LELY Splendimo 240 MCR, Splendimo 320 M Operator's Manual
Lely Splendimo
240 MCR
M-H025.1011EN
Operator Manual
TRADEMARKS, COPYRIGHT AND
DISCLAIMER
Lely, Astronaut, Astri, Atlantis, Attis, AWS, C4C, Calm, Commodus,
Compedes,
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Hubble, Juno, L4C, Lely Center, Lelywash, Lotus, Luna, Nautilus, Orbiter,
Qwes, SAE, Shuttle, Splendimo, T4C, Tigo, Viseo, Voyager, Walkway and
Welger are registered trademarks of the Lely Group. The right of exclusive use
belongs to the companies of the Lely Group. All rights reserved. The
information given in this publication is provided for information purposes only
and does not constitute an offer for sale. Certain products may not be available
in individual countries and products supplied may differ from those illustrated.
No part of this publication may be copied or published by means of printing,
photocopying, microfilm or any other process whatsoever without prior
permission in writing by Lely Holding S.à r.l. Although the contents of this
publication have been compiled with the greatest possible care, Lely cannot
accept liability for any damage that might arise from errors or omissions in this
publication.
The English language manual is the original manual. Translations into other
languages use the English language manual as the source document. Lely
accepts no liability for discrepancies between the original English language
manual and versions in other languages. If there is a conflict over the content
and accuracy of any translated manual, the English language manual is the
authority document.
Copyright © 2010 Lely Industries NV
All rights reserved
Lely Industries NV
Weverskade 110
3147 PA Maassluis
The Netherlands
Phone: Tel: +31 (0)10 59 96 333
Fax: Fax: +31 (0)10 59 96 444
Website: www.lely.com
PREFACE
Manual Contents
This manual contains the information necessary to operate the Lely
Splendimo. It also includes maintenance information that can be done by an
operator.
Study and understand this information thoroughly before you operate the Lely
Splendimo. Failure to do so could result in personal injury or damage to
equipment. Please consult your local Lely service provider if you do not
understand the information in this manual, or if you need additional information.
All information in this manual has been compiled with care. Lely shall not be
liable for errors or faults in this manual. The recommendations are meant to
ii
serve as guidelines. All instructions, pictures and specifications in this manual
are
based on the latest information that was available at the time of publication.
Your Lely Splendimo may comprise improvements, features or options that are
not covered in this manual.
Warranty Conditions
For those parts that fail under normal operating conditions, the factory will
make replacement parts available, free of charge, for a period of 12 (twelve)
months from the date of purchase.
The warranty shall not apply if the instructions mentioned in this manual have
not been followed, or if they have not been followed completely or correctly.
Nor will the warranty apply if you or third parties modify the machine without
our foreknowledge and/or authorisation.
Registration
The Type and Serial Number Plate is on the front of the headstock.
Always include the type and serial numbers of your product when you contact
your local Lely service provider or order spare parts.
Type and Serial Number Plate
We
suggest you complete the table below with the type and serial numbers of
your product. This makes sure you can easily find the information.
Type number
Serial number
iii
iv
Table of Contents
1.
Introduction.........................................................................................................................................1-1
1.1 Cutter Bar.................................................................................................................................1-2
1.2 Roller Conditioner Unit.............................................................................................................1-3
1.3 Hydraulic System.....................................................................................................................1-3
1.4 Optional Extras Lely Splendimo 240 MCR...............................................................................1-4
1.4.1 Wear Plates.............................................................................................................................1-4
1.4.2 Topping Skids..........................................................................................................................1-4
1.4.3 Agitators...................................................................................................................................1-4
2. Safety...................................................................................................................................................2-1
2.1 Signal Words............................................................................................................................2-1
2.2 Safety Instructions....................................................................................................................2-1
2.3 Explanation of the Safety Decals on the Lely Splendimo 240 MCR........................................2-2
2.4 Position of the Safety Decals on the Lely Splendimo 240 MCR..............................................2-4
3. Operation.............................................................................................................................................3-1
3.1 Connect the Splendimo to the Tractor.....................................................................................3-1
3.2 Disconnect the Splendimo from the Tractor.............................................................................3-2
3.3 Move the Splendimo to the Transport Position........................................................................3-4
3.4 Move the Splendimo from the Transport Position to the Working Position..............................3-5
3.5 Move the Splendimo from the Working Position to the Headland Position..............................3-5
3.6 Start Mowing............................................................................................................................3-6
3.7 Stop Mowing............................................................................................................................3-7
4. Test and Adjustment..........................................................................................................................4-1
4.1 Adjust the Mowing Height........................................................................................................4-1
4.2 Adjust the Ground Pressure.....................................................................................................4-2
