LELY HIBISCUS 655 SD Operator's Manual

LELY HIBISCUS 655 SD

Twin-rotor rake

Operator Manual

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English Original

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ii

TRADEMARKS, COPYRIGHT AND DISCLAIMER

Lely, Astronaut, Astri, Atlantis, Attis, AWS, C4C, Calm, Caltive, Commodus,
Compedes, Cosmix, Discovery, F4C, Fertiliner, Gravitor, Grazeway,
Hibiscus, Hubble, Juno, L4C, Lely Center, Lelywash, Lotus, Luna, Nautilus,
Orbiter, Quaress, Qwes, SAE, Shuttle, Splendimo, Storm, T4C, Tigo, Viseo,
Vector, Voyager, Walkway and Welger are registered trademarks of the
Lely Group. The right of exclusive use belongs to the companies of the
Lely Group. All rights reserved. The information given in this publication
is provided for information purposes only and does not constitute an
offer for sale. Certain products may not be available in individual
countries and products supplied may differ from those illustrated. No
part of this publication may be copied or published by means of printing,
photocopying, microfilm or any other process whatsoever without prior
permission in writing by Lely Holding S.à r.l. Although the contents of this
publication have been compiled with the greatest possible care, Lely
cannot accept liability for any damage that might arise from errors or
omissions in this publication.

The English language manual is the original manual. Translations into
other languages use the English language manual as the source
document. Lely accepts no liability for discrepancies between the original
English language manual and versions in other languages. If there is a
conflict over the content and accuracy of any translated manual, the
English language manual is the authority document.

Copyright © 2015 Lely Industries NV

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All rights reserved

Lely Industries NV
Cornelis van der Lelylaan 1
3147 PB Maassluis
The Netherlands
Phone: [phone]
Fax: [phone]
Website: www.lely.com

Trademarks, copyright and disclaimer 1

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2 Trademarks, copyright and disclaimer

WARRANTY RESTRICTIONS

Upon delivery, the dealer and the customer must sign off a delivery
document and register the machine. Warranty only applies if the
machine is registered.

Excluded from the warranty are damage, loss and any cost or expenses
due to:

• Abnormal use of the equipment which is not according to the
specifications and the instructions stated in the Operator Manual

• Intervention by technicians other than authorized Lely service
personnel or technicians who have Lely’s approval to perform
certain tasks

• Modification done by the operator or third parties without Lely's
foreknowledge and/or authorization

• Incidents such as vermin, freezing, ice, fire, lightning, flood,
inundation or any other form of excessive water

• Cleaning agents

• Force majeure and accidents caused by the user or third parties

• Consequential damage

Warranty does not apply to consequential damage which does not
involve the machine itself. Further see the terms of delivery and the

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purchase documents.

WARRANTY RESTRICTIONS 1

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2 WARRANTY RESTRICTIONS

LIST OF INCLUDED AMENDMENTS

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No: Issue

Date (yy/
mm)

1

15/12

Chapter(s) Remarks

All

Full revision of the manual

List of included amendments 1

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2 List of included amendments

PREFACE

Manual Contents

Welcome to this Lely manual. This manual contains the technical
information, operating instructions, maintenance procedures and
troubleshooting information for the Lely Hibiscus 655 SD.

The information in this manual is for operators.

Study and understand this information thoroughly before you operate
the Lely Hibiscus 655 SD. Failure to do so could result in personal injury or
damage to equipment. Please consult your local Lely service provider if
you do not understand the information in this manual, or if you need
additional information.

The instructions, figures, and specifications in this manual are based on
the information that was available at the time of publication. Because
Lely continuously innovates its products, your Hibiscus may have
improvements, features or options that are not described in this manual.

All information in this manual is compiled with care. Despite all this, Lely
cannot guarantee that the manual is free of errors in all translations.
Therefore, if you have any comments, please send your feedback to us by
e-mail ([e-mail]). Mention the document number and the page
number.

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Applicability

This manual only applies to this model:

Model Type number

Lely Hibiscus 655 SD

Standard Torque Loading of Parts

All the nuts, bolts and screws used on the machine are torque tightened
to standard torque loadings applicable to the construction materials
used.

If a part has a non-standard torque loading, it is specified in the
applicable part of the manual.

Registration

The type and serial number plate of the Lely Hibiscus 655 SD is attached
to the front of the drawbar above the pivot point of the three-point
hitch. Always include the type and serial number of your product, when
you contact your local Lely service provider or when you order spare
parts.

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PREFACE 1

We suggest that you complete the table below with the type and serial
number of your Hibiscus. This makes sure that you can easily find the
information.

Type number

Serial
number

Figure 1. Type and serial number plate

Left, Right, Rear and Front

The positions left, right, rear and front in this manual refer to either:

• The Hibiscus as seen in the driving direction.

• The particular component, as seen when standing in front of it.

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2 PREFACE

Table of Contents

1 THE LELY HIBISCUS RAKE .......... . . . . . . . . .............. . . . . . . . . ............... . . . . . . . . .............1-1

1.1 The Lely Hibiscus 655 SD .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . 1-1

1.2 Intended Use . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . 1-1

1.3 Foreseeable Misuse . . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . 1-1

2 SAFETY .......... . . . . . . . ............... . . . . . . . . ............... . . . . . . . ................. . . . . . . . ...........2-1

2.1 Signal Icons ... . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . 2-1

2.2 Safety Instructions . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . 2-1

2.2.1 Operating Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

2.2.2 Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2.2.3 Public Road Transport Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2.2.4 Explanation of the Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2.2.5 Explanation of remaining Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

2.2.6 Position of the Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2.2.7 Maintenance of Safety Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

3 SPECIFICATIONS ....... . . . . . . . ................. . . . . . . . ............... . . . . . . . . ............... . . . . . . . ....3-1

4 DESCRIPTION . . . . . . ................ . . . . . . . . ............... . . . . . . . . .............. . . . . . . . . ...............4-1

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4.1 Lely Hibiscus 655 SD ... . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . . 4-1

4.2 Spare Wheel with Support (optional) .. . . .. . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . 4-2

5 FIRST USE .. . . . . . ............... . . . . . . . . ................ . . . . . . . ............... . . . . . . . . ............... . . . .5-1

5.1 Adjust the Length of the PTO Shaft . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . 5-1

5.2 Adjust the Hibiscus during First Use .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. 5-2

6 OPERATING INSTRUCTIONS . . . . . ................ . . . . . . . . .............. . . . . . . . . ............... . . . . . . .6-1

6.1 Before operating the Hibiscus . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . 6-1

6.2 Connect the Hibiscus to the Tractor .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . .. . . .. . .. . . .. 6-2

6.3 Put the Hibiscus into the Transport Position . . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . 6-4

6.4 Put the Hibiscus into the Working Position .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . 6-7

6.5 Lift the Rotors to turn on Headlands . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . .. . . .. . .. . . .. 6-9

6.6 Start raking . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . .. . . .. . .. . . .. 6-9

6.7 Stop raking . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . 6-10

6.8 Take the Hibiscus out of Operation . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. 6-10

6.9 Disconnect the Hibiscus from the Tractor .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . . 6-11

7 ADJUSTMENT . . . . . ................ . . . . . . . . .............. . . . . . . . . ............... . . . . . . . . ................7-1

7.1 Adjust the Swath Width ... . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . 7-1

7.2 Adjust the Working Height . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . 7-2

Table of Contents iii

7.3 Adjust the Cam Track .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . . . . .. . . . . . .. . . 7-5

7.4 Adjust the lifting and lowering Speed . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . . . . .. . . . . . .. . . 7-6

8 MAINTENANCE ............ . . . . . . . . .............. . . . . . . . . ................ . . . . . . . . ............... . . . . . . .8-1

8.1 Preventive Maintenance Schedule . . . . . .. . . . . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. 8-1

8.2 Preventive Maintenance Procedures . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . 8-3

8.2.1 Tighten the Nuts of the Transport Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3

8.2.2 Lubricate the PTO Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

8.2.3 Lubricate the Bearing Blocks of the PTO Exension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

8.2.4 Lubricate the Gearbox of the Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7

8.2.5 Lubricate the lower Rotor Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

8.2.6 Apply Grease to the remaining Grease Nipples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

8.2.7 Lubricate the Transport Wheel Hubs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10

8.2.8 Lubricate the Cam Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11

8.2.9 Lubricate the Tine Arms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12

8.2.10 Change the Oil of the Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13

8.2.11 Torque tighten the Nuts of the Tine Arm Carriage Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14

8.2.12 Make sure the Tyres have the correct Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17

8.2.13 Clean the Hibiscus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17

8.3 Corrective Maintenance Procedures .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . 8-18

8.3.1 Replace the Tine(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18

8.3.2 Replace the Tine Arm(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18

8.3.3 Replace a Rotor Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-21

8.3.4 Replace a Transport Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-23

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9 TROUBLESHOOTING .............. . . . . . . . . ............... . . . . . . . . .............. . . . . . . . . ...............9-1

10 DISPOSAL . . . . . . . ............... . . . . . . . . ............... . . . . . . . ................. . . . . . . . ............... . 10-1

iv Table of Contents

1 THE LELY HIBISCUS RAKE

1.1 The Lely Hibiscus 655 SD

Only use the rake for its intended purpose!

