO VAPOR LINE
LIQUID LINE
VAPOR LINE - WRAPPED IN ARMAFLEX
REFRIGERANT LINE SET — INSTALLING
HORIZONTAL RUNS
To hang line set from joist or rafter, use either metal strapping material or anchored heavy nylon wire ties.
WIRE TIE (AROUND VAPOR LINE ONLY)
8 FEET (2.43 METERS)
STRAPPING
MATERIAL (AROUND
VAPOR LINE ONLY)
TAPE OR WIRE TIE
FLOOR JOIST OR
ROOF RAFTER
8 FEET (2.43 METERS)
NON-CORROSIVE METAL SLEEVE
STRAP THE VAPOR LINE TO THE JOIST OR RAFTER AT 8 FEET (2.43 METERS) INTERVALS THEN STRAP THE LIQUID LINE TO THE VAPOR LINE.
TAPE OR WIRE TIE
REFRIGERANT LINE SET — INSTALLING
VERTICAL RUNS (NEW CONSTRUCTION SHOWN)
NOTE — Insulate liquid line when it is routed through areas where the surrounding ambient temperature could become higher than the temperature of the liquid line or when pressure drop is equal to or greater than 20 psig.
OUTSIDE WALL
WOOD BLOCK
BETWEEN STUDS
VAPOR LINE WRAPPED
WITH ARMAFLEX
OUTSIDE
WALL
PVC
PIPE
FIBERGLASS
INSULATION
VAPOR LINE
SLEEVE
CAULK
LIQUID LINE
NOTE — Similar installation practices should be used if line set is to be installed on exterior of outside wall.
LIQUID LINE
WIRE TIE
INSIDE WALL
STRAP
NON-CORROSIVE METAL SLEEVE
WIRE TIE
WOOD BLOCK
WIRE TIE
STRAP
FLOOR JOIST OR
ROOF RAFTER
Figure 5. Line Set Installation
Page 14
Page 15
LIQUID LINE FILTER DRIER INSTALLATION
The filter drier (one is shipped with each 13ACX unit) must be field installed in the liquid line between the outdoor unit's liquid line service valve and the indoor coil's metering device (fixed orifice or TXV) as illustrated in figure 6. This filter drier must be installed to ensure a clean, moisture-free system. Failure to install the filter drier will void the warranty. A replacement filter drier is available from Lennox. See Brazing Connections on page 15 for special procedures on brazing filter drier connections to the liquid line.
BRAZE CONNECTION POINTS
LIQUID
LINE
OUTDOOR
UNIT
LIQUID LINE
SERVICE VALVE
LINE
LIQUID LINE
FILTER DRIER
WARNING
When using a high pressure gas such as dry nitrogen to pressurize a refrigeration or air conditioning system, use a regulator that can control the pressure down to 1 or 2 psig (6.9 to 13.8 kPa).
CAUTION
Brazing alloys and flux contain materials which are hazardous to your health.
Avoid breathing vapors or fumes from brazing operations. Perform operations only in well-ventilated areas.
Wear gloves and protective goggles or face shield to protect against burns.
Wash hands with soap and water after handling brazing alloys and flux.
Figure 6. Typical Liquid Line Filter Drier
Installation
IMPORTANT
If this unit is being matched with an approved line set or indoor unit coil which was previously charged with mineral oil, or if it is being matched with a coil which was manufactured before January of 1999, the coil and line set must be flushed prior to installation. Take care to empty all existing traps. Polyol ester (POE) oils are used in Lennox units charged with HFC-410A refrigerant. Residual mineral oil can act as an insulator, preventing proper heat transfer. It can also clog the expansion device, and reduce the system performance and capacity. Failure to properly flush the system per the instructions below will void the warranty.
Brazing Connections
Use the procedures outline in figures 7 and 8 for brazing line set connections to service valves.
WARNING
Danger of fire. Bleeding the refrigerant charge from only the high side may result in pressurization of the low side shell and suction tubing. Application of a brazing torch to a pressurized system may result in ignition of the refrigerant and oil mixture - Check the high and low pressures before applying heat.
IMPORTANT
Connect gauge set low pressure side to vapor line service valve and repeat procedure starting at paragraph 4 for brazing the liquid line to service port valve.
IMPORTANT
Allow braze joint to cool before removing the wet rag from the service valve. Temperatures above 250ºF can damage valve seals.
IMPORTANT
Use silver alloy brazing rods with 5% minimum silver alloy for copper-to-copper brazing. Use 45% minimum alloy for copper-to-brass and copper-to-steel brazing.
WARNING
Fire, Explosion and Personal Safety Hazard.
Failure to follow this warning could result in damage, personal injury or death.
Never use oxygen to pressurize or purge refrigeration lines. Oxygen, when exposed to a spark or open flame, can cause fire and/or an ex plosion, that could result in property damage, personal injury or death.
Page 15
13ACX SERIES
Page 16
CUT AND DEBUR
Cut ends of the refrigerant lines square (free from nicks or dents)
1
and debur the ends. The pipe must remain round. Do not crimp end of the line.
CUT AND DEBUR
LINE SET SIZE MATCHES
SERVICE VALVE CONNECTION
SERVICE VALVE
COPPER TUBE
REDUCER
CONNECTION
STUB
CAP AND CORE REMOVAL
Remove service cap and core from
2
both the suction / vapor and liquid line service ports.
SERVICE PORT
CAP
SERVICE
PORT
CORE
LIQUID LINE SERVICE
VALV E
SERVICE
PORT
CORE
SERVICE PORT CAP
SUCTION / VAPOR LINE
SERVICE VALVE
LINE SET SIZE IS SMALLER
THAN CONNECTION
REFRIGERANT LINE
DO NOT CRIMP SERVICE VALVE
CONNECTOR WHEN PIPE IS
SMALLER THAN CONNECTION
ATTACH THE MANIFOLD GAUGE SET FOR BRAZING LIQUID AND SUCTION / VAPOR LINE SERVICE VALVES
3
Flow regulated nitrogen (at 1 to 2 psig) through the low-side refrigeration gauge set into the liquid line service port valve, and out of the suction / vapor line service port valve.
A Connect gauge set low pressure side to
liquid line service valve (service port).
B Connect gauge set center port to bottle of
nitrogen with regulator.
C Remove core from valve in suction / vapor
line service port to allow nitrogen to escape.
SUCTION / VAPOR SERVICE PORT MUST BE
OPEN TO ALLOW EXIT POINT FOR NITROGEN
VAPOR LINE
INDOOR
UNIT
LIQUID LINE
ATTACH
GAUGES
C
LIQUID LINE SERVICE
SUCTION /
VAPOR LINE
SERVICE
VALV E
VALV E
HIGHLOW
B
OUTDOOR
UNIT
WHEN BRAZING LINE SET TO
A
SERVICE VALVES, POINT FLAME
AWAY FROM SERVICE VALVE.
USE REGULATOR TO FLOW
NITROGEN AT 1 TO 2 PSIG.
NITROGEN
Figure 7. Brazing Procedures
Page 16
Page 17
WRAP SERVICE VALVES
To help protect service valve seals during brazing, wrap water saturated cloths around service valve bodies and copper tube stubs. Use
4
additional water saturated cloths underneath the valve body to protect the base paint.
FLOW NITROGEN
Flow regulated nitrogen (at 1 to 2 psig) through the refrigeration gauge set into the valve stem port connection on the liquid service valve and
5
out of the suction / vapor valve stem port. See steps 3A, 3B and 3C on manifold gauge set connections
BRAZE LINE SET
Wrap both service valves with water saturated cloths as illustrated here and as mentioned in step 4, before brazing to line set. Water
6
saturated cloths must remain water saturated throughout the brazing and cool-down process.
LIQUID LINE SERVICE VALVE
WHEN BRAZING LINE SET TO
SERVICE VALVES, POINT FLAME
AWAY FROM SERVICE VALVE.
IMPORTANT — Allow braze joint to cool. Apply
additional water saturated cloths to help cool brazed joint. Do not remove water saturated cloths until piping has cooled. Temperatures above 250ºF will damage valve seals.
LIQUID LINE
WATER SATURATED CLOTH
WARNING
1. FIRE, PERSONAL INJURY, OR PROPERTY DAMAGE may result if you do not wrap a water
saturated cloth around both liquid and suction line service valve bodies and copper tube stub while brazing in the line set! The braze, when complete, must be quenched with water to absorb any residual heat.
2. Do not open service valves until refrigerant lines and indoor coil have been leak-tested and evacuated. Refer to procedures provided in this supplement.
SUCTION / VAPOR LINE
PREPARATION FOR NEXT STEP
After all connections have been brazed, disconnect manifold gauge set from service ports. Apply additional water saturated cloths to both
7
services valves to cool piping. Once piping is cool, remove all water saturated cloths. Refer to the unit installation instructions for the next step in preparing the unit.
SUCTION / VAPOR LINE
SERVICE VALVE
WATER SATURATED CLOTH
WHEN BRAZING LINE SET TO
SERVICE VALVES, POINT FLAME
AWAY FROM SERVICE VALVE.
Figure 8. Brazing Procedures (continued)
Page 17
13ACX SERIES
Page 18
Flushing Line Set and Indoor Coil
TYPICAL EXISTING FIXED ORIFICE
1A
DISTRIBUTOR
ASSEMBLY
A On fully cased coils, remove the coil access and plumbing panels. B Remove any shipping clamps holding the liquid line and distributor as
sembly.
C Using two wrenches, disconnect liquid line from liquid line orifice hous
ing. Take care not to twist or damage distributor tubes during this pro cess.
D Remove and discard fixed orifice, valve stem assembly if present and
Teflon® washer as illustrated above.