4.3 Adjust the Conditioning Intensity..............................................................................................4-3
4.4 Adjust the Swath Width............................................................................................................4-4
4.5 Adjust the V-belt Tension.........................................................................................................4-5
4.6 Adjust the Rotor Speed (If Extra V-belt Pulley is Available).....................................................4-7
4.7 Adjust the Clearance Between the Conditioner Rollers...........................................................4-9
5. Maintenance........................................................................................................................................5-1
5.1 Scheduled Maintenance...........................................................................................................5-1
5.1.1 Maintenance After Operation...................................................................................................5-1
5.1.2 Maintenance After the First 30 Working Hours........................................................................5-1
Table of Contents v
M-H025.1011EN
5.1.3 Maintenance Every 50 Working Hours....................................................................................5-1
5.1.4
Maintenance Every 100 Working Hours..................................................................................5-1
5.1.5 Maintenance Every 250 Working Hours..................................................................................5-1
5.1.6 Maintenance Every 500 Working Hours or 1000 Hectare........................................................5-1
5.1.7 Maintenance Before Prolonged Storage..................................................................................5-1
5.1.8 Maintenance After Prolonged Storage.....................................................................................5-2
5.2 Preventive Maintenance...........................................................................................................5-3
5.2.1 Clean the Splendimo................................................................................................................5-3
5.2.2 Grease the Pivot Points...........................................................................................................5-3
5.2.3 Grease the PTO shaft..............................................................................................................5-4
5.2.4 Replace the Gearbox Oil..........................................................................................................5-4
5.2.5 Replace the Drive Element Oil.................................................................................................5-5
5.2.6 Grease a Mower Element........................................................................................................5-6
5.2.7 Grease the V-belt Tensioner....................................................................................................5-8
5.2.8 Grease the Bearings Block of the Conditioner Rollers.............................................................5-9
5.2.9 Grease the Bearing of the Transmission Suspension Arm....................................................5-10
5.3 Corrective Maintenance.........................................................................................................5-11
5.3.1 Remove and Install a Mower Knive.......................................................................................5-11
5.3.2 Remove and Install a Mower Disc.........................................................................................5-14
5.3.3 Remove and Install a Mower Disc on a Drive Element..........................................................5-15
5.3.4 Disassemble the Cutter Bar...................................................................................................5-18
5.3.5 Assemble the Cutter Bar........................................................................................................5-20
6. Diagrams and Tables.........................................................................................................................6-1
6.1 Lely Splendimo 240 MCR Diagrams and Schematics.............................................................6-1
6.2 Bolt and Nut Torque Table.......................................................................................................6-1
7. Troubleshooting.................................................................................................................................7-1
8. Specifications.....................................................................................................................................8-1
8.1 Splendimo 240 MCR Specifications.........................................................................................8-1
vi Table of Contents
M-H025.1011EN
1. INTRODUCTION
The Lely Splendimo 240 MCR is a mower-to cut and condition fodder crops.
The
range of operation of the Lely Splendimo 240 MCR is between ± 20° from
the horizontal (relative to the tractor), and can be driven at speeds up to 20
km/h.Central suspension of the Splendimo enables the Lely Splendimo 240
MCR to follow ground contours accurately.
An anti-shock device protects the machine from damage if it hits obstacles
during mowing.
A headstock connects the mower to the tractor. The headstock contains
catergory II double linkage pins to adjust the position of the mower behind the
tractor.
The Lely Splendimo 240 MCR has:
• A cutter bar
• A roller conditioner unit
• A hydraulic control system
• An adjustable ground-pressure relief system.
Various optional extras are also available. Refer to Optional Extras Lely
Splendimo 240 MCR (page 1-4).
Introduction 1-1
M-H025.1011EN
1. Headstock - 2. Operating cord - 3. Primary PTO-shaft - 4. Parking jack - 5. Secondary PTO-
shaft - 6. Hydraulic ram - 7. Mower element - 8. Cutter bar - 9. Roller conditioner unit - 10.
Swath width handle - 11. V-belt housing - 12. Tensioning device
Figure 1. Overview of the Lely Splendimo 240 MCR
1.1 Cutter Bar
The cutter bar contains the mower units. The modular design of the cutter bar
enables quick and easy replacement of mower units and drive shafts if they
are damaged. The mower units are connected to each other by a rod.
The first mower unit is driven from the top. A spring-steel shaft then transfers
the drive from the first mower unit to the other mower units. All mower units
are directly driven by this shaft.
The mower units turn in pairs, either clockwise or counterclockwise.
The mower knives are connected to the mower units by the Splendimo Clip
quick-release system. This enables easy replacement of mower knives.
1-2 Introduction
M-H025.1011EN
1.2 Roller Conditioner Unit
The roller conditioner unit is used to condition leafy crops.
