Lennox 505, 021 User Manual

INSTALLATION/
E2006 Lennox Industries Inc.
Dallas, Texas, USA
SERVICE INSTRUCTIONS
®
Humiditrol Accessory (EDA) Units
ACCESSORIES
505,021M 02/06 Supersedes 01/06
Humiditrol
The Dave Lennox Signaturet Collection Humiditrol® En­hanced Dehumidification Accessory (EDA) is designed for installation with a Lennox R−410A split−system outdoor unit and an air handler or a furnace with a variable speed blow­er. This accessory is designed for indoor installations in ei­ther upflow or horizontal air discharge applications. This
unit is for use only on R−410A systems with thermal expansion valves.
Prior to installation, study the decision tree on page 16 to confirm that all application requirements for EDA installation are met.
NOTE − For downflow application, refer to Installation In­struction Supplement, Installing EDA Unit in Downflow Configuration 505,134M.
Shipping & Packing List
S 1 − Assembled EDA indoor unit S 1 − Bag assembly (includes check/flow restrictor for
use on EDA coil, EDA notification label).
S 1 − Outdoor fan relay and wiring harness (used only
with outdoor units equipped with variable speed fan motors)
Check the components for shipping damage. If any dam­age is found, immediately contact the last carrier.
Other Required Components
Separately-ordered components are restricted to those listed in the Engineering Handbook and the price book:
S SignatureStat
included],
− Single-stage (81M26)
− Multi−stage (81M27)
− Multi−stage heat-pump (81M28)
S Twisted Pair Wire (84X49) for outdoor sensor to ther-
mostat − Required for use with SignatureStatt.
®
EDA Series Unit
thermostat [Outdoor Sensor (46M98)
Table of Contents
EDA Series Unit 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Shipping & Packing List 1. . . . . . . . . . . . . . . . . . . . . . . .
Other Required Components 1. . . . . . . . . . . . . . . . . . . .
General Information 1. . . . . . . . . . . . . . . . . . . . . . . . . . .
Unit Dimensions 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Dimensions and Arrangement 3. . . . . . . . .
Component Functions 4. . . . . . . . . . . . . . . . . . . . . . . . . .
General Installation Information 5. . . . . . . . . . . . . . . . .
Electrical Wiring 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EDA Installation Flow Chart & Procedures 5. . . . . . . .
Leak Testing, Evacuation, Charging 8. . . . . . . . . . . . . .
Insulating and Sealing the Unit 9. . . . . . . . . . . . . . . . . .
Other System Components 9. . . . . . . . . . . . . . . . . . . . .
How the EDA Unit Works 10. . . . . . . . . . . . . . . . . . . . . . .
Cooling Mode with Dehumidification ON 10. . . . . . . . . .
Cooling Mode (Dehumidification OFF) 11. . . . . . . . . . . .
Heating Mode (Heat Pump Applications) 11. . . . . . . . . .
Air Resistance Table 13. . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Parts List 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Diagrams 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Decision Tree 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Information
NOTE − These instructions are intended as a general guide and do not supersede local codes in any way. Consult au­thorities having jurisdiction before installation.
The Humiditrol® EDA unit will operate to dehumidify, as re­quired, when ambient temperatures are below 95ºF. When temperatures reach 95ºF, the cooling and dehumidification requirements will both be satisfied by the increased sys­tem runtime. In applications that include a Humiditrol EDA unit, a call to activate the dehumidification mode at or above 95ºF is unnecessary and would not be issued or al­lowed by the SignatureStatt room thermostat.
Prior to system checkout, consider the outdoor ambient temperature. REMEMBER, the EDA unit does NOT function in temperatures at or above 95ºF. Plan testing to be conducted when temperatures are between 65ºF and 95ºF to ensure proper EDA set up and checkout operation.
S 75VA 24VAC indoor unit transformer (12P61) − Re-
quired when EDA unit is installed with a two-stage heat pump system.
S Humiditrol
plications information in Lennox Engineering Hand­book)
®
EDA Insulation and Piping Kit (refer to ap-
02/06 505,021M
The approved application for the EDA Series unit is restricted to those listed in the Engineering Hand­book and price book.
*2P0206* *P505021M*
Enhanced Dehumidification
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
IMPORTANT
Litho U.S.A.
®
WARNING
11/16
20−3/4
11/16
This cased product contains fiberglass wool. Dis­turbing the insulation during installation, mainte­nance, or repair will expose you to fiberglass wool dust. Breathing this may cause lung cancer. (Fiber­glass wool is known to the State of California to cause cancer.)
Fiberglass wool may also cause respiratory, skin, and eye irritation.
To reduce exposure to this substance or for further information, consult material safety data sheets available from address shown below, or contact your supervisor.
Lennox Industries Inc. P.O. Box 799900 Dallas, TX 75379−9900
Unit Dimensions
WARNING
Risk of explosion or fire. Can cause injury or death. Recover all refrigerant to relieve pressure before opening the system.
IMPORTANT
The Clean Air Act of 1990 bans the intentional vent­ing of refrigerant (CFC’s, HFC’s, and HCFC’s) as of July 1, 1992. Approved methods of recovery, recycl­ing or reclaiming must be followed. Fines and/or in­carceration may be levied for noncompliance.
