Lennox 13ACX-018-230-01, 13ACX-018-230-02, 13ACX-018-230-03, 13ACX-018-230-10, 13ACX-018-230-11 Installation And Service Procedure

...
INSTALLATION AND SERVICE
PROCEDURE
Corp. 0612-L2
Service Literature
LOUVERED
Revised January 2015
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause personal injury, loss of life, or damage to property.
Installation and service must be performed by a licensed professional installer (or equivalent) or a service agency.
IMPORTANT
This unit must be matched with an indoor coil as specified in Lennox Product Specification bulletin. Coils previously charged with HCFC-22 must be flushed.
WARNING
Electric Shock Hazard. Can cause injury or death. Unit must be grounded in accordance with national and local codes.
Line voltage is present at all components when unit is not in operation on units with single‐pole contactors. Disconnect all remote electric power supplies before opening access panel. Unit may have multiple power supplies.
13ACX
TABLE OF CONTENTS
Model Number Identification 2......................
Typical Serial Number Identification 2..............
Specifications 2.................................
Electrical Data 4................................
Unit Dimensions 8.................................
Typical Unit Parts Arrangement 9...................
Operating Gauge Set and Service Valves 9...........
Unit Placement 11.................................
Removing and Installing Louvers 12.................
New or Replacement Line Set 13....................
Brazing Connections 15...........................
Flushing Line Set and Indoor Coil 18................
Installing Indoor Metering Device 19................
Leak Test Line Set and Indoor Coil 20...............
Evacuating Line Set and Indoor Coil 21.............
Electrical Connections 22..........................
System Operation 23..............................
Maintenance 24...................................
Start-Up and Performance Checklist 25..............
Sequence of Operations 26.........................
Servicing Unit Void of Charge 28....................
Unit Start-Up 28..................................
System Refrigerant 28.............................
13ACX Air Conditioners, which will also be referred to in this instruction as the outdoor unit, uses HFC-410A refrigerant. This outdoor unit must be installed with a matching indoor unit and line set as outlined in the Lennox 13ACX Product Specification bulletin.
This outdoor unit is designed for use in systems that use one of the following refrigerant metering devices:
Thermal expansion valve (TXV) Fixed orifice
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of refrigerant (CFCs, HCFCs and HFCs) as of July 1, 1992. Approved methods of recovery, recycling or reclaiming must be followed. Fines and/or incarceration may be levied for noncompliance.
Page 1
Model Number Identification
AC X13 024
Nominal SEER
Unit Type
AC = Air Conditioner
Refrigerant
X = R-410A
Typical Serial Number Identification
Location Code
19 = Saltillo, Mexico
58 = Marshalltown, IA
Year Code
08 = 2008 09 = 2009 10 = 2010
19 09 C
Specifications
230
Cooling Capacity - Tons 018 = 1.5
024 = 2 030 = 2.5 036 = 3 042 = 3.5 048 = 4 060 = 5
05716
Month Code
A = January B = February C = March
17
Minor Revision Number
Voltage
230 = 208/230V-1phase-60hz
5 (or 6) Digit Unique Number
Unit Outdoor Fan
Model Number
13ACX-018-230-01 76 4 lbs. 7 oz. 3 18
13ACX-018-230-02 76 3 lbs. 13 oz. 3 18
13ACX-018-230-03 76 5 lbs. 7 oz. 3 18
13ACX-018-230-10 through -15 76 3 lbs. 13 oz. 3 18
13ACX-018-230-17, -18 76 3 lbs. 15 oz. 3 18
1
Tested according to AHRI Standard 270-2008 test conditions.
2
Refrigerant charge sufficient for 15 feet length of refrigerant lines.
Model Number
13ACX-024-230-01 76 4 lbs. 14 oz. 3 18
13ACX-024-230-02 76 4 lbs. 6 oz. 3 18
13ACX-024-230-03 76 5 lbs. 12 oz. 3 18
13ACX-024-230-10 through -13, -15, -17 76 4 lbs. 6 oz. 3 18
13ACX-024-230-18 76 3 lbs. 15 oz. 3 18
13ACX-024-230-19 76 4 lbs. 6 oz. 3 18
1
Tested according to AHRI Standard 270-2008 test conditions.
2
Refrigerant charge sufficient for 15 feet length of refrigerant lines.
Sound Rating Number
Sound Rating Number
(dB)
(dB)
1
1
Factory Refrigerant
Unit Outdoor Fan
Factory Refrigerant
Charge
Charge
2
2
Number of Blades Diameter - inches.
