Page 1
SPLENDIMO TC
E-HV.008.0202
OPERATOR’S MANUAL
SPLENDIMO 280 TC
Page 2
Page 3
OPERATOR’S MANUAL
SPLENDIMO TC
Ehe008-d
SPLENDIMO®is a registered trademark. The right of exclusive use belongs to the companies of the Lely
organisation.
©2002. All rights reserved.
Nothing of this publication may be reproduced and/or published by printing, photocopying, microfilm or any
other way without the prior written permission of LELY INDUSTRIES N.V., Maasland, The Netherlands.
Page 4
Page 5
TABLE OF CONTENTS .................................................................................................page
PREFACE ..........................................................................................................................29
WARRANTY CONDITIONS.............................................................................................29
TYP- AND SERIAL NUMBER OF YOUR MACHINE....................................................29
SAFETY INSTRUCTIONS ...............................................................................................30
EXPLANATION OF SAFETY DECALS ON THE MACHINE........................................31
1 INTRODUCTION .........................................................................................................32
2 MOUNTING BEHIND THE TRACTOR ......................................................................33
3 TRANSPORT ...............................................................................................................34
4 MACHINE ADJUSTMENTS........................................................................................34
4.1 Mowing height....................................................................................................34
4.2 Intensity of conditioning...................................................................................35
4.3 Swath width........................................................................................................35
5 OPERATING THE MACHINE .....................................................................................36
6 DISMOUNTING FROM THE TRACTOR ...................................................................38
7 MAINTENANCE ...........................................................................................................39
7.1 Maintenance after operations..........................................................................39
7.2 Lubrication .........................................................................................................39
7.3 Intermittent maintenance .................................................................................40
7.4 Replacement of knives.....................................................................................42
7.5 Change of oil in gearboxes..............................................................................42
7.6 Change of grease in mower elements............................................................43
Supplements:
A CUTTER BAR ASSEMBLY/DISASSEMBLY...................................................44
B TECHNICAL DETAILS......................................................................................47
27
Page 6
Page 7
PREFACE
This manual is meant for personnel that are operating the
machine and are responsible for its daily maintenance.
Kindly read this manual fully prior to starting work.
Such instructions as are related to your safety and/or that
of others are marked in the margin by a warning triangle
with exclamation mark. These instructions should be
observed with particular care and attention.
Instructions which may lead to serious material damage
in case of non-compliance or incorrect use are marked in
the margin by an exclamation mark.
The machine described in this manual may contain components which do not form part of the standard equipment but
are available as optional extras. This is not made clear in all
cases, because standard specifications may differ from
country to country.
Furthermore, machines and optional extras may be adjusted
to specific regional conditions whilst they are also subject to
permanent research and innovation. For this reason, the
specifications of your machine may not be consistent with the
pictures in this manual.
WARRANTY CONDITIONS
For those parts which fail in normal operating conditions the
factory will make replacement parts available, free of charge,
for a period of 12 (twelve) months from the date of purchase.
Warranty shall not apply if the instructions mentioned in this
manual have not been met, or if they have not been met
completely or correctly. Neither shall warranty apply in case
of modification of the machine by you or third parties
without our foreknowledge and/or authorisation.
TYPE- AND SERIAL NUMBER OF
YOUR MACHINE
The type/serial number plate is fitted to the coupling hitch,
near the hydraulic ram.
In case of correspondence and ordering of spare parts, kindly
state the type- and serial number of your machine. Complete
the box below with these numbers.
29
!
Type number
Serial number
Page 8
SAFETY INSTRUCTIONS
- Use the machine only for the purpose for which it was
designed.
- Follow all prevailing safety regulations, including those
laid down in this manual and occurring on the machine.
- Operate this machine in a safe way.
- The machine should be operated by authorised persons
only.
- Be alert and observe all safety precautions.
- Make sure that all safety guards and protection devices are
in place.
- Keep out of reach of moving parts.
- Stop engine, PTO and moving parts before adjusting,
cleaning or lubricating the machine.
- Take care that nobody will be within the dangerous zone
while the machine is in operation and be sure that people
are kept well away from the machine. This is especially
important when working along roads and near or on fields
that are accessible to the public.
- Use always a tractor with a cab.
- Clear the field of objects that could be thrown up by the
machine.