The Lely Hibiscus 655 SD is a pull-type, twin-rotor cam rake for side
delivery. The rake is equipped with 2 rotors with 11 tine arms, each
equipped with 4 double tines.
The tines provide a clean sweep and move the grass to the left side in an
airy swath.

The rotors of the Lely Hibiscus 655 SD rake are fitted to the carriage by
means of a 3-D system, allowing them to follow ground contours
independently of the carriage.

The 4-wheel assembly ensures excellent raking when working in
undulating fields as well.
The transport wheels of the machine are fitted with wheel steering as
standard, which ensures that the machine follows the tractor in the same
tracks.

1.2 Intended Use

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The Lely Hibiscus 655 SD is designed to be used as a rake pulled and
powered by a tractor.

The rake has been built exclusively for raking grass, hay and straw lying
on the ground of an agricultural field (= proper use). Usage going
beyond that does not constitute proper use. The manufacturer is not
liable for damage resulting from improper use; the operator only bears
the risk.

Intended uses also implies that the instructions and rules prescribed by
the manufacturer are observed.

1.3 Foreseeable Misuse

The rake must not be operated when stationary or outside an
agricultural field.

The rake must not be used for raking organic waste or hard materials
such as stones.

The Lely Hibiscus Rake 1-1

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1-2 The Lely Hibiscus Rake

2 SAFETY

2.1 Signal Icons

This chapter contains safety instructions you must obey when you use or
do maintenance on your Lely Hibiscus. It also explains the safety decals on
the Lely Hibiscus.

Note the use of the signal words DANGER, WARNING and CAUTION with
the safety messages. The signal word for each message uses the following
guidelines:

Danger: indicates an imminently hazardous
situation that, if not avoided, will result in death or
serious injury.

Warning: indicates a potentially hazardous situation that, if
not avoided, could result in death or serious injury, and
includes hazards that are exposed when guards are removed.

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2.2 Safety Instructions

Caution: indicates a potentially hazardous situation that, if not
avoided, may result in minor or moderate injury or product or
property damage.

Note: this shows extra information that may help the reader.

YOU are responsible for the SAFE operation and maintenance of your
machine. YOU must make sure that you and anyone else who is going to
operate, maintain or work in the vicinity of the machine knows all the
related SAFETY information in this manual.

YOU are the key to safety. Good safety practices protect you and the
people around you. Make these practices a working part of your safety
program. Make sure that EVERYONE who operates, maintains or works
near the machine obeys the safety precautions. Do not risk injury or
death by ignoring good safety practices.

• Owners must train operators before they operate the machine. This
training must be repeated at least annually.

SAFETY 2-1

• The operator must read, understand and obey all safety and

• A person who has not read and understood all safety and

• Do not modify the equipment in any way. Unauthorized

• Only use approved spare parts and make sure that they are only

2.2.1 Operating Safety

• Use the Hibiscus only for the purpose for which it was designed,

• Obey all warnings on the machine.

• The Hibiscus must only be operated by trained persons.

• Make sure all safety guards and protection devices are installed

• Keep people and objects away from moving parts.

• Make sure to keep persons away from the hitch of the tractor.

• Keep safe distance from people when operating the Hibiscus. This

• If a person comes near the Hibiscus, stop the tractor and disengage

operating instructions in the manual.

operating instructions is not permitted to operate the machine.

modification may impair the function and/or safety and could
affect the life of the equipment and persons.

installed by authorized technicians.

namely raking grass, hay and straw.

and function correctly.

is especially important when you work near or on areas that are
accessible to the public.

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the PTO.

• Always use a tractor with a cabin.

• Make sure the cabin of the tractor is closed during operation of the

Hibiscus to avoid injuries from flying objects and to reduce the
noise level. Exposure to high noise levels can cause hearing loss.

• Make sure there are no objects in the field that could be thrown up
by the Hibiscus before you operate the Hibiscus.

• Obey local legislation when you drive on a public road.

• Use flashing lights or other safety signs, when necessary.

• Do not stand on the Hibiscus.

• Depressurise the hydraulic system before you connect or disconnect

hydraulic hoses.

• Use protective clothing, gloves, safety glasses and ear protectors, if
necessary.

• When connecting the hydraulic hoses and/or operating the
hydraulic systems of the Hibiscus, make sure that the headstock of
the Hibiscus is connected to the tractor. If the Hibiscus is not
connected to the tractor, the Hibiscus may turn over during
operating the hydraulic systems.

2-2 SAFETY

• Always keep a minimum distance of 3 m (10 ft) between the

2.2.2 Maintenance Safety

• Before doing maintenance on the Hibiscus, always take the

• Use protective clothing, gloves, safety glasses and ear protectors, if

• Only use genuine LELY parts.

• Do not work on the hydraulic system.

• Clean or replace the safety decals regularly so that they can be read

• Examine hoses regularly for signs of leakage or damage. Fine jets

• As a hydraulic cylinder is kept open by the accumulator pressure it

Hibiscus and electrical power lines, especially when moving the
Hibiscus to the working position or to the transport position.

machine out of operation (see page 6-10).

necessary.

at all times.

of hydraulic fluid can penetrate the skin. Never use your fingers or
face to check for leaks. If affected by hydraulic fluid seek medical
help immediately. Have any worn or damaged hoses replaced
immediately by a certified technician.

will be necessary to release this before removing the accumulator
or working on the hydraulic cylinder. Otherwise injury may occur.
This procedure must be done by a certified technician.

• All hydraulic hoses must be replaced every 6 years by a certified

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2.2.3 Public Road Transport Safety

Before / when driving on public roads:

• Always connect the safety chains crosswise between the Hibiscus

• Remove loose objects that may fall of the Hibiscus, such as stones

• Make sure approved tyre types are installed on the Hibiscus. Use of

• Always keep a minimum distance of 3 m (10 ft) between the

• Mind the length, width and height of the Hibiscus-tractor

technician.

and the tractor . Make sure the length of the safety chains is
adjusted to avoid that the headstock of the Hibiscus touches the
ground if the towing device breaks. Make sure the safety chains
can not touch the PTO shaft, especially when you make a turn with
the Hibiscus.

or pieces of clay.

not approved tyre types can cause dangerous situations. Re-tighten
the transport wheels nuts after the prescribed working hours or
driven distance. Make sure the tyres have the correct pressure. Do
not over-inflate tyres.

Hibiscus and electrical power lines.

combination.

• Make sure the plug of the lighting cable is connected to the tractor
socket and the lights operate correctly.

SAFETY 2-3

• Make sure the markings and lights on the Hibiscus are not covered
with dirt.

• If required by local legislation install the rear marking plate for
slow moving vehicles (SMV) on the Hibiscus.

• If required by local legislation install the license plate on the
Hibiscus.

• Keep safe distance from other traffic.

• Respect the maximum transport speed (design speed) of the towed

Hibiscus.

• Obey local legislation when you drive on a public road.

2.2.4 Explanation of the Safety Decals

No.

Decal Explanation

1

Danger: Folding parts

Keep away from the folding areas of parts.

2

Danger: Turning parts

Keep away from all turning parts unless they are locked and cannot
move.

3

Danger: Moving parts

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Keep away from all moving parts unless they are locked and cannot
move.

4

Warning: Maximum operating speed

Never operate the Hibiscus at a PTO speed of more than 540 rpm.