Number of Blades Diameter - inches.
Page 2
Unit Outdoor Fan
Model Number
Sound Rating Number
(dB)
1
Factory Refrigerant
Charge
2
Number of Blades Diameter - inches.
13ACX-030-230-01 76 6 lbs. 3 oz. 4 18
13ACX-030-230-02 76 4 lbs. 4 oz. 4 18
13ACX-030-230-03 76 5 lbs. 13 oz. 4 18
13ACX-030-230-10 through -13, -15 76 4 lbs. 4 oz. 4 18
13ACX-030-230-17, -18, -19 76 5 lbs. 2 oz. 4 18
1
Tested according to AHRI Standard 270-2008 test conditions.
2
Refrigerant charge sufficient for 15 feet length of refrigerant lines.
Unit Outdoor Fan
Model Number
Sound Rating Number
(dB)
1
Factory Refrigerant
Charge
2
Number of Blades Diameter - inches.
13ACX-036-230-01 76 6 lbs. 7 oz. 4 18
13ACX-036-230-02 through -16 76 5 lbs. 9 oz. 4 18
13ACX-036-230-17, -18 76 5 lbs. 4 oz. 4 18
1
Tested according to AHRI Standard 270-2008 test conditions.
2
Refrigerant charge sufficient for 15 feet length of refrigerant lines.
Unit Outdoor Fan
Model Number
Sound Rating Number
(dB)
1
Factory Refrigerant
Charge
2
Number of Blades Diameter - inches.
13ACX-042-230-01 79 8 lbs. 3 oz. 4 22
13ACX-042-230-03 79 7 lbs. 6 oz. 4 22
13ACX-042-230-10 through -16 79 6 lbs. 6 oz. 4 22
13ACX-042-230-17, -18 79 6 lbs. 8 oz. 4 22
1
Tested according to AHRI Standard 270-2008 test conditions.
2
Refrigerant charge sufficient for 15 feet length of refrigerant lines.
Unit Outdoor Fan
Model Number
Sound Rating Number
(dB)
1
Factory Refrigerant
Charge
2
Number of Blades Diameter - inches.
13ACX-048-230-01 79 8 lbs. 4 oz. 4 22
13ACX-048-230-03 79 8 lbs. 12 oz. 4 22
13ACX-048-230-10 through -16 79 7 lbs. 8 oz. 4 22
13ACX-048-230-17, -18, -19 79 7 lbs. 12 oz. 4 22
1
Tested according to AHRI Standard 270-2008 test conditions.
2
Refrigerant charge sufficient for 15 feet length of refrigerant lines.
Unit Outdoor Fan
Model Number
Sound Rating Number
(dB)
1
Factory Refrigerant
Charge
2
Number of Blades Diameter - inches.
13ACX-060-230-01 79 11 lbs. 2 oz. 4 22
13ACX-060-230-02 79 10 lbs. 0 oz. 4 22
13ACX-060-230-05 79 11 lbs. 6 oz. 4 22
13ACX-060-230-10 through -16 79 10 lbs. 0 oz. 4 22
13ACX-060-230-17, -18 79 9 lbs. 0 oz. 4 22
1
Tested according to AHRI Standard 270-2008 test conditions.
2
Refrigerant charge sufficient for 15 feet length of refrigerant lines.
Page 3
13ACX SERIES
Electrical Data
208/230V-60 Hz-1 Ph
Unit Compressor Condenser Fan
Model Number
13ACX-018-230-01
Label
Rev.
1.0, 2.0 &
3.0
Maximum
Over-
current
Protection
(amps)
1
Minimum
Circuity
Ampacity
20 12.3 9.0 48.0 1/5 1075 1.1 2.0
13ACX-018-230-02 1.0 20 12.0 9.0 48.0 1/10 1075 0.7 1.4
13ACX-018-230-03 1.0 20 13.0 9.0 48.0 1/4 1080 1.7 3.4
13ACX-018-230-10 1.0 20 12.0 9.0 48.0 1/10 1075 0.7 1.4
1.0 20 10.9 8.1 39.0 1/10 1075 0.7 1.4
13ACX-018-230-11
2.0 15 9.8 7.3 39.0 1/10 1075 0.7 1.4
3.0 20 12.0 9.0 39.0 1/10 1075 0.7 1.4
13ACX-018-230-12 1.0 20 12.0 9.0 48.0 1/10 1075 0.7 1.4
13ACX-018-230-13
1.0 15 9.8 7.3 39.0 1/10 1075 0.7 1.4
2.0 20 12.0 9.0 39.0 1/10 1075 0.7 1.4
13ACX-018-230-14 1.0 & 2.0 20 12.0 9.0 39.0 1/10 1075 0.7 1.4
13ACX-018-230-15 1.0 & 2.0 20 12.0 9.0 39.0 1/10 1075 0.7 1.4
13ACX-018-230-17
1.0 15 10.9 8.1 39.0 1/10 1075 0.7 1.4
2.0 20 12.0 9.0 39.0 1/10 1075 0.7 1.4
13ACX-018-230-18 1.0 20 12.0 9.0 48.0 1/10 1075 0.7 1.4
1
HACR type circuit breaker or fuse.
