Lennox 13ACX-018-230-01, 13ACX-018-230-02, 13ACX-018-230-03, 13ACX-018-230-10, 13ACX-018-230-11, 13ACX-018-230-12, 13ACX-018-230-13, 13ACX-018-230-14, 13ACX-018-230-15, 13ACX-018-230-17, 13ACX-018-230-18 Installation And Service Procedure
Specifications and Main Features
Frequently Asked Questions
User Manual
INSTALLATION AND SERVICE
PROCEDURE
Corp. 0612-L2
Service Literature
LOUVERED
NON-LOUVERED
Revised January 2015
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause personal injury, loss of life, or
damage to property.
Installation and service must be performed by a licensed
professional installer (or equivalent) or a service agency.
IMPORTANT
This unit must be matched with an indoor coil as
specified in Lennox Product Specification bulletin. Coils
previously charged with HCFC-22 must be flushed.
WARNING
Electric Shock Hazard. Can cause injury
or death. Unit must be grounded in
accordance with national and local
codes.
Line voltage is present at all components
when unit is not in operation on units with
single‐pole contactors. Disconnect all
remote electric power supplies before
opening access panel. Unit may have
multiple power supplies.
13ACX
TABLE OF CONTENTS
Model Number Identification2......................
Typical Serial Number Identification2..............
Specifications2.................................
Electrical Data4................................
Unit Dimensions8.................................
Typical Unit Parts Arrangement9...................
Operating Gauge Set and Service Valves9...........
Unit Placement11.................................
Removing and Installing Louvers12.................
New or Replacement Line Set13....................
Brazing Connections15...........................
Flushing Line Set and Indoor Coil18................
Start-Up and Performance Checklist25..............
Sequence of Operations26.........................
Servicing Unit Void of Charge28....................
Unit Start-Up28..................................
System Refrigerant28.............................
13ACX Air Conditioners, which will also be referred to in
this instruction as the outdoor unit, uses HFC-410A
refrigerant. This outdoor unit must be installed with a
matching indoor unit and line set as outlined in the Lennox13ACXProduct Specification bulletin.
This outdoor unit is designed for use in systems that use
one of the following refrigerant metering devices:
Thermal expansion valve (TXV)
Fixed orifice
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of
refrigerant (CFCs, HCFCs and HFCs) as of July 1, 1992.
Approved methods of recovery, recycling or reclaiming
must be followed. Fines and/or incarceration may be
levied for noncompliance.
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements.
Page 7
13ACX SERIES
Unit Dimensions - Inches (mm)
A
OUTDOOR
COIL FAN
COMPRESSOR
A
DISCHARGE AIR
B
SUCTION AND LIQUID
LINE CONNECTION
OPTIONAL UNIT STANDOFF KIT (4)
SIDE VIEW
Model NumbersAB
13ACX-018-230-0124-1/4 (616)29-1/4 (743)
13ACX-018-230-02 and later24-1/4 (616)25-1/4 (641)
13ACX-024-230-0124-1/4 (616)33-1/4 (845)
13ACX-024-230-02 and later24-1/4 (616)25-1/4 (641)
13ACX-030-230-XX (All)24-1/4 (616)29-1/4 (743)
13ACX-036-230-XX (All)24-1/4 (616)29-1/4 (743)
13ACX-042-230-0128-1/4 (718)33-1/4 (845)
13ACX-042-230-02 and later28-1/4 (718)29-1/4 (743)
13ACX-048-230-0128-1/4 (718)29-1/4 (743)
13ACX-048-230-02 through -1628-1/4 (718)37-1/4 (946)
13ACX-048-230-1728-1/4 (718)33-1/4 (845)
13ACX-060-230-0128-1/4 (718)43-1/4 (1099)
13ACX-060-230-0228-1/4 (718)37-1/4 (946)
13ACX-060-230-03 through -1628-1/4 (718)33-1/4 (845)
13ACX-060-230-1728-1/4 (718)29-1/4 (743)
(FIELD INSTALLED)
SIDE VIEW
WARNING
This product and/or the indoor unit it is matched with may
contain fiberglass wool.
Disturbing the insulation during installation,
maintenance, or repair will expose you to fiberglass wool
dust. Breathing this may cause lung cancer. (Fiberglass
wool is known to the State of California to cause cancer.)
Fiberglass wool may also cause respiratory, skin, and
eye irritation.
To reduce exposure to this substance or for further
information, consult material safety data sheets
available from address shown below, or contact your
supervisor.
Lennox Industries Inc.
P.O. Box 799900
Dallas, TX 75379-9900
CAUTION
Physical contact with metal edges and corners while
applying excessive force or rapid motion can result in
personal injury. Be aware of, and use caution when
working near these areas during installation or while
servicing this equipment.
Page 8
Typical Unit Parts Arrangement
CONTROL
GROUND LUG
CONTACTOR
CUTOUT FOR HIGH
VOLTAGE CONDUIT
CAPACITOR
CONTROL WIRE
LOOP
NOTE — PLUMBING LAYOUT AND COMPRESSOR TYPE MAY VARY SLIGHTLY
BETWEEN MODEL SIZES.
