Improper installation, adjustment, alteration, service or
maintenance can cause personal injury, loss of life, or
damage to property.
Installation and service must be performed by a licensed
professional installer (or equivalent) or a service agency.
IMPORTANT
This unit must be matched with an indoor coil as
specified in Lennox Product Specification bulletin. Coils
previously charged with HCFC-22 must be flushed.
WARNING
Electric Shock Hazard. Can cause injury
or death. Unit must be grounded in
accordance with national and local
codes.
Line voltage is present at all components
when unit is not in operation on units with
single‐pole contactors. Disconnect all
remote electric power supplies before
opening access panel. Unit may have
multiple power supplies.
13ACX
TABLE OF CONTENTS
Model Number Identification2......................
Typical Serial Number Identification2..............
Specifications2.................................
Electrical Data4................................
Unit Dimensions8.................................
Typical Unit Parts Arrangement9...................
Operating Gauge Set and Service Valves9...........
Unit Placement11.................................
Removing and Installing Louvers12.................
New or Replacement Line Set13....................
Brazing Connections15...........................
Flushing Line Set and Indoor Coil18................
Start-Up and Performance Checklist25..............
Sequence of Operations26.........................
Servicing Unit Void of Charge28....................
Unit Start-Up28..................................
System Refrigerant28.............................
13ACX Air Conditioners, which will also be referred to in
this instruction as the outdoor unit, uses HFC-410A
refrigerant. This outdoor unit must be installed with a
matching indoor unit and line set as outlined in the Lennox13ACXProduct Specification bulletin.
This outdoor unit is designed for use in systems that use
one of the following refrigerant metering devices:
Thermal expansion valve (TXV)
Fixed orifice
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of
refrigerant (CFCs, HCFCs and HFCs) as of July 1, 1992.
Approved methods of recovery, recycling or reclaiming
must be followed. Fines and/or incarceration may be
levied for noncompliance.
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements.
Page 7
13ACX SERIES
Page 8
Unit Dimensions - Inches (mm)
A
OUTDOOR
COIL FAN
COMPRESSOR
A
DISCHARGE AIR
B
SUCTION AND LIQUID
LINE CONNECTION
OPTIONAL UNIT STANDOFF KIT (4)
SIDE VIEW
Model NumbersAB
13ACX-018-230-0124-1/4 (616)29-1/4 (743)
13ACX-018-230-02 and later24-1/4 (616)25-1/4 (641)
13ACX-024-230-0124-1/4 (616)33-1/4 (845)
13ACX-024-230-02 and later24-1/4 (616)25-1/4 (641)
13ACX-030-230-XX (All)24-1/4 (616)29-1/4 (743)
13ACX-036-230-XX (All)24-1/4 (616)29-1/4 (743)
13ACX-042-230-0128-1/4 (718)33-1/4 (845)
13ACX-042-230-02 and later28-1/4 (718)29-1/4 (743)
13ACX-048-230-0128-1/4 (718)29-1/4 (743)
13ACX-048-230-02 through -1628-1/4 (718)37-1/4 (946)
13ACX-048-230-1728-1/4 (718)33-1/4 (845)
13ACX-060-230-0128-1/4 (718)43-1/4 (1099)
13ACX-060-230-0228-1/4 (718)37-1/4 (946)
13ACX-060-230-03 through -1628-1/4 (718)33-1/4 (845)
13ACX-060-230-1728-1/4 (718)29-1/4 (743)
(FIELD INSTALLED)
SIDE VIEW
WARNING
This product and/or the indoor unit it is matched with may
contain fiberglass wool.
Disturbing the insulation during installation,
maintenance, or repair will expose you to fiberglass wool
dust. Breathing this may cause lung cancer. (Fiberglass
wool is known to the State of California to cause cancer.)
Fiberglass wool may also cause respiratory, skin, and
eye irritation.
To reduce exposure to this substance or for further
information, consult material safety data sheets
available from address shown below, or contact your
supervisor.
Lennox Industries Inc.
P.O. Box 799900
Dallas, TX 75379-9900
CAUTION
Physical contact with metal edges and corners while
applying excessive force or rapid motion can result in
personal injury. Be aware of, and use caution when
working near these areas during installation or while
servicing this equipment.
Page 8
Page 9
Typical Unit Parts Arrangement
CONTROL
GROUND LUG
CONTACTOR
CUTOUT FOR HIGH
VOLTAGE CONDUIT
CAPACITOR
CONTROL WIRE
LOOP
NOTE — PLUMBING LAYOUT AND COMPRESSOR TYPE MAY VARY SLIGHTLY
BETWEEN MODEL SIZES.
COMPRESS0R
DISCHARGE LINE
COMPRESSOR
HARNESS
OUTDOOR COIL
LIQUID LINE SERVICE VALVE
Operating Gauge Set and Service Valves
These instructions are intended as a general guide and do
not supersede local codes in any way. Consult authorities
who have jurisdiction before installation.
IMPORTANT
Only use Allen wrenches of sufficient hardness (50Rc Rockwell Harness Scale minimum). Fully insert the
wrench into the valve stem recess.
Service valve stems are factory-torqued (from 9 ft-lbs for
small valves, to 25 ft-lbs for large valves) to prevent
refrigerant loss during shipping and handling. Using an
Allen wrench rated at less than 50Rc risks rounding or
breaking off the wrench, or stripping the valve stem
recess.
See the Lennox Service and Application Notes #C-08-1
for further details and information.
TORQUE REQUIREMENTS
When servicing or repairing heating, ventilating, and air
conditioning components, ensure the fasteners are
appropriately tightened. Table 1 lists torque values for
fasteners.
HIGH PRESSURE
SWITCH (S4)
SUCTION LINE SERVICE
VALVE (BALL OR ANGLETYPE)
IMPORTANT
To prevent stripping of the various caps used, the
appropriately sized wrench should be used and fitted
snugly over the cap before tightening.
When servicing or repairing HVAC components, ensure
the fasteners are appropriately tightened. Table 1 provides
torque values for fasteners.
Table 1. Torque Requirements
PartsRecommended Torque
Service valve cap8 ft.- lb.11 NM
Sheet metal screws16 in.- lb.2 NM
Machine screws #1028 in.- lb.3 NM
Compressor bolts90 in.- lb.10 NM
Gauge port seal cap8 ft.- lb.11 NM
USING MANIFOLD GAUGE SET
When checking the system charge, only use a manifold
gauge set that features low loss anti-blow back fittings.
Manifold gauge set used with HFC-410A refrigerant
systems must be capable of handling the higher system
operating pressures. The gauges should be rated for use
with pressures of 0 - 800 psig on the high side and a low
side of 30” vacuum to 250 psig with dampened speed to
Page 9
13ACX SERIES
Page 10
500 psi. Gauge hoses must be rated for use at up to 800
psig of pressure with a 4000 psig burst rating.
OPERATING SERVICE VALVES
The liquid and vapor line service valves are used for
removing refrigerant, flushing, leak testing, evacuating,
checking charge and charging.
Each valve is equipped with a service port which has a
factory-installed valve stem. Figure 1 provides information
on how to access and operating both angle and ball service
valves.
SERVICE VALVES
ANGLE AND BALL
Operating Angle Type Service Valve:
1. Remove stem cap with an appropriately sized wrench.
2. Use a service wrench with a hex-head extension (3/16” for liquid line valve sizes and 5/16” for vapor line valve sizes) to back
the stem out counterclockwise as far as it will go.
SERVICE PORT CAP
SERVICE PORT CORE
(VALVE STEM SHOWN
TO INDOOR
UNIT
SERVICE PORT
CORE
TO OUTDOOR UNIT
When service valve is OPEN, the service port is
open to linE set, indoor and outdoor unit.
ANGLE-TYPE SERVICE VALVE
(BACK-SEATED OPENED)
(VALVE STEM SHOWN OPEN)
INSERT HEX WRENCH HERE
Operating Ball Type Service Valve:
1. Remove stem cap with an appropriately sized wrench.
2. Use an appropriately sized wrenched to open. To open valve,
roate stem counterclockwise 90°. To close rotate stem clockwise
90°.
TO INDOOR UNIT
STEM CAP
ANGLE-TYPE SERVICE VALVE
(FRONT-SEATED CLOSED)
WHENSERVICEVALVE ISCLOSED,THESERVICEPORTISOPEN
TO
THELINE SETANDINDOORUNIT.
To Access Service Port:
A service port cap protects the service port core from contamination and
serves as the primary leak seal.
1. Remove service port cap with an appropriately sized wrench.
2. Connect gauge set to service port.
3. When testing is completed, replace service port cap and tighten as
follows:
CLOSED) INSERT HEX
WRENCH HERE
With torque wrench: Finger tighten and
torque cap per table 1.