2
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements.
Rated
Load
Amps
2
(RLA)
Locked
Rotor Amps (LRA)
Motor HP
Nominal
RPM
Full Load
Amps (FLA)
Locked
Rotor Amps (LRA)
208/230V-60 Hz-1 Ph
Unit Compressor Condenser Fan
Model Number
13ACX-024-230-01
Label
Rev.
1.0, 2.0 and 3.0
Maximum
Over-
current
Protection
(amps)
1
Minimum
Circuity
Ampacity
30 17.9 13.4 58.3 1/5 1075 1.1 2.0
Rated
Load
Amps
2
(RLA)
Locked
Rotor Amps (LRA)
Motor HP
Nominal
RPM
Full Load
Amps (FLA)
Locked
Rotor Amps (LRA)
13ACX-024-230-02 1.0 30 17.5 13.4 58.3 1/10 1075 0.7 1.4
13ACX-024-230-03 1.0 30 18.5 13.4 58.3 1/4 1080 1.7 3.4
13ACX-024-230-10 1.0 30 17.5 13.4 58.3 1/10 1075 0.7 1.4
1.0 30 17.5 13.4 53.3 1/10 1075 0.7 1.4
13ACX-024-230-11
2.0 20 14.1 10.7 53.0 1/10 1075 0.7 1.4
3.0 20 13.1 9.9 53.0 1/10 1075 0.7 1.4
4.0 30 17.5 13.4 53.3 1/10 1075 0.7 1.4
13ACX-024-230-12
13ACX-024-230-13
1.0 30 17.5 13.4 58.3 1/10 1075 0.7 1.4
2.0 30 17.5 13.46 58.3 1/10 1075 0.7 1.4
1.0 20 13.1 9.9 53.0 1/10 1075 0.7 1.4
2.0 30 17.5 13.4 53.0 1/10 1075 0.7 1.4
13ACX-024-230-15 1.0 & 2.0 30 17.5 13.4 53.0 1/10 1075 0.7 1.4
13ACX-024-230-17
1.0 20 14.1 10.7 53.0 1/10 1075 0.7 1.4
2.0 30 17.5 13.46 53.0 1/10 1075 0.7 1.4
13ACX-024-230-18 1.0 30 17.6 13.5 58.3 1/10 1075 0.7 1.4
13ACX-024-230-19 1.0 30 17.5 13.46 58.0 1/10 1075 0.7 1.4
1
HACR type circuit breaker or fuse.
2
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements.
Page 4
208/230V-60 Hz-1 Ph
Unit Compressor Condenser Fan
Model Number
13ACX-030-230-01
Label
Rev.
1.0, 2.0 &
3.0
Maximum
Over-
current
Protection
(amps)
1
Minimum
Circuity
Ampacity
30 18.7 14.1 73.0 1/5 1075 1.1 2.0
Rated
Load
Amps
2
(RLA)
Locked
Rotor Amps (LRA)
Motor HP
Nominal
RPM
Full Load
Amps (FLA)
Locked
Rotor Amps (LRA)
13ACX-030-230-02 1.0 30 18.7 14.1 73.0 1/5 1075 1.1 2.0
13ACX-030-230-03 1.0 30 19.3 14.1 73.0 1/4 1080 1.7 3.4
13ACX-030-230-10 1.0 30 18.7 14.1 73.0 1/5 1075 1.1 2.0
1.0 30 29.3 12.9 59.0 1/5 1075 1.1 2.0
13ACX-030-230-11
2.0 30 15.6 11.6 59.0 1/5 1075 1.1 2.0
3.0 25 16.3 12.2 59.0 1/5 1075 1.1 2.0
4.0 30 18.7 14.1 59.0 1/5 1075 1.1 2.0
13ACX-030-230-12 1.0 30 18.7 14.1 73.0 1/5 1075 1.1 2.0
13ACX-030-230-13
1.0 25 16.3 12.2 59.0 1/5 1075 1.1 2.0
2.0 30 18.7 14.1 59.0 1/5 1075 1.1 2.0
13ACX-030-230-15 1.0 & 2.0 30 18.7 14.1 59.0 1/5 1075 1.1 2.0
13ACX-030-230-17
1.0 25 15.6 11.6 59.0 1/5 1075 1.1 2.0
2.0 30 18.7 14.1 59.0 1/5 1075 1.1 2.0
13ACX-030-230-18 1.0 30 18.7 14.1 73.0 1/5 1075 1.1 2.0
13ACX-030-230-19
1
HACR type circuit breaker or fuse.