E Use a field-provided fitting to temporary reconnect the liquid line to the
indoor unit's liquid line orifice housing.
COIL SHOWN)
DISTRIBUTOR TUBES
LIQUID LINE ORIFICE HOUSING
REMOVE AND DISCARD
WHITE TEFLON
(IF PRESENT)
TEFLON® RING
FIXED ORIFICE
®
SEAL
LIQUID LINE ASSEMBLY
(INCLUDES STRAINER)
REMOVAL PROCEDURE (UNCASED
OR
BRASS NUT
1B
TWO PIECE PATCH PLATE
(UNCASED COIL ONLY)
CONNECT GAUGES AND EQUIPMENT FOR FLUSHING PROCEDURE
2
INVERTED HCFC-22 CYLINDER CONTAINS CLEAN HCFC-22 TO BE USED FOR FLUSHING.
A
1
VAPOR LINE
SERVICE VALVE
EXISTING
INDOOR
UNIT
LIQUID LINE SERVICE
VALV E
VAPOR
LIQUID
D
RECOVERY
CYLINDER
A Inverted HCFC-22 cylinder with clean refrigerant to the vapor service
valve.
B HCFC-22 gauge set (low side) to the liquid line valve. C HCFC-22 gauge set center port to inlet on the recovery machine with an
empty recovery tank to the gauge set.
D Connect recovery tank to recovery machines per machine instructions.
OUTDOOR
B
NEW
UNIT
OPENED
C
RECOVERY MACHINE
GAUGE
MANIFOLD
LOW HIGH
CLOSED
TANK RETURN
INLET
DISCHARGE
TYPICAL EXISTING EXPANSION VALVE REMOVAL PROCEDURE (UNCASED COIL SHOWN)
ORIFICE
HOUSING
EQUALIZER LINE
STUB END
TEFLON RING
VAPOR
CHECK
EXPANSION
VALV E
®
LIQUID LINE
ASSEMBLY WITH
BRASS NUT
LINE
TEFLON
RING
®
SENSING
LINE
LIQUID
LINE
LIQUID LINE
DISTRIBUTOR
TUBES
DISTRIBUTOR
ASSEMBLY
MALE EQUALIZER
LINE FITTING
SENSING BULB
A On fully cased coils, remove the coil access and plumbing panels. B Remove any shipping clamps holding the liquid line and distributor
assembly.
C Disconnect the equalizer line from the check expansion valve
equalizer line fitting on the vapor line.
D Remove the vapor line sensing bulb. E Disconnect the liquid line from the check expansion valve at the liquid
line assembly.
F Disconnect the check expansion valve from the liquid line orifice
housing. Take care not to twist or damage distributor tubes during this process.
G Remove and discard check expansion valve and the two Teflon® rings. H Use a field-provided fitting to temporary reconnect the liquid line to the
indoor unit's liquid line orifice housing.
FLUSHING LINE SET
The line set and indoor unit coil must be flushed with at least the
3
same amount of clean refrigerant that previously charged the system. Check the charge in the flushing cylinder before proceeding.
A Set the recovery machine for liquid recovery and start the
recovery machine. Open the gauge set valves to allow the recovery machine to pull a vacuum on the existing system line
B
set and indoor unit coil.
B Invert the cylinder of clean HCFC-22 and open its valve to allow
liquid refrigerant to flow into the system through the vapor line valve. Allow the refrigerant to pass from the cylinder and through the line set and the indoor unit coil before it enters the recovery machine.
C After all of the liquid refrigerant has been recovered, switch the
recovery machine to vapor recovery so that all of the HCFC-22 vapor is recovered. Allow the recovery machine to pull down to 0 the system.
D Close the valve on the inverted HCFC-22 drum and the gauge
set valves. Pump the remaining refrigerant out of the recovery machine and turn the machine off.
Figure 9. Removing Metering Device and Flushing
Page 18
Page 19
Installing Indoor Metering Device
This outdoor unit is designed for use in systems that use either an fixed orifice (RFC), or expansion valve metering devices at the indoor coil.
See the Lennox 13ACX Product Specification bulletin for approved expansion valve kit match-ups. The expansion
valve unit can be installed internal or external to the indoor coil. In applications where an uncased coil is being installed in a field-provided plenum, install the expansion valve in a manner that will provide access for field servicing of the expansion valve. Refer to below illustration for reference during installation of expansion valve unit.
INDOOR EXPANSION VALVE INSTALLATION
TWO PIECE
PATCH PLATE
(UNCASED
COIL ONLY)
DISTRIBUTOR
TUBES
DISTRIBUTOR
ASSEMBLY
MALE EQUALIZER LINE
FITTING (SEE
EQUALIZER LINE
INSTALLATION FOR
FURTHER DETAILS)
(Uncased Coil Shown)
LIQUID LINE
ORIFICE
HOUSING
STUB
END
TEFLON RING
EQUALIZER LINE
VAPOR
EXPANSION
VALV E
®
LIQUID LINE
ASSEMBLY WITH
LINE
TEFLON
RING
SENSING
BRASS NUT
LIQUID LINE
Sensing bulb insulation is required if mounted external to the coil casing. sensing bulb installation for bulb positioning.
EQUALIZER LINE INSTALLATION
A Remove and discard either the flare seal cap or flare nut
with copper flare seal bonnet from the equalizer line port on the vapor line as illustrated in the figure to the right.
B Remove and discard either the flare seal cap or flare nut
with copper flare seal bonnet from the equalizer line port on the vapor line as illustrated in the figure to the right.
®
LINE
A Remove the field-provided fitting that temporary
reconnected the liquid line to the indoor unit's distributor assembly.
B Install one of the provided Teflon® rings around the
stubbed end of the expansion valve and lightly lubricate the connector threads and expose surface of the Teflon ring with refrigerant oil.
C Attach the stubbed end of the expansion valve to the
liquid line orifice housing. Finger tighten and use an appropriately sized wrench to turn an additional 1/2 turn clockwise as illustrated in the figure above, or 20 ft-lb.
D Place the remaining Teflon® washer around the other
end of the expansion valve. Lightly lubricate connector threads and expose surface of the Teflon® ring with refrigerant oil.
E Attach the liquid line assembly to the expansion valve.
Finger tighten and use an appropriately sized wrench to turn an additional 1/2 turn clockwise as illustrated in the figure above or 20 ft-lb.
SENSING BULB INSTALLATION
A Attach the vapor line sensing bulb in the proper
orientation as illustrated to the right using the clamp and screws provided.
NOTE — Confirm proper thermal contact between vapor line and expansion bulb before insulating the sensing bulb once installed.
B Connect the equalizer line from the expansion valve to
the equalizer vapor port on the vapor line. Finger tighten the flare nut plus 1/8 turn (7 ft-lbs) as illustrated below.
VAPOR LINE
BULB
12
ON LINES SMALLER THAN 7/8”, MOUNT SENSING BULB AT EITHER THE 3 OR 9 O'CLOCK POSITION.
BULB
®
1/2 Turn
11
10
9
8
7
1/8 Turn
11
10
9
8
7
12
1
2
3
4
5
6
12
1
2
3
4
5
6
FLARE SEAL CAP
OR
Figure 10. Installing Indoor Expansion Valve
FLARE NUT
COPPER FLARE SEAL BONNET
MALE BRASS EQUALIZER LINE FITTING
VAPOR LINE
Page 19
VAPOR LINE
12
BULB
NOTE — NEVER MOUNT ON BOTTOM OF LINE.
ON 7/8” AND LARGER LINES, MOUNT SENSING BULB AT EITHER THE 4 OR 8 O'CLOCK POSITION. NEVER MOUNT ON BOTTOM OF LINE.
BULB
13ACX SERIES
Page 20
IMPORTANT
The Environmental Protection Agency (EPA) prohibits the intentional venting of HFC refrigerants during maintenance, service, repair and disposal of appliance. Approved methods of recovery, recycling or reclaiming must be followed.
IMPORTANT
If this unit is being matched with an approved line set or indoor unit coil which was previously charged with mineral oil, or if it is being matched with a coil which was manufactured before January of 1999, the coil and line set must be flushed prior to installation. Take care to empty all existing traps. Polyol ester (POE) oils are used in Lennox units charged with HFC-410A refrigerant. Residual mineral oil can act as an insulator, preventing proper heat transfer. It can also clog the expansion device, and reduce the system performance and capacity. Failure to properly flush the system per the instructions below will void the warranty.
CONNECT GAUGE SET
A Connect an HFC-410A manifold gauge set high pressure
1
hose to the vapor valve service port.
NOTE — Normally, the high pressure hose is connected to the liquid line port. However, connecting it to the vapor port better protects the manifold gauge set from high pressure damage.
B With both manifold valves closed, connect the cylinder of
HFC-410A refrigerant to the center port of the manifold gauge set.
NOTE — Later in the procedure, the HFC-410A container will be replaced by the nitrogen container.
Leak Test Line Set and Indoor Coil
WARNING
When using a high pressure gas such as dry nitrogen to pressurize a refrigeration or air conditioning system, use a regulator that can control the pressure down to 1 or 2 psig (6.9 to 13.8 kPa).
IMPORTANT
Leak detector must be capable of sensing HFC refrigerant.
WARNING
Refrigerant can be harmful if it is inhaled. Refrigerant must be used and recovered responsibly.
Failure to follow this warning may result in personal injury or death.
HIGHLOW
MANIFOLD GAUGE SET
OUTDOOR UNIT
B
A
TO VAPOR
SERVICE VALVE
NITROGEN
HFC-410A
TEST FOR LEAKS
After the line set has been connected to the indoor and outdoor units, check the line set connections and indoor unit for leaks. Use the
2
following procedure to test for leaks:
A With both manifold valves closed, connect the cylinder of HFC-410A refrigerant to the center port of the manifold gauge set. Open the valve
on the HFC-410A cylinder (vapor only).