- Observe the prevailing legislation for public road transport
- Use flashing lights or other safety signs, when required.
- Don’t stand on the machine.
- Use genuine LELY parts only.
- Remove the pressure from hydraulic systems before starting work on them and/or before coupling/uncoupling
hydraulic hoses.
- Use protective clothing, gloves and/or safety glasses if
required.
- Clean the safety decals regularly so that they can be read at
all times.
30
Page 9
EXPLANATION OF SAFETY DECALS ON THE
MACHINE
• Carefully read operator’s manual before handling the
machine. Observe instructions and safety rules when
operating.
• Attention! Moving parts.
Stay clear of rotating machine parts.
• Danger of flying objects.
Maintain a sufficient, safe distance from the machine as
long as the tractor engine is running.
• Danger of mower knives.
Maintain a sufficient, safe distance from the machine as
long as the tractor engine is running.
• Danger of cutter bar dropping down.
Keep away from the cutter bar movement area.
• Tractor PTO speed is never allowed to exceed 540 r.p.m.
• Danger of moving parts!
Read the operating instruction of the PTO shaft.
Never use a PTO shaft without protection.
31
Page 10
1 INTRODUCTION
The LELY SPLENDIMO TC mowerconditioner is used for
mowing grass lands. Mowing on slopes up to approx. 30° up
and 30° down is within the machine’s capability.
The machine is built up of a cutter bar and a conditioner unit.
Depending upon the application, the cutter bar is fitted with
type A or type B discs (fig. 1). The cutter bar is composed of
cutting units according to the modular Lely system. These
elements as well as the intermediate spacers are torqued
together by a connecting rod.
The first cutting unit is driven from the top. Different cutting
units are used for the different directions of rotation called
“S” or “N” (fig. A-2). A springsteel shaft, which is driven
from the first cutting unit, drives the other units of the cutter
bar.
Cutting units rotate either to the left or right. Standard
configurations are shown in fig. 2.
If required, the cutting units of the SPLENDIMO TC mower
with “S” model discs can be fitted in a different configuration
(depending upon the combination of disc/ knife).
The conditioner unit comprises of a rotor fitted with fingers
made of an impact-resistant synthetic material, an aluminium
hood with swathboards as well as a crop inlet plate for
adjustment of conditioning intensity.
The conditioner unit operates over almost the full cutting
width. Crop treatment is such that patches of the waxy layer
on the stem are removed and that thick stems are broken. The
crop is slightly turned and laid down behind the machine in
an airy, narrow swath. There is a minimum contact between
the crop and the moist field and there is no need to drive on
mown crops.
The SPLENDIMO TC mower can be controlled with just one
hydraulic ram.
A breakback device prevents damage to the machine if an
obstacle is hit.
32
1
2
SPLENDIMO®240 TCS
SPLENDIMO
®
280 TCS
SPLENDIMO
®
240 TCN
SPLENDIMO
®
280 TCN
Page 11
2 MOUNTING BEHIND THE TRACTOR
The headstock is fitted with double linkage pins (category II)
giving two linkage possibilities (fig. 3) and allowing adjustment of the offset position of the machine behind the tractor.
- Choose position for the SPLENDIMO 240 TC mower
and position for the SPLENDIMO 280 TC mower. In this
way, the centre of the swath is positioned underneath the
centre of the tractor in the next pass.
Always use position when mowing down a descending
slope so that you can operate as far from the side as
possible.
- Adjust the tractor 3 point hitch lower arms at equal height.
- Fit the lower arms to the linkage pins of the machine’s
headstock.
- Fit the tractor top link to the machine by means of a
category II top link pin.
- Lift the headstock to such an extent that the hinge pin of the
intermediate chassis (fig. 4) is approx. 60 cm above ground
level.
- Place the parking jack in the raised position.
- Secure the tractor lever arms by means of stabilisation
chains or rods keeping the machine from making sideward
movements.
- Check if the PTO shaft telescopes smoothly.
- Fit the PTO shaft to the tractor PTO shaft.
At first assembly or use of another tractor: check the
minimum and maximum overlap of the PTO halves
*)
.
In addition to this, you should check for sufficient overlap
when the anti-shock device goes into operation.
- Fit the safety chain of the protection tube to a rigid part of
the tractor.