EDA Model Dimensions − Inches (mm)
Dimension EDA−024B EDA−036C EDA−060D
A 17−1/2 (445) 21 (533) 24−1/2 (622)
B 12−1/4 (311) 12−1/4 (311) 14 (356)
C 16−1/8 (422) 19−5/8 (498) 23−1/8 (587)
D 16−1/8 (422) 19-5/8 (498) 23−1/8 (587)
E 1−3/8 (35) 3−1/8 (79) 4−7/8 (124)
F 3−1/8 (79) 4−7/8 (124) 6−5/8 (168)
G 3 (76) 3−1/4 (83) 4−3/4 (121)
Check/Flow Restrictor to Vapor Line Tee
Liquid Line to Indoor TXV
Liquid Line From Outdoor Unit
E
1
(25)
To Charge Compensator side connection
A
9−1/2 (241)
2−1/2
(64)
F
G
Electrical Inlet
B
(17)
1−3/4
(44)
11/16 (17)
D
11/16 (17)
OUTLET
AIR
OPENING
(527)
22−1/4
(565)
(17)
EDA 01/06
11/16 (17)
INLET AIR OPENING INLET AIR OPENING
C
11/16 (17)
1−7/16 (37)
20−1/8
(511)
Page 2
11/16 (17)
Installation Dimensions and Arrangement
EDA UNIT
(TRANSITION See Note 2)
INDOOR COIL
EDA−024B: 12−1/2 EDA−036C: 12−1/2
EDA−060D: 14
Varies by indoor
coil model; see
LENNOX
Engineering
Handbook.
12" (min.)
TRANSITION (See Note 1)
FURNACE
TYPICAL
UP−FLOW
POSITION
(Furnace Shown)
TYPICAL HORIZONTAL
POSITION (Furnace Shown)
AIR FLOW
UP-FLOW FURNACE
NOTES:
1. Transition is required for all air handlers; dimension width and depth is dependent upon the air handler and the EDA model used.
2. Transition is required between indoor coil and EDA if 5 ton EDA unit is used with small profile furnace.
Figure 1
Varies by air
handler model; see
Handbook for
40
AIR FLOW
LENNOX
Engineering
dimensions.
UP-FLOW AIR HANDLER
Page 3
EDA INSTALLATION/ SERVICE INSTRUCTIONS
Component Functions
Check/Flow Restrictor Operation
Charge CompensatorThe charge compensator
(shown in figure 5) serves to maintain the proper amount of refrigerant circulating in larger systems. [Some systems do not require a charge compensator, but do require a simi-
FROM
VAPOR
LINE
TEE
CHECK/FLOW RESTRICTOR FLOATS IN CHATLEFF CONNECTOR
GREATER
PRESSURE
lar kit to connect into the system (see Engineering Hand­book)]
The charge compensator stores excess refrigerant when the EDA coil is active and returns it to the system during
FROM
VAPOR
LINE
TEE
GREATER
PRESSURE
O−RING SEALS CHECK/FLOW RESTRICTOR
normal cooling or heating operations. When the EDA coil is active, less charge is required to obtain the proper amount of subcooling because of the additional coil surface and the cooler air which passes over the EDA coil.
Check/Flow RestrictorThe check function of the check/flow restrictor (shown in figure 2) prevents refriger­ant from flowing into the inactive components during times when the EDA coil is inactive. The flow restrictor controls the rate of return of charge to the system from the charge compensator and the EDA coil when the system changes from "EDA coil active" to "EDA coil inactive."
Valve AssemblyThe first valve of the diverting valve as­sembly (figure 3, E) directs the flow of refrigerant to either bypass the EDA coil (EDA coil is inactive) or pass through the EDA coil (EDA coil is active).The second valve (figure 3 F) directs the flow of refrigerant back to the liquid line when the first valve (E) allows flow through the EDA coil. When the EDA coil is inactive, the second valve (F) provides a vent path to the suction line, draining the EDA coil and charge compensator of liquid refrigerant.
Figure 2
EDA Unit Parts Arrangement
AB CD A B CD A B C D
EDA−024B
EDA−036C EDA−060D
EDA
UNIT
EDA
UNIT
EFEF
3−WAY DIVERTING VALVE ASSEMBLY
A − Liquid Line From Outdoor Unit B − Liquid Line to Indoor TXV C − Check/Flow Restrictor to Vapor
Line Tee
EDA COIL
3−WAY DIVERTING VALVE ASSEMBLY
D − To Charge Compensator side connection (1/4" line must be brazed closed on systems that do not require the installation of a charge compensator)
E − EDA inactive mode − bypasses the EDA EDA active mode − allows refrigerant flow through EDA F − EDA inactive mode − vent path to suction line; EDA active mode − directs refrigerant flow back to
liquid line
EDA COIL
3−WAY DIVERTING VALVE ASSEMBLY
Figure 3
EF
EDA COIL
EDA 01/06
Page 4
General Installation Information
Releasing Air Charge
NOTE − EDA units use dry air as a holding charge.
WARNING
Improper installation, adjustment, alteration, ser­vice or maintenance can cause personal injury, loss of life, or damage to property.
Installation and service must be performed by a qualified installer or service agency.