2
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements.
1.0 25 17.1 12.8 64.0 1/5 1075 1.1 2.0
2.0 30 18.7 14.1 64.0 1/5 1075 1.1 2.0
208/230V-60 Hz-1 Ph
Unit Compressor Condenser Fan
Model Number
13ACX-036-230-01
Label
Rev.
1.0, 2.0 &
3.0
Maximum
Over-
current
Protection
(amps)
1
Minimum
Circuity
Ampacity
35 21.9 16.6 79.0 1/5 1075 1.1 2.0
Rated
Load
Amps
2
(RLA)
Locked
Rotor Amps (LRA)
Motor HP
Nominal
RPM
Full Load
Amps (FLA)
Locked
Rotor Amps (LRA)
13ACX-036-230-02 1.0 35 21.9 16.6 79.0 1/5 1075 1.1 2.0
13ACX-036-230-04 1.0 35 22.5 16.6 79.0 1/5 1075 1.7 2.0
13ACX-036-230-10 1.0 35 21.9 16.6 79.0 1/5 1075 1.1 2.0
1.0 35 21.9 16.6 70.0 1/5 1075 1.1 2.0
13ACX-036-230-11
2.0 35 20.2 15.3 70.0 1/5 1075 1.1 2.0
3.0 35 21.9 16.6 70.0 1/5 1075 1.1 2.0
13ACX-036-230-12
1.0 35 21.8 16.7 79.0 1/5 1075 1.1 2.0
2.0 35 22.0 16.7 79.0 1/5 1075 1.1 2.0
13ACX-036-230-13 1.0 35 21.9 16.6 70.0 1/5 1075 1.1 2.0
13ACX-036-230-14 1.0 35 21.9 16.6 70.0 1/5 1075 1.1 2.0
13ACX-036-230-15 1.0 & 2.0 35 21.9 16.6 70.0 1/5 1075 1.1 2.0
13ACX-036-230-16 1.0 35 21.8 16.7 79.0 1/5 1075 1.1 2.0
13ACX-036-230-17
13ACX-036-230-18
1
HACR type circuit breaker or fuse.
2
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements.
1.0 35 20.1 15.2 70.0 1/5 1075 1.1 2.0
2.0 35 22.0 16.7 70.0 1/5 1075 1.1 2.0
1.0 35 21.9 16.7 79.0 1/5 1075 1.1 2.0
2.0 35 22.0 16.7 79.0 1/5 1075 1.1 2.0
Page 5
13ACX SERIES
208/230V-60 Hz-1 Ph
Unit Compressor Condenser Fan
Model Number
13ACX-042-230-01
Label
Rev.
1.0, 2.0 &
3.0
Maximum
Over-
current
Protection
(amps)
1
Minimum
Circuity
Ampacity
40 24.1 17.9 112.0 1/3 1075 1.7 4.1
Rated
Load
Amps
2
(RLA)
Locked
Rotor Amps (LRA)
Motor HP
Nominal
RPM
Full Load
Amps (FLA)
Locked
Rotor Amps (LRA)
13ACX-042-230-03 1.0 40 25.2 17.9 112.0 1/2 1075 2.8 No Data
13ACX-042-230-10
13ACX-042-230-11
1.0 40 24.1 17.9 112.0 1/4 825 1.7 3.1
2.0 40 25.3 18.8 112.0 1/4 825 1.7 3.1
1.0 50 28.1 21.1 90.0 1/4 825 1.7 3.1
2.0 40 25.3 18.8 90.0 1/4 825 1.7 3.1
1.0 40 24.1 17.9 112.0 1/4 825 1.7 3.1
13ACX-042-230-12
2.0 40 25.3 18.8 112.0 1/4 825 1.7 3.1
3.0 45 28.1 21.2 112.0 1/4 825 1.7 3.1
13ACX-042-230-13 1.0 40 25.3 18.8 90.0 1/4 825 1.7 3.1
13ACX-042-230-14 1.0 40 25.3 18.8 90.0 1/4 825 1.7 3.1
13ACX-042-230-15 1.0 & 2.0 40 25.3 18.8 90.0 1/4 825 1.7 3.1
13ACX-042-230-16 1.0 40 25.3 18.8 112.0 1/4 825 1.7 3.1
13ACX-042-230-17 1.0 & 2.0 45 28.1 21.2 90.0 1/4 825 1.7 3.1
13ACX-042-230-18
1
HACR type circuit breaker or fuse.