The
position of the rollers can be adjusted to give more clearance between the
rollers. This in combination with the tension between rollers determines the
intensity of the conditioning
The bottom roller is driven by a v-belt and drives the top roller by a gear
assembly. These gears are connected by movable arms to let the rollers move
separately from each other. This enables you to adjust to the crop flow or to
allow a larger crop volume to pass. The wide profile of the rollers give a firm
grip on the crop.
An optional drive pulley for the conditioner rollers changes the speed.
1.3 Hydraulic System
The hydraulic system raises and lowers the cutter bar.
When the hydraulic system is set to the floating position the cutter bar can
closely follow ground contours.
The ground-pressure relief system makes sure the cutter bar follows the
ground contours without damaging the crop and transfers some of the
Splendimo weight to the tractor.
It can be adjusted by regulating the pressure of the hydropneumatic spring
system.
Introduction 1-3
M-H025.1011EN
1.4 Optional Extras Lely Splendimo 240 MCR
1.4.1 Wear Plates
Wear plates can be installed on the bottom of the skids to reduce wear of the
skids. The wear plates are available in thicknesses of 4 mm or 8 mm.
1. Wear plate - 2. Topping skid
Figure 2. Wear Plate and Topping Skid
1.4.2 Topping Skids
Topping skids can be installed on the bottom of the skids to raise the mowing
height approximately 3 cm. This is used for topping or when the mower is used
on rough ground, and reduces damage to the cutter bar by stones and other
debris.
If topping skids are installed, position 2 or 3 of the parking jack must be used
(fig. 6, page 3-3).
1.4.3 Agitators
Agitators can be installed on the mower discs to improve the crop flow across
the cutter bar in certain circumstances.
Figure 3. Agitator
1-4 Introduction
M-H025.1011EN
2. SAFETY
This chapter contains safety instructions you must obey when you use or do
maintenance
on your Lely Splendimo. It also explains the safety decals on the
Lely Splendimo.
2.1 Signal Words
Note the use of the signal words DANGER, WARNING and CAUTION. The
signal word for each message uses the following guidelines:
Danger:
Indicates an imminently hazardous situation that, if
not avoided, will result in death or serious injury.
Warning: Indicates a potentially hazardous situation that, if not avoided,
could result in death, serious injury or product damage, and includes
hazards that are exposed when guards are removed.
Caution: Indicates a potentially hazardous situation that, if not avoided, may
result in minor or moderate injury or damage to the product or property.
Note: This shows extra information that may help the reader.
2.2 Safety Instructions
• Use the Splendimo only for the purpose for which it was designed.
• Follow all safety regulations, including those in this manual and instructions
or warnings indicated on the machine.
• Operate the Splendimo in a safe manner.
• The Splendimo must only be operated by authorised persons.
• Be alert and observe all safety precautions.
• Make sure all safety guards and protection devices are installed and
function correctly.
• Keep people and objects away from moving parts.
• Stop the tractor engine, the Power Take-Off (PTO) and all moving parts
before you do maintenance on the Splendimo.
• Make sure no people are in the danger zone when the Splendimo is in
operation. This is especially important when you work near or on areas that
are accessible to the public.
• Always use a tractor with a cab.
• Make sure there are no objects in the field that could be thrown up by the
Splendimo before you operate the Splendimo.
• Obey local legislation when you drive on a public road.
• Use flashing lights or other safety signs, when necessary.
• Do not stand on the Splendimo.
• Only use genuine LELY parts.
DANGER
WARNING
CAUTION
Note:
Safety 2-1
M-H025.1011EN
• Depressurise the hydraulic system before you connect or disconnect
hydraulic hoses.
•
Use protective clothing, gloves, safety glasses and ear protectors, if
necessary.
• Clean or replace the safety decals regularly so that they can be read at all
times.
2.3 Explanation of the Safety Decals on the Lely Splendimo 240 MCR
Read the operator's manual carefully before you
operate the Splendimo
Keep a safe distance from the Splendimo when
the tractor engine is on.
Keep away from the folding area of the cutter bar.
Keep away from all moving parts unless they are
locked and cannot move.
Keep a safe distance from the Splendimo when
the tractor engine is on.
Read the operating instructions for the PTO
shaft. Always use the correct safety precautions
and protection when you operate the PTO shaft.
Only use the hoisting points indicated on the
Splendimo to lift the Splendimo.
Never operate the Splendimo at a PTO speed of
more than 540 rpm
2-2 Safety
M-H025.1011EN
Never operate the Splendimo at a PTO speed of
more than 1000 rpm
Safety 2-3
M-H025.1011EN
2.4 Position of the Safety Decals on the Lely Splendimo 240 MCR
Figure 4. Position of the Safety Decals on the Lely Splendimo 240 MCR
2-4 Safety
M-H025.1011EN
3. OPERATION
3.1 Connect the Splendimo to the Tractor
1. Adjust the 3-point hitch on the tractor until the arms are at the same
height.