The EDA unit may be used in upflow or horizontal dis­charge installations. Slots around the inlet end of the EDA cabinet are provided to secure the EDA unit to the duct flanges of indoor coil/air handler cabinets. Use field-pro­vided #8 x 1" long SDST screw (usually 6 required).
CAUTION
Physical contact with metal edges and corners while applying excessive force or rapid motion can result in personal injury. Be aware of, and use caution when working nearby these areas during installation or while servicing this equipment.
Refrigeration
All EDA coils are shipped with a combination check/flow restrictor. The restrictor is provided in the bag assem- bly and must be installed. Refer to the appropriate high and/or low side installation instructions for information on the appropriate line sets. Refer to Lennox Refrigerant Pip­ing guide (Corp. 9351−L9) for proper size, type, and ap­plication of field−fabricated lines.
CAUTION
The EDA coil is shipped from the factory pressur­ized with dry air. Pierce a hole in the coil’s rubber plug vapor line seal to relieve the pressure before re­moving the seals.
Ensure that the coil is void of pressure. Remove the rubber plug from the lines.
NOTE − If there is no pressure when the plugs are pierced, check the unit for leaks before continuing with the installa­tion.
Refrigerant Line Connections
NOTE − When connecting lines, be careful to avoid damag­ing the 3−way diverting valve access panel. Place a wet rag against the piping plate and around the EDA unit line con­nections. A wet rag heat shield must be in place during brazing to guard against damage to the paint.
Electrical Wiring
Electrical wiring diagrams are provided in figures 12 and 13 (see pages 14 and 15). Some modifications to certain units may be necessary. Review the diagrams before installa­tion to ensure all necessary components are on hand at time of installation.
EDA Installation and Checkout Flow Chart
Follow the procedures in the flow chart in figure 4 while re­ferring to the illustration in figure 5 to install the EDA: and associated components.
Page 5
EDA INSTALLATION/ SERVICE INSTRUCTIONS
EDA Installation & Checkout Flow Chart
start
ARE
ALL REQUIRED
PARTS
AVAILABLE
?
YES
Installation Process
ENSURE ALL POWER IS OFF
INSTALL EDA UNIT IN DUCT
SYSTEM
INSTALL THE CHARGE
COMPENSATOR (IF REQUIRED)
IN CONVENIENT LOCATION
(SEE FIGURE 5)
NO
Required Parts (all applications)
EDA Unit, with check/flow restrictor & label Appropriate SignatureStatt Thermostat 46M98 − Outdoor Sensor 84X49 − Twisted Pair Wire Appropriate Insulation and Piping Kit
PROCURE
MISSING PARTS
MAKE WIRING CONNECTIONS
AS SHOWN IN FIGURES 12 & 13
(SEE PAGES 14 AND 15)
INSTALL EDA" LABEL ON
OUTDOOR UNIT
POWER UP THE INDOOR UNIT
Required Parts (2−Stage Heat Pump appl.)
12P61 − 75VA Transformer (for HP applications)
Check Dehumidification Operation
SET COOLING SETPOINT ON ROOM THERMOSTAT TO 2 DEGREES ABOVE INDOOR TEMPERATURE (OUTDOOR UNIT WILL TURN OFF)
NOTE − A Humiditrol® EDA−equipped system is allowed to operate and cool room temperature below set point (but only by 2ºF) when trying to satisfy a persisting hu­midity set point.
SET DEHUMIDIFICATION SETPOINT TO 5% BELOW CURRENT ROOM RELATIVE HUMIDITY
MAKE ALL REFRIGERATION
CONNECTIONS, BEING SURE
TO INSTALL THE CHECK/FLOW
RESTRICTOR (SEE FIGURE 5)
LEAK CHECK THE SYSTEM
WITH 3−WAY VALVE ASSEMBLY
SET TO EVACUATE" (SEE
FIGURE 7)
INSULATE ALL REFRIGERANT
LINES
EVACUATE THE SYSTEM AS
DESCRIBED IN THE OUTDOOR
UNIT INSTALLATION
INSTRUCTIONS
INSTALL OUTDOOR SENSOR
CHECK THAT 3−WAY VALVE
ASSEMBLY IS SET TO
COOLING" POSITION AS
SHOWN IN FIGURE 7
ENABLE HUMIDITROL ON
ROOM THERMOSTAT (SEE
FIGURE 8)
SET THERMOSTAT FOR
MAXIMUM COOLING
OPEN REFRIGERANT VALVES
TURN OUTDOOR UNIT MAIN
POWER ON
CHECK CHARGE AND CHARGE
AS NEEDED (SEE PAGE 8)
DEHUMIDIFICATION
IS
THE
OUTDOOR
TEMPERATURE
BELOW
95ºF
?
YES
OUTDOOR UNIT: COMPRESSOR IN HIGH STAGE; FAN IN LOWEST SPEED;
EDA: 3−WAY VALVE ASSEMBLY TO DEHUMIDIFICATION" POSITION
INDOOR UNIT: FAN IN DEHUMIDIFICATION SPEED
CHECK THE TEMPERATURE DIFFERENCE ACROSS THE EDA COIL AND THE LIQUID LINE TEMPERATURES AS NOTED IN FIGURE 9 ON PAGE 10
IS DE−ACTIVATED;
NO
OPERATION AT A
TEMPERATURE IS
CHECK FOR
CORRECT
TIME WHEN
AMBIENT
BELOW 95ºF.