COMPRESS0R
DISCHARGE LINE
COMPRESSOR
HARNESS
OUTDOOR COIL
LIQUID LINE SERVICE VALVE
Operating Gauge Set and Service Valves
These instructions are intended as a general guide and do
not supersede local codes in any way. Consult authorities
who have jurisdiction before installation.
IMPORTANT
Only use Allen wrenches of sufficient hardness (50Rc Rockwell Harness Scale minimum). Fully insert the
wrench into the valve stem recess.
Service valve stems are factory-torqued (from 9 ft-lbs for
small valves, to 25 ft-lbs for large valves) to prevent
refrigerant loss during shipping and handling. Using an
Allen wrench rated at less than 50Rc risks rounding or
breaking off the wrench, or stripping the valve stem
recess.
See the Lennox Service and Application Notes #C-08-1
for further details and information.
TORQUE REQUIREMENTS
When servicing or repairing heating, ventilating, and air
conditioning components, ensure the fasteners are
appropriately tightened. Table 1 lists torque values for
fasteners.
HIGH PRESSURE
SWITCH (S4)
SUCTION LINE SERVICE
VALVE (BALL OR ANGLETYPE)
IMPORTANT
To prevent stripping of the various caps used, the
appropriately sized wrench should be used and fitted
snugly over the cap before tightening.
When servicing or repairing HVAC components, ensure
the fasteners are appropriately tightened. Table 1 provides
torque values for fasteners.
Table 1. Torque Requirements
PartsRecommended Torque
Service valve cap8 ft.- lb.11 NM
Sheet metal screws16 in.- lb.2 NM
Machine screws #1028 in.- lb.3 NM
Compressor bolts90 in.- lb.10 NM
Gauge port seal cap8 ft.- lb.11 NM
USING MANIFOLD GAUGE SET
When checking the system charge, only use a manifold
gauge set that features low loss anti-blow back fittings.
Manifold gauge set used with HFC-410A refrigerant
systems must be capable of handling the higher system
operating pressures. The gauges should be rated for use
with pressures of 0 - 800 psig on the high side and a low
side of 30” vacuum to 250 psig with dampened speed to
Page 9
13ACX SERIES
500 psi. Gauge hoses must be rated for use at up to 800
psig of pressure with a 4000 psig burst rating.
OPERATING SERVICE VALVES
The liquid and vapor line service valves are used for
removing refrigerant, flushing, leak testing, evacuating,
checking charge and charging.
Each valve is equipped with a service port which has a
factory-installed valve stem. Figure 1 provides information
on how to access and operating both angle and ball service
valves.
SERVICE VALVES
ANGLE AND BALL
Operating Angle Type Service Valve:
1. Remove stem cap with an appropriately sized wrench.
2. Use a service wrench with a hex-head extension (3/16” for liquid line valve sizes and 5/16” for vapor line valve sizes) to back
the stem out counterclockwise as far as it will go.
SERVICE PORT CAP
SERVICE PORT CORE
(VALVE STEM SHOWN
TO INDOOR
UNIT
SERVICE PORT
CORE
TO OUTDOOR UNIT
When service valve is OPEN, the service port is
open to linE set, indoor and outdoor unit.
ANGLE-TYPE SERVICE VALVE
(BACK-SEATED OPENED)
(VALVE STEM SHOWN OPEN)
INSERT HEX WRENCH HERE
Operating Ball Type Service Valve:
1. Remove stem cap with an appropriately sized wrench.
2. Use an appropriately sized wrenched to open. To open valve,
roate stem counterclockwise 90°. To close rotate stem clockwise
90°.
TO INDOOR UNIT
STEM CAP
ANGLE-TYPE SERVICE VALVE
(FRONT-SEATED CLOSED)
WHENSERVICEVALVE ISCLOSED,THESERVICEPORTISOPEN
TO
THELINE SETANDINDOORUNIT.
To Access Service Port:
A service port cap protects the service port core from contamination and
serves as the primary leak seal.
1. Remove service port cap with an appropriately sized wrench.
2. Connect gauge set to service port.
3. When testing is completed, replace service port cap and tighten as
follows:
CLOSED) INSERT HEX
WRENCH HERE
With torque wrench: Finger tighten and
torque cap per table 1.
TO OPEN ROTATE STEM
COUNTERCLOCKWISE 90°.
TO CLOSE ROTATE STEM
CLOCKWISE 90°.
SERVICE PORT
SERVICE PORT
SERVICE PORT
CORE
CAP
TO OUTDOOR
UNIT
BALL (SHOWN
CLOSED)
VALV E
STEM
STEM CAP
Without torque wrench: Finger tighten and
use an appropriately sized wrench to turn
an additional 1/6 turn clockwise.
Reinstall Stem Cap:
Stem cap protects the valve stem from damage and serves as the
primary seal. Replace the stem cap and tighten as follows:
With Torque Wrench: Finger tighten and
then torque cap per table 1.
Without Torque Wrench: Finger tight
en and use an appropriately sized
wrench to turn an additional 1/12 turn
clockwise.