2-4 SAFETY

No.

Decal Explanation

5

Caution: Read manual

Read the operator's manual carefully before you operate the Hibiscus.

6

Danger: Moving or rotating parts

Read the operating instructions for the PTO shaft. Always use the correct
safety precautions and protection when you operate the PTO shaft.

2.2.5 Explanation of remaining Decals

Decal Explanation

Note: Grease point

This indicates a grease point, read the operator manual for maintenance
instructions.

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Note: working instructions

This indicates the adjustment of the tine height to the soil by turning the
winding handle (+ = increases the height and - = decreases the height).

Note: working instructions

Make sure to tighten the nut or bolt to 110 Nm every 50 working hours. Use a
calibrated torque wrench. Obey the instructions in the manual.

SAFETY 2-5

2.2.6 Position of the Safety Decals

Figure 2. Position of the safety decals

KEY:

1. ‘Danger: Folding parts’ decal - 2. ‘Danger: Turning parts’ decal - 3. ‘Danger: Moving
parts’ decal - 4. ‘Warning: Maximum operating speed’ decal - 5. ‘Caution: Read manual’
decal - 6. ‘Danger: Moving or rotating parts’ decal

2.2.7 Maintenance of Safety Decals

Safety decals show important and useful information that will help you
to safely operate and maintain the machine.

Obey the instructions below to make sure that all the decals stay in the
correct position and condition.

• Keep the safety decals clean and legible at all times. Clean the
safety decals with soap and water. Do not use mineral spirits,
abrasive cleaners or other similar agents that may damage the
safety decals.

• Replace safety decals that are missing or that are illegible.

• Safety decals can be purchased from your local Lely service

provider.

4.1064.8502.0 -

2-6 SAFETY

3 SPECIFICATIONS

Lely Hibiscus 655 SD

Working width

Transport width

Transport height

Transport length

Diameter of rotor (incl. tine
arms)

Number of tine arms

Number of tines/tine arm

Swath width

Linkage

Hydraulic connections

PTO speed

Overload security 2x K33 radial pin clutch

4.1064.8502.0 -

Operating speed

5.80 - 6.50 m (19.02 - 21.32 ft)

2.60 m (8.53 ft)

3.85 m (12.63 ft)

8.10 m (26.57 ft)

3.20 m (10.49 ft)

2 x 11

4 double tines

1.20 - 1.50 m (3.39 - 4.92 ft)

category II

• 1 single-acting valve with floating position

• 1 double-acting valve

(max. oil pressure 210 bar (3045 Psi))

450 - 500 rpm, max. 540 rpm

max. 12.5 km/h (7.8 mph)

Transport speed max. 40 km/h (25 mph)

Tyre size rotor wheels 16/6.5-8 (6 ply)

Tyre working pressure rotor
wheels

Tyre size transport wheels 10/75-15.3 (10 ply)

Tyre max. load transport
wheels

Tyre working pressure
transport wheels

Tyre max. pressure transport
wheels

Tyre speed symbol transport
wheels

Power required 48 kW

Weight approximately 2225 kg (4905 lb)

Weight on axle

1.9 bar (27.6 Psi)

1550 kg (3417 lb)

3 bar (43 Psi)

5.2 bar (75.4 Psi)

A8

(65 HP)

1180 kg (2601 lb)

Specifications 3-1

Lely Hibiscus 655 SD

Weight on headstock 1045 kg (2304 lb)

Noise emission in accordance
with EN-ISO 4871. Emission
sound pressure level (LpA)

< 70 dB

All details are without engagement and may be altered without prior
notice.

4.1064.8502.0 -

3-2 Specifications

4 DESCRIPTION

4.1 Lely Hibiscus 655 SD

The Lely Hibiscus 655 SD is a pull type twin rotor rake to rake grass, hay
and straw.

The Hibiscus has:

• Two rotors

• Cam track

• Steering device

• Hydraulic system

• Electric system

• Working height adjustment system

• Protective covers

• Wheel wedges

Rotors

The two rotors (6) (see figure 3 on page 4-2) both have 11 tine arms, each
with four double tines per arm. The tines provide a clean sweep and
move the grass to the left side of the machine in a fluffy swath. The
rotors can be lifted into the headland position. The front rotor is lifted

4.1064.8502.0 -

first, followed by the rear rotor to enable the operator to drive into
headlands without having to wait or slow down. The rotors are
suspended by means of a 3D system and ground contour following by
each rotor is supported by the four wheel assembly.

Cam track

The adjustable cam track determines the pick and release moment of the
crop.

Steering device

The steering device (5) makes the Hibiscus operate as a trailer. The
Hibiscus can continue raking when it makes a turn.

Hydraulic system

The hydraulic system moves the Hibiscus into the following positions:

• From the transport position to the working position and reverse.

• To the headland position. To turn on headlands.

The hydraulic system has connections for 1 single-acting valve with
floating position and 1 double-acting valve. The maximum oil pressure is
210 bar (3045 Psi).

Electric system

The electric system has a lighting cable that must be connected to the
tractor socket to make sure the lighting is operating correctly.

DESCRIPTION 4-1

Working height adjustment system

The Hibiscus has a winding handle (2) to adjust the working height of the
tines. The tines should only just touch the ground. The working height
can be adjusted roughly by the position of the rotor wheels and shims at
the pivot points.

Protective covers

The Hibiscus has a set of protective covers (12) that must be installed on
the tines before driving on public roads.

Wheel wedges

The Hibiscus has two wheel wedges (8) that must be placed against the
transport wheels to prevent the machine from rolling away accidentally
when it is out of operation.

Figure 3. Main components

KEY:

1. Safety guard - 2. Working height adjustment (winding handle) - 3. Tine - 4. Transport
wheel - 5. Steering device - 6. Rotor - 7. Rotor wheel - 8. Wheel wedge - 9. Parking jack -

10. PTO shaft - 11. Headstock - 12. Protective covers

4.2 Spare Wheel with Support (optional)

To enable a flat tyre to be mended quickly in the field, the Hibiscus rake
can be fitted with a support for a spare wheel.

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4-2 DESCRIPTION

Figure 4. Hibiscus with spare wheel

KEY:

1. Spare wheel with support

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DESCRIPTION 4-3

INTENTIONALLY BLANK

4.1064.8502.0 -

4-4 DESCRIPTION

5 FIRST USE

It is recommended to do the procedures in this chapter together with
your authorized Lely dealer.

5.1 Adjust the Length of the PTO Shaft

To avoid damage to or reduction of the lifetime of the PTO shaft, the
PTO shaft must not be extended over its maximum permissible length.

Requirements

• Marker

• Tape measure

• Saw

Procedure

1. Fit the lower arms of the tractor’s three-point hitch to the linkage
pins of the headstock (see page 6-2).

2. Lift / lower the drawbar so that the connection points for the PTO
shaft on the tractor and on the Hibiscus are at the same height. The

4.1064.8502.0 -

distance between the PTO shaft connection points on the tractor
and on the Hibiscus is now at its minimum.

3. Make sure the PTO is disengaged, the tractor engine is stopped and
the key is removed from the tractor.

4. Pull off the inner half of the PTO shaft from the outer half.

5. Connect both ends of the PTO shaft to the tractor and to the
Hibiscus:

• Connect the outer half of the PTO shaft to the tractor.

• Connect the inner half of the PTO shaft to the Hibiscus.

6. Position both halves so that these are parallel.

7. In this position make a mark on the outer safety guard tube (see
figure 5 on page 5-2).

8. Make a second mark on a distance B = 40 mm (1.6 in) from the first
mark.

9. Disconnect the outer shaft half from the tractor.

10. Disconnect the inner shaft half from the Hibiscus

11. Cut off the outer safety guard tube at the second mark (see figure
6 on page 5-2).

12. Cut off the same length from the inner safety guard tube.

13. Cut of the same length from the inner and outer PTO shaft halves.

14. Deburr and clean the safety guard tubes and the PTO shaft halves.

FIRST USE 5-1

15. Slide the two PTO shaft halves into each other.

16. Slide the inner and outer safety guard tube over the PTO shaft.

17. Connect the PTO shaft to the Hibiscus.

Figure 5. Mark the shortest working length of the PTO shaft

KEY:

1. Outer safety guard tube
B: 40 mm (1.6 in)

Figure 6. Adjust the length of the PTO shaft

5.2 Adjust the Hibiscus during First Use

If necessary, during first use:

• Adjust the swath width (see page 7-1).