B Open the high pressure side of the manifold to allow HFC-410A into the line set and indoor unit. Weigh in a trace amount of HFC-410A. [A
trace amount is a maximum of two ounces (57 g) refrigerant or three pounds (31 kPa) pressure]. Close the valve on the HFC-410A cylinder
and the valve on the high pressure side of the manifold gauge set. Disconnect the HFC-410A cylinder.
C Connect a cylinder of dry nitrogen with a pressure regulating valve to the center port of the manifold gauge set.
D Adjust dry nitrogen pressure to 150 psig (1034 kPa). Open the valve on the high side of the manifold gauge set in order to pressurize the line set
and the indoor unit.
E After a few minutes, open one of the service valve ports and verify that the refrigerant added to the system earlier is measurable with a leak
detector.
F After leak testing disconnect gauges from service ports.
Figure 11. Leak Test
Page 20
Page 21
Evacuating Line Set and Indoor Coil
CONNECT GAUGE SET
NOTE — Remove cores from service valves (if not already done).
1
A Connect low side of manifold gauge set
with 1/4 SAE in-line tee to vapor line service valve
B Connect high side of manifold gauge
set to liquid line service valve
C Connect micron gauge available
connector on the 1/4 SAE in-line tee.
D Connect the vacuum pump (with
vacuum gauge) to the center port of the manifold gauge set. The center port line will be used later for both the HFC-410A and nitrogen containers.
NITROGEN
HFC-410A
VACUUM PUMP
OUTDOOR
UNIT
A
B
A34000 1/4 SAE TEE WITH SWIVEL COUPLER
500
C
MICRON
GAUGE
MANIFOLD
GAUGE SET
TO VAPOR
SERVICE VALVE
TO LIQUID LINE SERVICE VALVE
LOW
D
EVACUATE THE SYSTEM
A Open both manifold valves and start the vacuum pump.
2
B Evacuate the line set and indoor unit to an absolute pressure of 23,000 microns (29.01 inches of mercury).
NOTE — During the early stages of evacuation, it is desirable to close the manifold gauge valve at least once. A rapid rise in pressure indicates a relatively large leak. If this occurs, repeat the leak testing procedure.
NOTE — The term absolute pressure means the total actual pressure within a given volume or system, above the absolute zero of pressure. Absolute pressure in a vacuum is equal to atmospheric pressure minus vacuum pressure.
C When the absolute pressure reaches 23,000 microns (29.01 inches of mercury), perform the following:
Close manifold gauge valves Close valve on vacuum pump Turn off vacuum pump Disconnect manifold gauge center port hose from vacuum pump Attach manifold center port hose to a dry nitrogen cylinder with pressure regulator set to 150 psig (1034 kPa) and purge the hose. Open manifold gauge valves to break the vacuum in the line set and indoor unit. Close manifold gauge valves.
D Shut off the dry nitrogen cylinder and remove the manifold gauge hose from the cylinder. Open the manifold gauge valves to release the
dry nitrogen from the line set and indoor unit.
E Reconnect the manifold gauge to the vacuum pump, turn the pump on, and continue to evacuate the line set and indoor unit until the
absolute pressure does not rise above 500 microns (29.9 inches of mercury) within a 20-minute period after shutting off the vacuum pump and closing the manifold gauge valves.
F When the absolute pressure requirement above has been met, disconnect the manifold hose from the vacuum pump and connect it to an
upright cylinder of HFC-410A refrigerant. Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and indoor unit.
G Perform the following:
Close manifold gauge valves. Shut off HFC-410A cylinder. Reinstall service valve cores by removing manifold hose from service valve. Quickly install cores with core
tool while maintaining a positive system pressure.
Replace stem caps and secure finger tight, then tighten an additional one-sixth (1/6) of a turn as illustrated.
RECOMMEND
MINIMUM 3/8” HOSE
10
9
11
8
1/6 TURN
12
7
6
HIGH
1
2
3
4
5
Figure 12. Evacuating System
Page 21
13ACX SERIES
Page 22
WARNING
Danger of Equipment Damage. Avoid deep vacuum operation. Do not use compressors to evacuate a system. Extremely low vacuums can cause internal arcing and compressor failure. Damage caused by deep vacuum operation will void warranty.
CAUTION
Brazing alloys and flux contain materials which are hazardous to your health.
Avoid breathing vapors or fumes from brazing operations. Perform operations only in well ventilated areas.
Wear gloves and protective goggles or face shield to protect against burns.
Wash hands with soap and water after handling brazing alloys and flux.
Evacuating the system of non-condensables is critical for proper operation of the unit. Non-condensables are
defined as any gas that will not condense under temperatures and pressures present during operation of an air conditioning system. Non-condensables and water suction combine with refrigerant to produce substances that corrode copper piping and compressor parts.
IMPORTANT
Use a thermocouple or thermistor electronic vacuum gauge that is calibrated in microns. Use an instrument capable of accurately measuring down to 50 microns.
Electrical
In the U.S.A., wiring must conform with current local codes and the current National Electric Code (NEC). In Canada, wiring must conform with current local codes and the current Canadian Electrical Code (CEC).
Refer to the furnace or air handler installation instructions for additional wiring application diagrams and refer to unit nameplate for minimum circuit ampacity and maximum overcurrent protection size.
24VAC TRANSFORMER
Use the transformer provided with the furnace or air handler for low‐voltage control power (24VAC - 40 VA minimum)
SIZE CIRCUIT AND INSTALL SERVICE DISCONNECT SWITCH
Refer to the unit nameplate for minimum circuit ampacity, and maximum fuse or circuit breaker (HACR per NEC). Install power wiring and properly sized disconnect switch.
MAIN FUSE BOX/
BREAKER PANEL
SERVICE
DISCONNECT
SWITCH
NOTE — Units are approved for use only with copper conductors. Ground unit at disconnect switch or to an earth ground.
WARNING
Electric Shock Hazard. Can cause injury or death. Unit must be grounded in accordance with national and local codes.
Line voltage is present at all components when unit is not in operation on units with single‐pole contactors. Disconnect all remote electric power supplies before opening access panel. Unit may have multiple power supplies.
INSTALL THERMOSTAT
Install room thermostat (ordered separately) on an inside wall approximately in the center of the conditioned area and 5 feet (1.5m) from the floor. It should not be installed on an outside wall or where it can be affected by sunlight or drafts.
THERMOSTAT
5 FEET
(1.5M)
NOTE — 24VAC, Class II circuit connections are made in the control panel.
Page 22
Page 23
ROUTING HIGH VOLTAGE/ GROUND AND CONTROL WIRING
HIGH VOLTAGE / GROUND WIRES
Any excess high voltage field wiring should be trimmed and secured away from any low voltage field wiring. To facilitate a conduit, a cutout is located in the bottom of the control panel. Connect conduit to the control panel using a proper conduit fitting.
HIGH VOLTAGE CONNECTIONS
(CONTACTOR)
CONTROL WIRING
NOTE — Wire tie provides low voltage control wire strain relief and to maintain separation of field installed low and high voltage circuits.
NOTE — For proper voltages, select thermostat wire (control wires) gauge per table above.
NOTE — Do not bundle any excess 24VAC control wires inside control panel.
Install low voltage wiring from outdoor to indoor unit and from thermostat to indoor unit as illustrated.
A Run 24VAC control wires through hole with grommet and secure with
provided wire tie.
B Make 24VAC thermostat wire connections. Locate the two wires from the
contactor and make connection using field provided wire nuts:
HIGH VOLTAGE FIELD WIRING
LOW VOLTAGE FIELD WIRING
FACTORY WIRING
Yellow to Y1 Black to C (common)
WIRE RUN LENGTH AWG# INSULATION TYPE
LESS THAN 100' (30 METERS) 18 TEMPERATURE RATING
MORE THAN 100' (30 METERS) 16 35ºC MINIMUM.
SINGLE PHASE
GROUND
HIGH VOLTAGE FLEXIBLE CONDUIT
THERMOSTAT INDOOR UNIT
W1
G
R
Y
POWER
HEAT
COOLING
INDOOR
BLOWER
R
W
Y
G
B
CONTROL
WIRING
OUTDOOR
UNIT
Y1
A
GROMMET
AND WIRE TIE
System Operation
IMPORTANT
Some scroll compressor have internal vacuum protector that will unload scrolls when suction pressure goes below 20 psig. A hissing sound will be heard when the compressor is running unloaded. Protector will reset when low pressure in system is raised above 40 psig. DO NOT REPLACE COMPRESSOR.
The outdoor unit and indoor blower will cycle on and off as dictated by demands from the room thermostat. When the thermostat's blower switch is in the ON position, the indoor blower will operate continuously.
MANUAL HIGH PRESSURE SWITCH (S4) - USED ON MODELS 13ACX-XXX-230-01 THROUGH -09
Some 13ACX units are equipped with a manual high‐pressure switch that is located in the liquid line of the compressor as illustrated in figure on page 2 and figure 13 for the location of the manual reset button.
COMMON
C
MANUAL RESET
BUTTON
C
C
Figure 13. High Pressure Switch (S4) Manual Reset
The switch is a Single Pole, Single Throw (SPST), manual-reset switch which is normally closed and removes power from the compressor when discharge pressure rises above factory setting at 590 + 10 psi. The manual-reset button can be identified by a red cap that is press to preform the reset function.