- Connect the hydraulic hose to a single acting hydraulic
tractor valve that has a floating position.
- Place the end of the control cord for locking the ram in the
tractor cab.
- Check if the lever arms remain at an equal height when the
cutter bar is folded up.
*)
Consult the instruction supplied with the PTO shaft.
33
3
4
60 cm
!
Page 12
3 TRANSPORT
The SPLENDIMO TC mower can be transported on the
tractor’s 3-point hitch.
- Pull up the locking hook for the hydraulic ram and retract
the ram completely.
- Check if the ram is secured by the locking hook (fig. 5).
• Use all such lighting and warning signals as are
mandatory by law.
• For transport on public roads: make sure that the front
axle weight is sufficient (fit front weights, if necessary)
and that the rear axle weight allowed as a maximum is
not exceeded.
The machine is now ready for transport.
4 MACHINE ADJUSTMENTS
- Pull up the locking hook of the hydraulic ram and lower the
machine carefully by means of the ram.
- Adjust the tractor hitch in such a way that the hinge pin of
the intermediate chassis has a height of 60 cm over ground
level (fig. 4). Take tractor wheelings into account.
Limit a downward movement with, for example, a
stabilisation chain (optional extra) if it is impossible to
maintain the adjusted height of the tractor hitch.
4.1
Mowing height
- Adjust the mowing height by adjusting the forward
inclination of the cutter bar with the aid of the top link
(fig. 6).
34
5
6
Page 13
4.2 Intensity of conditioning
The intensity of conditioning can be adjusted by means of the
conditioner’s crop inlet plate and through the rotor speed.
- Adjust the crop inlet plate.
Position (A, fig. 7) ensures the highest intensity of
conditioning, whereas it is lowest when the crop inlet plate
is adjusted to the (B) position. There is one intermediate
position.
Lock the crop inlet plate on both sides of the conditioner
hood.
- Place the machine on a level floor and lift the headstock up
to at least working height in order to prevent oil from
flowing out of the gearbox after removal of the cover.
Fit the correct gear combination (fig. 8) to obtain the
required rotor speed.
The highest intensity of conditioning is obtained by adjusting
the crop inlet plate in the (A, fig. 7) position, combined with
the highest rotor speed.
If the lowest rotor speed is combined with the (B) position of
the crop inlet plate, the crop is hardly conditioned.
4.3
Swath width
Swath width of the SPLENDIMO 240 TC mower is
adjustable from 0,8 up to 1,6 m - for the 280 TC model it can
be varied between 1,0 and 1,8 m.
- Use the adjusting device (fig. 9) to obtain the required
opening of the swath-board. Then lock the adjusting
device.
35
7
A
B
8
Rotor speed (r.p.m.)
500 875 550 780
Z1 15 20 16 19
Z2 20 15 19 16
Z1
Z2
9
Page 14
5 OPERATING THE MACHINE
• Always operate with the safety cover folded down.
Secure it firmly in the clamp block (fig. 10).
• Make sure that nobody is near the machine at the
moment the PTO is engaged.
• Do not allow anyone to come within a 100 m radius from
the machine during work.
• Stop the tractor engine before leaving the tractor cab.
For lifting the machine you only need to retract the hydraulic
ram.
The machine will first be raised approx. 10° (fig. 10), after
which it is lifted from the ground. The machine then folds up
further until the locking hook hits the cam on the piston rod
(fig. 12). This allows quick turning on headlands.
For total folding of the machine, the locking hook needs to be
pulled up.
Mind the following directions when working with the
SPLENDIMO TC mower.
- Lower the machine by means of the hydraulic ram until it is
just above crop level.
Engage the PTO shaft at the lowest possible engine speed.
- Then rev up PTO speed up to 540 r.p.m. which is the
maximum speed allowed during work.
- Lower the machine into the crop.
- Ensure the floating position of the hydraulic valve; the ram
has to telescope smoothly throughout the operation.
- Do not drive too slowly. Effective working speeds start at
approx. 8 km/h. A lower speed may affect crop flowthrough across the cutter bar. Speeds higher than 8 km/h
may decrease the conditioning action.
- Make sure that the PTO speed of 540 r.p.m. is maintained
during work. A (temporary) drop of speed may cause crop
entanglement in the cutter bar and/or winding of long crop
material around the discs.