• Adjust the working height (see page 7-2).

• Adjust the cam track (see page 7-5).

• Adjust the lifting and lowering speed (see page 7-6).

4.1064.8502.0 -

5-2 FIRST USE

6 OPERATING INSTRUCTIONS

Ensure no-one is near the Hibiscus at the moment the PTO is
engaged.

If anyone comes near the Hibiscus immediately stop the tractor
and disengage the PTO.

Switch off the tractor engine and remove the key before leaving
the tractor cabin.

The safety guards and the swath curtain are essential protective
components of the machine. Consequently, only operate the
Hibiscus if these components have been duly fitted.

Make sure that the headstock of the Hibiscus is connected to the
tractor when you connect the hydraulic hoses and/or operate the
hydraulic systems of the Hibiscus.

6.1 Before operating the Hibiscus

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Before connecting or operating the Hibiscus:

• Make sure the procedures described in chapter ‘First Use’ are done.

• Make sure preventive maintenance is done (see page 8-2).

• Visually inspect the Hibiscus. Make sure the Hibiscus is not

damaged. Make sure damaged parts are replaced or repaired.

• Make sure the required adjustments are done (see page 7-1).

• Make sure the tires of the transport wheels and the rotor wheels

have the correct pressure (see page 8-17).

• Make sure the wheels are torque tightened (see page 8-3).

• Make sure the PTO shaft is not damaged and telescopes smoothly

and its safety covers and chain(s) are present and not damaged.

• Make sure all safety guards and protection devices are installed
and function correctly.

• Make sure the hydraulic hoses are not damaged and do not leak.
Fine jets of hydraulic fluid can penetrate the skin. Never use your
fingers or face to check for leaks. If affected by hydraulic fluid seek
medical help immediately. Have any worn or damaged hoses
replaced immediately by a certified technician.

OPERATING INSTRUCTIONS 6-1

6.2 Connect the Hibiscus to the Tractor

Always connect the safety chain of the PTO shaft to a rigid part
of the tractor.

The maximum pressure of the hydraulic system is 210 bar (3045
Psi).

During first assembly or when using another tractor, check the minimum
and maximum overlap of the PTO shaft halves in all positions (Consult
the instructions supplied with the PTO shaft and the instructions in
chapter ‘First use’).

Make sure that the front axle weight of the tractor is sufficient and that
the permitted maximum rear axle weight is not exceeded. Refer to the
manual of the tractor.

Connect the Hibiscus to the tractor as follows:

1. Adjust the tractor’s three-point hitch arms at an equal height.

2. Fit the lower arms to the linkage pins (3) (cat II) of the headstock
(1) (see figure 7 on page 6-3).

3. Lift the drawbar slightly so that it is horizontal. Maintain this
height adjustment of the tractor lift during operation and
transport.

4. Engage the parking brake of the tractor.

5. Switch off the tractor engine and remove the key.

6. Put the parking jacks (4) in the raised position.

7. Secure the tractor’s lower arms with stabilisation chains or rods to
eliminate any sideways movements.

8. Put the wheel wedges (2) in the supports on the front of the
machine.

9. Make sure the PTO shaft of the Hibiscus telescopes smoothly.

10. Connect the PTO shaft to the tractor PTO.

11. Connect the safety chain of the protection tube to a rigid part of
the tractor.

12. Connect the thick (3/8") hydraulic hose to a single-acting hydraulic
tractor valve with floating position. Permitted maximum oil
pressure: 210 bar (3045 Psi).

13. Connect the two thin (1/4") hydraulic hoses to a double-acting
hydraulic tractor valve. Permitted maximum oil pressure: 210 bar
(3045 Psi).

4.1064.8502.0 -

14. Put the end of the operating cord of the locking hooks in the
tractor cab.

6-2 OPERATING INSTRUCTIONS

15. Insert the plug of the lighting cable into the tractor socket and
make sure the lights operate correctly.

Make sure the safety chains can not touch the PTO shaft
when these are connected between the Hibiscus and the
tractor.

16. Before driving on public roads:

1. Connect the safety chains to the Hibiscus .

2. Connect the safety chains crosswise to rigid parts of the

tractor. Make sure the length of the safety chains is adjusted
to avoid that the headstock of the Hibiscus touches the
ground if the towing device breaks. Make sure the safety
chains can not touch the PTO shaft, especially when you
make a turn with the Hibiscus.

4.1064.8502.0 -

Figure 7. Connect the Hibiscus to the tractor

KEY:

1. Headstock - 2. Wheel wedge - 3. Linkage pin (2x) - 4. Parking jack (2x) - 5. PTO shaft

OPERATING INSTRUCTIONS 6-3

Figure 8. Connect the safety chains to the Hibiscus

6.3 Put the Hibiscus into the Transport Position

Make sure there are no persons in the area when you move the
Hibiscus to the transport position.

Make sure that the headstock of the Hibiscus is connected to the
tractor when you connect the hydraulic hoses and/or operate the
hydraulic systems of the Hibiscus.

Use all lighting and warning signals required by law (or other
regulations prescribed by the authorities).

Never allow the PTO shaft to rotate when the machine is in the
transport position.

4.1064.8502.0 -

6-4 OPERATING INSTRUCTIONS

Always install protective covers on the tines before driving on
public roads.

Always install the safety chains between the Hibiscus and the
tractor before driving on public roads. Make sure the safety
chains can not touch the PTO shaft.

The Hibiscus rake can be transported by the tractor after it has been put
into the transport position. The transport width is 2.60 m (8.53 ft).

Put the machine into the transport position as follows:

1. Take the Hibiscus out of operation (see page 6-10).

2. Slide the swath curtain inwards and secure it with the locking pin.

3. Operate the single-acting valve of the tractor to adjust the machine
to the headland position.

4. Operate the double-acting valve of the tractor to fold the machine
further towards the transport position (see figure 9 on page 6-6).
The machine will only fold up fully if the rotors have been
completely lifted up to the headland position using the single­acting valve.

5. Make sure the support frames have been secured with the locking
hooks (see figure 10 on page 6-6).

6. Switch off the tractor engine and remove the key.

4.1064.8502.0 -

7. Put the protective covers on the points of the tines protruding
outwards (see figure 11 on page 6-7).

8. Before driving on public roads: connect the safety chains crosswise
between the Hibiscus and the tractor .

Make sure the safety chains can not touch the PTO shaft, especially
when you make a turn with the Hibiscus.

The machine is now ready for transport.

OPERATING INSTRUCTIONS 6-5

Figure 9. Transport position

4.1064.8502.0 -

Figure 10. Make sure the support frames are secured with the locking
hooks

KEY:

1. Locking hook (2x)

6-6 OPERATING INSTRUCTIONS

Figure 11. Put protective covers on the points of the tines

KEY:

1. Protective cover

4.1064.8502.0 -

6.4 Put the Hibiscus into the Working Position

Make sure that no-one is near the machine when it is moved from
the transport position into the working position.

Make sure that the headstock of the Hibiscus is connected to the
tractor when you connect the hydraulic hoses and/or operate the
hydraulic system of the Hibiscus.

Put the machine in the working position as follows:

1. Remove the protective covers from the tines and put them away at
the front of the machine (see figure 12 on page 6-8).

2. Pull the cord of the locking hooks to unlock the support frames.

3. Operate the double-acting valve of the tractor to move the
Hibiscus out of the transport position and to lower it to the
headland position.

4. Operate the single-acting valve of the tractor into the floating
position (see figure 13 on page 6-8).

5. Slide the swath curtain to the required position and secure it with
the locking pin (see page 7-1).

OPERATING INSTRUCTIONS 6-7

Figure 12. Put the protective caps away at the front of the machine

4.1064.8502.0 -

Figure 13. Put the Hibiscus into the working position

6-8 OPERATING INSTRUCTIONS

6.5 Lift the Rotors to turn on Headlands

Never drive the machine through the crop while the rotors are on the
ground and are not rotating. This may damage the tines and tine arms.

When the Hibiscus is operated in the floating position the oil pressure in
the system is disabled. This makes that the Hibiscus follows the contour
line of the land.