EDA 01/06
Figure 4
Page 6
Electrical Inlet
To Charge
Compensator side
connection (some
applications)
Check/Flow
Restrictor to Vapor
Line Tee
Liquid Line to
Indoor TXV
Liquid Line From
Outdoor Unit
EDA
Typical Installation (Horizontal Air Handler shown)
EDA UNIT
Check/Flow-
Restrictor
Details
FITTING IN EDA UNIT
AIR
FLOW
IMPORTANT! RESTRICTOR MUST BE INSERTED WITH O−RING END OF RESTRICTOR TOWARD EDA UNIT FITTING. TORQUE CHATLEFF CONNECTION TO 20 FT. LBS.
MUST BE INSULATED
Liquid
TXV
Line
INDOOR
UNIT
air−flow
Vapor Line
TEFLON SEAL
1/4" PORT MUST
BE BRAZED
CLOSED
CHECK/FLOW RESTRICTOR AND O−RING
System without
compensator
NO CHARGE
COMPENSATOR
OR 1/4" LINE
Liquid Line from
Outdoor Unit
Liquid Line to
Indoor TXV
ELECTRICAL INLET
LIQUID LINE FROM OUTDOOR UNIT
6 ft. max.
BETWEEN CHARGE COMPENSATOR AND EDA USING 1/4" LINE PROVIDED IN CHARGE COMPENSATOR KIT
TYPICAL HORIZONTAL POSITION INSTALLATION
MUST BE INSULATED
TO CHARGE COMPENSATOR SIDE CONNECTION
CHECK/FLOW RESTRICTOR TO VAPOR LINE TEE
LIQUID LINE TO INDOOR TXV
2 ft. max.
DROP TO CHARGE COMPENSATOR
TO CHECK/FLOW RESTRICTOR ON EDA
Compensator
USE REDUCER(S) FROM
CHARGE COMPENSATOR KIT
(WHEN REQUIRED)
VAPOR LINE FROM OUTDOOR UNIT
7/8 X 7/8 X
1/4" TUBING CONNECTION − MUST BE AT LOWEST POINT OF THE COMPENSATOR
Liquid
Line
Charge
Details
3/8 TEE
CHARGE COMPENSATOR
Vapor Line
VAPOR LINE FROM INDOOR COIL
OUTDOOR
UNIT
VAPOR LINE FROM
INDOOR COIL
1/4" TUBING CONNECTION − MUST BE ON BOTTOM OF COMPENSATOR
TO CHECK/FLOW RESTRICTOR ON EDA
7/8 X 7/8 X 3/8 TEE
UPFLOW POSITION
CHARGE
COMPENSATOR
VAPOR LINE FROM OUTDOOR UNIT
USE REDUCER(S)
FROM CHARGE
COMPENSATOR KIT
(WHEN REQUIRED)
USE REDUCER(S)
FROM CHARGE
COMPENSATOR KIT
(WHEN REQUIRED)
Figure 5
Page 7
EDA INSTALLATION/ SERVICE INSTRUCTIONS
Leak Testing, Evacuating, Charging
IMPORTANT
The 3−way diverting valve actuator shaft setscrew (see figure 7) is factory set and is not to be adjusted.
3−way Diverting Valve Operation
NOTE − During system operation, the 3-way valve requires 24-volt power to drive between cooling and dehumidifica­tion.
The 3−way diverting valve is actually two valves connected by a common shaft, designed to open one valve while clos­ing the other, and vice versa. For evacuating (with power off), the diverting valve can be REPOSITIONED using its actuator lever, a long setscrew that has been factory-set to a precise point on the common shaft. Do not loosen (un­screw) the setscrew. Should the setscrew become
loose, carefully follow the note in figure 6 to position and tighten it.
Re−aligning Setscrew
NOTE − Actuator shaft setscrew is factory set and must not be ad­justed. If the set screw should become loose, use a pliers to grip the shaft where shown (1) and rotate the shaft (in direction of the black arrow) until the pin stops (inset shows pin and stops). Press the red button (2) in the direction of the white arrow and move the lever (3) to the forward position and tighten setscrew to 60 in-lbs torque.
2
1
IMPORTANT
Prior to starting the outdoor unit for charging, be sure the 3-way valve is energized and in the cool­ing" (forward) position (see figure 7).
3. Very little charge is required for the additional volume of the EDA unit. When in normal cooling, the compo­nents will all be occupied by vapor that has very little weight. At most (depending on the model) an addition­al 1/4 pound of refrigerant may be required.
4. When shifting from dehumidify mode to cooling, or vice versa, wait at least 10 minutes for the system to reach stable operating pressure before checking tem­peratures and pressures, or adjusting refrigerant charge.
NOTE − Prior to starting the outdoor unit for charging, set the thermostat to call for cooling (dehumidification OFF). It will take about 90 seconds for the 3−way di­verting valve to energize and shift to the cooling posi­tion. To ensure that the 3-way diverting valve is ener­gized and in the cooling" (forward) position, observe the position of the 3-way diverting valve actuator shaft setscrew in figure 7; if properly shifted, the setscrew will be in the forward position.