2.
Choose between connection position 1 or connection position 2 (fig. 5,
page 3-2). Connection position 1 is recommended.
A correct connection position is when the first mower disc is not in the
tyre track of the tractor.
3. Connect the two lower arms of the 3-point hitch to the linkage pins on
the headstock.
4. Connect the top link of the 3-point hitch to the headstock.
The maximum pressure of the tractor hydraulic system must not be more
than 21.0 MPa (210 bar).
5. Remove the dust caps from the two hydraulic hoses.
6. Connect the two hydraulic hoses to a double-acting hydraulic valve on
the tractor.
7. Use the tractor 3-point hitch to lift the headstock until the central pivot
pin of the support arm is 64 cm (25") above the ground.
8. Make sure the headstock is level.
9. If the headstock is not level, adjust the height of one of the two lower
arms.
10. Move the parking jack to the highest position.
11. If necessary, install stabilization chains (or rods) on the tractor lower
arms to prevent lateral movement.
12. Make sure no lateral movement is possible.
The first time you connect the Splendimo to each tractor, refer to the
instructions supplied with the PTO shaft and make sure the minimum and
maximum overlap of the two parts of the PTO shaft is correct.
13. Make sure the primary PTO shaft telescopes smoothly.
14. Connect the primary PTO-shaft to the tractor PTO.
Always connect the safety chain of the PTO shaft to a rigid part of the
tractor.
15. Put the end of the ram-lock operating cord in the tractor cab.
Note:
WARNING
CAUTION
WARNING
Operation 3-1
M-H025.1011EN
1. Connection position 1 - 2. Connection position 2
Figure 5. Connection Points
3.2 Disconnect the Splendimo from the Tractor
Always position the tractor on solid ground before you disconnect the
Splendimo from the tractor.
Make
sure there are no persons near the Splendimo when you disconnect
it from the tractor.
1. Set the hydraulic valve in the tractor to the floating position.
2. Pull the operating cord to engage the locking hook on the hydraulic ram.
3. Lower the headstock until the locking hook of the hydraulic ram is
engaged in the parking position.
4. Move the parking jack to position 1 (fig. 6, page 3-3).
5. If topping skids are installed move the parking jack to position 2 or 3.
6. Use the tractor 3-point hitch to lower the headstock until the parking jack
is on the ground.
7. Switch off the tractor engine.
8. Disconnect the Splendimo primary PTO-shaft from the tractor PTO.
9. Attach the primary PTO-shaft to the PTO support.
10. Disconnect the two hydraulic hoses from the tractor hydraulic system.
11. Install the two dust caps on the two hydraulic hoses.
WARNING
WARNING
3-2 Operation
M-H025.1011EN
12. Attach the two hydraulic hoses to the support on the headstock.
Always keep the ball valve on the hydraulic system closed. If the ball valve is
open, the hydraulic pressure is released and the Splendimo will be unstable.
13.
Disconnect the top link from the headstock.
14. Disconnect the two lower arms from the linkage pins on the headstock.
15. Remove the ram-lock operating cord from the tractor cab.
16. Remove the tractor from the area.
Figure 6. Parking Position
CAUTION
Operation 3-3
M-H025.1011EN
3.3 Move the Splendimo to the Transport Position
Make sure there are no persons in the area when you move the Splendimo
to the transport position.
Make sure the front axle weight of the tractor is sufficient (use front weights if
necessary) and that you do not exceed the rear axle weight when the
Splendimo is in the transport position.
Use all lights and warning signals as defined by your local road traffic
regulations.
1.
Disengage the PTO shaft.
Wait for all moving parts of the Splendimo to stop.
2. Pull the operating cord to release the locking hook on the hydraulic ram.
3. Operate the tractor hydraulic system to retract the hydraulic rams until
the Splendimo is in the transport position.
4. Make sure the locking hook has engaged in the hydraulic ram.
Make sure the PTO shaft does not turn when the Splendimo is in the
transport position.
Figure 7. Transport Position
WARNING
CAUTION
CAUTION
WARNING
WARNING
3-4 Operation
M-H025.1011EN
3.4 Move the Splendimo from the Transport Position to the Working
Position
Make sure there are no persons in the area when you move the Splendimo
to the headland position.
Make sure the PTO shaft does not turn when the Splendimo is in the
transport position.
1. Pull
the operating cord to release the locking hook on the hydraulic ram.
2. Operate the tractor hydraulic system to extend the hydraulic ram until
the Splendimo is in the working position.
Figure 8. Working Position
3.5 Move the Splendimo from the Working Position to the Headland
Position
1. Operate the tractor hydraulic system to lift the Splendimo to the
headland position.
Figure 9. Headland Position
WARNING
WARNING
Operation 3-5
M-H025.1011EN
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