AUTOMATIC HIGH PRESSURE SWITCH (S4) - USED ON MODELS 13ACX-XXX-230-10 AND LATER
The 13ACX is equipped with an auto-reset high pressure switch (single-pole, single-throw) which is located on the liquid line. The switch shuts off the compressor when discharge pressure rises above the factory setting. The switch is normally closed and is permanently adjusted to trip (open) at 590 + 15 psig (4068 + 103 kPa).
Page 23
13ACX SERIES
Page 24
Maintenance
WARNING
Electric shock hazard. Can cause injury or death. Before attempting to perform any service or maintenance, turn the electrical power to unit OFF at disconnect switch(es). Unit may have multiple power supplies.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause personal injury, loss of life, or damage to property.
Installation and service must be performed by a licensed professional installer (or equivalent) or a service agency.
Maintenance and service must be performed by a qualified installer or service agency. At the beginning of each cooling season, the system should be checked as follows:
Outdoor Unit
1. Outdoor unit fan motor is pre-lubricated and sealed. No further lubrication is needed.
2. Visually inspect all connecting lines, joints and coils for evidence of oil leaks.
3. Check all wiring for loose connections.
4. Check for correct voltage at unit (unit operating).
5. Check amp draw on outdoor fan motor.
Motor Nameplate:_________ Actual:__________.
6. Inspect drain holes in coil compartment base and clean if necessary.
NOTE ‐ If insufficient cooling occurs, the unit should be gauged and refrigerant charge should be checked.
Outdoor Coil
Clean and inspect outdoor coil (may be flushed with a water hose). Ensure power is off before cleaning.
NOTE — It may be necessary to flush the outdoor coil more frequently if it is exposed to substances which are corrosive or which block airflow across the coil (e.g., pet urine, cottonwood seeds, fertilizers, fluids that may contain high levels of corrosive chemicals such as salts)
Sea Coast — Moist air in ocean locations can carry salt, which is corrosive to most metal. Units that are located near the ocean require frequent inspections and maintenance. These inspections will determine the necessary need to wash the unit including the outdoor coil. Consult your installing contractor for proper intervals/procedures for your geographic area or service contract.
Indoor Unit
1. Clean or change filters.
2. Lennox blower motors are prelubricated and permanently sealed. No more lubrication is needed.
3. Adjust blower speed for cooling. Measure the pressure drop over the coil to determine the correct blower CFM. Refer to the unit information service manual for pressure drop tables and procedure.
4. Belt Drive Blowers - Check belt for wear and proper tension.
5. Check all wiring for loose connections.
6. Check for correct voltage at unit. (blower operating)
7. Check amp draw on blower motor.
Motor Nameplate:_________ Actual:__________.
Indoor Coil
1. Clean coil if necessary.
2. Check connecting lines, joints and coil for evidence of oil leaks.
3. Check condensate line and clean if necessary.
Page 24
Page 25
Start-Up and Performance Checklist
Job Name Job no. Date
Job Location City State
Installer City State
Unit Model No. Serial No. Service Technician
Nameplate Voltage
Rated Load Ampacity Compressor Outdoor Fan
Maximum Fuse or Circuit Breaker
Electrical Connections Tight? Indoor Filter clean? Supply Voltage (Unit Off)
Indoor Blower RPM S.P. Drop Over Indoor (Dry) Outdoor Coil Entering Air Temp.
Discharge Pressure Suction Pressure Refrigerant Charge Checked?
Refrigerant Lines: Leak Checked? Properly Insulated? Outdoor Fan Checked?
Service Valves: Fully Opened? Caps Tight? Thermostat
Voltage With Compressor Operating Calibrated? Properly Set?  Level? 
Page 25
13ACX SERIES
Page 26
Sequence of Operations
NOTE- The thermostat used may be electromechanical or electronic. NOTE- Transformer in indoor unit supplies power (24 VAC) to the thermostat and outdoor unit controls.
COOLING:
1- Cooling demand initiates at Y1 in the thermostat. 2- 24VAC from indoor unit (Y1) energizes the TOC timed off control (if used) which energizes contactor K1
(provided S4 high pressure switch is closed). 3- K1‐1 N.O. closes, energizing compressor (B1) and outdoor fan motor (B4). 4- Compressor (B1) and outdoor fan motor (B4) begin immediate operation..
END OF COOLING DEMAND:
5- Cooling demand is satisfied. Terminal Y1 is de‐energized . 6- Compressor contactor K1 is de‐energized. 7- K1‐1 opens and compressor (B1) and outdoor fan motor (B4) are de‐energized and stop immediately.
Figure 14. Use for 13ACX-XXX-230-01 through -10
Page 26
Page 27
Figure 15. Use for 13ACX-XXX-230-11 or later
Page 27
13ACX SERIES
Page 28
Servicing Units Void of Charge
If the outdoor unit is void of refrigerant, clean the system using the procedure described below.
1. Leak check system using procedure outlined in figure
11.
2. Evacuate the system using procedure outlined in figure 12.
3. Use nitrogen to break the vacuum and install a new filter drier in the system.
4. Evacuate the system again using procedure outlined on figure 12.
5. Weigh in refrigerant using procedure outlined under
figure 19.
Unit Start-Up
IMPORTANT
If unit is equipped with a crankcase heater, it should be energized 24 hours before unit start-up to prevent compressor damage as a result of slugging.
1. Rotate fan to check for binding.
2. Inspect all factory- and field-installed wiring for loose connections.
3. After evacuation is complete, open the liquid line and suction line service valves to release the refrigerant charge (contained in outdoor unit) into the system.
4. Replace the stem caps and tighten as specified in Operating Service Valves on page 9.
5. Check voltage supply at the disconnect switch. The voltage must be within the range listed on the unit's nameplate. If not, do not start the equipment until you have consulted with the power company and the voltage condition has been corrected.
6. Set the thermostat for a cooling demand. Turn on power to the indoor indoor unit and close the outdoor unit disconnect switch to start the unit.
7. Recheck voltage while the unit is running. Power must be within range shown on the nameplate.
8. Check system for sufficient refrigerate using the procedures that follow.
System Refrigerant
This section outlines procedures for:
1. Connecting gauge set for testing and charging;
2. Checking and adjusting indoor airflow;
3. Adding or removing refrigerant.
GAUGE SET
CONNECTIONS FOR TESTING AND CHARGING
SUCTION LINE
B
SERVICE PORT CONNECTION
REFRIGERANT TANK
CHARGE IN
LIQUID PHASE
DIGITAL SCALE
TEMPERATURE
D
SENSOR
AClose manifold gauge set valves and connect the center hose to a cylinder of HFC-410A. Set for liquid phase charging.
BConnect the manifold gauge set's low pressure side to the suction line service port.
CConnect the manifold gauge set's high pressure side to the liquid line service port.
DPosition temperature sensor on liquid line near liquid line service port.
MANIFOLD GAUGE SET
LOW
A
C
TO LIQUID
LINE SERVICE
VALV E
HIGH
TEMPERATURE SENSOR
(LIQUID LINE)
OUTDOOR UNIT
Figure 16. Gauge Set Setup and Connections
Page 28
Page 29
ADDING OR REMOVING REFRIGERANT
This system uses HFC-410A refrigerant which operates at much higher pressures than HCFC-22. The pre-installed liquid line filter drier is approved for use with HFC-410A only. Do not replace it with components designed for use with HCFC-22. This unit is NOT approved for use with coils which use capillary tubes or fixed orifices as a refrigerant metering device.
Check airflow using the Delta-T (
DT) process using the illustration in figure 17.
AIRFLOW
INDOOR COIL
Temperature of air entering indoor coil ºF
A
Wet-bulb ºF
80 24 24 24 23 23 22 22 22 20 19 18 17 16 15 78 23 23 23 22 22 21 21 20 19 18 17 16 15 14 76 22 22 22 21 21 20 19 19 18 17 16 15 14 13
Dry-bulb
74 21 21 21 20 19 19 18 17 16 16 15 14 13 12 72 20 20 19 18 17 17 16 15 15 14 13 12 11 10 70 19 19 18 18 17 17 16 15 15 14 13 12 11 10
57 58 59 60 61 62 63 64 65 66 67 68 69 70
DT
DRY
BULB
C
53º
T
19º
Drop
air flow
air flow
B
B
64º
All temperatures are expressed in ºF
INDOOR COIL
WET BULB
Use the following procedure to adjust for optimal air flow across the indoor coil:
1. Determine the desired DT — Measure entering air temperature using dry bulb (A) and wet bulb (B). DT
is the intersecting value of A and B in the table (see triangle).
2. Find temperature drop across coil — Measure the coil's dry bulb entering and leaving air temperatures (A and C). Temperature Drop Formula: (T
3. Determine if fan needs adjustment — If the difference between the measured T
DT (T
DT) is within +3º, no adjustment is needed. See example below:
Drop
) = A minus C.
Drop
and the desired
Drop
Assume DT = 15 and A temp. = 72º, these C temperatures would necessitate stated actions:
A
72º
DRY BULB
T
53º 19 – 15 = 4 Increase the airflow 58º 14 – 15 = -1 (within +3º range) no change 62º 10 – 15 = -5 Decrease the airflow
DT = ºF ACTION
Drop
4. Adjust the fan speed — See indoor unit instructions to increase/decrease fan speed.
Figure 17. Checking Indoor Airflow over Evaporator Coil using Delta-T Chart
Changing air flow affects all temperatures; recheck temperatures to confirm that the temperature drop and DT are within +3º.
Page 29
13ACX SERIES
Page 30
START: Determine how refrigerant is metered
WHEN TO CHARGE?