Setting 3−Way Diverting Valve to
Evacuate Position
1. PUSH RED TAB IN DIRECTION INDICATED.
2. PUSH ACTUATOR SHAFT DOWN TOWARD THE CENTER−OF−TRAVEL POSITION
1
3
STOP
PIN
SHAFT
STOP
Figure 6
Leak Testing, Evacuating, Charging
1. Set the 3−way diverting valve actuator shaft to the cen­ter (evacuate) position for leak testing and evacuation (see figure 7). IMPORTANT! The actuator shaft
must be set as described to allow the EDA to evac­uate more quickly.
2. Refer to instructions provided with the outdoor unit for leak testing, evacuating and charging procedures.
EDA 01/06
2
COOLING
(FORWARD)
EVACUATE
(CENTER)
DEHUMIDIFICATION
(REARWARD)
Figure 7
5. The charge must be checked with the system in cool­ing operation (dehumidification OFF). After testing and charging as required, set the thermostat to force a demand for dehumidification.
Page 8
Insulating and Sealing the Unit
IMPORTANT
All piping, metering devices, and connections must be insulated to prevent moisture damage caused by sweating.
Seal the unit so that warm air is not allowed into the cabi­net. This is especially important when the unit is installed in an unconditioned area. Make sure the liquid line entry points are sealed with either refrigerant tube insulating ma­terial or with Permagum (see figure 5 on page 7).
Then, select HUMIDITROL mode from the DEHUMIDIFY menu (follow the path: MENU −> DEHUMIDIFY). The user control sequence is also shown in figure 8, C through H; specifically:
S Turn on Humiditrol − D & E S Set level of dehumidification − F through H (adjustment
range is from 45% to 60% and is factory set to 50%)
If HUMIDITROL is enabled and the outdoor sensor is dis­connected, operation is NOT allowed in dehumidification mode. This is indicated by the display of "OUTSIDE ERR" on the SignatureStatt thermostat Home screen.
Other System Components
Blower Control
EDA units are to be applied with an indoor unit that has a variable speed motor (VSM). Refer to the indoor unit instal­lation instruction for setting blower speed.
Thermostat and Sensor
IMPORTANT
A SignatureStatt thermostat and properly- connected outdoor sensor is REQUIRED for the EDA unit to function properly. Twisted pair wire (84X49 or equivalent) is REQUIRED between the SignatureStat and the outdoor sensor.
Install the remote sensor on the outside of a northern wall of the home, away from direct sunlight or other heat sources that may affect its sensitivity.
Refer to the SignatureStatt thermostat Installation Instructions for installation, wiring, and setup. Also refer to the SignatureStatt Thermostat Programming Guide for programming and settings.
To configure the thermostat for operation with a Humidi-
®
trol
system, first enable HUMIDITROL in the thermostat’s
installer settings (follow the path: MENU −> INSTALLER SETTINGS −> HUMIDITROL − see figure 8, A and B).
Setting Thermostat
Installer Setup
INSTALLER SETTINGS Y AUTO CHANGEOVER ON EER ON DEADBAND 4.0°F
HUMIDITROL OFF
MAIN MENU SELECT B
AB
User Controls
MAIN MENU PROGRAM HEAT / COOL HUMIDIFY
DEHUMIDIFY
HOME SELECT
CD
DEHUMIDIFY MODE OFF
HUMIDITROL
DEHUM MENU SELECT
EF
DEHUMIDIFY
CONTROL
%
50
DEHUM MENU SELECT
↑ ↓
GH
Figure 8
HUMIDITROL
DISABLE
ENABLE
INSTALL MENU SELECT
DEHUMIDIFY MENU
MODE OFF
DEHUMIDIFY 50%
MAIN MENU SELECT
DEHUMIDIFY MENU MODE HUMIDITROL
DEHUMIDIFY 50%
MAIN MENU SELECT
DEHUMIDIFY MENU MODE HUMIDITROL
DEHUMIDIFY 55%
MAIN MENU SELECT
Page 9
EDA INSTALLATION/ SERVICE INSTRUCTIONS
EDA Unit Operation
The EDA coil is added to an HVAC system downstream of the indoor coil. In dehumidification mode, the coil becomes an extension of the condenser coil and injects heat into the indoor air stream.
This dehumidification mode allows significantly improved control of the humidity in the conditioned space without overcooling the space. The assembly includes a set of 3−way diverting valves which will either route refrigerant through the EDA coil, or cause the refrigerant to bypass the EDA coil, depending on the mode of operation.
Operation Notes
1. IMPORTANT REMINDER! Dehumidification will not occur when the outside temperature is at or above 95ºF.
2. When operating in cooling (or heat pump heating) mode, all temperatures and pressures will be as in a normal system.
3. When the thermostat is in HUMIDITROL mode, and after a cooling demand has been satisfied but a dehu­midification demand persists and the room tempera­ture is not more than 2°F below the setpoint, the air handlers will operate at reduced airflow with the com­pressor at high speed.
4. When the unit is in the dehumidification mode, the display will show a raindrop" icon with an imbedded negative sign and the current relative humidity to its right.
Cooling Mode (Dehumidification ON)
If the room thermostat’s cooling demand has been satis­fied but the dehumidification setting has not been satisfied, the unit continues to run in dehumidification mode. The room thermostat sends a signal to the EDA unit’s 3−way di­verting valve assembly to begin operating in the dehumidi­fication mode.