The front rotor is lifted first, followed by the rear rotor. The timing and
speed of lifting and lowering the rotors can be adjusted (see page 7-6).

To enable turning on headlands, the rotors can be lifted (approx. 60 cm
(1.96 ft). When the end of the field is reached, do the following to turn
on the headland:

1. Operate the single-acting valve of the tractor to lift the rotors up
to the headland position.

2. Make the turn with the tractor.

3. Put the single-acting valve of the tractor in the floating position to
lower the rotors into the crop. The rams must telescope smoothly
throughout the operation.

6.6 Start raking

4.1064.8502.0 -

Make sure no people are near the Hibiscus at the moment the PTO
is engaged.

Keep safe distance from people. If a person comes near the
Hibiscus, stop the tractor and disengage the PTO.

Switch off the tractor engine and remove the key before leaving
the tractor cab.

The safety guards and the swath curtain are essential protective
components of the machine. Consequently, only operate the rake
if these components have been duly fitted.

Make sure that the headstock of the Hibiscus is connected to the
tractor when you connect the hydraulic hoses and/or operate the
hydraulic systems of the Hibiscus.

Do not drive the machine through the crop when the rotor is on the
ground and not rotating. This causes damage to the tines and the tine
arms.

OPERATING INSTRUCTIONS 6-9

Preparation

Make sure the Hibiscus is properly adjusted before raking.

If necessary:

• Adjust the swath width (see page 7-1).

• Adjust the working height (see page 7-2).

• Adjust the cam track (see page 7-5).

• Adjust the lifting and lowering speed (see page 7-6).

Procedure

1. Operate the single-acting valve of the tractor to move the Hibiscus
to the headland position.

2. Carefully engage the PTO at the lowest possible engine speed.

If the rotor speed is too high, the tines may release the crop too late. As
a result, lumps of material will be scattered behind the machine. Reduce
the PTO speed if this occurs.

3. Slowly increase the speed of the PTO to 450 – 500 rpm (max. 540
rpm).

4. Drive the tractor at a maximum speed of 12.5 km/h (7.8 mph).

5. Put the single acting valve of the tractor in the floating position to
lower the rotors into the crop.

6. If you want to turn on headlands, operate the single-acting valve
of the tractor to move the rotors to the headland position (see
page 6-9).

6.7 Stop raking

1. Stop the tractor.

2. Operate the single-acting valve of the tractor to lift the Hibiscus to
the headland position.

3. Disengage the PTO.

4. Wait for all moving parts to stop.

5. When leaving the field:

1. Put the Hibiscus into the transport position (see page 6-4).

2. Make sure the support frames are secured with the locking

hooks (see figure 10 on page 6-6).

6.8 Take the Hibiscus out of Operation

4.1064.8502.0 -

To work safely it is important to take the Hibiscus out of operation before
doing maintenance, troubleshooting, making adjustments or before
certain operations. After taking the Hibiscus out of operation the tractor

6-10 OPERATING INSTRUCTIONS

and the Hibiscus are standing stable, all parts have stopped and parts will
not move unexpectedly.

To take the Hibiscus out of operation:

1. Stop the tractor.

2. Engage the parking brake of the tractor.

3. Disengage the PTO.

4. Wait until all moving parts have stopped.

5. Switch off the tractor engine and remove the key.

6.9 Disconnect the Hibiscus from the Tractor

The machine can be disconnected from the tractor in both the working
and in the transport position.
Always put the machine on hard, even ground.

1. Take the Hibiscus out of operation (see page 6-10).

2. Put the parking jacks in the bottom position.

3. Put the wedges against the transport wheels in order to prevent
the machine from rolling away accidentally.

4. Use the tractor three-point hitch system to lower the headstock
until the parking jacks rest on the ground.

4.1064.8502.0 -

5. Switch off the tractor engine and remove the key.

6. Disconnect the PTO shaft from the tractor PTO.

7. Put the PTO shaft in the hook (see figure 14 on page 6-12).

8. Depressurise the hydraulic system and disconnect the hydraulic
hoses.

9. Install the dust caps on the plugs and attach the plugs to the
supports on the drawbar (see figure 14 on page 6-12).

10. Disconnect the lighting plug from the tractor socket.

11. If applicable, disconnect the safety chains.

12. Remove the control cord for the locking hooks from the tractor
cabin.

13. Disconnect the lower arms of the three-point hitch from the
machine.

OPERATING INSTRUCTIONS 6-11

innovators in agriculture

Figure 14. Put the PTO shaft in the hook and attach the plugs to the
supports

4.1064.8502.0 -

6-12 OPERATING INSTRUCTIONS

7 ADJUSTMENT

Before you adjust the Hibiscus always:

1. Stop the tractor.

2. Engage the parking brake of the tractor.

3. Disengage the PTO.

4. Wait until all moving parts have stopped.

5. Switch off the tractor engine and remove the key.

6. Put the wheel wedges against the transport wheels.

7.1 Adjust the Swath Width

1. Take the Hibiscus out of operation (see page 6-10).

2. Slide the swath curtain (see figure 15 on page 7-1) to the required
position and secure it with the locking pin.
The adjustment depends on the amount of crop and the adjusted
working width.
Select a position that allows the crop to flow between the rotor
and the swath curtain properly and that prevents the formation of
lumps.

4.1064.8502.0 -

Figure 15. Slide the swath curtain

KEY:

1. Locking pin

ADJUSTMENT 7-1

7.2 Adjust the Working Height

When raking straw, the wheel height must be adjusted higher.

When the tines take up crop within the raking movement, the tines bend
increasingly rearwards as there is more crop in front of them.
Consequently, the tine tips are moved higher from the ground. This can
be compensated by adjusting the rotor height at the side of the swath
board and in the direction of travel. The height adjustment system (see
figure 16 on page 7-3) of the rotor wheels is used for rough height
adjustment. The winding handle (see figure 18 on page 7-5) is used for
fine height adjustment.

1. Take the Hibiscus out of operation (see page 6-10).

2. Turn the winding handle (1) (see figure 18 on page 7-5) to the
middle of the height adjustment range.

3. Examine the height of the tines at the front side of the rotor:

• If the height of the tines is less than 5 cm (2 in) from the

ground no rough height adjustment of the rotor wheels is
necessary. The adjustment system of the rotor wheels must
only be used to adjust the rotor height at the side of the
swath board and in the direction of travel to make the rotor
tilt slightly.

• If the height of the tines is more than 5 cm (2 in) from the

ground the general height of the rotor wheels must be
adjusted roughly with the adjustment system of the rotor
wheels also.

4. Roughly adjust the height of the front rotor wheels. Install the left
front wheel in a higher wheel position than the right front wheel
and / or put more shims in the upper position at the left front
wheel to make the rotor tilt slightly towards the swath board (see
figure 17 on page 7-4).

5. Put the rear wheels of the rotor in a lower wheel position than the
front wheels to make the rotor tilt slightly in the forward direction.
Install the left rear wheel in a higher wheel position than the right
rear wheel and / or put more shims in the upper position at the left
rear wheel to make the rotor tilt slightly towards the swath board
(see figure 17 on page 7-4).

6. Adjust the height of the tines at the front side of the rotor with the
winding handle so that the tines are only slightly above the
ground.

4.1064.8502.0 -

7-2 ADJUSTMENT

Figure 16. Adjust the working height roughly with the wheel positions
and the shims.

KEY:

4.1064.8502.0 -

1. Shims (2x) - 2. Rotor wheel positioned at the second position from below

ADJUSTMENT 7-3

Figure 17. Example: rotor height adjustment at the swath board side and
in the direction or travel

KEY:

1. Front wheels in 3rd wheel position from below - 2. One shim in the upper position
and one shim in the lower position - 3. Rear wheels in the 2nd wheel position from
below - 4. Two shims in the upper position make the rotor slightly tilt towards the swath
board

4.1064.8502.0 -

7-4 ADJUSTMENT

Figure 18. Adjust the working height with the winding handle.

KEY:

1. Winding handle for fine working height adjustment

4.1064.8502.0 -

7.3 Adjust the Cam Track

The position of the cam track determines when the tine arms release the
crop. Adjustment of the cam track to earlier or later crop release has an
effect on the shape and width of the swath. Optimal adjustment is
related to the crop, its humidity and its volume.