- First, lift the machine from the crop and then reduce your
PTO speed immediately.
36
10
11
12
!
Page 15
Should the machine hit an obstacle during mowing, it can
move backward thanks to the extension of the breakback
device (fig. 13).
- After extension of the breakback device: drive backwards a
few meters until the breakback device has locked back into
position.
The conditioner’s rotor is protected against overload by a
shearbolt facility.
- Replace a broken shearbolt by a bolt M8x35-8.8 (fig. 14).
37
13
14
M8x35-8.8
Page 16
6 DISMOUNTING FROM THE TRACTOR
- Lower the machine.
- Switch off the tractor engine. Disengage the PTO shaft
from the tractor PTO.
- Place the PTO shaft in the hook (fig. 15).
- Set the parking jack in the lowest position.
- Lower the three point hitch until the parking jack is
supported by the ground.
- Depressurize the hydraulic system and disconnect the
hydraulic hose.
Make sure that the bush of the tumbler is positioned in
front of the stop plate (fig. 16).
- Remove the control cord for the locking hooks from the
tractor cab.
- Disengage the top link from the machine.
- Uncouple the lower arms from the machine.
38
15
16
Page 17
7 MAINTENANCE
Correct machine servicing is necessary with a view to
reliable and safe working.
7.1
Maintenance after operations
- Clean the machine thoroughly. After jet-cleaning allow for
a few moments rotation of the discs so that the water is
swept away.
- Check the mower knives and discs for tightness and
damage (see § 7.3).
- Check the safety cover for damage.
- Grease the machine with a rust preventive.
- Grease the piston rod with an anti-corrosion agent if a
longer period of inactivity is anticipated. Remove the agent
when putting the machine back into operation. If not,
sealing of the ram may be affected after hardening of the
anti-corrosion agent.
7.2
Lubrication
- PTO shaft to be greased every 8 working hours by the
grease nipples on the cross assemblies, protection tubes
and free wheel clutch (fig. 17).
- Profiled tubes of the PTO shaft to be greased every 8
working hours.
- Grease the PTO shaft above the drive element every 100
working hours in way of the grease nipples on the cross
assemblies. For this purpose, the cover (A, fig. 18) and the
sealing plate (B) have to be dismounted. Remove soil
and/or crop material, if any, from the hat.
- Grease the pivots of the intermediate frame every 40
working hours (fig. 19).
- Grease the bearing blocks of the conditioner rotor every 8
working hours (fig. 20).
- Grease or lubricate all remaining pivot points every 40
working hours.
- Apply a few drops of oil to the cams of the breakback
device every 40 working hours (fig. 21).
39
17
8h
8h
18
A
B
100 h
19
40 h
Page 18
7.3 Intermittent maintenance
Intermittent maintenance has to be carried out:
• At the start of the haymaking season;
• Before prolonged storage of the machine;
• When the machine is used extensively during the season.
- Grease the PTO shafts.
- Grease the profiled tubes of the PTO shaft.
- Grease the spring-loaded locking pins of the yoke lock of
the PTO shaft.
- Check if the PTO shaft telescopes smoothly. A damaged
PTO shaft may cause excessive wear and tear to the
machine and tractor.
- Grease the PTO shaft above the drive element in way of the
grease nipples on the cross assemblies. For this purpose,
the cover (A, fig. 18) has to be removed.
Remove soil and/or crop material, if any, from the hat.
- Grease the pivots of the intermediate frame (fig. 19).
- Grease the bearing blocks of the conditioner rotor (fig. 20).
- Grease or lubricate all remaining pivot points.
- Apply a few drops of oil to the cams of the breakback
device (fig. 21).
- Check correct prestress of 160 mm of the spring of the
breakback device (fig. 21).
- Check the machine for damage and flaws.
- Check the condition of wear plates, mower discs and knives
(for knife replacement - see par. 7.4).
- Check the knife bolts for tightness (fig. 22).
Torque 50-60 Nm (5-6 kgm).
- Check the mower discs for tightness (fig. 22).
Torque: 150-250 Nm (15-25 kgm). The split pin locking the
castellated nut is not allowed to protrude above the
pressure piece.