Warm weather best Can charge in colder weather
CHARGE METHOD? Determine by:
Metering device type Outdoor ambient temperature
REQUIREMENTS:
Sufficient heat load in structure Indoor temperature between 70‐80ºF
(21-26ºC)
(18.3ºC) and
Above
Manifold gauge set connected to unit Thermometers:
- to measure outdoor ambient temperature
- to measure liquid line temperature
- to measure suction line temperature
APPROACH OR
SUBCOOLING
Figure 18. Determining Charge Method
65ºF
TXV
64ºF
(17.7ºC) and
Below
WEIGH‐IN
Which
metering
device?
40ºF
(4.4ºC) and
Above
RFC
39ºF
(3.8ºC) and
Below
WEIGH‐INSUPERHEAT
WEIGH IN (RFC AND TXV)
CALCULATING SYSTEM CHARGE FOR OUTDOOR UNIT VOID OF CHARGE
If the system is void of refrigerant, first, locate and repair any leaks and then weigh in the refrigerant charge into the unit. To calculate the total refrigerant charge:
Adjust amount. for variation
Amount specified on
nameplate
NOTE — The above nameplate is for illustration purposes only. Go to actual nameplate on outdoor unit for charge information.
NOTE — Insulate liquid line when it is routed through areas where the surrounding ambient temperature could become higher than the temperature of the liquid line or when pressure drop is equal to or greater than 20 psig.
Liquid Line Set Di
in line set length listed on
line set length table below.
+
Refrigerant Charge per Line Set Length
ameter
3/8” (9.5 mm)
Total charge
=
Ounces per 5 feet (g per 1.5 m) adjust from
15 feet (4.6 m) line set*
3 ounce per 5' (85 g per 1.5 m)
Figure 19. Using HFC-410A Weigh In Method
Page 30
Page 31
START: Measure outdoor ambient temperature
DO NOT CHARGE UNIT
USE WEIGH‐IN METHOD
(Results of charging at low
Weigh‐in or remove refriger
temperatures not reliable)
ant based upon line length
64ºF
(17.7ºC) and
APPROACH TXV
If refrigerant is added or removed, retest to confirm that unit is properly charged.
If value is greater than shown (high approach), add refrigerant; if less than shown (liquid temperature too close to ambient temperature, low approach), remove refrigerant.
Below
Figure 20. HFC-410A Approach TXV Charge
START: Measure outdoor ambient temperature
USE WEIGH‐IN METHOD
DO NOT CHARGE UNIT
Weigh‐in or remove refrigerant
(Results of charging at low
based upon line length
temperatures not reliable)
SUBCOOLING TXV
If refrigerant is added or removed, verify charge using the Approach Method.
If value is MORE than shown, remove refrigerant.
BLOCK OUTDOOR COIL: [sometimes necessary with lower temperatures] Use cardboard or plastic sheet to restrict the airflow through the outdoor coil to achieve pressures from 325-375 psig (2240-2585 kPa). Higher pressures are needed to check charge. Block equal sections of air intake panels and move coverings sideways until the liquid pressure is in the above noted ranges.
64ºF
(17.7ºC) and
Below
CARDBOARD OR PLASTIC SHEET
65ºF
(18.3ºC) and
Above
ABOVE or
BELOW
1. Confirm proper airflow across coil using figure 17.
2. Compare unit pressures with normal operating pressures provided on applicable charging sticker as reference in table 4..
3. Set thermostat to call for heat (must have a cooling load between 70‐80ºF (21-26ºC).
4. Connect gauge set.
5. When heat demand is satisfied, set thermostat to call for cooling.
6. Allow temperatures and pressures to stabilize.
7. Record outdoor ambient temperature:
AMBº =_________
8. Record liquid line temperature:
LIQº = __________
9. Subtract to determine approach (APPº):
LIQº_____ - AMBº _____ = APPº_____
10. Compare results with table below.
See Table 4 on page 33 to determine
which charging sticker to use.
1. Confirm proper airflow across coil using figure
65ºF
(18.3ºC) and
Above
ABOVE or
BELOW
17.
2. Compare unit pressures with normal operating pressures provided on applicable charging sticker as reference in table 4.
3. Set thermostat to call for heat (must have a cooling load between 70‐80ºF (21-26ºC)
4. Connect gauge set
5. Measure outdoor ambient temperature
6. When heat demand is satisfied, set thermostat to call for cooling
7. Allow temperatures and pressures to stabilize.
NOTE - If necessary, block outdoor coil to maintain 325 - 375 psig.
8. Record liquid line temperature:
LIQº = ______
9. Measure liquid line pressure and use the value to determine saturation temperature (see table 3):
SATº = ______
10. Subtract to determine subcooling (SCº):
SATº_____ - LIQº _____ = SCº _____
11. Compare results with table below.
If value is LESS than shown, add refrigerant.
MORE or
LESS
See Table 4 on page 33 to determine
which charging sticker to use.
Figure 21. HFC-410A Subcooling TXV Charge
Page 31
13ACX SERIES
Page 32
START: Measure outdoor ambient temperature
USE WEIGH‐IN METHOD
Weigh‐in or remove refrigerant based upon line length
SUPERHEAT RFC
See Table 4 on page 33 to determine
40ºF
(4.4ºC) and
Above
which charging sticker to use.
(3.8ºC) and
ABOVE or
BELOW
39ºF
Below
1. Confirm proper airflow across coil using figure 17.
2. Compare unit pressures with normal operating pressures provided on applicable charging sticker as reference in table 4.
3. Use SUPERHEAT to correctly charge unit or to verify the charge is correct.
4. Set thermostat to call for heat (must have a cooling
load between 70‐80ºF (21-26ºC)
5. Connect gauge set.
6. When heat demand is satisfied, set thermostat to
call for cooling.
7. Allow temperatures and pressures to stabilize.
8. Measure the suction line pressure and use the use
value to determine saturation temperature (table
3):
SATº =_________
9. Record suction line temperature:
VAPº =_________
10. Subtract to determine superheat (SHº):
VAPº - _____ SATº ______ = SHº______
11. Record the wet bulb temperature (air entering indoor coil):
WB =_______
12. Record outdoor ambient temperature.
13. Compare results with table to the left.
If refrigerant is REMOVED, retest to confirm that unit is properly charged.
If value is LESS than shown, then REMOVE refrigerant.
MORE or
LESS
If value is MORE than shown, then ADD refrigerant.
NOTE - Do not attempt to charge system where a dash appears, system could be overcharged. Superheat is taken at suction line service port. Suction line superheat must never be less than 5ºF at the suction line service port.
If refrigerant is ADDED, retest to confirm that unit is properly charged.
Figure 22. HFC-410A Superheat RFC Method
Table 3. HFC-410A Temperature — Pressure (Psig)
°F °C Psig °F °C Psig
-40 -40.0 11.6 60 15.6 170
-35 -37.2 14.9 65 18.3 185
-30 -34.4 18.5 70 21.1 201
-25 -31.7 22.5 75 23.9 217
-20 -28.9 26.9 80 26.7 235
-15 -26.1 31.7 85 29.4 254
-10 -23.3 36.8 90 32.2 274
-5 -20.6 42.5 95 35.0 295 0 -17.8 48.6 100 37.8 317 5 -15.0 55.2 105 40.6 340
10 -12.2 62.3 11 0 43.3 365 15 -9.4 70.0 115 46.1 391 20 -6.7 78.3 120 48.9 418 25 -3.9 87.3 30 -1.1 96.8 130 54.4 476 35 1.7 107 135 57.2 507 40 4.4 118 140 60.0 539 45 7.2 130 50 10.0 142 55 12.8 155
125 51.7 446
145 62.8 573 150 65.6 608
Page 32
Page 33
Table 4. Applicable Charging Sticker by Unit Model Number
Unit Model Number
401238S 401288S 580052-01 580450-01
Reference charging stickers above are located at the end of this manual.
13ACX-018-230-XX -01 -02. -10, -11, -12, -13, -14, -15 -17, -18
13ACX-024-230-XX -01 -02. -10, -11, -12, -13, -15 -17, -18, -19, -20
13ACX-030-230-XX -01 -02. -10, -11, -12, -13, -15 -17, -18, -19
13ACX-036-230-XX -02, -03, -10, -11, -12, -13, -14, -15 -17, -18
13ACX-042-230-XX -01 -02, -10, -11, -12, -13, -14, -15 -17, -18
13ACX-048-230-XX -01 -02, -10, -11, -12, -13, -14, -15 -17, -18, -19, -20, -21
13ACX-060-230-XX -02 -03, -10, -11, -12, -13, -14, -15 -16, -17, -18
Unit Charging Sticker Numbers
Page 33
13ACX SERIES
Page 34
CHARGING INFORMATION
FOR COMPLETE CHARGING DETAILS, REFER TO THE OUTDOOR UNIT INSTALLATION INSTRUCTIONS.
AIRFLOW CHECK - Both airflow and refrigerant charge must be monitored for a proper system set‐up. It may be necessary to alternately check and adjust the airflow and the refrigerant charge.
NOTE - Be sure that filters and indoor and outdoor coils are clean before testing.
To determine temperature drop across indoor coil (Delta-T), measure the entering air dry bulb (DB) and wet bulb (WB) temperatures at the indoor coil. Find Delta-T in table 1.. Mea sure coil's leaving air DB and subtract that value from entering air DB. The measured differ ence should be within +
3ºF (+1.8ºC) of table value; if too low, decrease the indoor fan speed (refer to indoor unit for information). If the Delta-T is too high, increase the indoor fan speed. Repeat charging procedure and Delta-T (air flow adjustment) procedure until both are cor rect.
Example: assume entering air DB - 72, WB - 64, leaving DB - 53. Therefore, Delta-T should
be 15 (per table); delta across coil is 72 - 53 or 19 (which is 4ºF higher than table value); action necessary: increase fan speed.