TO OPEN ROTATE STEM
COUNTERCLOCKWISE 90°.
TO CLOSE ROTATE STEM
CLOCKWISE 90°.
SERVICE PORT
SERVICE PORT
SERVICE PORT
CORE
CAP
TO OUTDOOR
UNIT
BALL (SHOWN
CLOSED)
VALV E
STEM
STEM CAP
Without torque wrench: Finger tighten and
use an appropriately sized wrench to turn
an additional 1/6 turn clockwise.
Reinstall Stem Cap:
Stem cap protects the valve stem from damage and serves as the
primary seal. Replace the stem cap and tighten as follows:
With Torque Wrench: Finger tighten and
then torque cap per table 1.
Without Torque Wrench: Finger tight
en and use an appropriately sized
wrench to turn an additional 1/12 turn
clockwise.
9
10
9
10
8
1/6 TURN
12
1
11
8
7
11
6
1/12 TURN
12
2
3
4
5
1
2
3
4
5
7
6
NOTE — A label with specific torque requirements may be affixed to the stem cap. If the label is present, use the specified torque.
Figure 1. Angle and Ball Service Valves
Page 10
Page 11
See
NOTES
See NOTES
See NOTES
NOTES:
Service clearance of 30 in. (762 mm) must be maintained on one
of the sides adjacent to the control box.
Clearance to one of the other three sides must be 36 in. (914 mm)
See
NOTES
CONTROL
BOX
Clearance to one of the remaining two sides may be 12 in. (305
mm) and the final side may be 6 in. (152 mm).
A clearance of 24 in. must be maintained between two units.
48 in. (1219 mm) clearance required on top of unit.
Figure 2. Installation Clearances
DETAIL A
INSTALL UNIT AWAY
FROM WINDOWS
TWO 90 ELBOWS INSTALLED IN LINE SET
WILL REDUCE LINE SET VIBRATION
Figure 3. Placement, and Slab Mounting
Unit Placement
See Unit Dimensions on page 8 for sizing mounting slab,
platforms or supports. Refer to figure 2 for mandatory
installation clearance requirements.
CAUTION
In order to avoid injury, take proper precaution when
lifting heavy objects.
POSITIONING CONSIDERATIONS
Consider the following when positioning the unit:
DETAIL B
Install unit level or, if on a slope, maintain slope tolerance of 2 degrees
(or 2 inches per 5 feet [50 mm per 1.5 m]) away from building structure.
BUILDING
STRUCTURE
Some localities are adopting sound ordinances based
on the unit's sound level registered from the adjacent
property, not from the installation property. Install the
unit as far as possible from the property line.
When possible, do not install the unit directly outside
a window. Glass has a very high level of sound
transmission. For proper placement of unit in relation
to a window see the provided illustration in figure 3,
Detail A.
DISCHARGE AIR
MOUNTING
SLAB
GROUND LEVEL
Page 11
13ACX SERIES
Page 12
PLACING UNIT ON SLAB
When installing unit at grade level, the top of the slab
should be high enough above grade so that water from
higher ground will not collect around the unit. The slab
should have a slope tolerance as described in figure 3,
Detail B.
ROOF MOUNTING
Install the unit a minimum of 6 inches (152 mm) above the
roof surface to avoid ice build-up around the unit. Locate
the unit above a load bearing wall or area of the roof that
can adequately support the unit. Consult local codes for
rooftop applications.
If unit coil cannot be mounted away from prevailing winter
winds, a wind barrier should be constructed. Size barrier at
Removing and Installing Louvers
WARNING
To prevent personal injury, or damage to panels, unit or structure, be sure to observe the following:
While installing or servicing this unit, carefully stow all removed panels out of the way, so that the panels will not cause injury to personnel,
nor cause damage to objects or structures nearby, nor will the panels be subjected to damage (e.g., being bent or scratched).
While handling or stowing the panels, consider any weather conditions, especially windy conditions, that may cause panels to be blown
around and battered.
least the same height and width as outdoor unit. Mount
barrier 24 inches (610 mm) from the sides of the unit in the
direction of prevailing winds.
NOTICE
Roof Damage!
This system contains both refrigerant and oil. Some
rubber roofing material may absorb oil and cause the
rubber to swell when it comes into contact with oil. The
rubber will then bubble and could cause leaks. Protect
the roof surface to avoid exposure to refrigerant and oil
during service and installation. Failure to follow this
notice could result in damage to roof surface.
When removing the unit panels. Remove panel A first, then B, C and
finally D. When reinstalling panels, reverse that order starting with panel
D, C, B and finally A.
REMOVAL
STEP 1
TO REMOVE PANEL,
REMOVE MOUNTING
SCREWS SECURING
PANEL TO THE UNIT.
PANEL A
STEP 2
SLIGHTLY LIFT PANEL A IN
ORDER TO CLEAR SIDE
LIPS OF PANEL FROM
BASE OF UNIT.
STEP 3
TILT PANEL OUT SLIGHTLY
AND PULL DOWNWARD
TO REMOVE.
REPEAT STEPS 1, 2 AND
3 TO REMOVE PANELS B,C AND FINALLY D.
PANEL A
PANEL B
WARNING
PANEL A
INSTALLATION
STEP 1
STARTING WITH PANEL D,
INSERT PANEL UNDER UNIT
TOP CAP LIP AND LIFT
SLIGHTLY TO CLEAR SIDE LIP
OF PANEL FROM BASE.
STEP 2
MOVE PANEL IN TOWARDS UNIT.
ALIGN LEFT/RIGHT SIDE LIPS OF
PANEL WITH GROOVE INSERTS
ALONG LEFT/RIGHT SIDE OF UNIT.
SIDE
GROOVE
STEP 3
SECURE PANEL, WITH
MOUNTING SCREWS.
REPEAT STEPS 1 AND 2 TO
INSTALL PANELS C, B AND
FINALLY A.
* Applicable to all minor revision numbers unless otherwise specified.
** Some applications may required a field-provided 1-1/8” to 7/8” adapter.
Liquid LineSuction LineL15 Line Set Model Line Set LengthCatalog Number
3/8” (10 mm)5/8“ (16 mm)
3/8” (10 mm)3/4” (19 mm)
3/8” (10 mm)7/8” (22 mm)
This section provides information on new installation or
replacement of existing line set. If a new or replacement
line set is not required, then proceed to BrazingConnections on page 15.
Valve Size ConnectionsRecommended Line Sets
L15-26-2020 feet (6.1 m)89J52
L15-26-2525 feet (9.1 m)89J53
L15-26-3535 feet (12.2 m)89J54
L15-26-5050 feet (15.2 m)89J55
L15-41-2020 feet (6.1 m)89J56
L15-41-3030 feet (9.1 m)89J57
L15-41-4040 feet (12.2 m)89J58
L15-41-5050 feet (15.2 m)89J59
L15-65-3030 feet (9.1 m)89J60
L15-65-4040 feet (12.2 m)89J61
L15-65-5050 feet (15.2 m)89J62
The compressor is charged with sufficient Polyol ester oil
for line set lengths up to 50 feet. Recommend adding oil to
system based on the amount of refrigerant charge in the
system. No need to add oil in system with 20 pounds of
refrigerant or less. For systems over 20 pounds - add one
NOTE - When installing refrigerant lines longer than 50
feet, see the Lennox Refrigerant Piping Design and
Fabrication Guidelines, CORP. 9351-L9, or contact
Lennox Technical Support Product Applications for
assistance.
If refrigerant lines are routed through a wall, seal and
isolate the opening so vibration is not transmitted to the
building. Pay close attention to line set isolation during
installation of any HVAC system. When properly isolated
from building structures (walls, ceilings. floors), the
refrigerant lines will not create unnecessary vibration and
subsequent sounds.
Also, consider the following when placing and installing a
high-efficiency air conditioner:
Field refrigerant piping consists of liquid and suction lines
from the outdoor unit (braze connections) to the indoor unit
coil (flare or braze connections). Use Lennox L15 (braze,
non-flare) series line set, or use field-fabricated refrigerant
lines as listed in Table 2.
ounce of every five pounds of refrigerant.
Recommended topping-off POE oils are Mobil EAL
ARCTIC 22 CC or ICI EMKARATE RL32CF.
To obtain the correct information from Lennox, be sure to
communicate the following points:
Model (13ACX) and size of unit (e.g. -060).
Line set diameters for the unit being installed as listed
in table 2 and total length of installation.
Number of elbows and if there is a rise or drop of the
piping.