Figure 9 shows refrigerant flowing from the outdoor unit, entering the EDA, passing through the first 3−way diverting valve, then entering the EDA coil. There, heat from the warm refrigerant is transferred into the indoor air stream. The refrigerant exits the coil through the second 3−way di­verting valve and into the indoor coil expansion valve.
During dehumidification, the indoor air blower (and outdoor fan, if an outdoor relay is used) operates at a lower air vo­lume. The cool, dehumidified air leaving the indoor coil is warmed as it passes over the EDA coil. Air temperature rise across the EDA coil can be from 10° to 25°F, depend­ing on the operating ambient and air-conditioned space conditions.
The warm vapor−liquid−refrigerant mixture entering the EDA unit from the outdoor unit will be subcooled in the EDA unit and enter the expansion valve at a lower-than-normal temperature. Liquid temperatures can be in the 65° to 70°F range, with a 10° to 40°F temperature change across the EDA.
OUTDOOR UNIT
Cooling Cycle with EDA Coil Active (Model EDA−036C shown)
VAPOR LINE VALVE
LIQUID LINE VALV E
7/8 x 7/8 x 3/8 TEE
CHECK/FLOW
RESTRICTOR
(flow permitted)
See note 2 See note 2
NOTE 1. With EDA Coil Active, expect a 10 to 25ºF air temperature rise across EDA coils. NOTE 2. With EDA Coil Active, expect a 10 to 40ºF liquid line temperature change across EDA coils. NOTE 3. Charge compensator and 1/4" line not required on all systems. See Engineering Handbook.
CHARGE COMPENSATOR (holding some refrigerant) See note 3.
3−WAY DIVERTING VALV E
See note 1See note 1
CHECK/
EXPANSION
VALV E
Figure 9
air flow
INDOOR COIL
INDOOR BLOWER
INDOOR
UNIT
EDA 01/06
Page 10
Cooling Mode (Dehumidification OFF)
Figure 10 illustrates refrigerant flow in cooling mode (dehu­midification mode OFF),
Cooling Cycle with EDA Coil Inactive (Model EDA−036C shown)
The liquid refrigerant from the outdoor unit enters the EDA module . Since there is no demand for dehumidification, the 3−way diverting valve assembly directs the flow back out of the EDA module to the indoor unit expansion valve.
VAPOR LINE VALVE
LIQUID LINE VALV E
OUTDOOR UNIT INDOOR UNIT
NOTE 1. In Cooling Mode, no air temperature change across EDA coils. NOTE 2. In Cooling Mode, no liquid line temperature change across EDA coils. NOTE 3. Charge compensator and 1/4" line not required on all systems. See Engineering Handbook.
7/8 x 7/8 x 3/8 TEE
CHECK/FLOW
RESTRICTOR
(flow restricted)
See note 2 See note 2
CHARGE COMPENSATOR (NOT holding refrigerant) See note 3.
3−WAY DIVERTING VALV E
See note 1See note 1
EXPANSION
air flow
CHECK/
VALV E
Figure 10
Heating Mode (Heat Pump Applications)
Figure 11 illustrates refrigerant flow in the heating mode.
In heat pump application heating mode, a system that in­cludes an EDA unit will operate as a conventional heat pump. The EDA unit does not operate in this mode.
INDOOR COIL
INDOOR BLOWER
Heat Pump Heating Cycle with EDA Coil Inactive (Model EDA−036C shown)
OUTDOOR UNIT
VAPOR LINE VALVE
LIQUID LINE VALV E
NOTE 1. In Heating Mode, no air temperature change across EDA coils. NOTE 2. In Heating Mode, no liquid line temperature change across EDA coils. NOTE 3. Charge compensator and 1/4" line not required on all systems. See Engineering Handbook.
7/8 x 7/8 x 3/8 TEE
CHECK/FLOW
RESTRICTOR
(flow restricted)
See note 2 See note 2
CHARGE COMPENSATOR See note 3.
See note 1See note 1
CHECK/
EXPANSION
VALV E
Figure 11
air flow
INDOOR COIL
INDOOR BLOWER
INDOOR UNIT
Page 11
EDA INSTALLATION/ SERVICE INSTRUCTIONS
Check List
instructions; also, see figure 5)
p
gp
(but only by 2F) when try
n Checkpoint What to Check Action
Thermostat and Sensor
Thermostat Humiditrol® Installer Settings Confirm HUMIDITROL is enabled (see figure 8)
Thermostat Humiditrol® User Settings Confirm HUMIDITROL − Dehumidify − ON is selected (see figure 8)
Thermostat Humiditrol® User Settings Confirm Relative Humidity setting (see figure 8)
Indoor Unit Variable-Speed Blower Settings Confirm Settings for D": CFM = 60% to 65% of 2nd-stage cool
Insulation Charge Compensator
Insulation Liquid Line
Insulation Vent Line to Suction Line
Charge Compen­sator
Check/Flow Re­strictor
System Charge Refrigerant With unit running in cooling mode, check and confirm system is
Outdoor Unit Fan Relay Confirm (if unit has variable speed outdoor fan) relay is installed
Outdoor Unit EDA Label Confirm label is installed in prominent location and will be easily
NOTE − System will NOT operate in dehumidification mode with outdoor temperature at or above 95ºF.