Table 1. Evaporator Coil Delta-T
Dry bulb 80 24 24 24 23 23 22 22 22 20 19 18 17 16 15 temperature 78 23 23 23 22 22 21 21 20 19 18 17 16 15 14 of air 76 22 22 22 21 21 20 19 19 18 17 16 15 14 13 entering 74 21 21 21 20 19 19 18 17 16 16 15 14 13 12 indoor 72 20 20 19 18 17 17 16 15 15 14 13 12 11 10 coil (ºF) 70 19 19 18 18 17 17 16 15 15 14 13 12 11 10
ºF 57 58 59 60 61 62 63 64 65 66 67 68 69 70
[ Wet bulb temperature of air entering indoor coil ]
Table 2. Superheat (SH) Value RFC System - +5ºF
40 15 18 20 23 26 29 32 34 38 41 43 46 48 51 45 13 16 18 21 24 27 30 33 36 39 41 44 46 49 50 11 14 16 19 22 25 28 31 34 37 39 42 44 47
Dry bulb 55 9 12141720232730333638404244 temperature 66 7 10121518212427303335384043 of ambient 65 ‐ 6 10 13 16 19 21 24 27 30 33 36 38 41 air entering 70 ‐ ‐ 7 1013161921242730333639 outdoor 75 ‐ ‐ ‐ 6 9 121518212428313437 unit (ºF) 80 ‐ 5 8 12 15 18 21 25 28 31 35
85 ‐‐‐‐‐‐811151922263033 90 ‐‐‐‐‐‐59131620242731
95 ‐‐‐‐‐‐‐6101418222529 100 ‐‐‐‐‐‐‐‐81216212428 105 ‐‐‐‐‐‐‐‐5913172226 110 ‐‐‐‐‐‐‐‐‐611152025 115 ‐‐‐‐‐‐‐‐‐‐8141824
ºF 50 52 54 56 58 60 62 64 66 68 70 72 74 76
[ Wet bulb temperature of air entering indoor coil ]
Model -18 -24 -30 -36 -42 -48 -60
Table 3. Normal Operating Pressures
1
°F(°C)2TXV System - Liquid Line (+10 psig) / Vapor Line (+5 psig)
65 (18) 244 / 135 249 / 137 241 / 134 253 / 134 250 / 135 240 / 130 242 / 130
70 (21) 262 / 136 268 / 138 259 / 135 274 / 135 268 / 137 257 / 131 266 / 131
75 (24) 281 / 137 288 / 138 279 / 136 293 / 136 288 / 138 278 / 132 286 / 132
80 (27) 302 / 138 309 / 140 300 / 137 315 / 137 310 / 139 299 / 133 309 / 133
85 (29) 323 / 139 331 / 140 322 / 138 338 / 139 332 / 140 323 / 134 332 / 134
90 (32) 346 / 141 355 / 142 345 / 140 361 / 139 356 / 140 344 / 135 357 / 135
95 (35) 369 / 142 379 / 143 369 / 141 385 / 141 381 / 141 369 / 136 381 / 136
100 (38) 394 / 143 402 / 144 393 / 142 410 / 142 406 / 143 394 / 137 407 / 137
105 (41) 417 / 145 430 / 145 418 / 143 436 / 143 432 / 143 418 / 139 433 / 138
110 (43) 445 / 146 457 / 146 445 / 144 463 / 145 459 / 145 446 / 140 459 / 140
115 (45) 476 / 148 485 / 147 474 / 145 491 / 146 490 / 145 477 / 141 488 / 141
RFC System - Liquid Line (+10 psig) / Vapor Line (+5 psig)
65 (18) 244 / 135 244 / 125 243 / 116 252 / 129 250 / 135 248 / 127 255 / 126 70 (21) 262 / 136 263 / 128 262 / 120 271 / 131 268 / 137 266 / 130 274 / 128 75 (24) 281 / 137 282 / 131 283 / 124 290 / 133 288 / 138 284 / 132 294 / 131 80 (27) 302 / 138 303 / 134 305 / 128 312 / 136 310 / 139 305 / 134 317 / 134 85 (29) 323 / 139 326 / 137 328 / 132 334 / 139 332 / 140 325 / 137 339 / 136 90 (32) 346 / 141 347 / 138 351 / 135 356 / 141 356 / 140 347 / 139 362 / 138
95 (35) 369 / 142 372 / 141 376 / 139 380 / 143 381 / 141 371 / 141 386 / 140 100 (38) 394 / 143 396 / 143 401 / 142 405 / 145 406 / 143 394 / 143 413 / 142 105 (41) 417 / 145 421 / 145 427 / 145 429 / 147 432 / 143 418 / 144 435 / 144 110 (43) 445 / 146 449 / 147 454 / 147 456 / 148 459 / 145 445 / 146 462 / 146 115 (46) 476 / 148 479 / 149 482 / 149 483 / 151 490 / 145 472 / 147 490 / 148
Table 4. Approach (APP) Values3 - TXV System - ºF (ºC) +1ºF (0.5ºC)
All 8 (4.5) 8 (4.5) 9 (5.0) 10 (5.6) 10 (5.6) 6 (3.3) 9 (5.0)
Table 5. Subcooling (SC) Values4 - TXV System - ºF (ºC) +1ºF (0.5ºC)
All 8 (4.1) 8 (4.1) 7 (3.8) 4 (2.2) 8 (4.4) 10 (5.6) 8 (4.4)
1 Typical pressures; indoor evaporator match up, indoor air quantity, and evaporator load will cause
the pressures to vary.
2 Temperature of air entering outside coil. 3 Approach = Liquid Line Temp. minus Outdoor Ambient Temperature 4 Subcooling = Saturation Temp. minus Liquid Line Temp Temperature
*2P0507* *P401238S*
05/07 401238S
Page 35
CHARGING INFORMATION
FOR COMPLETE CHARGING DETAILS, REFER TO THE OUTDOOR UNIT INSTALLATION INSTUCTION.
AIRFLOW CHECK - Both airflow and refrigerant charge must be monitored for a proper system set‐up. It may be necessary to alternately check and adjust the airflow and the refrigerant charge.
NOTE - Be sure that filters and indoor and outdoor coils are clean before testing.
To determine temperature drop across indoor coil (Delta-T), measure the entering air dry bulb (DB) and wet bulb (WB) temperatures at the indoor coil. Find Delta-T in table 1. Measure coil's leaving air DB and subtract that value from entering air DB. The measured difference should be within +
3ºF (+1.8ºC) of table value; if too low, decrease the indoor fan speed (refer to indoor unit for information). If the Delta-T is too high, increase the indoor fan speed. Repeat charging procedure and Delta-T (air flow adjustment) procedure until both are correct.
Example: assume entering air DB - 72, WB - 64, leaving DB - 53. Therefore, Delta-T should
be 15 (per table); delta across coil is 72 - 53 or 19 (which is 4ºF higher than table value); action necessary: increase fan speed.
Table 1. Evaporator Coil Delta-T
Dry bulb 80 24 24 24 23 23 22 22 22 20 19 18 17 16 15 temperature 78 23 23 23 22 22 21 21 20 19 18 17 16 15 14 of air 76 22 22 22 21 21 20 19 19 18 17 16 15 14 13 entering 74 21 21 21 20 19 19 18 17 16 16 15 14 13 12 indoor 72 20 20 19 18 17 17 16 15 15 14 13 12 11 10 coil (ºF) 70 19 19 18 18 17 17 16 15 15 14 13 12 11 10
ºF 57 58 59 60 61 62 63 64 65 66 67 68 69 70
[ Wet bulb temperature of air entering indoor coil ]
Table 2. Superheat (SH) Value RFC System - +5ºF
40 15 18 20 23 26 29 32 34 38 41 43 46 48 51 45 13 16 18 21 24 27 30 33 36 39 41 44 46 49 50 11 14 16 19 22 25 28 31 34 37 39 42 44 47
Dry bulb 55 9 12141720232730333638404244 temperature 66 7 10121518212427303335384043 of ambient 65 ‐ 6 10 13 16 19 21 24 27 30 33 36 38 41 air entering 70 ‐ ‐ 7 1013161921242730333639 outdoor 75 ‐ ‐ ‐ 6 9 121518212428313437 unit (ºF) 80 ‐ 5 8 12 15 18 21 25 28 31 35
85 ‐‐‐‐‐‐811151922263033 90 ‐‐‐‐‐‐59131620242731
95 ‐‐‐‐‐‐‐6101418222529 100 ‐‐‐‐‐‐‐‐81216212428 105 ‐‐‐‐‐‐‐‐5913172226 110 ‐‐‐‐‐‐‐‐‐611152025 115 ‐‐‐‐‐‐‐‐‐‐8141824
ºF 50 52 54 56 58 60 62 64 66 68 70 72 74 76
[ Wet bulb temperature of air entering indoor coil ]
Model -18 -24 -30 -36 -42 -48 -60
Table 3. Normal Operating Pressures
1
°F(°C)2TXV System - Liquid Line (+10 psig) / Vapor Line (+5 psig)
65 (18) 233 / 132 244 / 137 248 / 127 263 / 135 250 / 135 240 / 130 242 / 130
70 (21) 251 / 133 263 / 138 263 / 131 281 / 138 268 / 137 257 / 131 266 / 131
75 (24) 265 / 133 285 / 139 284 / 132 302 / 140 288 / 138 278 / 132 286 / 132
80 (27) 292 / 135 307 / 140 307 / 134 325 / 142 310 / 139 299 / 133 309 / 133
85 (29) 314 / 136 329 / 141 330 / 135 349 / 142 332 / 140 323 / 134 332 / 134
90 (32) 338 / 137 354 / 142 355 / 136 375 / 143 356 / 140 344 / 135 357 / 135
95 (35) 362 / 138 379 / 143 380 / 137 404 / 144 381 / 141 369 / 136 381 / 136
100 (38) 388 / 140 404 / 144 407 / 138 433 / 145 406 / 143 394 / 137 407 / 137
105 (41) 415 / 141 438 / 145 434 / 139 462 / 147 432 / 143 418 / 139 433 / 138
110 (43) 444 / 142 464 / 147 465 / 141 494 / 149 459 / 145 446 / 140 459 / 140
115 (45) 475 / 143 495 / 148 497 / 142 527 / 150 490 / 145 477 / 141 488 / 141
°F(°C)2Fixed Orifice (RFC) - Liquid Line (+10 psig) / Vapor Line (+5 psig)
65 (18) 233 / 121 246 / 126 245 / 123 261 / 134 250 / 135 248 / 127 255 / 126
70 (21) 250 / 124 265 / 129 265 / 126 281 / 136 268 / 137 266 / 130 274 / 128
75 (24) 270 / 128 286 / 132 286 / 129 301 / 138 288 / 138 284 / 132 294 / 131
80 (27) 291 / 131 307 /135 308 / 132 324 / 140 310 / 139 305 / 134 317 / 134
85 (29) 313 / 134 330 / 137 331 / 135 346 / 142 332 / 140 325 / 137 339 / 136
90 (32) 335 / 136 353 / 140 355 / 138 371 / 144 356 / 140 347 / 139 362 / 138
95 (35) 359 / 138 378 / 142 380 / 140 396 / 146 381 / 141 371 / 141 386 / 140
100 (38) 383 / 140 402 / 143 405 / 142 422 / 148 406 / 143 394 / 143 413 / 142
105 (41) 409 / 142 428 / 145 431 / 144 448 / 150 432 / 143 418 / 144 435 / 144
110 (43) 436 / 145 456 / 147 458 / 146 477 / 151 459 / 145 445 / 146 462 / 146
115 (46) 464 / 147 486 / 149 487 / 148 506 / 153 490 / 145 472 / 147 490 / 148
Table 4. Approach (APP) Values3 - TXV System - ºF (ºC) +1ºF (0.5ºC)
All 4 (2.2) 8 (4.4) 8 (4.4) 11 (6.1) 10 (5.6) 6 (3.3) 9 (5.0)
Table 5. Subcooling (SC) Values4 - TXV System - ºF (ºC) +1ºF (0.5ºC)
All 10 (5.6) 10 (5.6) 9 (5.0) 12 (6.7) 8 (4.4) 10 (5.6) 7 (3.9)
1 Typical pressures; indoor evaporator match up, indoor air quantity, and evaporator load will cause
the pressures to vary.