MATCHING WITH NEW OR EXISTING INDOOR COIL
AND LINE SET
The RFC1-metering line consisted of a small bore copper
line that ran from condenser to evaporator coil. Refrigerant
was metered into the evaporator by utilizing
temperature/pressure evaporation effects on refrigerant in
the small RFC line. The length and bore of the RFC line
corresponded to the size of cooling unit.
If the 13ACX is being used with either a new or existing
indoor coil which is equipped with a liquid line which served
IMPORTANT
Mineral oils are not compatible with HFC-410A. If oil
must be added, it must be a Polyol ester oil.
as a metering device (RFCI), the liquid line must be
replaced prior to the installation of the 13ACX unit.
Typically a liquid line used to meter flow is 1/4” in diameter
and copper.
Page 13
13ACX SERIES
Page 14
Line Set Isolation — The following illustrations are examples of proper refrigerant line set isolation:
REFRIGERANT LINE SET — TRANSITION
FROM VERTICAL TO HORIZONTAL
ANCHORED HEAVY NYLON
WIRE TIE OR AUTOMOTIVE
MUFFLER‐TYPE HANGER
WALL
STUD
NON-CORROSIVE
METAL SLEEVE
AUTOMOTIVE
MUFFLER‐TYPE HANGER
STRAP LIQUID LINE TO
VAPOR LINE
LIQUID LINE
VAPOR LINE - WRAPPED
IN ARMAFLEX
REFRIGERANT LINE SET — INSTALLING
HORIZONTAL RUNS
To hang line set from joist or rafter, use either metal strapping material
or anchored heavy nylon wire ties.
WIRE TIE (AROUND
VAPOR LINE ONLY)
8 FEET (2.43 METERS)
STRAPPING
MATERIAL (AROUND
VAPOR LINE ONLY)
TAPE OR
WIRE TIE
FLOOR JOIST OR
ROOF RAFTER
8 FEET (2.43 METERS)
NON-CORROSIVE
METAL SLEEVE
STRAP THE VAPOR LINE TO THE JOIST
OR RAFTER AT 8 FEET (2.43 METERS)
INTERVALS THEN STRAP THE LIQUID
LINE TO THE VAPOR LINE.
TAPE OR
WIRE TIE
REFRIGERANT LINE SET — INSTALLING
VERTICAL RUNS (NEW CONSTRUCTION SHOWN)
NOTE — Insulate liquid line when it is routed through areas where the
surrounding ambient temperature could become higher than the
temperature of the liquid line or when pressure drop is equal to or greater
than 20 psig.
OUTSIDE WALL
WOOD BLOCK
BETWEEN STUDS
VAPOR LINE WRAPPED
WITH ARMAFLEX
OUTSIDE
WALL
PVC
PIPE
FIBERGLASS
INSULATION
VAPOR LINE
SLEEVE
CAULK
LIQUID
LINE
NOTE — Similar installation practices should be used if line set is
to be installed on exterior of outside wall.
LIQUID LINE
WIRE TIE
INSIDE WALL
STRAP
NON-CORROSIVE
METAL SLEEVE
WIRE TIE
WOOD BLOCK
WIRE TIE
STRAP
FLOOR JOIST OR
ROOF RAFTER
Figure 5. Line Set Installation
Page 14
Page 15
LIQUID LINE FILTER DRIER INSTALLATION
The filter drier (one is shipped with each 13ACX unit) must
be field installed in the liquid line between the outdoor unit's
liquid line service valve and the indoor coil's metering
device (fixed orifice or TXV) as illustrated in figure 6. This
filter drier must be installed to ensure a clean,
moisture-free system. Failure to install the filter drier will
void the warranty. A replacement filter drier is available
from Lennox. See Brazing Connections on page 15 for
special procedures on brazing filter drier connections to
the liquid line.
BRAZE CONNECTION POINTS
LIQUID
LINE
OUTDOOR
UNIT
LIQUID LINE
SERVICE VALVE
LINE
LIQUID LINE
FILTER DRIER
WARNING
When using a high pressure gas such as
dry nitrogen to pressurize a refrigeration
or air conditioning system, use a
regulator that can control the pressure
down to 1 or 2 psig (6.9 to 13.8 kPa).
CAUTION
Brazing alloys and flux contain materials which are
hazardous to your health.
Avoid breathing vapors or fumes from brazing
operations. Perform operations only in well-ventilated
areas.
Wear gloves and protective goggles or face shield to
protect against burns.
Wash hands with soap and water after handling brazing
alloys and flux.
Figure 6. Typical Liquid Line Filter Drier
Installation
IMPORTANT
If this unit is being matched with an approved line set
or indoor unit coil which was previously charged with
mineral oil, or if it is being matched with a coil which
was manufactured before January of 1999, the coil
and line set must be flushed prior to installation. Take
care to empty all existing traps. Polyol ester (POE) oils
are used in Lennox units charged with HFC-410A
refrigerant. Residual mineral oil can act as an
insulator, preventing proper heat transfer. It can also
clog the expansion device, and reduce the system
performance and capacity.
Failure to properly flush the system per the
instructions below will void the warranty.
Brazing Connections
Use the procedures outline in figures 7 and 8 for brazing
line set connections to service valves.
WARNING
Danger of fire. Bleeding the refrigerant
charge from only the high side may result
in pressurization of the low side shell and
suction tubing. Application of a brazing
torch to a pressurized system may result
in ignition of the refrigerant and oil
mixture - Check the high and low
pressures before applying heat.
IMPORTANT
Connect gauge set low pressure side to vapor line
service valve and repeat procedure starting at
paragraph 4 for brazing the liquid line to service port
valve.
IMPORTANT
Allow braze joint to cool before removing the wet rag
from the service valve. Temperatures above 250ºF can
damage valve seals.
IMPORTANT
Use silver alloy brazing rods with 5% minimum silver
alloy for copper-to-copper brazing. Use 45% minimum
alloy for copper-to-brass and copper-to-steel brazing.
WARNING
Fire, Explosion and Personal Safety
Hazard.
Failure to follow this warning could
result in damage, personal injury or
death.
Never use oxygen to pressurize or
purge refrigeration lines. Oxygen,
when exposed to a spark or open
flame, can cause fire and/or an ex
plosion, that could result in property
damage, personal injury or death.
Page 15
13ACX SERIES
Page 16
CUT AND DEBUR
Cut ends of the refrigerant lines square (free from nicks or dents)
1
and debur the ends. The pipe must remain round. Do not crimp end
of the line.
CUT AND DEBUR
LINE SET SIZE MATCHES
SERVICE VALVE CONNECTION
SERVICE VALVE
COPPER TUBE
REDUCER
CONNECTION
STUB
CAP AND CORE REMOVAL
Remove service cap and core from
2
both the suction / vapor and liquid line
service ports.
SERVICE PORT
CAP
SERVICE
PORT
CORE
LIQUID LINE SERVICE
VALV E
SERVICE
PORT
CORE
SERVICE
PORT CAP
SUCTION / VAPOR LINE
SERVICE VALVE
LINE SET SIZE IS SMALLER
THAN CONNECTION
REFRIGERANT LINE
DO NOT CRIMP SERVICE VALVE
CONNECTOR WHEN PIPE IS
SMALLER THAN CONNECTION
ATTACH THE MANIFOLD GAUGE SET FOR BRAZING LIQUID AND SUCTION / VAPOR LINE SERVICE
VALVES
3
Flow regulated nitrogen (at 1 to 2 psig) through the low-side refrigeration gauge set into the liquid line service port valve, and out of the suction /
vapor line service port valve.
AConnect gauge set low pressure side to
liquid line service valve (service port).
BConnect gauge set center port to bottle of
nitrogen with regulator.
CRemove core from valve in suction / vapor
line service port to allow nitrogen to escape.
SUCTION / VAPOR SERVICE PORT MUST BE
OPEN TO ALLOW EXIT POINT FOR NITROGEN
VAPOR LINE
INDOOR
UNIT
LIQUID LINE
ATTACH
GAUGES
C
LIQUID LINE SERVICE
SUCTION /
VAPOR LINE
SERVICE
VALV E
VALV E
HIGHLOW
B
OUTDOOR
UNIT
WHEN BRAZING LINE SET TO
A
SERVICE VALVES, POINT FLAME
AWAY FROM SERVICE VALVE.
USE REGULATOR TO FLOW
NITROGEN AT 1 TO 2 PSIG.
NITROGEN
Figure 7. Brazing Procedures
Page 16
Page 17
WRAP SERVICE VALVES
To help protect service valve seals during brazing, wrap water saturated cloths around service valve bodies and copper tube stubs. Use
4
additional water saturated cloths underneath the valve body to protect the base paint.