Operational Status Dehumidification Mode Record supply air temperature and confirm temperature that it is
Operational Status Dehumidification Mode On units with variable speed outdoor fan, check that fan operates
Wiring Confirm Sensor connected to SignatureStatt using twisted pair
wire (see wiring diagram figure 13)
(see indoor unit installation instructions and table 1, below)
Confirm insulation is properly installed (see charge compensator kit
1/4"Line Confirm 1/4" port oriented downward (see charge compensator
details, figure 5)
3/8" Line Confirm restrictor installed/oriented properly (see check/flow restric-
tor details figure 5)
properly charged (see outdoor unit installation instructions).
properly (see wiring diagram figures 12 and 13)
visible during servicing.
higher than in cooling mode.
at approximately 250 rpm (lowest speed).
Table 1
®
Demand Signals − Humiditrol
Operating Sequence System Demand System Response
Thermostat Demand Relative Humidity
System Type Step
Cooling Operation − No call for dehumidification
Single-stage outdoor unit 1 ON (na) ON ON Acceptable 24 VAC High 100 Two-stage outdoor unit Y1 1 ON ON ON Acceptable 24 VAC Low 70 Two-stage outdoor unit Y2 2 ON ON ON ON Acceptable 24 VAC High 100
Demand for Dehumidification and Cooling
Single-stage outdoor unit 1 ON (na) ON ON Demand 24 VAC High 100 Two-stage outdoor unit Y1 1 ON ON ON Demand 24 VAC Low 70 Two-stage outdoor unit Y2 2 ON ON ON ON Demand 24 VAC High 100
Dehumidification Mode Only − No Cooling Demand
Single-stage outdoor unit 1 ON (na) ON ON Demand 0 VAC High 50 − 70*
Two-stage outdoor unit Y2 2 ON ON ON ON Demand 0 VAC High 50 − 70*
* NOTE − Blower CFM speed (percentage) will vary depending on selected indoor equipment (furnace, coil blower, etc.).
Y1 Y2 O G Status D
EDA Enabled
Com-
pressor
Blower
CFM
(Cool) %
Comments
Compressor and indoor
blower follow thermostat
demand
Cooling operation has
priority
A Humiditrol® EDA− equipped system is allowed to operate and cool room temperature below set point (but only by 2ºF) when try­ing to satisfy a persisting humidity set point; it is not allowed to operate at all when outdoor temperature is >95ºF.
EDA 01/06
Page 12
Air Resistance
Si
(twisted
3
Table 2 shows air volume and total air resistance for the available EDA models.
Table 2
Air Resistance
Air Volume Total Air Resistance
Model No. EDA−024B
EDA−036C
EDA−060DB
cfm L/s in. w.g. Pa
400 190 0.05 12
600 285 0.10 25
800 380 0.15 37
1000 470 0.22 55
600 285 0.05 12
800 380 0.08 20
1000 470 0.11 27
1200 565 0.15 37
1400 660 0.20 50
1000 470 0.05 12
1200 565 0.06 15
1400 660 0.08 20
1600 755 0.10 25
1800 850 0.11 27
2000 945 0.13 32
2200 1040 0.15 37
Repair Parts
S 3−way diverting valve assembly S Check/flow restrictor S EDA Relay S Outdoor unit relay S Teflon seals
Wiring Diagrams
Typical condensing unit and heat pump wiring diagrams are provided in figures 12 and 13. Some modifications to certain units may be necessary.
Connect the EDA unit with the indoor and outdoor units, and to the thermostat. Be sure the outdoor sensor is installed and connected to the SignatureStatt thermo­stat’s outdoor sensor terminal block. Table 3 shows the re­quirements for control wiring.
Table 3
Control Wiring Requirements
Units: (all) (with LSOM) (without LSOM)
Indoor unit to:
Signatu­reStatt
10* 8 9* 7
Out-
Signatu-
door
reStatt
unit
9* 6 8* 4
8* 5 7* 3
9* 7 8* 6
Out­door unit
System type
2 stage
AC
1 stage
AC
2 stage
HP
1 stage
HP
gna­tureS­tatt to Sensor
pair)
Humidi­trol® EDA
2
*Includes conductor for 2−stage heat
Page 13
EDA INSTALLATION/ SERVICE INSTRUCTIONS
1st, cut yellow wire here.