1. Move the Hibiscus to the working position.

2. Take the Hibiscus out of operation (see page 6-10).

3. Remove the lynch pin (2) (see figure 19 on page 7-6) from the cam

4. Install the adjustment strip to the applicable position:

track adjustment strip (3).

• + gives an earlier release of the crop (see figure 20 on page

7-6).

• - gives a later release of the crop.

5. Lock the position with the lynch pin.

ADJUSTMENT 7-5

Figure 19. Adjust the cam track

KEY:

1. Adjustment strip mount - 2. Lynch pin - 3. Cam track adjustment strip

Figure 20. Earlier / later release of the crop

4.1064.8502.0 -

KEY:
A: Turning direction of the rotor

7.4 Adjust the lifting and lowering Speed

The Lely Hibiscus 655 SD rake has two adjustable throttle valves in the
hydraulic system that allow the lifting and lowering speed of the rotors
to be adapted to prevailing conditions.

Throttle vale A (see figure 21 on page 7-7) controls the lifting and
lowering speed of both rotors out of and into the headland position.

7-6 ADJUSTMENT

• Use throttle valve A to adjust the speed so that the rotors are lifted

innovators in agriculture

and lowered in a smooth and controlled manner. Make sure valve B
is fully opened when you do this.

Throttle valve B only controls the lowering speed of the left rear rotor.

• Use throttle valve B (see figure 21 on page 7-7) to adjust the
lowering speed so that the left rear rotor comes down on the same
line on which the right front rotor started raking.

Figure 21. Lifting and lowering speed

4.1064.8502.0 ­KEY:

A: Throttle valve for both rotors
B: Throttle valve for the lowering speed of the left rear rotor

ADJUSTMENT 7-7

INTENTIONALLY BLANK

4.1064.8502.0 -

7-8 ADJUSTMENT

8 MAINTENANCE

8.1 Preventive Maintenance Schedule

Before you do maintenance on the Hibiscus always:

1. Stop the tractor.

2. Engage the parking brake of the tractor.

3. Disengage the PTO.

4. Wait until all moving parts have stopped.

5. Switch off the tractor engine and remove the key.

6. Put the wheel wedges against the transport wheels.

Correct machine servicing is vital for ensuring reliable and safe
operation.

Maintenance after the first 8 working hours

• Tighten the nuts of the transport wheels (see page 8-3).

Maintenance after the first 30 working hours

• Change the oil of the gearbox: first time or after assembly of a new

4.1064.8502.0 -

gearbox (see page 8-13).

Maintenance every 10 working hours

• Lubricate the gearbox of the rotor (see page 8-7).

• Lubricate the wide angle joint of the primary PTO shaft (see page

8-4).

Maintenance every 40 working hours

• Lubricate the lower rotor wheel assembly (see page 8-8).

• Lubricate the bearing blocks of the PTO extension (see page 8-6).

• Apply grease to all remaining grease nipples on the Hibiscus (see

page 8-9).

Maintenance every 100 working hours

• Lubricate the primary, secondary and tertiary PTO shafts (see page
8-4).

• Lubricate the profiled tubes on the PTO shafts (see page 8-4).

• Lubricate the transport wheel hubs (see page 8-10).

Maintenance every 250 working hours

• Lubricate the cam track (see page 8-11).

• Lubricate the tine arms (see page 8-12).

• Change the oil of the gearbox (see page 8-13).

MAINTENANCE 8-1

Maintenance every 6 years

• Have all hydraulic hoses replaced by a certified technician six years
after their production date. Refer to the text on the hoses for their
production date.

Maintenance after operation

• Clean the Hibiscus (see page 8-17).

• Make sure the tines and tine arms are tight and not damaged.

• Apply anti-corrosion agent to the bare metal parts.

• If the machine will not be used for a longer period, apply anti

corrosion agent to the piston rods. Remove the agent before using
the machine again. If this is not done, the seals of the rams may get
damaged when the anti corrosion agent hardens.

• Examine if all lights of the lighting system are not damaged and
function properly. Replace damaged or broken lights.

• Make sure all marking signs are in good condition and are clearly
visible.

Maintenance before and after prolonged storage

Maintenance task

Clean the Hibiscus (see page 8-17).

Lubricate the rotor gearbox (see page 8-7).

Lubricate the lower rotor wheel assembly (see page
8-8).

Lubricate the PTO shafts (see page 8-4).

Lubricate the bearing blocks of the PTO extension
(see page 8-6).

Lubricate the cam track (see page 8-11).

Lubricate the transport wheel hubs (see page 8-10).

Apply grease to all remaining grease nipples on the
Hibiscus (see page 8-9).

Make sure the PTO shaft telescopes smoothly.

Apply anti corrosion agent to the piston rods.

Remove anti corrosion agent from the piston rods.

Make sure the Hibiscus is not damaged. Repair or
replace damaged parts.

Before prolonged
storage

X

X X

X X

X X

X X

X X

X X

X X

X X

X

X X

After prolonged
storage

If necessary

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X

Examine if all lights of the lighting system are not

X X
damaged and function properly. Replace damaged
or broken lights.

Make sure the tyre pressure of the transport wheels

X X
and rotor wheels is correct (see page 8-17).

8-2 MAINTENANCE

Maintenance task

Before prolonged
storage

After prolonged
storage

Torque tighten all bolts and nuts.

Torque tighten the nuts of the tine arm carriage
bolts (see page 8-14).

Torque tighten the nuts of the transport wheels (see
page 8-3).

Make sure all safety decals are legible and not
damaged. Replace if necessary (see page 2-6).

8.2 Preventive Maintenance Procedures

8.2.1 Tighten the Nuts of the Transport Wheels

Make sure to tighten the nuts and/or bolts on the transport
wheels.

Requirements

• Torque wrench

Procedure

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1. Take the Hibiscus out of operation (see page 6-10).

2. Examine the wheel nuts and retighten them if necessary. Retighten
according to the order indicated in the illustration (see figure 22 on
page 8-4).

X

X

X

X X

MAINTENANCE 8-3

Figure 22. Tighten the wheel nuts

KEY:

A: Torque wrench

1

: 270 Nm

A

1 – 6: Order of tightening

8.2.2 Lubricate the PTO Shafts

Requirements

• Grease pump

• Biodegradable grease (SEP2)

Refer to the third party documentation for detailed information to
lubricate the type of PTO shaft. The important grease points for all the
type of PTO shafts are described in the next procedure

Procedure

1. Take the Hibiscus out of operation (see page 6-10).

2. Lubricate the following grease points of the PTO shafts:

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• The grease nipples of the universal joint (A)

• The grease nipples of the guard bearing (B)

• The profiled tubes (C)

8-4 MAINTENANCE

• The grease nipple of the wide angle joint (D)

• The grease nipple of the clutch (E)

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KEY:

1. Primary PTO shaft - 2. Secondary PTO shaft - 3. Tertiary PTO shafts

Figure 24. Grease points of the primary PTO shaft

KEY:
A: Grease nipple of the universal joint
B: Grease nipple of the guard bearing
C: Profiled tube
D: Grease nipple of the wide angle joint

Figure 23. Overview of PTO shafts

MAINTENANCE 8-5

Figure 25. Grease points of the secondary PTO shaft

KEY:
A: Grease nipple of the universal joint
B: Grease nipple of the guard bearing
C: Profiled tube

Figure 26. Grease points of the tertiary PTO shafts

KEY:
A: Grease nipple of the universal joint
B: Grease nipple of the guard bearing
C: Profiled tube
D: –
E: Grease nipple of the clutch

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8.2.3 Lubricate the Bearing Blocks of the PTO Exension

Requirements

• Grease pump

• Biodegradable grease (SEP2)

Procedure

8-6 MAINTENANCE

1. Take the Hibiscus out of operation (see page 6-10).

2. Lubricate the two grease points of the PTO extension (see figure 27
on page 8-7).

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Figure 27. Lubricate the bearing blocks of the PTO extension

KEY:

1. Grease nipples of the PTO extension

8.2.4 Lubricate the Gearbox of the Rotor

Requirements

• Grease pump

• Biodegradable grease (SEP2)

Procedure

1. Take the Hibiscus out of operation (see page 6-10).

2. Lubricate the grease nipple of the rotor gears (1) (see figure 28 on
page 8-8) with the grease pump. While lubricating, turn the rotor
bit by bit to make sure grease is distributed effectively over the
gears.

