LELY Splendimo Triplo 801, Splendimo Triplo 801C Operator's Manual

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SPLENDIMO TRIPLO
801 (C)
E-HE.013.0301
OPERATOR’S MANUAL
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OPERATOR’S MANUAL
SPLENDIMO TRIPLO
801/801C
SPLENDIMO®is a registered trademark. The right of exclusive use belongs to the companies of the Lely organisation.
©2001. All rights reserved. Nothing of this publication may be reproduced and/or published by printing, photocopying, microfilm or any other way without the prior written permission of LELY INDUSTRIES N.V.
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TABLE OF CONTENTS .................................................................................................page
1. INTRODUCTION ..........................................................................................................5
1.1 Alterations to the rear mowers are ..................................................................5
2. SAFETY INSTRUCTIONS...........................................................................................6
3. ASSEMBLING THE MOWERS TO THE TRIPLO FRAME ......................................7
4. OPERATING THE SPLENDIMO TRIPLO 801 ..........................................................8
4.1 From transport position to working position ...................................................8
4.2 Mowing height adjustment ................................................................................8
5 OPERATING THE MACHINE ......................................................................................9
5.1 From working position to transport position ...................................................9
6. STORING THE MACHINE ...........................................................................................9
7 MAINTENANCE ...........................................................................................................10
7.1 Lubrication .........................................................................................................10
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1 INTRODUCTION
The SPLENDIMO TRIPLO 801 is built around three (almost) standard SPLENDIMO 280 F/FC mowers.
These F/FC machines have only slight alterations allowing the customer to replace the machines for new standard machines after they have outlived their economic lifetime or after extensive damage. The old machines can be sold as regular secondhand 280 F/FC mowers after reverting them to standard. All that needs to be done is to exchange the special parts from the old to the new machine.
1.1 Alterations to the rear mowers are:
• On each of the machines the 2 rubber buffers between headstock and mower have been replaced by harder nylon ones. For more information, see separately added assembly instructions (example below).
On FC-model only:
- Nylon swathboard extensions cannot be used
- On the right hand mower a special support has been
mounted to the side of the V-belt casing (one welded part inside and one part outside).
The use of the SPLENDIMO 280 F/FC machines has
been described in the documentation that accompanies the individual machines.
• This manual references the documentation of the SPLENDIMO F/FC and only describes the specifics of the assembly of the TRIPLO frame and two rear mowers.
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2 SAFETY INSTRUCTIONS
In addition to the safety instructions in the F/FC manual.
• Although the TRIPLO frame is supplied with rear lights, apply extra lights, flashing lights or safety signs if local legislation requires this.
• Make sure that there is enough weight on the front axle of the tractor to ensure a safe and proper response when steering and accelerating.
• Make sure the ball valves supplied on each mower cylinder and the frame cylinders are closed before driving the tractor machine combination on the road.
• To change to transport position first fully lift all the mowers and close the ball valves on each mower cilinder. Then activate the frame cylinders until the mowers rest on the supports on the frame. Now close the ball valves on the frame cylinders.
• Check the condition of hydraulic hoses for damage before use. Don’t operate the machine when hoses are damaged or in bad condition.
• Check the condition of safety-shields, -curtains and guards before use. Don’t operate the machine unless they are all found in order.
• If you need to hoist the rear machine, only use the four hoisting points provided on the central frame.
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3 ASSEMBLING THE MOWERS TO THE
TRIPLO FRAME
First make sure that the alterations to the mowers (as mentioned earlier) have been done.
• Attach the front mower to the front of the tractor as this will double as a counterweight for the rear assembly.
• Attach the frame to the back of the tractor.
• Attach the hydraulics to the tractor: the single tube attached to the electric valves will feed the single acting cylinders on the mowers. The two remaining tubes will feed the double acting cylinders on the TRIPLO frame.
• Attach the PTO shaft to the tractor, check the minimum and maximum overlap and shorten the shafts if needed*.
• Lift the frame and remove the three stands, they can be stored on top of the frame.
• Now lower the frame and pick up the rear mower(s). For more information, refer to the F/FC operator’s manual chapter 2 “Mounting behind the tractor”.
• Attach the PTO shafts between mowers and frame, check the minimum and maximum overlap and shorten the shafts if needed*.
• Use the supplied fixture clamps (A) to secure the connection between mower and frame.
• Install the control box in the tractor cabin and connect it to a 12 V power supply.
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Consult the instruction supplied with the PTO-shaft.
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4 OPERATING THE SPLENDIMO
TRIPLO 801
In addition to the F/FC manual.
4.1 From transport position to working position
Make sure that there is enough room to lower the machine and that there is no one standing in this “Danger-zone”
• Open the ball-valves on the frame cylinders
• Lower the frame cylinders. The two sides are coupled but due to weight distribution one side will always be first to lower
• Make sure that 12 V power is applied to the control box
• Set the switch on the control box to middle position
• Open the ball-valves on the mowers and lower these
• Adjust the mowing height (see mowing height adjust­ments)
• Bring the TRIPLO frame to working height: adjust the three point hitch until the bottom side of the mower headstock is approx. 80 cm above ground level (see F/FC manual chapter 4)
• Now use the machines the same as using one F/FC mower (see F/FC manual chapter 5).
4.2 Mowing height adjustments
The top links that connect the mowers to the frame are not meant for adjusting the mowing height. They are can however be used to synchronize the mowing height of the left and right mower if needed.
To adjust mowing height adjust the top link that connects the TRIPLO frame to the tractor. Make sure that the top link is not extended too far.
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5 OPERATING THE MACHINE
Operate the machine with a PTO rpm of 1,000.
During use of the machine the operator can lower or raise
either machine using the control box.
Setting the switch to middle position will control the cylinders on both mowers. Switching it to either side controls the cylinder on one side (see picture).
5.1 From working position to transport position
• Switch off PTO power and wait until everything has come to a stop.
• Fully lift all the mowers and close the ball valves on each mower cilinder.
• Activate the frame cylinders until the mowers rest on the frame supports.
• Close the ball valves on the frame cylinders.
6 STORING THE MACHINE
• Raise the frame and place the supports (3x) underneath the frame.
• Lower the frame, lower the mowers and disconnect the frame from the tractor.
• The (rear)machine can eventually be stored in transport position using the supports. In that case be sure that the machine is placed on a stable horizontal surface.
Also make sure that all the ball valves (4x) are all closed before disconnecting the frame from the tractor.
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7 MAINTENANCE
In addition to the maintenance instructions in the F/FC manual (Chapter 7 “Maintenance”).
7.1 Lubrication
For additional information regarding the individual mo­wer lubrication specifications, see chapter 7 “Maintenan­ce” of the Splendimo F/FC operator’s manual.
• The TRIPLO frame incorporates three extra PTO-shafts that are to be greased every 8 hours
• In the cover of the central driveline just before the central gearbox there is a hole to access the grease nipple of a joint that also needs grease every 40 working hours
• The frames hinge points are to be greased every 40 working hours
• On a new machine or newly assembled gearbox the oil (type GX85W140) in the central gearbox (capacity 3,25 l) and outer gearbox (capacity 1,7 l) should be changed after approx. 30 working hours. After this replenishment, oil should be changed every 250 working hours.
• Regularly check the condition of hydraulic hoses for damage. Don’t operate the machine when hoses are dama­ged or in bad condition.
• Regularly check the condition of safety-shields, -curtains and guards. Don’t operate the machine unless they are all found in order.
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