Typical EDA/Condensing Unit Wiring Diagram
*OUTDOOR RELAY 
NOT REQUIRED WITH SINGLE-
SPEED OUTDOOR FAN
2nd, rewire yellow wire as shown
Blue
B4
Yellow
FAN
Black
2
75
Yellow
Yellow
Use Wirenuts
Purple
K1
Black
Black
BLACK
BLACK
RED
YELLOW
BLUE
BLACK
BROWN
Purple
PURPLE
RED
5
1
INDOOR
UNIT
3
Orange
EDA
Red
Violet
VALV E ACTUATOR
SEE CONTROL WIRING BELOW FOR THERMOSTAT WIRING
DSY1 JUMPER − MUST BE REMOVED FOR HUMIDITROL OPERATION
Y1Y2 JUMPER − ONLY REMOVE IF 2−STAGE COOLING
OUTDOOR
UNIT
FAN RELAY (NOT REQUIRED WITH SINGLE-SPEED OUTDOOR FAN)
RED (NOT REQUIRED FOR
APPLICATIONS WITHOUT LSOM)
PURPLE
BLACK
YELLOW
BLUE (NOT REQUIRED FOR SINGLE STAGE)
BLACK
BROWN (NOT REQUIRED FOR
APPLICATIONS WITHOUT LSOM)
OUTDOOR WIRING
(VSM APPLICATION
ONLY)
EDA
UNIT
Control Wiring
RED
BLACK
PURPLE
Figure 12
INDOOR
UNIT
SignatureStatt THERMOSTAT
TWISTED PAIR
Y1Y2 JUMPER − IN FOR SINGLE− STAGE COOLING; REMOVED FOR 2−STAGE COOLING
OUTDOOR
SENSOR
(46M98)
EDA 01/06
Page 14
Typical EDA/Heat Pump Wiring Diagram
*OUTDOOR RELAY 
NOT REQUIRED WITH SINGLE-
SPEED OUTDOOR FAN
2nd, rewire yellow wire
as shown 1st, cut yellow wire here.
OUTDOOR
WIRING
(VSM
APPLICATION
ONLY)
B4
FAN
Blue
Yellow
Black
Use Wirenuts
Yellow
2
75
Yellow
Purple
K1
Black
Black
BLACK
BLACK
Purple
PURPLE
RED
5
1
BLUE
BROWN
BLUE
3
Orange
EDA
Violet
INDOOR
UNIT
VALV E ACTUATOR
DSY1 JUMPER − MUST BE REMOVED FOR HUMIDITROL OPERATION
SEE CONTROL WIRING BELOW FOR THERMOSTAT WONNECTIONS
RO JUMPER − MUST BE REMOVED FOR HEAT PUMP APPLICATION
Y1Y2 JUMPER − ONLY REMOVE IF 2−STAGE COOLING
OUTDOOR
UNIT
RED
FAN RELAY (NOT REQUIRED WITH SINGLE-SPEED OUTDOOR FAN)
PURPLE
BLACK
YELLOW
BLUE
BROWN (NOT REQUIRED FOR APPLICATIONS WITHOUT LSOM)
BLUE (NOT REQUIRED FOR SINGLE STAGE)
EDA
UNIT
Control Wiring
Figure 13
RED
BLACK
PURPLE
INDOOR
UNIT
SignatureStatt THERMOSTAT
OUTDOOR
SENSOR
TWISTED PAIR
Y1Y2 JUMPER − IN FOR SINGLE− STAGE COOLING; REMOVED FOR 2−STAGE COOLING
(46M98)
Page 15
EDA INSTALLATION/ SERVICE INSTRUCTIONS
START
Is
dealer
R−410A & EDA
trained
?
YES
Zoning
application?
YES
Humiditrol
NO
NO
Obtain R−410A & EDA training
matchup listed in EDA Engineering
®
Enhanced Dehumidification Accessory (EDA)
Desired
equipment
Handbook?
YES
Decision Tree
Must use one of
NO
Must use one of these outdoor units:
XC21, XP19, XC13, XP13
ONLY!
these variable speed indoor units:
CBX32MV, CBWMV,
G60UHV, G60DFV,
G61MPV ONLY!
Must be valid ARI rated match (refer to outdoor unit Engineering Handbook)
[If furnace] Select indoor coil
MUST BE TXV ONLY
Application
Not Approved
DO NOT
INSTALL
NOTE − Lennox warranties do not cover damage or defect resulting from operation with system components (indoor unit, outdoor unit, and refrigerant control devices) which do not match or meet the specifications recommended by Lennox. This unit intended to operate with variable speed air handlers − see Lennox Engineering Handbook for approved matches.
Upflow/horizontal
NOTE − AIR HANDLER REQUIRES FIELD−FABRICATED TRANSITION BETWEEN BLOWER OUTLET AND EDA COIL.
(REFER TO EDA ENGINEERING HANDBOOK) X = PREFERRED MATCH−UP A = ALLOWED FOR PHYSICAL MATCH−UP TO EVAPORATOR
CAPACITY −024B −036C −060D
−018 X A
−024 X A
−030 X A
−036 X A
−042 X
−048 X
−060 X
HUMIDITROL® EDA
94M41 94M42 94M43
Select Piping Kit
(REFER TO EDA ENGINEERING HANDBOOK AND INSULATION & PIPING KIT INSTRUCTIONS 505,021M)
CAPACITY OUTDOOR UNIT MODEL PIPING KIT
Select EDA
−018 XC13 98M62
−024 XC13 98M62
−030 XC13, XP13 98M22
−036 XC13 98M22
−042 XC13 98M22
−048 XC13 98M22
−060 XC13 98M22
Upflow/ Horizontal
XP13 94M44
XP13, XP19, XC21 94M44
XP13, XP19, XC21 94M44
XP13 94M44
XP13, XP19, XC21 94M44
XP13, XP19, XC21 94M44
How
installed
?
Downflow
NOTE − REQUIRES ADDITIONAL FIELD−FABRICATED SUPPORT FRAME & TRANSITION; SEE INSTALLATION SUPPLEMENT 505,134M
Downflow
EDA 01/06
INSTALL SYSTEM
Figure 14
Page 16
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