2 Temperature of air entering outside coil. 3 Approach = Liquid Line Temp. minus Outdoor Ambient Temperature 4 Subcooling = Saturation Temp. minus Liquid Line Temp Temperature
*2P1107* *P401288S*
11/07 401288S
Page 36
CHARGING INFORMATION
FOR COMPLETE CHARGING DETAILS, REFER TO THE OUTDOOR UNIT INSTALLATION INSTRUCTION.
AIRFLOW CHECK - Both airflow and refrigerant charge must be monitored for a proper system set‐up. It may be necessary to alternately check and adjust the airflow and the refrigerant charge.
NOTE - Be sure that filters and indoor and outdoor coils are clean before testing.
To determine temperature drop across indoor coil (Delta-T), measure the entering air dry bulb (DB) and wet bulb (WB) temperatures at the indoor coil. Find Delta-T in table 1. Measure coil's leaving air DB and subtract that value from entering air DB. The measured difference should be within +
3ºF (+1.8ºC) of table value; if too low, decrease the indoor fan speed (refer to indoor unit for information). If the Delta-T is too high, increase the indoor fan speed. Repeat charging procedure and Delta-T (air flow adjustment) procedure until both are correct.
Example: assume entering air DB - 72, WB - 64, leaving DB - 53. Therefore, Delta-T should
be 15 (per table); delta across coil is 72 - 53 or 19 (which is 4ºF higher than table value); action necessary: increase fan speed.
Table 1. Evaporator Coil Delta-T
Dry bulb 80 24 24 24 23 23 22 22 22 20 19 18 17 16 15 temperature 78 23 23 23 22 22 21 21 20 19 18 17 16 15 14 of air 76 22 22 22 21 21 20 19 19 18 17 16 15 14 13 entering 74 21 21 21 20 19 19 18 17 16 16 15 14 13 12 indoor 72 20 20 19 18 17 17 16 15 15 14 13 12 11 10 coil (ºF) 70 19 19 18 18 17 17 16 15 15 14 13 12 11 10
ºF 57 58 59 60 61 62 63 64 65 66 67 68 69 70
[ Wet bulb temperature of air entering indoor coil ]
Table 2. Superheat (SH) Value RFC System - +5ºF
40 15 18 20 23 26 29 32 34 38 41 43 46 48 51 45 13 16 18 21 24 27 30 33 36 39 41 44 46 49 50 11 14 16 19 22 25 28 31 34 37 39 42 44 47
Dry bulb 55 9 12141720232730333638404244 temperature 66 7 10121518212427303335384043 of ambient 65 ‐ 6 10 13 16 19 21 24 27 30 33 36 38 41 air entering 70 ‐ ‐ 7 1013161921242730333639 outdoor 75 ‐ ‐ ‐ 6 9 121518212428313437 unit (ºF) 80 ‐ 5 8 12 15 18 21 25 28 31 35
85 ‐‐‐‐‐‐811151922263033 90 ‐‐‐‐‐‐59131620242731
95 ‐‐‐‐‐‐‐6101418222529 100 ‐‐‐‐‐‐‐‐81216212428 105 ‐‐‐‐‐‐‐‐5913172226 110 ‐‐‐‐‐‐‐‐‐611152025 115 ‐‐‐‐‐‐‐‐‐‐8141824
ºF 50 52 54 56 58 60 62 64 66 68 70 72 74 76
[ Wet bulb temperature of air entering indoor coil ]
Size -18 -24 -30 -36 -42 -48 -60
Table 3. Normal Operating Pressures
1
°F(°C)2TXV System - Liquid Line (+10 psig) / Vapor Line (+5 psig)
65 (18) 233 / 132 244 / 137 248 / 127 263 / 135 238 / 132 235 / 132 241 / 130
70 (21) 251 / 133 263 / 138 263 / 131 281 / 138 262 / 133 254 / 132 260 / 130
75 (24) 265 / 133 285 / 139 284 / 132 302 / 140 280 / 134 276 / 134 280 / 132
80 (27) 292 / 135 307 / 140 307 / 134 325 / 142 301 / 136 298 / 134 299 / 134
85 (29) 314 / 136 329 / 141 330 / 135 349 / 142 327 / 137 323 / 135 321 / 135
90 (32) 338 / 137 354 / 142 355 / 136 375 / 143 353 / 138 350 / 137 344 / 134
95 (35) 362 / 138 379 / 143 380 / 137 404 / 144 377 / 140 377 / 138 371 / 135
100 (38) 388 / 140 404 / 144 407 / 138 433 / 145 404 / 141 406 / 140 400 / 137
105 (41) 415 / 141 438 / 145 434 / 139 462 / 147 435 / 142 430 / 141 428 / 139
110 (43) 444 / 142 464 / 147 465 / 141 494 / 149 465 / 143 464 / 142 458 / 141
115 (45) 475 / 143 495 / 148 497 / 142 527 / 150 499 / 144 495 / 143 484 / 142
°F(°C)2Fixed Orifice (RFC) - Liquid Line (+10 psig) / Vapor Line (+5 psig)
65 (18) 233 / 121 246 / 126 245 / 123 261 / 134 246 / 126 247 / 125 248 / 124
70 (21) 250 / 124 265 / 129 265 / 126 281 / 136 263 / 128 266 / 128 266 / 126
75 (24) 270 / 128 286 / 132 286 / 129 301 / 138 284 / 131 286 / 131 288 / 130
80 (27) 291 / 131 307 /135 308 / 132 324 / 140 305 / 133 307 / 133 309 / 133
85 (29) 313 / 134 330 / 137 331 / 135 346 / 142 327 / 135 329 / 135 330 / 135
90 (32) 335 / 136 353 / 140 355 / 138 371 / 144 350 / 138 353 / 138 354 / 138
95 (35) 359 / 138 378 / 142 380 / 140 396 / 146 374 / 140 377 / 140 377 / 140
100 (38) 383 / 140 402 / 143 405 / 142 422 / 148 399 / 142 403 / 142 406 / 142
105 (41) 409 / 142 428 / 145 431 / 144 448 / 150 424 / 144 428 / 144 431 / 144
110 (43) 436 / 145 456 / 147 458 / 146 477 / 151 452 / 146 455 / 146 457 / 146
115 (46) 464 / 147 486 / 149 487 / 148 506 / 153 481 / 148 483 / 147 484 / 148
Table 4. Approach (APP) Values3 - TXV System - ºF (ºC) +1ºF (0.5ºC)
All 4 (2.2) 8 (4.4) 8 (4.4) 11 (6.1) 9 (5.0) 8 (4.4) 9 (5.0)
Table 5. Subcooling (SC) Values4 - TXV System - ºF (ºC) +1ºF (0.5ºC)
All 10 (5.6) 10 (5.6) 9 (5.0) 12 (6.7) 9 (5.0) 9 (5.0) 7 (3.9)
1 Typical pressures; indoor evaporator match up, indoor air quantity, and evaporator load will cause
the pressures to vary.