FLOW NITROGEN
Flow regulated nitrogen (at 1 to 2 psig) through the refrigeration gauge set into the valve stem port connection on the liquid service valve and
5
out of the suction / vapor valve stem port. See steps 3A, 3B and 3C on manifold gauge set connections
BRAZE LINE SET
Wrap both service valves with water saturated cloths as illustrated here and as mentioned in step 4, before brazing to line set. Water
6
saturated cloths must remain water saturated throughout the brazing and cool-down process.
LIQUID LINE SERVICE VALVE
WHEN BRAZING LINE SET TO
SERVICE VALVES, POINT FLAME
AWAY FROM SERVICE VALVE.
IMPORTANT — Allow braze joint to cool. Apply
additional water saturated cloths to help cool brazed
joint. Do not remove water saturated cloths until piping
has cooled. Temperatures above 250ºF will damage
valve seals.
LIQUID LINE
WATER SATURATED
CLOTH
WARNING
1. FIRE, PERSONAL INJURY, OR PROPERTY
DAMAGE may result if you do not wrap a water
saturated cloth around both liquid and suction line
service valve bodies and copper tube stub while
brazing in the line set! The braze, when complete,
must be quenched with water to absorb any residual
heat.
2. Do not open service valves until refrigerant lines and
indoor coil have been leak-tested and evacuated.
Refer to procedures provided in this supplement.
SUCTION / VAPOR LINE
PREPARATION FOR NEXT STEP
After all connections have been brazed, disconnect manifold gauge set from service ports. Apply additional water saturated cloths to both
7
services valves to cool piping. Once piping is cool, remove all water saturated cloths. Refer to the unit installation instructions for the next step
in preparing the unit.
SUCTION / VAPOR LINE
SERVICE VALVE
WATER SATURATED
CLOTH
WHEN BRAZING LINE SET TO
SERVICE VALVES, POINT FLAME
AWAY FROM SERVICE VALVE.
Figure 8. Brazing Procedures (continued)
Page 17
13ACX SERIES
Page 18
Flushing Line Set and Indoor Coil
TYPICAL EXISTING FIXED ORIFICE
1A
DISTRIBUTOR
ASSEMBLY
AOn fully cased coils, remove the coil access and plumbing panels.
BRemove any shipping clamps holding the liquid line and distributor as
sembly.
CUsing two wrenches, disconnect liquid line from liquid line orifice hous
ing. Take care not to twist or damage distributor tubes during this pro
cess.
DRemove and discard fixed orifice, valve stem assembly if present and
Teflon® washer as illustrated above.
EUse a field-provided fitting to temporary reconnect the liquid line to the
indoor unit's liquid line orifice housing.
COIL SHOWN)
DISTRIBUTOR TUBES
LIQUID LINE ORIFICE HOUSING
REMOVE AND DISCARD
WHITE TEFLON
(IF PRESENT)
TEFLON® RING
FIXED ORIFICE
®
SEAL
LIQUID LINE ASSEMBLY
(INCLUDES STRAINER)
REMOVAL PROCEDURE (UNCASED
OR
BRASS NUT
1B
TWO PIECE PATCH PLATE
(UNCASED COIL ONLY)
CONNECT GAUGES AND EQUIPMENT FOR
FLUSHING PROCEDURE
2
INVERTED HCFC-22
CYLINDER CONTAINS
CLEAN HCFC-22 TO BE
USED FOR FLUSHING.
A
1
VAPOR LINE
SERVICE VALVE
EXISTING
INDOOR
UNIT
LIQUID LINE SERVICE
VALV E
VAPOR
LIQUID
D
RECOVERY
CYLINDER
AInverted HCFC-22 cylinder with clean refrigerant to the vapor service
valve.
BHCFC-22 gauge set (low side) to the liquid line valve.
CHCFC-22 gauge set center port to inlet on the recovery machine with an
empty recovery tank to the gauge set.
DConnect recovery tank to recovery machines per machine instructions.
AOn fully cased coils, remove the coil access and plumbing panels.
BRemove any shipping clamps holding the liquid line and distributor
assembly.
CDisconnect the equalizer line from the check expansion valve
equalizer line fitting on the vapor line.
DRemove the vapor line sensing bulb.
EDisconnect the liquid line from the check expansion valve at the liquid
line assembly.
FDisconnect the check expansion valve from the liquid line orifice
housing. Take care not to twist or damage distributor tubes during this
process.
GRemove and discard check expansion valve and the two Teflon® rings.
HUse a field-provided fitting to temporary reconnect the liquid line to the
indoor unit's liquid line orifice housing.
FLUSHING LINE SET
The line set and indoor unit coil must be flushed with at least the
3
same amount of clean refrigerant that previously charged the
system. Check the charge in the flushing cylinder before
proceeding.
ASet the recovery machine for liquid recovery and start the
recovery machine. Open the gauge set valves to allow the
recovery machine to pull a vacuum on the existing system line
B
set and indoor unit coil.
BInvert the cylinder of clean HCFC-22 and open its valve to allow
liquid refrigerant to flow into the system through the vapor line
valve. Allow the refrigerant to pass from the cylinder and through
the line set and the indoor unit coil before it enters the recovery
machine.
CAfter all of the liquid refrigerant has been recovered, switch the
recovery machine to vapor recovery so that all of the HCFC-22
vapor is recovered. Allow the recovery machine to pull down to 0
the system.
DClose the valve on the inverted HCFC-22 drum and the gauge
set valves. Pump the remaining refrigerant out of the recovery
machine and turn the machine off.
Figure 9. Removing Metering Device and Flushing
Page 18
Page 19
Installing Indoor Metering Device
This outdoor unit is designed for use in systems that use
either an fixed orifice (RFC), or expansion valve metering
devices at the indoor coil.
See the Lennox 13ACX Product Specification bulletin for
approved expansion valve kit match-ups. The expansion
valve unit can be installed internal or external to the indoor
coil. In applications where an uncased coil is being
installed in a field-provided plenum, install the expansion
valve in a manner that will provide access for field servicing
of the expansion valve. Refer to below illustration for
reference during installation of expansion valve unit.
INDOOR EXPANSION VALVE INSTALLATION
TWO PIECE
PATCH PLATE
(UNCASED
COIL ONLY)
DISTRIBUTOR
TUBES
DISTRIBUTOR
ASSEMBLY
MALE EQUALIZER LINE
FITTING (SEE
EQUALIZER LINE
INSTALLATION FOR
FURTHER DETAILS)
(Uncased Coil Shown)
LIQUID LINE
ORIFICE
HOUSING
STUB
END
TEFLON
RING
EQUALIZER
LINE
VAPOR
EXPANSION
VALV E
®
LIQUID LINE
ASSEMBLY WITH
LINE
TEFLON
RING
SENSING
BRASS NUT
LIQUID LINE
Sensing bulb insulation is required if
mounted external to the coil casing. sensing
bulb installation for bulb positioning.
EQUALIZER LINE INSTALLATION
ARemove and discard either the flare seal cap or flare nut
with copper flare seal bonnet from the equalizer line port
on the vapor line as illustrated in the figure to the right.
BRemove and discard either the flare seal cap or flare nut
with copper flare seal bonnet from the equalizer line port on
the vapor line as illustrated in the figure to the right.
®
LINE
ARemove the field-provided fitting that temporary
reconnected the liquid line to the indoor unit's distributor
assembly.
BInstall one of the provided Teflon® rings around the
stubbed end of the expansion valve and lightly lubricate
the connector threads and expose surface of the Teflon
ring with refrigerant oil.
CAttach the stubbed end of the expansion valve to the
liquid line orifice housing. Finger tighten and use an
appropriately sized wrench to turn an additional 1/2 turn
clockwise as illustrated in the figure above, or 20 ft-lb.
DPlace the remaining Teflon® washer around the other
end of the expansion valve. Lightly lubricate connector
threads and expose surface of the Teflon® ring with
refrigerant oil.
EAttach the liquid line assembly to the expansion valve.
Finger tighten and use an appropriately sized wrench to
turn an additional 1/2 turn clockwise as illustrated in the
figure above or 20 ft-lb.
SENSING BULB INSTALLATION
AAttach the vapor line sensing bulb in the proper
orientation as illustrated to the right using the clamp and
screws provided.
NOTE — Confirm proper thermal contact between vapor line
and expansion bulb before insulating the sensing bulb once
installed.
BConnect the equalizer line from the expansion valve to
the equalizer vapor port on the vapor line. Finger tighten
the flare nut plus 1/8 turn (7 ft-lbs) as illustrated below.