3. Lubricate the grease nipple of the bearing of the axis (2).

MAINTENANCE 8-7

Figure 28. Lubricate the rotor gear box

KEY:

1. Grease nipple of the gears - 2. Grease nipple of the bearing of the axis

8.2.5 Lubricate the lower Rotor Wheel Assembly

Requirements

• Grease pump

• Biodegradable grease (SEP2)

Procedure

1. Take the Hibiscus out of operation (see page 6-10).

2. Lubricate the two grease nipples on the lower rotor wheel
assembly (see figure 29 on page 8-9).

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8-8 MAINTENANCE

Figure 29. Lubricate the lower rotor wheel assembly

KEY:

1. Grease nipples on the lower rotor wheel assembly

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8.2.6 Apply Grease to the remaining Grease Nipples

Requirements

• Grease pump

• Biodegradable grease (SEP2)

Procedure

1. Take the Hibiscus out of operation (see page 6-10).

2. Apply grease to the grease nipples with the grease pump as
indicated in the figure (see figure 30 on page 8-10).

MAINTENANCE 8-9

Figure 30. Apply grease to the remaining grease nipples

KEY:
A: 2x, L+R
B: 2x, L+R
C: 3x
D: L+R
E: L+R
F: 4x, L+R
G: 2x

8.2.7 Lubricate the Transport Wheel Hubs

Requirements

• Grease pump

• Biodegradable grease (SEP2)

Procedure

1. Take the Hibiscus out of operation (see page 6-10).

2. Use the grease pump to lubricate the hubs of both left and right
transport wheels (see figure 31 on page 8-11).

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8-10 MAINTENANCE

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8.2.8 Lubricate the Cam Track

Figure 31. Lubricate the transport wheel hubs

KEY:

1. Transport wheel - 2. Hub greasing point

Requirements

• Grease pump

• Molykote BR2 Plus or equivalent

Procedure

1. Take the Hibiscus out of operation (see page 6-10).

2. Remove the screw of the tine arm cover (3) (see figure 32 on page
8-12).

3. Remove the cover plate from the rotor (2).

The cam track is accessible via the hole behind the tine arm cover.

4. Hold the grease pump close to the cam track (1). If the cam track
can not be reached with the grease pump, remove the tine arm to
lubricate the cam track (see page 8-18).

MAINTENANCE 8-11

When lubricating the cam track turn the rotor manually to spread the
grease over the entire cam track.

5. While you lubricate the cam track, manually turn the rotor 90

o

the same direction as during normal operation. Walk with the
turning rotor to keep the grease pump close to the cam track.

6. Repeat the steps 4 and 5 until the entire cam track is lubricated.

7. Install the cover plate on the rotor with the screw.

in

Figure 32. Lubricate the cam track

KEY:

1. Cam track - 2. Cover plate - 3. Screw

8.2.9 Lubricate the Tine Arms

Requirements

• Grease pump

• Biodegradable grease (SEP2)

Procedure

1. Take the Hibiscus out of operation (see page 6-10).

2. Remove the screw of the tine arm cover (1) (see figure 33 on page
8-13).

3. Remove the cover plate (2) from the rotor.

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4. Lubricate the tine arm.

8-12 MAINTENANCE

5. Install the cover plate on the rotor with the screw.

6. Repeat this procedure for the other tine arms.

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KEY:

1. Screw - 2. Cover plate - 3. Grease nipple

8.2.10 Change the Oil of the Gearbox

An incorrect quantity of oil could make the gearbox overheat and cause
irreparable damage. Change the oil more frequently when operating
the machine in extreme working conditions.

Change the oil in the gearbox of a new rake (or after assembly of a new
gearbox) for the first time after approximately 30 working hours and
every 250 working hours thereafter.

1. Take the Hibiscus out of operation (see page 6-10).

2. Put a collection container underneath the gearbox.

3. Unscrew the drain plug (arrow in figure) from the gearbox and let
the oil flow into the collection container.

4. Fill the gearbox A (see figure 34 on page 8-14) with 1.7 l of 85W­140 API GL-5 transmission oil.

Figure 33. Lubricate the tine arms

MAINTENANCE 8-13

innovators in agriculture

17

Figure 34. Change the oil of the gearbox

8.2.11 Torque tighten the Nuts of the Tine Arm Carriage Bolts

Requirements

• Torque wrench

Procedure

1. Take the Hibiscus out of operation (see page 6-10).

2. Torque-tighten the inner ring of nuts (A) (see figure 36 on page 8-

16) to 110 Nm in the order as shown in the picture.

Tighten the first nut (in this example nut number 1).

Skip the next three nuts (in this example nut 2, 3 and 4).

Then tighten the next nut (in this example nut number 5).

Repeat this until all 11 nuts are torque tightened (so the tightening order
is nut number 1, 5, 9, 2, 6, 10, 3, 7, 11, 4, 8).

3. Torque-tighten the outer ring of nuts (B) (see figure 36 on page 8-

16) to 110 Nm in the order as shown in the picture:

The nuts of the outer ring are grouped in pairs of two nuts each.

Tighten the first pair of nuts (in this example the pair of nuts with
number 1).

Skip the next three pairs of nuts (in this example the pair of nuts with
numbers 2, 3 and 4).

Then tighten the next pair of nuts (in this example the pair of nuts with
number 5).

4. Repeat this until all 22 nuts are torque tightened (so the tightening
order is nut number 1, 5, 9, 2, 6, 10, 3, 7, 11, 4, 8).

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8-14 MAINTENANCE

Figure 35. Torque-tighten the bolts and nuts of the rotor

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MAINTENANCE 8-15

Figure 36. Tightening order of the tine arm carriage bolts

KEY:

A: Inner ring of nuts. Tightening order 1, 5, 9, 2, 6, 10, 3, 7, 11, 4, 8

B: Outer ring of nuts. Tightening order 1, 5, 9, 2, 6, 10, 3, 7, 11, 4, 8

4.1064.8502.0 -

8-16 MAINTENANCE

8.2.12 Make sure the Tyres have the correct Pressure

Make sure the Hibiscus is out of operation when you inflate the
tyres.

Do not over-inflate the tyres.

Make sure the tyres have the following pressure:

• Tyres of the transport wheels: 3 bar (43 Psi).

• Tyres of the rotor wheels: 1.9 bar (27.6 Psi).

4.1064.8502.0 -

8.2.13 Clean the Hibiscus

Figure 37. Tyre pressure

KEY:

1. Rotor wheels: 1.9 bar (27.6 Psi) - 2. Transport wheels: 3 bar (43 Psi)

To avoid damage, do not spray water directly onto the hydraulic system,
electric system or bearings. If you use a high pressure cleaner keep a
minimum spraying distance of 30 cm (1 ft) to avoid damage of the paint.

1. Use a water jet to thoroughly clean the Hibiscus.

2. Lubricate all bearings to push out any water.

MAINTENANCE 8-17

8.3 Corrective Maintenance Procedures

8.3.1 Replace the Tine(s)

Procedure

1. Take the Hibiscus out of operation (see page 6-10).

2. Release the nut (5) and remove the bolt (1) and clamp block (2)
from the applicable tine(s).

3. Remove the cap (3).

4. Replace the broken tine(s) and slide all the tines on the tine arm in
the correct position.

5. Install the cap.

6. Install the bolt and clamp block on the tine position(s).

7. Tighten the nut(s) to secure the position of the tine(s).

Figure 38. Replace the tine(s)

KEY:

1. Bolt - 2. Clamp block - 3. Cap - 4. Tine - 5. Nut

8.3.2 Replace the Tine Arm(s)

Requirements

• Torque wrench

• Loctite 243

4.1064.8502.0 -

• Grease pump

8-18 MAINTENANCE

Procedure

1. Take the Hibiscus out of operation (see page 6-10).

2. Remove the tines on the tine arm (see page 8-18).

3. Remove the two bolts of the tine arm clamp block (4) (see figure 39
on page 8-20).

4. Remove the two halves of the clamp block (3).

5. Remove the washer (5).

6. Remove the screw (8) of the cover plate.

7. Remove the cover plate from the rotor (2).

8. Remove the three bolts, washers and nuts (1,9,10).

9. Loosen the nuts on the carriage bolts of the adjacent tine arms.

10. Remove the tine arm.

11. Install the tine arm into the cam track. Make sure the bearing roller
at the outer end of the tine arm is properly positioned into the cam
track (see figure 40 on page 8-21).