2 Temperature of air entering outside coil. 3 Approach = Liquid Line Temp. minus Outdoor Ambient Temperature 4 Subcooling = Saturation Temp. minus Liquid Line Temp Temperature
*2P0709* *P580052-01*
07/09 580052-01
Page 37
13ACX CHARGING INFORMATION
AIRFLOW CHECK - Both airflow and refrigerant charge must be monitored for a proper system set‐up. It may be necessary to alternately check and adjust the airflow and the refrigerant charge.
NOTE - Be sure that filters and indoor and outdoor coils are clean before testing.
To determine temperature drop across indoor coil (Delta-T), measure the entering air dry bulb (DB) and wet bulb (WB) temperatures at the indoor coil. Find Delta-T in table 1.. Measure coil's leaving air DB and subtract that value from entering air DB. The measured difference should be within +
3ºF (+1.8ºC) of table value; if too low, decrease the indoor fan speed (refer to indoor unit for information). If the Delta-T is too high, increase the indoor fan speed. Repeat charging procedure and Delta-T (air flow adjustment) procedure until both are correct.
Example: assume entering air DB - 72, WB - 64, leaving DB - 53. Therefore, Delta-T should be 15 (per table); delta across coil is 72 - 53 or 19 (which is 4ºF higher than table value); action necessary: increase fan speed.
Table 1. Evaporator Coil Delta-T
Dry bulb 80 24 24 24 23 23 22 22 22 20 19 18 17 16 15 temperature 78 23 23 23 22 22 21 21 20 19 18 17 16 15 14 of air 76 22 22 22 21 21 20 19 19 18 17 16 15 14 13 entering 74 21 21 21 20 19 19 18 17 16 16 15 14 13 12 indoor 72 20 20 19 18 17 17 16 15 15 14 13 12 11 10 coil (ºF) 70 19 19 18 18 17 17 16 15 15 14 13 12 11 10
ºF 57 58 59 60 61 62 63 64 65 66 67 68 69 70
[ Wet bulb temperature of air entering indoor coil ]
Table 2. Superheat (SH) Value (RFC)
Suction line saturation temperature minus suction line temperature.
Outdoor
Temp (ºF)
65 70 75 80 85 90 95 100 105
Superheat
(ºF)
35 30 25 22 18 12 8 5 5
All measurements are at the service valves and are based on 80db / 67wb indoor temperature.
Table 3. RFC Sizes
Unit Size -18 -24 -30 -36 -42 -48 -60
RFC Size 0.053 0.057 0.063 0.072 0.074 0.082 0.090
Table 4. Normal Operating Pressures
1
Size -18 -24 -30 -36 -42 -48 -60
°F(°C)2Fixed Orifice (RFC) - Liquid Line (+10 psig) / Vapor Line (+5 psig)
65 (18) 233 / 121 246 / 126 245 / 123 261 / 134 246 / 126 247 / 125 248 / 124
70 (21) 250 / 124 265 / 129 265 / 126 281 / 136 263 / 128 266 / 128 266 / 126
75 (24) 270 / 128 286 / 132 286 / 129 301 / 138 284 / 131 286 / 131 288 / 130
80 (27) 291 / 131 307 /135 308 / 132 324 / 140 305 / 133 307 / 133 309 / 133
85 (29) 313 / 134 330 / 137 331 / 135 346 / 142 327 / 135 329 / 135 330 / 135
90 (32) 335 / 136 353 / 140 355 / 138 371 / 144 350 / 138 353 / 138 354 / 138
95 (35) 359 / 138 378 / 142 380 / 140 396 / 146 374 / 140 377 / 140 377 / 140
100 (38) 383 / 140 402 / 143 405 / 142 422 / 148 399 / 142 403 / 142 406 / 142
105 (41) 409 / 142 428 / 145 431 / 144 448 / 150 424 / 144 428 / 144 431 / 144
110 (43) 436 / 145 456 / 147 458 / 146 477 / 151 452 / 146 455 / 146 457 / 146
115 (46) 464 / 147 486 / 149 487 / 148 506 / 153 481 / 148 483 / 147 484 / 148
°F(°C)2TXV System - Liquid Line (+10 psig) / Vapor Line (+5 psig)
65 (18) 233 / 132 244 / 137 248 / 127 263 / 135 238 / 132 235 / 132 241 / 130
70 (21) 251 / 133 263 / 138 263 / 131 281 / 138 262 / 133 254 / 132 260 / 130
75 (24) 265 / 133 285 / 139 284 / 132 302 / 140 280 / 134 276 / 134 280 / 132
80 (27) 292 / 135 307 / 140 307 / 134 325 / 142 301 / 136 298 / 134 299 / 134
85 (29) 314 / 136 329 / 141 330 / 135 349 / 142 327 / 137 323 / 135 321 / 135
90 (32) 338 / 137 354 / 142 355 / 136 375 / 143 353 / 138 350 / 137 344 / 134
95 (35) 362 / 138 379 / 143 380 / 137 404 / 144 377 / 140 377 / 138 371 / 135
100 (38) 388 / 140 404 / 144 407 / 138 433 / 145 404 / 141 406 / 140 400 / 137
105 (41) 415 / 141 438 / 145 434 / 139 462 / 147 435 / 142 430 / 141 428 / 139
110 (43) 444 / 142 464 / 147 465 / 141 494 / 149 465 / 143 464 / 142 458 / 141
115 (45) 475 / 143 495 / 148 497 / 142 527 / 150 499 / 144 495 / 143 484 / 142
Table 5. Approach (APP) Values3 - TXV System - ºF (ºC) +1ºF (0.5ºC)
All 8 (4.4) 11 (6.1) 10 (5.5) 13 (7.2) 7 (3.9) 7 (3.9) 13 (7.2)
Table 6. Subcooling (SC) Values4 - TXV System - ºF (ºC) +1ºF (0.5ºC)
65 5 (2.8) 8 (4.4) 5 (2.8) 3 (1.7) 8 (4.4) 6 (3.3) 4 (2.2)
75 5 (2.8) 8 (4.4) 6 (3.3) 3 (1.7) 9 (5.0) 7 (3.9) 4 (2.2)
85 5 (2.8) 8 (4.4) 6 (3.3) 4 (2.2) 9 (5.0) 7 (3.9) 5 (2.8)
95 6 (3.3) 9 (5.0) 7 (3.9) 4 (2.2) 10 (5.5) 8 (4.4) 5 (2.8)
105 7 (3.9) 9 (5.0) 8 (4.4) 5 (2.8) 11 (6.1) 9 (5.0) 5 (2.8)
115 9 (5.0) 10 (5.5) 8 (4.4) 5 (2.8) 11 (6.1) 9 (5.0) 4 (2.2)
1 Typical pressures; indoor evaporator match up, indoor air quantity, and evaporator load will cause the
pressures to vary.
2 Temperature of air entering outside coil. 3 Approach = Liquid Line Temp. minus Outdoor Ambient Temperature 4 Subcooling = Saturation Temp. minus Liquid Line Temp Temperature
*2P52013* *P580450-01*
5/2013 580450-01
Page 38
INDEX
B
Brazing Connections, Page 15
C
Charging Stickers, Page 33
Checklist, Page 25
Clearances, Page 11
Control Wiring, Page 23
D
Dimensions - Unit, Page 8 Disconnect Switch, Page 22
E
Electrica Data, Page 4
Electrical, Page 22
Disconnect Switch, Page 22 High Voltage Routing, Ground , Control, Page
23
Size Circuit, Page 22
Transformer - 24VAC, Page 22 Wire Length Run, Page 23
Equalizer Line, Page 19
Evacuating Line Set and Indoor Coil, Page 21
Expansion Valve - Indoor, Page 19
F
Filter Drier, Page 15 Flushing Line Set and Indoor Coil, Page 18
G
Gauge Port Seal Cap, Page 9 Gauge Set Pressure Rating, Page 9
I
Installation
Clearances, Page 11 Louvers, Page 12
Positioning Considerations, Page 11 Roof Mounting, Page 12 Slab Placement, Page 12
L
Leak Test, Page 20
Line Set, Page 13
Line Set Installation, Page 14
Horizontal Runs, Page 14 Transitions, Page 14
Vertical Runs, Page 14
Liquid Line Size, Page 13
Louvers, Page 12
Low Voltage Wiring, Page 23
38
Page 39
M
Maintenance
Indoor Coil, Page 24 Indoor Unit, Page 24 Outdoor Coil, Page 24 Outdoor Unit, Page 24
P
Parts Arrangement, Page 9
POE Oils, Page 13
Pressure Switch (S4) - Automatic, Page 23
R
Refrigerant - Charge, Page 28
Approach TXV Charge Method, Page 31 Determing Charge Method, Page 30 Subcooling TXV Charge Method, Page 31
S
Sensing Blub, Page 19
Sequence of Operations, Page 26
Serial Number, Page 2
Service Caps, Page 9
Service Valves
Gauge Set, Page 9 Operating, Page 10
Metering Device Installation, Page 19
Equalizer Line, Page 19 Sensing Blub, Page 19
Model Number, Page 2
Pressure Switch (S4) - Manual, Page 23
Manual Reset, Page 23
Pressures - Temperature, Page 32
Superheat RFC Method, Page 32
Weigh-In Method, Page 30 RFCI, Page 13 Roof Mounting, Page 12
Torque Requirements, Page 9
Servicing Units Void of Charge, Page 28
Slab - Placement, Page 12
Specifications, Page 2
Start-up - Unit, Page 28
Suction Line Size, Page 13
T
Transformer - 24VAC, Page 22
W
Wire Gauge, Page 23
Wire Length Run, Page 23
Wiring Diagram
Build -01 through -10, Page 26
Build 11 or Later, Page 27
39
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