We recommend that you first tighten the nut to the minimal
torque and then keep turning until the split pin can be
fitted.
40
20
8h
21
40 h
160 mm
22
150-250 Nm (15-25 kgm)
50-60 Nm (5-6 kgm)
Page 19
- Check all bolts and nuts for tightness. Pay particular
attention to the bolts which secure the skids and wear
plates (fig. 23).
When tightening loose bolts/nuts the torques listed below
should be applied.
- Check the gearboxes for oil leakage
(for oil change - see chapter 7.5).
- Convince yourself of the presence and undamaged condition of all safety decals on the machine (fig. 24).
A (P/N 9.1170.0408.0) - 2x B (P/N 9.1170.0410.2) - 3x C (P/N 9.1170.0420.5)
D (P/N 9.1170.0407.6)
E (P/N 9.1170.0419.4)
F (P/N 9.1170.0125.4) - 2x G (P/N 16.61.175) - 3x -
41
23
24
A
G
G
BE
DA
F
B
C
F
A
G
F
C D
B
E
M6 M8 M10 M12 M14 M16 M20 M24
Nm 10 25 50 85 135 215 410 710
kgm 1,0 2,5 5,0 8,5 13,5 21,5 41,0 71,0
Page 20
7.4 Replacement of knives
The mower knives come in 2 different versions for discs with
LH or RH rotation. The front of the cutting edge has to point
downward, viewed in the direction of rotation of the disc (fig.
25).
• Sense of rotation “S” combined with a drive disc type
“BLX”: use 100 mm mower knives.
• Sense of rotation “N” combined with a drive disc type
“N”: use 120 mm mower knives.
The mower knives have two cutting edges. After one edge is
worn, the knife can be reversed so that the second edge can be
used.
- Knives should always be replaced in pairs in order to keep
the disc balanced.
- Replace worn or damaged nuts and knife bolts.
- Use new nuts and tighten them with a torque of 50-60 Nm
(5 - 6 kgm).
7.5
Change of oil in gearboxes
Change the oil of the gearboxes and the drive element of a
new mower (or after assembly of a new gearbox) after
approx. 30 working hours for the first time. After that, oil has
to be changed every 250 working hours.
- Fill the gearbox A (fig. 26) with 1.7 l transmission oil
(GX85W-140).
- Fill the gearbox B (fig. 27) with 0.85 l transmission oil
(GX85W-140).
- Keep the cutter bar in a vertical position and fill the drive
element C (fig. 27) with a carefully measured quantiry of
0.45 l transmission oil (GX85W-140).
An incorrect oil level may lead to overheating and
unrepairable damage of the drive element.
Remove the wear plate to gain access to the draining/ filling
plug. Tilt the cutter bar slightly backwards for oil removal.
For filling the drive element, the cutter bar has to be tilted
forwards.
Change the oil in the drive element more often when
operating the machine in exacting conditions.
42
25
50-60 Nm (5-6 kgm)
26
A
27
B
C
!
!
Page 21
- Fill the gearbox D (fig. 28) with 0.8 l transmission oil
(GP80W90).
7.6
Change of grease in mower elements
Replace the grease in the mower elements every 500 working
hours or every 1,000 hectares.
Follow the directions listed hereafter.
- Remove the mower disc.
- Dismount the bearing housing A (fig. 29) from the element.
Make sure that the shims B remain in place.
If several bearing housings need to be dismounted, care
should be taken that they are fitted back on the original
mower elements.
- Remove the grease from the element. Do not use a solvent
since it may affect the sealing of the bearings and/or rinse
the grease fill out of the bearings.
- Fill the elements with 95 grams of grease (grease
classification NLGI 0, type calcium-lithium soap or
lithium soap/Shell Alvania WR 0).
Measure the grease quantity carefully. An incorrect
quantity may cause overheating and damage of the
element.
- Place the bearing housing on the element. Turn the hub C
(fig. 29) so that it is aligned with the hub of the adjacent
mower element (fig. 30).
- Apply Loctite 243 to the thread of the fillister head screws
and tighten them with a torque of 36 Nm (3,6 kgm).
- Check at the catellated nut the presence of the O-ring in the
pressure piece.
- Fit the mower disc. Tighten the castellated nut with a
torque of 150-250 Nm (15-25 kgm) and secure it with a
split pin. Make sure that the split pin does not protrude
above the pressure piece.