2
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements.
1.0 40 24.1 18.0 112.0 1/4 825 1.7 3.1
2.0 & 3.0 45 28.1 21.2 112.0 1/4 825 1.7 3.1
208/230V-60 Hz-1 Ph
Unit Compressor Condenser Fan
Model Number
13ACX-048-230-01
Label
Rev.
1.0, 2.0 &
3.0
Maximum
Over-
current
Protection
(amps)
1
Minimum
Circuity
Ampacity
50 28.9 21.8 117.0 1/4 825 1.7 3.1
Rated
Load
Amps
2
(RLA)
Locked
Rotor Amps (LRA)
Motor HP
Nominal
RPM
Full Load
Amps (FLA)
Locked
Rotor Amps (LRA)
13ACX-048-230-10 1.0 50 28.9 21.8 117.0 1/4 825 1.7 3.1
1.0 50 28.9 21.8 117.0 1/4 825 1.7 3.1
13ACX-048-230-11
2.0 45 27.7 20.8 100.0 1/4 825 1.7 3.1
3.0 50 28.9 21.8 100.0 1/4 825 1.7 3.1
13ACX-048-230-12
1.0 50 28.9 21.8 117.0 1/4 825 1.7 3.1
2.0 50 31.9 24.2 117.0 1/4 825 1.7 3.1
13ACX-048-230-13 1.0 50 28.9 21.8 100.0 1/4 825 1.7 3.1
13ACX-048-230-14 1.0 50 28.9 21.8 100.0 1/4 825 1.7 3.1
13ACX-048-230-15 1.0 & 2.0 50 28.9 21.8 100.0 1/4 825 1.7 3.1
13ACX-048-230-16 1.0 50 28.9 21.8 117.0 1/4 825 1.7 3.1
13ACX-048-230-17
1.0 50 31.9 24.1 100.0 1/4 825 1.7 3.1
2.0 50 31.9 24.2 100.0 1/4 825 1.7 3.1
13ACX-048-230-18 1.0 50 28.9 21.8 117.0 1/4 825 1.7 3.1
13ACX-048-230-19 1.0 50 31.9 24.2 100.0 1/4 825 1.7 3.1
1
HACR type circuit breaker or fuse.
2
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements.
Page 6
208/230V-60 Hz-1 Ph
Unit Compressor Condenser Fan
Model Number
Label
Rev.
Maximum
Over-
current
Protection
(amps)
1
Minimum
Circuity
Ampacity
Rated
Load
Amps
2
(RLA)
Locked
Rotor Amps (LRA)
Motor HP
Nominal
RPM
Full Load
Amps (FLA)
Locked
Rotor Amps (LRA)
13ACX-060-230-01 1.0 & 2.0 60 34.5 26.2 134.0 1/4 825 1.7 3.1
13ACX-060-230-02 1.0 & 2.0 60 34.5 26.2 134.0 1/4 825 1.7 3.1
13ACX-060-230-05 1.0 60 35.6 26.2 134.0 1/2 1075 2.8 No Data
13ACX-060-230-10 1.0 60 34.5 26.2 134.0 1/4 825 1.7 3.1
1.0 60 34.5 26.2 134.0 1/4 825 1.7 3.1
13ACX-060-230-11
2.0 50 33.0 25.1 120.0 1/4 825 1.7 3.1
3.0 60 34.6 26.3 120.0 1/4 825 1.7 3.1
13ACX-060-230-12 1.0 60 34.6 26.3 134.0 1/4 825 1.7 3.1
13ACX-060-230-13
1.0 50 33.1 25.1 120.0 1/4 825 1.7 3.1
2.0 60 34.6 26.3 120.0 1/4 825 1.7 3.1
13ACX-060-230-14 1.0 60 34.6 26.3 120.0 1/4 825 1.7 3.1
13ACX-060-230-15 1.0 & 2.0 60 34.6 26.3 120.0 1/4 825 1.7 3.1
13ACX-060-230-16 1.0 60 34.6 26.3 134.0 1/4 825 1.7 3.1
13ACX-060-230-17
1.0 50 29.4 22.1 125.0 1/4 825 1.7 3.1
2.0 60 34.6 26.3 125.0 1/4 825 1.7 3.1
13ACX-060-230-18 1.0 60 34.7 26.4 134.0 1/4 825 1.7 3.1
1
HACR type circuit breaker or fuse.