12. Torque tighten the nuts (10) of the tine arm and the adjacent tine
arms (see figure 39 on page 8-20) to 110 Nm.

13. Install the washer (5).

14. Pull the tine arm and Install the clamp block (3).

4.1064.8502.0 -

15. Apply Loctite 243 to the bolts (4) of the clamp block. Torque
tighten the bolts to 17 Nm.

16. Lubricate the tine arm (see page 8-12).

17. Install the cover plate (2) with the screw (8) on the rotor.

18. Install the tines on the tine arm (see page 8-18).

19. Make sure the tines on all tine arms have the same working height.
If not loosen all bolts that attach the tine arms to the rotor and
follow the torque procedure (see page 8-14).

20. Turn the rotor manually to make sure the bearing rollers of the tine
arms run smoothly through the cam track.

MAINTENANCE 8-19

Figure 39. Replace the tine arm

KEY:

1. Bolt - 2. Cover plate - 3. Tine arm clamp block - 4. Bolt - 5. Washer - 6. Tine arm - 7.
Tine - 8. Screw - 9. Washer - 10. Nut

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8-20 MAINTENANCE

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8.3.3 Replace a Rotor Wheel

Figure 40. Position of the tine arm bearing roller in the cam track

KEY:

1. Cam track - 2. Tine arm - 3. Tine arm bearing roller

The Hibiscus must be in the headland position when you do this
procedure.

Requirements

• Torque wrench

• Support

Procedure

1. Stop the tractor.

2. Engage the parking brake of the tractor.

3. Disengage the PTO.

4. Wait until all moving parts have stopped.

5. Lift the rotors to the headland position.

6. Switch off the tractor engine and remove the key.

7. Make sure that the Hibiscus can not move unexpectedly by:

• Using wheel wedges on the transport wheels.

• Keeping the machine connected to the tractor (with the

parking brake of the tractor engaged).

MAINTENANCE 8-21

• Placing a support underneath the rotor to prevent it from

falling down.

• If necessary other measures to secure the machine against

unexpected movement.

8. Remove the cap (6) of the rotor wheel (see figure 41 on page 8-22).

9. Remove the nut (5) that secures the rotor wheel.

10. Remove the washer (4).

11. Remove the rotor wheel (3).

12. Make sure the sealing ring is installed correctly and stays in place
(see figure 42 on page 8-23).

13. Apply anti-corrosion grease to the stud.

14. Put the replacement wheel on the stud (1) (see figure 41 on page 8-

22).

15. Install the washer (4). Make sure it is installed correctly (see figure
42 on page 8-23).

16. Install the wheel nut (5) (see figure 41 on page 8-22).

17. Torque tighten the wheel nut to 215 Nm.

18. Install the cap (6).

Figure 41. Replace a rotor wheel

KEY:

1. Stud - 2. Sealing ring - 3. Wheel - 4. Washer - 5. Wheel nut - 6. Cap

4.1064.8502.0 -

8-22 MAINTENANCE

Figure 42. Position of the sealing ring and the washer

8.3.4 Replace a Transport Wheel

Make sure that the Hibiscus cannot move unexpectedly. Make
sure the Hibiscus is connected to the tractor and the wheel
wedges support the transport wheel that is not replaced.

Replace tyres only with approved tyre types. Use of not
approved tyre types can cause dangerous situations.

Use proper tools for lifting tyres to prevent personal injury.

4.1064.8502.0 -

Obey local safety legislation when doing corrective maintenance on the
public road.

Make sure that the wheel nuts are torque tightened again after the first
10 km (6.2 mi) travel.

Requirements

• Jack with sufficient load capacity for the Hibiscus

• Calibrated torque wrench

• Wheel wedges

Use this procedure when it is necessary to replace one or more transport
wheels due to flat tires or other damage to the wheels.

Procedure

1. Disengage the PTO.

2. Put the Hibiscus and the tractor on a solid and level surface.

3. Stop the tractor.

4. Engage the parking brake of the tractor.

5. Switch off the tractor engine and remove the key.

6. Make sure the Hibiscus can not move unexpectedly by:

MAINTENANCE 8-23

• Using wheel wedges.

• Keeping the machine connected to the tractor (with the

parking brake of the tractor engaged).

• If necessary other measures to secure the machine against

unexpected movement.

7. Put the jack underneath the frame of the Hibiscus at the position
of the wheel that must be replaced (see figure 43 on page 8-24).
Make sure the jack is on a solid surface.

8. Loosen the wheel nuts (max. one turn).

9. Lift the Hibiscus with the jack until the wheel is slightly off the
ground.

10. Remove the wheel nuts from the wheel.

11. Take the wheel off.

12. Carefully put the replacement wheel onto the hub.

13. Install the wheel nuts.

14. Tighten the wheel nuts hand tight.

15. Lower the machine to the ground with the jack.

16. Tighten the wheel nuts in the correct order with a calibrated
torque wrench (see figure 22 on page 8-4). Tighten the nuts
crosswise and repeatedly to 270 Nm.

17. Retighten the wheel nuts to the correct torque after the first 10 km
(6.2 mi) travel.

4.1064.8502.0 -

Figure 43. Replace a transport wheel

8-24 MAINTENANCE

9 TROUBLESHOOTING

Symptom

The crop is scattered behind the Hibiscus.

The overload clutch of the PTO shaft engages.

The working width or shape of the swath is not
correct.

Not all crop is raked from the field.

One of the tines is broken by an excessive load.

Too much soil is raked with the crop.

4.1064.8502.0 -

The rear rotor lowers too early / late on the
headland.

Action

• Reduce the PTO speed.

• Reduce the drive speed.

• When raking excessive crop volume: do not

use the full width capacity of the Hibiscus.

• Adjust the PTO speed.

• Adjust the driving speed of the tractor.

• Adjust the cam track (see page 7-5).

• Adjust the swath width (see page 7-1).

• Adjust the working height (see page 7-2).

• Adjust the height of the rotor wheel

assembly (see page 7-2).

• Replace the broken tine (see page 8-18).

• Increase the working height (see page 7-2).

• Adjust the driving speed of the tractor.

• Adjust the lowering speed of the rear rotor

(see page 7-6).

Both rotors lower too quick / slow.

The chassis is lifted by the rotor when driving
over the field.

The rear rotor leaves a strip of crop.

Troubleshooting 9-1

• Adjust the lowering speed of the rotors
(see page 7-6).

• Adjust the oil flow of the tractor (refer to
the manual of the tractor).

• Put the Hibiscus in the floating position.

• Adjust the PTO speed.

• Adjust the cam track of the front rotor:

later release of crop (see page 7-5).

• Adjust the rotor slightly forward in the
direction of travel (see page 7-2).

Symptom

Action

A part of the tine arms rake higher than the other
tine arms.

The rotors do not lift from the headland position
into the transport position.

• Loosen the tine arm carriage bolts of all
tine arms and retighten them according to
the crosswise pattern (see page 8-14).

• There is not enough pressure in the
headland hydraulic circuit to open the
double check valve. Operate the single
acting valve to recharge the pressure.

• The double acting check valve is broken.
Have the check valve replaced by an
authorized technician.

4.1064.8502.0 -

9-2 Troubleshooting

10 DISPOSAL

Disposing this product correctly will help save valuable resources and
prevent any potential negative effects on human health and the
environment, which could otherwise arise from inappropriate waste
handling.

Decommissioning and disassembly of the product can be dangerous and
must be done only by qualified recycling organizations. All components
must be disposed in compliance with the local rules and regulations.
Lubricants and fluids must be disposed correctly to prevent pollution of
the environment. Read the safety data sheets of the used lubricants and
fluids for correct disposal. All lubricants and fluids must be disposed in
compliance with the local rules and regulations.

Contact your local authority or local Lely service provider for further
details.

4.1064.8502.0 -

Disposal 10-1

INTENTIONALLY BLANK

4.1064.8502.0 -

10-2 Disposal