9
10
9
10
8
1/6 TURN
12
1
11
8
7
11
6
1/12 TURN
12
2
3
4
5
1
2
3
4
5
7
6
NOTE — A label with specific torque requirements may be affixed to the stem cap. If the label is present, use the specified torque.
Figure 1. Angle and Ball Service Valves
Page 10
See
NOTES
See NOTES
See NOTES
NOTES:
Service clearance of 30 in. (762 mm) must be maintained on one
of the sides adjacent to the control box.
Clearance to one of the other three sides must be 36 in. (914 mm)
See
NOTES
CONTROL
BOX
Clearance to one of the remaining two sides may be 12 in. (305
mm) and the final side may be 6 in. (152 mm).
A clearance of 24 in. must be maintained between two units.
48 in. (1219 mm) clearance required on top of unit.
Figure 2. Installation Clearances
DETAIL A
INSTALL UNIT AWAY
FROM WINDOWS
TWO 90 ELBOWS INSTALLED IN LINE SET
WILL REDUCE LINE SET VIBRATION
Figure 3. Placement, and Slab Mounting
Unit Placement
See Unit Dimensions on page 8 for sizing mounting slab,
platforms or supports. Refer to figure 2 for mandatory
installation clearance requirements.
CAUTION
In order to avoid injury, take proper precaution when
lifting heavy objects.
POSITIONING CONSIDERATIONS
Consider the following when positioning the unit:
DETAIL B
Install unit level or, if on a slope, maintain slope tolerance of 2 degrees
(or 2 inches per 5 feet [50 mm per 1.5 m]) away from building structure.
BUILDING
STRUCTURE
Some localities are adopting sound ordinances based
on the unit's sound level registered from the adjacent
property, not from the installation property. Install the
unit as far as possible from the property line.
When possible, do not install the unit directly outside
a window. Glass has a very high level of sound
transmission. For proper placement of unit in relation
to a window see the provided illustration in figure 3,
Detail A.
DISCHARGE AIR
MOUNTING
SLAB
GROUND LEVEL
Page 11
13ACX SERIES
PLACING UNIT ON SLAB
When installing unit at grade level, the top of the slab
should be high enough above grade so that water from
higher ground will not collect around the unit. The slab
should have a slope tolerance as described in figure 3,
Detail B.
ROOF MOUNTING
Install the unit a minimum of 6 inches (152 mm) above the
roof surface to avoid ice build-up around the unit. Locate
the unit above a load bearing wall or area of the roof that
can adequately support the unit. Consult local codes for
rooftop applications.
If unit coil cannot be mounted away from prevailing winter
winds, a wind barrier should be constructed. Size barrier at
Removing and Installing Louvers
WARNING
To prevent personal injury, or damage to panels, unit or structure, be sure to observe the following:
While installing or servicing this unit, carefully stow all removed panels out of the way, so that the panels will not cause injury to personnel,
nor cause damage to objects or structures nearby, nor will the panels be subjected to damage (e.g., being bent or scratched).
While handling or stowing the panels, consider any weather conditions, especially windy conditions, that may cause panels to be blown
around and battered.
least the same height and width as outdoor unit. Mount
barrier 24 inches (610 mm) from the sides of the unit in the
direction of prevailing winds.
NOTICE
Roof Damage!
This system contains both refrigerant and oil. Some
rubber roofing material may absorb oil and cause the
rubber to swell when it comes into contact with oil. The
rubber will then bubble and could cause leaks. Protect
the roof surface to avoid exposure to refrigerant and oil
during service and installation. Failure to follow this
notice could result in damage to roof surface.
When removing the unit panels. Remove panel A first, then B, C and
finally D. When reinstalling panels, reverse that order starting with panel
D, C, B and finally A.
REMOVAL
STEP 1
TO REMOVE PANEL,
REMOVE MOUNTING
SCREWS SECURING
PANEL TO THE UNIT.
PANEL A
STEP 2
SLIGHTLY LIFT PANEL A IN
ORDER TO CLEAR SIDE
LIPS OF PANEL FROM
BASE OF UNIT.
STEP 3
TILT PANEL OUT SLIGHTLY
AND PULL DOWNWARD
TO REMOVE.
REPEAT STEPS 1, 2 AND
3 TO REMOVE PANELS B,C AND FINALLY D.
PANEL A
PANEL B
WARNING
PANEL A
INSTALLATION
STEP 1
STARTING WITH PANEL D,
INSERT PANEL UNDER UNIT
TOP CAP LIP AND LIFT
SLIGHTLY TO CLEAR SIDE LIP
OF PANEL FROM BASE.
STEP 2
MOVE PANEL IN TOWARDS UNIT.
ALIGN LEFT/RIGHT SIDE LIPS OF
PANEL WITH GROOVE INSERTS
ALONG LEFT/RIGHT SIDE OF UNIT.
SIDE
GROOVE
STEP 3
SECURE PANEL, WITH
MOUNTING SCREWS.
REPEAT STEPS 1 AND 2 TO
INSTALL PANELS C, B AND
FINALLY A.
PANEL C
PANEL D
TOP CAP
BASE
PANEL D
Figure 4. Louvers
Page 12
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