VAPOR LINE
BULB
12
ON LINES SMALLER THAN
7/8”, MOUNT SENSING
BULB AT EITHER THE 3 OR
9 O'CLOCK POSITION.
BULB
®
1/2 Turn
11
10
9
8
7
1/8 Turn
11
10
9
8
7
12
1
2
3
4
5
6
12
1
2
3
4
5
6
FLARE SEAL CAP
OR
Figure 10. Installing Indoor Expansion Valve
FLARE NUT
COPPER FLARE
SEAL BONNET
MALE BRASS EQUALIZER
LINE FITTING
VAPOR LINE
Page 19
VAPOR LINE
12
BULB
NOTE — NEVER MOUNT ON BOTTOM OF LINE.
ON 7/8” AND LARGER LINES,
MOUNT SENSING BULB AT
EITHER THE 4 OR 8 O'CLOCK
POSITION. NEVER MOUNT ON
BOTTOM OF LINE.
BULB
13ACX SERIES
Page 20
IMPORTANT
The Environmental Protection Agency (EPA) prohibits
the intentional venting of HFC refrigerants during
maintenance, service, repair and disposal of appliance.
Approved methods of recovery, recycling or reclaiming
must be followed.
IMPORTANT
If this unit is being matched with an approved line set
or indoor unit coil which was previously charged with
mineral oil, or if it is being matched with a coil which
was manufactured before January of 1999, the coil
and line set must be flushed prior to installation. Take
care to empty all existing traps. Polyol ester (POE) oils
are used in Lennox units charged with HFC-410A
refrigerant. Residual mineral oil can act as an
insulator, preventing proper heat transfer. It can also
clog the expansion device, and reduce the system
performance and capacity.
Failure to properly flush the system per the
instructions below will void the warranty.
CONNECT GAUGE SET
AConnect an HFC-410A manifold gauge set high pressure
1
hose to the vapor valve service port.
NOTE — Normally, the high pressure hose is connected to
the liquid line port. However, connecting it to the vapor port
better protects the manifold gauge set from high pressure
damage.
BWith both manifold valves closed, connect the cylinder of
HFC-410A refrigerant to the center port of the manifold gauge
set.
NOTE — Later in the procedure,
the HFC-410A container will be
replaced by the nitrogen
container.
Leak Test Line Set and Indoor Coil
WARNING
When using a high pressure gas such as
dry nitrogen to pressurize a refrigeration
or air conditioning system, use a
regulator that can control the pressure
down to 1 or 2 psig (6.9 to 13.8 kPa).
IMPORTANT
Leak detector must be capable of sensing HFC
refrigerant.
WARNING
Refrigerant can be harmful if it is inhaled. Refrigerant
must be used and recovered responsibly.
Failure to follow this warning may result in personal injury
or death.
HIGHLOW
MANIFOLD GAUGE SET
OUTDOOR UNIT
B
A
TO VAPOR
SERVICE VALVE
NITROGEN
HFC-410A
TEST FOR LEAKS
After the line set has been connected to the indoor and outdoor units, check the line set connections and indoor unit for leaks. Use the
2
following procedure to test for leaks:
AWith both manifold valves closed, connect the cylinder of HFC-410A refrigerant to the center port of the manifold gauge set. Open the valve
on the HFC-410A cylinder (vapor only).
BOpen the high pressure side of the manifold to allow HFC-410A into the line set and indoor unit. Weigh in a trace amount of HFC-410A. [A
trace amount is a maximum of two ounces (57 g) refrigerant or three pounds (31 kPa) pressure]. Close the valve on the HFC-410A cylinder
and the valve on the high pressure side of the manifold gauge set. Disconnect the HFC-410A cylinder.
CConnect a cylinder of dry nitrogen with a pressure regulating valve to the center port of the manifold gauge set.
DAdjust dry nitrogen pressure to 150 psig (1034 kPa). Open the valve on the high side of the manifold gauge set in order to pressurize the line set
and the indoor unit.
EAfter a few minutes, open one of the service valve ports and verify that the refrigerant added to the system earlier is measurable with a leak
detector.
FAfter leak testing disconnect gauges from service ports.
Figure 11. Leak Test
Page 20
Page 21
Evacuating Line Set and Indoor Coil
CONNECT GAUGE SET
NOTE — Remove cores from service valves (if not already done).
1
AConnect low side of manifold gauge set
with 1/4 SAE in-line tee to vapor line
service valve
BConnect high side of manifold gauge
set to liquid line service valve
CConnect micron gauge available
connector on the 1/4 SAE in-line tee.
DConnect the vacuum pump (with
vacuum gauge) to the center port of the
manifold gauge set. The center port
line will be used later for both the
HFC-410A and nitrogen containers.
NITROGEN
HFC-410A
VACUUM PUMP
OUTDOOR
UNIT
A
B
A34000 1/4 SAE TEE WITH
SWIVEL COUPLER
500
C
MICRON
GAUGE
MANIFOLD
GAUGE SET
TO VAPOR
SERVICE VALVE
TO LIQUID LINE
SERVICE VALVE
LOW
D
EVACUATE THE SYSTEM
AOpen both manifold valves and start the vacuum pump.
2
BEvacuate the line set and indoor unit to an absolute pressure of 23,000 microns (29.01 inches of mercury).
NOTE — During the early stages of evacuation, it is desirable to close the manifold gauge valve at least once. A rapid rise in pressure
indicates a relatively large leak. If this occurs, repeat the leak testing procedure.
NOTE — The term absolute pressure means the total actual pressure within a given volume or system, above the absolute zero of
pressure. Absolute pressure in a vacuum is equal to atmospheric pressure minus vacuum pressure.
CWhen the absolute pressure reaches 23,000 microns (29.01 inches of mercury), perform the following:
Close manifold gauge valves
Close valve on vacuum pump
Turn off vacuum pump
Disconnect manifold gauge center port hose from vacuum pump
Attach manifold center port hose to a dry nitrogen cylinder with pressure regulator set to 150 psig (1034 kPa) and purge the hose.
Open manifold gauge valves to break the vacuum in the line set and indoor unit.
Close manifold gauge valves.
DShut off the dry nitrogen cylinder and remove the manifold gauge hose from the cylinder. Open the manifold gauge valves to release the
dry nitrogen from the line set and indoor unit.
EReconnect the manifold gauge to the vacuum pump, turn the pump on, and continue to evacuate the line set and indoor unit until the
absolute pressure does not rise above 500 microns (29.9 inches of mercury) within a 20-minute period after shutting off the vacuum pump
and closing the manifold gauge valves.
FWhen the absolute pressure requirement above has been met, disconnect the manifold hose from the vacuum pump and connect it to an
upright cylinder of HFC-410A refrigerant. Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and
indoor unit.
GPerform the following:
Close manifold gauge valves.
Shut off HFC-410A cylinder.
Reinstall service valve cores by removing manifold hose from service valve. Quickly install cores with core
tool while maintaining a positive system pressure.
Replace stem caps and secure finger tight, then tighten an additional one-sixth (1/6) of a turn as illustrated.
RECOMMEND
MINIMUM 3/8” HOSE
10
9
11
8
1/6 TURN
12
7
6
HIGH
1
2
3
4
5
Figure 12. Evacuating System
Page 21
13ACX SERIES
Page 22
WARNING
Danger of Equipment Damage. Avoid deep vacuum
operation. Do not use compressors to evacuate a
system. Extremely low vacuums can cause internal
arcing and compressor failure. Damage caused by
deep vacuum operation will void warranty.
CAUTION
Brazing alloys and flux contain materials which are
hazardous to your health.
Avoid breathing vapors or fumes from brazing
operations. Perform operations only in well ventilated
areas.
Wear gloves and protective goggles or face shield to
protect against burns.
Wash hands with soap and water after handling brazing
alloys and flux.
Evacuating the system of non-condensables is critical for
proper operation of the unit. Non-condensables are
defined as any gas that will not condense under
temperatures and pressures present during operation of
an air conditioning system. Non-condensables and water
suction combine with refrigerant to produce substances
that corrode copper piping and compressor parts.
IMPORTANT
Use a thermocouple or thermistor electronic vacuum
gauge that is calibrated in microns. Use an instrument
capable of accurately measuring down to 50 microns.
Electrical
In the U.S.A., wiring must conform with current local codes
and the current National Electric Code (NEC). In Canada,
wiring must conform with current local codes and the current
Canadian Electrical Code (CEC).
Refer to the furnace or air handler installation instructions
for additional wiring application diagrams and refer to unit
nameplate for minimum circuit ampacity and maximum
overcurrent protection size.
24VAC TRANSFORMER
Use the transformer provided with the furnace or air
handler for low‐voltage control power (24VAC - 40 VA
minimum)
SIZE CIRCUIT AND INSTALL SERVICE
DISCONNECT SWITCH
Refer to the unit nameplate for minimum circuit ampacity, and maximum
fuse or circuit breaker (HACR per NEC). Install power wiring and properly
sized disconnect switch.