43
28
D
29
36 Nm (3,6 kgm)
C
A
B
30
150-250 Nm (15-25 kgm)
!
!
Page 22
A CUTTER BAR
ASSEMBLY/DISASSEMBLY
The figures placed between brackets correspond with the numerals in
figure A-1.
The cutter bar is built up of independent units (1). These
mower elements are kept apart by intermediate spacers (2).
The units and spacers are kept together by a connecting
rod (3).
The cutting units are driven from the drive element (4) by a
drive shaft (5).
Thanks to the modular design, mower elements can be
replaced quickly, as can the drive shaft.
Dismount the cutter bar as follows.
- Mount the machine in the tractor’s three point hitch.
- Place the machine on a level floor.
- Remove the securing plate (6).
- Untighten the nut M30 (7) by a few turns.
44
A-1
4
12
987
10
13
6
12
5
3
Supplement A
A-2
Drive disc
”N” Rotation
Drive disc
”S” Rotation
Page 23
- Remove the nut (7) and the ring (8).
- Remove the end plate (9) as well as the swathboard.
- Slide the mower elements and intermediate spacers from
the connecting rod (3).
Assembly of the cutter bar takes place in the reversed order.
Mind the directions listed hereafter.
- Clean the centring rings (10) and the contact areas of the
mower elements and intermediate spacers.
- Make sure that there is no contamination between those
elements and spacers which were not dismounted.
- Fit the elements in the standard configuration of directions
of rotation (fig. A-3) or in a configuration at your choice.
•ARH rotation SPLENDIMO TC mower element can be
identified as follows.
When the hub is turned to the right (R, fig. A-4) the drive
gear on the RH side will turn anti-clockwise (viewed
from the rear).
•ALH rotation element can be identified as follows.
When the hub is turned to the left (L, fig. A-4), the drive
gear on the RH side will also turn anti-clockwise
Make sure that the mower discs are turned 90° in respect
of one another. If a unit can not be slid onto the drive shaft
in one go, its disc needs to be turned a semi-turn one or
several times until the unit can be placed.
- After disassembly of a mower disc, check the following:
Castellated nut: check the presence of the O-ring in the
pressure piece.
- Tighten the castellated nut (12, fig. A-1) with a torque of
150-250 Nm (15-25 kgm) and secure it with a split pin.
Make sure that the split pin does not protrude above the
pressure piece.
- The securing disc (13) and supporting ring have to be fitted
in the outer mowing element. If this element is replaced,
these parts need to be moved over to the new unit.
- Apply some grease (Molykote BR 2 Plus) to the ring (8) as
well as to the threaded part of the connecting rod (3) and
nut (7). Fit the nut on the rod.
45
A-4
R
L
!
A-3
SPLENDIMO®240 TCS
SPLENDIMO
®
280 TCS
SPLENDIMO®280 TCN
SPLENDIMO
®
240 TCN
Supplement A
Page 24
- Tighten the nut (7).
Torque: 950 Nm (95 kgm).
This torque is realised by extending your wrench with a
150 cm long pipe (fig. A-5) and by then applying a force of
635 N (63,5 kg).
When fitting the securing plate the nut should be tightened
and is not allowed to be unscrewed.
46
A-5
950 Nm
(95 kgm)
635 N
63.5 kg
Supplement A
Page 25
B TECHNICAL DETAILS
SPLENDIMO
®
240 TC 280 TC
Working width 2,40 m 2,80 m
Transport width 1,95 m 1,95 m
Weight approx. 750 kg 825 kg
Power required 40 kW
(55 HP)
44 kW
(60 HP)
PTO output 540 r.p.m.
Mowing height as from approx. 20 mm, infinitely
adjustable by means of top link
Number of discs/knives 6/12 7/14
Hydraulic connection single acting valve with floating position
Linkage Category II
Mowing on slopes up: 30° - down: 30°
Rotor speed 500-875 r.p.m. or 550-780 r.p.m.
adjustable by means of change gears
Rotor diameter 50 cm
Rotor width 173 cm 212 cm
Number of flails 76 95
All details are without engagement and may
be altered without prior notice.
47
Supplement B
Page 26
48
Loading...