2
Refer to National or Canadian Electrical Code manual to determine wire, fuse and disconnect size requirements.
Page 7
13ACX SERIES
Unit Dimensions - Inches (mm)
A
OUTDOOR
COIL FAN
COMPRESSOR
A
DISCHARGE AIR
B
SUCTION AND LIQUID
LINE CONNECTION
OPTIONAL UNIT STANDOFF KIT (4)
SIDE VIEW
Model Numbers A B
13ACX-018-230-01 24-1/4 (616) 29-1/4 (743)
13ACX-018-230-02 and later 24-1/4 (616) 25-1/4 (641)
13ACX-024-230-01 24-1/4 (616) 33-1/4 (845)
13ACX-024-230-02 and later 24-1/4 (616) 25-1/4 (641)
13ACX-030-230-XX (All) 24-1/4 (616) 29-1/4 (743)
13ACX-036-230-XX (All) 24-1/4 (616) 29-1/4 (743)
13ACX-042-230-01 28-1/4 (718) 33-1/4 (845)
13ACX-042-230-02 and later 28-1/4 (718) 29-1/4 (743)
13ACX-048-230-01 28-1/4 (718) 29-1/4 (743)
13ACX-048-230-02 through -16 28-1/4 (718) 37-1/4 (946)
13ACX-048-230-17 28-1/4 (718) 33-1/4 (845)
13ACX-060-230-01 28-1/4 (718) 43-1/4 (1099)
13ACX-060-230-02 28-1/4 (718) 37-1/4 (946)
13ACX-060-230-03 through -16 28-1/4 (718) 33-1/4 (845)
13ACX-060-230-17 28-1/4 (718) 29-1/4 (743)
(FIELD INSTALLED)
SIDE VIEW
WARNING
This product and/or the indoor unit it is matched with may contain fiberglass wool.
Disturbing the insulation during installation, maintenance, or repair will expose you to fiberglass wool dust. Breathing this may cause lung cancer. (Fiberglass wool is known to the State of California to cause cancer.)
Fiberglass wool may also cause respiratory, skin, and eye irritation.
To reduce exposure to this substance or for further information, consult material safety data sheets available from address shown below, or contact your supervisor.
Lennox Industries Inc. P.O. Box 799900 Dallas, TX 75379-9900
CAUTION
Physical contact with metal edges and corners while applying excessive force or rapid motion can result in personal injury. Be aware of, and use caution when working near these areas during installation or while servicing this equipment.
Page 8
Typical Unit Parts Arrangement
CONTROL
GROUND LUG
CONTACTOR
CUTOUT FOR HIGH VOLTAGE CONDUIT
CAPACITOR
CONTROL WIRE LOOP
NOTE — PLUMBING LAYOUT AND COMPRESSOR TYPE MAY VARY SLIGHTLY BETWEEN MODEL SIZES.
COMPRESS0R
DISCHARGE LINE
COMPRESSOR
HARNESS
OUTDOOR COIL
LIQUID LINE SERVICE VALVE
Operating Gauge Set and Service Valves
These instructions are intended as a general guide and do not supersede local codes in any way. Consult authorities who have jurisdiction before installation.
IMPORTANT
Only use Allen wrenches of sufficient hardness (50Rc ­Rockwell Harness Scale minimum). Fully insert the wrench into the valve stem recess.
Service valve stems are factory-torqued (from 9 ft-lbs for small valves, to 25 ft-lbs for large valves) to prevent refrigerant loss during shipping and handling. Using an Allen wrench rated at less than 50Rc risks rounding or breaking off the wrench, or stripping the valve stem recess.
See the Lennox Service and Application Notes #C-08-1 for further details and information.
TORQUE REQUIREMENTS
When servicing or repairing heating, ventilating, and air conditioning components, ensure the fasteners are appropriately tightened. Table 1 lists torque values for fasteners.