MAIN FUSE BOX/
BREAKER PANEL
SERVICE
DISCONNECT
SWITCH
NOTE — Units are approved for use only with copper conductors.
Ground unit at disconnect switch or to an earth ground.
WARNING
Electric Shock Hazard. Can cause injury or death. Unit must be grounded in accordance with national and
local codes.
Line voltage is present at all components when unit is not in operation on units with single‐pole contactors.
Disconnect all remote electric power supplies before opening access panel. Unit may have multiple power
supplies.
INSTALL THERMOSTAT
Install room thermostat (ordered separately) on an inside wall
approximately in the center of the conditioned area and 5 feet (1.5m) from
the floor. It should not be installed on an outside wall or where it can be
affected by sunlight or drafts.
THERMOSTAT
5 FEET
(1.5M)
NOTE — 24VAC, Class II circuit connections are made in the control
panel.
Page 22
Page 23
ROUTING HIGH VOLTAGE/ GROUND AND CONTROL WIRING
HIGH VOLTAGE / GROUND WIRES
Any excess high voltage field wiring should be trimmed and
secured away from any low voltage field wiring. To facilitate a
conduit, a cutout is located in the bottom of the control panel.
Connect conduit to the control panel using a proper conduit fitting.
HIGH VOLTAGE
CONNECTIONS
(CONTACTOR)
CONTROL WIRING
NOTE — Wire tie provides low voltage control wire strain relief and to
maintain separation of field installed low and high voltage circuits.
NOTE — For proper voltages, select thermostat wire (control wires)
gauge per table above.
NOTE — Do not bundle any excess 24VAC control wires inside
control panel.
Install low voltage wiring from outdoor to indoor unit and from thermostat
to indoor unit as illustrated.
ARun 24VAC control wires through hole with grommet and secure with
provided wire tie.
BMake 24VAC thermostat wire connections. Locate the two wires from the
contactor and make connection using field provided wire nuts:
HIGH VOLTAGE
FIELD WIRING
LOW VOLTAGE
FIELD WIRING
FACTORY
WIRING
Yellow to Y1
Black to C (common)
WIRE RUN LENGTHAWG# INSULATION TYPE
LESS THAN 100' (30 METERS) 18 TEMPERATURE RATING
MORE THAN 100' (30 METERS) 16 35ºC MINIMUM.
SINGLE PHASE
GROUND
HIGH VOLTAGE
FLEXIBLE CONDUIT
THERMOSTATINDOOR UNIT
W1
G
R
Y
POWER
HEAT
COOLING
INDOOR
BLOWER
R
W
Y
G
B
CONTROL
WIRING
OUTDOOR
UNIT
Y1
A
GROMMET
AND WIRE TIE
System Operation
IMPORTANT
Some scroll compressor have internal vacuum protector
that will unload scrolls when suction pressure goes
below 20 psig. A hissing sound will be heard when the
compressor is running unloaded. Protector will reset
when low pressure in system is raised above 40 psig. DO
NOT REPLACE COMPRESSOR.
The outdoor unit and indoor blower will cycle on and off as
dictated by demands from the room thermostat. When the
thermostat's blower switch is in the ON position, the indoor
blower will operate continuously.
MANUAL HIGH PRESSURE SWITCH (S4) - USED ON
MODELS 13ACX-XXX-230-01 THROUGH -09
Some 13ACX units are equipped with a manual
high‐pressure switch that is located in the liquid line of the
compressor as illustrated in figure on page 2 and figure 13
for the location of the manual reset button.
COMMON
C
MANUAL RESET
BUTTON
C
C
Figure 13. High Pressure Switch (S4) Manual Reset
The switch is a Single Pole, Single Throw (SPST),
manual-reset switch which is normally closed and
removes power from the compressor when discharge
pressure rises above factory setting at 590 + 10 psi. The
manual-reset button can be identified by a red cap that is
press to preform the reset function.
AUTOMATIC HIGH PRESSURE SWITCH (S4) - USED
ON MODELS 13ACX-XXX-230-10 AND LATER
The 13ACX is equipped with an auto-reset high pressure
switch (single-pole, single-throw) which is located on the
liquid line. The switch shuts off the compressor when
discharge pressure rises above the factory setting. The
switch is normally closed and is permanently adjusted to
trip (open) at 590 + 15 psig (4068 + 103 kPa).
Page 23
13ACX SERIES
Page 24
Maintenance
WARNING
Electric shock hazard. Can cause injury
or death. Before attempting to perform
any service or maintenance, turn the
electrical power to unit OFF at disconnect
switch(es). Unit may have multiple power
supplies.
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause personal injury, loss of life, or
damage to property.
Installation and service must be performed by a licensed
professional installer (or equivalent) or a service agency.
Maintenance and service must be performed by a qualified
installer or service agency. At the beginning of each
cooling season, the system should be checked as follows:
Outdoor Unit
1. Outdoor unit fan motor is pre-lubricated and sealed.
No further lubrication is needed.
2. Visually inspect all connecting lines, joints and coils for
evidence of oil leaks.
3. Check all wiring for loose connections.
4. Check for correct voltage at unit (unit operating).
5. Check amp draw on outdoor fan motor.
MotorNameplate:_________ Actual:__________.
6. Inspect drain holes in coil compartment base and
clean if necessary.
NOTE ‐ If insufficient cooling occurs, the unit should be
gauged and refrigerant charge should be checked.
Outdoor Coil
Clean and inspect outdoor coil (may be flushed with a
water hose). Ensure power is off before cleaning.
NOTE — It may be necessary to flush the outdoor coil
more frequently if it is exposed to substances which are
corrosive or which block airflow across the coil (e.g., pet
urine, cottonwood seeds, fertilizers, fluids that may
contain high levels of corrosive chemicals such as salts)
Sea Coast — Moist air in ocean locations can carry salt,
which is corrosive to most metal. Units that are located
near the ocean require frequent inspections and
maintenance. These inspections will determine the
necessary need to wash the unit including the outdoor coil.
Consult your installing contractor for proper
intervals/procedures for your geographic area or service
contract.
Indoor Unit
1. Clean or change filters.
2. Lennox blower motors are prelubricated and
permanently sealed. No more lubrication is needed.
3. Adjust blower speed for cooling. Measure the pressure
drop over the coil to determine the correct blower CFM.
Refer to the unit information service manual for pressure
drop tables and procedure.
4. Belt Drive Blowers - Check belt for wear and proper
tension.
5. Check all wiring for loose connections.
6. Check for correct voltage at unit. (blower operating)
7. Check amp draw on blower motor.
Motor Nameplate:_________ Actual:__________.
Indoor Coil
1. Clean coil if necessary.
2. Check connecting lines, joints and coil for evidence of
oil leaks.
3. Check condensate line and clean if necessary.
Page 24
Page 25
Start-Up and Performance Checklist
Job Name Job no. Date
Job Location City State
Installer City State
Unit Model No. Serial No. Service Technician
Nameplate Voltage
Rated Load Ampacity Compressor Outdoor Fan
Maximum Fuse or Circuit Breaker
Electrical Connections Tight? Indoor Filter clean? Supply Voltage (Unit Off)
Indoor Blower RPM S.P. Drop Over Indoor (Dry) Outdoor Coil Entering Air Temp.
Refrigerant Lines:Leak Checked? Properly Insulated? Outdoor Fan Checked?
Service Valves: Fully Opened? Caps Tight? Thermostat
Voltage With Compressor Operating Calibrated? Properly Set? Level?
Page 25
13ACX SERIES
Page 26
Sequence of Operations
NOTE- The thermostat used may be electromechanical or electronic.
NOTE- Transformer in indoor unit supplies power (24 VAC) to the thermostat and outdoor unit controls.
COOLING:
1- Cooling demand initiates at Y1 in the thermostat.
2- 24VAC from indoor unit (Y1) energizes the TOC timed off control (if used) which energizes contactor K1
(provided S4 high pressure switch is closed).
3- K1‐1 N.O. closes, energizing compressor (B1) and outdoor fan motor (B4).
4-Compressor (B1) and outdoor fan motor (B4) begin immediate operation..
END OF COOLING DEMAND:
5- Cooling demand is satisfied. Terminal Y1 is de‐energized .
6- Compressor contactor K1 is de‐energized.
7- K1‐1 opens and compressor (B1) and outdoor fan motor (B4) are de‐energized and stop immediately.
Figure 14. Use for 13ACX-XXX-230-01 through -10
Page 26
Page 27
Figure 15. Use for 13ACX-XXX-230-11 or later
Page 27
13ACX SERIES
Page 28
Servicing Units Void of Charge
If the outdoor unit is void of refrigerant, clean the system
using the procedure described below.