HIGH PRESSURE
SWITCH (S4)
SUCTION LINE SERVICE VALVE (BALL OR ANGLE­TYPE)
IMPORTANT
To prevent stripping of the various caps used, the appropriately sized wrench should be used and fitted snugly over the cap before tightening.
When servicing or repairing HVAC components, ensure the fasteners are appropriately tightened. Table 1 provides torque values for fasteners.
Table 1. Torque Requirements
Parts Recommended Torque
Service valve cap 8 ft.- lb. 11 NM
Sheet metal screws 16 in.- lb. 2 NM
Machine screws #10 28 in.- lb. 3 NM
Compressor bolts 90 in.- lb. 10 NM
Gauge port seal cap 8 ft.- lb. 11 NM
USING MANIFOLD GAUGE SET
When checking the system charge, only use a manifold gauge set that features low loss anti-blow back fittings. Manifold gauge set used with HFC-410A refrigerant systems must be capable of handling the higher system operating pressures. The gauges should be rated for use with pressures of 0 - 800 psig on the high side and a low side of 30” vacuum to 250 psig with dampened speed to
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13ACX SERIES
500 psi. Gauge hoses must be rated for use at up to 800 psig of pressure with a 4000 psig burst rating.
OPERATING SERVICE VALVES
The liquid and vapor line service valves are used for
removing refrigerant, flushing, leak testing, evacuating, checking charge and charging.
Each valve is equipped with a service port which has a factory-installed valve stem. Figure 1 provides information on how to access and operating both angle and ball service valves.
SERVICE VALVES
ANGLE AND BALL
Operating Angle Type Service Valve:
1. Remove stem cap with an appropriately sized wrench.
2. Use a service wrench with a hex-head extension (3/16” for liquid line valve sizes and 5/16” for vapor line valve sizes) to back the stem out counterclockwise as far as it will go.
SERVICE PORT CAP
SERVICE PORT CORE
(VALVE STEM SHOWN
TO INDOOR
UNIT
SERVICE PORT
CORE
TO OUTDOOR UNIT
When service valve is OPEN, the service port is open to linE set, indoor and outdoor unit.
ANGLE-TYPE SERVICE VALVE
(BACK-SEATED OPENED)
(VALVE STEM SHOWN OPEN) INSERT HEX WRENCH HERE
Operating Ball Type Service Valve:
1. Remove stem cap with an appropriately sized wrench.
2. Use an appropriately sized wrenched to open. To open valve, roate stem counterclockwise 90°. To close rotate stem clockwise 90°.
TO INDOOR UNIT
STEM CAP
ANGLE-TYPE SERVICE VALVE
(FRONT-SEATED CLOSED)
WHEN SERVICE VALVE IS CLOSED, THE SERVICE PORT IS OPEN TO
THE LINE SET AND INDOOR UNIT.
To Access Service Port:
A service port cap protects the service port core from contamination and serves as the primary leak seal.
1. Remove service port cap with an appropriately sized wrench.
2. Connect gauge set to service port.
3. When testing is completed, replace service port cap and tighten as follows:
CLOSED) INSERT HEX WRENCH HERE
With torque wrench: Finger tighten and
torque cap per table 1.
TO OPEN ROTATE STEM COUNTERCLOCKWISE 90°.
TO CLOSE ROTATE STEM CLOCKWISE 90°.
SERVICE PORT
SERVICE PORT
SERVICE PORT
CORE
CAP
TO OUTDOOR
UNIT
BALL (SHOWN CLOSED)
VALV E STEM
STEM CAP
Without torque wrench: Finger tighten and
use an appropriately sized wrench to turn an additional 1/6 turn clockwise.
Reinstall Stem Cap:
Stem cap protects the valve stem from damage and serves as the primary seal. Replace the stem cap and tighten as follows:
With Torque Wrench: Finger tighten and
then torque cap per table 1.
Without Torque Wrench: Finger tight
en and use an appropriately sized wrench to turn an additional 1/12 turn clockwise.
9
10
9
10
8
1/6 TURN
12
1
11
8
7
11
6
1/12 TURN
12
2
3
4
5
1
2
3
4
5
7
6
NOTE — A label with specific torque requirements may be affixed to the stem cap. If the label is present, use the specified torque.
Figure 1. Angle and Ball Service Valves
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See
NOTES
See NOTES
See NOTES
NOTES:
Service clearance of 30 in. (762 mm) must be maintained on one of the sides adjacent to the control box.