1. Leak check system using procedure outlined in figure
11.
2. Evacuate the system using procedure outlined in
figure 12.
3. Use nitrogen to break the vacuum and install a new
filter drier in the system.
4. Evacuate the system again using procedure outlined
on figure 12.
5. Weigh in refrigerant using procedure outlined under
figure 19.
Unit Start-Up
IMPORTANT
If unit is equipped with a crankcase heater, it should be
energized 24 hours before unit start-up to prevent
compressor damage as a result of slugging.
1. Rotate fan to check for binding.
2. Inspect all factory- and field-installed wiring for loose
connections.
3. After evacuation is complete, open the liquid line and
suction line service valves to release the refrigerant
charge (contained in outdoor unit) into the system.
4. Replace the stem caps and tighten as specified in
Operating Service Valves on page 9.
5. Check voltage supply at the disconnect switch. The
voltage must be within the range listed on the unit's
nameplate. If not, do not start the equipment until you
have consulted with the power company and the
voltage condition has been corrected.
6. Set the thermostat for a cooling demand. Turn on
power to the indoor indoor unit and close the outdoor
unit disconnect switch to start the unit.
7. Recheck voltage while the unit is running. Power must
be within range shown on the nameplate.
8. Check system for sufficient refrigerate using the
procedures that follow.
System Refrigerant
This section outlines procedures for:
1. Connecting gauge set for testing and charging;
2. Checking and adjusting indoor airflow;
3. Adding or removing refrigerant.
GAUGE SET
CONNECTIONS FOR TESTING AND CHARGING
SUCTION LINE
B
SERVICE PORT
CONNECTION
REFRIGERANT TANK
CHARGE IN
LIQUID PHASE
DIGITAL SCALE
TEMPERATURE
D
SENSOR
AClose manifold gauge set valves and connect the center hose to a cylinder of HFC-410A. Set for liquid phase charging.
BConnect the manifold gauge set's low pressure side to the suction line service port.
CConnect the manifold gauge set's high pressure side to the liquid line service port.
DPosition temperature sensor on liquid line near liquid line service port.
MANIFOLD GAUGE SET
LOW
A
C
TO LIQUID
LINE SERVICE
VALV E
HIGH
TEMPERATURE SENSOR
(LIQUID LINE)
OUTDOOR UNIT
Figure 16. Gauge Set Setup and Connections
Page 28
Page 29
ADDING OR REMOVING REFRIGERANT
This system uses HFC-410A refrigerant which operates at much higher pressures than HCFC-22. The pre-installed liquid
line filter drier is approved for use with HFC-410A only. Do not replace it with components designed for use with HCFC-22.
This unit is NOT approved for use with coils which use capillary tubes or fixed orifices as a refrigerant metering device.
Use the following procedure to adjust for optimal air flow across the indoor coil:
1. Determine the desired DT — Measure entering air temperature using dry bulb (A) and wet bulb (B). DT
is the intersecting value of A and B in the table (see triangle).
2. Find temperature drop across coil — Measure the coil's dry bulb entering and leaving air temperatures
(A and C). Temperature Drop Formula: (T
3. Determine if fan needs adjustment — If the difference between the measured T
DT (T
–DT) is within +3º, no adjustment is needed. See example below:
Drop
) = A minus C.
Drop
and the desired
Drop
Assume DT = 15 and A temp. = 72º, these C temperatures would necessitate stated actions:
A
72º
DRY BULB
Cº T
53º 19 –15 =4 Increase the airflow
58º14 –15=-1 (within +3º range) no change
62º10 –15=-5 Decrease the airflow
–DT=ºF ACTION
Drop
4. Adjust the fan speed — See indoor unit instructions to increase/decrease fan speed.
Figure 17. Checking Indoor Airflow over Evaporator Coil using Delta-T Chart
Changing air flow affects all temperatures; recheck
temperatures to confirm that the temperature drop
and DT are within +3º.
Page 29
13ACX SERIES
Page 30
START: Determine how refrigerant is metered
WHEN TO CHARGE?
Warm weather best
Can charge in colder weather
CHARGE METHOD? Determine by:
Metering device type
Outdoor ambient temperature
REQUIREMENTS:
Sufficient heat load in structure
Indoor temperature between 70‐80ºF
(21-26ºC)
(18.3ºC) and
Above
Manifold gauge set connected to unit
Thermometers:
- to measure outdoor ambient
temperature
- to measure liquid line temperature
- to measure suction line
temperature
APPROACH OR
SUBCOOLING
Figure 18. Determining Charge Method
65ºF
TXV
64ºF
(17.7ºC) and
Below
WEIGH‐IN
Which
metering
device?
40ºF
(4.4ºC) and
Above
RFC
39ºF
(3.8ºC) and
Below
WEIGH‐INSUPERHEAT
WEIGH IN (RFC AND TXV)
CALCULATING SYSTEM CHARGE FOR OUTDOOR UNIT
VOID OF CHARGE
If the system is void of refrigerant, first, locate and repair any leaks and then weigh in the refrigerant charge into the
unit. To calculate the total refrigerant charge:
Adjust amount. for variation
Amount specified on
nameplate
NOTE — The above nameplate is for
illustration purposes only. Go to actual
nameplate on outdoor unit for charge
information.
NOTE — Insulate liquid line when it is routed through areas where the surrounding ambient temperature could become higher than the
temperature of the liquid line or when pressure drop is equal to or greater than 20 psig.
Liquid Line Set Di
in line set length listed on
line set length table below.
+
Refrigerant Charge per Line Set Length
ameter
3/8” (9.5 mm)
Total charge
=
Ounces per 5 feet (g per 1.5 m) adjust from
15 feet (4.6 m) line set*
3 ounce per 5' (85 g per 1.5 m)
Figure 19. Using HFC-410A Weigh In Method
Page 30
Page 31
START: Measure outdoor ambient temperature
DO NOT CHARGE UNIT
USE WEIGH‐IN METHOD
(Results of charging at low
Weigh‐in or remove refriger
temperatures not reliable)
ant based upon line length
64ºF
(17.7ºC) and
APPROACH TXV
If refrigerant is added
or removed, retest to
confirm that unit is
properly charged.
If value is greater than
shown (high approach),
add refrigerant; if less
than shown (liquid
temperature too close to
ambient temperature,
low approach), remove
refrigerant.
Below
Figure 20. HFC-410A Approach TXV Charge
START: Measure outdoor ambient temperature
USE WEIGH‐IN METHOD
DO NOT CHARGE UNIT
Weigh‐in or remove refrigerant
(Results of charging at low
based upon line length
temperatures not reliable)
SUBCOOLING TXV
If refrigerant is
added or removed,
verify charge using
the ApproachMethod.
If value is
MORE than
shown, remove
refrigerant.
BLOCK OUTDOOR COIL: [sometimes necessary with
lower temperatures] Use cardboard or plastic sheet to
restrict the airflow through the outdoor coil to achieve
pressures from 325-375 psig (2240-2585 kPa).Higher
pressures are needed to check charge. Block equal
sections of air intake panels and move coverings sideways
until the liquid pressure is in the above noted ranges.
64ºF
(17.7ºC) and
Below
CARDBOARD OR PLASTIC SHEET
65ºF
(18.3ºC) and
Above
ABOVE or
BELOW
1. Confirm proper airflow across coil using figure 17.
2. Compare unit pressures with normal operating
pressures provided on applicable charging sticker
as reference in table 4..
3. Set thermostat to call for heat (must have a cooling
load between 70‐80ºF (21-26ºC).
4. Connect gauge set.
5. When heat demand is satisfied, set thermostat to
call for cooling.
6. Allow temperatures and pressures to stabilize.
7. Record outdoor ambient temperature:
AMBº =_________
8. Record liquid line temperature:
LIQº = __________
9. Subtract to determine approach (APPº):
LIQº_____ - AMBº _____ = APPº_____
10. Compare results with table below.
See Table 4 on page 33 to determine
which charging sticker to use.
1. Confirm proper airflow across coil using figure
65ºF
(18.3ºC) and
Above
ABOVE or
BELOW
17.
2. Compare unit pressures with normal operating
pressures provided on applicable charging
sticker as reference in table 4.
3. Set thermostat to call for heat (must have a
cooling load between 70‐80ºF (21-26ºC)
4. Connect gauge set
5. Measure outdoor ambient temperature
6. When heat demand is satisfied, set thermostat to
call for cooling
7. Allow temperatures and pressures to stabilize.
NOTE - If necessary, block outdoor coil to
maintain 325 - 375 psig.