Clearance to one of the other three sides must be 36 in. (914 mm)
See
NOTES
CONTROL
BOX
Clearance to one of the remaining two sides may be 12 in. (305 mm) and the final side may be 6 in. (152 mm).
A clearance of 24 in. must be maintained between two units.
48 in. (1219 mm) clearance required on top of unit.
Figure 2. Installation Clearances
DETAIL A
INSTALL UNIT AWAY
FROM WINDOWS
TWO 90 ELBOWS INSTALLED IN LINE SET
WILL REDUCE LINE SET VIBRATION
Figure 3. Placement, and Slab Mounting
Unit Placement
See Unit Dimensions on page 8 for sizing mounting slab, platforms or supports. Refer to figure 2 for mandatory installation clearance requirements.
CAUTION
In order to avoid injury, take proper precaution when lifting heavy objects.
POSITIONING CONSIDERATIONS
Consider the following when positioning the unit:
DETAIL B
Install unit level or, if on a slope, maintain slope tolerance of 2 degrees (or 2 inches per 5 feet [50 mm per 1.5 m]) away from building structure.
BUILDING
STRUCTURE
Some localities are adopting sound ordinances based
on the unit's sound level registered from the adjacent property, not from the installation property. Install the unit as far as possible from the property line.
When possible, do not install the unit directly outside
a window. Glass has a very high level of sound transmission. For proper placement of unit in relation to a window see the provided illustration in figure 3, Detail A.
DISCHARGE AIR
MOUNTING SLAB
GROUND LEVEL
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13ACX SERIES
PLACING UNIT ON SLAB
When installing unit at grade level, the top of the slab should be high enough above grade so that water from higher ground will not collect around the unit. The slab should have a slope tolerance as described in figure 3, Detail B.
ROOF MOUNTING
Install the unit a minimum of 6 inches (152 mm) above the roof surface to avoid ice build-up around the unit. Locate the unit above a load bearing wall or area of the roof that can adequately support the unit. Consult local codes for rooftop applications.
If unit coil cannot be mounted away from prevailing winter winds, a wind barrier should be constructed. Size barrier at
Removing and Installing Louvers
WARNING
To prevent personal injury, or damage to panels, unit or structure, be sure to observe the following:
While installing or servicing this unit, carefully stow all removed panels out of the way, so that the panels will not cause injury to personnel, nor cause damage to objects or structures nearby, nor will the panels be subjected to damage (e.g., being bent or scratched).
While handling or stowing the panels, consider any weather conditions, especially windy conditions, that may cause panels to be blown around and battered.
least the same height and width as outdoor unit. Mount barrier 24 inches (610 mm) from the sides of the unit in the direction of prevailing winds.
NOTICE
Roof Damage! This system contains both refrigerant and oil. Some
rubber roofing material may absorb oil and cause the rubber to swell when it comes into contact with oil. The rubber will then bubble and could cause leaks. Protect the roof surface to avoid exposure to refrigerant and oil during service and installation. Failure to follow this notice could result in damage to roof surface.
When removing the unit panels. Remove panel A first, then B, C and finally D. When reinstalling panels, reverse that order starting with panel
D, C, B and finally A.
REMOVAL
STEP 1
TO REMOVE PANEL, REMOVE MOUNTING SCREWS SECURING PANEL TO THE UNIT.
PANEL A
STEP 2
SLIGHTLY LIFT PANEL A IN ORDER TO CLEAR SIDE LIPS OF PANEL FROM BASE OF UNIT.
STEP 3
TILT PANEL OUT SLIGHTLY AND PULL DOWNWARD TO REMOVE.
REPEAT STEPS 1, 2 AND 3 TO REMOVE PANELS B, C AND FINALLY D.
PANEL A
PANEL B
WARNING
PANEL A
INSTALLATION
STEP 1
STARTING WITH PANEL D, INSERT PANEL UNDER UNIT TOP CAP LIP AND LIFT SLIGHTLY TO CLEAR SIDE LIP OF PANEL FROM BASE.
STEP 2
MOVE PANEL IN TOWARDS UNIT. ALIGN LEFT/RIGHT SIDE LIPS OF PANEL WITH GROOVE INSERTS ALONG LEFT/RIGHT SIDE OF UNIT.
SIDE
GROOVE
STEP 3
SECURE PANEL, WITH MOUNTING SCREWS.
REPEAT STEPS 1 AND 2 TO INSTALL PANELS C, B AND FINALLY A.
PANEL C
PANEL D
TOP CAP
BASE
PANEL D
Figure 4. Louvers
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