8. Record liquid line temperature:
LIQº = ______
9. Measure liquid line pressure and use the value to
determine saturation temperature (see table 3):
SATº = ______
10. Subtract to determine subcooling (SCº):
SATº_____ - LIQº _____ = SCº _____
11. Compare results with table below.
If value is LESS
than shown, add
refrigerant.
MORE or
LESS
See Table 4 on page 33 to determine
which charging sticker to use.
Figure 21. HFC-410A Subcooling TXV Charge
Page 31
13ACX SERIES
Page 32
START: Measure outdoor ambient temperature
USE WEIGH‐IN METHOD
Weigh‐in or remove refrigerant
based upon line length
SUPERHEAT RFC
See Table 4 on page 33 to determine
40ºF
(4.4ºC) and
Above
which charging sticker to use.
(3.8ºC) and
ABOVE or
BELOW
39ºF
Below
1. Confirm proper airflow across coil using figure 17.
2. Compare unit pressures with normal operating
pressures provided on applicable charging
sticker as reference in table 4.
3. Use SUPERHEAT to correctly charge unit or to
verify the charge is correct.
4. Set thermostat to call for heat (must have a cooling
load between 70‐80ºF (21-26ºC)
5. Connect gauge set.
6. When heat demand is satisfied, set thermostat to
call for cooling.
7. Allow temperatures and pressures to stabilize.
8. Measure the suction line pressure and use the use
value to determine saturation temperature (table
3):
SATº =_________
9. Record suction line temperature:
VAPº =_________
10. Subtract to determine superheat (SHº):
VAPº - _____ SATº ______ = SHº______
11. Record the wet bulb temperature (air entering
indoor coil):
WB =_______
12. Record outdoor ambient temperature.
13. Compare results with table to the left.
If refrigerant is
REMOVED, retest to
confirm that unit is
properly charged.
If value is LESS than
shown, then REMOVE
refrigerant.
MORE or
LESS
If value is MORE
than shown, then
ADD refrigerant.
NOTE - Do not attempt to charge system where a
dash appears, system could be overcharged.
Superheat is taken at suction line service port.
Suction line superheat must never be less than 5ºF
at the suction line service port.
If refrigerant is
ADDED, retest to
confirm that unit is
properly charged.
FOR COMPLETE CHARGING DETAILS, REFER TO THE OUTDOOR UNIT INSTALLATION INSTRUCTIONS.
AIRFLOW CHECK - Both airflow and refrigerant charge must be monitored
for a proper system set‐up. It may be necessary to alternately check and
adjust the airflow and the refrigerant charge.
NOTE - Be sure that filters and indoor and outdoor coils are clean before testing.
To determine temperature drop across indoor coil (Delta-T), measure the entering air dry
bulb (DB) and wet bulb (WB) temperatures at the indoor coil. Find Delta-T in table 1.. Mea
sure coil's leaving air DB and subtract that value from entering air DB. The measured differ
ence should be within +
3ºF (+1.8ºC) of table value; if too low, decrease the indoor fan speed
(refer to indoor unit for information). If the Delta-T is too high, increase the indoor fan speed.
Repeat charging procedure and Delta-T (air flow adjustment) procedure until both are cor
rect.
Example: assume entering air DB - 72, WB - 64, leaving DB - 53. Therefore, Delta-T should
be 15 (per table); delta across coil is 72 - 53 or 19 (which is 4ºF higher than table value); action
necessary: increase fan speed.
1 Typical pressures; indoor evaporator match up, indoor air quantity, and evaporator load will cause
the pressures to vary.
2 Temperature of air entering outside coil.
3 Approach = Liquid Line Temp. minus Outdoor Ambient Temperature
4 Subcooling = Saturation Temp. minus Liquid Line Temp Temperature
*2P0507**P401238S*
05/07401238S
Page 35
CHARGING INFORMATION
FOR COMPLETE CHARGING DETAILS, REFER TO THE OUTDOOR UNIT INSTALLATION INSTUCTION.
AIRFLOW CHECK - Both airflow and refrigerant charge must be monitored
for a proper system set‐up. It may be necessary to alternately check and
adjust the airflow and the refrigerant charge.
NOTE - Be sure that filters and indoor and outdoor coils are clean before testing.
To determine temperature drop across indoor coil (Delta-T), measure the entering air dry
bulb (DB) and wet bulb (WB) temperatures at the indoor coil. Find Delta-T in table 1. Measure
coil's leaving air DB and subtract that value from entering air DB. The measured difference
should be within +
3ºF (+1.8ºC) of table value; if too low, decrease the indoor fan speed (refer
to indoor unit for information). If the Delta-T is too high, increase the indoor fan speed. Repeat
charging procedure and Delta-T (air flow adjustment) procedure until both are correct.
Example: assume entering air DB - 72, WB - 64, leaving DB - 53. Therefore, Delta-T should
be 15 (per table); delta across coil is 72 - 53 or 19 (which is 4ºF higher than table value); action
necessary: increase fan speed.
1 Typical pressures; indoor evaporator match up, indoor air quantity, and evaporator load will cause
the pressures to vary.
2 Temperature of air entering outside coil.
3 Approach = Liquid Line Temp. minus Outdoor Ambient Temperature
4 Subcooling = Saturation Temp. minus Liquid Line Temp Temperature
*2P1107**P401288S*
11/07401288S
Page 36
CHARGING INFORMATION
FOR COMPLETE CHARGING DETAILS, REFER TO THE OUTDOOR UNIT INSTALLATION INSTRUCTION.
AIRFLOW CHECK - Both airflow and refrigerant charge must be monitored
for a proper system set‐up. It may be necessary to alternately check and
adjust the airflow and the refrigerant charge.
NOTE - Be sure that filters and indoor and outdoor coils are clean before testing.
To determine temperature drop across indoor coil (Delta-T), measure the entering air dry
bulb (DB) and wet bulb (WB) temperatures at the indoor coil. Find Delta-T in table 1. Measure
coil's leaving air DB and subtract that value from entering air DB. The measured difference
should be within +
3ºF (+1.8ºC) of table value; if too low, decrease the indoor fan speed (refer
to indoor unit for information). If the Delta-T is too high, increase the indoor fan speed. Repeat
charging procedure and Delta-T (air flow adjustment) procedure until both are correct.
Example: assume entering air DB - 72, WB - 64, leaving DB - 53. Therefore, Delta-T should
be 15 (per table); delta across coil is 72 - 53 or 19 (which is 4ºF higher than table value); action
necessary: increase fan speed.
1 Typical pressures; indoor evaporator match up, indoor air quantity, and evaporator load will cause
the pressures to vary.
2 Temperature of air entering outside coil.
3 Approach = Liquid Line Temp. minus Outdoor Ambient Temperature
4 Subcooling = Saturation Temp. minus Liquid Line Temp Temperature
*2P0709**P580052-01*
07/09580052-01
Page 37
13ACX CHARGING INFORMATION
AIRFLOW CHECK - Both airflow and refrigerant charge must be monitored for a proper
system set‐up. It may be necessary to alternately check and adjust the airflow and the
refrigerant charge.
NOTE - Be sure that filters and indoor and outdoor coils are clean before testing.
To determine temperature drop across indoor coil (Delta-T), measure the entering air dry bulb
(DB) and wet bulb (WB) temperatures at the indoor coil. Find Delta-T in table 1.. Measure coil's
leaving air DB and subtract that value from entering air DB. The measured difference should
be within +
3ºF (+1.8ºC) of table value; if too low, decrease the indoor fan speed (refer to indoor
unit for information). If the Delta-T is too high, increase the indoor fan speed. Repeat charging
procedure and Delta-T (air flow adjustment) procedure until both are correct.
Example: assume entering air DB - 72, WB - 64, leaving DB - 53. Therefore, Delta-T should
be 15 (per table); delta across coil is 72 - 53 or 19 (which is 4ºF higher than table value); action
necessary: increase fan speed.
1 Typical pressures; indoor evaporator match up, indoor air quantity, and evaporator load will cause the
pressures to vary.
2 Temperature of air entering outside coil.
3 Approach = Liquid Line Temp. minus Outdoor Ambient Temperature
4 Subcooling = Saturation Temp. minus Liquid Line Temp Temperature
*2P52013**P580450-01*
5/2013580450-01
Page 38
INDEX
B
Brazing Connections, Page 15
C
Charging Stickers, Page 33
Checklist, Page 25
Clearances, Page 11
Control Wiring, Page 23
D
Dimensions - Unit, Page 8Disconnect Switch, Page 22
E
Electrica Data, Page 4
Electrical, Page 22
Disconnect Switch, Page 22
High Voltage Routing, Ground , Control, Page